TM 9 759 Tank Medium M4a3 9 15 1944
TM 9 759 Tank Medium M4a3 9 15 1944
TM 9 759 Tank Medium M4a3 9 15 1944
TANK, MEDIUM
M4A3
TANK, MEDIUM
M4A3
G. C. MARSHALL,
Chief of Staff.
OFFICIAL:
J. A. ULIO,
Major General,
The Adjutant General.
This manual supersedes TM 9-759, dated 18 February 1943: OFSTB 759-5. dated 11
September 1943, reprinted as TB ORD 43: OFSTB 759-6. dated 14 September 1943; OFSTB
759-7, dated 12 October 1943: OFSTB 759-8. dated 4 November 1943: OFSTB 759-9, dated
24 November 1943; WDTB 9-759-10, dated 29 February 1944. This manual also supersedes
pertinent information in OFSTB 700-1. dated I January 1942; OFSTB 700-14, dated 17 June
1942; OFSTB 700-15. dated 21 July 1942: OFSTB 700-48. dated 22 April 1943: OFSTB
700-49; dated 22 April 1943, reprinted as TB ORD 158: OFSTB 700-57. dated 22 May 1943;
OFSTB 700-59. dated 8 June 1943: OFSTB 700-66. dated 11 June 1943; OFSTB 700-67,
dated 15 June 1943: OFSTB 700-70. dated 21 June 1943: OFSTB 700-72, dated 24 June 1943:
OFSTB 700-91, dated I I August 1943: O.. .B 700-98. dated I October 1943: WDTB ORD I 1,
dated 13 January 19'.; WDTB ORD 12. dated 12 January 1944: WDTB ORD 19, dated
24 January 1944: WDTB ORD 20. dated 24 January 1944: WDTB ORD 30. dated 3 February
1944; WDTB ORD 41, dated 12 February 1944: WDTB ORD 83. dated 25 April 1944;
WDTB ORD 88. dated 4 May 1944: WDTB ORD 90, dated 13 May 1944: WDTB ORD 95,
dated 22 May 1944: WDTB ORD 96. dated 22 May 1944: WDTB ORD 116, dated 28 June
1944: WDTB ORD 125, dated 22 July 1944: WDTB ORD 126, dated 19 July 1944: WDTB
ORD 131, dated 2 August 1944.
PART ONE-INTRODUCTION
Section I
GENERAL
1. SCOPE.
a. These instructions are published for the information and guid-
ance of the personnel to whom this equipment is assigned. They
contain information on the operation and maintenance of the Medium
Tank M4A3, as well as descriptions of the major units and their
unctions in relation to the other components of this vehicle.
h". This manual has the following arrangement:
(1) Part One-General, contains description and data. It lists
the tools, spare parts, and equipment carried on the vehicle, and also
organizational special tools for this vehicle.
(2) Part Two-Operating Instructions, contains instructions for
the operation of the vehicle, with description and location of the
controls and instruments.
(3) Part Three Maintenance Instructions, contains information
needed for the performance of the scheduled lubrication and pre-
ventive maintenance services, and instructions for maintenance opera-
tions which are the responsibilty of the using organizations (first and
second echelons). Stock numbers in this part were obtained
from Ordnance Supply Catalog ORD 7-8-9, SNL G-104, Volume 15,
SNL G-205 dated 1 June 1944.
(4) Part Four covers the auxiliary equipment mounted on this
vehicle. Detailed instructions pertaining to this auxiliary equipment
are contained in separate technical manuals (see section XLV for
references).
(a) Part Four-A identifies the auxiliary generator, fixed fire ex-
tinguisher, and communications equipment, and contains the informa-
ion necessary to connect this equipment for use or transportation,
End to protect it properly.
1
TM 9-759
1-2
TANK, MEDIUM, M4A3
(b) Part Four-B contains the essential instructions for the oper 4
tion of the 75-mm gun M3 in the combination gun mounts M34 and
M34A1. It lists the authorized ammunition and sighting equipment
for the 75-mm gun.
(c) Part Four-C contains the essential instructions for the opera-
tion of the 76-mm gun M1A1, M1A1C, or M1A2 in the combination
gun mount M62. It lists the authorized ammunition and sighting
equipment for the 76-mm gun.
(d) Part Four-D contains the essential instructions for the opera-
tion of the 105-mm howitzer M4 in the combination gun mount M52.
It lists the authorized ammunition and sighting equipment for the
105-mm howitzer.
(5) The appendix contains instructions for shipment and limited
storage, and a list of references including standard nomenclature lists,
technical manuals, and other publications applicable to the vehicle.
2. RECORDS.
a. Forms and records applicable for use in performing prescribed
operations are listed below with brief explanations of each.
(1) STANDARD FORM No. 26, DRIVER'S REPORT-ACCIDENT,
MOTOR TRANSPORTATION. One copy of this form will be kept witi
the vehicle at all times. In case of accident resulting in injury c
property damage, it will be filled out by the driver on the spot, or as4
prompItly as practical thereafter.
(2) WAR DEPARTMENT FORM No. 48, DRIVER'S TRIP TICKET
AND PREVENTIVE MAINTENANCE SERVICE RECORD. This form, prop-
erly executed, will be furnished to the driver when his vehicle is
dispatched on nontactical missions. The driver and the official user
of the vehicle will complete in detail approximate parts of this form.
These forms need not be issued for vehicles in convoy or on tactical
missions. The reverse side of this form contains the driver's daily
and weekly preventive maintenance service reminder schedule.
(3) W.D., A.G.O. FORM No. 478, MWO AND MAJOR UNIT As-
SEMBLY REPLACEMENT RECORD. This form will be used by all
personnel completing a modification or major unit assembly (engine,
transmission, transfer case, and tracks) replacement to record clearly
the description of work completed, date, vehicle hours, and/or mileage,
and MWO number or nomenclature of unit assembly. Personnel per-
forming the operation will initial in the column provided. Minor
repairs, parts, and accessory replacements will not be recorded.
(4) W.D., A.G.O. FORM No. 6, DUTY ROSTER. This form,
slightly modified, will be used for scheduling and maintaining a record
of vehicle maintenance operations. It may be used for lubricatio
records.
2
TM 9-759
2
GENERAL
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DESCRIPTION AND DATA
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TANK, MEDIUM, M4A3
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TM 9-759
4-5
DESCRIPTION AI'D DATA
5. DATA.
a. Vehicle Specifications.
Length, over-all (with sand shield) .................. 20 ft 7 in.
(76-mm including gun) ......... ........ 24 ft 8 in.
Width, ov;er-all (with sand shield) ............. 8 ft 9 in.
Height, over top of A.A. gun pintle stand:
76-mm .... ........................ .................... 1347/s in.
75-mm ...................... .. .. .. ...... . 1327/8 in.
105-mm ......................... ..... ................... 132 7/8 in.
Tread (center to center) .............................. 83 in.
Crew ....... ... .... . . 5 men
Weight of vehicle-empty (approximate):
75-mm .................. ..................... 63,097 lb
76-mm ... ........... ..................... 65,127 lb
105-mm . . . 63,357 lb
Weight of vehicle-loaded (approximate):
75-mm . .......... ....... .......... 69,565 lb
76-mm ...... ....... ................. 71,175 lb
105-mm ...................................... 69,915 lb
9
TM 9.759
5
TANK, MEDIUM, M4A3
Ground pressure:
23 in. wide track . 10.3 psi
1691,; in. wide track ......... -14.3 psi
Ground contact area:
169,; in. wide track .... 4,870 sq in.
23 in. wide track . 6,760 sq in.
Ground clearance . .......... ... 171/s in.
Octane rating of gasoline ......... ..... 80
Approach angle . . .................. 38 deg
Departure angle ........... 25 deg
Engine (Ford tank engine) model .. ..... GAA
Net horsepower .... ....... 500 at 2,600 rpm
Number of cylinders (60-deg V) ........................... 8
Weight of engine with accessories ......... 2,350 lb
Weight of engine without accessories .... 1,470 lb
Net torque foot pounds . 950 at 2,100 rpm
h. Performance.
c. Capacities.
d. Commnlunications.
The lists in this section are for information only. They are not to be used as a basis for
lfequisit11on.
11
TM 9-759
6
TANK, MEDIUM, M4A3
Number
Tool Carried Where Carried
SCREWDRIVER, machinist's, 5-in.
blade ....................................... 1 In bag, tool D71860
SCREWDRIVER, special purpose, 11/2 -
in. blade ....................................... 1 In bag, tool D71860
SCREWDRIVER, special purpose, 13/4-
in. blade ...................................... 1 In bag, tool D71860
WRENCH, adjustable, single end, 8
in. long ..................................... 1 In bag, tool D71860
WRENCH, adjustable, single end, 12
in. long ...................................... 1 In bag, tool D71860
WRENCH, engineer's dble hd alloy
steel, Y.1; x 3/s in........................... 1 In bag, tool D71860
WRENCH, engineer's, dble hd alloy
steel, -7/; x 1/2 in............................. 1 In bag, tool D71860
WRENCH, engineer's, dble hd alloy
steel, 'Ix 'l/; in........................ 1 In bag, tool D71860
WRENCH, engineer's, dble hd alloy
steel, %/8 x 3/4 in............................ 1 In bag, tool D71860
WRENCH, engineer's, dble hd alloy
steel, l x 7/s in......................... 1 In bag, tool D71860
WRENCH, engineer's, dble hd alloy
steel, l(; x 1 in .. .................... 1 In bag, tool D71860
WRENCH, plug ¥' ,;-in. hex (for trans-
mission and oil drain plug) .......... 1 In bag, tool D71860
WRENCH, plug, 3/4-in. hex (for differ.
ential filler and drain plug) .......... 1 In bag, tool D71860
WRENCH, safety screw, :3.-in. hex .... 1 In bag, tool D71860
WRENCH, safety screw, '/s-in. hex ...... 1 In bag, tool D71860
WRENCH, safety screw, :Yl;-in. hex ... 1 In bag, tool D71860
WRENCH, safety screw, 1/4-in. hex ..... 1 In bag, tool D71860
WRENCH, safety screw, /e(;-in. hex ... 1 In bag, tool D71860
WRENCH, safety screw, 3 /s-in. hex ...... 1 In bag, tool D71860
5 In bag, tool D71860
WRENCH, safety screw, /s-in. hex ..... 1
WRENCH, socket, 1/2-in. sq drive, 3/8
in. sq .. ........................ 1 In bag, tool D71860
WRENCH, socket, I/2-in. sq drive, A u-
in. hex ................................... 1 In bag, tool D71860
WRENCH, socket, '/2-in. sq drive, 1/2-
in. hex ...................................... In bag, tool D71860
WRENCH, socket, 1/2-in. sq drive, :l¶;-
in. hex .. .. .... .... .... 1 In bag, tool D71860
WRENCH, socket, 1/2-in. sq drive, S/8-.
in. hex . . .... In bag, tool D71860
12
TM 9-759
6-7
VEHICLE STOWAGE AND SPECIAL TOOLS
Number
Item Carried Where Carried
WRENCH, socket, 1/2-in. sq drive, 3/4-
in. hex ..................................... 1 In bag, tool D71860
WRENCH, socket, I/2-in. sq drive, 7/8-
in. hex .............................. .......... 2 In bag, tool D71860
WRENCH, socket, 1/2 -in. sq drive,
'lrG-in. hex ....................... 2 In bag, tool D71860
WRENCH, socket, 1/2 -in. sq drive, 1-in.
hex ..... .............. 1 In bag, tool D71860
WRENCH, socket, 1/2-in. sq drive,
l',;-in. hex ......................... 1 In bag, tool D71860
WRENCH, socket, 1/2-in. sq. drive,
11/s-in. hex .................................. 1 In bag, tool D71860
WRENCH, socket, 3/4-in. sq. drive,
1l/2-in. hex ........... .................. 1 In bag, tool D71860
WRENCH, track-adjusting .................. 1 On rear deck of tank
in bracket
Number
Item Carried Where Carried
PANEL set . ................. 1 In blanket roll rack,
rear of tank
Consistsof:
Cases CS 150 .......... ......... 2
Panel AL 140 .......... .... 1
Panel AL 141 .................. .. 1
PROJECTOR, ground signal, M4 ....... 1 In flare box
RADIO set, SCR-506 ............ ....... . 1
RADIO set, either SCR-508,
SCR-528, or SCR-538 ..... 1
Number
Item Carried Where Carried
e. General Equipment.
ADAPTER, extension, hose, type,
lubricating 1 Stowed with lubricat-
ing gun
APPARATUS, decontaminating,
11/2 qt M2 2 In box D82339
BAG, canvas, field O.D., M1936 5 Right front sponson
BAG (for arm spotlight C100212) 1 On spotlight
BAG, tool ... 1 Behind driver's seat
BATTERY (6 to be put in flashlight)
(6 to be put in instr. lights)
(12 spares) 24 In box, C101039
BELT, safety 5
Box. flare 1 On side of battery box
in hull
BUCKET, canvas folding, 18-qt 1 Right sponson
CABLE. towing, 1 's-in. x 20 ft 1 Over left side of ve-
hicle. outside
&ANTEEN. M1910, with cup and
cover M1910 5 3 mounted on turret.
and 2 in hull front
15
TM 9-759
7
TANK, MEDIUM, M4A3
Number
Item Carried Where Carried
CATALOG, service parts SNL-G-104 . 1 Manual compartment
CONTAINER, water, 5-gal (QMC
Standard A353) ................. 3 Right sponson
CRANK (for tanks with Wright
R975 engine) ................ 1 On outside and rear
end of tank
FLASHLIGHT, TL-122 (spec.
17-197) .............. 3 In turret on wall,
1 by commander
1 by gunner
1 by loader
GROUSER (when track D48076 or
D48067 is used) ................. . 26 In grouser compart-
ment in rear of tank
GUN, lubricating, pressure (hand-
operated) ... ........................ 1 Right rear lower hub
H OOD, hatch ........ ....................... 1 In bracket between
driver and ass't
INSTRUCTION sheet for compass ........ 1 Manual compartment
KIT, first-aid (24-unit) (spec. 1553) . 1 Right front sponson
KIT, accessories, Homelite ....... 1 In tool box right front
sponson
Consists of:
Plug, spark .... ....... 3
Rope and grip, starting ............ 1
Screwdriver .................... 1
Socket, spark plug ............... 1
Wrench, double-end .............. 1
LAMP, inspection .......................... 1 In lamp, inspection,
B209297A
LAMP, inspection ..... .............. 1 In tool box
LAMP (spare for flashlight) ....... 1 In box C101039 be-
hind driver
LIST, organizational spare parts
and equipment, SNL G-104 .... 1 Manual box, right
rear sponson
MANUAL, field, for cal. .30 MG
M1919A4, FM 23-50 .......... 1 Manual box, right
rear sponson
MANUAL, field, for cal. .50 MG M2,
FM 23-65 1 Manual box, right
rear sponson
16
9.759
7-8
TANK, MEDIUM, M4A3
Number
Item Carried Where Carried
GUN TOOLS.
'a. 75-mm Gun.
EYE bolt, breechblock removing . 1 Spare parts box
ROD, push (for shaft B163351) . 1 Spare parts box
18
TM 9.759
7
VEHICLE STOWAGE AND SPECIAL TOOLS
Number
Item Carried Where Carried
MANUAL, technical (for Homelite
generator)), TM 9-1731K . 1 Manual box, right
rear sponson
MANUAL, technical (for hydraulic
traverse (Oilgear)), TM 9-1727K 1 Manual box, right
rear sponson
MANUAL, technical (for Gyro-
stabilizer) .................. 1 Manual box, right
rear sponson
MANUAL, (technical for 76-mm gun
M1) ............ 1 Manual box, right
rear sponson
MANUAL, technical (for operator),
TM 9-759, (Med. Tk. M4A3 only) 1 Manual box, right
rear sponson
MITTENS, asbestos, prs . . 2 On oddment tray, in
turret
NET, camouflage, cotton, shrimp,
45-ft x 45-ft (spec. T-1669) . 1 In bracket on rear
of turret
OIL, engine (spec. 2-104) (in con-
tainer 1-qt, type 1, class D, spec.
100-13) ........ ........... . 8 Right rear tool box
OIL, hydraulic (spec. 2-79) (in con-
tainer 1-qt, type 1, Class D, spec.
100-13).... . 1 Right rear tool box
PADLOCK, 1 /2 -in., 2 keys . ........ 1 In turret
PAULIN, 12 ft x 12 ft .......... 1 In bracket on rear of
tank
ROLL, blanket ... .... . 5 In bracket on rear of
tank
STOVE, cooking, gasoline M1941,
1 burner .............. ....... 1 Right rear sponson
with rations
Consists of:
Coleman military burner No.
520 with accessory cups,
81/2 in. high 4 7j ,; in. dia.
TAPE, adhesive, olive drab, 4 in. wide
x 15 yd long (spec. AXS-871) 1 Tool box, right front
sponson
TAPE, friction, 3/4 in. wide, 30-ft roll 1 Tool box, right
hull
17
TM 9-759
8-9
VEHICLE STOWAGE AND SPECIAL TOOLS
9. GUN EQUIPMENT.
a. 75-mm Gun.
(1) AMMUNITION. 4 rounds in box on
75-MM rounds .............................. 104 basket floor
100 rounds in vertical
racks on hull floor
Consists of:
Brush, bore, M10, B168024 .... 1
Staff, end, B197239 .................. 1 Under blanket roll
carrier on rear of
tank
Staff, middle, B197240 .......... 1.. Under blanket roll
carrier on rear of
tank
Staff, middle, B164039 ........... 1
COVER, bore brush, M516 ............... 1 On bore brush
COVER, breech .................................... On gun
COVER, muzzle ................................. 1 On gun
EXTRACTOR, shell .............................. 1 Behind driver's seat
GUN, lubricating oil (2 oz) .............. 1 Spare parts box
HOSE, assembly ................................1 With gun lub. oil
OIL, recoil, special (spec. AXS-808)
(in container I-qt, type 1, class D,
spec. 100-13) .............................. 1 In tool box, right
rear lower hull
MMER, cleaning and unloading,
4 ................................ In spare parts box
19
TM 9-759
9
TANK, MEDIUM, M4A3
Number
Item Carried . 'ere Carried
ROLL, spare parts, M13
(w o contents) ........................... 1 In spare parts box
SETTER, fuze, M14 .............. 1 In spare parts box
SIGHT, bore, complete muzzle-
RF11CD, breech-RF11HA ........ 1 Tool box, right rear
lower hull
TABLE, firing ......... .......... 1........
TARGET, testing (set of 4) .............. 1 Tool box, right rear
lower hull
WRENCH, fuze, M7 ..................... 1 Tool box, right rear
lower hull
Number
Item Carried Where Carried
Hand Grenades.
f.
FRAGMENTATION, Mk 11 .. ... 4 In turret
SMOKE, WP M15 .......... . 4 In turret
SMOKE, colored, M16 or M18 . 4 In turret
Number
Item Carried Where Carried
Number
Item Carried Where Carried
27
TM 9.759
12-13
TANK, MEDIUM, M4A3
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TM 9-759
13
DRIVING CONTROLS AND INSTRUMENTS
RA PD 329245
is desired to turn. Pulling back either one of the levers slows down
the track on that side, while the speed of the other track is increased.
e. Throttle Controls (figs. 7 and 8). A foot throttle pedal is
located on the floor in front of the driver's seat, convenient to the
driver's right foot. In conjunction with the foot pedal, a hand-operated
throttle is provided, which is bracket-mounted to the differential case
above the foot throttle. A lock button is located in the center of the
hand throttle button. This lock button holds the hand throttle at the
desired setting. To close the hand throttle, press the lock button. On
75-mm and 105-mm howitzer vehicles there is a two-speed idle
mechanism connected to the throttle sleeve on the clutch cross shaft
assembly at the rear of the driver's subfloor. When the clutch pedal
is depressed, the stop screw on the engine carburetors should be
adjusted (par. 72 e) so that the engine idles at 375 revolutions per
minute. When the clutch pedal is in the engaged (fully back) posi-
tion, the linkage of the two-speed idle mechanism should be adjusted
to idle the engine at 800 revolutions per minute. This mechanism is
orporated so that the propeller shaft driven generator will charge
Fe batteries when the vehicle is standing with the engine idling at
31
TM 9-759
13
TANK. MEDIUM. M4A3
AIR CLEANER 1 -
1 -RIGHT HORIZONTAL
FUEL TANK VALVE
2-RIGHT VERTICAL
FUEL TANK VALVE
3-LEFT VERTICAL
FUEL TANK VALVE
4-LEFT HORIZONTAL
FUEL TANK VALVE
RA PD 329604
800 revolutions per minute, and the gear shifting will be easier when
engine idle drops to 375 revolutions per minute.
d1. Clutch (fig 7). The clutch pedal is located on the floor in
front of the driver's seat, convenient to the driver's left foot. To per-
mit shifting of gears, the clutch is disengaged by depressing the clutch
pedal. At any time that the clutch pedal free play becomes less than
21/2 inches, the clutch pedal must be adjusted. CAUTION: Do not
ride the clutch pedal.
e. Fuel Shut-off Val'es (figs. 9 and 10). On wet stowage and
105-mm howitzer vehicles, two shut-off valves, one for each set of fuel
tanks, are located on the right and left side of the bulkhead at the
rear of the fighting compartment. On 75-mm dry stowage vehicley
four fuel shut-off valves are provided (one for each tank) located c
the fighting compartment bulkhead to the right of the transmissiol
oil cooler (fig. 9).
f. Primer (fig. 7). A priming pump is located either to the right
of the steering lever above the hand throttle or on the instrument
32
TM 9.759
13
DRIVING CONTROLS AND INSTRUMENTS
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TM 9-759
13
TANK, MEDIUM, M4A3
RA PD 27493
A
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-UI T P MOL
A-UTILITY OUTLET
B-PANEL LIGHT SWITCH
C-AMMETER
D-OIL PRESSURE GAGE
E-CIRCUIT BREAKER RESET BUTTONS
F-TEMPERATURE GAGE
G-FUEL GAGE
H-LIGHT SWITCH
J-FUEL GAGE SELECTOR SWITCH
K-IGNITION SWITCH
L-STARTER SWITCH
M-BOOSTER SWITCH (NOT USED)
N-TACHOMETER
O-PANEL LIGHT COVERS
P-FUEL CUT-OFF
Q-SPEEDOMETER
R-HI WATER TEMPERATURE AND LOW OIL PRESSURE
SIGNAL LIGHT
RA PD 329471
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TM 9-759
13
DRIVING CONTROLS AND INSTRUMENTS
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TM 9.759
14
TANK, MEDIUM, M4A3
14. INSTRUMENTS.
d. Engine Boil and Low Oil Pressure Signal (figs. 12 and 13).
A red jewel-type light on the panel signals the driver when the oil
pressure drops below 8 pounds, or when the water temperature is
higher than 235°F. On some earlier vehicles, two separate units are
provided (fig. 13).
[vel in the fuel tanks. The selector switch has two "ON" positions,
"R" and "L." With the selector switch in the "OFF" position, the fuel
level gage (6209888) will read "E" (empty).
h. Engine Oil Level Gage (fig. 13). An engine oil level gage is
provided on some earlier vehicles. It indicates whether sufficient oil
is carried in the engine oil pan sump. As long as the oil level gage is
in the green sector with the engine idling, the oil level is satisfactory.
When the reading drops to the red sector, oil should be added to bring
the oil level up to the 32-quart or "FULL" mark on the engine bayonet
gage. Oil level gages are not supplied on vehicles of current produc-
tion and are removed, when they become inoperative, from vehicles
of early production (par. 92 h (6)).
i. Transmission Oil Temperature Gage (fig. 13). An oil tem-
perature gage (6208797) having a range of from 100°F to 325°F
is provided on some vehicles. It indicates the temperature of the oil
in the transmission. In normal operation the temperature of the
transmission oil should not exceed 200°F. The most common cause
of overheating is too much oil in the transmission. Check the level of
se transmission oil.
I j. Compass (fig. 7). The driver's compass is mounted either on
the front hull plate over the instrument panel or on the center of the
front hull plate.
first and second fingers. The switch has three positions (besides
"OFF") controlling the lights as follows:
Light Switch
Position Lights Operating Location
Blackout- Blackout marker lights Top of right and left
1st position headlights
Blackout taillights Lower section right and
left taillights
Blackout stop light Upper section right-
(when steering lever hand taillight
is pulled back)
Service- Service headlights Right and left headlight
2nd position
Service taillight Upper section left-hand
taillight
Service stop light (when Upper section left-hand
steering lever is pulled taillight
back)
Stop light- Service stop light Upper section left-han
3rd position taillight
(3) BLACKOUT DRIVING LIGHT SWITCH (fig. 13). The blackout
driving light may be used to supply illumination for driving when
the service driving lights might reveal the position of the vehicle.
First, remove both service head lamps from their sockets at the front
of the vehicle. Then insert the blackout driving lamp in the left front
lamp socket. With the master light switch pulled out to first position,
pull out on blackout driving light switch button to turn on driving
light. The blackout headlight, marker lights, taillights and stop light
will also be on with switches in this position. CAUTION: Under battle
conditions the blackout driving light should be used intermittently
and only when absolutely necessary for safe vision.
TURRET BASKET ,
RA PD 329508
Section V
OPERATION UNDER ORDINARY CONDITIONS
16. USE OF INSTRUMENTS AND CONTROLS IN VEHICULAR
OPERATION.
a. New Vehicle Run-in Test. Before a new or reconditioned
vehicle is placed in service, be sure that the new vehicle run-in test
described in paragraphs 31, 32, and 33 has been performed.
b. Before-operation Service. Perform the services in items (1)
through (6) in paragraph 35 h before attempting to start the engine.
Start and warm up the engine (subpar. c (2) below), and complete
the before-operation services.
c. Starting the Engine.
(1) PRELIMINARY INSTRUCTIONS. Before attempting to start tnk
engine, familiarize yourself with all the various instruments and
controls as outlined in paragraphs 13, 14, and 15. Make sure that
the function of each instrument and control is thoroughly understood,
and that the significance of the readings on the various instruments
is appreciated.
47
TM 9.759
16
OPERATION UNDER ORDINARY CONDITIONS
again depress the throttle to pick up the load of the vehicle. Repeat
the above procedure until the highest gear is reached, which will
enable the vehicle to proceed at the desired speed without causing
the engine to labor. Do not ride the clutch. The driver's left foot
must be completely removed from the clutch pedal while driving,
to avoid unnecessary wear, and burning out the clutch. NOTE:
Do not move the vehicle in or out of close quarters without the aid
of personnel outside of the vehicle to serve as a guide.
(3) STEERING THE VEHICLE. :To steer the vehicle, pull back the
right-hand steering lever to make a right turn, or the left-hand lever
for a left turn. This action applies the brake to the track on the
inside of the turn, and speeds up the outside track. The driver should
anticipate each turn, and be ready to apply more power as it is
needed to compensate the braking effort. The hands should be free
of the steering levers when not actually steering the vehicle.
(4) BACKING THE VEtIlCLE. Backing the vehicle should never
be attempted unless an observer is stationed in front to guide thI
driver. To place the vehicle in reverse gear. a complete stop mum
be made. The throttle must be closed until the tachometer read
500 revolutions per minute (lowest idling speed). Depress the
clutch pedal, and move the gearshift lever to the reverse position
(fig. 11).
(5) USE OF GAGES ON THE INSTRUMENT PANEL. The tachome-
ter and the oil pressure gage give the most satisfactory indications
of the engine's performance. Should the indications of these instru-
ments appear to be irregular. the engine should be stopped and the
cause investigated.
(6) STOPPING THE VEHICLE. To stop the vehicle, release the
throttle and pull back on both steering levers at the same time.
Depress the clutch pedal when the vehicle has slowed down to
approximately 2 to 5 miles per hour, depending upon which gear
is being employed before stopping.
(7) STOPPING THE ENGINE. After completing a run, the engine
must be allowed to operate at 500 revolutions per minute for 2
minutes to assure a gradual and uniform cooling of the valves and
other engine parts. To stop the engine, press the fuel cut-off button
until the engine stops (on early models push the fuel cut-off toggle
switch and hold it in this posi,._n). then turn the ignition switch to
the "OFF" position.
31. ~ , ~-. -_
_
PINTLE HOOK
eyes provided at both ends. Doubling the cable causes sharp bends
in the wire rope which will cause rapid failure of the strands, and
will leave the cable extremely dangerous to handle. When a "short
hitch" is desired, the two eyes of the cable are attached to the towing
vehicle. The cable, with leads crossed. is then passed through both
shackles of the towed vehicle. This provides an arrangement hav-
ing a minimum of bending action and movement at the shackles, and
furnishes clearance between cable and tracks.
(2) TOWING ON MUDDY OR IRREGULAR TERRAIN. Soft, muddy
ground is to be avoided, since the tracks may slip on such a surface.
If it is necessary to cross a muddy area. the driver should be careful
to straighten out both vehicles before entering it, as it is more diffi-
cult to pull a vehicle at an angle than when following in tow. On
vehicles equipped with rubber block tracks, grousers may be in-
stalled as required.
C'. lTowing to Start. If the engine is forced to turn over while
there is water or antifreeze in the cylinder above the pistons (as
result of condensation or leakage), breakage of internal parts of thy
engine will result. Turn the engine over two complete revolutions
by hand (fig. 81) prior to towing. Never use other than fifth
gear when towing the vehicle to start the engine.
(1) TURN ENGINE OVER. Turn the ignition switch off. Tow
the vehicle several feet with the transmission in neutral (fig. 11) to
remove the slack from the towing line, and to break the track loose
from the ground. Depress the clutch, and place the gearshift lever
in fifth gear (fig. 11). Tow the vehicle at 1 mile per hour. and
engage the clutch gradually (permitting it to slip) until two com-
plete revolutions of the engine have been made. If the engine will
not turn over with the clutch slipping. discontinue attempting to
start, and notify higher authority.
(2) START THE ENGINE. After the engine has been turned over
as outlined above, turn the ignition switch on and engage the clutch.
Increase towing speed to from 3 to 5 miles per hour (in fifth gear.
fig. 11) and make from three to five strokes with the priming pump.
If the engine does not start. see paragraph 41 b. (1).
Section VI
TURRET CONTROLS AND OPERATION
18. :(ONTR(L..%
a. ti rretl I.ockslii .
