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MODEL NUMBER
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100490
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12039 Smith Ave.
SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670
Important Safety Instructions MADE IN CHINA USA / 1-877-338-0999
are included in this manual. REV 100490-20170814 www.championpowerequipment.com
AN IMPORTANT MESSAGE ABOUT TEMPERATURE:
Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to
40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to
50°C (122°F) for short periods. If the product is exposed to temperatures outside this range during storage, it should be
brought back within this range before operation. In any event, the product must always be operated outdoors, in a
well-ventilated area and away from doors, windows and other vents.
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
Record the model and serial numbers as well as date and place of purchase for future reference. Have this
information available when ordering parts and when making technical or warranty inquiries.
1-877-338-0999
Model Number
100490
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section. For Fuel Type see ‘Add Fuel‘ section.
1
100490 ENGLISH
MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol
is used with a key word to alert you to potential hazards in operating and owning power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert symbol
situation which, if not avoided, will result in death indicates a potentially hazardous situation which, if
or serious injury. not avoided, may result in property damage.
WARNING NOTE
If you have questions regarding your generator, we can
WARNING indicates a potentially hazardous
help. Please call our help line at 1-877-338-0999.
situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in minor
or moderate injury.
2
ENGLISH 100490
SAFETY RULES
WARNING DANGER
Read this manual thoroughly before operating your Generator produces powerful voltage.
generator. Failure to follow instructions could result
DO NOT touch bare wires or receptacles.
in serious injury or death.
DO NOT use electrical cords that are worn, damaged
or frayed.
DO NOT operate generator in wet weather.
WARNING DO NOT allow children or unqualified persons to
operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp
The engine exhaust from this product contains
areas and areas containing conductive material such
chemicals known to the state of California to cause as metal decking.
cancer, birth defects, or other reproductive harm. Use approved transfer equipment to isolate generator
from your electric utility and Notify your utility
company before connecting your generator to your
DANGER power system.
3
100490 ENGLISH
SAFETY RULES
DANGER WARNING
Fuel and fuel vapors are highly flammable and Rapid retraction of the starter cord will pull hand and
extremely explosive. arm towards the engine faster than you can let go.
Fire or explosion can cause severe burns or death. Unintentional startup can result in entanglement,
Unintentional startup can result in entanglement, traumatic amputation or laceration.
traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When adding or removing fuel: When starting engine, pull the starter cord slowly
Turn the generator off and let it cool for at least two until resistance is felt and then pull rapidly to avoid
minutes before removing the fuel cap. Loosen the kickback.
cap slowly to relieve pressure in the tank. DO NOT start or stop the engine with electrical
Only fill or drain fuel outdoors in a well-ventilated area. devices plugged in.
DO NOT pump gas directly into the generator at the
gas station. Use an approved container to transfer
the fuel to the generator. CAUTION
DO NOT overfill the fuel tank.
Exceeding the generator’s running capacity can
Always keep fuel away from sparks, open flames,
damage the generator and/or electrical devices
pilot lights, heat and other sources of ignition.
connected to it.
DO NOT light or smoke cigarettes.
When starting the generator: DO NOT overload the generator.
DO NOT attempt to start a damaged generator. Start the generator and allow the engine to stabilize
Make certain that the gas cap, air filter, spark plug, before connecting electrical loads.
fuel lines and exhaust system are properly in place. Connect electrical equipment in the off position,
Allow spilled fuel to evaporate fully before and then turn them on for operation.
attempting to start the engine. Turn electrical equipment off before stopping the
Make certain that the generator is resting firmly on generator.
level ground. DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
When operating the generator:
DO NOT move or tip the generator during operation.
DO NOT tip the generator or allow fuel or oil to spill.
CAUTION
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off Improper treatment or use of the generator can
position and the fuel tank is empty. damage it, shorten its life and void your warranty.
Disconnect the spark plug wire.
When storing the generator: Use the generator only for intended uses.
Store away from sparks, open flames, pilot lights, Operate only on level surfaces.
heat and other sources of ignition. DO NOT expose generator to excessive moisture,
dust, or dirt.
DO NOT allow any material to block the cooling slots.
WARNING If connected devices overheat, turn them off and
disconnect them from the generator.
Operation of this equipment may create sparks that DO NOT use the generator if:
can start fires around dry vegetation. – Electrical output is lost
A spark arrestor may be required. The operator – Equipment sparks, smokes or emits flames
should contact local fire agencies for laws or – Equipment vibrates excessively
regulations relating to fire prevention requirements.
4
ENGLISH 100490
CONTROLS AND FEATURES
Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the
controls and features. Save this manual for future reference.
Generator
1
5 6 7
(1) Fuel Tank – 1.5 gal. (5.5 L) capacity fuel tank. (5) Recoil Starter – Used to manually start the engine.
(2) Choke – Used to start the engine. (6) Oil Filler Cap – Check and fill engine oil level.
(3) Fuel Valve – Turn this valve to the “ON” position to (7) Power Panel – See “Power Panel” section.
supply fuel to the engine.
(4) Air Cleaner – Protects the engine by filtering dust
and debris from the intake air.
5
100490 ENGLISH
CONTROLS AND FEATURES
Power Panel
1 2 3
5
4 5
(1) Engine Switch – Used to turn the generator on and (4) 120 Volt AC, 20 Amp Receptacle (NEMA 5-20R)
off. – May be used to supply electrical power for the
(2) Voltmeter – Used to display alternator output operation of 120 Volt AC, 10 Amp, single phase
voltage. 60 Hz electrical loads.
(3) Circuit Breaker – Protects the generator against (5) Ground Terminal – Consult an electrician for local
electrical overloads. Push to reset breaker. grounding regulations.
6
ENGLISH 100490
CONTROLS AND FEATURES
Parts Included
Your 100490 Gasoline Powered Generator ships with the
following parts:
Other
– Vibration Mount (Engine Side) . . . . . . . . . . . . . . . 2
– Vibration Mount (Alternator Side) . . . . . . . . . . . . . 2
– Nut (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
– Flange Bolt M8x20 . . . . . . . . . . . . . . . . . . . . . . 2
– Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
– Spark Plug Socket . . . . . . . . . . . . . . . . . . . . . . . 1
Engine Side Mount
7
100490 ENGLISH
ASSEMBLY
Your generator requires some assembly. This unit ships Add Engine Oil
from our factory without oil. It must be properly serviced
with fuel and oil before operation. CAUTION
If you have any questions regarding the assembly of your
DO NOT attempt to crank or start the engine before it
generator, call our help line at 1-877-338-0999. Please has been properly filled with the recommended type and
have your serial number and model number available. amount of oil. Damage to the generator as a result of
failure to follow these instructions will void your warranty.
NOTE
Check oil often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
NOTE
The generator rotor has a sealed, pre-lubricated ball
bearing that requires no additional lubrication for the life
of the bearing.
8
ENGLISH 100490
ASSEMBLY
Add Fuel Add Fuel Cont’d.
1. Use clean, fresh, regular unleaded fuel with a
minimum octane rating of 85 and an ethanol content NOTE
of less than 10% by volume. Our engines work well with 10% or less ethanol
2. DO NOT mix oil with fuel. blend fuels. When using blended fuels there are
3. Clean the area around the fuel cap. some issues worth noting:
4. Remove the fuel cap. – Ethanol-gasoline blends can absorb more water
5. Slowly add fuel to the tank. DO NOT OVERFILL. than gasoline alone.
Fuel can expand after filling. A minimum of – These blends can eventually separate, leaving
¼ in. (6.4 mm) of space left in the tank is required water or a watery goo in the tank, fuel valve and
for fuel expansion, more than ¼ in. (6.4 mm) is carburetor.
recommended. Fuel can be forced out of the tank as – With gravity-fed fuel supplies, this compromised
a result of expansion if it is overfilled, and can affect fuel can be drawn into the carburetor and cause
the stable running condition of the product. When damage to the engine and/or potential hazards.
filling the tank, it is recommended to leave enough – There are only a few suppliers of fuel stabilizer
space for the fuel to expand. that are formulated to work with ethanol blend
fuels.
– Any damages or hazards caused by using
improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
covered by manufacture’s warranty.
It is advisable to always shut off the fuel supply,
run the engine to fuel starvation and drain the tank
when the equipment is not in use for more than 30
days.
6. Screw on the fuel cap and wipe away any spilled fuel.
Grounding
CAUTION Your generator must be properly connected to an
appropriate ground to help prevent electric shock.
