PowerFlex® 40P

TECHNICAL DATA

ADJUSTABLE FREQUENCY AC DRIVES

PowerFlex 40P Technical Data

Product Description
As part of the industry leading PowerFlex® family of AC drives, the
PowerFlex 40P addresses your needs for closed loop control and category 3
Safe-off in a compact and cost effective design. The PowerFlex 40P AC drive
is based on the popular PowerFlex® 40 AC drive platform and shares
common options and accessories. Available in power ratings from 0.4 to 11
kW (0.5 to 15 HP) and in voltage classes of 240, 480 and 600 volts,
PowerFlex 40P AC drives are designed to meet global OEM and end-user
demands for flexibility, space savings and ease of use. PowerFlex 40P AC
drives are cost-effective solutions for speed control of applications such as
diverters, smart conveyors, packaging machines, palletizers, drafting
machines, ring spinning machines and synthetic fiber spinning machines.

Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
PowerFlex 40P AC Drive Features . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PowerFlex 40P AC Drive Advanced Features . . . . . . . . . . . . . . . . . .8
Application-Specific Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PowerFlex 40P Standard Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
User Installed Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

2
PowerFlex 40P Technical Data

PowerFlex 40P AC Drive Features

Flexible Packaging and Mounting Options

• Versatile packaging options allow for panel mount NEMA 1/IP30 as well as
NEMA 4/IP66 (with like enclosure) using the plate/flange drives.

• Plate drives also allow for a reduction in overall enclosure size based on a
75% reduction in enclosed Watts.

• Installation can be a virtual snap using the DIN rail mounting feature on B
frame drives. Panel mounting is also available, providing added flexibility.

• An optional IP30 (NEMA 1) conduit box is easily adapted to the standard

IP20 (NEMA Type Open) product, providing increased environmental
ratings.

• Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving

valuable panel space. 50°C ambient temperatures are permitted with minimal
spacing between drives.

• External filters are available for all PowerFlex 40P drive ratings to meet
EN55011, Class A and B EMC requirements.

Start Up, Programming and Operation

• PowerFlex 40P drive programming is achieved by the use of an external
HIM or via the resident DSI connection and the PC programming tool.
- DriveTools™ SP
- DriveExplorer™
- Pocket DriveExplorer™
• StepLogic™ wizards available for DriveTools SP and DriveExplorer
(Lite or Full) assist in setup of position or velocity StepLogic
programming

• An integral display and reset button allows user to change display

parameters and reset the drive if a fault occurs. StepLogic wizards available for ease of
position or velocity StepLogic
• 4 digit display with 10 additional LED indicators provides an intuitive programming using drive software tools.
display of drive status and information.

• Integral RS485 communications can be used for

programming from a PC. It can also be used in a multi-drop
network configuration. A serial converter module provides
connectivity to any controller with a DF1 port.

• The 10 most common application parameters are contained

in the Basic Program Group. Common parameters shared
with PowerFlex 40 are in the Advanced Program Group,
and additional position control and fibers parameters
located in Enhanced Program Group.

• A NEMA Type 4X remote and NEMA Type 1 hand-held

LCD keypad provide additional programming and control
flexibility, both featuring the popular CopyCat function.

3
PowerFlex 40P Technical Data

PowerFlex 40P PC Programming Software

Through the use of a Serial Converter Module and DriveExplorer™ or
DriveTools™ SP software, programming can be greatly simplified.

DriveExplorer Software
• View and modify drive and adapter parameters in a method similar to the
file management capability of Microsoft Windows Explorer.

• Operate the drive via an on-screen Control Bar, which is a tool that allows
you to start, stop, and change the speed reference of the drive.

• Save, restore and print parameter information.

• Compare current parameters with factory defaults or previously saved

parameter values.

• Edit, upload and download parameters.

• StepLogic setup wizards available for ease of programming.

• DriveTools SP Software

• Online and offline programming capability.

• In-grid and dialog-based parameter editing.

• Immediate visual indication of drive and communication status when

viewing online drive.

• Integrated HTML Help architecture.

• StepLogic setup wizards available for ease of programming.

Optimized Performance
• Removable MOV to ground provides trouble-free operation when used
on ungrounded distribution systems.

• A relay pre-charge limits inrush current.

• Integral brake transistor, available on all ratings, provides dynamic

braking capability with simple low cost brake resistors.

• DIP switch settable 24V DC sink or source control for control wiring
flexibility.

• 150% overload for 60 seconds or 200% overload for 3 seconds provides

robust overload protection.

• Adjustable PWM frequency up to 16 kHz ensures quiet operation.

4
PowerFlex 40P Technical Data

Sensorless Vector Control

• Sensorless Vector Control provides exceptional speed regulation and
very high levels of torque across the entire speed range of the drive.

• The Autotune feature allows the PowerFlex 40P AC drive to adapt to

individual motor characteristics.

• Closed loop with encoder feedback replaces slip compensation with

trim for improved speed range and regulation.

Performance (Open Loop)

• This graph depicts the ability of a PowerFlex 40P drive to accelerate
into at least 150% load.

• At 100% motor load, the drive will run the motor at synchronous speed.

• Excellent current regulation.

• Linear acceleration.

• Best in class digital input response time and repeatability.

Control Performance
• V/Hz Motor Control

• Sensorless Vector Control with Autotune feature develops high torque

over a wide speed range and adapts to individual motor characteristics.
- Slip compensation or encoder trim
• Integral PID functionality enhances application flexibility.

• Position control regulator mode.

• Timer, Counter, Basic Logic and StepLogic™ functions can reduce

hardware design costs and simplify control schemes.
- Timer function: Relay or opto outputs controlled by drive performing
timer function. Timer is initiated by activating a digital input
programmed as “Timer Start.”
- Counter function: Relay or opto outputs controlled by drive
performing counter function. Counter function is activated by a digital
input programmed as “Counter Input.”
- Basic Logic: Relay or opto outputs controlled by status of digital
inputs programmed as “Logic Inputs.” Performs basic Boolean logic.
- Velocity and Position StepLogic™ function available providing
repeatable speed or position changes based on StepLogic application
profile.

5
PowerFlex 40P Technical Data

I/O
• Two (2) semi-programmable digital inputs.
- Dedicated for start and stop Enable Jumper
01
Stop
Typical
SRC Wiring
Typical
SNK Wiring

Start/Run FWD
- Simplifies wiring and troubleshooting 02
Direction/Run REV
03
SNK SRC Digital Common
04
• Five (5) fully programmable digital inputs provide application 05
Digital Input 1

versatility. 06
Digital Input 2

Digital Input 3
07

- Standard 27 different settings, same as PowerFlex 40 AC drive 08

Digital Input 4

Opto Common
providing application versatility +24V
09

+24V DC
11
- Additional 9 settings for Fibers and basic positioning +10V
12
+10V DC

0-10V (or ±10V) Input

enhancements 13
Analog Common
14
Pot must be
- Reverse DI is now fully programmable via E202 [Digital Term 3] Relay N.O.
R1 0-10V
15
4-20mA Input 1-10k ohm
2 Watt Min.
Relay Common Analog Output
R2 0/4-20mA 16
Common
Relay N.C. Opto Output 1
• One (1) programmable form C relay output and two (2) opto output R3 17
Opto Output 2
24V

30V DC 18
can be used to indicate various drive or motor conditions. 50mA
Non-inductive 19
RS485 Shield

0-10V Analog Output Select

• One (1) analog output is DIP Switch selectable for either voltage (0- 0-20mA +/-10V 10V
Voltage Range Select
10V) or current (0-20 mA). This scalable, 10-bit output is suitable R1 R2 R3 ENBL
Enable
Jumper
SNK
for metering or as a speed reference for another drive. SRC
01 02 03 04 05 06 07 08 09

RS485
(DSI)
11 12 13 14 15 16 17 18 19

• One (1) analog input is DIP switch selectable for either voltage or 1

current. Input is isolated from the rest of the drive I/O. Bipolar mode
offers improved zero-cross performance.

