1 2 3 4 5 6 7 8

Heater (Red)
NLHeater (Red)
Heater (Red)

COR23
R23
PIR2302 PIR2301
360R
A PIR2501 A
COR25
R25 COU2
U2
51R 4
PIU204 1
PIU201
PIR2502 PIQ102

2
COR8
R8
5
PIU205
2
PIU202 PIR801 PIR802
COQ1
Q1
Heater Driver BTA08-600C
3
PIQ103 6
PIU206 3
PIU203
270R
5V0
PIQ101

1
PIC1501 PIR2401 3041 PIC10 1 PIC201 Chassis
COC15
C15 COR24
R24 COC10
C10 COC2
C2
Mains L (Red) 1 1 NLMains0L
Mains_L 10n 330R 47u 100n Temperature PIR102
(Red)
Trafo LL (Red)
NLTrafo 2 2 PIC1502 PIR2402 PIC10 2 50V PIC202 COR1
R1
Heater (Red) 3 3 NLHeater0Drive
Heater_Drive Front Panel Sensor 6M8
4 4 Cal trimmer PIR101
Heater (Red) 5 5 NLMains0N
Mains_N PIR2801 PIC20 1 Amplifier
NLTrafo (Red)
Trafo NN (Red) 6 6 COR28
R28 COC20
C20 0V
NLMains (Red)
Mains NN (Red) 7 7 120k 100n X2 Film High Voltage - Mains 220V
COR9
R9
PIR2802 PIC20 2 COU1
U1 PIU107 Temp Sense 3 3 NLTemp Sense
Temp Sense

7
PIR902 PIR901
J3 COR21
R21 COR19
R19 6
3
PIU103
COD8
D8
PID80C PID90A 470R 0V
Reed Switch
2
1
2
1 Reed
NL0V
0V
Switch
NLReedSwitch
COD7
D7 PIR2101 PIR2102 PIR1901 PIR1902 PIU106 COD9
D9
2 1N4148
PID70C PID70A 10k 10k
OP07
PIU102
PID80A PID90C 1N4148 J2
PIU104

4
1N4007
COU6
U6
PIC901

ADC Temp Sense

4

NLADCTempSns
COD5
D5 TAB PIU604 COP2
P2 COR18
R18
PID50A PID50C
NL014V
+14V 3
PIU603 VIN VOUT
2
PIU602
NL5V0
5V0 COC9
C9 CW
PIP20CW CCW
PIP20CCW PIR1801 PIR1802
PIC101 Hand Piece Wiring
1u COC1
C1
10k Through Enclosure
1N4007 PIC1401 PIC801 PIC1701 PIC501 PIC902 50V PIP20T PIR1 01 100n

T
COC14 COC8 GND COC17 COC5
C14 C8 C17 C5 13k5 COR11
R11 PIC102
220u 100n
PIU601 7805 100n 220u 240R

1
Trafo (Black) 1 1 NL10VAC01
10VAC_1 PIC1402 25V PIC802 PIC1702 PIC502 25V PIR1 02
NLTrafo (Black)
Trafo (Black) 2 2 NL10VAC02
10VAC_2
0V Trafo (Blue) 3 3 NL25VAC01
25VAC_1
0V
220V
10V
NLTrafo (Blue)
Trafo (Blue) 4 4 NL25VAC02
25VAC_2 PIC1 01 PID10 C PIC601
50Hz 0V COC11
C11 COD10
D10 COC6
C6
J4 220u 1N4148 100n
COD6
D6 PIC1 02 35V COR22
R22
PID10 A PIC602
PID60C PID60A PIR2201 PIR2202
NL014V
-14V
0V 470R
B 1N4007 B
25V

COR13 COR14 Reed Switch

R13 R14 5V0
PIR1301 PIR1302 PIR1401 PIR1402

680R 100R
PIU401 PIC2 01 PIC1301

Triac Drive
1
XFMR 3
PIU403

PIU402
COU4
U4
T431
PIC2 02
COC22
C22
?µ
?V PIC1302
COC13
C13
47u
?V
NLTriacDrive Circuit Notes

2
- Between different manufacturers of the 858D
0V NLUp Switch
Up Switch 1 3 Front Panel
PISW101 PISW103
and 858D+ the circuit can differ slightly.
PIU307 PIU302 UP Button

20
2
PISW102 4
PISW104

7
COU3
U3 COSW1
SW1
14 lcd dig1
PB0 PIU3014 - This schematic is based on the pictures taken

VCC

AVCC
15 Triac Drive
Microcontroller PB1
PB2
PIU3015
16
PIU3016 Down Switch NLDown Switch
Down Switch 1
PISW201 3
PISW203 Front Panel by Robert/Madworm of his Youyue 858D+
17 2 4 DOWN Button shown on his blog here:
PB3 PIU3017 PISW202
COSW2
PISW204
18 Reed Switch SW2
PB4 PIU3018
19 Up Switch blog.spitzenpfeil.org/wordpress/2013/11/23/
COS1
S1 COFS1
FS1 PB5 PIU3019
PB6
9
PIU309
lcd dig3 youyue-858d-hotair-station-teardown/
21 10 lcd dig2
PIS101 PIS102 PIFS101 PIFS102 PIU3021 AREF PB7 PIU3010

23
PIU3023 ADC Temp Sense 0V - Component RefDes follows those of the
250V, 5A PC0
24
PIU3024 YouYue, apart from C5, C11, Q2 and U4. (The
PC1 COR7
R7
25
PC2 PIU3025
26 Fan On/Off
PIR701 PIR702
680R COR12
R12 board designers of the Youyue weren't
PC3 PIU3026 10k PIR1202 PIR1201

PC4
27
PIU3027
PIC1801 680R
PIR1502
COR15
R15
PIR1501 consistent at all.)
Front Panel Rear Panel 28
PIU3028 Fan Voltage Sense COC18
C18 680R
PIR1001
COR10
R10
PIR1002
PC5 100n
Power Switch Fuse Holder
1
PIU301 Reset PD0
2
PIU302
lcd a PIC1802 - The wiring colours are different for each
3 lcd e manufacturer so check yours.
PD1 PIU303
4 lcd d
PD2 PIU304

3 lcd dp
5 lcd f 0V
NLlcd aNLlcd bNLlcd cNLlcd dNLlcd eNLlcd fNLlcd gNLlcd dp

6 lcd b

2 lcd d

5 lcd g
10 lcd a

4 lcd c

1 lcd e
9 lcd f
PD3 PIU305

PD4
6
PIU306 lcd dp - The pinouts of J1, J2 and J4 seem to be
GND

AGND
PD5
PD6
11
PIU3011
12
PIU3012
lcd c
lcd g CODS1
DS1 PIDS10 PIDS106 PIDS104 PIDS102 PIDS10 PIDS109 PIDS105 PIDS103 consistent across different units. J3's pinout
13 lcd b isn't. Some units have the heater connections
PD7

e
f
PIU3013

g
dp
C on pins 1 and 7, the AC mains on pins 2 and 6, C
PIU308 PIU302 AtMega8
dig1
7
PIDS107 lcd dig1
NLlcddig1
and the transformer on pins 3 and 5
8

22

8 lcd dig2
NLlcddig2
dig2 PIDS108
NLlcd dig3
11 lcd dig3
dig3 PIDS1011

- For the mains plug wiring most units just put

0V the cable through the enclosure. However
HS310401K some units come with an IEC input connector
(with fuseholder).

L NLMains (Red)
Mains LL (Red)
- The hand piece / handle is usually also wired
through the encosure to the connectors on the
N Mains N (Red) COD1
D1
PID10A 1N4007
PID10C
NL36V
36V PCB. There are units though, that use what

Fan Voltage Sense

PE NLProtective
Protective Earth (Yellow0Green)
Earth(Yellow/Green) COD2
PID20C 1N4007
D2 PID20A PIC301
COC3
C3
PIR401
COR4
R4
PIR501
COR5
R5
PIQ203
NLFanVoltgeSs seems to be a GX16-9 aviation connector pair.
These have a potentially lethal problem: the
Fan On/Off

COD3
D3 1N4007 470u 5k1 5k1

NLFanO0f connector on the bench unit uses male pins. It

3
PID30A PID30C
PIC302 35V PIR402 5% PIR502 5%
COD4
D4
PID40C 1N4007
PID40A 1
PIQ201
COQ2
Q2 is very well possible that mains voltage is
TIP122 present on some pins even when the front
Mains Plug Wiring
PIQ202 panel mains switch is in the OFF position.

2
Through Enclosure Chassis 0V
Fan Driver Fan Drive
NLFanDrive 1 1 NLFanPos
Fan Pos
2 2 Fan Neg
NLFanNeg
PIR20 1 PIR30 1
COR20
R20 COR30
R30 J1
5k1 10k
PIR20 2 PIC401 PIC1201 PIR30 2 COR3
COC4
C4 COC12
C12 R3
PIR301 PIR302
PIQ703 PIQ803 47µ 470n
10k
3

CCW
COR2
R2
PI 10C W PIC402 50V PIC1202 PIR2901 PIC2401
1 COQ7
Q7 COQ8
Q8 1 T COP1
P1 COR29
R29 COC24
C24
PIR202 PIR201 PIQ701 PIQ801 PIP10T
3904 3904 10k 330R 100n
10k
PIP10CW PIR2902 PIC2402

CW
PIQ702 PIQ802
2

2 PIC701 PIR601
PIZ10C COZ1
Z1 COC7
C7 COR6
R6
D D
?V 100n 7k5
PIZ10A PIC702 PIR602
Front Panel
Air Speed Dial

www.heartoftechnology.com
PCB Assembly Drawing Title: 858D+ Hot Air Rework Station
Page Title: Reverse Engineered Schematic
Drawn by: CvdM Revision Document Number
Checked by: CvdM
Approved by: CvdM
001 N/A
Date: 2016-01-09 Size A2 Sheet 1 of 1

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