Use regular unleaded gasoline with a minimum
octane rating of 85.
WARNING
Do not mix oil and gasoline. Failure to properly ground the generator can result
Fill tank to approximately ¼ in. (6.4 mm) below the in electric shock.
top of the tank to allow for fuel expansion.
DO NOT pump gas directly into the generator at the A ground terminal connected to the frame of the generator
gas station. Use an approved container to transfer
has been provided on the power panel. For remote
the fuel to the generator.
grounding, connect of a length of heavy gauge
DO NOT fill fuel tank indoors.
DO NOT fill fuel tank when the engine is running or hot. (12 AWG minimum) copper wire between the generator
DO NOT overfill the fuel tank. ground terminal and a copper rod driven into the ground.
DO NOT light cigarettes or smoke when filling the We strongly recommend that you consult with a qualified
fuel tank. electrician to ensure compliance with local electrical codes.
WARNING
Pouring fuel too fast through the fuel screen may
result in blow back of fuel at the operator while filling.
9
100490 ENGLISH
OPERATION
Generator Location Surge Protection
NEVER operate the generator inside any building,
including garages, basements, crawlspaces and sheds,
enclosure or compartment, including the generator
CAUTION
compartment of a recreational vehicle. Please consult Voltage fluctuation may impair the proper
your local authority. In some areas, generators must functioning of sensitive electronic equipment.
be registered with the local utility. Generators used at
construction sites may be subject to additional rules and Electronic devices, including computers and many
regulations. Generators should be on a flat, level surface
programmable appliances use components that are
at all times. (Even while not in operation) Generators
designed to operate within a narrow voltage range and
must have at least 5 ft. (1.5 m) of clearance from all
combustible material. In addition to clearance from may be affected by momentary voltage fluctuations.
all combustible material, generators must also have While there is no way to prevent voltage fluctuations, you
at least 3 ft. (91.4 cm) of clearance on all sides to can take steps to protect sensitive electronic equipment.
allow for adequate cooling, maintenance and servicing. 1. Install UL1449, CSA-listed, plug-in surge suppressors
Generators should never be started or operated in the on the outlets feeding your sensitive equipment.
back of a SUV, camper, trailer, in the bed of a truck
Surge suppressors come in single- or multi-outlet
(regular, flat or otherwise), under staircases/stairwells,
next to walls or buildings, or in any other location that styles. They’re designed to protect against virtually
will not allow for adequate cooling of the generator all short-duration voltage fluctuations.
and/or the muffler. DO NOT contain generators during
operation. Allow generators to properly cool before Starting the Engine
transport or storage.
1. Make certain the generator is on a flat, level surface.
Place the generator in a well-ventilated area. DO NOT
2. Disconnect all electrical loads from the generator.
place the generator near vents or intakes where exhaust
fumes could be drawn into occupied or confined Never start or stop the generator with electrical
spaces. Carefully consider wind and air currents when devices plugged in or turned on.
positioning generator. 3. Turn the Fuel Valve to the “ON” position.
Failure to follow proper safety precautions may void 4. Flip the engine switch to the “ON” position.
manufacturer’s warranty. 5. Move the choke lever to the “CHOKE” position.
6. Pull the starter cord slowly until resistance is felt and
WARNING then pull rapidly
Do not operate or store the generator in rain, snow, or 7. Do not over-choke. As soon as engine starts, move the
wet weather.
choke lever to the “RUN” position.
Using a generator or electrical appliance in wet
conditions, such as rain or snow, or near a pool or
sprinkler system, or when your hands are wet, could NOTE
result in electrocution.
Keep choke lever in “Choke” position for only 1
pull of the recoil starter. After first pull, move choke
WARNING lever to the “Run” position for up to the next 3
During operation the muffler and exhaust fumes pulls of the recoil starter. Too much choke leads to
produced will become hot. If adequate cooling and sparkplug fouling/engine flooding due to the lack of
breathing space are not supplied, or if the generator
is blocked or contained, temperatures can become incoming air. This will cause the engine not to start.
extremely heated and may lead to fire.
Grounding NOTE
The generator system ground connects the frame to the If the engine starts but does not run make certain
ground terminals on the power panel. that the generator is on a flat, level surface. The
– The generator (stator winding) is isolated from the engine is equipped with a low oil sensor that will
frame and from the AC receptacle ground pin. prevent the engine from running when the oil level
– Electrical devices that require a grounded receptacle falls below a critical threshold.
pin connection may not function properly.