Communications
• Integral communication cards such as DeviceNet™, EtherNet/IP™,
PROFIBUS™ DP, LonWorks® and ControlNet™ can improve machine
performance.

• The DSI Wireless Interface Module (WIM) provides a wireless

communication interface between a Pocket PC, laptop computer or desktop
computer equipped with Bluetooth® wireless technology, and any Allen-
Bradley® product supporting the DSI™ protocol.

• Field installed option allows for future addition of stand-alone drives to a

network.

• Online EDS file creation with RSNetWorx™ providing ease of set-up on

a network.

6
PowerFlex 40P Technical Data

Communication Options
• PowerFlex 40P AC drives are compatible with any device that
acts as a RTU Master and supports standard 03, 06 and 16
RTU commands.

• A network can be configured using PowerFlex 40P AC drives

with optional communication cards for high performance
and flexible configuration capabilities.
- DeviceNet
- EtherNet/IP
- PROFIBUS DP
- LonWorks
- ControlNet
• A multi-drive solution can be reached using a single
PowerFlex 40P AC drive DeviceNet option, with the ability
for up to five (5) drives to reside on one (1) node.

• Integral RS485 communications enable the drives to be used in

a multi-drop network configuration. A serial converter module
(SCM) provides connectivity to any controller with a DF1
port. The SCM can be eliminated if the controller acts as a
RTU Master.

7
PowerFlex 40P Technical Data

PowerFlex 40P AC Drive Advanced Features

Closed Loop

Encoder/Pulse Train Input Standard

The PowerFlex 40P AC drive allows for configurable closed
loop control for either speed or position feedback for
improved speed regulation, basic position control, or
other pulse inputs for motor control. 12V +V Cm B- B A- A

• Improved speed regulation 5V

• Basic position control

Basic Position Control

Local Position Control

• Position regulator with Step Logics

- 8 positions (local logic)
- Infinite if write to single step over multiple field bus
networks (external logic)

Outer Position Control Loop

• Analog input bipolar mode offers improved zero-cross

performance.

• Simple motion control applications with more complex

position profiles.

• Speed reference supplied to Drive via Analog Input or

over multiple field bus network options.

• Speed ratio available for simple draw applications.

Feedback Details
I/O Connection Example I/O Connection Example
• Line Driver Type Incremental Encoder Encoder +12V DC Encoder
(250 mA)
Power – +V Power –
Common

Quadrature (dual channel) or Single Internal Drive Cm Common External to

B-
Channel.
+

Power B Power SHLD

to SHLD External
Internal (drive) A- Source Power
Supply
- 5/12V DC supply, 10mA min per 12V DC, A

channel 250mA
Encoder Encoder
- Single Ended or Differential (A,B Signal –
to Power Supply
Common Signal –
Channel) Single-Ended, Cm
+V
Differential,
+V
Cm
to SHLD

B NOT
- Duty Cycle of 50%, +10% Dual Channel B- Dual B-
B NOT
B B
B
A NOT Channel B
A NOT
A- A-
A A
• Pulse Train Input. A A

to SHLD
- Configurable Input Voltage 5V/12V/
24V DC autodetect
- Frequency controlled PWM
• Allowable Pulse Frequency DC to 250 kHz.

8
PowerFlex 40P Technical Data

Improved Ride Through

Operation Down to 1/2 Line Voltage

The PowerFlex 40P AC drive allows for the selection of 1/2 DC Bus
operation, for use in critical applications where continued drive output is
desired even in the event of brown out or low voltage conditions. The
PowerFlex 40P AC drive also supports enhanced inertia ride through for
additional low voltage mitigation.

• Selectable 1/2 line voltage operation.

• Increased power loss ride through.

Optimized for Common DC Bus Installations

Enhanced Control of Internal Pre-charge

Common DC Bus offers additional inherent breaking capabilities by utilizing all the drives/loads on the bus for energy
absorption offering higher efficiency and cost savings. The PowerFlex 40P AC drive has been optimized for use in
Common DC Bus or Shared DC bus installations.

• Configurable pre-charge control using digital inputs.

• Direct DC Bus connection to power terminal blocks.

Safety Inside using DriveGuard® Safe-off Option

With the DriveGuard option, category 3 Safe-off
combines safety and productivity with zone control and
cost savings through the reduction of components. The
PowerFlex 40P AC drive with the Allen-Bradley
DriveGuard relay board option is a certified safety solution
for AC drive control per EN954-1.

Series B, 20-DG01

9
PowerFlex 40P Technical Data

Application-Specific Features

Beverage and Brewing Industry

• Embedded Encoder in a compact and cost effective design
- Reduction in dedicated sensors to track product position during production cycle
- More process reliability and control, allowing for different process control “recipes” to be changed on the fly
- Local logic capability with position/speed based on StepLogic
• Safety inside (Category 3 Safe-off functionality).
- Zone control
- Reduction in components/cost using DriveGuard® Safety Relay Option
• Applications:
- Smart Conveyors
- Simple Indexing (Mixers, etc.)
- Palletizers

Fibers and Textiles Industry

• Fibers Firmware Features
- Output frequency up to 500Hz
- Synchronized input ramps
- Speed ratio over comms
- Traverse and P-Jump
- 4 acc./decs.
• ½ DC bus operation and improved ride through.
- Continuous output under brown out conditions
- Inherent breaking and ride through with the use of
drives/loads in application
• Encoder/Pulse train input.

• Plate drive – 75% reduction in enclosed Watts.

- Mount to external heat sink
• Applications:
- Drafting Machines
- Ring Spinning Machines
- Roving Machines
- Carding Machines
- Draw/Twist Machines
- Fiber Winder Control
- Synthetic Fiber Spinning Machines

10
PowerFlex 40P Technical Data

Automotive Industry
• Embedded Encoder in a compact and cost effective design.
- Sensorless Vector with encoder feedback provide increased reliability
- Position Regulator: reduction in sensors required to control process
- Local logic (StepLogic) for time or digital input based positioning
• Safety inside (Category 3 Safe-off functionality).
- Zone control
- Reduced component count to achieve Cat 3 EN 954-1 Solution
• Applications
- Smart Conveyors
- Simple Indexing Applications
- Variable frequency drive applications requiring Category 3 Safe-off per EN 954-1

Material Handling
• Embedded Encoder in a compact and cost effective design.
- Sensorless Vector with encoder feedback provide increased reliability
- Position regulator: reduction in sensors required to control process
- Local logic (StepLogic) for time or digital input based positioning
• Safety inside (Category 3 Safe-off functionality).
- Zone Control
- Reduced component count to achieve Cat 3 EN 954-1 solution
• Applications:
- Palletizers
- Packaging Equipment
- Smart Conveyors

11
PowerFlex 40P Technical Data

Catalog Number Explanation

Position
1-3 4 5 6-8 9 10 11 12 13-14

22D – B 2P3 N 1 0 4 AA
a b c d e f g h

a c1 d
Drive Rating Enclosure
Code Type 200-240V Three-Phase Input Code Enclosure
22D PowerFlex 40P Code Amps kW (Hp) Panel Mount - IP 20 (NEMA Type
N
2P3 2.3 0.4 (0.5) Open)
5P0 5.0 0.75 (1.0) Flange Mount - IP 20 (NEMA Type
b F
Open)
8P0 8.0 1.5 (2.0)
Voltage Rating Plate Drive - IP 20 (NEMA Type
012 12 2.2 (3.0) H
Code Voltage Ph. Open)
017 17.5 3.7 (5.0)
B 240V ac 3
024 24 5.5 (7.5)
D 480V ac 3 e
033 33 7.5 (10)
E 600V ac 3
HIM
Code HIM Version
c2 1 Display/Fault Reset Only
Rating
Display/Fault Reset Only (Plate
380-480V Three-Phase Input 2
Drive)
Code Amps kW (Hp)
1P4 1.4 0.4 (0.5)
2P3 2.3 0.75 (1.0)
f
4P0 4.0 1.5 (2.0) Emission Class
6P0 6.0 2.2 (3.0) Code EMC Filter
010 10.5 4.0 (5.0) 0 No Filter

