Signal Isolators & Conditioners

WJ21 series Analog Signal to RS485/232 Converter

(A/D Converter)
Features:
>> Analog signal acquisition, isolated RS-485/232 output
>> 12-bit AD converter, testing accuracy>0.1%
>> Can Program and calibrate modules accuracy via RS-485/232 interface
>> Signal input/output: 3000VDC Isolation
>> Wide power supply: 8~32VDC
>> High reliability, easy programming, easy installation.
>> Can program setting module address, baud rate
>> 0-5V voltage signal or 4-20mA current signal input
>> Supports Modbus RTU protocol
>> DIN35 Rail-mounted
Typical Application:
>> Signal measurement/monitoring/control
>> RS-485 remote I / O, data acquisition
>> RS-232/485 bus industrial automation control system
>> Industrial field signal data acquisition and recording
>> Industrial field signal isolation and long-term transmission Figure 1 WJ21
>> Medical, industrial product development
>> 4-20mA or 0-5V signal acquisition
Product Overview:
WJ21 series products realize the signal acquisition between sensor and host, to measure analog signals. WJ21 products
can be applied to RS-232/485 bus industrial automation control system,4-20mA / 0-5V signal measurement, monitoring
and control,0-75mV ,0-100mV and other small-signal measurement and signal isolation and long-term industrial
transmission and so on.
Products include power supply isolation, signal isolation, linearization, A/D conversion and RS-485 serial
communication. Each serial interface can connect up to 255 pieces WJ21 Series modules, communication using ASCII
code or MODBUS RTU communication protocol, and its instruction set compatible with the ADAM modules, baud rate
can been set by the code, with other manufacturers control module hang in the same RS-485 bus for easy programming.

Figure 2 WJ21 Block Diagram

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 Signal Isolators & Conditioners
WJ21 series products are based on SCM's intelligent monitoring and control system, users set the calibration value,
address, baud rate, data format, checksum status, and configuration information are all stored in nonvolatile memory
EEPROM.
WJ21 products are according to industry standard design, isolation between signal input / output, can withstand
voltage 3000VDC, high anti-interference ability and reliability. Operating temperature range is - 45 ~ +85 °C.
Function Description:
WJ21 signal isolation acquisition module can be used to measure one channel voltage or current signal,
1. Analog signal input
12-Bit acquisition accuracy, all products signal input range have been calibrated. In use, users also can program
calibration easily.
About the specific current or voltage input range, please see product selection.
2. Communication protocol
Communication Interface: one channel standard RS-485 communication interface, or one standard RS-232
communication interface, specify when ordering.
Communication Protocols: supports two protocols, characters protocol of the command set defined and MODBUS
RTU communication protocol. Can be programmed using the kind of communication protocol, can be achieved with
PLC, RTU of many Brands or computer monitoring system for network communication.
Data Format: 10 Bits. 1 start bit,8 data bits,1 stop bit.
Address: (0 to 255) and baud rate (2400,4800,9600,19200,38400 bps) can be set, the most long-distance about
communication networks is up to 1200 meters, through the twisted-pair shielded cable.
Communication interface of high anti-jamming design, ± 15KV ESD protection, communication response time is less
than 100mS.
3. Anti-jamming
According to need to set the checksum. Module internal has transient suppression diodes, can inhibit a variety of surge
pulse, protection module, and internal digital filter can also be well suppressed from the grid frequency interference.
Product Selection:

WJ21 U(A) □ – □
Input Voltage or Current Signal Interface
U1：0-5V A1：0-1mA 485： output is RS-485 interface
U2：0-10V A2：0-10mA 232： output is RS-232 interface
U3：0-75mV A3：0-20mA
U4：0-2.5V A4：4-20mA
U5：0-±5V A5：0-±1mA
U6：0-±10V A6：0-±10mA
U7：0-±100mV A7：0-±20mA
U8：user-defined A8：user-defined
Sample 1: part No.:WJ21-A4-485 4-20mA input signal，output is RS485 interface
Sample 2: part No.:WJ21-U1-232 0-5V input signal，output is RS232 interface
Sample 3: part No.:WJ21-U8(U8:0-12V)-485 0-12V input signal，output is RS485 interface
General parameters:
(typical @ +25 ℃, Vs to 24VDC)
Input type: Input current / voltage input
Accuracy: 0.1%
Temperature drift:± 30 ppm / ℃ (± 50 ppm / ℃, maximum)
Input Resistance: 50Ω (4-20mA/0-20mA/0- ± 20mA current input)

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 Signal Isolators & Conditioners
100Ω (0-10mA/0- ± 10mA current input)
1KΩ (0-1mA/0- ± 1mA current input)
>1MΩ(voltage input)
Bandwidth: -3 dB 10 Hz
Conversion rate: 10 Sps
Common Mode Rejection (CMR): 120 dB (1kΩ Source Imbalance @ 50/60 Hz)
Normal Mode Rejection (NMR): 60 dB (1kΩ Source Imbalance @ 50/60 Hz)
Input Protection: over-voltage protection, over-current protection
Communication: RS-485 protocol or RS-232 standard characters protocols and MODBUS RTU communication
protocol
Baud Rate (2400,4800,9600,19200,38400 bps) can be selected via software
Address (0 to 255) can be selected via software
Communication Response Time: 100 ms maximum
Power Supply: +8 ~ 32VDC wide range power supply, internal anti-reverse and over-voltage protection circuit
Power Loss: less than 1W
Operating Temperature: - 45 ~ +80 ℃
Humidity: 10 ~ 90% (no condensation)
Storage Temperature: - 45 ~ +80 ℃
Storage Humidity: 10 ~ 95% (no condensation)
Isolation Voltage: input / output: 3KVDC, 1 minute, leakage current:1mA
Which output signal and power supply are common ground.
Shock Voltage: 3KVAC, 1.2/50us (peak)
Dimensions: 106.7 mm x 79 mm x 25mm
Footprint Function:
PIN Name Function PIN Name Function
1 PW+ Power+ 7 IN+ Input+
2 GND Power- 8 IN- Input-
3 INIT Initialization state set 9 NC NO PIN
4 D+ RS-485 signal+ 10 NC NO PIN
5 D- RS-485 signal- 11 NC NO PIN
6 GND Power-,Output port ground 12 NC NO PIN

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 Signal Isolators & Conditioners
Figure 3 WJ21 Wiring Diagram

Initialization WJ21 modules:

All WJ21 modules, if you use RS-485 network, must be assigned a unique address code, address code value of
hexadecimal numbers between 00 and FF. However, all new WJ21 module uses a factory initial settings, as follows:
Address code: 01
Baud rate: 9600 bps
Checksum is disable
As the new module address codes are the same, their address will be contradictory to other modules, so when you set
up the system, you must reconfigure each WJ21 module address. WJ21 module can be connected the power cord and
RS485 communication lines, through configuration commands to modify the WJ21 module address. Baud rate, parity
and status, communication protocols also need to be adjusted according to user requirements. In the modified baud rate,
parity and status, communication protocol, you must first enter the module to the default state, or can not be modified.
Let the module into the default state:
WJ21 module has a special INIT pin. Connecting the INIT PIN to ground (GND PIN), then open power, the module
into the default state. In this state, the module is configured as follows:
Address code 00
9600 bps baud rate
Checksum is disable
At this time, via configuration commands you can modify the WJ21 module baud rate, parity, checksum state and other
parameters, by setting the module communication protocol command to select the communication protocol. When are
not sure a module specific configuration, can also be configured by installing the jumper, so that the module into the
default state, then reconfigure the module. If clients need set the module to MODBUS RTU communication protocol,
see the MODBUS protocol section for instructions.
WJ21 character protocol command set:
Order is by a series of characters, such as first code, address ID, variables, an optional checksum byte and a
terminator (cr) which can show command. In addition to wildcard address “**”synchronization command, the host only
commands a WJ21 module once.
Command format: (Leading Code) (Addr) (Command) [data] [checksum] (cr)
(Leading code) prefix is the first letter of the command. All commands require a command prefix, such as %,$,#,@,...
etc. 1 - Character
(Addr) module address code, if not specified below, range is from 00 ~ FF (hexadecimal). 2 - Character
(Command) shows the command code or variable values. Variable
length
[Data] some output command needs data Variable length
[Checksum] brackets Checksum (checksum) shows an optional parameter, only the checksum is enabled, need this
option. 2 -
Character
(Cr) a control code character as identify , (cr) as a carriage return character, its value is 0x0D. 1 -
Character

When enabled checksum (checksum), users need [Checksum]. It accounted for 2 - character. Commands and
responses must be attached checksum feature. Checksum used to check all input commands to help you find the host to
the module command module to the host response to errors and mistakes. Checksum characters placed in command or in
response to the character after the carriage return before.
Calculated as follows: two characters, the hexadecimal number for all issued prior to the ASCII values of and, then

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 Signal Isolators & Conditioners
with hexadecimal digits 0xFF phase proceeds.

Examples: Disable checksum (checksum)

command: $002(cr)
response: !00020600 (cr)
Enable checksum
command: $002B6 (cr)
response: !00020600 A9 (cr)
‘$’ = 0x24 ‘0’ = 0x30 ‘2’ = 0x32
B6=(0x24+0x30+0x30+0x32) AND 0xFF
‘!’ = 0x21 ‘0’ = 0x30 ‘2’ = 0x32 ‘6’ = 0x36
A9=(0x21+0x30+0x30+0x30+0x32+0x30+0x36+0x30+0x30) AND 0xFF
Command response:
Response message depends on a variety of commands. Response also is consists of several characters, includes
leading code, variables and end tags. The first code of response signal has two:'!' Or '>' indicates that a valid command
and '?' means invalid. By checking the response information, you can monitor whether the command is valid
Note:
1. In some cases, many commands use the same command format. To ensure that you use a command in the address is
correct, if you use the wrong address and this address represents another module, then the command will take effect
in another module, resulting in an error.
2. the command must be entered in uppercase letters.
1、Read Measurement Data Command
Description: Returns the analog input measurement data from the module in the currently configured
data format
Command Format：#AA(cr)
Parameters: # delimiter character. Hexadecimal 23H
AA module address, range is 00-FF(hexadecimal). Factory address is 01, converted to hexadecimal
ASCII code for each character. Such as address 01 into hexadecimal are 30H and 31H.
(cr) is the terminating character, carriage return (0Dh)
Response : >(data)(cr) command is valid.
?AA(cr) invalid command or illegal operation.
Parameter Description: > delimiter character
(data) Returns data. The data format is in Engineering Units，Percent of FSR, Two’s complement
hexadecimal, Hexadecimal is each character ASCII code .Refer to Chapter 2 Command Set.
(cr) terminating character, carriage return (0Dh)
There is no response if the module is format error or communication error or address does not exist, the module does
not respond. If you are using serial communication software, but can not enter the return key characters, please switch to
hexadecimal format for communicate
Example: Commands (character format) #01(cr)
(Hexadecimal format) 2330310D
Module response (character format) >+16.000 (cr)
(Hexadecimal format) 3E2B31362E3030300D
Description: In the address 01H module, input is (Data format is engineering units): +16.000 mA
2、Set WJ21 Module Command
Description: Set address, input ranges, baud rate, data formats, checksum and state for a analog input
module, counter data are stored in a EEPROM.