10
ENGLISH 100490
OPERATION
Connecting Electrical Loads Do Not Overload Generator
1. Let the engine stabilize and warm up for a few Capacity
minutes after starting Follow these simple steps to calculate the running and
2. Plug in and turn on the desired 120 Volt AC single starting watts necessary for your purposes.
phase, 60 Hz electrical loads. 1. Select the electrical devices you plan on running at
– DO NOT connect 3-phase loads to the generator. the same time.
– DO NOT connect 50 Hz loads to the generator. 2. Total the running watts of these items. This is
– DO NOT overload the generator. the amount of power you need to keep your items
running.
NOTE 3. Identify the highest starting wattage of all devices
Connecting a generator to your electric utility company’s
identified in step 1. Add this number to the number
power lines or to another power source may be against
the law. In addition this action, if done incorrectly, could calculated in step 2. Surge wattage is the extra
damage your generator and appliances and could cause burst of power needed to start some electric driven
serious injury or even death to you or a utility worker
who may be working on nearby power lines. If you plan equipment. Following the steps listed under “Power
to run a portable electric generator during an outage, Management” will guarantee that only one device will
please notify your electric utility company immediately be starting at a time.
and remember to plug your appliances directly into the
generator. Do not plug the generator into any electric
outlet in your home. Doing so could create a connection
Power Management
to the utility company power lines. You are responsible Use the following formula to convert voltage and
for ensuring that your generator’s electricity does not amperage to watts:
feed back into the electric utility power lines.
If the generator will be connected to a building electrical Volts x Amps = Watts
system, consult your local utility company or a qualified
electrician. Connections must isolate generator power To prolong the life of your generator and attached
from utility power and must comply with all applicable devices, follow these steps to add electrical load:
laws and codes.
1. Start the generator with no electrical load.
2. Allow the engine to run for several minutes to stabilize.
Stopping the Engine 3. Plug in and turn on the first item. It is best to turn
1. Turn off and unplug all electrical loads. Never start on the item with the largest load first.
or stop the generator with electrical devices plugged 4. Allow the engine to stabilize.
in or turned on. 5. Turn on the next item.
2. Let the generator run at no-load for several minutes 6. Allow the engine to stabilize.
to stabilize internal temperatures of the engine and 7. Repeat steps 5-6 for each additional item.
generator.
3. Turn the Fuel Valve to the “OFF” position. NOTE
4. Let the engine run until fuel starvation has stopped Never exceed the specified capacity when adding
the engine. This usually takes a few minutes. loads to the generator.
5. Press the ignition switch to the “OFF” position.
Important: Always ensure that the Fuel Valve and the
Engine Switch are in the “OFF” position when the engine
is not in use.
NOTE
If the engine will not be used for a period of two (2) weeks
or longer, please see the Storage section for proper engine
and fuel storage.
11
100490 ENGLISH
MAINTENANCE AND STORAGE
The owner/operator is responsible for all periodic Starting the Engine Cont’d.
maintenance.
WARNING
Never operate a damaged or defective generator.
WARNING
Tampering with the factory set governor will void
your warranty. Spark Plugs
1. Remove the spark plug cable from the spark plug.
2. Use the spark plug tool that shipped with your
WARNING generator to remove the plug.
3. Inspect the electrode on the plug. It must be clean and
Improper maintenance will void your warranty.
not worn to produce the spark required for ignition.
4. Make certain the spark plug gap is 0.7 - 0.8 mm or
NOTE (0.028 - 0.031 in.).
Maintenance, replacement, or repair of emission control
devices and systems may be performed by any non-road
engine repair establishment or individual.
0.7 - 0.8 mm
Complete all scheduled maintenance in a timely manner. 0.028 - 0.031 in.
Correct any issue before operating the generator.
NOTE
For service or parts assistance, contact our help 5. Refer to the spark plug recommendation chart when
line at 1-877-338-0999
replacing the plug.
6. Carefully thread the plug into the engine.
Engine Maintenance 7. Use the spark plug tool to firmly install the plug.
To prevent accidental starting, remove and ground spark 8. Attach the spark plug wire to the plug.
plug wire before performing any service.