012 12 5.5 (7.5)

017 17 7.5 (10) g
024 24 11 (15) Version
Code Version
c3 4 Standard

Rating
460-600V Three-Phase Input h
Code Amps kW (Hp) Optional
1P7 1.7 0.75 (1.0) Code Purpose
3P0 3.0 1.5 (2.0) Reserved for custom
AA through ZZ
4P2 4.2 2.2 (3.0) firmware
6P6 6.6 4.0 (5.0)
9P9 9.9 5.5 (7.5)
012 12 7.5 (10)
019 19 11 (15)

12
PowerFlex 40P Technical Data

PowerFlex 40P Standard Drives

240V ac, Three-Phase Drives (50/60 Hz, No Filter)

Drive Ratings Cat. No.
Output
kW HP Current (A) Frame Size IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ➊
0.4 0.5 2.3 B 22D-B2P3N104 22D-B2P3H204 22D-B2P3F104
0.75 1.0 5.0 B 22D-B5P0N104 22D-B5P0H204 22D-B5P0F104
1.5 2.0 9.0 B 22D-B8P0N104 22D-B8P0H204 22D-B8P0F104
2.2 3.0 12 B 22D-B012N104 22D-B012H204 22D-B012F104
3.7 5.0 17.5 B 22D-B017N104 22D-B017H204 22D-B017F104
5.5 7.5 24 C 22D-B024N104 22D-B024H204 22D-B024F104
7.5 10 33 C 22D-B033N104 22D-B033H204 22D-B033F104

480V ac, Three-Phase Drives (50/60 Hz, No Filter)

Drive Ratings Cat. No.
Output
kW HP Current (A) Frame Size IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ➊
0.4 0.5 1.4 B 22D-D1P4N104 22D-D1P4H204 22D-D1P4F104
0.75 1.0 2.3 B 22D-D2P3N104 22D-D2P3H204 22D-D2P3F104
1.5 2.0 4.0 B 22D-D4P0N104 22D-D4P0H204 22D-D4P0F104
2.2 3.0 6.0 B 22D-D6P0N104 22D-D6P0H204 22D-D6P0F104
4.0 5.0 10.5 B 22D-D010N104 22D-D010H204 22D-D010F104
5.5 7.5 12 C 22D-D012N104 22D-D012H204 22D-D012F104
7.5 10 17 C 22D-D017N104 22D-D017H204 22D-D017F104
11 15 24 C 22D-D024N104 22D-D024H204 22D-D024F104

600V ac, Three-Phase Drives (50/60 Hz, No Filter)

Drive Ratings Cat. No.
Output
kW HP Current (A) Frame Size IP20/NEMA Type Open IP20 Plate Drive IP20 Flange Mount ➊
0.75 1.0 1.7 B 22D-E1P7N104 22D-E1P7H204 22D-E1P7F104
1.5 2.0 3.0 B 22D-E3P0N104 22D-E3P0H204 22D-E3P0F104
2.2 3.0 4.2 B 22D-E4P2N104 22D-E4P2H204 22D-E4P2F104
4.0 5.0 6.6 B 22D-E6P6N104 22D-E6P6H204 22D-E6P6F104
5.5 7.5 9.9 c 22D-E9P9N104 22D-E9P9H204 22D-E9P9F104
7.5 10 12 C 22D-E012N104 22D-E012H204 22D-E012F104
11 15 19 C 22D-E019N104 22D-E019H204 22D-E019F104
➊ Meets IP 40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.

13
PowerFlex 40P Technical Data

User Installed Options

IP30/NEMA 1/UL Type 1 Conversion Kit

Description Drive Frame Catalog Number
IP30/NEMA 1/UL Type 1 Kit B 22-JBAB
Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting C 22-JBAC
screws and plastic top panel.
IP30/NEMA 1/UL Type 1 Kit with Communication Option B 22-JBCB
Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit C 22-JBCC
box with mounting screws and plastic top panel.

Human Interface Module Option Kits and Accessories

Description Catalog Number
Remote Human Interface Module (HIM) – Panel Mount 22-HIM-C2S
Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66 (NEMA Type 4X/12) indoor use only, Includes
2.0 meter cable.
Note: The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
Remote Human Interface Module (HIM) – Handheld 22-HIM-A3
Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30 (NEMA Type 1), Includes
1.0 meter cable, Panel Mount with optional Bezel Kit.
Remote Human Interface Module (HIM) – Wireless Handheld 22-WIM-N1
Description: Remote Handheld, Wireless Interface Module with Bluetooth® technology, IP30 (NEMA Type1), Panel Mount with optional bezel
kit.
Remote Human Interface Module (HIM) – Wireless Handheld 22-WIM-N4S
Description: Remote Handheld, Wireless Interface Module with Bluetooth technology, IP66 (NEMA Type 4X/12) indoor use only.
Bezel Kit 22-HIM-B1
Description: Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1). Includes a 22-RJ45CBL-C20 cable.
DSI HIM Cable
Description: DSI HIM to RJ45 cable.
1.0 Meter (3.3 Feet) 22-HIM-H10
2.9 Meter (9.51 Feet) 22-HIM-H30

PC Programming Software
Item Description Catalog Number
DriveExecutive “Windows” based software package that provides an intuitive means for monitoring or configuring Allen- 9303-4DTE01ENE
DriveTools™ SP Suite Bradley drives and communications adapters online and offline. 9303-4DTS01ENE
- includes DriveExecutive, Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊
DriveObserver
DriveTools™ SP Suite Upgrade 9303-4DTE2S01ENE
from DriveExecutive
- includes DriveExecutive,
DriveObserver
DriveExplorer™ Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen- 9306-4EXP02ENE
Bradley drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊➋➌
Pocket DriveExplorer™ Software “Windows” based software package for monitoring and configuring Allen-Bradley drive and communication 9306-4PXP01ENE
adapters.
➊ Setup Wizards are available for use with DriveTools SP and DriveExplorer (Lite/Full) only.
➋ See www.ab.com/drive/ for support devices.
➌ DriveExplorer Lite available for free, download at: http://www.ab.com/drives/driveexplorer/free_download.html.

14
PowerFlex 40P Technical Data

Spare Parts
Description Catalog Number
Fan Replacement Kits Frame B, (1) Fan SK-U1-FAN1-B1
Frame B, (2) Fans SK-U1-FAN2-B1
Frame C, (1) Fan SK-U1-FAN1-C1
Frame C, (1) Fan, 15 Hp SK-U1-FAN1-C2
Cover Replacement Kits Frame B with Power Terminal Guard SK-U1-DCVR3-B1
Frame C with Power Terminal Guard SK-U1-DCVR3-C1
Frame B and C Encoder Terminal Cover SK-U1-DCVR4-EN

Other Options
Description Catalog Number
DriveGuard® Safe-Off Option (Series B) 20A-DG01
Description: Field installed kit. Used with suitable safety components to help provide protection against restart.

