CH 01 Fundamentals-and-Types-of-Mechanism PDF
CH 01 Fundamentals-and-Types-of-Mechanism PDF
Specific objectives:
Define various terms related to mechanisms.
Explain construction and working of various mechanisms
THEORY OF MACHINES
Theory of machine is Branch of engineering science which deals with the study of
relative motion and forces between the various machine elements
THEORY OF MACHINE
1. Statics
It is the branch of theory of machine, which deals with the forces and its effect on the
machine part while the latter is at rest.
2. Dynamics of machine
It is the branch of theory of machine, which deals with the forces and effect of
forces on the machine component when they act on them.
3. Kinetics
It is the branch of theory of machine, which deals with the inertia forces, which are
formed due to combined action of mass and motion of machine elements.
4. Kinematics of machine
It is the branch of theory of machine, which deals with the relative motion between the
various parts of the machine, without considering the forces
1. Kinematic Link
1. Rigid linkThe links which do not undergo appreciable transformation while transmitting the
required motion and forces is known as rigid link.
Example:
a. Piston,
b. Connecting Rod of Steam engine.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
2. Flexible Link
The links which are partly deformed transformation while transmitting the required
motion and forces in such a way that they don effect the required transmission of
motion is known as Flexible link.
Example:
a. Chain,
b. Belt and Spring
3. Fluid Link
The link which transmit the motion by fluid pressure as compression are called fluid
link.
Example:
a. Liquid used in Hydraulic presses
b.
B. Depending upon the points at which the link is attached to mechanism
1. Binary link
The link which is attached to two points in the mechanism is called Binary link.
2. Ternary link
The link which is attached to three points in the mechanism is called Ternary link.
3. Quaternary link
The link which is attached to four points in the mechanism is called Quaternary link.
2. Kinematic Pair
The two links of the machine when in contact with each other are said to form a pair if
the relative motion between them is successfully constrained.
1. Sliding pair. S
2. Turning pair.
3. Rolling pair.
4. Screw pair.
5. Spherical pair.
1. Lower pair.
2. Higher pair.
1. Sliding pair.
A sliding pair is said to be formed by two links such a manner that one link is
constrained to have a sliding motion relative to other link.
2. Turning pair
A turning pair is said to be formed by two links such a manner that one link is
constrained to turn or revolve relative to other link.
3. Rolling pair.
A Rolling pair is said to be formed by two links such a manner that one link is constrained
to have a rolling motion over the other link.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
Example:
Ball bearing forms Rolling pair.
4. Screw pair.
When the two elements of pairs are connected in such a way that one element can
turn about the other by means of screw threads is known as
Screw Pair.
5. Spherical pair.
When the two elements of pairs are connected in such a way that one element turn or
swivels about the other fixed element, the pair formed is known as Spherical Pair.
Figure:Spherical Pair
Example:Ball and socket is example of Spherical Pair.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
1. Lower pair.
When the two element of a pair have a surface contact when the relative motion takes
place and the surface of one element slides over the other, the
pair forced is known as lower pair.
2. Higher pair.
When the two element of a pair have a line or point contact when the relative motion
takes place and the motion between the two element is partially turning and partly
sliding then the pair formed is know as Higher
pair.
When the motion between a pair is limited to definite direction irrespective of the direction
of force applied, then the motion is said to be a completely constrained motion.
When the motion between a pair can take place in more than one direction,
then the motion is said to be a completely constrained motion.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
Example:
1. Shaft in Footstep Bearing
2. The motion IC engine valve and piston in reciprocating inside an engine cylinder.
3. Kinematic Chain
When the kinematic pairs are coupled in such a way that the last linked is joined the first
link to transmit the definite motion it is called a kinematic chain.
To determine the given assemblage of links forms the kinematic chain or not:
The two equations are:
1. l = 2p - 4
2. J = 3/2 * l - 2
l = number of links
p = number of pairs
j = number of joints
Three possible cases are
1. If L.H.S=R.H.S then it is Constrained kinematic chain
2. If L.H.S>R.H.S then it is Locked Chain
3. If L.H.S<R.H.S then it is Unconstrained kinematic chain
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
1. Binary joints
When the two links are joined at the same connections, the joint is known as binary
joint
l = number of links
h = number of higher pairs
j = number of binary joints
j=4; l=4; h=0 j+h/2 = 3/2*l - 2
4+0 = 3/2*4 - 2
4 =4
L.H.S=R.H.S
2. Ternary Joints
When the three links are joined at the same connections, the joint is known as
ternary joints.
A.W.Klien’scriterionofconstraint
l = number of links
h = number of higher pairs
j = number of binary joints
3. Quaternary Joints
When the four links are joined at the same connections, the joint is known as
Quaternary joints.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
l = number of links
h = number of higher pairs
j = number of binary joints
j=12; l=9; h=0 j+h/2 = 3/2*l – 2
12+0 = 3/2*9 – 2
12 = 11.5
L.H.S>R.H.S
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
3. MECHANISM
a. When one of the links of a kinematic chain is fixed, the chain is known as mechanism.
b. It may be used for transmitting or transforming motion. Example:
1. Engine indicator,
2. Typewriter.
Types of Mechanism
a. Simple mechanism (a mechanism with four links)
b. Compound mechanism (a mechanism with more than four link)
Differentiate between Machine and Mechanism
NO MACHINE MECHANISM
1. It is like the human body, it It is like a frame work and has a
transforms energy into useful definite motion between various
work. links.
4. Structure
It is the assemblage of a number of resistant bodies having no relative motion
between then and meant for carrying loads having a straining action.
Figure: Structure
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
Example:
1. A Railway bridge.
2. Roof Trusses
3. bridges,
4. buildings
5. machine frames
NO MACHINE STRUCTURE
1 Has relative motion between the Has no relative motion
members
2 Transforms available energy into Does not transform.
possible work.
3 Members are meant to transmit Members are meant to accept
motion and forces. load
4 Example Shaper, lathe Example :Bridge.
5. Inversion
The method of obtaining the different mechanism by fixing the different links in a kinematic
chain is known as inversion of the mechanism.
1. Machine
It is device which takes in the available energy and converts it into useful work.
When the mechanism is required to transmit the power or to do some particular
type of work, it then becomes a Machine.
Example: Shaper, Lathe machine
3. Kinetics of machine
Deals with the forces, which are formed due to combined action of mass and
motion of machine elements.
4. Statics
Deals with the forces and its effect on the machine part while the latter is at rest.
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
5. Resistant body
A body is said to be resistant body if it is able to transmit the forces with the least
possible deformation.
Example: spring, belt oils in hydraulic presses
6. Kinematic Link
Links are individual parts of a mechanism.
Each parts of a machine which has a relative motion to some other parts is
known as Kinematic link.
7. Kinematic Chain
When the kinematic pairs are coupled in such a way that the last linked is joined the first
link to transmit the definite motion it is called a kinematic chain.
8. Kinematic Pair
The two links of the machine when in contact with each other are said to form a pair if the
relative motion between them is successfully constrained.
9. Inversion
The method of obtaining the different mechanism by fixing the different links in a kinematic
chain is known as inversion of the mechanism.
10. Structure
It is the assemblage of a number of resistant bodies having no relative motion between
then and meant for carrying loads having a straining action.
Example: a railway bridge.
11. Mechanism
When one of the links of a kinematic chain is fixed, the chain is known as mechanism.
It may be used for transmitting or transforming motion.
Example: Engine indicator, Typewriter.
Grashof's Law
The sum of the length of shortest and longest link must be equal or less than the
sum of the length of the other two link length, if there is to be a
continuous relative motion between the two links.
Grashof's theorem states that a four-bar mechanism has at least one revolving link if
s + l <= p + q (1) and all three mobile links will rock if
s+l>p+q (2) The inequality (1) is Grashof's criteria
The Link opposite to the frame is called Coupler Link and the link which are hinged to the
frame are called side link.
The link which is free to rotate through 360 0 with respect to second link will be said to
revolve relative to the second link (not necessarily a frame).
If it is possible for all four bar to become simultaneously aligned, such a state is called
change point.
Case Criterion Shortest link Category
1 s+l < p+q frame double crank
2 s+l < p+q slide crank rocker
3 s+l < p+q coupler double rocker
4 s+l = p+q any change point
5 s+l < p+q any triple rocker
From the table we can see that for a mechanism to have a crank, the sum of the length of
shortest and longest link must be equal or less than the sum of the length of the other two
link.
However this condition is necessary but not sufficient. Mechanism satisfying this condition
falls into following three categories.
1) When the shortest link is the side link, the mechanism is crank rocker mechanism.
The shortest link is the CRANK in the mechanism.
2) When the shortest link is the Frame, the mechanism is double crank mechanism.
3) When the shortest link is the coupler link, the mechanism is Double rocker mechanism
a. BEAM ENGINE
1. Beam engine is also called as Crank and lever mechanism.
2. It consist of four link
a. Link A –Frame
b. Link AB –Crank
c. Link BC –Coupler
d. Link CE–Lever
1. The coupling rod of the locomotive consists of four links as shown in figure.
2. It consist of four link
a. Link AD – frame
b. Link AB –crank
c. Link BC –connecting rod
d. Link CD–crank
3. In this mechanism, the link AD and BC act as crank and are connected to
the respective wheel.
4. The link CD act as a coupling rod and the link AB is fixed in order to maintain a
constrain motion between them.
5. Purpose: meant for transmitting rotary motion from one wheel to another wheel.
1. The four links are fixed link at A, link AC, link CE, and link BFD.
2. It may be noted that BF and FD forms one link because two parts have no relative
motion between them.
3. The link CE and BFD act as lever.
4. The displacement of link BFD is directly proportional to the pressure of gas or steam
which acts on the indicator plunger.
5. On any small displacement of the mechanism, the tracing point E at the end of the link
CE traces out approximately straight line.
6. The initial position of the mechanism is shown in full line whereas the dotted lines shows
the position of mechanism when the gas or steam pressure acts on the indicator plunger.
d. Pantograph
A pantograph is an instrument used to reproduce an enlarged or reduce scale and as
exactly as possible the path described by a given point.
Figure: Pantograph
Ch 1. Fundamentals & Types of Mechanisms Notes By: Sohail Sir
d. Rotary IC engine.
1. In this mechanism, the inversion is obtained by fixing the link 2 or crank.
2. It consist of four link
a. Link 1 - Cylinder.
b. Link 2 -Fixed Crank
c. Link 3 -Piston
d. Link 4 – Connecting rod
3. The link 4 (AD-connecting rod) rotates, the piston reciprocates inside the cylinder
forming link1.
3. The driving crank BC revolves with uniform angular speed about fixed centre.
4. The sliding bock is attached to crank pin at B slides in the slotted bar AP
and thus causes AP to oscillate about the point A.
5. A short link PQ transmits the motion from AP to the Ram to which the cutting tool
is fixed
6. The motion of the tool is constrained along the line produced.
a. Elliptical trammel
1. In this mechanism, the inversion is obtained by fixing the link 4 or slotted plate.
2. It consist of four link
a. Link 1 – Sliders
b. Link 2 – Bar
c. Link 3 – Sliders
d. Link 4 –Slotted Plate
3. When the link 2 rotates about the about B as a centre the link 4
reciprocates.(Piston reciprocates inside the cylinder)
4. The fixed links guides the frame
c. Oldham’s coupling.
1. In this mechanism, the inversion is obtained by fixing link 2.
2. It consist of four link
a. Link 1 – Flanges
b. Link 2 – Supporting Frame
c. Link 3 – Flanges
d. Link 4 –Intermediate Piece.
COMMON MECHANISM
1. BICYCLE FREE WHEEL SPROCKET MECHANISM
2. GENEVA MECHANISM
3. ACKERMAN’S STEERING GEAR MECHANISM
4. FOOT OPERATED AIR PUMP MECHANISM
3. In the past, such freewheel mechanisms have included an inner freewheel body which
engages threads on a rear wheel hub, and an outer freewheel body, including an
integral sprocket for engagement with the roller chain.
4. A pair of pawls, and at least one pawl spring have been disposed between said inner
and outer freewheel bodies, whereby forward rotation of the outer freewheel body would
cause the pawls to engage and drive the inner freewheel body and rear wheel. Also, the
pawls would allow the rear
wheel to rotate in a forward direction when the outer freewheel body was rotating
more slowly or was stopped.
2. GENEVA MECHANISM
1) In the mechanism shown in figure, link A is driver and it contains a pin which
engages with the slots in the driven link B.
2) The slots are positioned in such a manner, that the pin enters and leaves
them tangentially avoiding impact loading during transmission of motion.
3. Ackerman’sSteeringGear Mechanism.
1) The steering gear mechanism is used for changing the direction of two or more of the
wheel axles with reference to the chassis, so as to move the automobile in any desired
path.
2) When the vehicle takes a turn the front wheels along with the respective axles turn
about the respective pivoted points. The back wheels remain straight and do not turn.
Therefore steering is done by front wheels only.
3) In order to avoid skidding the two front wheels must turn about the same Instantaneous
center I which lies on the axis of the back axle. If the ICR of the two front wheels do not
coincide with the ICR of the back wheels skidding will take place, which causes wear
and tear of tires.
4) Thus the condition for correct steering is that the entire four wheel must turn about
the same ICR. The axis of the inner wheel makes a larger turning angle θ than the
angle Φ subtended by the axis of outer wheel.
Let
a= wheel track b=wheel
base
c=distance between the pivots A and b of the front axle
1) It consists of a cylinder which can oscillate. A piston is mounted in the cylinder. The
cylinder is connected to the foot rest.
2) The arms connected to the foot rest can oscillate.
3) A retrieving spring can bring back the foot rest back to initial position’s the
foot rest is pressed the cylinder oscillates.
4) It creates reciprocating motion of the piston in the cylinder. Therefore suction and
delivery stroke can be obtained.
This is also called as oscillating cylinder mechanism.