TB Series User Manual PDF
TB Series User Manual PDF
OPERATION MANUAL
:DOWN key
:UP key
A/M :Auto/Manual key
2 Auto tuning
2.2 Once AT set YES,auto tuning is to be performed.
2.3 After auto tuning finished,PID parameter is to be set
auomatically.
2.4 ATVL=auto tuning offset,and it will be deduced from SV
(it can prevent over shoot during auto tuning)
SV-ATVL=Auto-tuning value,ATVL=auto tuning offset
Ex.SV=200℃,ATVL=5,Auto tuning point is at 195℃
* ATVL means Auto-tuning point in program type
2.5 Auto tuning failure
Passible 1: ATVL is too big. (If not sure,set ATVL=0)
Passible 2: System time is too long.(Set PID parameter
individually)
1
3. Error information
DISPLAY DESCRIPTION
IN1E Open circuit of main control sensor.
* ADCF A/D converter failed.
* CJCE Cold junction compensation failed.
IN2E Open circuit of sub control sensor.
UUU1 PV exceeds USPL.
NNN1 PV under LSPL.
UUU2 Input signal of sub control exceeds the upper limit.
NNN2 Input signal of sub control under the lower limit.
* RAMF RAM failed.
INTF Interface failed.
AUTF Auto tuning failed.
:If the “*” marked error comes up,the Controller needs repair.
NOTE:
Please send it to the nearest sales office or retail dealer.
2
4. Operating flow
4.1 LEVEL 1 (User Level)
Display PV PV
Display SV SV
set To LEVEL 2
(press Set key for 5 sec.)
Output Percentage OUTL
100
set
4.1.1 Press the SHIFT KEY ( ) to change the parameters. If the SHIFT
KEY is pressed,the first digit begins blinking. Press the UP KEY( )
or DOWN KEY( ) to increase or decrease the value of the digit,
then press the SHIFT KEY( ) again to go to the next digit. As all the
digit are written,press SET KEY to enter the value.
4.1.2 SET KEY also has the function of changing MODEs,if the SET KEY
is pressed,the display shows the next MODE.
4.1.3 Press SET KEY for 5 sec. the display goes to LEVEL 2,and do the
same thing to return LEVEL 1.
4.1.4 If any key were not pressed for 1 minute,the display would go to
LEVEL 1.
4.1.5 Press A/M KEY the display to go to LEVEL 1,no matter where it is.
4.1.6 If OUTL set "0",it means the controller has no output,
3
4.2 LEVEL 2 (PID Level)
press SET key for 5 seconds to enter Level 2
P1 Main Control Range:0-200%
3 Proportional Band ON/OFF at P=0
Set
I1 Main Control Range:0~3600 Sec
240 Integral Time Integral OFF at I=0
Set
D1 Main Control Range:0~900 Sec
60 Derivative Time Derivative OFF at D=0
Set
db 1 Main Control Dead time compensation
0 Dead-band Time Range:0~1000 Sec
Set
ATVL Main Control
0 Range:0~USPL
Auto tuning off-set
Set Output (SSR=1,4 ~ 20mA=0,Relay=over
CYT1 Main Control 10)
10 Proportional Cycle Range:0~150 Sec
Set
HYS1 Main Control For ON/OFF control only
1 Hysteresis Range:0~1000
Set
P2 Sub Control
3 Sames as P1
Proportional Band
Set
I2 Sub Control
240 Sames as I1
Integral Time
Set
D2 Sub Control
240 Sames as D1
Derivative Time
Set
CYT2 Sub Control
10 Sames as CYT1
Proportional Cycle
Set
HYS2 Sub Control
1 Sames as HYS1
Hysteresis
Set
GAP1 Main Control For 2 output use only,set the volume turning.
0 Gap (Output 1) "OFF" early to SV
Set
GAP2 Sub Control For 2 output use only,set the volume turning.
0 Gap (Output 2) "ON" early to SV
Set
LCK Function Lock
0000
Set
LCK=0000
0000,To
0000 enter any Level ( not include SET Level) and change their parameters
Return P1 LCK=1111
1111,To
1111 enter any Level (include SET Level) and change their parameters
LCK=0100
0100,To
0100 enter Level 1 & 2 and to change their parameters.
LCK=0110
0110,To
0110 enter Level 1 & 2 and to change Level 1parameters only.
LCK=0001
0001,To
0001 enter Level 1 only and to change SV only.
LCK=0101
0101,it
0101 can't change any parameter except LCK.