Communication Option Kits

Description Catalog No.
Universal Serial Bus™ (USB) Converter Module 1203-USB
Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveTools SP software.
Includes: 2m USB cable, 20-HIM-H10 cable, and 22-HIM-H10 cable.
Serial Converter Module (RS485 to RS232) 22-SCM-232
Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software.
Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.
Serial Cable 1203-SFC
Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-miniature D female
connector to connect a computer.
Null Cable Converter 1203-SNM
Description: For use when connecting the serial converter to DriveExplorer on a handheld PC.
DSI Cable 22-RJ45CBL-C20
Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors.
Splitter Cable AK-U0-RJ45-SC1
Description: RJ45 one to two port splitter cable.
Terminating Resistors AK-U0-RJ45-TR1
Description: 120 Ohm resistor embedded in an RJ45 connector (2 pieces)
Terminal Block AK-U0-RJ45-TB2P
Description: RJ45 two position terminal block (5 pieces) with two 120 Ohm terminating resistors (loose).
ControlNet™ Communication Adapter 22-COMM-C
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
DeviceNet™ Communication Adapter 22-COMM-D
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
EtherNet/IP™ Communication Adapter 22-COMM-E
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
LonWorks™ Communication Adapter 22-COMM-L
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
PROFIBUS™ DP Communication Adapter 22-COMM-P
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
External DSI Communications Kit 20-XCOMM-DC-BASE
Description: External mounting kit for 22-COMM Adapters.
External Comms Power Supply 20-XCOMM-AC-PS1
Description: Optional 100-240V ac Power Supply for External DSI Communications Kit
Compact I/O Module (3 Channel) 1769-SM2
Communication Adapter Cover
Description: Houses the Communication Adapter for Frame B and C drives.
Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B 22D-CCB ➊
Frame C 22D-CCC ➊
➊ If NEMA 1/IP30 is required, must also order 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives).

15
PowerFlex 40P Technical Data

Dynamic Brake Resistors

Drive Ratings Minimum Resistance
Input Voltage kW Hp Ohms Catalog Number ➊
240V 50/60 Hz 3-Phase 0.4 0.5 48 AK-R2-091P500
0.75 1.0 48 AK-R2-091P500
1.5 2.0 48 AK-R2-091P500
2.2 3.0 32 AK-R2-047P500
3.7 5.0 19 AK-R2-047P500
5.5 7.5 13 AK-R2-030P1K2
7.5 10 10 AK-R2-030P1K2
480V 50/60 Hz 3-Phase 0.4 0.5 97 AK-R2-360P500
0.75 1.0 97 AK-R2-360P500
1.5 2.0 97 AK-R2-360P500
2.2 3.0 97 AK-R2-120P1K2
4.0 5.0 77 AK-R2-120P1K2
5.5 7.5 55 AK-R2-120P1K2
7.5 10 39 AK-R2-120P1K2
11 15 24 AK-R2-120P1K2 ➋
600V 50/60 Hz 3-Phase 0.75 1.0 120 AK-R2-360P500
1.5 2.0 120 AK-R2-360P500
2.2 3.0 82 AK-R2-120P1K2
4.0 5.0 82 AK-R2-120P1K2
5.5 7.5 51 AK-R2-120P1K2
7.5 10 51 AK-R2-120P1K2
11 15 51 AK-R2-120P1K2 ➋
➊ Resistors listed in this table are rated 5% duty cycle.
➋ Requires two resistors wired in parallel.

Input Line Reactors

240V, 50/60 Hz, Three-Phase, 3% Impedance

kW HP Fundamental Amps Maximum Continuous Inductance (mh) Watts Loss (W) Catalog Number
Amps
0.4 0.5 4.0 6.0 12 21 1321-3R4-B
0.75 1.0 8.0 12 3.0 29 1321-3R4-B
1.5 2.0 8.0 12 1.5 19.5 1321-3R8-B
2.2 3.0 12 18 1.25 26 1321-3R12-A
3.7 5.0 18 27 0.8 36 1321-3R18-A
5.5 7.5 25 37.5 0.5 48 1321-3R25-A
7.5 10 35 52.5 0.4 49 1321-3R35-A

480V, 50/60 Hz, Three-Phase, 3% Impedance

kW HP Fundamental Amps Maximum Continuous Inductance (mh) Watts Loss (W) Catalog Number
Amps
0.4 0.5 2.0 3.0 20 11.3 1321-3R2-B
0.75 1.0 4.0 6.0 9.0 20 1321-3R4-C
1.5 2.0 4.0 6.0 6.5 20 1321-3R4-B
2.2 3.0 8.0 12 5.0 25.3 1321-3R8-C
4.0 5.0 12 18 2.5 31 1321-3R8-B
5.5 7.5 12 18 2.5 31 1321-3R12-B
7.5 10 18 27 1.5 43 1321-3R18-B
11 15 25 37.5 1.2 52 1321-3R25-B

600V, 50/60 Hz, Three-Phase, 3% Impedance

kW HP Fundamental Amps Maximum Continuous Inductance (mh) Watts Loss (W) Catalog Number
Amps
0.75 1.0 2.0 3.0 20 11.3 1321-3R2-B
1.5 2.0 4.0 6.0 6.5 20 1321-3R4-C
2.2 3.0 4.0 6.0 6.5 20 1321-3R4-B
4.0 5.0 8.0 12 5.0 25.3 1321-3R8-C
5.5 7.5 12 18 2.5 31 1321-3R12-B
7.5 10 12 18 2.5 31 1321-3R12-B
11 15 18 27 1.5 43 1321-3R18-B

16
PowerFlex 40P Technical Data

EMC Filters
Drive Ratings Catalog Number
Input Voltage kW HP S Type Filter ➊ L Type Filter ➌
240V 50/60 Hz 3-Phase 0.4 0.5 22-RF021-BS ➋ 22-RF021-BL ➋
0.75 1.0 22-RF021-BS ➋ 22-RF021-BL ➋
1.5 2.0 22-RF021-BS ➋ 22-RF021-BL ➋
2.2 3.0 22-RF021-BS ➋ 22-RF021-BL ➋
3.7 5.0 22-RF021-BS ➋ 22-RF021-BL ➋
5.5 7.5 22-RF034-CS 22-RF034-CL
7.5 10 22-RF034-CS 22-RF034-CL
480V 50/60 Hz 3-Phase 0.4 0.5 22-RF012-BS 22-RF012-BL
0.75 1.0 22-RF012-BS 22-RF012-BL
1.5 2.0 22-RF012-BS 22-RF012-BL
2.2 3.0 22-RF012-BS 22-RF012-BL
4.0 5.0 22-RF012-BS 22-RF012-BL
5.5 7.5 22-RF018-CS ➋ 22-RF018-CL
7.5 10 22-RF018-CS ➋ 22-RF018-CL
11 15 22-RF026-CS ➋ 22-RF026-CL
600V 50/60 Hz 3-Phase 0.75 1.0 – 22-RF8P0-BL
1.5 2.0 – 22-RF8P0-BL
2.2 3.0 – 22-RF8P0-BL
4.0 5.0 – 22-RF8P0-BL
5.5 7.5 – 22-RF015-CL
7.5 10 – 22-RF015-CL
11 15 – 22-RF024-CL
➊ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
➋ Filter must be Series C or later.
➌ This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.

17
PowerFlex 40P Technical Data

Installation Considerations

Power Wiring
PowerFlex 40P drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation

• Electronic motor overload protection increases motor life

• 6kV transient protection provides increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block
diagram below highlights the primary installation considerations. Consult the PowerFlex 40P User Manual, Publication
22D-UM001… available online at http://www.rockwellautomation.com/literature, for detailed recommendations on
input power conditioning, CE conformance (EMC filtering), FCC Compliance, reflected wave protection, motor cable
types and motor cable distances.

Block Diagram
Branch Circuit Protective Devices – See Specifications on page 22

Input Power Conditioning – See Input and Output Line Reactors on page 16
Line (EMC) Filter – See page 17

RUN
REV
FAULT Simple Operator Interface

Power Terminal Block – (Inside Cover)

Reflected Wave Protection – (Consult the appropriate User Manual)

Motor Cable Type and Length Recommendations –
(Consult the appropriate User Manual)
Class 10 Overload Protection – Provided by the PowerFlex drive

Motor – See publication MOTORS-CA001...