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 Signal Isolators & Conditioners
Command Format: %AANNTTCCFF(cr)
Parameter : % delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
NN indicates new module hexadecimal address, value NN range is 00~FF
TT hexadecimal indicates type code.WJ21 must been set 00
CC Baud Rate code (hexadecimal)
Baud rate code Baud rate
04 2400 baud
05 4800 baud
06 9600 baud
07 19200 baud
08 38400 baud

Table 2 Baud rate code

FF Hexadecimal 8-bit represents the data format, checksum. Note from bits2 to bits5 not be set to zero.

Bit7  Bit 6 Bit 5  Bit 4 Bit 3 Bit2 Bit 1 Bit 0 

Table 3 Data format, checksum and code

Bit7：Reserved bits (must set to 0)

Bit6：checksum states, if 0:Disabled, if 1: Enabled
Bit5-bit2：Not used(must set to 0)
Bit1-bit0：Data Format Bit
00：Engineering Units
01：% of FSR
10：Twos complement hexadecimal
(cr) terminating character, carriage return (0Dh)
Response: !AA(cr) command is valid
?AA(cr) command is invalid or illegal operation, or do not set up line before changing baud rate or
checksum
Parameter Description:
! delimiter character which indicates a valid command.
? delimiter character which indicates a invalid command.
AA represents input module address
(cr) terminating character, carriage return (0Dh)
If you configure module for the first time, AA=00 and NN equal to new address. If reconfigure module
changing address, input range, data formats, AA equals to present configured address, NN equals to the
current or new address. If reconfigure module changing baud rate or checksum state, must install command
string, make them in listening mode, module address is 00H, also AA=00H, NN=present or new address.
There is no response if the format error or communication error or address does not exist.
Example: command %0011000600(cr)
response !11(cr)
Description: % delimiter character
00 indicates you want to configure the WJ21 module original address set to 00H.
11 indicates new module hexadecimal address is 11H

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 Signal Isolators & Conditioners
00 indicates type code, WJ21 must been set to 00
06 indicates baud rate: 9600 baud
00 indicates data format is Engineering Units，checksum is disabled

3、Read Set Status Command

Description: Read configuration for a specified WJ21 module.
Command Format: $AA2(cr)
Parameter: $ delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
2 indicates read set state command
(cr) terminating character, carriage return (0Dh)
Response: !AATTCCFF(cr) command is valid
?AA(cr) command is invalid or illegal operation
! delimiter character
AA represents input module address
TT Type Code
CC Baud rate code, Table 2
FF Table 3
(cr) terminating character, carriage return (0Dh)
There is no response if the format error or communication error or address does not exist.
Example: command $302(cr)
response !300F0600(cr)
! delimiter character
30 indicates WJ21 module address is 30H
00 indicates input type code
06 represents that baud rate is 9600 baud
00 represents that data format is Engineering Units, disable checksum
4、Offset Calibration Command
Description: Calibrates an analog input module offset errors
Command Format: $AA1(cr)
Parameter: $ delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
1 represents offset calibration command
(cr) terminating character, carriage return (0Dh)
Response: ! AA (cr) command is valid
?AA(cr) command is invalid or Illegal operation
! delimiter character which indicates a valid command.
? delimiter character which indicates a invalid command.
AA represents input module address
(cr) terminating character, carriage return (0Dh)
Products have been calibrated, user can use them directly. After calibrating offset command, then calibrate gain
errors. During calibration, WJ21 modules need to be connected to the input of the appropriate input signal. Different
input range requires a different input voltage or current. (See following Calibration information)
There is no response if the format error or communication error or address does not exist.
Example: command $231(cr)
response !23 (cr)