(1) WHEEL TYPE (fig. 17). To unlock the turret. turn the
wheel on the turret lock counterclockwise as far as it will go. To lock
the turret. turn the wheel clockwise as far as it will go. The turret
46
TM 9-759
18
TURRET CONTROLS AND OPERATION
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TM 9.759
18
TANK, MEDIUM, M4A3
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48
TM 9-759
18
TURRET CONTROLS AND OPERATION
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949
TM 9.759
18
TANK, MEDIUM, M4A3
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50
TM 9-759
18-19
TURRET CONTROLS AND OPERATION
h. Shift Lever (fig. 17). All M4A3 vehicles with the exception
of the 105-mm howitzer are equipped with power traversing mech-
anism. To engage the shift lever to the power position, disengage
the turret lock (subpar. a (1) and (2) above). Rotate the hand
traverse lever (subpar. e below) slightly and at the same time push
the shift lever upward until the manual traverse mechanism is disen-
gaged. This places the shift lever in the power position. To shift
into manual traverse, rotate the hand traverse lever slightly and at
the same time push down on the shift lever until it is engaged into
manual traverse. The M4A3 medium tank with the 105-mm howitzer
is also equipped with a shift lever (fig. 19); however, when this lever
sin the up position, the traversing mechanism will be in neutral
ition.
19. OPERATION.
h1. Power.
(1) POWER ROTATION OF TURRET BY GUNNER (figs. 16, 17, and
18). Refill the reservoir with hydraulic oil if the oil is below one-
half inch from the top of the gage. Disengage the turret lock (par.
18 a (1) and (2)). Turn the battery master switch and the tra-
versing switch to the "ON" position. This will start the electric
otor and the hydraulic pump. Place the shift lever on the gear
x to the power operating position (par. 18 b). Grasp the valve
51
TM 9.759
19-20
TANK, MEDIUM, M4A3
Section VII
OPERATION OF AUXILIARY EQUIPMENT
20. AUXILIARY GENERATOR.
a. Description (figs. 20 and 21). The auxiliary generator,
mounted at the rear end of the left sponson in the fighting com-
partment, is a self-contained generating unit. It is used to charge
the vehicle batteries at such times as the use of the stabilizer unit,
traversing motor, gun firing solenoids, radio and interphone instal-
lations impose too heavy a load on the electrical system. The control
panel on the auxiliary generator contains a starting button, for start-
ing the unit electrically, a circuit breaker reset button, and an am-
meter. The button for stopping the engine is on the magneto cover.
The normal charging rate with discharged batteries is 50 amperes.
With fully charged batteries and no current being used, the rate
should be from 3 to 5 amperes. A separate fuel tank for the unit
has a capacity of 5 gallons, and is filled through a filler hole in the
hull above the generator (subpar. c below).
h. When to Use Auxiliary Generator. The auxiliary generator
should be kept in operation when any of the turret electrical units,
such as the traversing or stabilizing mechanisms, are in use. On some
vehicles the unit may also be used to preheat the engine comparti
ment or the batteries in cold weather.
c. Fuel Mixture. Use a mixture of 3 /s-pint of engine oil to
1 gallon of gasoline, and mix thoroughly before pouring it into the
fuel tank. Thorough mixing of the oil and gasoline is essential to
52
TM 9-759
20
OPERATION OF AUXILIARY EQUIPMENT
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53
TM 9.759
20
TANK, MEDIUM, M4A3
RA PD 329397
prevent fouling of the spark plug, and for proper lubrication of the
engine.
d. Cold Weather (below 100F) and Cold Engine Starting.
Close the battery master switch. Turn the shut-off cock at the fuel
outlet in the bottom of the fuel tank counterclockwise to open it.
Turn the shut-off cock on the fuel filter (fig. 20) counterclockwise to
open it. Pull the choke on top of the carburetor away from the stop
pin. Press the starting button on the control panel. Release the
starting button as soon as the engine starts, and open the choke
partially, easing it to fully opened position as the engine warms up
e. Warm Weather (ahove 50 0 F) or Warm Engine Starting
Close the battery master switch. Turn the shut-off cock on the
fuel tank (fig. 20) counterclockwise to open it. Turn the shut-off
cock on the fuel filter counterclockwise to open it. Press the
starting button on the control panel. Release the starting button
54
TM 9-759
20-21
OPERATION OF AUX.LIARY EQUIPMENT
-s
FIXED FIRE EXTINGUISHER RA PD 329248
as soon as the engine starts. Do not use the choke unless the
engine does not start within 5 seconds.
f. Emergency Manual Starting. Wind the starting rope on the
starting plate and, with the choke closed, give the rope a quick, hard
pull to spin the engine. If the engine fails to start, repeat the
procedure.
g. Stopping the Generator Engine. Press the stop button on
the magneto, and hold it in firmly until the engine stops. Turn off
the fuel shut-off cock.
krtment.
connected by tubing to the six discharge nozzles in the engine com-
The system is controlled from the outside or inside of
vehicle by means of control cables.
55
TM 9-759
21
TANK, MEDIUM, M4A3
RA PD 329247
Cl
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57-x m
57
TM 9-759
21-25
TANK, MEDIUM, M4A3
are out, to coat the hot material with carbon dioxide snow. Repl
used extinguishers with fully charged ones at once. CAUTIO1
A cylinder containing gas under high pressure is as dangerous as a
loaded shell; therefore, do not drop, strike, or expose to unnecessary
heat.
22. WINDSHIELD.
a. A detachable windshield and hood, equipped with an electric
wiper and defroster (fig. 123), is provided for the driver's use dur-
ing bad weather. The plug on the electric cord is to be inserted
in the utility outlet in the instrument panel.
23. VENTILATING FANS.
a. Description. A ventilating fan is provided in the hull and in
the turret on some of the M4A3 vehicles (fig. 116).
b. Operation. The battery master switch must be in the "ON"
position. Push the toggle switch lever, located on the fan motor, to
the "ON" position. The flow of air can be directed as desired by
turning the air horns. To turn the fan off, push the toggle switch
lever to the "OFF" position.
24. PERISCOPES.
a. Description. The driver and the assistant driver each ha
two periscopes, one in each of the hatch doors above them, and
adjacent to each door (figs. 2, 3, 4, and 5). Periscopes that a
mounted in hatch doors on all M4A3 vehicles can be rotated through
360 degrees, and can be tilted approximately 30 degrees up or down.
Housings may also be tilted to provide observation vertically. Peri-
scopes are equipped with forehead rest which permit movement of
the housing by means of the driver's head.
b. Operation. The rubber weather-seal, fastened around the
inside top edge of the housing, may be used as a wiper. This is
done by releasing the knurled nut on the back of the housing and
the safety catch, and then moving periscope up and down in the
housing by means of the handles. All periscopes are interchange-
able, and, in the event of damage, the periscope heads are quickly
replaceable (par. 140 b) from the spares carried in the vehicle.
Section VIII
OPERATION UNDER UNUSUAL CONDITIONS
25. EXTREME COLD.
a. General. Operation of this equipment at subzero tem-
peratures presents problems which do not exist at moderate temper
tures. Consequently, operating and maintenance personnel q
58
TM 9.759
25
OPERATION UNDER UNUSUAL CONDITIONS
quently. Use the grade of engine oil prescribed for use betwW
+32:F to O'F to maintain the oil level to the "FULL" mark on the
gage during operation. If the vehicle is operated 4 hours or more
at operating temperature, redilution will be necessary if it is antici-
pated that the vehicle will be left standing unprotected for 5 hours or
more. This can be accomplished by adding engine oil prescribed
for use between +32-F to 0'F to the "FULL" mark; then adding
gasoline to the dilution mark on the gage as described above. If Diesel
fuel is used as diluent, drain the crankcase while the engine is still
warm and refill, using engine oil prescribed for temperatures between
+-32°Fto 0OF diluted with 91/2 quarts of grade X Diesel fuel oil. The
presence of a large percentage of Diesel fuel will increase oil con-
sumption and, therefore, the oil level should be checked frequently
during operation and maintained to manufacturer's "FULL" mark on
gage with engine oil diluted with Diesel fuel as described above.
CAUTION: When Diesel fuel is used as a diluent, the quantity of
diluent necessary for starting is added when the crankcase is refilled
and maintained by the addition of diluted make-up oil. Further addi-
tions of diluent prior to overnight shut down are unnecessary.
(d) If the vehicle is to be kept outdoors, and if the crankcase can-
not be drained, shelter the engine compartment with a tarpaulin. About
3 hours before engine is to be started, place fire pots under the t
paulin. A Van Prag, Primus-type, or other type blowtorch or ordin
kerosene lanterns may be used. With due consideration for the fi
hazard involved, the flame may be applied directly to the oil pan
below the oil level.
f. Fuel System.
(1) If possible, use a winter grade gasoline. When within conti-
nental limits of the United States, a winter grade of gasoline meeting
U. S. Army Specification 2-114 must be used. Regardless cf the fuel
used, a certain amount of condensation from moisture in the air can be
expected. At low temperatures the water thus formed will form ice
crystals which will clog fuel lines and carburetor jets. To overcome
this difficulty, observe the following precautions:
(a) Strain fuel through a chamois skin, or other type of strainer,
to prevent passage of water. WARNING: Provide a metallic contact
between container and tank to "ground" static electricity.
(b) Keep fuel storage tanks full at all times if possible. The more
fuel there is in a tank, the smaller will be the volume of air from which
moisture can condense.
(c) Keep all containers clean and rust free.
(d) If possible, after filling or moving a container, allow fuel&.,
settle before filling vehicle from it.
60
TM 9-759
2s
OPERATION UNDER UNUSUAL CONDITIONS
g. Cooling System.
(1) Only antifreeze compound is prescribed for protection of cool-
ing system during operation below +32°F. Permissible materials and
quantities to be used for various temperatures follow:
Pints of Antifreeze Compound per
Temperature Gallon of System Capacity
30°F 1
20°F 1 /2
10°F 2
0°F 2 1/2
-- 10°F 3
-- 20'F 31/2
-30'F 4
-40°F 41/'2
-50°F 5
-60°F 5
-- 70°F 5
h. Vehicle Lubrication.
(1) TRANSMISSION DIFFERENTIAL AND FINAL DRIVE. Use SAE
30 engine oil, below +32°F. When temperatures below 0°F are im-
mediately anticipated and transmission, differential and final drive do
not contain the specified grade of engine oil, drain immediately after
use and while lubricant is still warm. Refill to proper level -:th
SAE 30 engine oil. After standing overnight in sub-zero temperatures,
warm up transmission after the engine has been warmed up by engag-
ing clutch and maintaining engine speed for 2 minutes, or until gears
can be engaged. Put transmission in low gear and drive vehicle 100
yards, being careful not to stall engine. This will heat up gear lubri-
cants to the point where normal operation can be expected.
(2) OTHER LUBRICATION POINTS.
(a) If vehicle has been operated 1000 miles using general purpose
grease No. 0, for lubrication, no special precautions are necessary
for the bogie wheels and track roller bearings. If general purpose
grease No. 1 is in these bearings, it will be necessary to disassemble and
wash them in dry-cleaning solvent, dry and then relubricate with
general purpose grease No. 0, for satisfactory operation (par. 29 d).
(b) All other places where No. 0 general purpose grease is pre-
scribed for temperatures of +32°F to 0°F shall be lubricated w_
the same lubricant below 0°F (par. 29 d).
(c) When extremely low temperatures are encountered and No. 0
general purpose grease is not satisfactory where specified above No. 00,
O.D. grease, Ordnance Department Tentative Specifications AXS
1169 may be used.
(d) For oilcan points where engine oil is specified above 0°F, use
special preservative lubricating oil.
Iid
a. Operation on Dusty, Sandy Terrain. In operating the vehicle
cross-country on dry, dusty or sandy terrain along with other vehicles,
running in the dust cloud of the other vehicles as much as pos-
e. When operating in sand deep enough to force the use of lower
Or ratios, do not exceed the speed specified for the particular gear
ratios. Even when the above precautions are taken, it may be neces-
sary to clean the carburetor air cleaners and the air cleaner on the
filter pipe as often as every two hours. If the air cleaners are kept
clean and their oil level is maintained, little damage to the engine
will result. It is possible to wear out the engine in one hour or less
if the air cleaners are neglected.
h. Underbrush. Keep the air intake grilles on the engine com-
partment bulkhead open and free from all obstructions or covers,
particularly if the vehicle is camouflaged.
63
TM 9-759
28-29
TANK, MEDIUM, M4A3
b. Points of Application.
(1) Lubrication fittings, grease cups, oilers and oil holes are
readily identifiable on the vehicle. Wipe clean such lubricators
and the surrounding surface before lubricant is applied.
z
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Figure 2S-LubricationEngine
66
TM 9.759
29
LUBRICATION
m!,1.:
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and Certan Turret Point;
67P
67j
TM 9.759
29
TANK, MEDIUM, rd4A3
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69
TM 9.759
29
TANK, MEDIUM, M4A3
and SAE 30 from +32°F to 0°F. Below 0°F, use OIL, engl[
SAE 10.
(2) ACCESSORY DRIVE SHAFT HOUSINGS, UNIVERSAL JOINTS
AND SLIP JOINTS. Weekly, check level. Filler plug in housing is fitted
with bayonet gage; fill to FULL mark on gage. Drain and refill
at intervals indicated on Lubrication Order. Lubricate universal
joints through fittings with GREASE, general purpose, No. 1,
above +32°F, or No. 0 below +32'F. There is no relief valve
in these joints; do not use excessive pressure. To lubricate slip
joint, apply GREASE, general purpose, No. 1 above +32°F, or
No. 0 below +32°F, to fitting until lubricant is forced from end
of spline.
(3) AUXILIARY GENERATOR. The two-cycle air-cooled engine
mounted on the sponson in left side of fighting compartment,
is lubricated with oil mixed with the fuel. Mix thoroughly 3/8 pint
of OIL, engine, SAE 30, with each gallon of gasoline before pour-
ing into tank. CAUTION: Do not pour gasoline and oil separately
into tank. Keep fuel strainer clean. Monthly, lubricate magneto
cam follower sparingly with GREASE, general purpose, No. 2.
(4) BELL HOUSING CLUTCH SHAFT BEARING. To lubricate,
open door in turret basket floor and remove plate over fittin
or remove tunnel shield to expose fitting. q
(5) BREATHER. Every 500 miles, remove filtering medium
from transmission and differential breathers, wash thoroughly, dry
and reoil with used crankcase oil or OIL, engine, SAE 50 above
0
+32°F, or SAE 30 from +32°F to 0°F. From 0°F to -40 F,
use OIL, hydraulic. Below -40°F, wash and replace dry.
(6) BREECH AND FIRING MECHANISM. Daily and before and
after firing, clean and oil all moving parts and exposed metal
surfaces with OIL, engine, SAE 30 above +32 F, SAE 10 from
+32 ° F to 0°F, or OIL, lubricating, preservative, special, below
0°F. CAUTION: To insure easy breech operation and to avoid
misfiring in cold weather, clean, dry and lubricate with OIL, lubri-
cating, preservative, special. To clean firing mechanism, remove
and operate pin in SOLVENT, dry-cleaning. Use OIL, lubricating,
preservative, special, for machine guns.
(7) CLUTCH PILOT BEARING. Before replacing engine after
inspection or overhaul, clean and lubricate with GREASE, ball and
roller bearing.
(8) CRANKCASE. Daily, check oil level, add oil if necessary.
Every 500 miles or 50 hours, drain and refill. Drain only when
engine is hot. Refill to FULL mark on gage. CAUTION: Be
sure pressure gage indicates oil is circulating.
70
TM 9-759
29
LUBRICATION
B RECOIL MECHANISM-RS
2 PLUGS, ONE FOR EACH CYLINDER
FILL TO BOTTOM OF HOLE
WITH GUN DEPRESSED 5 DEGREES
'I.
BREECH MECHANISM-OE
G CLEAN AND OIL
RA PD 337124
. '
A CRADLE LINER-OG
ONE FITTING. USE PRESSURE GUN
ELEVATING MECHANISM-OG
TWO FITTINGS. USE PRESSURE GUN
B BREECH MECHANISM-OE
CLEAN AND OIL
RECOIL MECHANISM--RS
2 PLUGS, ONE FOR EACH CYLINDER.
REMOVE PLUGS-FILL UP TO BOTTOM
OF HOLE WITH GUN DEPRESSED
5 DEGREES
FIRING MECHANISM-OE
CLEAN AND OIL RA PD 337125
Section X
NEW VEHICLE RUN-IN TEST
31. PURPOSE.
a. When a new or reconditioned vehicle is first received at the
using organization, it is necessary for second echelon personnel to
determine whether or not the vehicle will operate satisfactorily when
placed in service. For this purpose, inspect all accessories, sub-
assemblies, assemblies, tools, and equipment to see that they are in
place and correctly adjusted. In addition, they will perform a run-
in test of at least 50 miles as directed in AR 850-15, paragraph 25,
table III, according to procedures in paragraph 33 below.
! 2
'. . t t
-- Z
82
82
TM 9.759
34
Section XI
FIRST ECHELON PREVENTIVE MAINTENANCE
SERVICE
34. PURPOSE.
a. To insure mechanical efficiency it is necessary that the vehicle
be systematically inspected at intervals each day it is operated,
and weekly, so defects may be discovered and corrected before
they result in serious damage or failure. Certain scheduled main-
tenance services will be performed at these designated intervals.
The services set forth in this section are those performed by the
driver or crew before-operation, during-operation, at-halt and
after-operation, also weekly.
b. Driver preventive maintenance services are listed on the back
of "Driver's Trip Ticket and Preventive Maintenance Service
Record" W.D., Form No. 48, to cover vehicles of all types and
models. Items perculiar to specific vehicles, but not listed on
W.D., Form No. 48, are covered in manual procedures under the
items with which they are related. Certain items listed on the
form that do not pertain to the vehicle involved are eliminated
from the procedures as written into the manual. Every organization
Jist thoroughly school each driver in performing the maintenance
edure set forth in manuals, whether or not they are listed
jifically on W.D., Form No. 48.
c. The items listed on W.D., Form No. 48, that apply to this
vehicle are expanded in this manual to provide specific procedures
for accomplishment of the inspections and services. These ser-
vices are arranged to facilitate inspection and conserve the time
of the driver, and are not necessarily in the same numerical
order as shown on W.D., Form No. 48. The item numbers, how-
ever, are identical with those shown on that form.
d. The general inspection.of each item applies also to any sup-
porting member or connection, and generally include a check to
see whether the item is in good condition, correctly assembled,
secure, or excessively worn.
e. The inspection for "good condition" is usually an external
visual inspection to determine whether the unit is damaged be-
yond safe or serviceable limits. The term good condition is ex-
plained further by the following: Not bent or twisted, not chafed
or burned, not broken or cracked, not bare or frayed, not dented
or collapsed, not torn or cut, not deteriorated.
f. The inspection of a unit to see that it is "correctly assembled"
usually an external visual inspection to see whether it is in its
mal assembled position in the vehicle.
83
TM 9.759
34-35
TANK, MEDIUM, M4A3
(a) Oil Pressure Gage and "Low Oil" Light. Oil pressure gage
should register 60 to 110 pounds at 2600 revolutions per minute.
Stop engine and investigate if "Low Oil" light comes on.
(b) Ammeter. The ammeter may show high charge until the
generator has restored to battery the current used in starting the
engine; it will continue to register slight charge or zero with
lights and accessories turned off if battery is fully charged. Any
unusual drop or rise in readings should be investigated.
(c) Tachometer. Tachometer should register engine revolutions
per minute and revolution counter should register accumulating
revolutions.
(d) Engine Temperature Gage. Reading should be approximately
90°F above atmospheric temperature. "Water Temp" light or lights
come on at maximum operating temperature, 235 0 F. CAUTION:
Vehicle should not be moved until temperature is above 100°F.
(e) Fuel Gage. Fuel gage should register amount of fuel in tanks.
Use selector switch to check amount in each tank. Normally, tanks
1up be full before operation and gage should register "FULL."
85
TM 9.759
35
TANK, MEDIUM. M4A3
S
leak in fuel system, exhaust gas or other signs of trouble. Any time
brakes are used, gears shifted or vehicle turned, consider this a
and notice any unsatisfactory or unusual performance. Notice
87
TM 9.759
36
TANK, MEDIUM, M4A3
Section Xll
SECOND ECHELON PREVENTIVE MAINTENANCE
39. SECOND ECHELON PREVENTIVE MAINTENANCE SER-
VICES.
a. Regular scheduled maintenance inspections and services are
a preventive maintenance function of the using arm, and are the re-
sponsibility of commanders of operating organizations.
(1) FREQUENCY. The frequency of the preventive maintenance
services outlined herein is considered a minimum requirement for nor-
mal operation of vehicles. Under unusual operating conditions, such
as extreme temperatures and dusty or sandy terrain, it may be
necessary to perform certain maintenance services more frequently.
(2) FIRST ECHELON PARTICIPATION. The drivers should ac-
company their vehicles and assist the mechanics while periodic second
echelon preventive maintenance services are performed. Ordinarily
b driver should present the vehicle for a scheduled preventive main-
95
TM 9-759
39
TANK. MEDIUM, M4A3
AINTENANCE
00-Hour 50-Hou
TACHOMETER. Inspect tachometer for proper reading,
without excessive hand fluctuation or unusual noise. See
that revolution counter registers accumulating revolu-
tions.
FUEL GAGE. Operate selector switch to both R and L
positions and observe whether fuel gage indicates ap-
proximate amount of fuel in each tank.
SPEEDOMETER AND ODOMETER. Speedometer should in-
dicate vehicle speed and odometer register accumulating
mileage without excessive noise or fluctuation.
TRANSMISSION OIL TEMPERATURE GAGE. On vehicles
so equipped, gage should indicate the temperature of the
transmission oil; under normal operation, temperature
of transmission oil should not exceed 200°F.
OIL LEVEL GAGE. On vehicles so equipped, when en-
gine is idling, pointer should indicate the amount of oil
in the engine oil sump.
CLOCK. On vehicles so equipped, clock should be wound
and set correctly.
VOLTMETER. On vehicles so equipped, voltmeter should
indicate the battery voltage when master switch is on
(approximately 24 volts).
3 3 Windlshield, Windshield Wiper and Siren. If wind-
shield is in use, see that wiper blades move through their
full stroke and contact surface evenly. If tactical situa-
tion permits, test siren for operation and tone.
5 5 Brakes, (Steering and Parking, Levers, Braking Effect
antd Steering Action). Observe released position when
steering levers. Levers are in correct position when
horizontal distance from face of brake drum housing
cover to front edge of lever is 7 to 71/2 inches. Pull back
on both steering brake levers and observe whether they
stop the vehicle effectively and meet resistance slightly
before the vertical position. With the vehicle on an in-
cline, apply the parking brakes and observe whether they
hold the vehicle securely and the levers remain in the
applied position. Apply the steering brakes independent-
ly and notice whether they steer the vehicle properly.
6 6 Clutch (Free Travel, Drag, Noise, Grah, Chatter and
Slip). Test pedal for correct free travel. Free pedal
99
TM 9-759
39
TANK, MEDIUM, M4A3
MAINTENANCE
OO-Hour 5BHour
MAINTENANCE 3/4 inch thick and 2 inches wide between the track and
00-Hou0Hour each dual support roller. Tighten the track until the
track just clears the single support rollers.
lNTENANCE
100-Hour 50-Hou
MAINTENANCE
00-HO Hour50-Hour
62 SERVE. Reinstall removed radiator. Tighten all mount-
ings and hose or tubing connections securely. Fill the
cooling system, adding antifreeze or inhibitor as re-
quired and recheck the cooling system for leaks.
63 63 Batteries (Cables, Hold-Downs, Carrier and Gravity).
Inspect battery case for cracks and leaks. Clean top
of batteries and inspect terminals, bolts, post straps and
hold-downs to see that they are in good condition. Test
specific gravity and record on space provided on back
of Work Sheet W.D., A.G.O. Form No. 462. Gravity
readings below 1,225 indicate batteries need recharging
or replacement.
63 Perform high rate discharge test according to instructions
for a condition test which accompanies test instruma
Cell variation should not be more than 30 perc_
NOTE: Specific gravity must be above 1.225 to m
a test.
63 Clean batteries and carrier, repaint carrier if corroded.
Clean cables, terminals, bolts, posts and grease lightly.
Inspect bolts and nuts to see that they are in good con-
dition and grease lightly. Tighten terminals and hold-
downs carefully to avoid damage to battery.
63 63 SERVE. Add clean water to bring electrolyte 1/2 inch
above plates.
64 64 Accelerator (Linkage). Examine accelerator and con-
necting linkage to see that it is in good condition, opens
both carburetor throttles properly, is securely connected
and operates freely. NOTE: Open fuel valves and close
master battery switch at this time.
64 ADJUST. Adjust throttle control linkage (par. 77).
65 65 Cranking Motor (Primer Instruments). Start engine
and observe if primer operation and action of cranking
motor is satisfactory. Note particularly whether cranking
motor drive engages and operates properly without un-
usual noise, whether it has adequate cranking speed,
whether engine starts readily. As engine starts, see
all instruments operate properly and particularly, th
oil pressure and ammeter indications are satisfactory.
66 66 Leaks (Engine Oil, Fuel and Water). While engine
is running, inspect within the engine compartment for
110
TM 9-759
39
SECOND ECHELON PREVENTIVE MAINTENANCE
RINTENANCE water leaks from the cooling system; for oil leaks from
X00-Hour-Ho engine or lines and any leaks from the fuel system.
111
TM 9.759
39
TANK, MEDIUM, M4A3
100-Hour 50-Hour
113
TM 9.759
39
TANK, MEDIUM. M4A3
115
TM 9-759
39
TANK, MEDIUM. M4A3
132 132 Spare Track Blocks. Inspect to see if these items are
all present, in good condition, and properly stowed or
mounted. . - -
133 133 Spare Oil Supply (Recoil, Hydraulic and Engine).
Check to see that supply of listed spare oil is present
and properly stowed. This supply should be maintained
at all times.
134 134 Decontaminator. Examine to see that decontaminator
is in good condition, secure and fully charged. Make
latter check by removing filler plug.
135 135 Fire Extinguishers (Portable). Inspect to see that ex-
tinguishers are fully charged, in good condition, and
securely mounted and seal on valve head is intact.
Replace with a fully charged extinguisher, if weight is
not up to specifications (par. 7 b).
136 136 Publications and Form No. 26. Check to see whether
vehicle manuals, Lubrication Order, Accident-Report
139 139 Final Road Test. Make a final road test, rechecking
items 2 to 15 inclusive. Recheck transmission and dif-
ferential to see that lubricant is at correct level, and
that there are no leaks. Confine this road test to mini-
mum distance necessary to make satisfactory observa-
tions. While testing vehicle, operate it in a normal
manner. NOTE: Correct any deficiencies found during
final road test.
117
TM 9-759
40-41
TANK. MEDIUM, M4A3
Section XIII
TROUBLE SHOOTING
40. INTRODUCTION.
a. General. This section contains trouble shooting information
and tests for the entire vehicle which can help determine the
causes of some of the troubles that may develop in the vehicle.
Under each unit or system are listed symptoms of the troubles
which are most prevalent. Where a symptom may be caused by
more than one condition, simple tests are described that will
locate the trouble in a particular unit or system, or eliminate a
particular unit or system from further consideration.
41. ENGINE.
a. Engine Will Not Crank. Check the starting system (par. 44).
Remove the spark plugs and crank the engine with the cranking
motor to check for accumulation of water in the cylinders (hydro-
static lock). If the engine can be cranked with the spark plugs
removed, and cannot be cranked with the spark plugs in place,
this will indicate a water leak into the cylinders. If the engine
cannot be cranked with the spark plugs removed, it will indicate
that a reciprocating part in the engine has seized. In either case
notify higher authority.
asW #16
t TO Fr -/#8 B6m INSTRUMENT
#8
TRBACENTER
-B I'w--- TO TEMINAL
OIL PRESSUREGAGE
(ENGINE UNIT)
-KEY -
#8, #16, ETC. WIRE SIZE
B ..... BLACK
G ... GREEN
W . . WHITE
BL .. BLUE WITH RED TR.
, ,ETC . N"UMBERSIN TERM. BOXES
RA PD 329461
INSTRUMENT PANEL
MASTER SWITCH BOX
- KEY -
/#10-WIRE............ O-GAGE
#40-W IRE .. .......... 12-GAGE
OIL PRESSURE GAGE #60-WIRE ............ 16GAGE
(ENGINE UNIT) #61 -WIRE ........... .16-GAGE
#62-WIRE ............ 16-GAGE
RA PD 329462
ire
31-Oil Pressure Gage and Low Oil r'ressure Signal Circuit
bmm Wet Stowage, 76-mm, and 105-mm Howitzer Vehiclesl
121
TM 9-759
41-43
TANK, MEDIUM, M4A3
MAGNETO SWITCH
INSTRUMENT PANEL
("t~~ |I 76 TO LEFT
.,,~8~
ENGINE EMERGENCY I MAGNETO
STOP SWITCH USED
ON LATE
MODELS-
77 TO TERMINAL "R"
REAR TERMINAL BOX ii 4iiiui ON MAGNETO SWITCH
# 76 TO TERMINAL
"L" ON MAGNETO
SWITCH IN PANEL
H. MAGNETO
IL
.H, MAGNETO
RA PD 329435
LEFT-HAND MAGNETO
I --- 2
~RED
4-BLUE
$ ~lM4
GRENYELLOW
GRE LEFT-HAND BANK
FRONT
TO IGNITION
SWITCH
RIGHT-HAND MAGNETO
RA PD 27428
Figure 33-lgnitio n Wiring Diagram
positive terminal of the forward battery. Turn the battery and radio
master switches on, and contact the battery cable against the posi-
tive post of the battery. If a flash is seen from this test, it will
indicate that there is a shorted or grounded wire in the electrical
circuits, or that the cut-out points in the generator regulator are
stuck together. Refer to subparagraph d( (2) below for generator
regulator test. If the generator regulator is found satisfactory, it can
be assumed the wiring is at fault. Notify higher authority.
h. Batteries Use Excessive Water. See subparagraph f below.
c. Ammeter Does Not Show Charge. If the ammeter failsd
show a charge, turn on all lights and observe whether a dischargel
shown. If no discharge is observed, connect a new ammeter to the
leads in the instrument panel. If a reading is obtained, the ammeter
is faulty and must be replaced (par. 92 a). If no reading is observed,
proceed with the next test (subpar. d below).
124
TM 9-759
43
TROUBLE SHOOTING
~
·° ~ ~/ .J'""~ INSTRUMENT PANEL
AUXILIARY GENERATOR
L.H. GENERATOR m /
RA PD 329449
\ \ ] _ l0 C)O O 0oil
1411
\
1,^ \ 8 9 I0 11 12 is
#14 C(TO
I z 3 4 5s 17 FRONT TERMINAL
,9 ,0 z12 13 4 BOX
KEY TO ABBREVIATIONS
C--CHROME
T-B-TAN WITH BLACK TRACER
#14-WIRE SIZE
¢©( TERMINAL BOX NUMBERS
RA PD 329 5U
AMMETER
INSTRUMENT PANEL
BATTERY
MASTER SWITCH
GENERATOR
BA T T ER IE S
RA PD 32943S
Figure 36--Generating System (75-mm Wet Stowage, 76-mm, and
105-mm Howitzer Vehiclesl
the engine and while it is running at idle speed, touch the free end
of the field wire to the armature wire. Increase the speed of the
engine, and note the charging rate. CAUTION: Do not increase
the charge above 50 amperes. If the charging rate increases as the
engine is speeded up, the generator is operating normally. Reconnect
the wires to the generator regulator. If the charging rate does not
jcrease, the generator is at fault and must be replaced (par. 102 c).
127
TM 9.759
43
TANK, MEDIUM, M4A3
GENERATOR CIRCUIT
BREAKER RESET BUTTON
BATTERY MASTER
SWITCH
#39 TO-TERMINAL
AMMETER SHUNT - I ON AMMETER IN
INSTRUMENT PANEL
BATTERY HEATER
PILOT LIGHT
BATTERY HEATER
SWITCH --- ,q#49 TO MASTER
SWITCH BOX
#32 TO AUXILIARY
GENERATOR CONTROL BOX - #29 TO BAT. TERMINAL ON
- KEY - AUXILIARY GENERATOR REGULATOR
#25-WIRE ......... 6-GAGE #35 TO BATTERY HEATER COIL
#29-WIRE .......... 6-GAGE
#32-WIRE ............ 8-GAGE REAR TERMINAL BOX
#35-WIRE ............ 8-GAGE
#38-WIRE ............ 14-GAGE
#39-WIRE .... : ....... 14-GAGE
#49-WIRE .......... 6-GAGE
RA PD 329443
Ierate
the generator regulator (par. 104 h).
f. High Charging Rate When Batteries Are Fully Charged.
the engine at a speed of 2,500 revolutions per minute. If,
r the generator has replaced the current used by the cranking
tor, and the batteries are known to be fully charged, the am-
meter shows a charge in excess of 15 amperes, it can be assumed
that the voltage setting of the generator regulator is too high.
Replace the generator regulator (par. 104 I>). NOTE: If the bat-
teries gas freely and use water excessively) this also is an indication
of too high charging rate.
BATTERIES
CRANKING MOTOR
- KEY -
B--BLACK WIRE
W-B-WHITE WITH BLACK TRACER
#B, 16-WIRE SIZE
@ ( ETC.-TERMINAL BOX NUMBERS
RA PD 329448
# 10 TO BAlTERY
TERMINAL
( 16
BA'ERIES TO REAR
# 18 TO STARTER SWI
IN INSTRUMENT PANEL
# 17 TO CRANKING
MOTOR RELAY
~ 16 TO CRANKING
,, [ MOTOR RELAY IN
MASTER SWITCH BOX
CRANKING MOTOR
16 TO CRANKING MOTOR
-KEY-
#10 WIRE ............ 0 GAGE
#16 WIRE.. ... 0......
GAGE
#17 WIRE ...... 0 GAGE
J#18 WIRE .......... 1...6GAGE RA PD 329444
the "hot" terminal on the relay and the small terminal at the bot-
tom of the relay to which the small wire (figs. 38 and 39) is at-
tached. If the relay clicks and the cranking motor cranks the engine,
the trouble is in the starting switch or the starting switch wiring.
Replace the starting switch or the faulty wiring, whichever is at
fault. If the cranking motor does not crank the engine in this test,
it will indicate that the cranking motor is at fault. Replace the
relay (par. 106 h).
4 CZ >z Zle
oz0
uz LLJ- <
-
0
I- ',':2
UJZ Z -LY
= 2-L=
0'~~~~~ ~~~~...rI
~
0 ~-~~~~~~~~~~~~~~~~~~~~~~~~~~~4
LL~~~~~~~~~~~~~~~~~~~~~~~~~~~L L
133
z~~~~~~~~L Zz
z Z Z-
CZ ed-Zr
iZ ( a
o u-i
3E
ut.
Z U.
QV C W
0:) o r.
o p:~c
o o~~~~~~~~~~~~~~~~~~~ E
>I~~~~~~~~~~~~~I
Z~~~~~~~~~~~~~L~~~~L
r 'Y~~~~~~~~o~ Lu
Z
CL> -
- cc 0 ( P
40~~~~
I.- 0 ~~ 0< c
uJ ~ ~ ~ ~ I
3;u,
133<
CL~~~u
k ,,-
§ v ~~~~~~~~~~~~~~~~~~
a~~~Z u-Z
p <~~~a
I~~~~~~
~~~( 3~~~~3
~~~~~~.4-
TM 9.759
45
TANK, MEDIUM, M4A3
z
Z _
C U
< z
Jz z L a
0o O o
Q~u0
E
E
I-.,
~ ~~~ ~
134rn ~ ~ &
C 4 CDv
<. .< I i
U ZZ Lu
CL 0 C- Lu
Wz;z'
3ru ~ ._ j
ill1 o~~~~~~~
·
> 0 z 0 U
cr v, =oc~~~~~~~~~~~~~~~~L
u 0 YD u
z
I 2
TM 9-759
45
TROUBLE SHOOTING
" TO FUEL
#8 #16 B-R) TANK
_ Jl-#16
T . _~CIRCUIT BREAKER IN PANEL
PLATE ASSEMBLY
I #8 B TO CIRCUIT
el; l ,BREAKERPLATE
i,. ' .ASSEMBLY IN PANEL FRONT
',. "u.-~p-j .... '----, ~ ,J ' FRONT
INSTRUMENT PANEL i - /18 BO TERMINAL BOX
BATTERIES
-KEY -
B-BLACK WIRE
B-R-BLACK WITH RED TRACER
T-TAN WIRE
R-B--RED WITH BLACK TRACER
W-R-WHITE WITH RED TRACER
7,8 ETC.-TERMINAL BOX NUMBERS
#8, 16-WIRE SIZE RA PD 329464
4 10 TO BATTERY TERMINAL
INSTRUMENT PANEL 40 TO
\0~ BREAKER
INSTRUMENT
PANEL
TO R.H.
' 70 TO TERMINAL '~~LiLj ] ~ FUEL GAGE
I FUEL TANK
o GAGE
FUEL (TANK UNIT)
- KEY-
#10-WIRE ..... 0-CAG.ER
EINAL
#40-WIRE ......... 2-GAGE
#70-WIRE .......... 16-GAGE
#71-W IRE . ........... 16-GAGE
RA PD 329465
Figure 43-Fuel Gage Circuit 175-mm Wet Stowage, 76-mm, and
105-mm Howitzer Vehicles)
136
TM 9-759
45-46
TROUBLE SHOOTING
W-off button is pressed will show that either one of the degassers
on the side of the engine is defective. To determine which one of
the two suspected degassers is at fault, close the idling adjusting
screw in the rear carburetor on the side which supplies fuel to
whichever bank of cylinders continue to fire after the fuel cut-off
button is pressed. Run the engine and if the engine stops when the
fuel cut-off button is pressed, the defective degasser is in the rear
carburetor. If the engine does not stop when the fuel cut-off button
is pressed, the defective degasser is in the front carburetor. Replace
the degasser (par. 73 h)).
e. Pressing the Fuel Cut-off Button Has No Effect on Engine.
Press the fuel cut-off circuit breaker button at the top of the instru-
ment panel. If the circuit breaker will not stay in contact, check for
grounded wire in the degasser circuit. Remove the fuel cut-off button
from the instrument panel. Start the engine and connect the two
wires running to the button together. If engine stops, the fuel cut-off
button is defective.
BOIL GAGE--E
ENGINE UNIT
WATER PUMP CONNECTION
TO CYLINDER BLOCK
WATER LEVEL
WATER PUMP
FAN BELTS
FAN
~RADIAOXFAN SHROUD
RA PD 329238
Figure 44-Cooling System
, = ~ ~ ,~ FRONT TERMINALBOX
TO 8 B(B) ATTERY
#16 GR / MASTERSWITCH I ',->
CENTER
I 4 BATTERIES
BATTERYBOX TERMINALBAR
i#88 BTO TERMINALEAR
IN BATTERYBOX
#A6 R-W
TO REAR #16 BL. \
TERM.BOX #16 GR
FUEL CUT-OFF (DEGASSERI
16 BL.(TO FUELCUT-OFF
UNITS (DEGASSERS)
BL R WITH
BLUE T #16 G-R ( TO WATER BOIL SIGNAL
(RAIATOR UNIT)
R-W ........ RED WITH WHITE TR.
GR .. GREEN WITH RED TR.
#8, #16, ETC. WIRE SIZE
( ........ NUMBERS IN TERMINALBOXES
RA PD 329463
Fuel Cut-off
ipure 45-Water Temperature Gage, Boil Signal, and
(75-mm Dry Stowage Vehicles)
139
TM 9.759
46
TANK, MEDIUM, M4A3
# I40 TO
CIRCUIT
BATTERIES BEK
.ljJJjjJ//IN
INSTRUMENT PANEL
'62 TO HIGH WATER
TEMPERATURE SIGNAL
IN INSTRUMENT PANELi
RA PD 329437
h the ignition switch off, crank the engine with the cranking motor,
d observe if water is evident at the spark plug holes. If water is
evident, it can be assumed the cylinder head gaskets are leaking.
Replace the cylinder head gaskets (par. 58 b and c).
47. LIGHTS.
a. No Lamps Will Light and No Electrical Units Will Operate.
(1) PRELIMINARY TEST. Turn the battery master switch on.
Push all the circuit breaker reset buttons located on the instrument
panel (figs. 12 and 13). Test the state of charge of the batteries. If
the batteries are discharged, they must be recharged or replaced. Clean
and tighten the battery terminals securely. If the lamps still fail
to light, press the starting switch. If the cranking motor fails to turn,
test the battery master switch (step (2) below). If the cranking
motor turns, omit test step (2) below and proceed with step (3)
below.
(2) TEST BATTERY MASTER SWITCH (figs. 7 and 14). Remove
the cover from the battery master switch box. Turn the light switch
on. Use a jumper wire, and contact across the terminals of the
battery master switch (24-volt switch). If the lamps now light,
place the battery master switch.
3) TEST CIRCUIT BREAKER. Disassemble the instrument panel
tars. 90 h) or 91 b). Turn the light switch on. Use a jumper wire
and contact across the terminals on the circuit breaker marked
"LIGHTS." If the lamps now light, the circuit breaker is at fault, and
must be replaced. If the circuit breaker fails to stay in contact (kicks
out) check the light circuit for grounded or shorted wires. If the
lamps still fail to light, proceed with step (4) below.
(4) TEST MAIN FEED WIRES TO INSTRUMENT PANEL. Turn the
instrument light switch on. If the instrument panel lights come on,
the main feed wire circuit is complete. Proceed with the test in step
(5) below. If the panel lights do not come on and the lamps are
known not to be burned out, it will indicate that the current is not
being delivered to the instrument panel.
(a) Wet Stowage and 105-mm Howitzer Vehicles. On wet
stowage and 105-mm howitzer vehicles, remove the instrument panel
and check the connections where the two No. 40 wires are attached
to the bus bar on the circuit breaker (figs. 101 and 102). Remove
the cover from the battery master switch box and check the terminal
of the two No. 40 wires. If this circuit is still unsatisfactory and
there is no indication of damage to the conduits which carry these
wires, proceed with the test in step (5) below.
(b) Dry Stowage 75-mm Vehicles. On dry stowage vehicles with
-mm gun, remove the instrument panel and check the connection
a.... ..-- 10 141
TM 9-759
47
TANK, MEDIUM, M4A3
SIREN ag
// SIREN
SWITCH STOP LIGHT SWITCHES
BATTERY MASTER SWITCH
TERMINAL BAR
RA PD 32944
#16 O(DTO #2 O o o °
TERMINAL
ON #16 O-B TO# 00 0 00
LIGHTSWITCH #16 R.G #4 TO #3
#16 R®(YTO #4 JE l#14G-W(TO COMPARTMENT
LIGHT
#14 B(TO CIRCUITBREAKER IN PANEL ,14 G-WOTO COMPASS LIGHT
08 BOTO CIRCUITBREAKER AND COMPARTMENT LIGHT
TO PLATEASSEMBLY
IN PANEL #j16 O-BtI)TO R.H.HEADLIGHT
#14 BL-B1 TO SERVICE AND / , / 16 OOTO R.H.MARKERUGHT
B.O. LIGHTSWITCH I ,14 B (aTO STOPLIGHTSWITCH
#14G-W(DTO CIRCUIT 4 BL-B TO STOPLIGHTSWITCH
BREAKER
IN PANEL FRONTTERMINAL
BOX #14 Y-BL(OTO SIRENSWITCH
#14 Y-BL6(TO CIRCUITBREAKER CNTERTERMINAL
BOX #14 Y.-B(TO SIRENSWITCH
#16 O-B@TO B.O
B
RESISTORIN PANEL16
SIREN #1 -Ba TO FRONT
#14 -BTO SIREN // 6 O-BG TERMINALBOX
#16 O-.BTO L.H.HEADLIGHT
-- 16 R )
B
G-B(TO B.O. DRIVELIGHT- . -
6 OXiTO L.H.MARKERLIGHT- 16
' Z.16 #-T R()
/ TO REAR
CENTER,#/16 O(-BTO- 16 R-G
- TOERMINAL
BOX
TERMINAL #16 R-GOTO ,
". ' 16
BOX #16 R®TO ' : \ 16
#8 BJTO BATTERY #61 O-Bi TERMIO
CENTER
BOX TERMINAL BOX
# R-G TERMIALBOX
T B16
KEY TO ABBREVIATIONS
B-BLACK WIRE
B-R-BLACK WITH REDTRACER
B-L-BLUE WITH BLACKTRACER
O-ORANGE
G-W-GREEN WITH WHITETRACER
Y-BL-YELLOW WITHBLUETRACER
R-G-RED WITH GREEN TRACER
G-BL-GREEN WITHBLUETRACER
O-B-ORANGE WITH BLACKTRACER
Y-B-YELLOW WITH BLACKTRACER
#8, #16,ETC.--WIRE SIZE
() ETC.-TERMINAL NUMBERS IN BOX
RA PD 329529
COMPARTMENT LIGHT
G- \ CIRCUIT BREAKERS
COMPARTMENT / *, BATTERY MASTER SWITCH
LIGHT \ MASTER SWITCH BOX
BATTERIES-" LX'
- '- REAR
_.': TERMINAL BOX
BLACKOUT TAILLIGHT
RA PD 329436
#45 TO REAR
TERMINAL BOX
HT BAT ., ) #53
' TO
COMPASS LIGHT
SPOT LIGHT
UTILITY OUTLET
COMPARTMENT LIGHT
COLLECTOR RING
RA PD 329441
where the No. 8 gage black wire is attached to the bus bar on the
circuit breakers, (fig. 101). Remove the cover from the battery box,
and check the terminal where this No. 8 gage black wire is attached
to the terminal bar. If this circuit is still unsatisfactory and there is
no indication of damage to the conduit in which this wire is carri
proceed with test in step (5) below. q
(5) TEST AMMETER SHUNT FOR LOOSE CONNECTIONS. Remove
the cover from the battery master switch box and tighten any con-
nections found loose on the ammeter shunt and terminal bar (fig. 37).
146
TM 9.759
47
TROUBLE SHOOTING
-KEY -
#100-WIRE ......... 2-GAGE
#121-WIRE .......... 16-GAGE
#134-WIRE .......... 16-GAGE
RA PO 329458
On the dry stowage vehicle with the 75-mm gun, the ammeter shunt
is located in the battery box (fig. 113).
b. Instrument Panel Lamps Light But No Other Lamps Will
Light. Remove the instrument panel and test the circuit breaker
marked "LIGHTS" (subpar. a (3) above). On wet stowage and 105-
sn howitzer vehicles, examine the wire marked "50" which extends
m the circuit breaker marked "LIGHTS" to the terminal marked
147
TM 9-759
47
TANK, MEDIUM, M4A3
BLOWER
COMPARTMENT LIGHT
CJo ~ ~SPOTLIGHT
REEL
COLLECTOR RING
RA PD 329439
#123 TO BLOWER
AND
COMPARTMENT LIGHT
CIRCUIT BREAKER
P0 TO COLLECTOR RING
KEY
#100 - WIRE ...... .. 2-GAGE
#121 -WIRE ..........
16-GAGE
#123 - WIRE ....... .16-GAGE
#122 - WIRE ......... 16-GAGE
RA PD 329459
"BAT" on the light switch (fig. 102). If this wire is in good condition
and the terminals are tight, it may be assumed that the light switch
is at fault and it must be replaced. On dry stowage vehicles with
75-mm gun, remove the instrument panel and test the circuit breaker
marked "LIGHTS" (subpar. a (3) above). Examine the black with
blue tracer wire which extends from the circuit breaker marked
"LIGHTS" to the terminal marked "SS" on the light switch. If this
wire is in good condition and the terminals are tight, it may be
assumed that the light switch is at fault and must be replaced.
c. Indliiidual Lamps Do Not Light. Check any lamps burned
,gut and replace (pars. 98 and 99). Check for loose connections at
149
TM 9-759
47
TANK, MEDIUM, M4A3
SPOT LIGHT
COMPARTMENT LIGHT
COMPARTMENT L.GHT
COMPARTMENT LIGHT
BLOWER
BLOWER SWITCH
SPOTLIGHT ADAPTER
COLLECTOR RING
RA PD 329440
121 TO REEL
#100 TO COLLECTOR RING
- KEY-
#100-WIRE ......... 2-GAGE
#121-WIRE .......... 18-GAGE
#122-WIRE ........ 14-GAGE
#123-WIRE .......... 14-GAGE
RA PD 329456
igure 56-Terminal Box Connections for Turret Lights and
Blower Circuit 1105-mm Howitzer Vehicles)
SPOT LIGHT
COMPARTMENT LIGHT
SPOTLIGHT ADAPTER
REEL
COLLECTOR RING
RA PD 329451
#18 GAGE-RED TO
COMPARTMENT LIGHT
/#14 GAGE-GREEN TO
SPOT LIGHT OUTLET
l t9 R#16 GAGE-BLUE
TO REEL
CIRCUIT BREAKER
a d
w~~~~~~~~~~~~~
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e-
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Zw t~~~~~~e
m Y m~~~~~~~~w~
gj B 154 Ps ~
154
TM 9.759
48
TROUBLE SHOOTING
E -,
2 ~~~~~~~~~'·
0wi .0
IC
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is °
gs;15:3~9 9° g 4
TM 9-759
48-51
TANK, MEDIUM, M4A3
tacts inside the box. If the horn or siren now sounds, the button as-
sembly is at fault and must be replaced. If the horn or siren does
not sound, replace the horn or siren.
49. CLUTCH.
a. Clutch Drag. If the gears clash when shifting into first or
reverse gears, or if the vehicle has a tendency to roll when the clutch
is disengaged, adjust the clutch (par. 110 e). If adjusting the clutch
does not correct the trouble, replace the clutch disk or pressure plate,
whichever is required (par. 110 h).
b. Pedal Pressure Too Stiff. If the pedal pressure is too stiff,
lubricate the clutch linkage. If lubricating the clutch linkage does not
correct the stiffness of the clutch pedal, if equipped with a clutch
booster spring, adjust the spring (par. 110 g (2) ). If the spring is
broken, replace it (par. 110 g). If stiffness still prevails on vehicles
with or without the booster, adjust the linkage (par. 110 f).
c. Clutch Slips. If the clutch slips, adjust the clutch as outlin , 4
in paragraph 110 d. If the clutch continues to slip after being ad-
justed, replace the clutch disk or pressure plate, whichever is required
(par. 110 h).
d. Clutch Grabs. If the clutch grabs or chatters, replace the
clutch disk or pressure plate, whichever is required (par. 110 h).
If the control cam pistons are sticking, remove the inspection plate
and clean the assembly. If the pistons are still sticking, replace the
pump. If the hydraulic motor shaft turns, replace the motor.
Section XIV
ENGINE DESCRIPTION. DATA AND MAINTENANCE
IN VEHICLE
55. DESCRIPTION AND DATA.
a. Description (figs. 61 through 65). This vehicle is powered
with a 60-degree V, 8-cylinder, 4-cycle, valve-in-head, liquid-cooled
Ford tank engine. The cylinder block and crankcase are cast integral
of aluminum, with steel dry-type sleeves in cylinder bores. The
160
TM 9.759
55
ENGINE DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
a C' z
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TM 9.759
55
TANK, MEDIUM, M4A3
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TM 9-759
55
ENGINE DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
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TM 9.759
55
TANK, MEDIUM, M4A3
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164
TM 9-759
55
LNGINE DESCRIPTION, DATA AND MAINTENANCE IN VEHIC E
V-
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165
TM 9-759
55
TANK, MEDIUM, M4A3
water jackets extend the full length of the cylinders. Four overhead
camshafts are used, one exhaust and one intake, for each bank of
cylinders. There are two exhaust and two intake valves in each
cylinder. Two 4-cylinder magnetos are used. These are located
at the rear of the engine, one mounted at each end of a cross
shaft driven by gears. The water pump (fig. 64) is driven from the
end of the crankshaft. Two accessory drive housings, located on
the side walls of the engine compartment, are each driven through
an accessory drive shaft and universal joints by the accessory drive
gears in the engine. Two pusher-type fans are driven through double
V-type belts by the accessory drives.
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TM 9-759
57-58
TANK, MEDIUM, M4A3
CM <.
I
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TM 9.759
58
ENGINE DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
Is. Installation.
(1) INSTALL CYLINDER HEAD GASKETS (fig. 68). Place a new
metal gasket (G104-15-93841) on the top of each cylinder sleeve,
then install the cylinder head gasket (D-66347 left, or D-66346 right)
in place on the cylinder block. NOTE: Early production engines
use an individual rubber seal at each water and oil tube instead of
a conventional-type cylinder head gasket. When cylinder heads are
removed for any reason, the conventional cylinder head gasket must
be installed, and all the rubber seals on the water and oil tubes
must be omitted. The two large rubber seals at the extreme rear
end of the cylinder block (fig. 68) on these early engines are to
be used with this late type gasket.
(2) INSTALL CYLINDER HEADS. With a man at each end of
the head, place the head over the studs and lower it evenly on the
cylinder block. Care must be used when putting the head over the
studs so as not to mar or damage the bottom face of the head.
(3) TIGHTEN CYLINDER HEADS. Place a washer and nut on
each cylinder head stud. Eight long nuts (G104-17-14643) are
Used on the two center rows of studs, and 10 short nuts (G104-17-
A D A D A D A D A D A
E B D A CD A C D A CD A C D B
r--- , , - .- " .
," , 4 \
174
TM 9.759
58
ENGINE DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
!AMSHAFT BEARING
STUD
- . R A PD 340957
14642) are used on the outer rows of studs. The center row of
nuts over which the camshaft bearings set are longer than the balance
of the nuts so as to accommodate the studs for the camshaft bear-
s. On all early production engines, do not install these long nuts
Irting
hout first removing the camshaft bearing studs from the nuts.
with engine number 9783, these cylinder head nuts are
swedged on the threads of the camshaft bearing studs, and are not
to be removed from the studs. Use cylinder head nut wrench
(41-W-866-200) to tighten the long nuts, and use wrench 41-W-866-
250) for tightening the short nuts. These wrenches are to be used
in connection with torque wrench (41-W-3630). Tighten each nut
to 60 foot-pounds tension, starting with a centrally located nut and
working alternately each way (fig. 68).
(4) INSTALL CAMSHAFT BEARING STUDS. Install a stud in each
of the eight long cylinder head nuts. This operation is not required
on later engines having the cylinder head nut swedged on the
threads of the stud as described in step (3) above.
(5) RELEASE PUSH RODS. Remove the holding tape or wire
from the push rods.
(6) INSTALL CAMSHAFT BEARINGS. The camshaft bearings and
bearing caps are numbered from 1 to 8 for each cylinder head. A
corresponding number is stamped on the cylinder head at each bear-
ing location. Place the eight bearings in position on the cylinder
head to correspond with the number stamped on the cylinder head.
Make certain that the bearings set firmly on the cylinder head.
175
TM 9.759
58
TANK, MEDIUM, M4A3
CAMSHAFT AND GEAR ASSEMBLY
/ _
'-'
TURNINGC, TOOL
,, I.IRPE-CION OF OT Ti,
/ '/ iNTA KE CAmSH.F:
I - / i \
EXHAUST CAMSHAFT
B-SEI7ING CAMSHAFT TIMING WITH CAMSHAFT WRENCH
(41 -W-2964-300)
RA PD 341205
A PD 2a81411
this point, the procedure for timing the left-hand camshaft is the
same as described for the right-hand camshafts. The opening of the
No. 1 intake valve is used when establishing the timing of the cam-
shafts on the left side also.
(d) Install Snap Ring. Install a snap ring in the top of each
camshaft worm gear to hold the upper camshaft drive shaft in place.
(9) INSTALL CARBURETOR ADAPTER HOUSINGS (fig. 64). Install
the carburetor adapter housings on each end of the cylinder heads,
using new gaskets (G104-15-93833). The rear housing differs from
the front in that it has two holes in the throttle plate lever. Secure each
housing to the cylinder heads with six safety nuts and flat washers.
Use box offset wrench (41-W-639-850) for tightening the nuts located
behind the heater flanges.
(10) INSTALL CARBURETOR ADAPTER HEATER PIPE (fig. 64)
NOTE: Four heater pipes are used and are connected between the
carburetor adapter housings and the exhaust manifolds. The four
pipes vary in length and shape, therefore, they must be tried in place
when selected for installation. Use a new gasket (A-244721) an.
attach the lower end of one carburetor heater pipe to the exha
manifold, using three brass nuts and flat washers. Lock the nuts wi
wire. Use a new gasket (No. G104-16-93837) and attach the upper
end of the carburetor adapter housing with cap screws, and lock the
cap screws with wire. Repeat the above procedure for the other three
carburetor heater pipes.
178
TM 9-759
s8
GINE DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
RA PD 28039
lb. Removal.
(1) PRELIMINARY STEPS. Remove the engine compartment floor
bate (par. 63 d). Open the engine compartment rear door
181
TM 9.759
59
TANK, MEDIUM, M4A3
OIL PRESSURE
REGULATOR VALVE
'~/ , .tOIL
SCREEN
ASSEMBLY
jl '
RA PD 28143
c. Installation.
(1) INSTALL CRANKSHAFT OIL SEAL (fig. 74). The crankshaft
oil seal included in oil pan gasket set (A-414701) must be soaked in
engine oil for approximately two hours before installation. Press
the seal firmly into the groove in the oil pan. The ends of the seal
must extend above the machined surface of the oil pan on equal
height on each side as shown in figure 74.
(2) INSTALL OIL PAN (fig. 63). Insert a rubber seal (G104-17-
82946) on the oil tube. Place the oil pan gaskets in position on the
cylinder block. Install the oil pan and secure it to the cylinder
iLock with 28 safety nuts with flat washers.
3) INSTALL OIL PUMP (fig. 64). Use a new gasket and place
pump over the studs. The engine may have to be turned over
slowly so the spline on the pump shaft will line up with the splines
in the accessory gear worm gear shaft. Secure the pump to the oil
pan with four safety nuts.
(4) FINAL STEPS. With the oil pan drain plug gasket (G-104-15-
93843) in place on the plug, install and tighten the oil pan drain
plug. Install 8 gallons of specified grade oil. Install the engine com-
partment floor .plate (par. 64 p). Close the engine compartment
rear door (par. 64 q).
c. Installation. Use a new gasket, and place the pump over the
studs. The engine may have to be turned over slowly so that the
splines on the pump shaft will line up with the splines in the acces-
sory gear worm gear shaft. Secure the pump to the oil pan with
four safety nuts. Install the engine compartment floor plate (par.
64 p). Install 8 gallons of the specified grade oil.
RA P. 329512
IGINE 61
DESCRIPTION, DATA AND MAINTENANCE IN VEHICLE
sump around the filter. The filter disks are rotated by a hydraulic
motor operated by oil pressure from the engine. The oil filter is
located on the right side of the oil pan at the rear, accessible
through the engine compartment rear door.
h. Operation Check. To check the operation of the filter,
remove the manual turning nut, turn end for end, and 'reinstall on
the shaft from which it was removed (fig. 75). Run the engine at
speed which shows an oil pressure of approximately 30 pounds. The
manual turning nut will rotate very slowly if the filter is operating.
Mark the nut and check position of this mark, after the engine has
been running for 5 minutes, to see if it has rotated. After the check
is made, reinstall the manual turning nut in the original position,
and secure it with lock wire. If the filter nut fails to turn, remove
the unit from the engine for examination or replacement.
c. Removal (fig. 75). Remove the engine compartment floor
plate (par. 63 (d). Remove the six nuts from the mounting flange
of the oil filter, and remove the oil filter (G104-15-82930) from the
engine oil pan.
<l. Installation. Use a new oil filter gasket (G104-15-93840)
and set it in place so that the oil hole in the gasket lines up with
the drilled oil hole in the oil pan. Insert the oil filter in the opening
COVER
FILTER
BREATHER
provided in the oil pan. Secure the filter to the oil pan withq
safety nuts. Install the engine compartment floor plate (par. 64 p).
Section XV
ENGINE REMOVAL AND INSTALLATION
63. REMOVAL.
a. Turn Battery Master Switch Off. j
b. Remove Covers From Engine Compartment. Raise b
engine compartment doors. Remove the seven cap screws which
hold the rear cover plate to the top of the hull, and lift it from the
hull with a chain fall or hoist. Remove the 10 cap screws which
hold the front cover to the top of the hull and lift the cover from
the hull.
c. Open Rear Door of the Engine Compartment. Remove the
three cap screws which hold the door closed, and open the door.
Raise the radiator air baffle, and latch it in raised position. If the
vehicle is not equipped with an air baffle latch, raise the air baffle,
then open the door and leave the air baffle rest on the door.
d. Remove Engine Compartment Floor Plate. Remove the
lock wires from the cap screw heads which hold the floor plate to
the hull. Remove the cap screws, leaving one at each corner of the
floor plate. Place a jack at the center of the plate, and remove the
remaining cap screws, then lower the floor plate with a jack.
e. Drain Cooling System (fig. 78). Remove the drain plug at
the bottom of the water pump and drain the cooling system.
f. Drain Engine Oil. Remove the drain plug at the bottom of
the engine oil pan, and drain the oil (a container holding 8 gallons
or more is required).
186
TM 9.759
63
ENGINE REMOVAL AND INSTALLATION
In
uj z
o V
U ac o zt I_
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187
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TM 9.759
63
TANK, MEDIUM, M4A3
g. Remove Oil Filler Pipe (fig. 78). If the oil filler pipe is
located at the rear of the engine, remove the three nuts which hold
the oil filler pipe to the engine cil pan. Remove the filler pipe.
h. Remove W'ater Pump and Radiator Expansion Tank.
Remove the four nuts that secure the water pump to the engine.
Disconnect the water pump hose from the water pump. Remove
the water pump. Remove the cooling system expansion tank and
hose. Remove miscellaneous electrical connections. Loosen the
two knurled nuts at the two conduits leading to the junction box
at the left side of the engine (fig. 77). Pull the two conduit plugs
out of the sockets. Disconnect the temperature gage wires at the
upper connection at the radiator end. Disconnect the cranking motor
cable at the cranking motor. Disconnect the oil pressure gage con-
nection at the right rear end of the engine oil pan. Disconnect the
ground wire (running from each magneto to the ignition switch) at
each magneto, then with two short lengths of wire, ground thgo
188
TM 9.759
63
ENGINE REMOVAL AND INSTALLATION
Remove the exhaust pipes. Remove the four bolts from both
gine rear support brackets, and the two rear bolts from both en
front support brackets. Remove the plates from the clutch housing
cover which are directly in front of the engine front support brackets,
then remove the two front bolts from both support brackets (fig. 80).
r. Remove Engine From Hull. (fig. 79). Attach an engine sling
(41-S-3831) to'the four lifting eyes on the engine (fig. 79). Remove
the engine from the hull with a chain fall or hoist. Figure 4 shows
adjustable lifting sling, and the position of the engine for removal. It
will be necessary to adjust the sling to tilt the engine to obtain a
clearance at the clutch housing and magnetos. After the engine is
removed, make sure that both magnetos are grounded, to eliminate
the possibility of the engine starting if it should be turned over while
out of the vehicle.
s. Remove Exhaust Pipes From Rear of Hull. Remove the
five bolts from both the external exhaust pipes on the rear of the
hull, and remove the exhaust pipes.
64. INSTALLATION.
a. Set Engine in Hull. If a new or replacement engine is to
be installed, the water pump assembly and the oil filler pipe
to be removed from the engine before attempting the installam
Remove the short lengths of wire from each magneto ground.
tach the engine lifting sling (41-S-3831) to the four lifting eyes on
the engine (fig. 78). Attach a chain fall or hoist, raise the engine,
and adjust the lifting sling to tilt the engine to approximately the
angle shown in figure 79. Enter the engine into the hull with the front
end pointing to the left-hand front corner of the engine compartment.
Lower the engine into place, adjusting the lifting sling as necessary
to obtain clearance at the clutch housing and magnetos. Line up
the bolt holes in the engine mounts and supports.
h. Install Exhaust Pipes and Connect Engine Mounts. Using
new bolts and gaskets, assemble the exhaust pipe to the exhaust
manifold on each side of the engine. Using new packing, install the
five bolts securing each external exhaust pipe to the rear of the
hull. Install the four bolts securing the engine mounts to both the
engine rear support brackets, and the two rear bolts in both engine
front support brackets. Install the two front bolts in both front
support brackets, working through the opening in the clutch hous-
ing cover on the bulkhead in the fighting compartment (fig. 80).
c. Connect Rear Universal Joint and Clutch Throw-out Clevis.
Install the eight bolts which connect the universal joint to the clutch
shaft flange. Install the clevis pin which connects the clutch rea
190
TM 9.759
64
ENGINE REMOVAL AND INSTALLATION
g . Cner. I nl th
a.· Install Fan Belts. Loosen the four bolts securing each acces-
sory drive housing to the hull. Raise the housings to provide slack
for the belts. Install the belts and adjust them to the proper
tension (par. 86 b).
j. Install Inlet and Outlet Connections to Radiator (fig. 77).
Install the radiator upper and lower water connections including
the thermostat and gaskets on the radiator. Install the two top radi-
ator hose, and tighten the clamps.
k. Connect Miscellaneous Electrical Connections. Connect
the oil pressure gage connection at the right rear end of the engine
oil pan. Connect the cranking motor cable to the cranking motor.
Install the two conduits to the junction box on the left side of the
engine. Connect the temperature gage and oil signal wires to the
engine units. If equipped with engine oil level gage, connect the
wire to the gage engine unit located on the right-hand side of the
engine oil pan.
i. Install Water Pump and Radiator Expansion Tank. Install
the water pump with gaskets on the four studs on the engine, and
secure it with four fiber insert nuts. Install the two hose running
-m the water pump to the radiator lower water connection, and
Wlten the hose clamps. Install the expansion tank (par. 89 c).
m. Fill Cooling System. Install the drain plug in the water
pump (fig. 78), and fill the cooling system to the level of the pet-
cock in the radiator upper water connection (fig. 99).
n. Install Oil Filler Pipe. Install the oil filler pipe, and secure
it with three fiber insert nuts.
o. Fill Engine Oil Fan With Oil. Flush out engines which have
been rebuilt. Fill the oil pan with 6 or 8 gallons of SAE 10 engine
oil. Run the engine for 15 minutes at 1,000 revolutions per minute,
then drain the SAE 10 oil (flushing oil) from the oil pan, and install
the drain plug in the oil pan. Remove the oil filter from the oil pan,
and clean the filter element by washing it in dry-cleaning solvent.
Turn the element by means of the manual turning nut, while clean-
ing, until all foreign material has been :emoved. When thoroughly
clean, allow to dry. NOTE: Do not blow compressed air on the ele-
ment. Reinstall the filter in the oil pan and refill with 8 gallons of
seasonal grade engine oil.
p. Install Engine Floor Plate. Place a jack at the center of
the floor plate, and raise the plate against the bottom of the hull.
stall a cap screw at each corner of the plate. Remove the jack,
tall the remaining cap screws, and secure with locking wir-_.
193
TM 9.759
64
TANK, MEDIUM, M4A3 C
Section XVI
IGNITION SYSTEM
65. DESCRIPTION AND DATA.
li. Description. The ignition system consists of two magnetos,
raft-type spark plugs, and the necessary connecting high-tension
wires. The ignition is turned off when the magnetos are grounded
by means of the ignition switch on the instrument panel If at any
time the ground wires running from the magnetos to the ignition
switch were broken, the ignition could not be turned off with the
ignition switch. On the other hand, if these wires become shorted,
it would be impossible to turn the ignition on with the ignition
switch. The numbering of the cylinders and the firing order are
shown in figure 33.
b. Data.
Magneto:
Make Bosch
Model:
Right-hand .... MJF4A-308, MJF4B-314
or MJF4B-316
Left-hand MJF4A-307, MJF4B-311
or MJF4B-315
Breaker point gap 0.014 to 0.016 in.
Direction of rotation:
Right-hand rotor .. .. ... Clockwise
Left-hand rotor ... Counterclockwise
Rotor speed .1/2 crankshaft speed
_W~~~~ ~~195
TM 9-759
65-66
TANK, MEDIUM, IW4A3
66. MAGNETOS.
a. Description. Two magnetos (C-124412-B) (left) and
(C-124412-A) (right) are used, one firing the cylinders in the right
bank, and the other firing the cylinders in the left bank. Right and
left throughout this book is determined when looking at the engine
from the rear of the vehicle, looking toward the front. The automatic
spark advance governor is a part of the engine and is not a part of
the magnetos. One governor assembly advances the spark of both
magnetos together.
b. Magneto Replacement.
(1) PRELIMINARY INSTRUCTIONS. Before removing either
neto, observe the position of the rotor arrow in the center of
distributor plate (fig. 83). If the engine has not been cranked d
ing the time the magnetos are off the engine, the replacement
magneto is installed with its arrow pointing in this same direction.
Then the only ignition timing required will be to adjust the magnetos
by means of the adjusting slots in the magneto mounting flange as
outlined in paragraph 67 c. If the engine has been cranked while the
magnetos are off the engine and the timing is lost, a major timing
adjustment will be required (par. 67 d).
(2) OPEN ENGINE COMPARTMENT DOORS. Open the doors over
the engine compartment. Open the engine compartment rear door.
(3) REMOVAL (EITHER MAGNETO). Remove the four screws
securing the breaker point inspection cover, and remove the cover.
Remove the four screws securing the magneto circular plate and
remove the plate. Remove the ground wire terminal screw. Un-
screw the hexagon nut securing the ground wire conduit to the mag-
neto housing. Remove the ground wire and conduit from the
magneto. Remove the four screws securing the four ignition (high-
tension) wires to the magneto distributor plate and lift the wire
terminals out of the recesses. Unscrew the knurled nut securing the
ignition wire conduit to the magneto, and remove the conduit and
wires from the magneto. Remove the lock wire and upper
196
TM 9.759
66
IGNITION SYSTEM
198 W
TM 9-759
67
IGNITION SYSTEM
.- as '
from which the plate has been removed (fig. 85). Draw a line
across the face of the flywheel at this mark with chalk. Turn the
engine until the other "SPARK SETTING" timing mark appears,
and draw a line at this mark with chalk. NOTE: See instructions
about earlier-type engines in regard to timing mark.
(2) CONNECT TIMING LIGHT. Remove the nuts from the spark
plug covers on each side of the engine, and remove the covers. Re-
move the spark plug wire from No, 1 spark plug in the right bank
to check right-hand magneto (use No. 1 spark plug in the left-
hand bank to check the left-hand magneto). To a short piece of
high-tension wire, attach the connector and terminal as shown
figure 86. Insert this wire in No. 1 spark plug. Attach the high-
199
TM 9.759
67
TANK, MEDIUM, M4A3
53 z
X .. -~ z :-5 z0 0 < :E
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zz
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201a
201
TM 9.759
67
TANK, MEDIUM, M4A3
SPARK SETTING
RA PD 28184
TERMINAL CONNECTOR
HIGH-TENSION WIRE
TIMING LIGHT
HIGH TENSION WIRE
-SPARK PLUG
RA POD2804
drive gear (D, fig. 87). Remove the magneto drive gear inspecti
cover and gasket. Remove the circular cover and the breaW
cover from each magneto. Turn the right-hand magneto by mead
of the driving flange on the left end of the shaft until the arrow
in the rotor window (fig. 83) points to the terminal to which
No. 1 red wire is attached. NOTE: A lobe of the breaker cam
will be approaching the rubbing block on the breaker arm when
the magneto is set in this position. Also note the arrow showing
the direction of the breaker cam as shown in figure 83. Separate
the breaker points in the right-hand magneto and place a narrow
strip of cellophane between the points. Turn the magneto back-
ward slightly to make sure the points are closed. Exert a slight
pull on the cellophane with the fingers while the magneto is being
turned slowly in direction of rotation. The cellophane will release
the instant the points start to separate. The nut securing the
left-hand driving flange (C, fig. 87) to the magneto drive shaft
(H, fig. 87) must then be tightened while the magneto is setting in
this position.
(4) RECHECK TIMING OF THE RIGHT-HAND MAGNETO. Again
place a strip of cellophane between the points on the right-hand
magneto. Turn the flywheel backward approximately one-quarter
of a revolution, then turn it in direction of rotation until the cello-
204 l
TM 9.759
67
IGNITION SYSTEM
* B C D E F
IG I
A-NUT E-GASKETS
B-WASHER F-INSPECTION COVER
C-MAGNETO DRIVE FLANGE G-KEY
D--MAGNETO DRIVE GEAR H-MAGNETO DRIVE SHAFT
RA PD 28183
C-Jointer.
until the "SPARK SETTING L.H." mark appears opposite the
Turn the magneto until the arrow in the rotor window
• 550 :O--48--14 205
TM 9-759
67-68
TANK, MEDIUM, M4A3
(fig. 83) points to the terminal to which No. 1 red wire is attach
NOTE: A lobe of the breaker cam will be approaching the rub
bing block on the breaker arm when the magneto is set in this
position. Also note the arrow showing the direction of the breaker
cam as shown in figure 83. Install the magneto (par. 66) and
tilt the magneto so that the mounting studs are approximately
midway in the slots of the magneto mounting flange. Separate the
breaker points in the left-hand magneto and place a narrow strip of
cellophane between the points. Turn the flywheel backward approxi-
mately one-quarter revolution, then turn in direction of rotation
until the cellophane releases with a slight pull on the cellophane with
the fingers and note whether the timing mark on the flywheel is at
the pointer. The reason for turning the engine backward before
bringing it up to the timing mark is to compensate for the backlash
in the magneto drive mechanism. Any correction in the timing for
the left-hand magneto can be made by tilting the magneto forward
or backward. NOTE: After the timing is set, clean the breaker point
to remove any dirt, corrosion, or fragments of the cellophane which
may have scuffed while the opening of the points was being checked.
(6) LOCK MAGNETOS IN PLACE. After both magnetos have been
properly set in the mounting slots and the correct timing established,
tighten the mounting nuts and lock with wire. Install the magnet
drive gear inspection cover and gasket (G104-15-93807).
TM 9-759
68-69
IGNITION SYSTEM
and the insert and cylinder head made of relatively soft material, the
threads are susceptible to damage from improper installation of the
plug. Insert the spark plug wire terminals (G170-03-98804) in the
U.h
N ark plugs and tighten the spark plug wire retainers moderately
the special wrench (41-W-3336-300) (fig. 88).
tach the spark plug retainer nut and fitting to the end of the O
and install the wire to the spark plug. Attach the other end of the
wire to the proper terminal on the magneto (fig. 83).
d. Flexible Conduit Replacement. To remove the flexible con-
duit, unscrew the knurled nut at each end. Disconnect the spark
plug wires from the magneto, and slip conduit from the wires. In-
stall the flexible conduit, using new gaskets at each end of the
flexible conduit, and attach the spark plug wires to the correct
terminals in the magneto (fig. 83).
Section XVII
FUEL, AIR INTAKE AND EXHAUST SYSTEMS
71. DESCRIPTION.
a. The fuel and air intake system consists of two carburet
equipped with degassers, two air cleaners, a fuel pump, four fuel taW
with fuel supply lines, two fuel filters, one on some vehicles) and a
priming pump with supply lines to the intake manifolds. The total
capacity of the fuel tanks is approximately 175 gallons. The ex-
haust system consists of two exhaust pipes, one attached to each
manifold on the engine and running through the rear wall of the
engine compartment, and two external pipes bolted to the rear wall
of the engine compartment.
72. CARBURETORS.
a. Description (fig. 89). Two Stromberg Model NA-Y5G carbu-
retors (G104-15-31735) are used, mounted on carburetor adapters
connecting the two intake manifolds at each end. The carburetors
are dual (double-barrel) downdraft type. Each carburetor has two
floats connected by one lever and operating on one needle valve. A
separate main metering and idling system is provided for each
barrel. Each barrel is equipped with a degasser (par. 73). An ac-
celerating pump, which operates with the throttle, provides an extra
quantity of fuel for rapid acceleration. The throttle linkage is arranged
so that the forward carburetor remains closed until the rear car-
buretor is approximately half open (par. 77).
h. Idle Fuel Adjustment (fig. 89). Two idle fuel adjustm
screws are provided on each carburetor, one for each barrel.
208 W
TM 9-759
72
FUEL, AIR INTAKE AND EXHAUST SYSTEMS
'IE FUEL
\ DRAIN PLUG
\ w i _ DEG-SSERS
Figure 89-Carburetor'
back off the adjustment slightly. Reconnect the high idle link
the clutch cross shaft, and adjust the link length until the engine id
at 800 revolutions per minute with the clutch pedal in the fully
returned position.
(2) 75-MM DRY STOWAGE VEHICLES. Start the engine and run
until it reaches normal operating temperature. Then set idl;ng speed
to 500 revolutions per minute by means of adjusting screw (fig. 89).
d1. Fuel Level Check. Each carburetor is provided with fuel level
checking plugs (fig. 89), one at the front of the carburetor, and one
at the rear. To check the fuel level, remove the lock wire and the
plug from the inspection hole in the front side of the rear carburetor,
or the rear side of the forward carburetor. Start the engine and run
it at idling speed. The fuel should be visible at the bottom of the
threads of the inspection hole. If fuel is not visible, the fuel level is
too low. If the fuel runs out of the inspection hole, the level is too
high. In either case the carburetor should be replaced (subpars. e
and f below).
e. Removal (Either Carburetor). Open the engine compart-
ment doors. Loosen the clamps at the two carburetor air intake mani-
fold tubes and remove the tubes from the manifold. Remove the
nuts at the top of each carburetor which attach the carburetor
intake manifold to the carburetors. Remove the manifold. Disc_
nect the carburetor fuel feed line at the fuel pump. Disconnect W
degasser electrical connections on the carburetor. Disconnect the
throttle rod from the ball joint at the carburetor. Disconnect
the carburetor control spring (G104-17-89655) (fig. 92). Remove
the four carburetors base nuts holding the carburetor to the adapter
and remove the carburetor and gasket. Remove the fuel line from
the carburetor.
f. Installation (Either Carburetor). Place a new gasket
(A-296609-A) and carburetor on the adapter studs. Install the four
nuts to secure the carburetor to the adapter. Connect the degasser
wires. Connect the carburetor fuel line to the carburetor and the fuel
pump. Connect the throttle rod to the ball joint (G104-21-15852)
on the carburetor. Place the air intake manifold on the carburetors,
with the short end to the front carburetor (fig. 90), and install the
nuts. NOTE: On air intake manifolds without elbows for the air
intake hose, the air intake manifold can be installed on the car-
buretor in a reversed position with the result that the air cleaner
hose will be too short, even though it may be possible to install them.
With the air cleaner hose too short, the flexing of the engine on its
mounts will cause the hose to become disconnected, thereby losing
the benefits of the air cleaner. Place the two air cleaner hoses
over the manifold connections, and tighten the clamps. Close O
engine compartment doors and install the cap screws.
210
TM 9.759
73
FUEL, AIR INTAKE ANP EXHAUST SYSTEMS
eLONG
END - --- SHORT END
nect the degasser wire and install the conduit shield cap. Close@
engine compartment doors and install the cap screws.
75. GOVERNOR.
a. Description. The speed of the engine is regulated and limited
by the use of additional dual throttle plates, located in each of the
carburetor adapters directly under each carburetor. These car-
buretor adapter throttle plates are connected by a rod, which in turn
is connected to the governor located at the rear of the right-hand
camshaft housing and is driven by the right-hand intake camshaft.
With the engine idling, these governor-actuated throttles are in the
wide-open position. As the engine speed is increased, the action of
the governor partially closes the throttles, thus limiting the maxi-
mum engine speed to approximately 2,600 revolutions per minute
under full load. All maintenance on the governor must be referred
to ordnance maintenance personnel.
h. Link Adjustment. The governor throttle connecting link
should be adjusted by means of the clevis on the forward end so
that with the engine stopped, both throttle levers are against the
stop on both carburetor adapters (fig. 92).
c. Removal. Remove the cotter pin from the governor link at
the governor. Loosen the governor link lock screw and disconnect
the link from the governor. Remove the six nuts that hold
governor to the accessory cover and remove the governor. m
212
TM 9-759
75-76
FUEL, AIR INTAKE AND EXHAUST SYSTEMS
.
L
GAGE
AIR CLEANER DUCT
AIR INTAKE TUBE S
FUEL GAGE
AIR CLEANER DUCT
b. Replacement. O
(1) AIR CLEANERS EQUIPPED WITH AIR DUCTS. Remove the
six cap screws which secure the air duct to the top of the air
cleaner, and remove the duct. Loosen the clamps at each end of
the carburetor intake to air cleaner tube, and remove the tube. Re-
move the four cap screws which hold the mounting band, and remove
the cleaner. To install the air cleaner, place it in position on the
bracket. Place the mounting band in position, and secure it to the
bracket with four cap screws. Install the air intake tube on the
carburetor air intake manifold and the air cleaner connections.
Place the air duct on the top of the air cleaner, and in the opening
in the bulkhead, and secure it to the cleaner with six cap screws.
(2) AIR CLEANERS WITHOUT AIR DUCTS. Turn the turret until
the door in the turret exposes the air cleaner. Disconnect the air
cleaner tube. Loosen the three wing nuts that secure the cup to the
cleaner and remove the cup. Remove the four mounting bracket
cap screws and remove the air cleaner. To install the air cleaner,
secure the air cleaner and bracket to the bulkhead with four cap
screws. Install the cup on the air cleaner and tighten the three
wing nuts.
77. THROTTLE CONTROLS.
a. General. The carburetor throttle control linkage, as sh E
in figure 92, is arranged so that the throttle plates of the rear co
buretor open to approximately half-throttle before the forward car-
buretor throttle plates start to open. The rate of opening of the
throttle plates in the forward carburetor is approximately twice as
fast as for the rear carburetor, with the result that both reach the
wide-open point together.
b. Adjustment (fig. 92). Screw the ball and socket joint onto
each throttle control rod until a length of 165/8 inches, measured
from the center of the ball to the center of the pin hole at the
other end of the rod, is obtained. Adjust the length of the rod con-
necting the lever at the center bracket to the cross shaft on the bulk-
head to attain a length of 22 inches, measuring it from the end
of one ball joint to the end of the ball joint at the other end of
the rod. After all control rods are connected, adjust the stop on the
inner end of the center bracket cross shaft so that the rear car-
buretor will start to open with a slight movement of the throttle rod.
c. Hand Throttle.
(1) DESCRIPTION. The hand throttle mounted on the final drive
housing is connected to the carburetor control through rods and two
cross shafts. One cross shaft is located at the rear of the driver's seat,
and one on the front side of the bulkhead. The rear of the thr e
214 _
TM 9-759
77
FUEL, AIR INTAKE AND EXHAUST SYSTEMS
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215
TM 9-759
77
TANK, MEDIUM, M4A3
:. Foot Throttle.
(1) DESCRIPTION. The foot throttle pedal is connected to the
carburetor control through the same rods and two cross shafts which
are used by the hand throttle.
(2) REMOVAL. Remove the screws from the front section of the
driver's compartment floor plate, and remove the plate. Remove
the clevis pin and the retracting spring from the clevis connecting
the pedal to the throttle rod. Remove the lock wire and bolt from
the bracket at the base of the throttle pedal, and remove the pedal.
(3) INSTALLATION. To install the foot throttle pedal, place it
in position, and install the bolt in the bracket at the base of the
pedal. Secure the bolt with lock wire. Connect the retracting spring
to the foot pedal. Install the clevis pin in the clevis and foot
216
"" TM 9-759
77-80
FUEL, AIR INTAKE AND EXHAUST SYSTEMS
onnect the foot throttle pedal to the throttle rod. Install the
s in the front section of the floor plate to secure it to the hull
· or Adjust the linkage as outlined in paragraph 77.
e. Governor Throttle Control. The operation of the governor,
which controls and limits the engine speed through additional
throttles in the carburetor adapters, is described in paragraph 74 a.
Adjustment of governor throttle connecting link. is outlined in para-
graph 75 ),.
STUD
;\ I GASKET
GASKET
FILTERELEMENT
BOWL
DRAIN PLUG
RA PD 329602
DRAIN PLUG
in each of the two fuel tank hold-down straps. Install the filler co
Hold the upper half of the fuel tank fire wall in position and install
the four nuts and cap screws. Hold the upper half of the vertical fuel
tank fire wall in position and install the 12 cap screws and nuts which
secure the wall to the hull. Install the fan shroud (par. 86 d). Con-
nect the fuel line to the fuel tank. Install the fire extinguisher nozzles.
Install the fuel filter and connect the fuel lines to the filter and fuel
pump. Install the auxiliary generator tail pipe and muffler (par.
160 b (1) (b)). Install the vertical fuel tank as outlined in subpara-
graph e (2) below.
tighten the filler neck in the vertical fuel tank. Secure the fuel
gage wire conduit to the fire wall with two cap screws. Connect the
fuel gage wire to the fuel gage unit. Install the air cleaners (par.
76 h (1)). Install the engine (par. 64).
.nsect
the bracket. Lift the fuel tank from the vehicle.
(2) INSTALLATION. Lower the fuel tank into position in the vehicle.
the fuel line to the fuel tank. Install the guide bracket at
side of the fuel tank with three cap screws. Secure the hold-
down bracket to the bulkhead with three cap screws. Install the fire
extinguisher fittings if they were removed. Place the hold-down bar
in position on the tank and tighten and lock the set screws. Hold
the upper half of the fire wall in position and install the cap screws.
Install the air cleaners. Install the engine compartment front plate.
Close the engine compartment doors.
ed and then fill the system completely. Stop the engine when
e cooling system is completely full. Examine the entire cooling
system for leaks. This is important because the cleaning solution
uncovers leaks which already exist but are plugged with rust or
corrosion. Leaks that cannot be corrected by using arm should be
reported immediately to ordnance maintenance personnel.
i. Coolant Service.
(1) When servicing the vehicle for summer, fill the system
nearly full with clean water. Add corrosion inhibitor compound in
the proportion of one container of inhibitor to each 4 gallons of
cooling system capacity. Then complete filling the system with water.
(2) When servicing for winter, fill the system about one-quarter
full of clean water. Add sufficient compound, antifreeze (ethylene
glycol type) for protection against the lowest anticipated temper-
ature (par. 25). Add water until the system is nearly full, then run
the engine until the normal operating temperature is reached. Then
add sufficient water to fill the system to the proper level, as out-
lined in paragraph 83 d.
84. RADIATOR.
W 227
TM 9.759
84
TANK. MEDIUM, M4A3
RADIATOR LIFTING
•5 ~SLING
RADIATOR
RA PD 341201
take some of the weight off the bolts; however, to remove the baffle
requires two men, one at each end to hold baffle up as bolts are r
moved, so that it can be lowered gradually. Remove one bolt at em
side of the upper radiator air baffle located at the top rear of tolY
radiator, and remove through the opening below baffle. Disconnect
the vent pipe, and remove the nipple from the radiator top tank
on each side.
(4) kEMOVE RADIATOR (fig. 97). Connect radiator lifting hook
and carefully pull out the radiator, using a chain fall or hoist.
c. Installation.
(1) PLACE RADIATOR IN POSITION. Connect the lifting hook
(fig. 97) to the radiator, and lower it carefully into place.
(2) CONNECT VENT PIPES AND INSTALL UPPER AND LOWER
RADIATOR BAFFLES. Install the vent pipe nipple on each side of the
radiator, and connect the radiator vent pipes, one to each nipple.
Place the upper radiator baffle in position, and secure it to the hull
with a bolt at each end. Place the lower radiator baffle in position,
and secure it to the hull with a bolt at each end.
(3) INSTALL RADIATOR UPPER AND LOWER WATER CONNEC-
TIONS. Place the lower water connection in position and, using a
new gasket, secure it to the radiator with four cap screws. Connect
the upper water connection (A-244758), using a new gasket
(A-244722).
228
TM 9.759
83
Section XVIII
COOLING SYSTEM
83. COOLING SYSTEM (fig. 44).
a. General Description. The engine is cooled by circulation
of water through the water jackets which extend the full length of
the cylinder bores. Water is pumped from the radiator through the
engine and back into the radiator by means of a centrifugal water
pump (par. 85).
h. Cooling System Seal. The entire cooling system is sealed
by means of a pressure filler cap (B-197409) which remains cooled
until a pressure of 12 pounds is reached. This results in raising the
boiling point of the water, thus reducing loss of water or antifreeze.
An expansion tank permits steam or antifreeze vapors to condense
and return to the cooling system, further reducing the loss of water
or antifreeze.
c. Capacity. The capacity of the entire cooling system is 14
gallons.
d. Servicing. Always use clear water, preferably rain or soft
water, if possible. Do not put cold water into the system when the
mine is hot. The radiator and cooling system should be drained,
inTed, and refilled with clean water, and corrosion inhibitor should
WEdded (par. 39) at each 1,000-mile inspection. A drain plug is
provided at the bottom of the water pump (fig. 78). The expansion
tank is provided with a drain plug (fig. 100). On the earlier model
engines a drain plug is located on each side of the engine directly
opposite the engine rear mounts. On the later engines the drain
plugs are located approximately 6 inches ahead of the engine rear
mounts. On the later model vehicles a petcock is provided in the
radiator outlet housing (fig. 99) for checking the water level in
the cooling system. NOTE: Do not fill above this point.
e. Cleaning.
(1) Run the engine until the temperature is within operating
range. Stop the engine, remove the expansion tank cap, and drain
the system by removing the drain plug (A-411672) in the bottom
of water pump and the two drain plugs, one on each side of the
cylinder block. If necessary, use a wire to keep open any drain hole
which tends to become clogged.
(2) Allow the engine to cool. Install the drain plugs and pour
water slowly into the expansion tank until the system is approxi-
mately half full, then run the engine at idling speed. Add the clean-
ing compound in the proportion of one container of cleaner to every
allons of cooling system capacity. Then complete filling the sys-
with water. Never mix the water and the cleaning compound
225
TM 9-759
83
TANK. MEDIUM, M4A3
f. Neutralizing.
(1) Allow the engine to cool. Install the three plugs and pour
water slowly into the expansion tank until the system is approxi-
mately half full, then run the engine at idling speed. Add the neu-
tralizer compound in the proportion of one container of neutralizer
to every 4 gallons of cooling system capacity. Then fill the system
with water.
(2) Let the engine idle for at least 5 minutes at normal operating
temperature. Then stop the engine.
(3) Drain the system completely by removing the expansion
tank cap and removing the three drain plugs.
g. Flushing.
(1) Allow the engine to cool. Install the three dra.n plugs.
Pour water slowly into the expansion tank until the system is ap-
proximately half full, then run the engine at idling speed and fill
the system completely.
(2) Run the engine until the coolant is heated to the normal
operating temperature.
(3) Drain the system by removing the expansion tank and re-
moving the three drain plugs. Repeat the flushing operation until
the drain water is clear.
(4) Again allow the engine to cool, and then clean all sediment
from the expansion tank. Blow insects and dirt from radiator core
air passages with compressed air, blowing from the front of the
radiator. Use water if necessary to soften obstructions.
(5) Flush the expansion tank by filling it with water and then
draining completely.
'Remove
drain the cooling system. Loosen the hose clamps, and remove the
hose running from the radiator lower connection to the water pump.
the four nuts which hold the water pump to the crank-
_se, two at the center connection, and two at the water connection
the left, then remove the pump.
dl. Installation. Using a new outlet gasket (A-296663-A) and
a new inner gasket (A-296490), place the water pump in position
over the four studs on the crankcase, and install the four nuts
and washers. Install the two hose running from the water pump to
the radiator lower connection, and tighten the clamps. Install the
drain plug in the bottom of the water pump, and fill the cooling
system. Close the rear door of the engine compartment, and se-
cure it with three cap screws.
86. FANS.
a. Description. Two 26-inch diameter, six-blade blower or
pusher-type fans are used. They are mounted in the front of the
radiator. The fans draw air in through the openings in the engine
compartment doors (or from the fighting compartment), and force
the air out through the radiator and air baffles back of the radiator.
Each fan is driven by two matched V-belts (B-197369) (fig. 98)
from pulleys on the accessory drive housings (mounted on the sides
of the hull toward the rear of the engine compartment).
b. Fan Belt Replacement or Adjustment (fig. 98). Replace-
ent or adjustment of the fan belts is accomplished by moving the
W 229
TM 9.759
86
TANK, MEDIUM, M4A3
1 INCH FAN BELTS
ACCESSOR DRIVEHOUING
ACCESOYDRI \ IV J
Wull with four cap screws and two bolts. Install the fan belts (subpar.
h above). Install the engine compartment rear cover plate. Close the
engine compartment doors.
88. THERMOSTAT.
a. Description (fig. 99). The thermostat located in the inlet
opening of the radiator is of the by-pass bellows type, and is non-
adjustable. This thermostat prevents the circulation of water in the
radiator until the engine reaches normal operating temperature. The
thermostat starts to open at 140 0 F.
b. Removal. Open the engine compartment doors. Remove
the drain plug at the bottom of the water pump (fig. 78), and drain
out enough water (approximately 2 gallons) to bring the level below
the thermostat. Remove the four cap screws from the radiator upper
water connections. Loosen the hose clamps from both radiator upper
hose at the engine, and at the thermostat housing. Remove the hose.
Remove the water connection and the thermostat from the radiator
(fig. 99).
c. Installation. Place the thermostat, with a new gasket, in
position in the radiator upper connection. Place the radiator upper
connection in position with a new gasket, and secure it to the radiator
with four cap screws. Install the drain plug in the bottom of the
water pump, and add coolant in the cooling system to the proper
vel. Close the engine compartment doors.
W 231
TM 9.759
89
TANK, MEDIUM, M4A3
THERMOSTAT
WATER LEVEL PET COCK GASKET GASKET
RA PD 335173
Fiqure 99-Thermostat
89. EXPANSION TANK. 0
a. Description (fig. 100). The expansion tank, located on the
bulkhead at the front of the engine, catches the water or steam that
may be forced out of the cooling system. When a sufficient pressure
(12 lb) is built up in the cooling system due to expansion of the
coolant, the pressure valve in the filler cap opens, and the excess
water or steam goes into the expansion tank. As the engine cools, a
vacuum is formed in the sealed cooling system, drawing water back
into the cooling system through a vacuum valve in the pressure
cap (fig. 100).
b. Removal. Open the engine compartment doors. Open the
water level petcock (fig. 99), and drain out water to the level of the
petcock. Close the petcock. Loosen the clamp on the left-hand air
cleaner tube at the air intake manifold, and remove the tube from
the manifold. Remove the two cap screws from the fire extinguisher
bracket which hold it to the bulkhead at the left of the expansion
tank. Unscrew the fire extinguisher nut from the pipe. Remove the
fire extinguisher nozzle and bracket. Loosen the hose clamps at the
bottom of the expansion tank, and remove the hose from the tank.
Remove the four cap screws which hold the expansion tank bracke
to the bulkhead. Lower the expansion tank until it rests on tne
232 _
TM 9-759
89
COOLING SYSTEM
PRESSURE VALVE \
VACUUM VALVE /
GASKET
DRAIN PLUG
EXPANSION
TANK EXPANSION TANK OVERFLOW
FILLER NECK AND RETURN PIPE
RA PD 329235
Section XIX i
INSTRUMENT PANEL AND INSTRUMENTS
*e panel. Unscrew the three plug connector collars and pull the
ree plug connectors from their sockets. Remove the three nuts
and washers that secure the panel to the brackets and remove the
panel.
(2) INSTALLATION. Hold the instrument panel in position on
the brackets and install the three nuts and washers. Install the three
plug connectors in their proper sockets and tighten the three plug
connector collars. Connect the speedometer and tachometer drive
cables to the speedometer and tachometer heads at the rear of the
panel.
92. INSTRUMENTS.
a. Panel Unit Replacement. To remove any instruments,
switches, or devices, disassemble the instrument panel as outlined in
paragraphs 90 b or 91 b. Remove the hold-down screws from the
instrument and disconnect the wires. Lift the instrument from the
panel. To install the instrument, connect the wires to the instrument
and install the instrument in the panel. Assemble the instrument
.
panel as outlined in paragraphs 90 c or 91 c.
b. Sending Unit Replacement.
(1) SPEEDOMETER OR TACHOMETER DRIVE CABLE. Disconnect
e tachometer drive cable as outlined in paragraphs 90 b or 91 b.
"ull the cable (G104-17-89553) from the housing. If the cable is
broken and a portion remains in the housing, disconnect the housing
from the drive unit on the transmission (later-type vehicles) or from
the drive unit on the engine (early-type vehicles). Pull the remaining
portion of the drive cable from the housing and connect the housing
to the drive unit from which it was removed. Lubricate the new
drive cable and push it in the housing, and at the same time twist
the cable to permit an easy entry. Connect the drive cable housing
to the instrument panel as outlined in paragraphs 90 c or 91 c.
(2) WATER TEMPERATURE GAGE (ENGINE UNIT). Remove the
shield from the water temperature gage (A-297237) (engine unit)
(fig. 99). Disconnect the wire. Unscrew the unit from the radiator
inlet housing. To install the temperature gage (engine unit), screw it
into the radiator inlet housing. Connect the wire to the unit. Install
the shield on the unit.
(3) HIGH WATER TEMPERATURE OR BOIL SIGNAL GAGE (EN-
GINE UNIT). Remove the shield from the high water temperature
gage or boil signal (A-345789-A) (engine unit) (fig. 99). Disconnect
the wire from the unit and unscrew the unit from the radiator inlet
housing. To install the high water temperature or boil signal (engine
unit) screw it into the radiator inlet connection. Connect the wire
the unit and install the shield.
W - 235
TM 9.759
92
TANK, MEDIUM, M4A3
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INSTRUMENT PANEL AND INSTRUMENTS
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TM 9.759
92
TANK, MEDIUM, M4A3
_ COMPASS.
a. A compass is located on the left sponson in the driver's com-
partment. A light is incorporated in the compass which is connected
in series with the instrument panel lights.
Section XX
ELECTRICAL SYSTEM
94. DESCRIPTION.
a. A 24-volt electrical system is used in all M4A3 vehicles. The
instrument panel wiring diagram is shown in figures 101 and 102.
The wiring of the hull is shown in figures 103 and 104. The wiring
of the turret is shown in figures 105 through 108. The electrical
current is brought to the turret through a collector ring (figs. 105
through 108). An auxiliary generator, equipped with a small 2-cycle
engine, is provided to supply extra electrical power and aid in
charging the batteries.
-* BATTERIES.
a. Description (figs. 113 and 114). Two 12-volt storage bat-
teries (500908) are located either on the left sponson in the fighting
compartment or under the turret platform. The batteries are connected
in series, and provide 24-volt current by a direct and separate con-
nection between the batteries and the battery master switch. A
separate connection for the rear battery, only to the radio master
switch, provides 12-volt current for the radio equipment. On later
vehicles, a socket, located directly under the master switches, is
provided for plugging in a booster battery.
b). Replacement. Turn off both the battery and radio master
switches. Disconnect the battery cables at the batteries and remove
the hold-down bolts and hold-down brackets, remove the batteries.
To install the batteries, place them in the battery compartment.
Install the battery hold-down brackets and bolts, and connect the
battery cables.
c. Battery Heater Unit (fig. 121).
(1) DESCRIPTION. The battery heater unit is located on the
left sponson, directly under the auxiliary generator fuel tank. Earlier
models are not equipped with this unit. The battery heater unit is
Lnnected in series with the auxiliary generator and is used to heat
batteries for cold weather starting (par. 25 d).
W 241
TM 9-759
95
TANK, MEDIUM, M4A3
INSTRUMENT PANEL
BATTERY .-, ,/ /
RADIO
MASTER SWITCH /SIREN SWITCH T IADO
CENTER TERMINAL BOX BATTERIES TERMINAL BOX
AUXILIARY GENERATOR TRANSMISSION OIL
I, \~ S,;\
'TEMPERATURE GAGE
AUXILIARY GENERATOR
REGULATOR GENERATOR REGULATOR
GENERATOR j- CRANKING MOTOR
FUEL GAGE - '? ....
(TANK UNIT) (DEGA
- i'.' . Y AFUEL CUT-OFF (DEGASO
isf / \SGENERATOR
'' '· MAGNETOS .
RA PD 329313
INSTRUMENT PANEL
BLOWER
MASTER SWITCH BOX g o k [ 2 BATTERY MASTER SWITCH
GENERATOR
REGULATOR
RADIO MASTER SWITCH
BATTERIES
COMPARTMENT SOCKET
LIGHT
E
AUXILIARY X ~ ~ f
'
WER BOTERMINAL
BOX
GENERATOR
REGULATOR ENGINE EMERGENCY
WATER TEMPERATURE I
AND BOIL SIGNAL
BLACKOUT TAILLIGHT
MAGNETOR
RA PO 329315
SPOT LIGHT
COMPARTMENT LIGHT
UTILITY OUTLET
BLOWER
TURRET
105-MM.
GUN SOLENOID ]
TIMING RELAY
SPOT-
COLLECTOR RING LIGHT
REEL
RA PD 329394-
SPOT LIGHT
UTILITY OUTLET
COMPARTMENT LIGHT
RECOIL SWITCH S
75-MM. ELECTRICAL
HAND FIRING
RA PD 32931&
SPOTLIGHT
UTILITY OUTLET
/COMPARTMENT LIGHTS
COMPARTMENTLIGHTS J ADAPTER FOR SPOTLIGHT
SPOTLIGHT REEL
ANTI BACKLASH
SWITCH
TURRET CON-
ABLO ER MM ELETROL
BOX
RECOIL SWITCH .
76-MM. FIRING
SOLENOID
GYRO STABILIZER
TIMING RELAY
STABILIZER PUMP MOTOR
FOOT FIRING SWITCHES
RA PD 329S92
SPOT LIGHT
GUN STABILIZER CONTROL BOX
COMPARTMENT LIGHT
RECOIL SWITCH
SWITCH
SPOTLIGHT ADAPTER
75-MM.
CAL..30 FIRING FIRING
SOLENOID SOLENOID TURRET
CONTROL
TURRET MOTORBOX
GYRO STABILIZER
REEL
COLLECTOR RING=
RA PD 329314
#18-BLACK
TO GYRO
TO DISENGAGING SWITCH
TOGYRO#18-RED
#18-YELLOW \#18-BLACK TO STABILIZER
'"O \ SWITCH IN TURRET CONTROL BOX
T Y#18-GREO #18-RED TO DISENGAGING SWITCH
TO GYRO
#18-RED
TO GYRO
GUN
~BOX .. / jE8-YELLOW
1
I ,= }r_( . a; {1
' . . j+! TO PUMP
TO PUMP
CRt
REAED #1 #14-GRAY TO 75-MM.
/_. '~.~T._1/
#2-GAGEBLACK RGUN SOLENOID
TURRET
MOTOR SWITCH
TURRET MOTOR
RA PD 329516
#129 BLACK TO
RECOIL SWITCH
#130 YELLOW TO
RECOIL SWITCH #,-/126BLACK TO
STABILIZER SWITCH
#132 GREEN / I I IN TURRET
TC GYRO -1 ^ ll 3 aX
'nC,\-a d / I CONTROL BOX
TC
~'~;.e'f~
. -- '~ --
~..~Z' / ,// II-.,130 YELLOW
RECOIL RHEOSTAT e O OIL PUMP
#119 TO HAND
CIRCUIT BREAKER
- KEY -
#100-WIRE ....... 2...
2-GAGE .#126-WIRE ........... 18-GAGE
#112-WIRE ....... 2-GAGE #1 27-WIRE ......... 1 8-GAGE
#114-WIRE ............ 14-GAGE #128-WIRE .......... 18-GAGE
#116-WIRE ... . .14-GAGE #129-WIRE ...... 18-GAGE
#1 17-WIRE
..... ....... 14-GAGE #130-WIRE . ..... I 4-GAGE
#11 8-WIRE ........ 18-GAGE /#131-WIRE .......... 18-GAGE
#1 19-WIRE ........... 4-GAGE /#132-WIRE ......... 8-GAGE
#1 20-WIRE ..... 1.4-GAGE
RA PD 329S17
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TM 9-759
96
ELECTRICAL SYSTEM
R1 16 TO 105-MM
GUN RELAY
105 GUN
FIRING SWITCH
.30-CAL. GUN
FIRING SWITCH
-KEY -
#1 14-WIRE....1 4-GAGE
#116-WIRE....1 8-GAGE
I#118'WIRE ... 14-GAGE
#120-WIRE .. .14-GAGE
COLLECTOR RING
RA PD 329511
RA PD 329519
b. Radio Master Switch (figs. 113 and 115). The radio master
switch is located either below or alongside the battery master switch.
This switch is on when the knob is all the way in. To turn the
switch off, pull b/4
the knob out inch and turn it so that the knob
stays out.
BATIERIES RA PD 329230
97. HEADIUGHTS.
a. General. The front slope of the vehicle mounts either two
service headlight and blackout marker light combinations (G104-16-
11515), or one blackout headlight (G104-16-11516), all of which
are controlled by the light switch on the instrument panel. When
changing from one type to the other, pull out the headlight lock
(fig. 7) and turn it 1,/4turn. The light assembly can then be lifted out.
When neither the service headlights nor the blackout headlight are
used, be sure to insert the plug provided for this purpose into the
socket to protect the terminals. A wiring diagram of the light circuit
is shown in figures 47 and 49.
Ih. Serv-ice Headlighllts.
(1) DESCRIPTION. The service headlights are used when there
is a possibility that illumination ahead can be used with safety, and
permit immediate change to blackout marker lights. The service
headlight reflectors. however, can pick up and reflect back other
ts, and under certain condition" the service headlights should
551::,,)--4 -- 17 253
TM 9.759
97
TANK, MEDIUM, M4A3
. (3)
ELECTRICAL SYSTEM
TAILLIGHTS.
a. Description. Two taillights and bracket assemblies (G104-
16-71650) (left) and (G104-16-71649) (right) are mounted on the
rear of the vehicle, one on each side. The lamps in the two taillights
are operated by the light switch on the instrument panel. Each tail-
light consists of two sealed-beam units, having pronged-type electrical
connections to the filaments. The two sealed-beam units for each
light are held in place by a frame, attached to the metal housing or
body of the light with a screw. The taillights have two filaments
each. One is used for service under ordinary conditions, and the
other for blackout driving. Earlier models were equipped with a stop
light, operated by switches connected to the steering levers.
1h. Taillight Sealed Beam Lamp-l nit Replacement. Turn the
battery master switch off. Remove the screw attaching the lens
frame to the body of the taillight, and remove the frame. Pull the
lamp-unit (G104-18-19404) straight out to remove it. To install the
lamp-unit, push it in the socket. and install the lens frame.
sockets, they are in series with the battery master switch which
be turned on before current is available. The following is only a
general procedure for replacing defective sockets. A wiring diagram
of the turret light circuit is shown in figures 51 and 53.
1b. Replacement.
(1) Turn off battery master switch.
(2) Remove or loosen whatever is necessary to gain access to the
rear side of the socket.'
(3) Remove taps from wires leading to socket.
(4) Disconnect and tag wires.
(5) Remove lock nut from socket and remove socket.
1. Removal.
(1) Remove the two screws that hold the bezel in place and
remove the bezel and lens.
(2) Push the lamp (M001-02-13295) in. turn it slightly counter-
clockwise, and withdraw the lamp.
hl. Replacement.
(1) CONDUIT REPLACEMENT. Dented or cracked conduits, or
conduits with damaged couplings, must be replaced. Flexible O
c256
TM 9-759
101.102
ELECTRICAL SYSTEM
_ SPOTLIGHT HANDLE
SPOTLIGHT
HANDLE VENTILATING FAN MOTOR
COMPARTMENT LIGHT VENTILATING FAN SWITCH
1blN
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from the propeller shaft as shown in figure 119. Each generator has a
30-volt, 50 ampere capacity and is equipped with a generator regu-
lator for current control. A radio interference filter is provided for
each generator. This filter is located in, and is a part of each genera-
tor regulator. A separate wiring diagram covering the generator system
is covered in figures 34 and 36.
,1. Belt Adjustment. The generator belts No. B-298181 are
adjusted correctly when they have '/2-inch maximum movement
midway between pulleys. To adjust the belts, loosen the lock nut on
the generator belt adjustment bolt (fig. 118). Turn the bolt counter-
clockwise to loosen the belts, and clockwise to tighten the belts.
Tighten the lock nut after the adjustment is made.
C. C,enerator Rel)lacement.
(1) REMOVAL. Remove the cover from the generator terminal
box (fig. 118). Disconnect the field and armature terminals, on later
models disconnect the ground wire at the generator. Remove the
screws holding the terminal box to the generator and lift off the
terminal box, wires, and conduit. Remove the bolts holding the
generator to the mounting bracket or accessory drive housing and
remove the generator.
258
TM 9.759
102-103
ELECTRICAL SYSTEM
iII_
AUXILIARY GENERATOR
AXLREGULATOR RIGHT-HAND GENERATOR REGULATOR
RA PD 27413
LEFT-HAND GENERATOR REGULATOR
RA PD 329528
RL.Ye
case flange. Connect the cable to the cranking motor. Install the
engine compartment floor plate.
DEFROSTER
RESISTANCE
WIPER SWITCH WIRES
DEFROSTER
SWITCH --
RA PD 27402
from the wiper motor and remove the motor. To install the
per motor in the frame, install the two bolts and nuts. Install the
locking nut, rubber washer and retainer. Slide the wiper arm hinge
on the end of the motor shaft and tighten the screw in the center of
the hinge. Install the wiper blade.
109. DEFROSTER.
Section XXI 0
CLUTCH, PROPELLER SHAFTS, AND UNIVERSAL
JOINTS
ADJUSTMENT BOLT
ADJUSTMENT BOLT LOCK NUT ROLLER WASHERS
PRESSURE
CLUTCH
COVER
DRIVING LUG
SLOTS
CENTER DRIVE
RA PD 330842
Figure 126-Clutch
broken or weak or adjust the booster (subpar. g below). Make sure
that the linkage is not binding from lack of lubrication. Check the
positions of the levers at inner or outer end of clutch cross shaft to
make certain that they are not at too forward an angle. The index
mark on the right end lever of the cross shaft should be vertical at the
end of the clutch pedal free play. The other levers on the cross shaft
will be vertical in this pedal position.
g. Clutch Booster Replacement.
(1) REMOVAL. Boosters equipped with covers have the sliding
bracket set screws on top of the booster frame (fig. 124), boosters
without covers will have the sliding bracket below the frame (fig. 125).
Remove the two screws that secure the cover to the frame and re-
move the cover. Loosen the two cap screws that hold the adjustable
bracket to the booster frame. Loosen the adjustment bolt lock nut.
ck off the adjustment bolt until the spring is in a released position.
rWmove the booster spring and washers.
81:550 ()-4----18 269
TM 9-759
110
TANK, MEDIUM, M4A3
RA PD 329522
FRONT ENGINE
MOUNT
RA PD 329523
wghten the two bracket screws. Hold the cover in place and install
the two screws.
h. Clutch Replacement.
(1) REMOVAL. Remove the engine as outlined in paragraph 63.
Place the engine on a stand so that the front end will be supported
after the clutch housing is removed. Remove the cranking motor.
Remove the clutch housing (fig. 128) by removing the 12 flange nuts.
To hold the clutch springs compressed while the clutch pressure
plate is removed, use six 3/s-inch, 16-thread 1 /2-inch long cap screws,
screwing them into the holes in the pressure plate assembly until the
heads just bottom (fig. 130). Install the clutch pilot tool (41-T-
3083-75) to keep the clutch disk splines in alinement, and also to
prevent the clutch disks from falling. Remove the lock wire from
the 18 cap screws holding the pressure plate to the flywheel, and re-
move the cap screws and pressure plate. Remove the center drive
plate from the driving lugs in the flywheel.
(2) INSTALLATION.
a) Preliminary Steps. See that the friction surface of the fly-
l is smooth and clean. Any deposits on the friction surface must
Wsanded down, and the surface cleaned with dry-cleaning solvent.
If the clutch shaft pilot bearing is in good condition, repack it with
a high-melting point grease.
(b) Install Clutch Disks and Center Drive Plate. Place one
driven member (disk) in place with the long end of the hub toward
the flywheel (fig. 126). Insert the center drive plate with the re-
tractor spring (fig. 126) toward the flywheel, making sure the driving
lug slots fit freely on the driving lugs in the flywheel. Install the
center drive plate on the flywheel lugs. This will place the retractor
springs in line with the three openings in the flywheel nearest the
three dowel pins in the flywheel rim, and bring the springs in line
with the three adjusting screws in the pressure plate assembly. Using
the clutch pilot tool (41-T-3083-75) (fig. 130), slip it through the
splined hub of the disk and into the clutch shaft pilot bearing. Re-
move the handle from the pilot tool. Slip the second disk on the pilot
with the long end of its hub away from the flywheel. This alines both
driven members with each other and with the clutch shaft pilot bear-
ing, while the pressure plate assembly is being attached.
(c) Install the Clutch Pressure Plate. Install the clutch pressure
e assembly so that the dowel holes line up, and install the 18 cap
_W~~~~ ~~271
TM 9-759
110
TANK, MEDIUM, M4A3
CLUTCH HOUSING
RA PD 329524
screws which hold it to the flywheel. Wire the cap screws to prev
loosening. Start the wire at the cap screw nearest the clutch center
drive plate travel limit adjusting screw, and lock it with the next
nearest cap screw. Proceed with the next two until they all have
been locked together in pairs. Remove the six 3/s-inch cap screws
used to hold the pressure plate compressed (fig. 130).
(d) Adjust Center Drive Plate Travel Limit. Adjust the three
center drive plate travel limit adjusting screws (fig. 129) with a
screwdriver by turning clockwise until they bottom lightly, then turn
back four notches.
(e) Install Clutch Housing. Remove the clutch pilot tool. Install
the clutch housing. Install the cranking motor. Install the engine in
the vehicle (par. 64).
CLUTCH
COVER '
off the hub. To remove the clutch fork, remove one lock ring on either
end of the shaft running through the clutch fork, and slide the shaft
out of the housing. Remove the fork from the housing.
(2) INSTALLATION (fig. 128). Place the clutch release fork in
the housing, and insert the clutch release shaft through the needle
roller bearings and fork. Place the snap ring retainer in the housing
at each end of the shaft. Slip the hub and bearing assembly over the
hub of the bearing retainer, and hook the two springs to the clutch
ase fork and the hub of the release bearing.
273
TM 9.759
110
TANK, MEDIUM, M4A3
By
C1
474 e
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274 0
TM 9.759
111
CLUTCH, PROPELLER SHAFTS, AND UNIVERSAL JOINTS
(2) REMOVAL. Remove the engine from the vehicle (par. 63).
Remove the escape hatch from the floor plate. If working on a 75-mm
dry stowage vehicle remove the eight cap screws and front universal
joint. Working through the opening in the floor plate, unscrew the
grease seal retainer at the front universal slip joint (fig. 131). Pull
the propeller shaft to the rear out of the "tunnel" (the front end of
the shaft will pull out of the slip joint in the front universal joint,
leaving the front universal on the transmission). If working on wet
stowage or 105-mm vehicles, loosen the generator belt adjustment
(par. 102 b). Remove the nuts from the front universal, and remove
the universal.
part of the shaft. Four needle roller bearings are used in eachW
versal joint. The bearings and the seals in the universal joints are the
parts most likely to wear out. Excessive bearing wear is indicated by
propeller shaft vibration. When vibration develops, notify higher
authority before the universal joints require replacement. Universal
joint bearings can be replaced by ordnance maintenance personnel
without removing the universal joints, if the need is detected in time.
thus saving the removal of the engine.
(2) PROPELLER SHAFT UNIVERSAL JOINT BEARING REPLACE-
MENT.
RA PD 329526
plate against each of the cap screw heads (at each plate). Repeat
the procedure for the other two bearings. If working on a 75-mm
dry stowage vehicle, install the universal joint covers.
Section XXII
POWER TRAIN ASSEMBLY
113. DESCRIPTION.
a. Power Train (fig. 133). The power train assembly conskits of
the transmission, differential, and final drives.
h. Transmission (fig. 133). The transmission has five forward
speeds and one reverse speed. The second, third, fourth, and fifth
gears are synchronized. The first and reverse gears are in constant
mesh, and are engaged by a sliding clutch.
c. Final Drive Assembly (fig. 133). There are two basic designs
of final drive housings; namely, the three-piece and one-piece types,
both of which are built with either the single-anchor or the double-
anchor brake. The new one-piece final drive housing with sharp con-
tour is made only with the double-anchor brake. This makes a total
of five different brake final drive combinations, all of which are inter-
changeable as complete units; that is, a one-piece final drive assembly
may be installed in place of a three-piece unit, and a final drive as-
sembly equipped with double-anchor brakes may be installed in place
of one equipped with single-anchor brakes, provided the proper lever
and linkage system is used. Before attempting to install a differ
type final drive assembly from the one with which the vehicle
originally equipped, pertinent TM's and SNL's should be consulteW
determine whether any change in the linkage is required. Steering
levers (figs. 135 and 137), with lugs both at front and rear on lower
end for attaching control rods, may be used with either single- or
double-anchor brakes. To avoid confusion, a final drive assembly,
with the same type brake and linkage system as that originally in-
stalled in the vehicle, should be used whenever possible.
d. Final Drive Assembly Lubrication Oil Cooler. Oil flows
from the differential through a tube to the sump in the bottom of the
transmission housing, where it is drawn into the pump and forced out
the left side of the transmission through a tube to the oil cooler as-
sembly located on the fighting compartment side of the bulkhead.
The oil enters at the bottom of the cooler, flows upward through a
by-pass tube to the outlet connection at the top of the cooler, and
returns through a tube to the final drive assembly. When the oil
reaches a temperature of 100°F, the by-pass valve closes, causing the
oil to flow upward through the oil cooler tubes. Air drawn through
the cooler by the engine fans reduces the temperature of the oil, then
it is returned to the final drive assembly to lubricate the gears in the
transmission, differential, and final reduction assemblies.
e. Final Drive Assembly Serial Number. The serial number
of the final drive assembly is stamped on a plate mounted or]
differential case directly over the transmission.
278
TM 9-759
113
POWER TRAIN ASSEMBLY
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TM 9.759
113
TANK, MEDIUM, M4A3
LUBRICATION..
FITTING
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.
(d) Remove Brake Shoes. Back the center adjustment beneath
shoes all the way off. Remove the cotter pin that passes through the
center lobe of the cam and link pin. Remove the brake adjusting nut,
rod forward through cam and remove washer and spring. For-
end of brake shoes will now be free. Insert screwdriver into
281
TM 9-759
115
TANK, MEDIUM, M4A3
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TM 9-759
115
TANK, MEDIUM, M4A3
nut near the top center of each brake drum housing cover, as sho@
in figure 136. Note that the brake control rods are heavier than on
the single-anchor brake and are attached to the front lug at the
lower end of the steering levers. The control rods and brake actuating
shaft levers are pushed upward instead of being pulled downward, as
on the single-anchor brake.
(2) REMOVAL.
(a) Drain Final Drive Housing. Remove the two plugs on the
bottom of'the final drive housing, and drain out the lubricant.
(b) Disconnect Steering Brake Linkage. Remove the two clevis
pins at the top of the steering brake control rods.
(c) Remove Reverse Anchor Jam Nut, Adjusting Nut, and Hous-
ing Cover (figs. 136 and 137). Remove the lock wire and unscrew
the jam nut, adjusting nut, and adjusting nut seat from the reverse
anchor rod. Remove the steering brake housing cover attaching cap
screws, and lift off the cover.
(d) Remove Reverse Anchor Spring and Seal (figs. 136 and 137).
Loosen the reverse anchor thrust bolt lock nut, loosen the thrust bolt,
and lift out the rod.
(e) Lower Brake Shoe Guide (fig. 136). Reach through to
opening in the brake housing below the shoe, and loosen the gui
shoe lock nut (located directly below center of shoe). Screw the guidno
screw down into the bottom of the housing.
(f) Disconnect Shoe Adjusting Linkage (fig. 136). Unscrew the
nut from the adjusting rod, and remove the adjusting clip. Push the
rod back until free of the lever. Lift out the spring and washers, and
allow the shoe and lever to fall forward. Remove the brake shaft
swivel pin from the lever.
(g) Remove Steering Brake Shoe Adjusting Lever (fig. 137).
Remove the cotter pin and the hinge pin between shoe and lever. Ro-
tate the brake shaft lever upward, and swing the lower end of the
brake shoe lever in toward the brake drum to allow the upper hinge
pin to clear the brake drum housing. Remove the cotter pin; and pull
out the hinge pin at the top of adjusting lever. Remove the lever.
(h) Remove Steering Brake Shaft Lever and Brake Shoes (figs.
136 and 137). Unscrew the steering brake lever clamp screw and
remove it. Punch-mark the lever and the shaft for proper assembly.
Drive the lever off the shaft. Remove the three cap screws which
attach the brake shaft bearing plate to the housing, and pull out the
plate and shaft until inner end of the shaft clears the inner bearing.
Tilt the inner end of the steering brake shaft upward to allow the
bearing plate to pass the final drive carrier plate nuts. Hold t
TM 9.759
115
POWER TRAIN ASSEMBLY
_/ BRAKE DRUM
bearing plate against the final drive housing flange, and move the
shaft back into the inner bearing. Lift out the bearing plate. Rotate
the shaft, and pull the shaft out of the inner bearing. Drop the inner
end of the shaft, and remove the shaft and the link through the large
opening. Pull the brake shoes and adjusting rod assembly from the
housing over the top of the brake drum.
(3) INSTALLATION.
(a) Locate Brake Shoe Guide (figs. 136 and 137). If the brake
shoe guide was not removed from the housing when the brake shoe
was removed, do not alter its location. If the guide has been re-
moved, however, screw it into the opening in the bottom of the hous-
ing with the lock nut in place on the guide.
(b) Install Brake Shoe in Housing (fig. 138). Slide the end of
the shoe over the top of the brake drum, and allow it to fall down
back of the drum until it contacts the guide. Reach through the
housing opening, and pull shoe into place around the brake drum
with the steering brake shoe adjusting rod at the top.
(c) Install the Brake Shaft and Bearing Plate (fig. 139). Insert
splined end of the shaft through the brake housing opening and
287
TM 9-759
115
TANK, MEDIUM, M4A3
out through the hole in the side of the housing. Rotate the shaft, and
raise it until the inner end can be started into the inner bearing.
Position the outer bearing plate on the splined end of the shaft, and
slide the shaft out into the bearing plate. Tilt the inner end of the
shaft upward, and move the bearing plate onto the shaft to clear
the differential carrier plate nuts. Move the plate and shaft inward
into the inner bearing. Install the bearing plate attaching cap screws.
Aline the punch marks on the steering brake shaft and the steering
brake shaft lever, and secure in place with the clamp cap screw.
(d) Install Brake Lever Assembly (fig. 140). 'Aline the holes in
the brake shaft link and lever, and insert the hinge pin. Secure with
a cotter pin. Lift the lower brake shoe and aline the holes in the lower
end of the lever assembly with the holes in the brake shoe, insert the
hinge pin, and secure with a cotter pin.
(e) Assemble Adjusting Rod, Adjusting Washers, and Spring
(fig. 141). Insert the brake shaft swivel pin in the lever assembly,
and aline the hole with the adjusting rod. Pull the rod through the
brake shaft pin hole and install washers. spring, and adjusting nut.
(f) Adjust Brake Shoe Guide (fig. 136). Lift the brake shoe up
shoes are in the approximate normal operating position. Apply br_
288
TM 9-759
115
POWER TRAIN ASSEMBLY
,//
to tighten shoes against the drum, and move the lower shoe until the
connecting pin is over the guide. Reach through the lower part of the
opening under the brake shoe, and turn the guide up until it is in
light but firm contact with the brake shoe, then turn down 1/4 to '/3
turn to obtain correct clearance between the shoe and guide. This
clearance should be 0.020 inch, which will maintain adequate mini-
mum clearance between the drum and lining. Tighten lock nut and
release the brake.
(g) Install Steering Brake Reverse Anchor, Spring, Seal, and Re-
tainers (figs. 136 and 137). Install reverse anchor spring, reverse
anchor to cover seal retainer, and seal. Install the reverse anchor with
the hook over the short brake shoe pin, and hold in place by tightening
reverse anchor thrust bolt fingertight.
(h) Install Final Drive Housing Cover. Using a new gasket, in-.
stall cover by lifting up on adjusting rod nut, and apply the brake.
This will allow the top of the shoe to rest on the cover pedestal.
CAUTION: Make sure that reverse anchor spring, reverse anchor to
cover seal retainer, and seal are in place before entering reverse
hor in the hole in the cover. Tighten the cover cap screws.
289
TM 9.759
115.116
TANK, MEDIUM, M4A3
ADJUSTING ROD -.
(i) Install Reverse Anchor Nut Seat, Adjusting Nut, and Jam
Nut (figs. 136 and 137). Install reverse ancho4 nut seat on reverse
anchor with flat side toward the cover. Install adjusting and jam nuts.
(j) Check Linkage Adjustment (figs. 143 and 144).
(k) Adjust Brakes (par. 116 b).
(I) Connect Steering Brake Linkage. Position the right and left
steering brake control rods with the clevis over the end of the steering
brake cross shaft lever, insert the clevis pins, and secure with cotter
pins.
(m) Fill the Final Drive Housing with Lubricant.
REVERSE ANCHOR
ADJUSTING NUT _3
# (5) The second type nut is a long, hexagon nut, which is held
rom working loose by a spring clip engaging opposite sides of the
tThis type nut can be adjusted by ,--turn increments distinguish-
291
TM 9-759
116
TANK, MEDIUM, M4A3
3I / 1 PIECEFINALDRIVE
e0~~~~~ i; X4' 3 PIECE FINALDRIVE
0 STEERING
LEVER
STOP SCREW _
RA PD 336228
able by "clicks," whereas the first type nut can be adjusted only by
1/2-turn increments. CAUTION: Free travel of steering levers must
be at least 4 inches in order to provide mirunmum allowable clearance
between brake lining and drum when steering levers are in full re-
leased position. Extreme care must be exercised not to get the brake
band too tight, as insufficient clearance will result in excessive heat-
ing and damage to the lining by glazing.
(6) Secure control rod yoke pins with cotter pins.
(7) . Replace adjusting hole cover plates or screw plugs. Be_
that gasket is in good condition.
292
TM 9-759
116
POWER TRAIN ASSEMBLY
ri
I' 7
STEERINGLEVER O
0 o
RA PD 336229
c. Major Adjustments.
(1) GENERAL. Major adjustments are made to properly position
the external linkage relative to the brake actuating shaft, to obtain
maximum leverage from the external linkage after other adjustments
are properly made. Major adjustments are make at time of final drive
installation or at any time when doubt exists as to correctness of
external linkage adjustment. Brake adjustment will be checked upon
receipt of a vehicle, and a major adjustment or portion thereof made
if required. Once external linkage is properly adjusted, it should not
be disturbed.
(2 ) SINGLE-ANCHOR BRAKE ADJTTqTMENT.
293
TM 9.759
116
TANK. MEDIUM, MWA3
CLUAMP
SCREW
Y' 6e
REFERENCE MARKS
A PD 33&230
REFERENCEMARKS
_0 fl RA PD 31214
(b) Remove adjusting hole screw plugs as cover plates, from both
brake housing covers.
(c) Check position of cross shaft levers and brake actuating shaft
levers with reference to top of final drive housing (figs. 145, 146, and
147). If levers are improperly positioned, adjust length of control
rods as required to locate levers correctly. Back off adjusting rod
nut to secure the desired position for the levers. For maximum lever-
Wge, levers should be positioned as closely as possible to dimensions
ven in figures 145, 146, and 147. However, accurate measurement
295
TM 9-759
116
TANK, MEDIUM, M4A3
aREFERENCE
MARKS
0
RA PD 31823S
7t, /i
REFMENCE ARKS
RA PD 31821&
(e) With cross shaft and brake actuating shaft levers attached to
control rods, check location of brake actuating shaft trunnion pin by
measuring the distance from the outer face of the adjusting hole
flange on the brake drum housing cover to the nearest surface of the
trunnion pin against which the adjusting rod nut seats. This dimen-
sion should be approximately 3· 1;,; inches on the one-piece final drive
housing and 41/4 inches on the three-piece final drive housing.
(f) If brake actuating shaft is improperly located, remove clamp
ew, and slide lever off serrated shaft. Reinstall lever in proper
297
TM 9.759
116
TANK, MEDIUM, M4A3
O /EFERENCE MARKS
Q O
RA PD 318127
Wable, drive
1 shaft flange. The sprockets and or hubs are interchange-
and may be transposed from right to left final drive shafts when
the teeth have been appreciably worn.
h. Remove al.
(1) DISCONNECT TRACK. See paragraphs 125 h or 133 a.
(2) REMOVE SPROCKET AND HUB ASSEMBLY. Remove the nuts
which attach the hub to the final drive shaft, and remove the dowel
washers. Drive off the sprocket and hub assembly. Remove the cap
screws which attach the sprockets to the hub, and lift off the sprockets.
c. Installation.
(1) INSTALL SPROCKET AND HUB ASSEMBLY. Position sprocket
on hub, aline holes, install the cap screws and tighten. Lift sprocket
and hub assembly into p6sition on final drive shaft studs. Install the
dowel washers and nuts, rotating the tightening of the nuts evenly
around the hub.
(2) CONNECT TRACK. See paragraphs 125 c or 133 h.
(3) ADJUST TRACK TENSION. See paragraphs 125 d or 133 d
(2).
over the center of the final drive cover. Tighten evenly aroun*
unit. Fill the final drive assembly with lubricant.
(3) INSTALL FRONT FENDER. See paragraph 138 c.
(4) INSTALL DRIVE SPROCKET AND HUB ASSEMBLY. See para-
graph 118 c.
(5) CONNECT TRACK. See paragraphs 125 c or 133 lb.
(6) ADJUST TRACK TENSION. See paragraphs 125 dl or 133 dl (2).
.
POWER TRAIN ASSEMBLY
.
tachometer cable (G104-17-89553) is connected to the transmission,
disconnect the tachometer cable located on the top left rear of the
smission in the same manner.
303
TM 9-759
122
TANK, MEDIUM, M4A3
LIFTING EYE
,,.t''' e
ALINING PIN
boom cable to the fixture, drive out the alining pins, and caW
guiding the assembly from inside the tank, remove it carefully. Slack
off on the winch cable as the assembly is pulled from the tank, to
allow clearance at the gearshift fulcrum and the oil tubes.
W 307
TM 9.759
124
TANK, MEDIUM, M4A3
Section XXIII
HORIZONTAL VOLUTE SPRING, SUSPENSION
AND TRACKS
124. DESCRIPTION.
a. Tracks (fig. 151). Two individually driven tracks propel the
vehicle forward and backward. The drive sprockets at the front end
of the vehicle pull the tracks from the rear and lay them down in
front of the advancing suspension wheels. An adjustable idler with
dual wheels for each track is mounted at the rear of the hull for
adjusting the tension of the tracks. The track is 23 inches wide
with a center guide that minimizes the possibility of throwing the
track. The upper portion of each track is supported on two dual
rollers and three single rollers, all of which are rubber-tired and
fitted with adjustable tapered roller bearings.
hi. Suspension Assemblies (fig. 159). The vehicle is supported
on six suspension assemblies bolted to the hull. Each suspension
has four rubber-tired wheels, one pair mounted on each suspen-
sion arm. The wheels are of the demountable type that can be
removed from the hubs and installed without disturbing the ad-
justable tapered roller bearings or any part of the suspension
tracks. The tires are mounted directly to the wheels. The sus_
sion wheel support arms are connected to the suspension by rubb
bushed pins. Two horizontal volute springs in each suspension are
held in position by spring seats that rests on spring seat pins. The
spring seats are free to swivel on the seat pins, allowing the volute
spring to compress in true alinement without distortion.
C. Shock Absorbers (fig. 159). A telescopic type, hydraulic shock
absorber is connected between the support arms on each of the
suspensions. The shock absorbers reduce the pitching action of the
vehicle by stabilizing the vertical movement of the suspension wheels
when passing over rough terrain.
d. Data.
Width of track . . ...... 23 in.
Weight of track (with 79 shoes) .. ...... 3,500 lb
Ground contact area of track (approx) ... 7,000 sq in.
Ground pressure (pounds per sq in.) .. 10.2
Length of springs (new). .14 in.
Diameter of suspension wheel ... 201/2 in.
Diameter of idler wheels .. .............. 22 in.
Diameter of dual track roller .... . .....131/2 in.
Diameter of single track roller . .. ..... 10 in.
Number of lubricant fittings .......... .... 36
308_
TM 9-759
'ORIZONTAL 124
VOLUTE SPRING, SUSPENSION AND TRACKS
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TM 9.759
125
TANK., MEDIUM, M4A3
TRACK SHOE--,
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PINS . . LCLOCK
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BU- H'IN P aRA PD 313254
125. TRACKS.
a Description (fig. 151). Only one pin is used in each_
Rubber bushings are bonded to a steel track shoe bushing tube._
tube and bushings are pressed into the track shoe. The tubes have
two keys that engage the two keyways milled in the track shoe bush-
ing pin. The pin is held in position in the shoe by four pins with
flat tapered sides that engage depressions machined in the shoe pin.
b. Removal (fig. 153). Place the vehicle on level terrain so
that it can be moved as required. Release the track tension at the
idler adjustment (subpar. d (2) below). Disconnect the track be-
tween the front suspension wheel and the sprocket. (If the track has
been thrown, disconnect the track underneath either the idler or the
sprocket, depending on which end of the track has the least twist.)
Install the track connecting fixtures. Drive out the lock pins that
retain the track shoe bushing pin from the guide side of track shoe.
Drive out the shoe bushing pin. Lay the top half of the track on the
ground to the front or rear of the vehicle, depending on which end
of the track has been disconnected.
c. Installation.
(1) INSTALL TRACK. If a new track is to be installed, lay it
in front of and in alinement with the old track. If a thrown track is
to be installed, dig a trench deep enough for the end of the track so
that the suspension wheel can roll cElrectly onto the track. To he
vehicle onto the track until about 16 inches of the end protru-
310 W
TM 9-759
I'd•
RA PD 313349
BRACKET
COLLAR@
LOCK SPRING
CLAMP SCREW
Ilk ;! WRENCH
SPREADER SCREW
RA PD 313252
Q clamp screws in the idler wheel bracket. Turn the spreader screw
counterclockwise to spread the bracket until the spindle is free.
CAUTION: Excessive spreading will crack the bracket. Place the
adjusting wrench on the hexagon at the end of the idler shaft and
turn the shaft to release the bind on the adjusting collar. Raise the
spring at the end of the bracket and slide the collar off the serrations
on the idler shaft.
(3) ADJUST TENSION (fig. 154). Use a piece of pipe on the
handle on the adjusting wrench for leverage and raise the handle
of the wrench to tighten the track. Slide the adjusting collar on and
off the serrations on the shaft when changing the wrench position.
Tighten the track until the track just clears the single support roller.
(4) LOCK IDLER ADJUSTMENT (fig. 154). Slide the adjusting
collar onto the serrations of the shaft and lock it in place with the
spring. Back out the center spreader screw by turning it clockwise
until it does not project through the split in the bracket. Tighten
both outside clamp screws securely, then tighten the center spreader
screw until it binds sufficiently to hold itself from working loose. Re-
move the idler adjusting wrench.
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ORIZONTAL VOLUTE SPRING, SUSPENSION AND TRACKS
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128-129
ORIZONTAL VOLUTE SPRING, SUSPENSION AND TRACKS
.f
cone. Position the oil seal in the hub with the flat side of the seal
case out. Drive the seal into the hub with a driver until the flat
of the seal case is flush with the end of the hub (fig. 158). Slide
hub onto the bracket shaft and install the outer bearing cone,
st washer, nut lock and nut. Tighten the nut sufficiently to seat
the bearing cones in the cups, but not tight enough to cause a bind
in the bearings.
(2) ADJUST BEARINGS. See paragraph 126 e (4).
(3) INSTALL ROLLER WHEEL (par. 126 e (3) ). Depress a tongue
of the lock washer into the recess in the nut. Attach the hub cap
and gasket to the hub with the countersunk screws. Position the roller
wheel on the hub, and attach with the cap screws. Fill the hub with
grease through the lubricant fitting in the hub cap until grease ap-
pears at the seal or relief fitting (G103-03-01390) at the inner end
of the hub.
129. DRIVE SPROCKETS.
a. Description. The drive sprockets are bolted to hubs, which
in turn are attached to the flanged end of the final drive sprocket
shaft with studs, dowels and nuts. The sprockets are interchangeable.
b. Removal.
(1) RELEASE TRACK TENSION. See paragraph 125 d (2)
_
(2)
S DISCONNECT TRACK. See paragraph 125 b.
) REMOVE SPROCKETS. Remove the nuts that attach the
ket hub to the drive shaft. Pull the hub and dowels (G104-04-
319
TM 9.759
129-130
TANK, MEDIUM, M4A3
HUB
END OF HUB RA PD 313347
00550) off the studs. Remove the nuts and take out the bolts (G104-
15-24212) that attach the sprocket to the hub and remove the
sprocket.
c. Installation.
(1) INSTALL SPROCKETS. Position the sprockets on the hub. In-
stall the bolts and tighten with 140-foot-pounds of torque. Hold the
heads of the bolts with a wrench, install and tighten the nuts to 100
foot-pounds torque. Mount the hub and dowels on the drive shaft
studs. Install the attaching nuts and tighten securely.
(2) CONNECT TRACK. See paragraph 125 c (2).
(3) ADJUST TRACK TENSION. See paragraph 125 d.
E
RIZONTAL VOLUTE SPRING, SUSPENSION AND TRACKS
130
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TM 9-759
131
TANK, MEDIUM, M4A3
hub and raise the suspension arm just high enough to remove the bW
under the inner wheel. Take out the mounting screws and remove
the inner wheel. In some instances, such as when the vehicle is
fully loaded, it may be necessary to jack up the hull to provide
clearance for removal of the wheel.
(6) INSTALL BOTH INNER AND OUTER SUSPENSION WHEELS.
Install inner suspension wheel (step (2) above). Place a block one
inch thick under the inner wheel and remove the jack under the
outer hub. Install the outer wheel in the same manner as described
in step (2) above.
e. Relplacement of Volute il)rings (fig. 160).
(1) REMOVE VOLUTE SPRINGS. Remove the shock absorber clamp
bolts. Remove the shock absorber pins and lift off the shock absorber.
Place a 30-ton jack under arm support and raise the suspension
assembly until the suspension wheels are clear of the lower portion
of track. NOTE: When removing the springs from either front or rear
suspension assembly, place a 30-ton jack under center suspension
assembly, and release track tension (par. 125 (l (2) ). Remove one
mounting screw from each suspension wheel and attach adapters
to wheels. Attach track connecting fixture to adapters and draw the
wheels together. Insert a pry bar between the arm support and la_
coil end of the spring and pry the spring up until it is clear of
seat, then lift out the spring.
(2) INSTALL VOLUTE SPRINGS (fig. 160). Enter the small coil
end of each spring on the pilot and force the other end of each
spring into position in spring seat. Release the tension on the track
connecting fixture and remove the fixture and adapters from the sus-
pension wheels. Remove the jack. Position the shock absorber on
the suspension arms, with the reservoir filler plug to the outside,
install the pins and tighten the clamp screws.
(3) ADJUST TRACK TENSION. See paragraph 125 (I (3).
d. Disassemblv.
(1) RELEASE TRACK TENStON. See paragraph 125 (I (2).
(2) REMOVE SHOCK ABSORBERS, SPRINGS AND SPRING SEATS.
Remove springs (subpar. c (1) above). Lift out the spring seats.
Loosen the spring seat pin clamp bolts, and remove the pin (fig. 161).
Remove the other spring seat pin in the same manner.
(3) REMOVE SUSPENSION ARMS AND HUB ASSEMBLY (fig. 162).
Take out the suspension wheel mounting screws, and remove the
wheels. Remove the four suspension arm pin clamp bolts. Remove
the suspension arm support screws and the support. Pull the inner
end of the suspension arm pin out of the bracket, and remove
arm and pin assembly. Remove the other arm in the same ma
324
TM 9-759
RA PD 341208
Figure 161-Removing Spring Seal Pin
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TM 9.759
spring seat plates are worn excessively, turn the plates over or
install new plates. Replace the springs if cracked or broken or if
they measure less than 13 inches in length. Replace the spring
seat pins if badly worn or bent. If the shock absorber pins or bush-
ings are worn, replace the bushings and pins.
f. Assembly.
(1) INSTALL INNER BEARING CONE AND SEAL (fig. 162). Pack
the inner bearing cone with general purpose grease, and install the
cone in the hub. Position the seal in the hub with the flat side of
the seal case out (fig. 158). Use a seal drift, and drive the seal into
the hub until the flat side of the seal case is flush with the end of
the hub.
(2) INSTALL HUBS (fig. 162). Slide the hub onto the shaft.
Pack the outer bearing cone with general purpose grease. Install
the bearing cone and thrust washer. Screw the bearing inner nut
on the shaft until the bearing cones are seated, but not sufficiently to
cause a bind in the bearings.
(3) ADJUST BEARINGS. See paragraph 126 e (4).
_(t4) INSTALL NUT LOCK, BEARING OUTER NUT, HUB CAP AND
KET. (fig. 162). Install the nut lock, and bend a tongue into
_1[ of the slots in the bearing inner nut. Screw the bearing outer
nut onto the shaft. Tighten the nut to 200 foot-pounds torque, and
bend a tongue into one of the slots in the nut. If a tongue does not
line up with a slot in the outer nut, continue to tighten (do not back
off the nut) until a tongue alines with the slot. Install the gasket
(G104-03-02310) and hub cap with the attaching screws. Fill the
hub with grease through the lubricant fitting in the hub cap until
grease appears at the seal or relief fitting in the center of the hub.
(5) INSTALL SUSPENSION BRACKET (fig. 163). Position the
bracket on the hull. Support the bracket with a jack. Install the
attaching 1-inch floor bolts and tighten securely. Then install the
attaching 3 /4-inch side bolts and tighten securely.
(6) INSTALL SUSPENSION ARMS (fig. 163). Raise the arm into
position on the bracket and insert the rear end of the suspension arm
pin into the bracket. Install the other arm in the same manner.
Position the arm support on the suspension arm pins, and drive the
support on the pins until it seats solidly on the end of the sus-
pension bracket. Be sure the key on the end of the bracket is
properly entered in the keyway in the arm support. Raise the arm
support with a jack until it seats solidly against the bracket, install
He support attaching screws and tighten securely. Aline the slots
_inthe outer ends of the suspension arm pins with the slots in the
port. Install the clamp bolts, and tighten the nuts securely.
327
TM 9.759
131-132
TANK, MEDIUM, M4A3
m SUPPORT
SUPPORT SCREWS -
"'. _ SUSPENSION WHEEL
RA PD 3133 9
Section XXIV
VERTICAL VOLUTE SPRING, SUSPENSION AND
TRACKS
132. DESCRIPTION.
a. Two individually driven tracks propel the vehicle forward _
backward (fig. 164). Each track is composed of 79 separate siW
328
TM 9-759
132
VERTICAL VOLUTE SPRING, SUSPENSION AND TRACKS
,,_I 1 j_
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RA PD 312500
133. TRACKS.
a. Track Removal. With the vehicle on level terrain, so that
it can be moved as required, remove track sand shields. Release the
track tension at the idler adjustment (subpar. d (1) below). Break
the track between the front suspension wheel and the sprocket.
NOTE: If the track has been thrown, break the track underneath
either the idler or the sprocket, depending on which end of the track
has the least twist. Remove the wedge nuts and the wedges
(G104-03-07761) and drive off the connectors (G104-03-01488).
Lay t-.? top half of the track on the ground to the rear of the vehic~
1. Track Installatien.
(1) INSTALL TRACK (fig. 165). If a new track or track section
(G104-17-83067) or (G104-17-83069) is to be installed, lay it in
front of, and in alinement with, the old track. If a thrown track is to
be installed, dig a trench deep enough for the end of the track, so that
the suspension wheel can roll directly onto the track. Tow the vehicle
onto the track until about 16 inches of the end protrudes beyond
the front suspension wheel. Block the suspension wheels in the
track to prevent vehicle moving. Place the rear idler wheel in the
extreme forward position, and lock the spindle in the bracket to pre-
vent breakage of the idler bracket. Roll the end of the track over
the idler wheel, and pull the track forward over the support rollers
and sprocket with a cable attached to a towing unit.
(2) CONNECT TRACK SHOES (fig. 165). Attach the track con-
necting fixture to the ends of the track, and draw the ends together.
Install connectors, wedges and wedge nuts. Remove the blocks from
the suspension wheels.
(3) ADJUST TRACK TENSION. See subparagraph d below.
c. Dead Track Block Replacement (fig. 166).
(1) REMOVE DEAD TRACK BLOCK. Move tank so that the shoe
to be replaced is midway between the idler wheel and the rear _
330t
TM 9-759
133
VERTICAL VOLUTE SPRING, SUSPENSION AND TRACKS
TRACK ASSEMBLY
RA PD 341209
RA PD 312502
ADJUSTING
COLLAR IDLER WHEEL BRACKET
ADJUSTING COLLAR SPRING \ SPREADING BOLT L.H
RA PD 312503
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TM 9.759
133-134
.O lers.
(3)
VERTICAL VOLUTE SPRING, SUSPENSION AND TRACKS
Slide the collar plate back on and off the spindle when
changing the wrench position.
LOCK IDLER ADJUSTMENT (fig. 167). Slide the collar on
the serrations of the spindle and lock it in place with the spring.
Back out the center spreader bolt by turning it clockwise until it
does not project through the split in the bracket. Tighten both :,t-
side clamping bolts securely, then tighten the center spreader bolt
until it binds sufficiently to hold it from working loose. Remove the
idler adjusting wrench. Install the sand shields.
e. Grousers,.
(1) DESCRIPTION. Grousers are used with chevron-type rubber
shoe tracks to give positive traction on slippery surfaces when the
chevrons are worn off the shoes.
(2) INSTALLATION. Place the grouser over the track so that it
is across the opening between two track shoes, and slide the two
pins on the inside grouser end plate into the holes in the track shoe
pins. Install the pins on the outside grouser end plate in the cor-
responding outer track shoe pins, and fasten the plate to the grouser
with the special bolt and lock washer. Move the vehicle to install
.rousers on the lower part of the track.
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TM 9.759
134.135
VERTICAL VOLUTE SPRING, SUSPENSION AND TRACKS
O er bearing with grease (par. 29), and drive the bearing into place
in the hub with a drift. Install two new oil retainers on the spindle
with the lips of the retainers toward the shoulder of the spindle. Place
two shims (made from an old oil retainer) between the shoulder
of the spindle and the oil retainer to force the oil retainer to the proper
depth in the hub when the idler wheel is installed.
(2) INSTALL TRACK IDLER WHEEL. Place the idler wheel on
the spindle. Screw the idler wheel installing tool (41-T-3216-150)
on the spindle, and force the idler wheel onto the spindle. Remove
the installing tool. Remove the locating shims between the shoulder
of the spindle and the oil retainer. Install the washer and nut on
the spindle, and tighten securely. Install cotter pin. Install the
idler wheel cap and retainer screws.
(3) INSTALL TRACK. See paragraph 133 h.
(4) ADJUST TRACK TENSION. See paragraph 133 d (2).
c. Idler Wheel Bracket Removal.
(1) RELEASE IDLER LOCK. See paragraph 133 d (1).
(2) DISCONNECT TRACKS AND REMOVE BRACKET. Disconnect
the track between the idler wheel and the rear suspension wheel. Re-
_v e the sand shields, and move the track toward the front of the
inicle until the end of the track is clear of the idler wheel. Remove
s icotter pin from the hexagon end of the spindle, and slide the
collar off the spindle. Pull the spindle and wheel out of the idler
wheel bracket. Remove the cap screws that attach the bracket to
the hull, and take off the bracket.
d. Idler Wheel Bracket Installation.
(1) INSTALL BRACKET AND TRACK. Attach the idler bracket
to the hull with cap screws. Tighten the cap screws securely, and
install the lock wires. Spread bracket and install the spindle and
wheel in the idler wheel bracket. Slide the collar on the serrated
end of the spindle, and install the cotter pin in the hole in the spindle.
Pull the track over the idler wheel.
(2) CONNECT TRACK SHOES. See paragraph 133 b (2).
(3) ADJUST TRACK TENSION. See paragraph 133 d (2).
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IA PD 531571
Remove the lock wires and four cap screws that attach the rW
shaft to the bracket, and lift roller and spacers from the bracket.
b. Installation (fig. 170). Place the roller and spacers in the
support bracket, and install the four cap screws that attach the
roller shaft to the bracket. Tighten cap screws securely, and install
lock wires. Attach the roller bracket to the bogie frame with the
six cap screws. Tighten cap screws securely and install lock wires.
Remove the jack. Attach the track skid to the top of the bogie
frame with the four cap screws. Tighten cap screws securely, and
install lock wires.
VOLUTE SUSPENSION
RACKET
OLUTE SUSPENSION WHEEL '
SUSPENSION ( K
VOLUTE
SUSPENSION
ARM (RAISED)
STEP ON BOGIE
WHEEL LIFT
BOGIE WHEEL
LIFT (41-L-1375)
RA PD 312507
IA I I I A1
E a n / /
RA. PD 3125_
retainers on the outer spacer with the lips of the retainers toward
the shoulder of the spacer. Start the spacer into the wheel hub, and
tap the spacer into place with the drift. Turn the wheel over, and
install the inner spacer. Pack the bearing with general purpose
grease, and tap the bearing into place in the hub. Install the oil
retainer on the outer spacer. Install spacer in wheel.
(2) INSTALL SUSPENSION WHEEL. Place the wheel, with lubri-
cation fitting toward the outside of the vehicle, on the track between
the arms. Aline the gudgeon hole in the arms and wheel. Install
the plug in the hexagon end of the gudgeon pin, and start the gudgeon
pin through the outer arms and into the outer spacer and wheel
bearing. Line up the center spacer with a bar from the inner side
of the wheel, and tap the gudgeon pin into the center spacer. Drive
the gudgeon pin through far enough to aline the key slot in the
gudgeon pin with the slot in the outer arm. Install the key, and
drive the gudgeon pin all the way in. Install and tighten the nut
on the inner end of the gudgeon pin, and secure with a cotter pin.
137. VOLUTE SPRING SUSPENSION.
a. Volute Suspension Assembly Removal.
(1) RELEASE TRACK TENSION. See paragraph 133 d (1).
_ 2) DISCONNECT TRACK. Break the track between the idler
Weel and rear suspension wheel. Remove the sand shields. Drive
tank forward until the end of the top of the track clears the bogie
to be removed. Set the hand brake to prevent the track moving.
(3) REMOVE VOLUTE SUSPENSION ASSEMBLY. Remove all cap
screws from volute suspension bracket. Jack up the tank hull so
that the suspension wheel (G104-18-46950) will clear the track.
Attach a hoist to the volute suspension, and lift out the assembly.
h. Volute Suspension Assembly Installation.
(1) INSTALL VOLUTE SUSPENSION ASSEMBLY. Attach a hoist
to the volute suspension, and lift the assembly into the track. Place
a jack under the tank hull, and lift the side of the tank sufficiently
to allow the foot of the bracket of the volute suspension to clear the
bottom of the tank hull. Lower the hoist, and move the top of the
assembly into position against the hull. Line up the mounting holes,
and install cap screws or nuts.
(2) CONNECT TRACK. Drive tank backward, and guide the track
over the rollers with a bar or plank into position to be connected.
Connect the track with track connecting fixture (fig. 165).
(3) ADJUST TRACK TENSION. See paragraph 133 d (2)
c. Volute Spring Replacement (fig. 173)
1) REMOVAL. Place two 5-ton jacks beneath springs. Poui-
343
TM 9-759
137
TANK, MEDIUM, M4A3
RA PD 28455
tion the jacks on the track so that the head of each jack is in the
center of each end of the spring seat plate. In placing the jacks,
arrange the blocking so that the jack plunger will be nearly at the
upper end of its travel when the thrust of the springs is taken up,
in order to permit a greater lowering travel later (fig. 173). Jack
up seat plate. Raise each jack until the thrust of the spring has
been taken up. Straighten the ears of locking plate, remove the
two locking cap screws and loosen the center cap screw that secures
the center gudgeon pins in the bogie bracket (fig. 173). Remove the
bogie gudgeon pins. When the pins are pulled out, the bogie arms
and gudgeon spacers will drop. Lower the jack with the spring
seat plate and springs. If the jack has not sufficient travel to de-
compress the springs, push two bars through the gudgeon pin holes,
and lower the spring seat plate onto the bars. Remove the blocking,
or lower the adjustable screw onto the jack, and again raise the
plate off the bars with the jack. Remove the bars, and continue
lower the jack and decompress the spring. If the spring seat
344 _
TM 9.759
137- 139
HULL AND TURRET
O! springs do not drop out on removal of the jack, free them with
a hammer or wood block. NOTE: Whenever a new volute spring is
required, install two new springs, never one old and one new spring.
(2) INSTALLATION. Place the springs and spring seat plate in
position, and raise with the jacks until the springs are compressed
sufficiently. Aline the bogie arms and spacer plates, and install
the gudgeon pins, making sure that grooves are on the side to permit
installation of the locking cap screws. Install the gudgeon locking
cap screws, and secure the lock plate to the cap screw heads. Lower
and remove the jacks, allowing the bogie levers to resume their
normal position on the wheel arms.
d. Rubbing Plate Replacement (fig. 170). Place a pinch bar
between the lever and arm to relieve the pressure on the rubbing
plate. Insert a block between the arm and lever. Unscrew the
rubbing plate retainer screw from the plate, install a new plate and
tighten the screw securely. Remove the block from between the
arm and lever with a pinch bar.
Section XXV
* HULL AND TURRET
'38. HULL.
a. Description. The hull of the vehicle is made of welded armor
plate, and is divided into two sections by a bulkhead. The engine
compartment is located in the rear section; the fighting compartment
and driver's and assistant driver's stations are located in the front
section.
b. Wet Stowage. Wet stowage is provided on some 75-mm
vehicles and on all 76-mm vehicles. Wet stowage means that the
ammunition racks are enclosed in a container filled with a solution
to prevent fire. The container is filled through plugs located on the
top of the container.
c. Fender or Sand Shield Replacement. Turn all of the screw
head locks one-quarter of a turn counterclockwise on the fender or
sand shield to be removed. Remove the nuts, bolts and bond washers
that secure the fender or sand shield. Hold the fender or sand shield
in place and install the nuts, bolts and bond washers. Push in on the
screw head locks, and turn them one-quarter of a turn clockwise.
the safety of the crew, and should be checked frequently for ease of
operation. It should be removed, cleansed of dirt and rust, and its
working parts lubricated at regular intervals. Operation of the escape
hatch is described in paragraph 12 h.
RA PD 329249
can be tilted to elevate the line of vision, and can be locked in place
by a knurled nut on the back of the periscope. A safety lock pre-
vents the periscope from falling out if the knurled nut becomes
loosened.
b. Periscope Replacement. Slide the safety lock back, loosen
the knurled nut, and remove the periscope. To install, insert the
periscope in place, tighten the knurled nut, and secure with safety
lock.
141. DRIVER'S AND ASSISTANT DRIVER'S HATCH DOORS.
a. Description (fig. 174). The driver's hatch doors, located at
the front of the hull, permit entrance into the driver's and assistant
driver's compartment. A periscope is mounted in each door on a ball-
bearing race permitting a 360-degree rotation
b. Removal. Disconnect the assist spring on top of the door.
crew the plug in the rear hinge bearing, and remove the hinge
Remove the hatch door. This procedure applies to both doors.
347
TM 9-759
141-144
TANK, MEDIUM, M4A3
144. TURRET.
a. General. The turret is a one-piece, armor-steel casting, ro-
tating on a ball-bearing race, which is recessed and protected against
direct hits and lead splash. The turret platform or basket is sus-
pended from the turret by a ring of bolts around its top circumference.
b. 75-mm Dry Stowage Vehicles (fig. 4). The 75-mm
stowage vehicles are equipped with one turret hatch cover, w t
348
TM 9.759
144-146
HULL AND TURRET
Wtall
_2lle in the hinge pin is in line with the lock pin hole in each bracket.
the lock pin in each bracket.
81:55,, 0--48-s2: 349
TM 9-759
147
TANK, MEDIUM, M4A3
Section XXVI
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TM 9-759
147
TANK, MEDIUM, M4A3
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352
TM 9-759
147-148
TURRET TRAVERSING MECHANISM
l>. Removal.
(1) REMOVE TUBES FROM TRAVERSE MOTOR TO PUMP AND OIL
RESERVOIR (fig. 177). Disconnect nuts from fittings in ports 1, 2,
and 3 of motor, ports 1 and 2 of pump and port 14 of oil reservoir.
Absorb oil draining from motor and tubes in a clean cloth to prevent
oil from running down on pump and floor.
(2) REMOVE TRAVERSE MOTOR FROM GEAR Box ADAPTER. Cut
and remove lock wire from the eight mounting screws on rim of motor
case. Four of these screws hold traverse motor to gear box adapter
and four hold traverse motor cover to case. Remove only the four
screws directly below the four traverse motor end head mounting
screws. Lift the traverse motor and drive pinion off gear box
adapter and remove gasket. Cover ends of tubes and tube fittings
with paper or cloth to prevent foreign matter from entering the
turret traversing system. NOTE: Traverse motor and gear box
adapter can be removed as a unit as explained in step (3) below.
(3) REMOVE GEAR Box ADAPTER AND MOTOR (fig. 178). Loosen
the four nuts, which hold the adapter to gear box, as much as pos-
sible. Raise adapter and motor assembly to unscrew nuts from the
ds. Lift gear box adapter and motor off gear box. Remove gasket
gear box boss.
353
TM 9-759
148
TANK, MEDIUM, M4A3
TRAVERSE MOTOR f.
PORT 1
'-GEAR BOX
MOUNTING HOLES
PORT 2 -
-PORT 3
IA PD 53622
c. Installation.
(1) INSTALL TRAVERSE MOTOR ON GEAR Box ADAPTER (fig.
178). Place gasket on gear box adapter. Position traverse motor
with drive pinion in gear box adapter. The drive pinion must mesh
with the teeth on the intermediate adapter gear. Mount the traverse
motor in place with the four mounting screws and lock the eight
screws with wire.
(2) ASSEMBLE ADAPTER AND TRAVERSE MOTOR UNIT TO GEAR
Box (fig. 177). Place gasket on gear box. Enter the splined end
of the adapter shaft into gear box pinion and position the adapter
on the studs. Fasten adapter to gear box with four safety nuts.
(3) INSTALL TUBES FROM TRAVERSE MOTOR TO TRAVERSE
PUMP AND OIL RESERVOIR (fig. 177). Connect the tubes to their
respective fitting as identified. Insert ends of tubes and rings into
fittings and just start the nuts. Connect the tubes to motor port
No. 3 to oil reservoir port No. 14, motor port No. 2 to pump port
No. 1, and motor port No. 1 to pump port No. 2. Tighten all nuts.
(4) FILL TRAVERSE SYSTEM WITH HYDRAULIC OIL. Check oil
level in reservoir. If low, remove breather cap from oil reser
and add sufficient hydraulic oil.
354
TM 9-759
148-149
TURRET TRAVERSING MECHANISM
CONTROL HANDLE
PORT 3 ----
. TRAVERSE MOTOR
MOUNTING HOLES
- PORT 5 RA PD 313277
out the check valve shim. Inspect seat of check valve for sc
or foreign matter. If seat is scored, replace the pump (subpa
and f below). Clean parts thoroughly and assemble. Lock cap in
place with wire. Remove, inspect, and assemble the other check
valve in the same manner.
d. Adjusting Pump Control Shaft for Neutral (fig. 179). If the
turret has a tendency to creep, remove the lock wire on the two screws
in the pump control handle and loosen the locking clamp screw. If
turret creeps clockwise, loosen upper screw about one-quarter turn
and tighten lower screw by same amount. Adjust screws until neutral
position is reached. If turret creeps counterclockwise, loosen lower
screw and tighten upper screw the same number of turns. Tighten
the clamp screw securely after adjustment is completed. Lock
screws in place with wire.
e. Removal.
(1) DRAIN THE OIL (fig. 177). Turn off both battery switches
and lower the gun barrel as far as possible. Unscrew flange nut on
port No. 13 and drain the oil in a clean container.
(2) DISCONNECT TUBES (TRAVERSE PUMP TO MOTOR) (fig.
177). Unscrew the flange nuts on motor port tubes 1, 2, and 3 and
pump ports 1 and 2. Unscrew flange nut on reservoir port No. 1
Remove and tag each end of the tubes with identifying port numbI
(3) DISCONNECT TUBES (PUMP TO RESERVOIR) (fig. 171
Unscrew flange nuts on pump ports 1, 2, 3, 4, and 5 -nd reservoir
ports 10, 11, 12, and 15. Remove and identify both ends of tubes.
(4) REMOVE PUMP. Remove the four mounting bolts and lift
the pump off the electric motor.
f. Installation.
(1) INSTALL TRAVERSE PUMP. Place the drive coupling on the
electric motor shaft, aline the slot with the pump shaft, and position
the pump on the electric motor. Install the four mounting bolts,
toothed lock washers, and nuts.
(2) INSTALL TUBES (fig. 177). Install all tubes, as indicated,
which connect the pump, traverse motor and reservoir. CAUTION:
Do not tighten flange nuts too tight to avoid damage to the fittings.
If tubes or fittings are damaged, make new tubes and use new fittings.
(3) FILL SYSTEM. Fill the reservoir through the filler hole
with clean oil of proper specifications (fig. 26).
150. OIL RESERVOIR (ALL M4A3 VEHICLES EXCEPT
105-MM HOWITZER).
a. Description (fig. 176). A rectangular oil reservoir, mounted
to the left of the traverse pump and drive motor, is connected
356 _
TM 9-759
150
TURRET TRAVERSING MECHANISM
PORT 2
/,- OIL RESERVOIR
PORT 1
SPACER BUSHING
SHIMS S
tubing to the traverse pump and traverse motor. The oil capacity is
approximately one gallon. The oil should be maintained at the
two-thirds level (fig. 26). Both the high pressure and gear pump
pressure relief valves are built into the oil reservoir.
h. Cleaning High-pressure Relief Valve (fig. 180). Place a
clean shallow pan beneath the oil reservoir. Remove the high-pres-
sure relief valve cap marked No. 1, spring, retainer, plunger and
spring guide. Inspect the plunger for scored surfaces, foreign ma-
terial or signs of wear. Examine inside of relief valve and plunger
for any foreign sediment or chips. Start pump, and turn the control
handle fully in either direction to force oil out of relief valve hole
and push out any foreign matter. Clean and assemble the plunger
reservoir bushing. Insert the spring guide into retainer with
TM 9-759
150
TANK, MEDIUM, M4A3
HIGH
PRESSURE
RELIEF O.
VALVE ]... OIL LEVEL
SIGHT
PORT 1 GAGE
THIS NUT
'S ''S / TO DRAIN
~":~~i5 / ~OIL FROM
/PORT - RESERVOIR
PORT 13 .- RA PD 53623
._ (3)
RADIO INTERFERENCE SUPPRESSION
INSTALL OIL. Fill the reservoir with clean oil of the proper
specifications (fig-. 26).
Section XXVII
RADIO INTERFERENCE SUPPRESSION
152. INTRODUCTION.
a. Purpose. Radio interference suppression is the elimination
or minimizing of the electrical disturbance which interferes with
radio reception or would disclose the location of the tank to sensi-
tive electrical detectors. The radio set used in the M4A3 Medium
Tanks are designed to meet the requirements of communication under
the existing conditions. The placement of tubes, transformers, coils
and condensers in the various circuits of the frequency modulated
equipment automatically suppress many of the common interfer-
:e"cause
ences and produce a high ratio "signal to noise" reception. However,
of the type of operation of these vehicles, many sources
interference are present and must be considered to maintain effec-
359
TM 9.759
152
TANK, MEDIUM, M4A3
or clamps are used for bonding purposes. These bond straps and
clips or clamps are attached to a clean surface on the vehicle with
plated screws and toothed lock washers. Where the greatest sources
of interference is anticipated,.the terminals of the bond straps or the
flange of the clips are placed between two toothed lock washers
and secured to the vehicle. All switch and terminal boxes are mounted
with toothed.washers against the mounting surfaces as well as under
the screw or bolt head and the covers are securely bonded to the
boxes. All sand shields and fenders are securely bonded by the use
of toothed lock washers in assembly. IMPORTANT: All bonds must
be securely restored when replacing any equipment treated for radio
suppression. The ground straps on the engine, auxiliary generator.
regulators and instrument panel are necessary to complete the elec-
trical circuit for proper operation of the units. While these ground
straps may be sufficiently tight for operation, they may present a
source of radio interference if good contact is not insured.
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TM 9.759
155
TANK, MEDIUM, M4A3
SR
APS..MOUNT
G,
GROUND | BRACKET
STRAPS--.. MOUNTING
BOLTS
CONDENSER
RA PD 313262
*. INSTRUMENTS.
a. Description. All instruments which are enclosed in the
instrument box are bonded to and shielded by the box which in turn
is bonded to the sponson by a wire. The utility outlet which is some-
times used to connect the windshield wiper for the driver's door hood
is suppressed by a condenser connected in parallel with the outlet
inside the instrument panel.
l>. Replacemenll t. Open the 24-volt battery switch and remove
the instrument panel cover. mounting screws without disconnecting
any of the cables or conduits from the back of the box. Pull the top
of the panel out for access to the wiring on the back of the panel.
Disconnect the condenser lead from the utility outlet and remove the
condenser mounting screw. To connect, attach the new condenser
with the mounting screw and an external tooth lock washer. Connect
the condenser lead to the outlet terminal. Place the panel in position
and install the panel screws.
RADIO
INTERFERENCE
BONDS
RADIO
TERMINAL
As- BOX
,:. an RA PD 313259
366
TM 9-759
159.160
160. REPLACEMENT.
a. Generator.
(1) EARLY VEHICLES (fig. 21).
(a) Removal. Open the battery master switch. Remove the
leaner. Disconnect the exhaust coupling at the cylinder. Close
shut-off cock on the fuel filter and disconnect the fuel line at
carburetor. Remove the control box cover. Disconnect the
three wires that come through the back of the control box from the
generator yoke. Tag these wires for later identification. Remove
the two screws that hold the control box to the generator yoke and
remove the box. Remove the bolts that secure the foot mounting
(except the rear one on the generator) to the sponson. On the
remaining mounting, disconnect the angle iron support from the
sponson. Lift the unit from the vehicle.
(b) Installation (fig. 21). Position the auxiliary generator on
the sponson. Install the bolts that secure the foot mounting (except
the rear one on the generator end) to the sponson. On the re-
maining mounting, connect angle iron support to the sponson. In-
stall the control box on the generator yoke. Push the three wires
through the opening in the rear of the box and connect the wires to
their correct terminal post. Install the cover on the control box.
Connect-the fuel line to the carburetor. Open the shut-off cock on
the fuel filter. Place a new gasket between the exhaust coupling
and cylinders and install the four bolts. Install the air cleaner.
(2) LATER VEHICLES.
(a) Removal (fig. 20). Open the master switch. Cut the wing
lock wires on the regulator terminal box cover, and remove wing
O9 367
TM 9-759
160
TANK, MEDIUM, M4A3
nuts and cover. Disconnect the two lead wires that are attache
the terminals marked "A" and "F" in the regulator terminal box.
Identify the wires for installation. Unscrew the knurled connector
nut on the generator to regulator conduit at the terminal box and
pull out the wires. Remove the clamps that hold the conduit to
the sponson. Unlatch and lift off the battery box cover and remove
battery box baffle plate. Disconnect the generator to battery box
conduit at the side of the battery box. Disconnect the yellow wire at
the battery box terminal, remove from the box and identify for
installation. Remove the auxiliary generator heater duct inspection
plate. Disconnect the flexible exhaust coupling at the cylinder.
Close the shut-off cock on the fuel filter and disconnect the fuel line
at the carburetor. Disconnect the generator ground strap at the
sponson. Remove the bolts that hold the generator angle iron sup-
ports to the foot mountings, and lift out the assembly.
(b) Installation (fig. 20). Open the master switch. Position the
generator on the sponson with the angle iron supports on the foot
mountings and the control panel to the front, and install the mount-
ing bolts. Place a gasket between the flexible exhaust flange and
the engine cylinder flange, and install the attaching screws. Install
the heating duct inspection plate. Place a toothed lock washer on
each side of the ground strap terminal, and attach to sponson
attaching screw. Insert the wire from the generator to battery
conduit through the opening in the battery box, and attach it toW_
top post on the shunt terminal with a nut and split-type washer.
Connect the conduit to the battery box with the knurled conduit nut.
Insert the black wire and the yellow wire from the generator to
regulator conduit through the forward opening in the side of the
regulator terminal box. Attach the black wire to the connector strap
marked "A" with a cap screw and split-type washer. Connect the
yellow wire on the regulator terminal marked "F" with an external-
toothed lock washer between the wire terminal and the regulator
terminal, and secure with a cap screw and split-type washer. Attach
the generator to regulator conduit to the regulator terminal box with
the knurled conduit nut. Position the regulator terminal box cover
on the terminal box, secure with wing nuts, and install lock wire.
Close the master switch, start the auxiliary generator and test.
er. Remove the cap screws that secure the tail pipe hold-down
ps to the hull, and remove the tail pipe.
(b) Installation. Install the muffler on the exhaust pipe, but
do not tighten the muffler clamp. Secure the muffler and bracket
to the bulkhead with two cap screws and lock washers. Tighten
the clamp on the lower end of the muffler. Place a npw gasket
between the tail pipe 'and muffler, and secure the tail pipe to the
muffler with two cap screws and lock washers. Secure the tail pipe
and clamps to the hull with cap screws.
(2) LATER VEHICLES.
(a) Removal. Remove the auxiliary generator (subpar. a (2)
(a) above). Remove the terminal box that is mounted on the
shroud. Remove the conduit clamps and move the conduit to one
side to permit removal of the shroud. Remove the shroud. Loosen
the clamp at the lower end of the muffler and lift the muffler off the
tail pipe.
(b) Installation. Slide the muffler onto the tail pipe and posi-
tion the muffler so the exhaust coupling on the muffler will be in line
with the exhaust coupling on the auxiliary generator. Tighten the
clamp on the lower end of the muffler. Install the shroud. Secure
the terminal box in place on the shroud. Secure the conduit clamps
he hull. Install the auxiliary generator (subpar. a (2) (b) above).
Section XXIX
FIXED FIRE EXTINGUISHER SYSTEM
161. FIXED FIRE EXTIN(,;ISHER SYSTEM.
a. Removal of Fire Extinguisher Cyvlinders. Unscrew the
control head swivel nut from the cylinder and lay the head aside.
Loosen the discharge tubes at the check valve and disconnect the tubes
from the cylinders. Remove the cylinder clamp bolts and lift out the
cylinder.
lb. Installation of Fire Extinguisher C:ylinders. Place the
cylinder in position and install the clamp bolts. Connect the discharge
tubes to the cylinder and tighten the tubes to the check valve. Install
the control head on the cylinder.
e. Removal of Condluit and :ahle (Dual-ptull-to-eontrol-hlead).
(1) -REMOVE CONDUIT (figs. 186 and 187). Unscrew the large
swivel nut, and remove the control head from the cylinder. Discon-
t the conduit at both ends, and remove the clamp from the bulk.
369
TM 9.759
161
TANK, MEDIUM, M4A3
FLEXIBLE CONDUITS
DUAL CONTROL
CABLE PULLEYS
DUAL PULL . . :
MECHANISM · . X
RA PD 313
head. Screw off the lower half of the dual pull mechanism, and dis-
connect the cables. Slide the conduit off the upper end of the cable.
(2) REMOVE CABLE. Remove the lock wire and three screws
which attach the cover plate to the control head, and remove the
cover. Disconnect the cable, and pull it out of the control head.
*e~ ~~WIRE~~~~
AND LEAD SEAL
LOCKING PIN- CABLE CLAMP
SET SCREWS
ARROW I (LCABLE
TO REMOTE
PULL HANDLE
CONTROL HEAD
SWIVEL NUT e '
Section XXX
COMMUNICATION EQUIPMENT
162. DESCRIPTION.
a. General (figs. 188 and 189). M4A3 Medium Tanks are
equipped with radio and interphone systems, shock-mounted on a
common base located on a shelf in the turret bulge. Interphone
control boxes are provided for each member of the crew. The power
supply for the system is supplied from the batteries of the vehicle.
The operating voltage of the sets is indicated on a plate attached
to the right front of the mounting base. One of the following fre-
quency modulated radio telephone sets, models SCR 508, SCR $
quenc mouae
rdoS R
TM 9-759
162
COMMUNICATION E9UIPMENT
or SCR 538, may be used in the tank, depending on the type of oper-
ation to which the vehicle is assigned. Detailed descriptions and
instructions covering these sets are contained in TM 11-600.
(1) MODEL SCR 508. This radio set, which consists of a radio
transmitter, model BC 604, and two radio receivers model BC 603,
mounted on a base, model FT 237, is generally used in command
vehicles.
(2) MODEL SCR 528. This set consists of a radio transmitter,
model BC 604, and one radio receiver, model BC 603, mounted on
the base, model FT 237.
(3) MODEL SCR 538. This set consists of an interphone am-
plifier, model BC 605, and one radio receiver, model BC 603, mounted
on the base, model FT 237. This set is used where a transmitter is
not required.
h. Mounting Base Model FT 237 (fig. 188). This mounting
base, which is used with each of the radio sets described in steps
(1), (2), and (3) above, is wired through a multiple connector
receptacle into which the units of the set can be plugged. Two bed
.ates are attached to the mounting base with four rubber shock
h nts(two on each plate) to support the radio set. Two additional
_W~~~ ~~373
TM 9-759
162
TANK. MEDIUM, M4A3
c. Antennas.
(1) MAST BASE. A mast base, model-MP 37, equipped with a
large helical spring of flexibility, is rigidly mounted to the to_
the turret. _
374
TM 9-759
162
COMMUNICATION E9UIPMENT
MICROPHONE AND
HEAD SET HOOKS
IA PD 337129
163. INSPECTIONS.
a. Antenna.
(1) MAST SECTIONS. Inspect the antenna mast sections to be
sure that they are securely screwed and clamped together and are
not damaged.
(2) HELICAL SPRING. Inspect the helical spring on the base. Be
sure that it maintains a vertical position and is not damaged to pre-
vent flexibility.
(3) MAST (fig. 191). See that the mast is secured to the top
of the turret.
(4) LEADS TO SET. Check the leads to the set and make sure that
thing interferes with them or could damage the cords.
TRANSMITTER RECEPTACLE
CLAMP SCREWS DUST COVER
!/ DUST COVE
iRa
164. PRECAUTIONS.
b. Radio.
(1) Keep the radio covered when the vehicle is not in use to
prevent dust and moisture entering the set. Keep all hatch doors
securely closed and fastened.
(2) Turn off all radio switches when not in use. Do not turn
off the battery switch with the radio on.
(3) Do not store equipment behind the radio where it can
vent motion of the shock mountings or damage the connectW
378
TM 9.759
164
COMMUNICATION EQUIPMENT
. ROTOR SHIELD
GUN CRADLE
_'SIGHT
FRONT TELESCOPIC
MOUNTING
GUN CRADLE ME
ODY GUARD
.
RA PO 31249
(4) Do not start the engine with the radio turned on.
166. CHARACTERISTICS.
a. The armament is employed chiefly against enemy tanks and
other ground objectives. The turret can be traversed 360 degrees
manually or by a hydraulic traversing mechanism. The gun can be
elevated 25 degrees and depressed 10 degrees. The cal. .30 machine
gun in the combination gun mount is elevated and traversed with
the 75-mm gun.
1). The cal. .30 machine gun in the bow mount is elevated and
traversed manually and fired by the conventional trigger. Refer to
FM 23-50 for complete information on its operation.
c. The cal..50 machine gun is employed chiefly against enemy
aircraft. It is elevated and traversed manually and fired by the
conventional trigger. The machine gun can be traversed indepen-
dently of the turret. Refer to FM 23-65 for complete information
on its operation.
d. The 2-inch mortar is used to lay a smoke screen while the
tank is advancing. It is in a fixed mount, has no elevation or depres-
sion, traverses with the turret, and is manually fired. Refer to
TM 9-293 for complete information on its operation.
380 0
TM 9.759
167-169
OPERATING INSTRUCTIONS
Section XXXII
OPERATING INSTRUCTIONS
168. PLACING TIIE 75-MM GIN IN' FIRING POSITION.
a. Remove the breech and muzzle covers.
h. Remove the pin from the traveling lock, which holds the gun
in position while traveling, and lock the traveling lock in position
under; turret roof.
c. I Disengage the turret clamp by turning the wheel of the turret
clamp all the way to the left or counterclockwise.
RA PD 59211
<zz M
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8 a383
TM 9-759
170-172
TANK. MEDIUM, M4A3
0
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TM 9.759
172
TANK, MEDIUM, M4A3
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TM 9-759
172
OPERATING INSTRUCTIONS
eV
S e. Adjusting the Recoil Rheostat (fig. 196). The recoil rheo-
t adjustment prevents the breech from dropping when the gun
387
TM 9-759
172.173
TANK, MEDIUM, M4A3
_ ~~~~~~~~STOP
~~EXTRACTOR
TUBE
CLOSING
CYLINDER
CHAIN
OPERATING
HANDLE
TERMINAL
CRANK BREECHBLOCK
STOPi_ COCKING
LEVER
TUBE 3 BREECHBLOCK
CLOSING ~-
tw- |-\ BREECHRING
OPERATING R
HANDLE BREECHBLOCK
CRANK~~~~~~~ ~CRANK
TECRANK RA PD 312518
l000
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CALIBER M 0,000005*
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FIRING PEDAL BRACKET ae... · ·
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OUIIGSIC
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used to fire the . gun manually.
W n391
TM 9.759
176.178
TANK, MEDIUM M4A3
Section XXXIII
177. (HARACTERIS1'ICS.
a. The sighting and fire control equipment for the 75-mm gun
used in the Medium Tank M4 series includes the Telescope M70F
illuminated by Instrument Light M32, Periscope M4A1 with Tele-
scope M38A2 or Periscope M1OC, Elevation Quadrant M9 illumi-
nated by Instrument Light M30, and Fuze Setter M14.
a. The Telescope M70F (fig. 201) is used for direct laying of the
75-mm gun. The telescope is mounted in a front and rear bracket
on the right-hand side of the gun mount, and moves with the gun.
The reticle pattern (fig. 202) is graduated for Armor-Piercing
Capped Projectile M61, fired with a muzzle velocity of 2030 feet
per second, plus 0.3 mils jump. The graduations are based on data
contained in firing table 75-AD-5, C1. The cross represents zero
range and zero deflection for use in lining up the telescope with
the gun when performing the bore sighting adjustment.
lb. To use the Telescope M70F for direct laying, bring the image
of the target to the point on the reticle which represents the required
range and deflection by rotating the elevating handwheel
traversing the turret. The range markings are in hundred of y:
392
TM 9-759
178
SIGHTING AND FIRE CONTROL EQUIPMENT
0
m
Co c ujo
O
-J W
LU U
Z ' 2
l IL
u
I --
LU
C.
393
393
TM 9.759
178-180
TANK, MEDIUM, M4A3
75 - M61
4-
6i - -
24 -24- -1
h1. The reticle pattern for the one-power optical system is the
same as that shown in figure 223, and the reticle pattern for the s'
power system is the same as that shown in figure 202.
394
TM 9-759
181-182
AMMUNITION
Section XXXIV
AMMUNITION
182. AUTHORIZED AMMI NITION.
a. Ammunition authorized for the 75-mm gun, M3, is listed in
Table I. Standard nomenclature which completely identifies the
ammunition is used in the listing. Identification is provided for by
painting and marking on the rounds themselves and on all packing.
Service Ammunition
W395
TM 9.759
182
TANK., MEDIUM, M4A3
TABLE 1. AUTHORIZED AMMUNITION- (Contd.)
Action Aip e.
Nomenclature of Projc+&th
Noem cFuze as Fired (lb)
Service Ammunition-(Contd.)
SHELL, fixed, H.E., M48, normal SQ & 0.15-sec. 14.60
charge, w FUZE, P.D., M48A1, delay 4
75-mm gun-
SHELL, fixed, H.E., M48, normal SQ & 0.15-sec. 1 14.60
charge, w FUZE, P.D., M48A2, SQ delay 4
& 0.15-sec. delay, 75-mm gun::
SHELL, fixed, H.E., Mk. I, flashless, SQ (M46), or 12.41
reduced charge, unfuzed, 75-mm gun delay (M47)
(adapted for FUZE, P.D., M46 or
M47) 4
SHELL, fixed, H.E., Mk. I, flashless, SQ (M46), or 12.41
unfuzed, 75-mm gun (adapted for delay (M47)
FUZE, P.D., M46, or M47)
SHELL, fixed, H.E., Mk. I, reduced SQ (M46), or 12.41
charge, unfuzed, 75-mm gun delay (M47)
(adapted for FUZE, P.D., M46
or M47)_
SHELL, fixed, H.E., Mk. I, unfuzed, SQ (M46), or 12.4
75-mm gun (adapted for FUZE. delay (M47)
P.D., M46 or M47) 5 f;
SHELL, fixed, smoke, phosphorus, WP, SQ 15.25
M64, w 'FUZE, P.D., M57, 75-mm
gun
SHELL, fixed, smoke, phosphorus, WP. SQ 12.82
Mk. II, normal charge, unfuzed,
75-mm gun (adapted for FUZE,
P.D., M46)
SHELL, fixed, smoke, HC, B.I., M89, None 6.61
75-mm guns, M2 and M3
SHOT, fixed, A.P., M72, w;'TRACER, None 13.94
7
5-mm gun2
Blank Ammunition
AMMUNITION, blank (single pellet !
charge), 75-mm guns, M1897-16-17,
and 3" field guns, M1902-04-05
AMMUNITION, blank (double pellet l
charge), 75-mm guns, M1897-16-17,
75-mm how., Ml and MlAl, and 3"
field guns, M1902-04-05
(See footnotes at end of Table.)
396
TM 9-759
182-183
AMMUNITION
A.P.-armor-piercing B.I.-base-ignition
A.P.C.-armor-piercing-capped H.E.-high-explosive
B.D.-base-detonating P.D.-point-detonating
SQ-superquick
'-Service rounds have been manufactured with both brass and steel cases.
Nomenclature of steel case rounds includes the words "steel case" immediately
following the model designation. The words are also stenciled on packing
boxes and crates, when applicable. Steel cartridge cases are signified in the
stamping on the base of the case by the addition of "Bl" to the model desig-
nation of the case.
--This round may be issued and used for target practice.
:'-In future manufacture, supercharge H.E. rounds requiring the M48-series
fuzes will be assembled with the M48 or M48A2 with 0.05 second delay;
rounds with normal or reduced propelling charge will be assembled with the
_M48AI or M48A2 with 0.15 second delay. Only rounds.fitted with the M48
or M48A2 (0.05 second delay) will be issued for oversea shipment for tank
use. See note 3 for identification of the M48A2 fuze.
4-The delay of FUZE. P.D., M48, is 0.05 second; of FUZE. P.D., M48A1, 0.15
second. The M48A2 fuze may have either 0.05 second or 0.15 second delay,
depending on the lot. Provision is made for identification by stamping the
length of delay in seconds on the M48A2 fuze immediately following the
model number. Thus, M48A2 fuzes with the 0.05 second delay element will
have stamped on the body "FUZE. P.D., M48A2 (.05 SEC.)"; M48A2 fuzes
with 0.15 second delay will be stamped "FUZE, P.D., M48A2 (.15 SEC.)."
5--For restrictions on issue and use of FUZE, P.D., M46, and M47, for training,
see OFSB 3-3.
';-Issue for training will be from existing supply.
184. SCOPE.
a. Part Four-C contains instructions for the operation of the
76-mm Gun MiA1, MlAlC, or M1A2 in the Combination Gun
Mount M62. It lists the authorized ammunition for the gun and con-
tains information on the sighting equipment. Refer to section IX for
lubrication instructions on the armament.
lb. The other armament in the vehicle (fig. 203) is as follows:
Cal. .30, M1919A4 Machine Gun mounted in the Combination Gun
Mount M62; Cal. .30 M1919A4 Machine Gun mounted in a bow
mount in, the right front of the vehicle (fig. 204); Cal..50, HB,
M2 Machine Gun mounted in a bracket-type mount on a revolving
turret hatch (fig. 205); and a 2-inch Mortar M3 located in a fixed
mount in the turret to the left of the combination gun mount
206) m
398
TM 9-759
184
INTRODUCTION
cr ~~~~~~~~o
It .I~~~~~~~~~~~~~~~~ I
u z 9
. <
TM 9.759
185
TANK, MEDIUM, M4A1
185. CHARACTERISTICS.
a. The armament is employed chiefly against enemy tanks and
other ground objectives. The turret can be traversed 360 degrees
manually or by a hydraulic traversing mechanism. The 76-mm gun
can be elevated 25 degrees and depressed 10 degrees. The cal. .30
machine gun in the combination gun mount is elevated and traversed
with the 76-mm gun.
h. The cal. .30 machine gun in the bow mount is elevated and
traversed manually and fired by the conventional trigger. Refer to
FM 23-50 for complete information on its operation.
c. The cal. .50 machine gun is employed chiefly against enemy
aircraft and is elevated and traversed manually and fired by the con-
ventional trigger. The machine gun can be traversed independently
of the turret. Refer to FM 23-65 for complete information on its
operation.
d. The 2-inch mortar is used to lay a smoke screen while the
tank is advancing. It is mounted in a fixed mount, has no elevation or
depression, and traverses with the turret. Refer to TM 9-293 for com-
plete information on its operation.
400
TM 9-759
185
INTRODUCTION
;A ; .. -il
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401
TM 9-759
185
TANK, MEDIUM, M4A3
=Qo C
DS.<
Z E4
402z.
402 e
TM 9.759
186-188
OPERATING INSTRUCTIONS
Section XXXVI
OPERATING INSTRUCTIONS
187. PLACING THE 76-MM GUN IN FIRING POSITION.
Remove the muzzle cover.
.... Pull out the traveling lock pin from the cradle lock, and lock
the traveling lock bar in position under turret roof (fig. 207).
c. To disengage the gun traveling lock, pull down on the spring
release, and elevate the gun until it clears the lock. Swing the travel-
ing lock down to its latched position and it will be locked in place by
the traveling lock latch (fig. 208).
d. Disengage the turret lock by turning the handle, pulling it
out, and rotating one-quarter turn clockwise (fig. 212).
Roof of Turret
0:0
IL.
e '>,~~~~~~.
405
du~~.'
-. ~~~~~~~~~
|.1|.. ~F
a~~~~~~~~~~~~~~~~~~I··- "
ZQ c40
405
TM 9-759
189
TANK, MEDIUM, M4A3
za
z~o
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TM 9.759
189
OPERATING INSTRUCTIONS
ioO-
Z..
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TM 9.759
189
TANK, MEDIUM, M4A3
76MM GUN
MANUAL
FIRING PED,",t
e$ )n FFIRING 5 !TCH
BINOCULAR BRACKET
- AZIMUTH INDICATOR
RA PD 77286
Figure 212-Turre--lnner Right Side
engage gears. Manually operated gears are then engaged with the
turret ring gear and pinion. Grip the manual drive handle and its
associate lever on top of gear mechanism to right of gunner to release
brake in gear box. Turn manual drive handle to the right, or clock-
wise, to rotate turret clockwise, and to the left, or counterclockwise,
to rotate the turret counterclockwise. The rate of speed of turret
tion is dependent upon the speed o.. wvhich the handle is operated.
e manual drive handle on traversing mechanism turns freely and
409
TM 9.759
189-191
TANK, MEDIUM, M4A3
fails to move the turret, the shift lever under the mechanismW
the "UP," or power traversing position. and should be moved to the
"DOWN," or manual traversing position. NOTE: If the tank is on
an incline when the turret lock is disengaged and the shift lever not
in the "UP" or power traversing position and the traversing pump is
not in operation, the load of the gun will cause the turret to drift
rapidly until the gun reaches the lowest position. Always traverse the
turret 360 degrees manually with the manual drive handle to be
sure the turret is free.
_- Jo as MANUAL X
C:~ HANDL
, CONTROl
KNOB ( B
PD 77285
RA PD
(5)
(5) Turn
Turn thethe
stabilizer
stabilizer switch
switch to
to the
the "ON"
"ON" position
position (hg.
(fihg.214).
214).
(6) In cold weather, permit the oil to warm up.' In subzero
weather, allow 1/2-minute running time for each degree ol temperature
below zero. For example, a total running time of 10 minutes at 20
degrees below zero.
d. Adjusting the Stiffness Rheostat. Starting at zero, slowly
turn the knob clockwise (fig. 214). A vigorous vibration of the gun
indicates too "stiff" an adjustment. Failure of the gun to remain in
its aimed or set position indicates insufficient stiffness. If the gun
starts to vibrate after the stiffness control knob is turned, decrease
the adjustment by turning the knob in the opposite direction until
the vibration is eliminated. It may be necessary to change the stiff-
ness adjustment from time to time as the viscosity of the oil and the
tank battery voltage change.
e. Adjusting the Recoil Rheostat (fig. 214). The recoil rheo-
stat adjustment prevents the breech from dropping when the g
412
TM 9.759
191
OPERATING INSTRUCTIONS
BREECHBLOCK
19723
ns. A cam attached to the crank arm within the breech mechanism
operated by the recoil of the gun after firing, and serves to open the
breech and extract the empty cartridge case during the recoil and
return of the gun to battery.
..... w. · a FIRING
SAFETY
4I( LEVER,
76-MM
"' "' GUN
GYRO
CONTROL
RA PD
- ' =" 9 77287
RA PD 19722
Section XXXVII
SIGHTING AND FIRE CONTROL EQUIPMENT
196. CHARACTERISTICS.
a. The sighting equipment for the 76-mm Gun used in the
Medium Tank M4 series includes Telescope Mount M57 with Tele-
e M71D, illuminated by Instrument Light MA3, Periscope
Al with Telescope M47A2 or the Periscope M1OG. E.levation
417
TM 9-759
196
TANK, MEDIUM. M4A3
o
0
L i t9
~OF~~~ Q~>
-J
0.w o
418~~~~~~~v
418
TM 9-759
196-197
SIGHTING AND FIRE CONTROL EQUIPMENT
/. /. 76- M62
-4-
16
- - - 4 -
/ 32 - | - -32
RA PD 14&11
'-AD ASSEMBLY
NOTATION LABEL
XSI .G J/ECCENTRIC
( | S it ADJ
U"SAI
> ~sl HANDLE
\SLOT FOR
iSCREWDRIVER
iARROW
ICONTACT QAMP
TELESCOPE
iADJUSTING
IKNOBS
COVER REMOVED,
ELBOW ASSEMBLY
RA PD 603
NOTATION LABEL
HEAD
LATCH /
MOUNTING STUD
:DIOPTER SCALE
-- INSTRUCTION PLATE
OBSERVATION WINDOW
RA PD 31451
8 - - - - 8
12 - 12
76-M62
RA PD 6036
A
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423
TM 9.759
198
TANK, MEDIUM, M4A3
IL
4i2
OI
424I
424
TM 9-759
199-202
SIGHTING AND FIRE CONTROL EQUIPMENT
Section XXXVIII
AMMUNITION
203. AUTHORIZED A.MMUNITION.
a. Ammunition authorized for the 76-mm gun, M1A1, M1
and M1A2, is listed in Table I below. Standard nomenclature whi
completely identifies the ammunition is used in the listing. Identifica-
tion is provided for by painting and marking on the rounds them-
selves and on all packing.
TABLE I. AUtTHIORIZED A-\IIIUNITION'
Action Approx. Weight
Nomenclature of I of Proiectile.
Fuze Jas Fired (Ib)
Service Ammunition
Service Ammunition-(Contd.)
is
0o llb~~ a
~~o. N~~~~~~~~
o U
U i
206. CHARACTERISTICS.
a. The armament is employed chiefly against enemy tanks and
other ground objectives. The turret can be traversed 360 degrees
manually. The 105-mm howitzer can be elevated 35 degrees and de-
pressed 10 degrees. The cal. .30 machine gun in the combination gun
mount is elevated and traversed with the howitzer.
io. The cal. .30 machine gun in the bow mount is elevated and
traversed manually and fired by the conventional trigger. Re o
FM 23-50 for complete information on its operation.
430
TM 9-759
206
INTRODUCTION
s. 7
a! 4 1.
' ''
431
TM 9-759
206-207
TANK, MEDIUM, M4A3
PERISCOPE M6
2-INCH MORTAR M3 RA PD
Section XL
OPERATING INSTRUCTIONS
207. PLACING TIlE 105.-MM5 HOWITZER IN FIRING
POSITION.
a. Remove the muzzle cover.
h. Pull out the traveling lock pin from the cradle lock, an_
the traveling lock bar in position under turret roof (fig. 230).
432
TM 9-759
207-208
OPERATING INSTRUCTIONS
spring release, and elevate the howitzer until it clears the lock. Swing
the traveling lock down to its latched position and it will be locked
in place by the traveling lock latch (fig. 231).
d. Disengage the turret lock by turning the handle, pulling it out,
and rotating one-quarter turn clockwise (fig. 233).
0.
0
I-a
434~ ~~i
434
TM 9.759
208
OPERATING INSTRUCTIONS
~~~~~~~~~~~to~
mitt
Z' ,ur J
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435-
TM 9.759
208
TANK, MEDIUM, M4A3
' '~S
."NS.,'L,
?~~m .- =~
.,. '. :;
ii i L~~~~~~~~~~~~~~~
~~436~~E
>a
U.
TM 9.759
209-210
OPERATING INSTRUCTIONS
BREECHBLOCK RA PD 19714
FIRING
SWITCH
~.3.
i
t)O ~' ,..JJis; _'SAFETY
LEVER
SOLENOID
~
.. ~-z l J ~ J'.t,.,l, e ~ TIMING
· ' RA PD 19712
_;i.
RA PO 85143
is installed to the right of the turret lock which controls the cir-
cuit to the two foot-operated switches convenient to the gunner's
foot (fig. 236) located on the turret floor. One switch is for the
howitzer and the other for the machine gun in the combination gun
mount. The foot-operated switches energize the solenoids which fire
the howitzer and cal. .30 machine gun. A fi:mng pedal is used to fire
the 105-mm howitzer manually.
b. To fire the howitzer electrically, throw the firing switch to
the "ON" position. This will cause the indicating light to glow. Pull
the safety lever (fig. 237) all the way out. This disengages it from
the firing mechanism plunger. Depress the 105-mm howitzer firing
switch (fig. 236) located on the turret floor to fire the gun. The
cal. .30 machine gun firing switch fires the machine gun when de-
pressed. To fire the howitzer manually, depress the manual firing
pedal located in the turret floor.
c. If the howitzer fails to fire using either the electrical or manual
means, the position of the safety lever should be checked. Failure to
fire may be due to the howitzer staying out of battery, failure of the
firing mechanism, failure of the breech to close, or defective ammai-
tion. If the howitzer is in battery, recock by means of the cockin
located on the top of the breech ring and attempt to fire. CAU
440
TM 9.759
213.216
SIGHTING AND FIRE CONTROL EQUIPMENT
. e.
f.
Install pin in cradle traveling lock (fig. 238).
Lock the turret in traveling position by pulling and rotating
turret lock handle one-quarter turn counterclockwise (fig. 233).
Section XLI
I, - -: - 8 '-
16 - - I - - 16
K 220- i- - 20
24 36 - | - 624
RA PD 84779
WING NUT
ROUND NUT /
TELESCOPE CLAMP
VERTICAL
ADJUSTMENT
LTSCEALE| \' .ULATERAL ADJUSTMENT SCALE
LATERAL; .,:_
ADJUSTMENT
GIB ADJUSTINGS
BOLTS,
VERTICAL ADJUSTMENT MICROMETER
RA PD 29173
the safety wire from the fuze, and place the fuze setter carefully over
the fuze. Turn the fuze setter clockwise with the hand until the notch
in the fuze engages the stop in the fuze setter. Push the instrument
down to fully engage the stop and continue to turn the fuze setter
in the same direction until the pawl in the adjusting ring drops into
the notch in the fixed fuze ring, indicating that the setting operation
is completed. Without rotating the fuze setter, lift it off the fuze.
c. A fuze which has been set can be reset to the SAFE position
by setting the fuze setter time scale to "S", the corrector scale to
normal (30), and resetting the fuze as described above.
Section XLII
AMMUNITION
220. AUTHORIZED AMMUNITION.
Ammunition authorized for the 105-mm howitzer, M4, is
in Table I. Standard nomenclature which completely identifies
443
TM 9-759
220
TANK, MEDIUM, M4A3
Service Anllniliition
Practice Ammunition
SHELL, semifixed, empty; for sand Inert 33.00
loading, M1, w FUZE, inert, P.D.,
M48, 105-mm how., M2, M2A1, and
M4::
Blank Ammunition
AMMUNITION, blank (1.5-lb or 2-lb -
. (5)
AMMUNITION
447
TM 9-759
222-223
TANK, MEDIUM, M4A3
APPENDIX
Section XLIII
SHIPMENT AND LIMITED STORAGE
.
of all missing or damaged items and attach it to the steering levers.
Refer to Before-operation Service (par. 35).
8) BRAKES. Release brakes and chock tracks.
LCONTACT POINT
a~BLOCK-~F ~BLOCK-B
BIOCK-C~~~~ BOCK -8
4: BLOCK-C \4 BLOCK-G
RA PD 318268
451
TM 9.759
225-226
TANK, MEDIUM, M4A3
Section XLIV
REFERENCES
225. PUBLICATIONS INDEXES
The following publications indexes should be consulted frequently
for latest changes to or revisions of the publications given in this list
of references and for new publications relating to materiel covered in
this manual:
Introduction to Ordnance Catalog (explains ASF Cat.
SNL system ) ................................................ ORD-1 IOC
Ammunition.
Ammunition, blank, for pack, light, and me-
dium field artillery ............ ORD 11
SNL R-5
Ammunition, fixed and semifixed, including
sub-caliber, for pack, light and medium field
aircraft, tank, and antitank artillery, includ-
ing complete round data ... ORD 11
SNL R-1
Ammunition instruction material for pack,
light and medium field, aircraft, tank, and
antitank artillery.. . ...... ORD 11
SNL R-6
c. Armament.
Gun, 75-mm, M3 (Tank), mount, combination
gun, M34 and M34A1 ........ SNL C-44
Gun, 76-mm MlAl and M1A2 and mount,
combination gun, M62 (T80) . . SNL C-64
Gun, machine, cal..30, Browning M1919A4,
fixed and flexible, M1919A5 fixed and
M1919A6 flexible ....... SNL A-6
Gun, machine, cal..50, Browning M2, heavy
barrel, flexible .... ... ........ SNL A-39
Howitzer, 105-mm, M4; and mount, combina-
tion gun, M52... . SNL C-63
:d. Maintenance.
Cleaning, preserving and lubricating materials:
recoil fluids, special oils, and miscellaneous
related items.... . . . SNL K-1
Kit, repair, instrument, M4 (for field artillery
and coast artillery) ....... SNL F-206
Ordnance maintenance sets ORD 6
SNL N-21
Tools, maintenance, for repair of automatic
guns, automatic gun aircraft materiel, auto-
matic and semiautomatic cannon and mor-
tars-Individual items and parts SNL A-35
Tool-sets for Ordnance Service Command,
automotive shops ..... SNL N-30
Ow~~~ ~ ~453
TM 9-759
226-227
TANK, MEDIUM, M4A3
e. Sighting Equipment.
Mount, telescope, M21 ..... .. SNL F-197
Periscopes, telescopes for periscopes, and direct
sighting telescopes for use in tanks ....... SNL F-235
Quadrant, gunner's, M1 (mils) (previously
M1919) . ..... ...................... SNL F-140
Stabilizers (all types) ... ................... SNL C-56
h. Fundamental Principles.
Automotive electricity .... . TM 10-580
Ammunition, general.. ........ TM 9-1900
*Change 5 provides corrections required when firing the MI high-explosive rounds for the
0
105-mm Howitzer, M3, in the M2, M2AI or M4 howitzers.
454
TM 9-759
227
REFERENCES
d. Operation of Materiel.
2-inch mortar, M3 ....... ........................... TM 9-293
75-mm tank guns M2 and M3 and mounts
M1, M34 and M34A1 ................................. TM 9-307
76-mm gun materiel M1 (combat vehicles) ... TM 9-308
105-mm howitzer M4 (mounted in combat
vehicles) ... . TM 9-324
Browning machine gun, cal..30, HB, M1919A4
(mounted in combat vehicles) ........... .. FM 23-50
Browning machine gun, cal. .50, HB, M2
(mounted in combat vehicles) ........... FM 23-6
456
TM 9-759
227
REFERENCES
e. Protection of Materiel.
Camouflage .. . . FM 5-20
Chemical decontamination, materials and
equipment. ...... ......... TM 3-220
Decontamination of armored force vehicle. FM 17-59
Defense against chemical attack .. ........ FM 21-40
Explosives and demolitions .......... FM 5-25
457
TM 9.759
INDEX
A Page rage
458
TM 9-759
INDEX
C- Contd. rage
Carburetors description . ....... 13, 372
description and adjustment inspection . ..... 377
adapters ....... 212 Compass
carburetors 194, 208 description .. ...... 241
installation loca tion ........ 39
adapter .. ...... 212 road test ........ .... 113
adapter housings .. . I178 Condensers, radio interference
carburetors .. 180, 210 suppression .... . 360
heating pipes 178 Cooling system
removal capacity of .. ... 225
adapter 212 cleaning . ........ . 225
carburetor ... 171, 210 cold-weather operation . 61
heater pipes .. .. 173 coolant service . .. . 227
road test .. 106, 107 description and servicing .... 225
Circuit breaker draining ....... . 186
description . ... . . 259 filling . 193
operating instructions . 42 leaks .. ............... . 226
replacement . .. 260 neutralizing and flushing . 226
short circuits or grounded wires 151 storage ....... 448
test . ...... 141 trouble shooting ......... 137
Clock Cradle, lubrication of bearings .. 72
before-operation service . 86
Crankcase
road test 99
roadun test.. . . 99 description of breather
run-in test .... 79 brcation
lubrication .
Closing spring cylinder assembly, road test .101
breech, lubrication 72 service lter element . 186
service filter element ... 186
Clutch
Cranking motor
adjustments
clutch . 267 description and replacement
pedal
266,268 cranking motor . 262
pedal .. sil6, 268
connect throw-out clevis 190
description ..... .
266 ...road test 105, 110
testt .. ... 129
disconnect throw-out clevis 189
duringnectthro-operation service 88 Crankshaft, installation of oil seal 183
460
TM 9-759
INDEX
E- Contd. Pcge
Equipment radio interference suppression. 360
after-operation and weekly removal and cleaning of filter
check . . ... 95 element 218
before-operation service 87 road test . .......... . 114
data .............. 13 run-in test ....... 77
gun 19 Filter, oil
road test check ..... 116 after-operation and weekly
run-in test .... . 80 service . 92
Escape hatch description . 184
description .. . 346 lubrication .... 71
operating instructions 28 operation check 185
road test .. 102 radio interference suppression. 360
Exchange Part or Unit Identifi- removal and installation . 185
cation Tag . 4 road test 108
Exhaust pipes Final drive
installation .......... 190 cold-weather lubrication . 62
removal 189, 190 description 278
replacement ... 224 drain housing . 286
road test ............. 108 drain oil 303
Exhaust system . .. 208 installation
final drive assembly . . 301
F housing cover . 289
removal .. ....
Fans
Fandescription . . . 58,229 road test . 101,102, 112
fill oil fans . . . 193 serial number .
installation ... ...... 192, 193 temperatures
operation . . 58. .
removal . . .189 run-inoad
test 1.
replacement run-in test ....... 81
belt . .... 229 Final reduction assembly, removal
fan . . . . 230 and installation . . 301
road test ....... 107 Fire control equipment
Fenders gun M1A1 ....... 417
after-operation service . . 94 gun M3 ............... 392
at-halt service ... 90 howitzer M4 ... . . 441
before-operation service 87 Fire extinguisher
installation . 307 after-operation service... .. 91
removal .... 303
3........ before-operation service ...... 84
replacement . .... 345 connect
road test ......... 102 bracket . ........ 307
run-in test . . 77 nozzle ..... 192
Fighting compartment, road test 111 description .... 55,56
Filter, fuel disconnect
after-operation service 92 bracket . . . 304
description nozzles ..... 189
auxiliary generator tank . 219 operation .... 56
main tank ............ 217 road test . .. . .. 109, 117
drainage .... . 218 run-in test
462
TM 9-759
INDEX
F-Contd. Page
Fire extinguisher system Gear cases, lubrication ....... 71, 72
conduits and cable 370 Gear housing, turret traversing,
cylinders . ........ . . 369 lubrication ............ 72
pull cables .... 371, 372
Gear mechanism, travera'ng
removal mechanism (See Travers-
cylinders, conduits, and cable 369 mechanism (See Travers-
pull cables . 371,372
Fire fighting equipment . . 14 Gears
Firing mechanism, lubrication 70 during-operation service 88
Flag set . 13 oil levels ...... 93
Flange nuts Gearshift lever
at-halt service . 89 operating instructions ..... 34
before-operation service 86 replacement ..... . 281
run-in test . . . 77 Generating system
Flares .. . 13 precautions ...... .' 379
Floor plates ..... . 193, 300 test for interference . . . . 159
Flywheel, timing mark data 198 trouble shooting ... . 122
Fuel (See also Generators)
after-operation and weekly Generator regulator
service 91 description ......... 260
at-halt service 89 replacement .... . 262
before-operation service . 84 test
fuel level check . 210
~~leaks . 11~~0~Generators
adjustment of belts . .. 258 _
run-in test ..... 76
Fuel cut-off switch . ......... 42 219
description
Fuel gage
auxiliary generator ....... 367
before-operation service .... 85 auxiliary generator . 367
fuel tank . . . 219
operating instructions 38
road test . 99 generator .52
disconnect drive pulley ... 303
run-in test . .. 79
*run-in test ... 79 do not charge batteries .. 125
Fuel lines
connect .... 180,191 fuel mixture 52
disconnect . . 170, 189 lubrication . ........... 70, 72
road tesct .. . 108,9114 radio interference sup-
Fuel mixture, auxiliary generator 52 ression 362, 364
replacement
Fuel system
auxiliary generator .. 367
cold-weather operation . . . 60 auxiliary generator . . . 367
trouble shooting ...... 132 fuel tank 224
Fuel tanks (See Tanks, fuel) generator . 258
Fuze setter M14 395,425 road test ....... 105,114,115
Fuze setter
setter M23 41439
425
442 (See also Generating system)
Fuze M23
Fuzes 446,447 Glass
after-operation service . 91
G before-operation service 86
Governor
Gages, run-in test 80 description 212
Gear assemblies, camshaft, instal- installation 18.
lation . 177 link adjustment ..
* 463
TM 9.759
~W~~~ ~~464
TM 9-759
INDEX
H-Confd. Page P
0
465
TM 9-759
L Page Page
INDEX
O-Contd. va9
e
Oil-Contd. replacement
oil pressure signals periscopes .. ......... 347
engine boil .... ... 38 stowage rack ............ 304
high water temperature 79 road test ............. 111
low oil pressure 38, 79 Pintle, road test ....... 102
run-in test . .. 76 Pintle hook ...... ...... 348
spare supply 117 Power train assembly
Oil cooler description ...... ..... 278
connect tubes 307 installation .......... 306
description 278 removal .. ......... 303
disconnect tubes ....... 304 trouble shooting ....... .. 156
removal and installation . . 302 Pressure filler cap, inspection ... 137
road test ........ 108 Pressure gage, oil
OilOil
filler
fillater pipe
pipe .......... ...193before-operation
service . 85
installation 193 operation .............. 38
removal. .replacement
.188 . .... 240
Oil filter (See Filter, oil) road test ... ... 98
Oil level gage run-in test . ............ 79
before-operation service ..... 86
operating instructions 39 rimer
before-operation service ...... 85
replacement ... . ... 240
road test .. . . ...... 99 ....
run-in test . .... road test .................. 1
Oil pan run-in test
description and removal . 181 Primer lines
drain oil . ..... ... 186 connect ... . 191
installation . ........ ........ 183 disconnect ... .... ..... 189
Oil pressure gage (See Pressure Propeller shaft
gage, oil) after-operation and weekly
Oil reservoir ...... 356 services 93
Oil retainers ......... 340 road test .. 112..........
Oil seal, crankshaft .......... 183 trouble shooting ... 156
Oil temperature gage (See Tem- (See also Propeller shafts and
perature gage, oil) universal joints)
Oilcan points 71 Propeller shafts and universal
Operation joints
auxiliary equipment 52 description .............. 275
under ordinary conditions .. 42 removals ................ 275, 276
under unusual conditions 58, 63 run-in test .......... 78
Publications . ....... 81, 117
P Pump, fuel
Panel set 14 description and replacement . 217
Periscopes installation ... 180
description and operation removal .. 170
general discussion .... 58 road test . ............. 108
periscope M4A1 394,422,442 vacuum and pressure tests .... 101
periscope M1OC . 394 Pump, oil .......... . 183, 184
periscope MIOD 442 Pump, priming
periscope MIOG 425 description and replacement .
467
TM 9-759
468
TM 9-759
INDEX
S-Contd. Page
Spark plugs Support rollers
data . . . 196 assembly and installation
description 206 dual support rollers 316
installation single support rollers 319
flexible conduit 208 inoperative rollers . 159
spark plugs 180 removal and disassembly
wires 207 dual support rollers .. 316
removal single support rollers . 319
flexible conduit 208 road test 101
spark plugs 171 Suspension assembly
wires .. 207 after-operation and weekly
road test . . 105, 114 services . . 93
Speedometer assembly
connect cables . 307 suspension assembly 327
disconnect cables . 303 suspension wheels . 340
operating instructions . 38 at-halt service 89
replacement of drive cable 235 before-operation service 86
road test ........ 99 description 308,322
Spot-check Inspection Report for data .308
All Motor Vehicles .. 4 disassembly
Springs hub 325
after-operation and weekly suspension assembly .. 324
services 93 inspection and repair of parts .
at-halt service . 89 installation
before-operation service ... 86 arms and bracket . . .
469
TM 9-759
470
TM 9-759
INDEX
T-Contd. Page
Tracks-Contd. traverse motor and gear box
after-operation and weekly adapter ........ 353, 354
services .. 93 traverse pump ........... 356
at-halt service . . 89 road test 101, 115, 116
before-operation service 86 run-in test .... ... 81
connect shoes 311 trouble shooting . 154
description and data 308, 310 Trouble shooting . .. . 118
removal and installation Turret
dead track block 330, 332 after-operation service ... 94
horizontal spring ... . . 310 controls ........ 46
supporting roller and bracket description ....... 348
337, 340 lubrication 72
vertical spring . . 330 operation
road test .. ...... 102 general discussion .. .. 51
run-in test .... .. 77 gun MlA1 ...... .404,408
space blocks ....... 117 gun M3 ..... ..... 382,384
tension ........ 81, 101, 104 howitzer M4 .. ..... 437
trouble shooting 159 road test ... 105, 111
Transmission trouble shooting .... 157
connect oil tubes .... 307 Turret locks ..... 46
description 278
differential lubrication .62 U
disconnect oil tubes 304
drain oil .. . . 303 Unit identification tag
during-operation service 88 Universal joints
road test ... 100, 108, 112, 156 connect .. ..... 190
run-in test .. .. . . ....... 80 disconnect 189,303
temperatures lubrication ........... 70
at-halt ......... 89
(See also Propeller shafts and
road test . .. 101 universal joints and Drive
run-in test . ... . . ............
81 . . shafts (accessory) and uni-
Traversing mechanism, turret versal joints)
adjustments ... 356
cleadjustments ... 356 Unsatisfactory Equipment Record 4
cleaning ....... 355, 357
description
drive motor . 359 V
oil reservoir ... .. 356
traverse motor and gear box Valves
adapter . ...... 353 cleaning
traverse pump .. 355 oil reservoir . 357
fill with oil . 354,356 traverse pump . 355
lubrication . . 353, 355 operation of fuel shut-off valves 32
operation of lever . . . 51 Ventilating fans (See Fans)
:adio interference suppression . 365 Ventilators, road test ... ..... 106
replacement Vents
drive motor . . 359 after-operation and weekly
gear mechanism and manual services ............ 93
drive ....... 350 at-halt service ............
oil reservoir 358 run-in test
471
TM 9-759
472
-. UJ S GOVERNMENT PRINTING OFFICE O 1948