18
PowerFlex 40P Technical Data

Power Terminal Block

Terminal Block Specifications

Wire Size Range ➊
Name Frame Description Maximum Minimum Recommended Torque
Power Terminal Block B All power terminals 5.3 mm2 (10 AWG) 1.3 mm2 (16 AWG) 1.7-2.2 N-m (16-19 lb.-in.)
C All power terminals 8.4 mm2 (8 AWG) 1.3 mm2 (16 AWG) 2.9-3.7 N-m (26-33 lb.-in.)

➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Terminal ➋ Description
B Frame
R/L1, S/L2 1-Phase Input ➌
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
R/L1, S/L2, T/L3 3-Phase Input
U/T1 To Motor U/T1 Switch any two motor leads to
V/T2 To Motor V/T2 = change forward direction.
W/T3 To Motor W/T3 DC- DC+ BR+ BR-
P2, P1 DC Bus Inductor Connection (C Frame drives only.)
The C Frame drive is shipped with a jumper between Terminals P2 and P1.
Remove this jumper only when a DC Bus Inductor will be connected. Drive
will not power up without a jumper or inductor connected. C Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
DC+, DC– DC Bus Connection (Frame C Drives)
BR+, BR– Dynamic Brake Resistor Connection
Safety Ground - PE
➋ Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended DC- DC+ BR+ BR-
torque before applying power to the drive.
➌ Single-phase operation requires a 65% derate of drive rated current.

19
PowerFlex 40P Technical Data

Control Wiring
• The control logic is 24V DC and can be
➏ Typical Typical
set for either Sink or Source control via a Enable Jumper ➊➏ SRC Wiring SNK Wiring
Stop
01
DIP switch setting. Start/Run FWD
➋
02
➌
• Control terminal screws are sized for a 03
Direction/Run REV

conventional blade screw driver. SNK SRC

04
Digital Common

Digital Input 1
• I/O Terminals 1 and 2 are semi- 05
Digital Input 2
programmable and dedicated for Stop, 06
Start and SW Enable inputs. Digital Input 3
07
These I/O Terminals can be programmed 08
Digital Input 4

for 2- or 3-Wire operation to meet Opto Common

09
application requirements. +24V +24V DC
11
• I/O Terminals 5, 6, 7 and 8 are fully +10V +10V DC
12
programmable and provide added 0-10V (or ±10V) Input
➍
13
flexibility. Programmable functions Analog Common
14
include Local Control, Second Accel/ Pot must be
4-20mA Input 1-10k ohm
Decel, Clear Fault, Preset Frequencies, Relay N.O.
R1 0-10V
15 2 Watt Min.
Analog Output
RS485 Control, Auxiliary Fault, and Relay Common
R2 0/4-20mA 16 ➎
Common
Purge. Relay N.C.
R3 17
Opto Output 1
24V
Opto Output 2
• Speed can be controlled via (2) analog 30V DC 18
50mA RS485 Shield
inputs. Both inputs can be configured for Non-inductive 19
either voltage or current and can be used Analog Output Select
0-10V
for applications such as PID. Voltage
➍
input can be programmed for bipolar 0-20mA +/-10V 10V
Voltage Range Select
operation. Enable
➏
R1 R2 R3 ENBL Jumper
SNK
01 02 03 04 05 06 07 08 09
• The drive is shipped with a jumper
SRC
installed between I/O Terminals 01 and RS485
(DSI)
11. This jumper can be removed when 11 12 13 14 15 16 17 18 19
1
using I/O Terminal 01 as a Stop or Enable ➊

input.

➊ Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire control, I/O Terminal
01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].

P036 [Start Source] Stop I/O Terminal 01 Stop

3-Wire Per P037 Per P037(5)
2-Wire Per P037 Coast
2-W Lvl Sens Per P037 Per P037(5)
2-W Hi Speed Per P037 Coast
RS485 Port Per P037 Coast
Momt FWD/REV Per P037 Per P037(5)

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

➋ Two wire control shown. For three wire control use a momentary input on I/O Terminal 02 to command a start. Use a maintained input for I/O Terminal 03 to change direction.
➌ The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3].
➍ Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni-Polar or Bipolar analog input operation.
➎ When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
➏ When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.

20
PowerFlex 40P Technical Data

Control I/O Terminal Designations

No. Signal Default Description
R1 Relay N.O. Fault Normally open contact for output relay.
R2 Relay Common – Common for output relay.
R3 Relay N.C. Fault Normally closed contact for output relay.

Analog Output Select 0-10V Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel].
DIP Switch
Sink/Source Source (SRC) Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
DIP Switch

01 Stop ➊ Coast The factory installed jumper or a normally closed input must be present for the drive to start.
02 Start/Run FWD Not Active I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3]. To disable reverse operation, see
03 Digital Term 3 Not Active A095 [Reverse Disable].
04 Digital Common – For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.
05 Digital Input 1 Preset Freq Program with A051 [Digital In1 Sel].
06 Digital Input 2 Preset Freq Program with A052 [Digital In2 Sel].
07 Digital Input 3 Local Program with A053 [Digital In3 Sel].
08 Digital Input 4 Jog Forward Program with A054 [Digital In4 Sel].
09 Opto Common – For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.
11 +24V DC – Referenced to Digital Common.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
12 +10V DC – Referenced to Analog Common.
Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
13 ±10V In ➋ Not Active For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer
wiper.
14 Analog Common – For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto
outputs.
15 4-20mA In ➋ Not Active For external 4-20mA input supply (input impedance = 250 ohm).
16 Analog Output OutFreq 0-10 The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP Switch
to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out
High].
Maximum Load:4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
17 Opto Output 1 MotorRunning Program with A058 [Opto Out1 Sel]
18 Opto Output 2 At Frequency Program with A061 [Opto Out2 Sel]
19 RS485 (DSI) Shield – Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

➊ See Footnotes ➊ and ➏ on page 20.

➋ 0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously. Inputs may be used independently for speed control or jointly in PID mode.

