Astm 394 Hot Dip Gal Coated
Astm 394 Hot Dip Gal Coated
Astm 394 Hot Dip Gal Coated
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.
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This specification is under the jurisdiction of ASTM Committee F16 on Standards volume information, refer to the standard’s Document Summary page on
Fasteners and is the direct responsibility of Subcommittee F16.02 on Steel Bolts, the ASTM website.
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Nuts, Rivets and Washers. Available from American Society of Mechanical Engineers (ASME), ASME
Current edition approved Aug. 1, 2007. Published August 2007. Originally International Headquarters, Three Park Ave., New York, NY 10016-5990, http://
approved in 1955. Last previous edition approved in 2005 as A 394 – 05e1. www.asme.org.
3.1.5 ASTM designation and year of issue. When year of the austenitizing temperature.
issue is not specified, bolts shall be furnished to the latest issue. 4.2.3 Type 1 bolts, regardless of the steel used, and Type 3
bolts shall be tempered by reheating to not less than 800°F.
3.1.6 Additional requirements, if any, are to be specified on
4.2.4 Cold-headed Type 0 bolts shall be stress relief an-
the purchase order:
nealed before zinc coating to remove cold work effects such
3.1.6.1 Shear-strength testing (see 6.2.1 and 6.2.2). Include that the hardness measured anywhere on the surface or through
type of test required. the cross-section shall meet the requirements in 6.1.
3.1.6.2 Additional tests. 4.3 Threads may be rolled or cut.
3.1.6.3 Inspection (see 12.1 and 12.2). 4.4 Zinc Coatings, Hot Dip:
3.1.6.4 Certification (see 14.1). 4.4.1 Type 0 and Type 1 bolts shall be hot-dip zinc-coated
3.1.6.5 Test reports (see 14.1). accordance with the requirements of Specification F 2329,
3.1.6.6 Other finishes, specify other protective finish, if except that the minimum average weight (thickness) of zinc
required. coating shall be 1.65 oz/ft2 (0.0028 in.) and the minimum
weight of zinc coating on any one item shall be 1.50 oz/ft2
NOTE 1—Examples of ordering description: (0.0025 in.).
4.4.2 Bolt threads shall not be cut, rolled, or otherwise
(1) 1000 square-head transmission-tower bolts, 1⁄2 by 2 in. Type 1, hot-dip
zinc coated, shear testing required, ASTM A 394 – XX, with hot-dip
finished after zinc coating.
zinc-coated hex nuts, Grade DH, ASTM A 563 – XX, 4.4.3 Hot-dip zinc-coated nuts furnished under Specifica-
tion A 563 shall be tapped after zinc coating.
( 2) 1000 transmission tower bolts, 1⁄2 by 2 in. Type 0, hot-dip zinc coated, 4.4.4 Hot-dip zinc-coated nuts and washers supplied for use
ASTM A 394 – XX, with hot-dip zinc-coated hex nuts, Grade A, ASTM with bolts under this specification shall be zinc-coated in
A 563 – XX. accordance with 4.4.1.
4.5 Protection of Uncoated Surfaces—When hot-dip zinc-
(3) 1000 transmission tower bolts, 1⁄2 by 2 in. Type 3, ASTM A 394 – XX,
with hex nuts, Grade DH3 weathering steel, ASTM A 563 – XX and with coated nuts are ordered, the cutting oil or some other suitable
2 circular washers, Type 3, ASTM F 436 – XX. substance shall be left on the uncoated surface to inhibit rusting
during shipment and storage. It is recommended that the
3.1.7 For establishment of a part identifying system, see additional lubricant be clean and dry to the touch.
ASME B18.24. 4.6 Secondary Processing:
3.2 Recommended Nuts: 4.6.1 If any processing which can affect the mechanical
3.2.1 Unless otherwise specified, all nuts on these bolts shall properties or performance of the bolts is performed after the
be hex style and conform to the requirements of Specification initial testing, the bolts shall be retested for all specified
A 563 as follows. mechanical properties and performance requirements affected
Bolt Type Nut Grade Finish by the reprocessing.
0 A hot-dip zinc-coated 4.6.2 When the secondary processing is heat treatment, the
1 DH hot-dip zinc-coated bolts shall be tested for all specified mechanical properties.
3 DH3 plain
Hot-dip zinc-coated bolts shall be tested for all specified
3.3 Recommended Washers: mechanical properties.
3.3.1 Suitable washers for use with Type 0 are hot-dip 5. Chemical Composition
zinc-coated carbon-steel washers with dimensions that are in
accordance with Specification F 436. Suitable washers for use 5.1 Type 0 and Type 1 bolts shall conform to the chemical
with Type 1 bolts are hot-dip zinc-coated Type 1 hardened-steel composition requirements specified in Table 1.
washers that are in accordance with Specification F 436. 5.2 Type 3 bolts shall conform to one of the chemical
Suitable washers for use with Type 3 bolts are Type 3 compositions specified in Table 2. The selection of the chemi-
hardened-steel washers that are in accordance with Specifica- cal composition A, B, C, D, E, or F shall be at the option of the
tion F 436. bolt manufacturer. See Guide G 101 for methods of estimating
the atmospheric corrosion resistance of low alloy steels.
4. Materials and Manufacture 6. Mechanical Properties
4.1 Steel for the manufacture of bolts shall be made by any 6.1 Tension Test—Types 0, 1, and 3 bolts having a length
of the following processes: open-hearth, electric-furnace, or equal to or more than 3 diameters shall be wedge tension tested
basic-oxygen. as specified in 11.1 and shall conform to the tensile strength
4.2 Heat Treatment: requirements in Table 3. Zinc-coated bolts shall be tested after
coating. Bolts too short for full size testing or for other reasons TABLE 3 Tensile StrengthA
not subject to tension tests, shall meet the following hardness Nominal Minimum Tensile Load, lbf
requirements: Size,
in. Type 0B Types 1 and 3C
Min Max
⁄
12 10 500 17 050
Type 0—Rockwell B 80 100 ⁄
58 16 700 27 100
Types 1 and 3—Rockwell C 25 34 ⁄
34 24 700 40 100
7⁄ 8 34 200 55 450
6.2 Shear Strength: 1 44 850 72 700
6.2.1 When specified in the original inquiry and order, bolts, A
Tensile strength based on the thread stress area, As, is calculated as follows:
except as excluded in 6.2.2, shall be shear strength tested in As= 0.7854 [ D − (0.9743/N)]2
where:
accordance with 11.2 and shall meet the requirements given in D = nominal diameter, and
Table 4. N = threads per inch.
B
Based on 74 000 psi unit tensile strength.
6.2.2 Bolts with unthreaded body lengths shorter than two C
Based on 120 000 psi unit tensile strength.
times the nominal bolt diameter, are subject to shear strength
2 and longer in 1⁄4-in. increments L minus 13⁄32 L minus 11⁄4 L minus 13⁄8 L minus 11⁄2 L minus 15⁄8
ANNEX
(Mandatory Information)
A1.1 Dimensions of ladder bolts, step bolts, and A1.3 All other requirements relating to processing, proper-
equipment-support bolts shall be specified by the purchaser. ties, testing, and inspection shall be in accordance with
Specification A 394.
A1.2 Bolts shall be Type 0 unless otherwise agreed upon
between the manufacturer and the purchaser.
SUMMARY OF CHANGES
Committee F16 has identified the location of selected changes to this standard since the last issue, A 394 – 05e1, that may
impact the use of this standard.
(1) Changed the reference hot dip zinc coating Specification F 2329.
from Specification A 153/A 153M Gr. C, to Specification
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