Adjustments
The air-fuel mixture is not adjustable. Tampering with
the governor can damage your generator and your
electrical devices and will void your warranty. CPE
recommends that you contact our service line at
1-877-338-0999 for all other service and/or adjustment
needs.
Maintenance Schedule
Follow the service intervals indicated in the following
CAUTION maintenance schedule.
Service your generator more frequently when operating
Failure to clean the spark arrester will result in in adverse conditions.
degraded engine performance.
Contact our helpline at 1-877-338-0999 to locate the
nearest Champion Power Equipment certified service
dealer for your generator or engine maintenance needs.
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance*
Clean spark arrester
Clean fuel tank and filter*
Every 3 years
Replace fuel line
13
100490 ENGLISH
MAINTENANCE AND STORAGE
Generator Maintenance Generator Storage Cont’d.
Make certain that the generator is kept clean and stored
properly. Only operate the unit on a flat, level surface in NOTE
a clean, dry operating environment. DO NOT expose the Our engines work well with 10% or less ethanol
unit to extreme conditions, excessive dust, dirt, moisture blend fuels. When using blended fuels there are
or corrosive vapors. some issues worth noting:
– Ethanol-gasoline blends can absorb more water
CAUTION than gasoline alone.
– These blends can eventually separate, leaving
DO NOT use a garden hose to clean the generator. water or a watery goo in the tank, fuel valve and
carburetor.
Water can enter the generator through the cooling
slots and damage the generator windings. – With gravity-fed fuel supplies, this compromised
fuel can be drawn into the carburetor and cause
Use a damp cloth to clean exterior surfaces of the generator. damage to the engine and/or potential hazards.
Use a soft bristle brush to remove dirt and oil. – There are only a few suppliers of fuel stabilizer
Use an air compressor (25 PSI) to clear dirt and debris that are formulated to work with ethanol blend
from the generator. fuels.
Inspect all air vents and cooling slots to ensure that they – Any damages or hazards caused by using
are clean and unobstructed. improper fuel, improperly stored fuel, and/
or improperly formulated stabilizers, are not
Storage covered by manufacture’s warranty.
The generator should be started at least once every 14 It is advisable to always shut off the fuel supply,
days and allowed to run for at least 20 minutes. For run the engine to fuel starvation and drain the tank
longer term storage, please follow these guidelines. when the equipment is not in use for more than 30
days.
Generator Storage
1. Add a properly formulated fuel stabilizer to the tank.
2. Be sure all appliances are disconnected from the DANGER
generator.
Generator exhaust contains odorless and colorless
3. Run the generator for a few minutes so the treated carbon monoxide gas.
fuel cycles through the fuel system and carburetor.
4. Turn the fuel valve to the “Off” position. To avoid accidental or unintended ignition of your
5. Let the generator run until fuel starvation has generator during periods of storage, the following
stopped the engine. This usually takes a few minutes. precautions should be followed:
6. The generator needs to cool completely before – When storing the generator for short or extended
cleaning and storage. periods of time make sure that the Engine
7. Clean the generator according to the maintenance section. Switch and the Fuel Valve are set in the OFF
8. Change the oil. position.
9. Remove the spark plug and pour about 1⁄2 ounce
(14.8 mL) of oil into the cylinder. Crank the engine
slowly to distribute the oil and lubricate the cylinder.
10. Reattach the spark plug.
11. Store the unit in a clean, dry place out of direct
sunlight.
14
ENGLISH 100490
SPECIFICATIONS
Engine Specifications Spark Plugs
– Model . . . . . . . . . . . . . . . . . . . . . YF152FD-2-010 OEM spark plug: NHSP E6RTC
– Displacement . . . . . . . . . . . . . . . . . . . . . . . .80cc Replacement spark plug: NGK BPR6HS or equivalent
– Type . . . . . . . . . . . . . . . . . . . . . . . .4-Stroke OHV Make certain the spark plug gap is 0.7 - 0.8 mm or
– Start Type . . . . . . . . . . . . . . . . . . . . . . . . . Recoil (0.028 - 0.031 in.).
NOTE
Weather will affect engine oil and engine
performance. Change the type of engine oil used
based on weather conditions to suit the engine
needs.