4
4.3 LEVEL 3 (INPUT Level)
When LCK=0000,press SET key and SHIFT KEY for 5 seconds to enter
LEVEL 3
INP1 Main Control select the input range,refer to input
K2 input selection selection (P.12 ~ 13)
Set
ANL1 Main Control It is used as input code are AN1 to AN5
0 Analog Zero set Range:LSPL~USPL
Set
ANH1 Main Control
5000 Same as ANL1
Analog Span set
Set
DP Decimal point To set the position of decimal point
0000
Set
LSPL Lower set-point limit To set the lowest point within INP1
0.0
Set
USPL Upper set-point limit To set the highest point within INP1
400.0
Set
ANL2 Sub Control It is used as input code are AN1 to AN5
0 Analog Zero set Range:LSPL~USPL
Set
ANH2 Sub Control
5000 Sames as ANL2
Analog Span set
Set
ALD1 Alarm mode of AL1 Range:00~19 (see P.14~15)
01
Set It is used in program function
ALT1 Time set of Alarm 1 Range:0~99.59 min. 0=flicker alarm,
10
Set 99.59=continued,and other=on delay time
ALD2 Alarm mode of AL2 Range:00~19 (see P.14~15)
01
Set
ALT2 Time set of Alarm 2 Sames as ALT1
0
Set
ALD3 Alarm mode of AL3 Range:00~19 (see P.14~15)
01
Set
ALT3 Alarm 3 time set Sames as ALT1
0
Set
HYSA Hysteresis of alarm Range:0~1000
0
Set
CLO1 Main Control Calibrate the low value of output
150 calibration Range:LSPL~USPL(current output only)
Set
5
CHO1 Main Control To calibrate the high value of output
3500 Calibration high Range:0~9999(current output only)
Set
CLO2 Sub control
150 Same as CLO1
Calibration low
Set
CHO2 Sub control
3200 Same as CHO1
Calibration high
Set
CLO3 Transmitter control
Same as CLO1
Calibration low
Set
CHO3 Transmitter control
Same as CHO1
Calibration high
Set
RUCY Full run time of proportional motor
00 Timer of motor
(without potentiometer) Range:0~150 sec.
Set Use in program for
WAIT waiting continued 0=No Wait
0 operation Other=Wait volume
Set
HYSM Hysteresis for motor
1 Range:0~1000
control
Set
IDNO ID number
1 Communication ID number
(don't care)
Set
BAUD Baud rate UART baud rate selection
2400 (don't care) Range:110~9600 BIT/sec
Set
SVOS Compensate SV Range:-1000~1000
0
Set
PVOS Compensate PV Range:LSPL~USPL
0
Set
UNIT Unit of PV & SV Range:C,F,A(analog)
C
Set
Adjust the response time of PV
SOFT Soft filter
1000 (the bigger, the faster)
(don't care)
Set Range:0.05~1.00
CASC don't care
Set
OUD Action mode Range:heat,cool
HEAT
Set
OPAD Control action Range:PID,Fuzzy
PID
Set
HZ Frequency Range:50,60HZ
60
Set
Return INP1
6
4.4 LEVEL 4 (SET Level)
When LCK=1111,press SET key and SHIFT KEY for 5 seconds to enter
Level 4. There are SET 0.1 to SET 9.4 for use.
4.4.1 :
Display:
Press SET key to change
SET 1 SET 0.* ~ 9.*
0=lock
0 1 0 1 1=open
SET * . 1
SET * . 2
SET * . 3
SET * . 4
7
SET Function Remarks
8.1 0=No repeat
1=Program repeat
8.2 0=No power failure Program Use
1=With power failure
8.3 0=Start from 0
1=Start from PV
LCK=0110,It can enter Level 1 & 2 but change Level 1 parameters only.
8
4.5 PROGRAM LEVEL (to be ordered)
LEVEL 1
Set
PTN Set program pattern SV-5
1 Set volume for Seg.5
Range:0~2
Set Set
SEG Program segment display TM-5 Set time for Seg.5
1 Resprent :("pattern"_"segment")
Set Set
Program timer display
TIMER Range:0~99 hour 59 OUT-5 Set output for Seg.5
Set min Set
Set volume for Seg.1
SV-1 Range: SV-6 Set volume for Seg.6
Set LSPL~USPL Set
TM-1 Set time for Seg.1 TM-6 Set time for Seg.6
Range:0~99 hour 59 min
Set Set
Set output for Seg.1
OUT-1 Range:0~100%
OUT-6 Set output for Seg.6
100 If OUT=0,No program function
Set Set
SV-2 Set volume for Seg.2 SV-7 Set volume for Seg.7
Set Set
TM-2 Set time for Seg.2 TM-7 Set time for Seg.7
Set Set
OUT-2 Set output for Seg.2 OUT-7 Set output for Seg.7
Set Set
SV-3 Set volume for Seg.3 SV-8 Set volume for Seg.8
Set Set
TM-3 Set time for Seg.3 TM-8 Set time for Seg.8
Set Set
OUT-3 Set output for Seg.3 OUT-8 Set output for Seg.8
Set Set
SV-4 Set volume for Seg.4 Return LEVEL 1
Set
TM-4 Set time for Seg.4
Set
OUT-4 Set output for Seg.4
Set
9
4.5.1 This program has 2 patterns,each pattern contains 8 segments. The
segment can be arranged a period of Ramp status or Soak status.