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 Signal Isolators & Conditioners
Calibrate offset at address 23H module.
5、Span Calibration Command
Description: Calibrates an analog input module gain errors
Command Format: $AA0(cr)
Parameter: $ delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
0 represents gain calibration command
(cr) terminating character, carriage return (0Dh)
Response: !AA(cr) command is valid
?AA(cr) command is invalid or illegal operation
! delimiter character which indicates a valid command.
? delimiter character which indicates a invalid command.
AA represents input module address
(cr) terminating character, carriage return (0Dh)
Products have been calibrated, user can use them directly. After calibrating offset command, then calibrate gain
errors. During calibration, WJ21 module needs to be connected to the input of the appropriate input signal. Different
input range requires a different input voltage or current. (See following Calibration information)
There is no response if the format error or communication error or address does not exist.
Example: command $230(cr)
Response !23 (cr)
Calibrate gain errors at address 23H module.
6、Read Module Name Command
Description: Return the module name from the specified analog input module
Command Format: $AAM(cr)
Parameter: $ delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
M represents Read module name command
(cr) terminating character, carriage return (0Dh)
Response:!AA(Module Name)(cr) command is valid
?AA(cr) command is invalid or illegal operation
! delimiter character which indicates a valid command.
? delimiter character which indicates a invalid command.
AA represents input module address
(Module Name) module name WJ21
(cr) terminating character, carriage return (0Dh)
There is no response if the format error or communication error or address does not exist.
Example: command $08M(cr)
response !08WJ21 (cr)
Module is WJ21 at address 08H
7、Set Communication Protocol Command.
Description: Set the module communication protocol to characters protocol or Modbus RTU protocol.
Command Format: $AAPV(cr)
Parameter: $ delimiter character
AA module address, (range 00-FF) represents the 2-character hexadecimal
P set communication protocol command
V protocol code, 0 or 1

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 Signal Isolators & Conditioners
0：characters protocol
1：Modbus RTU protocol
(cr) terminating character, carriage return (0Dh)
Response: !AA(cr) command is valid
?AA(cr) command is invalid or illegal operation
! delimiter character which indicates a valid command.
? delimiter character which indicates a invalid command.
AA represents input module address
(cr) terminating character, carriage return (0Dh)
There is no response if the format error or communication error or address does not exist.
Set command protocol must be effective by default.
Example 1: command $00P1(cr)
response !00 (cr)
Set protocol command to Modbus RTU
Example 2: command $00P0(cr)
response !00 (cr)
Set protocol command to characters protocol

Input Ranges& Data Formats

WJ21 uses three data formats: 00：Engineering Units
01：% of FSR
10：Twos complement hexadecimal
Note: If choose Modbus RTU,only one data format: Twos complement hexadecimal
Engineering Units
Input Range  +F.S.  ZERO  ‐F.S  Displayed Resolution 

A1：0-1mA +1.0000 ±0.0000 0.1uA

A5：0-±1mA +1.0000 ±0.0000 -1.0000 0.1uA

A2：0-10mA +10.000 ±00.000 1uA

A6：0-±10mA +10.000 ±00.000 -10.000 1uA

A6：0-±10mA +20.000 ±00.000 -20.000 1uA

A3：0-20mA +20.000 ±00.000 1uA

A4：4-20mA +20.000 +04.000 1uA

A7：0-±20mA +20.000 ±00.000 -20.000 1uA

U1：0-5V +5.0000 ±0.0000 100uV

U5：0-±5V +5.0000 ±0.0000 -5.0000 100uV

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 Signal Isolators & Conditioners
U2：0-10V +10.000 ±00.000 1mV

U6：0-±10V +10.000 ±00.000 -10.000 1mV

U3：0-75mV +75.000 ±00.000 1uV

U4：0-2.5V +2.5000 ±0.0000 100uV

U7：0-100mV +100.00 ±000.00 -100.00 10uV

% of FSR
Input Range  +F.S.  ZERO  ‐F.S  Displayed Resolution 
All input range +100.00 ±000.00 -100.00 0.01%