15
100490 ENGLISH
SPECIFICATIONS
Wiring Diagram
16
17
Parts Diagram
13
14
15
SPECIFICATIONS
16 17
18
19
9
8 20
7
6
5 21 33
4 10 35
3 34
2 11
31 32 33
1 12 29 30
27 28
26
25
24
23
22
36
37
38
30
61
62
63 65
64 66
55 67
39 30
40 47
41 46 38 57 58 59 60
45 56
42 44 55
43 54
50 51 52 53
48 49
ENGLISH 100490
100490 ENGLISH Parts List
# Part Number Description Qty # Part Number Description Qty
1 12.402.48 Engine 1 34 2.08.073 Flange Bolt M6×90 4
2 12.100001.02 Muffler Gasket 1 35 122.190003.00.48 Generator End Cover, Yellow 1
3 12.101000.02 Muffler Assembly 1 36 5.1900.027 Grounding Line, 150 mm 1
4 1.848.08 Washer Ø8 2 37 1.6177.1.06 Flange Lock Nut M6 1
5 1.93.08 Spring Washer Ø8 2 38 1.862.06 Lock Washer Ø6 2
6 1.6175.08 Nut M8 2 39 6.1.032.2 Frame 1
7 46.101300.08 Spark Arrester Assembly 1 40 113.201200.00 Motor Mount, Left 1
8 46.101503.08 Plate, Spark Arrester 1 41 122.201400.01 Rubber, Small 2
Bolt And Washer Assembly 42 113.201200.01 Motor Mount, Right 1
9 1.9074.4.0514 2
M5×14
43 1.16674.0812 Flange Bolt M8×12 2
10 122.070400.05 Fuel Cock 1
44 203.201400.01 Rubber, Large 2
11 113.070011.02 Pipe, Fuel (3.54 in.) 1
45 1.5783.0820 Bolt M8×20 2
12 2.06.016 Clamp (Ø8.7×b8) 2
46 1.6177.1.08 Flange Lock Nut M8 10
13 113.070100.00 Fuel Tank Cap 1
47 113.201200.02 Motor Mount 2
14 122.070300.02 Fuel Filter 1
48 113.09.007.2 Control Panel 1
15 1.819.0510 Screw M5×10 2
49 5.1010.001.1 Ignition Switch 1
16 113.072000.02 Fuel Meter Assembly 1
50 5.1400.003 Voltage Meter 1
17 1.5789.0620.2 Flange Bolt M6×20 4
51 1.848.03.2 Washer Ø3 4
18 1.93.06 Spring Washer Ø6 4
52 1.859.03.2 Spring Washer Ø3 4
19 2.03.004 Washer (Ø24×Ø6.5×1.5) 4
53 1.6175.03.2 Nut M3 4
20 122.070015.01 Mount Vibration, Fuel Tank 4
54 5.1120.030 Receptacle (5-20R) 1
21 113.071000.01.48 Fuel Tank, Yellow 1
Screw And Washer Assembly
55 1.9074.4.0414.1 3
22 113.190007.00 Crankcase Cover (1KW) 1 M4×14, Black
23 1.16674.0820 Flange Bolt M8×20 4 56 5.1200.210 AC 10A Breaker, Push Button 1
Rotor Assembly, Al, 58 mm, 57 1.5783.0622.3 Bolt M6×22, Green 1
24 113.191100.06 1
No DC
58 1.6175.06.3 Nut M6, Green 2
25 113.191002.00 Stator Cover 1
59 1.93.06.3 Spring Washer Ø6, Green 2
Stator Assembly, Al, 58 mm,
26 113.191200.06 1 60 1.97.1.06.3 Washer Ø6, Green 2
No DC
61 113.210002.01 Control Box 1
27 1.96.08 Washer Ø8 1
62 1.818.0512.3 Screw M5×12, Green 2
28 1.7244.08 Spring Washer Ø8 1
63 1.6177.1.04.1 Flange Lock Nut M4, Black 1
29 2.08.072 Flange Bolt M8×175 1
64 5.1860.000 Capacitance 1
30 1.5789.0612 Flange Bolt M6×12 7
65 122.210003.03 Plug, End Cover 1
31 12.100100.01 Bracket, Muffler 1
66 5.1330.014 Sheath, Wire 1
32 113.190002.01 End Housing (1KW) 1
67 122.210003.01 Plug, Control Box 1
33 1.16674.0512.2 Flange Bolt M5×12 3
18
19
73
72 85
71
70
19
69
SPECIFICATIONS
Engine Parts Diagram
82
68
19 81 66
67
79 80 66
65
19
77 78 64
24
76 74 63
62 3
61 53
75 1 60
59 52
58
57 51
50
16 56
55 49
17 48
4
83 47
18 46
35
45
20 44 54
21 43
22 42
23 41
24 41
25 40
26 39
27
28 29
30
1 31
13
32
2
33
3 34
4
5 35
6 36
7 37
8 16
9 38
10
11
12
13
14
84
15
ENGLISH 100490
100490 ENGLISH
20
ENGLISH 100490
TROUBLESHOOTING
Problem Cause Solution
Generator will not start No fuel Add fuel
Faulty spark plug Replace spark plug
Unit loaded during start up Remove load from unit
Generator will not start; Low oil level Fill crankcase to the proper level
Generator starts but runs roughly Place generator on a flat, level surface
Choke in the wrong position Adjust choke
Spark plug wire loose Attach wire to spark plug
Generator shuts down during operation Out of fuel Fill fuel tank
Low oil level Fill crankcase to the proper level. Place
generator on a flat, level surface
Generator cannot supply enough power or Generator is overloaded Review load and adjust. See “Power
overheating Management”
Insufficient ventilation Check for air restriction. Move to a well
ventilated area
No AC output Cable not properly connected Check all connections
Connected device is defective Replace defective device
Circuit breaker is open Reset circuit breaker
Faulty brush assembly Replace brush assembly (Service Center)
Loose wiring Inspect and tighten wiring connections
Other Contact the help line
Generator gallops Engine governor defective Contact the help line
Repeated circuit breaker tripping Overload Review load and adjust. See “Power
Management”
Faulty cords or device Check for damaged, bare or frayed wires.
Replace defective device
21
WARRANTY
WARRANTY* Other Exclusions
CHAMPION POWER EQUIPMENT This warranty excludes:
3 YEAR LIMITED WARRANTY – Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage covers.
Warranty Qualifications
– Failures due to acts of God and other force majeure events
Champion Power Equipment (CPE) will register this warranty upon
receipt of your Warranty Registration Card and a copy of your sales beyond the manufacturer’s control.
receipt from one of CPE’s retail locations as proof of purchase. – Problems caused by parts that are not original Champion Power
Please submit your warranty registration and your proof of purchase Equipment parts.
within ten (10) days of the date of purchase. When applicable, this warranty does not apply to products used for
prime power in place of a utility.
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S.
Environment Protection Agency (EPA), California Air Resources Board (CARB) and/or Environment and Climate Change Canada (ECCC). Whichever warranty applies
for the longer period, either this 3 year limited warranty or the applicable Emission Control System Warranty, shall supersede the other.
Champion Power Equipment, Inc. (CPE),
The United States Environment Protection Agency (U.S. EPA.) and the California Air Resources Board (CARB)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air
Resources Board (CARB) emission regulations.
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission
Control Systems Warranty on your 2017 small off-road engine and engine powered equipment. In California, new,
small off-road engines and new equipment that use small off-engines must be designed, built and equipped to meet
the State’s stringent anti smog standards. In the other states, new engines and equipment must be designed, built
and equipped, at the time of sale, to meet U.S. EPA regulations for small non-road engines. CPE warrants the
emission control system on your small off-road engine and equipment for the period of time listed below, provided
there has been no abuse, neglect, unapproved modification, or improper maintenance of your equipment.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system,
catalytic converter and fuel lines. Also included may be hoses, belts, connectors and other emission related
assemblies. Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you
including diagnosis, parts and labor. For engines less than or equal to 80cc, only the fuel tank and fuel line is
subject to the evaporative emission control warranty requirements of this section.
This emission control system is warranted for two years, subject to provisions set forth below. If, during the
warranty period, emission related part on your engine is defective in materials or workmanship, the part will be
repaired or replaced by CPE.
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if
your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved
modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists.
The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact:
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for
other states, 1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine
or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months
thereafter.
Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed
systems.
Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister, Canister
Mounting Brackets, Carburetor Purge Port Connector
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or
other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is
authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business
hours. Alternate service locations defined in Section (3)(f.) above must be approved by CPE prior to service. Claims
for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because
the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty
service, please write or call Customer Service at Champion Power Equipment, Inc.