21
PowerFlex 40P Technical Data

Specifications

Drive Ratings

Estimated Power
Output Ratings Input Ratings Branch Circuit Protection Dissipation
140M Motor Min. Enclosure
Catalog Number➊ kW (HP) Amps Voltage Range kVA Amps Fuses Protectors ➋ ➌ Contactors Volume➍ (in.3) IP20 Open Watts
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22D-B2P3 0.4 (0.5) 2.3 180-264 1.15 2.5 6 140M-C2E-B40 100-C07 1655 40
22D-B5P0 0.75 (1.0) 5.0 180-264 2.45 5.7 10 140M-C2E-C10 100-C09 1655 60
22D-B8P0 1.5 (2.0) 8.0 180-264 4.0 9.5 15 140M-C2E-C16 100-C12 1655 85
22D-B012 2.2 (3.0) 12.0 180-264 5.5 15.5 25 140M-C2E-C16 100-C23 1655 125
22D-B017 3.7 (5.0) 17.5 180-264 8.6 21.0 30 140M-F8E-C25 100-C23 1655 180
22D-B024 5.5 (7.5) 24.0 180-264 11.8 26.1 40 140M-F8E-C32 100-C37 2069 235
22D-B033 7.5 (10) 33.0 180-264 16.3 34.6 60 140M-G8E-C45 100-C60 2069 305
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22D-D1P4 0.4 (0.5) 1.4 342-528 1.4 1.8 3 140M-C2E-B25 100-C07 1655 35
22D-D2P3 0.75 (1.0) 2.3 342-528 2.3 3.2 6 140M-C2E-B40 100-C07 1655 50
22D-D4P0 1.5 (2.0) 4.0 342-528 4.0 5.7 10 140M-C2E-B63 100-C09 1655 70
22D-D6P0 2.2 (3.0) 6.0 342-528 5.9 7.5 15 140M-C2E-C10 100-C09 1655 100
22D-D010 4.0 (5.0) 10.5 342-528 10.3 13.0 20 140M-C2E-C16 100-C23 1655 160
22D-D012 5.5 (7.5) 12.0 342-528 11.8 14.2 25 140M-D8E-C20 100-C23 2069 175
22D-D017 7.5 (10) 17.0 342-528 16.8 18.4 30 140M-D8E-C20 100-C23 2069 210
22D-D024 11 (15) 24.0 342-528 23.4 26.0 50 140M-F8E-C32 100-C43 2069 300
460 - 600V AC – 3-Phase Input, 0 - 575V 3-Phase Output
22D-E1P7 0.75 (1.0) 1.7 414-660 2.1 2.3 6 140M-C2E-B25 100-C09 1655 50
22D-E3P0 1.5 (2.0) 3.0 414-660 3.65 3.8 6 140M-C2E-B40 100-C09 1655 70
22D-E4P2 2.2 (3.0) 4.2 414-660 5.2 5.3 10 140M-D8E-B63 100-C09 1655 100
22D-E6P6 4.0 (5.0) 6.6 414-660 8.1 8.3 15 140M-D8E-C10 100-C09 1655 160
22D-E9P9 5.5 (7.5) 9.9 414-660 12.1 11.2 20 140M-D8E-C16 100-C16 2069 175
22D-E012 7.5 (10) 12.2 414-660 14.9 13.7 25 140M-D8E-C16 100-C23 2069 210
22D-E019 11 (15) 19.0 414-660 23.1 24.1 40 140M-F8E-C25 100-C30 2069 300
➊ Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive (H204).
➋ The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
➌ Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta,
corner ground, or high-resistance ground systems.
➍ When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.

22
PowerFlex 40P Technical Data

Category Specification
Agency Certification Listed to UL508C and CAN/CSA-22.2
UL
C ®
US
Certified to AS/NZS, 1997 Group 1, Class A

Marked for all applicable European Directives

EMC Directive (89/336)
EN 61800-3, EN 50081-1, EN 50082-2
Low Voltage Directive (73/23/EEC)
EN 50178, EN 60204
Certified to EN 954-1, Category 3.
..
E
W Meets Functional Safety (FS) when used with the DriveGuard Safe-Off Option
TUV
Rheinland C
Product Safety Production inspected

(Series B).
EN 50178

Bauart geprüft
Functional

..
TUV Safety
Rheinland Type approved

The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
Protection Bus Overvoltage Trip
200-240V AC Input: 405V DC bus (equivalent to 290V AC incoming line)
380-460V AC Input: 810V DC bus (equivalent to 575V AC incoming line)
460-600V AC Input: 1005V DC bus (equivalent to 711V AC incoming line)
Bus Undervoltage Trip
200-240V AC Input: 210V DC bus (equivalent to 150V AC incoming line)
380-480V AC Input: 390V DC bus (equivalent to 275V AC incoming line)
460-600V AC Input
P042 = 3 “High Voltage”: 487V DC bus (equivalent to 344V AC incoming line)
P042 = 2 “Low Voltage”: 390V DC bus (equivalent to 275V AC incoming line)
Power Ride-Thru: 100 milliseconds
Logic Control Ride-Thru: 0.5 seconds minimum, 2 seconds typical
Electronic Motor Overload Protection: Provides class 10 motor overload protection according to NEC article 430 and
motor over-temperature protection according to NEC article 430.126 (A) (2). UL
508C File 29572.
Overcurrent: 200% hardware limit, 300% instantaneous fault
Ground Fault Trip: Phase-to-ground on drive output
Short Circuit Trip: Phase-to-phase on drive output
Environment Altitude: 1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for
every 305 m (1000 ft).
Maximum Surrounding Air Temperature without derating:
IP20, Open Type: –10 to 50° C (14 to 122° F)
IP30, NEMA Type 1, UL Type 1: –10 to 40° C (14 to 104° F)
Flange and Plate Mount: Heatsink:–10 to 40° C (14 to 104° F)
Drive:–10 to 50° C (14 to 122° F)
Cooling Method
Convection: 0.4 kW (0.5 HP) drives and all Flange and Plate drives
Fan: All other drive ratings
Storage Temperature: –40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere: Important: Drive must not be installed in an area where the ambient
atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not
going to be installed for a period of time, it must be stored in an area where it will
not be exposed to a corrosive atmosphere.
Relative Humidity: 0 to 95% non-condensing
Shock (operating): 15G peak for 11ms duration (±1.0 ms)
Vibration (operating): 1G peak, 5 to 2000 Hz
Electrical Voltage Tolerance: 200-240V ±10%
380-480V ±10%
460-600V ±10%
Frequency Tolerance: 48-63 Hz
Displacement Power Factor: 0.98 across entire speed range
Maximum Short Circuit Rating: 100,000 Amps Symmetrical
Actual Short Circuit Rating: Determined by AIC Rating of installed fuse/circuit breaker
Transistor Type: Isolated Gate Bipolar (IGBT)

23
PowerFlex 40P Technical Data

Category Specification
Control Method: Sinusoidal PWM, Volts/Hertz, and Sensorless Vector
Carrier Frequency 2-16 kHz, Drive rating based on 4 kHz.
Frequency Accuracy
Digital Input: Within ±0.05% of set output frequency
Analog Input: Within 0.5% of maximum output frequency, 10-Bit resolution
Analog Output: ±2% of full scale, 10-Bit resolution
Speed Regulation
Open Loop with Slip Compensation: ±1% of base speed across a 80:1 speed range
With Encoder: ±0.3% of base speed across a 80:1 speed range
±0.05% of base speed across a 20:1 speed range
Output Frequency: 0-500 Hz (programmable)
Efficiency: 97.5% (typical)
Stop Modes: Multiple programmable stop modes including - Ramp, Coast, DC-Brake, and
Ramp-to-Stop
Accel/Decel: Four independently programmable accel and decel times. Each time may be
programmed from 0 - 600 seconds in 0.1 second increments.
Intermittent Overload: 150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and
motor over-temperature protection according to NEC article 430.126 (A) (2). UL
508C File 29572.
Control Inputs Digital: Bandwidth: 10 Rad/Secs for open and closed loop
Quantity: (2) Dedicated for start and stop
(5) Programmable for functions such as preset speeds, jog, etc.
Current: 6 mA
Type
Source Mode (SRC): 18-24V = ON, 0-6V = OFF
Sink Mode (SNK): 0-6V = ON, 18-24V = OFF
Analog: Quantity: (2) Isolated, –10 to 10V and 4-20mA
Specification
Resolution: 10-bit
0 to 10V DC Analog: 100k ohm input impedance
4-20mA Analog: 250 ohm input impedance
External Pot: 1-10k ohm, 2 Watt minimum
Encoder Type: ‘Incremental, dual channel
Supply: 12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter,
250 kHz maximum.
Quadrature: 90°, ±27 degrees at 25 degrees C.
Duty Cycle: 50%, +10%
Requirements: Encoders must be line driver type, quadrature (dual channel) or pulse (single
channel), 3.5 - 26V DC output, single-ended or differential and capable of
supplying a minimum of 10 mA per channel. Maximum input frequency is 250
kHz. The encoder I/O automatically scales to allow 5V, 12V and 24V DC
nominal voltages.
Control Outputs Relay: Quantity: (1) Programmable Form C
Specification
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC
Inductive Rating: 0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC
Opto: Quantity: (2) Programmable
Specification: 30V DC, 50mA Non-inductive
Analog: Quantity: (1) Non-Isolated 0-10V or 4-20mA
Specification
Resolution: 10-bit
0 to 10V DC Analog: 1k ohm minimum
4-20mA Analog: 525 ohm maximum

