製造管理計画

MassSPECIFIED
Production
ACTION
Preparation
PLAN Plan

Process Minimal process 2018 19

Control Item Proposal / Comments / Deviations Countermeasure
set up requeriment 9 10 11 12 1 2 3

Plan
Supplier shall have a process in 1 main asociate at each shift, 1 back up, 1 set
place to control the access to of labels print, Procedure of labels replace, Log
1.6 Label reprint & or replacement Modify relabeling instruction (3-CP-20)
reprint of labels for both normal for removal/ replace, but no log and procedure

Real
and abnormal operations. for destroy labels.

Plan
No procedure to ensure reply in proper timing
Supplier shall have a process in
request by Honda, no procedure to override DC
1.7 Running level design Changes place to control the running level Modify 4M procedure (2-GC-10) and engineering changes (flow chart).
segment change, No IPP TAG info in ASN data
design change on any given part.

Real
procedure.

The supplier shall ensure that

Plan
any container of parts that have
No procedure to avoid no authorized personel
Handling of finished goods previusly vetted and already been processed acording Establish different color cap to ware house and shipping associates and put a restricted area
1.8 take parts from F.G. no shippin area
labeled with Honda delivery labels to the accepted standards of this visual aid.
notification, sort Quality procedure.
LMPR are quarantined and

Real
protected from tampering.

Supplier shall have a physical

Visual inspection against the visual aid, no
Part / Component verification (Poke-yoke / red method in place at each
record log for date, tima, cell, type part at each

Plan
2.1 rabbit test). production cell to verify that part
change.
beign produced matches the
scheduled requeriments.
Labeling process automation through counting jig.
Supplier shall have a physical
method in place at each
Associate has to manual label and visual
production cell to verify that part

Real
2.2 Packed part quantity confirmation. confirm that continers are complete (Cycle
quantity/weight of parts being
time system does not ensure correct std pack).
packed matches the desired pack
quantity/ weight.

Internal label create against visual confirmation,

Supplier shall have a method in

Plan
Honda label print at the shipping area after a re
place at each production cell to
Label generation / printing and application pack is made, using a scaner against internal to
2.3 generate one pair of Establish line model to avoid repack.
(single part) print. For non repack parts, Label is printed at
containerlabels which are unique

Real
line side against a visual verification of sstd is
to the Honda part.
complete.

Supplier shall have a process in

Plan
place to allow a partial container
of finished goods to be Procedure in place, and a log is kept to ensure
Update procedure (4-GC-05) of NG product add product disposal and implement tag
2.6 Re-introduction of partial finish good containers reintroduced to the production FIFO, Quatenrine area is nor marked proplerly,
identification (4-CA-13) in quarentine area.
pack area while accounting for Containers are not properly marked.

Real
proper part, quantity, label, and
lot control.

Supplier shall have a process and

Plan
a location in place to build
Are created a in a pick and packed area due to
containers and generate one pair
Packed part quantity confirmation Cage orders inventory days, prod does not allows to produce
3.3 of Honda container labels per Update work instruction for production plan (3-CP-02) and generate flow chart for 850
/safety stock orders from 850 order less than std pack, no procedure, need to know
container based on the proper
ha labels are printed.

Real
part and quantity required on the
850.

The supplier must have a

Plan
process in place to allow the
ASN is sentwhile truck is still ta supplier due to
validation of container types and
5.3 ASN data accurancy invoice procedure, XX for cardboard, trouble Review blue book and modify procedure.
IPP tags to insure that the data
shooting in place for 824, no IPP in ASN.
in the ASN matches the actual

Real
shipment.

Approve(承認)
Status
（進捗状 Reviewed (確認）
況）
Prepared（作成）