4.5.2 Terminologies
pattern :A program consists of some steps.
Step :A Ramp status + a Soak status.
Ramp status:The status with changing SV.
Ramp status:The status with fixed SV.
4.5.3 Operating
1. "KEY" function(no changing parameter)
(START) :To start program procedure,PRO in panel flicker.
(WAIT) :To suspend program procedure,PRO in panel will
stop flicker but light.
+ SET(JUMP):To to jump segment.
+ SET (RESET):To reset program procedure,PRO in panel will
be "off".
2. Alarm Function: :
If ALD1 to be set “07”(*refer to the selection,p.14~15),
AL1 to be set “2”(AL1=2,it means alarm in segment 2 end),
ALT1 to be set “00.10”(alarm time 10 sec.).
*In this case,when program proceeds to segment 2 end,ALM1
relay will be on 10 sec.
3. END function: :
If ALD to be set “17”(refer to the selection,p.14~15),This program
will be end in segment 8 or 16.
* In this case,PV and END will flicker in display window and the
alarm relay acts.
This controller doesn’t have END order if program procedure are less
than 8 segments. In this case,please set segment’s out = 0. then this
program will be end in last set segment. Otherwise,it will proceed 8
or 16 segments.
4. :
Linking Function:
PTN=1 proceed pattern 1,contains 8 segments.
PTN=2 proceed pattern 2,contains 8 segments.
PTN=0 linking proceed pattern 1 and 2 totally 16 segments.(set PTN1
and PTN2 at first,then set PTN=0)
5. *refer to LEVEL 4)
Other function(*
SET 8.1=1 program repeat.
SET 8.2=0 No power fail function.
10
SET 8.2=1 with power fail function (if power suspend,the controller
will keep memory)
SET 8.3=0 program start from 0.
SET 8.3=1 program start from PV.
11
5. INPUT
5.1 Input selection (INP1)
12
TYPE CODE RANGE
L1 0 ~ 400℃ / 0 ~752℉
L L2 0 ~ 800℃ / 0 ~1472℉
JP 1 -199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS JP 2 -199.9 ~ 400.0℃ / -199.9 ~752.0℉
JP 3 -199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 JP 4 0 ~ 200℃ / 0 ~392℉
JP 5 0 ~ 400℃ / 0 ~752℉
JP 6 0 ~ 600℃ / 0 ~1112℉
DP 1 -199.9 ~ 600.0℃ / -199.9 ~999.9℉
DIN DP 2 -199.9 ~ 400.0℃ / -199.9 ~752.0℉
DP 3 -199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT100 DP 4 0 ~ 200℃ / 0 ~392℉
DP 5 0 ~ 400℃ / 0 ~752℉
DP 6 0 ~ 600℃ / 0 ~1112℉
JP.1 -199.9 ~ 600.0℃ / -199.9 ~999.9℉
JIS JP.2 -199.9 ~ 400.0℃ / -199.9 ~752.0℉
JP.3 -199.9 ~ 200.0℃ / -199.9 ~392.0℉
PT50 JP.4 0 ~ 200℃ / 0 ~392℉
JP.5 0 ~ 400℃ / 0 ~752℉
JP.6 0 ~ 600℃ / 0 ~1112℉
AN1 AN1 -10 ~ 10mV / -1999~9999
AN2 AN2 0 ~ 10mV / -1999~9999
AN3 AN3 0 ~ 20mV / -1999~9999
AN4 AN4 0 ~ 50mV / -1999~9999
AN5 AN5 10 ~ 50mV / 1999~9999
*The initial set in factory is “K2” without any certain requirement
13
6. ALARM
6.1 Alarm function selection
CODE DESCRIPTION INHIBIT
00 / 10 None
01 Deviation high limit alarm YES
11 Deviation high limit alarm NO
02 Deviation low limit alarm YES
12 Deviation low limit alarm NO
03 Deviation high / low limit alarm YES
13 Deviation high / low limit alarm NO
04 / 14 Deviation high / low limit range alarm NO
05 Absolute value high limit alarm YES
15 Absolute value high limit alarm NO
06 Absolute value low limit alarm YES
16 Absolute value low limit alarm NO
07 Segment end alarm (use for program only) -
17 Program end alarm (use for program only) -
08 System error alarm-on -
18 System error alarm-off -
09 Heater break alarm-on (single phase) -
19 On delay timer alarm -
Note:the word “INHIBIT” means that alarm does not work at the first
time.
14
6.2 Alarm action description
:SV Absolute high alarm no inhibit
15
7. Modification of input “TC” “RTD”( on PC
board )
If the controller needs modification from TC or mV to RTD type,please
make PAD short on PC board back as following diagram and changing input
selection. On the contrary,modify from RTD to TC or mV,make PAD open.
96×96,48×96,96×48
( PC Board )
11 12 13 14 15 16 17 18 19 20
72×72
( PC Board )
8 9 10 11 12 13 14
48×48
( PC Board )
6 7 8 9 10
16
9. Modification of output
96×96,48×96,96×48 96×96,48×96,96×48
( PC Board ) ( PC Board )
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
72×72 72×72
( PC Board ) ( PC Board )
8 9 10 11 12 13 14 8 9 10 11 12 13 14
48×48 48×48
( PC Board ) ( PC Board )
6 7 8 9 10 6 7 8 9 10
17
:0~1V,
10. Modification of INPUT: ,0~5V,
,0~10V,
,mA
FRONT BACK
R1
R4 R2 S1
S2 S4
R5 R3
S3 S5
20 19 ................ 11 11 ............ 19 20
72×72 72×72
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
14 13 .... 8 8 .... 13 14
48×48 48×48
( PC Board ) ( PC Board )
FRONT BACK
R1
S1
R4 R2 S2 S4
R5 R3 S3 S5
10 9 .... 6 6 .. 9 10
18
10.2 Software part(Calibrate input)
at SET Level
SET 2.2 = 1 open ANL1,ANH1
ANL1=0
ANH1=5000 at INPUT Level
LSPL=0
USPL=5000
Return User Level see PV
Input=4mA
Input=20mA
NO
OK ?
YES
19
:
11. Special Function Description:
11.1 LEVEL 4 (Set Level)
SET 1
SET 9
SET 0
20
11.2 RAMP & SOAK ( TB MODEL ONLY )
11.2.1 RAMP: :
I. Please set “SET2.1=1”(Display AL3),”SET4.1=1” (Display ALD3)
II. ALD3=9 at INPUT Level
III. RAMP menu will be displayed (replace AL3)
11.2.2 SOAK:
I. ALD1 / ALD2=19
II. AL1 / AL2 will be display
AL1
Range:00.00 ~ 99.59(Hour.Minute)
00.00
:
11.2.3 Example:
SV=100℃,RAMP=10.00 (℃/min),AL1=00.10 min,PV=25℃
¢
J Time on Time up
if PV≧ SV(100℃ ) AL1 on
℃
100℃
AL1 00.01 on delay time
00.10 00.10 set time
1sec.
SV=SV+RAMP
℃
PV=25℃ SV=PV at start RAMP function
t
power on 5sec.
21
11.3 REMOTE SV (TB MODEL ONLY)
11.3.1 Hardware must be mounted
11.3.2 Set INP2 to1 or 2 (calibration use ANL2,ANH2)
11.3.3 SET 0.3=0 means local SV
11.3.4 SET 0.3=1 means remote SV from Input 2 channel
11.4 Alarm Time ALT1/ALT2/ALT3 description (TB MODEL
ONLY)
1. ALT1=0 means flicker if AL1 is on
2. ALT1=99.59 means alarm if AL1 is on
3. ALT1=00.01 ~ 99.58 means AL1 is on delay timer(* use for large EMI
affect controller)
11.5 Renew function “HYSM” “SETA”
SETA
0 0 0 0
}
If SETA.1=1,AL1 relay reversed
If TB100 ALM "b" contact
If SETA.2=1,AL2 relay reversed
is needed
If SETA.3=1,AL3 relay reversed
22
11.7 Function SET9
11.7.1 SET9.1=0 Non
SET9.1=1 PV / SV switching ( use for single display so please
don’t set this Bit.)
11.7.2 SET9.2=0 Non
SET9.2=1 PTB models :Timer change from H.M to M.S
11.7.3 SET9.3=0 Non
SET9.3=1 Transmission SV
11.7.4 SET9.4=0 Non
SET9.4=1 Transmission PV
11.8 SET0
11.8.1 SET0.1=0 Non
SET0.1=1 TTL communication SV output
11.8.2 SET0.2=0 Non
SET0.2=1 Rate for AL3 (ALD3=0) (see Application 1,P.23)
11.8.3 SET0.3=0 Non
SET0.3=1 Remote SV
11.8.4 SET0.4=0 Motor Valve close = “b” out
SET0.4=1 Motor Valve close = “a” out
11.9 WAIT at INPUT Level
WAIT=0 means “no wait”
WAIT≠0 means “wait”
23
Application
:SV output & RATE function
App1. TTL communication:
# Open RATE function (use for slave)
11.10 Open Rate:SET0.2=1
11.11 Open AL3:SET2.1=1
11.12 Open ALD3:SET4.1=1
11.13 ALD3=0 at INPUT Level
11.14 Slave SV = (RATE÷9999)×master SV
# Example: :
Connect Diagram
RD
RD
SD
SG
SG
SG
PTB900 TB900 TB900
master slave 1 slave 2
SV OUT (SET0.1=1) IDNO=1 (SET5.4=1) IDNO=2 (SET5.4=1)
IDNO=0 (SET5.4=1) BAUD=2400 BAUD=2400
BAUD=2400 (SET5.4=1) (SET5.4=1)
(SET5.4=1) open RATE function open RATE function
Time Chart
1000
900 800
SV SV SV
Time Time
1 hour 1 hour 1 hour Time
SV_1=1000 SV=0 SV=0
TM_1=01.00 hour slave 1 SV=900 slave 2 SV=800
OUT_1=100% RATE SET 9000 RATE SET 8000
OUT_2=0%
24
App2. Single Phase Control ( for SCR module)
# : TB900 / PTB900,TB700 / PTB700
Available Models:
# Data Change:: OUTY=4
,CHO1=5000 if use for resistance load
CLO1=0,
,CHO1=4000 if use for inductor load
CLO1=0,
S R
FAST
FUSE CONTROLLER
K2
G1
G2
SCR
K1
Module
G1
G2
K1
K2
Short
PROT
U V
LOAD
** Controller source phase must be same as load source phase
25
App3. Single Phase Control ( for TRIAC module)
# : TB900 / PTB900,TB700 / PTB700
Available Models:
# Data Change:: OUTY=4
,CHO1=5000 if use for resistance load
CLO1=0,
,CHO1=4000 if use for inductor load
CLO1=0,
S R
FAST
FUSE CONTROLLER
G1
T2
TRIAC
K1
Module
G1
T1 G2
K2
Short
PROT
U V
LOAD
U V
1/2W
100Ω 0.1uf/630V
A
C
26
App4. Three Phase Control
# : TB900 / PTB900
Available Models:
# Data Change:: OUTY=5
,CHO1=5000 only if use for resistance
CLO1=0,
load
R S T
CONTROLLER
FAST G1
FUSE
K2
K1 K2 K3 DIODE/SCR
G1 G2 G3 Module G2
K2
G3
K3
U V W
PROT
Short
3φ LOAD
27
App5. Single Phase Zero Control
# :
Available Models: TB900 / PTB900,TB700 / PTB700
TB100 / PTB100
# :
Data Change: OUTY=0
CYT1=1
R S
FAST
FUSE CONTROLLER
G1
G1
SCR
Module
G2
G2
Short
PROT
U V
TIME CHART:
OFF
ON
28
App6. Three Phase Zero Control
# : TB900 / PTB900
Available Models:
# Data Change:: OUTY=0
CYT1=1
R S T CONTROLLER
FAST RG 1
FUSE
SCR RG 2
Module
RG 1 TG 1
TG 1
RG 2 TG 2
TG 2
U V W
WE CAN SUPPLY
HEATER SINK
PROT
Short
TIME CHART:
OFF
ON
29
App7. Motor Valve Control
# :
Available Models: TB900 / PTB 900,TB600 / PTB600
TB700 / PTB700,TB400 / PTB400, TB100 / PTB100
# :
Data Change: OUTY=3
CYT1=1 ~ 100sec.( Normally set 5 sec.)
RUCY=5 ~ 200 sec.
1. CYT1 is the cycle time of Open / Close
2. RUCY is the running time of motor valve 0 ~ 100%
MOTOR VALVE
COM
R CONTROLLER
CLOSE OUT2
Relay
CLOSE
OPEN
OPEN
COM OUT1
Relay
30