24
PowerFlex 40P Technical Data

Parameter List
Parameter
Number Parameter Name Description Factory Default
Basic Display Group
b001 Output Freq Output frequency present at T1, T2 & T3 (U, V & W). Read Only
b002 Commanded Freq Value of the active frequency command. Read Only
b003 Output Current Output current present at T1, T2 & T3 (U, V & W). Read Only
b004 Output Voltage Output voltage present at T1, T2 & T3 (U, V & W). Read Only
b005 DC Bus Voltage Present DC bus voltage level. Read Only
b006 Drive Status Present operating condition of the drive. Read Only
b007 Fault 1 Code A code that represents a drive fault. Read Only
b008 Fault 2 Code
b009 Fault 3 Code
b010 Process Display Output frequency scaled by A099 [Process Factor]. Read Only
b012 Control Source Displays the active source of the Start Command and Speed Command. Read Only
b013 Contrl In Status Status of the control terminal block control inputs. Read Only
b014 Dig In Status Status of the control terminal block digital inputs. Read Only
b015 Comm Status Status of the communication ports. Read Only
b016 Control SW Ver Main Control Board software version. Read Only
b017 Drive Type Used by Rockwell Automation field service personnel. Read Only
b018 Elapsed Run Time Accumulated time drive is outputting power. Read Only
b019 Testpoint Data Present value of the function selected in A102 [Testpoint Sel]. Read Only
b020 Analog In 0-10V Present value of the voltage at I/O Terminal 13. Read Only
b021 Analog In 4-20mA Present value of the current at I/O Terminal 15. Read Only
b022 Output Power Output power present at T1, T2 & T3 (U, V & W). Read Only
b023 Output Powr Fctr The angle in electrical degrees between motor voltage and motor current. Read Only
b024 Drive Temp Present operating temperature of the drive power section. Read Only
b025 Counter Status The current value of the counter when counter is enabled. Read Only
b026 Timer Status The current value of the timer when timer is enabled. Read Only
b028 Stp Logic Status The current step of the StepLogic profile. Read Only
b029 Torque Current The current value of the motor torque current. Read Only
Basic Program Group
P031 Motor NP Volts 20 to Drive Rated Volts Based on Drive Rating
P032 Motor NP Hertz 15 to 500 Hz 60 Hz
P033 Motor OL Current 0.0 to (Drive Rated Amps x 2) Based on Drive Rating
P034 Minimum Freq 0.00 to 500.0 Hz 0.00 Hz
P035 Maximum Freq 0.00 to 500.0 Hz 60.00 Hz
P036 Start Source 6 settings; 3-Wire, 2-Wire, 2-W Lvl Sens, 2-W Hi Speed, Comm Port, Momt FWD/REV Comm Port
P037 Stop Mode 10 settings: Ramp, CF; Coast, CF; DC Brake, CF; DCBrkAuto,CF; Ramp; Coast; DC Brake; Ramp, CF (Clear Fault)
DC BrakeAuto; Ramp+EM B,CF; Ramp+EM Brk
P038 Speed Reference 9 settings; InternalFreq, 0-10V Input, 4-20mA Input, Preset Freq, Comm Port, Stp Logic, Comm Port
Anlg In Mult, Encoder, Positioning
P039 Accel Time 1 0.0 to 600.0 seconds 10.0 Secs
P040 Decel Time 1 0.0 to 600.0 seconds 10.0 Secs
P041 Reset To Defalts Used to reset drive to factory default settings. Ready/Idle
P042 Voltage Class Sets the voltage class of 600V drives. High Voltage
P043 Motor OL Ret Enables/disables the Motor Overload Retention function. Disabled
Advanced Program Group
A051 Digital In1 Sel 36 settings: Not Used; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port; Preset Freq
A052 Digital In2 Sel Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse; Preset Freq
A053 Digital In3 Sel 10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In; Local
A054 Digital In4 Sel Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert; Jog Forward
EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home
Limit; Find Home; Hold Step; Pos Redefine
A055 Relay Out Sel 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, Ready/Fault
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off
A056 Relay Out Level 0.0 to 9999 0.0
A058 Opto Out1 Sel 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, MotorRunning
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off
A059 Opto Out1 Level 0.0 to 9999 0.0
A061 Opto Out2 Sel 26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg, At Frequency
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off

25
PowerFlex 40P Technical Data

Parameter
Number Parameter Name Description Factory Default
A062 Opto Out2 Level 0.0 to 9999 0.0
A064 Opto Out Logic 0 to 3 0
A065 Analog Out Sel 21 settings; OutFreq 0-10, OutCurr 0-10, OutVolt 0-10, OutPowr 0-10, TstData 0-10, OutFreq 0-10
OutFreq 0-20, OutCurr 0-20, OutVolt 0-20, OutPowr 0-20, TstData 0-20, OutFreq 4-20,
OutCurr 4-20, OutVolt 4-20, OutPowr 4-20, TstData 4-20, OutTorq 0-10, OutTorq 0-20,
OutTorq 4-20, Setpnt 0-10, Setpnt 0-20, Setpnt 4-20
A066 Analog Out High 0 to 800% 100%
A067 Accel Time 2 0.0 to 600.0 Secs 20.0 Secs
A068 Decel Time 2 0.0 to 600.0 Secs 20.0 Secs
A069 Internal Freq 0.00 to 600.0 Hz 60.00 Hz
A070 Preset Freq 0 0.00 to 500.0 Hz 0.00 Hz
A071 Preset Freq 1 5.00 Hz
A072 Preset Freq 2 10.00 Hz
A073 Preset Freq 3 20.00 Hz
A074 Preset Freq 4 30.00 Hz
A075 Preset Freq 5 40.00 Hz
A076 Preset Freq 6 50.00 Hz
A077 Preset Freq 7 60.00 Hz
A078 Jog Frequency 0.00 to [Maximum Freq] 10.00 Hz
A079 Jog Accel/Decel 0.1 to 600.0 Secs 10.0 Secs
A080 DC Brake Time 0.0 to 99.9 Secs 0.0 Secs
A081 DC Brake Level 0.0 to (Drive Rated Amps x 1.8) Drive Rated Amps x 0.05
A082 DB Resistor Sel 0 to 99 0
A083 S Curve % 0 to 100% 0%
A084 Boost Select 15 settings: Custom V/Hz; 30.0, VT (Variable Torque); 35.0, VT; 40.0, VT; 45.0, VT; 0.0 no IR; 5.0, CT
0.0; 2.5, CT (Constant Torque); 5.0, CT; 7.5, CT; 10.0, CT; 12.5, CT; 15.0, CT;17.5, CT; 20.0, 2.5, CT: 5, 7.5, 10 & 15 Hp
CT
A085 Start Boost 0.0 to 25.0% 2.5%
A086 Break Voltage 0.0 to 100.0% 25.0%
A087 Break Frequency 0.0 to 500.0 Hz 15.0 Hz
A088 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts
A089 Current Limit 1 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5
A090 Motor OL Select 3 settings; No Derate, Min Derate, Max Derate No Derate
A091 PWM Frequency 2.0 to 16.0 kHz 4.0 kHz
A092 Auto Rstrt Tries 0 to 9 0
A093 Auto Rstrt Delay 0.0 to 120.0 Secs 1.0 Secs
A094 Start At PowerUp 2 settings; Disabled, Enabled Disabled
A095 Reverse Disable 2 settings; Rev Enabled, Rev Disabled Rev Enabled
A096 Flying Start En 2 settings; Disabled, Enabled Disabled
A097 Compensation 4 settings; Disabled, Electrical, Mechanical, Both Electrical
A098 SW Current Trip 0.0 to (Drive Rated Amps x 2) 0.0 (Disabled)
A099 Process Factor 0.1 to 999.9 30.0
A100 Fault Clear 3 settings; Ready/Idle, Reset Fault, Clear Buffer Ready/Idle
A101 Program Lock 2 settings; Unlocked, Locked Unlocked
A102 Testpoint Sel 400 to FFFF Hex 400
A103 Comm Data Rate 6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K 9600
A104 Comm Node Addr 1 to 247 100
A105 Comm Loss Action 4 settings; Fault, Coast Stop, Stop, Continu Last Fault
A106 Comm Loss Time 0.1 to 60.0 Secs 5.0 Secs
A107 Comm Format 6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2 RTU 8-N-1
A108 Language 7 settings; English, Francais, Espanol, Italiano, Deutsch, Portugues, Nederlands English
A109 Anlg Out Setpt 0.0 to 100.0% 0.0%
A110 Anlg In 0-10V Lo 0.0 to 100.0% 0.0%
A111 Anlg In 0-10V Hi 0.0 to 100.0% 100.0%
A112 Anlg In4-20mA Lo 0.0 to 100.0% 0.0%
A113 Anlg In4-20mA Hi 0.0 to 100.0% 100.0%
A114 Slip Hertz @ FLA 0.0 to 10.0 Hz 2.0 Hz
A115 Process Time Lo 0.00 to 99.99 0.00
A116 Process Time Hi 0.00 to 99.99 0.00
A117 Bus Reg Mode 2 settings; Disabled, Enabled Enabled
A118 Current Limit 2 0.1 to (Drive Rated Amps x 1.8) Drive Rated Amps x 1.5
A119 Skip Frequency 0 to 500 Hz 0 Hz
A120 Skip Freq Band 0.0 to 30.0 Hz 0.0 Hz
A121 Stall Fault Time 6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Flt Disabled 60 Seconds
A122 Analog In Loss 7 settings; Disabled, Fault, Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref Disabled