Twos complement hexadecimal

Input Range  +F.S.  ZERO  ‐F.S  Displayed Resolution 

A1：0-1mA，A2：0-10mA

A3：0-20mA，U1：0-5V
FFF 000 1LSB
U2：0-10V，U3：0-75mV

U4：0-2.5V，U7：0-100mV

A6：0-±10mA

A5：0-±1mA

A7：0-±20mA 7FF 000 800 1LSB

U5：0-±5V

U6：0-±10V

A4：4-20mA FFF 333 1LSB

Example:
1. Input Range is A4:4-20mA, Input is 4mA:
Command #01(cr)
Engineering Units Response >+04.000(cr)
Percent of FSR Response >+020.00(cr)
Twos complement Response >333(cr)
2. Input Range is U1:0-5V, Input is 3V

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 Signal Isolators & Conditioners
Command #01(cr)
Engineering Units Response >+3.0000(cr)
Percent of FSR Response >+060.00(cr)
Twos complement Response >999(cr)
Module Calibration:
We have calibrated the module, the user can use directly.
You can also use the product calibration function to re-calibrate the module. During calibration, the module need to
been entered the appropriate signal, different input range needs different input signals.

In order to improve calibration accuracy, it is recommended to calibrate using the following equipment:
1. A stable output, low noise DC voltage / current signal source
2. A five and a half or more high-precision voltage / current measuring instruments to monitor the accuracy of the
input signal
Calibration:
1. According to the module input range, connects to the corresponding input signal.
Which WJ21 module zero calibration is at input 0,full scale calibration is at the input full-scale 100% . For
example, input signal is 4-20mA, when calibrate zero, input 0mA, when full-scale calibration, input 20mA.
input signal is 0-5V, when calibrate zero, input 0V, when the full-scale calibration, input 5V.
2. To WJ21 module input zero signal, usually is 0mA or 0V.
3. Until the signal stabilized, send the offset calibration $ AA1 command to WJ21 module.
4. To WJ21 module input 100% of full scale current or voltage signal.
5. Until the signal is stable, send the gain calibration $ AA0 command to WJ21 module.
6. Finished
Modbus RTU communication protocol:
Module default protocol is character communications protocol. If you need to set the module to Modbus RTU protocol,
please follow these settings:
1. Short connect INIT pin (pin 3) and GND pin (pin 6).
2. Connect the power cord and the communication interface cable.
3. Turn on the power, the module enters the default state automatically, address 00, baud rate 9600.
4. Wait 1 minute, module is initialization.
5. Send the command $00P1(cr), check the response, if is !00 (cr), set successfully.
6. Turn off the power, disconnect the INIT and GND connections.
7. The module has been set to the Modbus RTU protocol mode successfully.
Register Description:
Address 4X（PLC） Address（PC，DCS） Data Property Data Explanation
40001 0001 Input Analog Signal Read Only Measured data(0x0000~0x0FFF)

Data Format: Twos complement

hexadecimal

40211 0211 Module Name Read Only High:0x00 Low:0x21

Table 5 Modbus RTU register description
Support Modbus RTU communication protocol Function Code 03(Read Holding Registers), command format as
standard Modbus RTU protocol.
Example: If the module address is 01,hexadecimal sent: 010300000001840A,to get the data register.
01 03 00 00 00 01 84 0A
Module Read holding Register address Register address Register Register CRC check CRC check

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 Signal Isolators & Conditioners
address register High low quantity high quantity low low high
If module reply: 0103020333F8A1 read data: 0x0333,if the range is 4-20mA,conversion 0x0333*20mA/0x0FFF=
4mA.That indicates the input current is 4mA.
01 03 02 03 33 F8 A1
Module Read holding Data Bytes Data High Data Lower CRC check low CRC check high
address register

Size(unit:mm) DIN35 Rail Mounted

Warranty
Two years (but violate operating rules and requirements to create damage, clients need pay maintenance costs)

Copyright
Copyright © 2010 Shenzhen WAYJUN Industrial Automation
Specifications subject to change without notice.

Brand
In this manual, mentioned other trademarks and copyright belongs to their respective owners.

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