Process Capability Analysis Study No_________

PART NUMBER DISCRIPTION OPERATION MACHINE DEPARTMENT

UPPER SPEC LIMIT 0.0300 NOMINAL 0.0150

LOWER SPEC LIMIT 0.0000 TOTAL TOLERANCE 0.0300

1 0.0210 0.0115 0.0202 0.0147 0.0199 0.0146 0.0125 0.0147 0.0212 0.0155
2 0.0198 0.0158 0.0204 0.0211 0.0187 0.0168 0.0133 0.0153 0.0198 0.0145
3 0.0128 0.0204 0.0122 0.0189 0.0114 0.0198 0.0141 0.0185 0.0147 0.0163
4 0.0203 0.0184 0.0167 0.0154 0.0208 0.0187 0.0188 0.0203 0.0136 0.0169
5 0.0181 0.0199 0.0228 0.0166 0.0125 0.0161 0.0209 0.0201 0.0120 0.0174

SUM 0.0920 0.0860 0.0923 0.0867 0.0833 0.0860 0.0796 0.0889 0.0813 0.0806

AVG 0.0184 0.0172 0.0185 0.0173 0.0167 0.0172 0.0159 0.0178 0.0163 0.0161

RANGE 0.0082 0.0089 0.0106 0.0064 0.0094 0.0052 0.0084 0.0056 0.0092 0.0029

AVERAGE OF AVERAGE 0.0171 AVERAGE OF RANGE 0.0075

STANDARD DEVIATION OR SIGMA

STANDARD DEVIATION = (SD) = AVERAGE OF RANGES = 0.0075 = 0.0032

CONSTANT 2.326

1 SD = 3 SD = 6 SD =
0.0032 0.0096 0.0193

SUBGROUP SIZE 2 3 4 5
CONSTANT 1.128 1.693 2.059 2.326

CONTROL LIMIT CALCULATION

RANGE UCL = CONSTANT * AVERAGE OF RANGE UCL = 0.0158

RANGE LCL = "NONE" LCL = NONE

PROCESS AVERAGE UCL = NOMINAL + (CONSTANT * AVE OF RANGE) UCL = 0.0193

PROCESS AVERAGE LCL = NOMINAL - (CONSTANT * AVE OF RANGE) LCL = 0.0107

CONSANTS FOR CONTROL LIMITS

SUB GROUP 2 3 4 5
PROCESS 1.88 1.02 0.73 0.58
RANGE 3.27 2.57 2.28 2.11

CAPABILITY (CP)
(CP) indicates the probable overall spread of results
CP
CAPABILITY (CP) = TOTAL TOLERANCE = 0.0300 = 1.56
6 SD 0.0193

CAPABILITY (CPK)
(CPK) is the probable spread of results relative to the setting

USL - AVERAGE OF AVERAGE = 0.0300 - 0.0171

3SD 0.0096 CPK

= 1.33
AVERAGE OF AVERAGE - LSL = 0.0171 - 0.0000
3SD 0.0096

SIGNED BY : DATE :

Scaroni Consulting http:/www.scaroniconsulting.it [email protected]

 Gauge Repeatability and Reproductability Study

Tolerance
center +/- width
20 10 20

Operator: A B C
Trials: 1 2 3 Range 1 2 3 Range 1 2 3 Range
Part No:
1 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

2 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

3 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

4 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

5 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

Totals: 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

R(operator) bar: 0.00 0.00 0.00

Operator Total: 0 0 0
X(operator) bar: 0.00 0.00 0.00

R(operator) bar bar: 0.00 = R(ABC) barbar

R(X(operator) bar): 0.00 = R(x bar)

Repeatability = Repeat = R(ABC) barbar * K(1) Repeat: 0.00

(Repeatability = Equipment Variation)

number of trials 2 3 4 5
K(1) 4.56 3.05 2.50 2.21

Reproducibility = Reprod = SQRT [(R(x bar) * K(2))^2 - Repeat^2/((number of parts) * (number of trials))] Reprod: 0.00
(Reproducibility = Operator Variation) If (SQRT < 0), Reprod = 0

Operator 2 3 4 5 number of parts= 5

K(2) 3.65 2.70 2.30 2.08 number of trials= 3

Repeatability & Reproducibility (R&R) = SQRT [(Repeat)^2 + (Reprod)^2] R&R: 0.00

% R&R = 100*(R&R/tolerance width) % R&R: 0

The equipment variation Takes up

of the tolerance width

% R&R Acceptance > 30 % 10 - 30 % < 10 %

Guidelines Insufficient Acceptable Excellent
 PART NUMBER
Machine Capability Study
OPERATION MACHINE DEPARTMENT

NUMBER OF COMPONENT SQAURE OF

READINGS DIMENSION SIZE DIMENSION SIZE

1 10.00000 100.00000000
2 0.00000000 TOLERANCES
3 0.00000000
4 0.00000000 USL
5 0.00000000 LSL
6 0.00000000
7 0.00000000 NOMINAL 0
8 0.00000000 TOTAL TOL 0.0000
9 0.00000000
10 0.00000000
11 0.00000000
12 0.00000000 CALCULATIONS
13 0.00000000
14 0.00000000 (X)2 100.000000
15 0.00000000
16 0.00000000 (X)2/n 100
17 0.00000000
18 0.00000000
19 0.00000000
20 0.00000000 STANDARD DEVIATION = SD
21 0.00000000
22 0.00000000 1SD #DIV/0!
23 0.00000000
24 0.00000000 3SD #DIV/0!
25 0.00000000
26 0.00000000 6SD #DIV/0!
27 0.00000000
28 0.00000000
29 0.00000000
30 0.00000000 CAPABILITY (CM)
31 0.00000000
32 0.00000000 TOTAL TOLERANCE
33 0.00000000 6SD
34 0.00000000 #DIV/0!
35 0.00000000 = CM #DIV/0!
36 0.00000000
37 0.00000000
38 0.00000000
39 0.00000000 CAPABILITY (CMK)
40 0.00000000
41 0.00000000 USL - X AVERAGE
42 0.00000000 3SD
43 0.00000000 #DIV/0!
44 0.00000000 OR
45 0.00000000
46 0.00000000 X AVERAGE - LSL
47 0.00000000 3SD
48 0.00000000 #DIV/0!
49 0.00000000 = CMK #DIV/0!
50 0.00000000

MAX VALUE 10.00000

MIN VALUE 10.00000

X SUM 10.000000 100.000000

X AVERAGE 10.000000 Date:
RANGE 0.000000

Scaroni Consulting http:/www.scaroniconsulting.it Signed: