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Itp Generator

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INSPECTION AND TESTING PLAN

GENERATOR

LEGEND RESPONSIBILITY : LEGEND ACTIFITY :


Project : F : Fabricator / Contractor / H - Mandatory Hold Point
Location : Installator V - Verity documents
Owner / User : C : Client R - Review documents
Contractor : TP : Third Party (PJIT) W - Witness Activity Date : May 27, 2005
Third Party : M : Migas Rev : 1

SURVEILLANCE INSPECTION
DESCRIPTION PROCESS DESCRIPTION INSPECTION ACTIVITIES
F C TP M
PRE INSPECTION Inform the client regarding the Certification Agencies H H ---
MEETING scope of work

DESIGN APPRAISAL - Drawing R R ---


- Calculations R R ---
- General Specifications R R ---
FACTORY ACCEPTANCE - Identification of Component, Material and H V or V
TEST (FAT) Purchasing order
- Vibration Test W W or W
- Visual Inspection W W or W
- Over Speed Test W W or W
- Impulse Test W W or W
- No Load Test (O/C test) W W or W
- Load test W W or W
- HV. Test W W or W
- Short Circuit Test W W or W
- Winding Resistance Measurement W W or W
- Resistance Temperature Detector (RTD) W W or W
- Safety Devices W W or W
- Insulation resistance measurement W W or W
PRE-COMMISSIONING - Verify nameplate of equipment with data sheet H V ---
INSPECTION AND TESTING PLAN
GENERATOR

LEGEND RESPONSIBILITY : LEGEND ACTIFITY :


Project : F : Fabricator / Contractor / H - Mandatory Hold Point
Location : Installator V - Verity documents
Owner / User : C : Client R - Review documents
Contractor : TP : Third Party (PJIT) W - Witness Activity Date : May 27, 2005
Third Party : M : Migas Rev : 1

SURVEILLANCE INSPECTION
DESCRIPTION PROCESS DESCRIPTION INSPECTION ACTIVITIES
F C TP M
TEST (ON-SITE) - Check Instruction's Book / Manual Guidance R ---
- Check Equipment Layout based on classification area W W ---
- Winding resistance test W W ---
- Control Panel Inspection W W ---
- Inspection of Power / Control Cables W W ---
- Inspect for physical damages W W ---
- Inspect for alignment & grouting W W ---
- Inspect for the tighten bolts on foundation W W ---
- Inspect & measure Earthing System W W ---
- Safety facility for personal and warning sign inspection W W ---
- Phase rotation W W ---
- Insulation Resistance Test W W ---
- Control Panel Test for Star Stop, Shutdown and W W ---
Interlock System
For Generator Couple Prime Mover:
- Performance Test (as per required load) W W ---
- Load Rejection Test (as required) W W ---
Temperature Sensor & Level Indicator Test W W ---
- Vibration Test W W ---
- Noise Level Measurement W W ---
- Over Speed Test W W ---
INSPECTION AND TESTING PLAN
GENERATOR

LEGEND RESPONSIBILITY : LEGEND ACTIFITY :


Project : F : Fabricator / Contractor / H - Mandatory Hold Point
Location : Installator V - Verity documents
Owner / User : C : Client R - Review documents
Contractor : TP : Third Party (PJIT) W - Witness Activity Date : May 27, 2005
Third Party : M : Migas Rev : 1

SURVEILLANCE INSPECTION
DESCRIPTION PROCESS DESCRIPTION INSPECTION ACTIVITIES
F C TP M
- Pressure Switch & Control System Test W W ---
- Black Start W W ---
- Control, Alarm Test W W ---
- AVR, Synchron, Metering W W ---
- Protective relay coordination W W ---
- Control Auxiliary W W ---
- Trip & throttle valve test (for steam turbine) W W ---
- Turning gear test W W ---
- Lubrication oil pump test W W ---
- Lubrication oil pressure test W W ---
- Lubrication oil temperature test W W ---
COMMISSIONING TEST - Performance Test W W W
, FINAL INSPECTION
, TAKING OF CERTIFICATE
(TOC)

3rd Party Inspection Company Owner / User MIGAS MIGAS


INSPECTION AND TESTING PLAN
GENERATOR

LEGEND RESPONSIBILITY : LEGEND ACTIFITY :


Project : F : Fabricator / Contractor / H - Mandatory Hold Point
Location : Installator V - Verity documents
Owner / User : C : Client R - Review documents
Contractor : TP : Third Party (PJIT) W - Witness Activity Date : May 27, 2005
Third Party : M : Migas Rev : 1

SURVEILLANCE INSPECTION
DESCRIPTION PROCESS DESCRIPTION INSPECTION ACTIVITIES
F C TP M

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