26
PowerFlex 40P Technical Data

Parameter
Number Parameter Name Description Factory Default
A123 10V Bipolar Enbl 2 settings; Uni-Polar In, Bi-Polar In Uni-Polar In
A124 Var PWM Disable 2 settings; Enable, Disable Enable
A125 Torque Perf Mode 2 settings; V/Hz, Sensrls Vect Sensrls Vect
A126 Motor NP FLA 0.1 to (Drive Rated Amps x 2) Drive Rated Amps
A127 Autotune 3 settings; Ready/Idle, Static Tune, Rotate Tune Ready/Idle
A128 IR Voltage Drop 0.0 to 230.0 VAC Based on Drive Rating
A129 Flux Current Ref 0.00 to [Motor NP FLA] Based on Drive Rating
A130 PID Trim Hi 0.0 to 500.0 Hz 60.0 Hz
A131 PID Trim Lo 0.0 to 500.0 Hz 0.0 Hz
A132 PID Ref Sel 11 settings: PID Disabled; PID Setpoint; 0-10V Input; 4-20mA Input; Comm Port; Encoder; PID Disabled
Setpnt, Trim; 0-10V, Trim; 4-20mA, Trim; Comm, Trim; Encoder,Trim
A133 PID Feedback Sel 4 settings; 0-10V Input, 4-20mA Input, Comm Port, Encoder 0-10V Input
A134 PID Prop Gain 0.00 to 99.99 0.01
A135 PID Integ Time 0.0 to 999.9 Secs 2.0 Secs
A136 PID Diff Rate 0.00 to 99.99 (1/Secs) 0.01 (1/Secs)
A137 PID Setpoint 0.0 to 100.0% 0.0%
A138 PID Deadband 0.0 to 10.0% 0.0%
A139 PID Preload 0.0 to 500.0 Hz 0.0 Hz
A140 Stp Logic 0 0001 to FAFF 00F1
A141 Stp Logic 1
A142 Stp Logic 2
A143 Stp Logic 3
A144 Stp Logic 4
A145 Stp Logic 5
A146 Stp Logic 6
A147 Stp Logic 7
A150 Stp Logic Time 0 0.0 to 999.9 Secs 30.0 Secs
A151 Stp Logic Time 1
A152 Stp Logic Time 2
A153 Stp Logic Time 3
A154 Stp Logic Time 4
A155 Stp Logic Time 5
A156 Stp Logic Time 6
A157 Stp Logic Time 7
A160 EM Brk Off Delay 0.01 to 10.00 Secs 2.00 Secs
A161 EM Brk On Delay 0.01 to 10.00 Secs 2.00 Secs
A162 MOP Reset Sel 2 settings; Zero MOP Ref, Save MOP Ref Save MOP Ref
A163 DB Threshold 0.0 to 110.0% 100.0%
Enhanced Program Group
E201 LED Display Opt 0 to 3 2
E202 Digital Term 3 36 settings: Start Source; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port; Term Block
Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse;
10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In;
Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert;
EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home
Limit; Find Home; Hold Step; Pos Redefine
E203 Accel Time 3 0.0 to 600.0 Secs 5.0 Secs
E204 Decel Time 3 0.0 to 600.0 Secs 5.0 Secs
E205 Accel Time 4 0.0 to 600.0 Secs 30.0 Secs
E206 Decel Time 4 0.0 to 600.0 Secs 30.0 Secs
E207 Comm Write Mode 2 settings; EEPROM, RAM only EEPROM
E208 Power Loss Mode 2 settings; Coast, Decel Coast
E209 Half Bus Enable 2 settings; Disabled, Enabled Disabled
E210 Max Traverse 0.00 to 300.0 Hz 0.00 Hz (Disabled)
E211 Traverse Inc 0.00 to 30.00 Secs 0.00 Secs
E212 Traverse Dec 0.00 to 30.00 Secs 0.00 Secs
E213 P Jump 0.00 to 300.0 Hz 0.00 Hz
E214 Sync Time 0.0 to 3200.0 Secs 0.0 Secs (Disabled)
E215 Speed Ratio 0.01 to 99.99 1.00
E216 Motor Fdbk Type 6 settings; None, Pulse Train, Single Chan, Single Check, Quadrature, Quad Check None
E217 Motor NP Poles 2 to 40 4
E218 Encoder PPR 1 to 20000 1024
E219 Pulse In Scale 1 to 20000 64
E220 Ki Speed Loop 0.0 to 400.0 2.0
E221 Kp Speed Loop 0.0 to 200.0 0.5

27
PowerFlex 40P Technical Data

Parameter
Number Parameter Name Description Factory Default
E222 Positioning Mode 0 to 4 0
E223 Find Home Freq 0.1 to 500.0 Hz 10.0 Hz
E224 Find Home Dir 2 settings; Forward, Reverse Forward
E225 Encoder Pos Tol 1 to 50000 100
E226 Counts Per Unit 1 to 32000 4096
E230 Step Units 0 0 to 64000 0
E232 Step Units 1
E234 Step Units 2
E236 Step Units 3
E238 Step Units 4
E240 Step Units 5
E242 Step Units 6
E244 Step Units 7
E231 Step Units F 0 0.00 to 0.99 0.00
E233 Step Units F 1
E235 Step Units F 2
E237 Step Units F 3
E239 Step Units F 4
E241 Step Units F 5
E243 Step Units F 6
E245 Step Units F 7
E246 Pos Reg Filter 0 to 15 8
E247 Pos Reg Gain 0.0 to 200.0 3.0
E248 Enh Control Word 0 to 1 0
E249 Cmd Stat Select 0 to 1 0
Advanced Display Group
d301 Drive Status 2 0 to 1 Read Only
d302 Fibers Status 0 to 1 Read Only
d303 Slip Hz Meter 0.0 to 25.0 Hz Read Only
d304 Speed Feedback 0 to 64000 RPM Read Only
d305 Speed Feedback F 0.0 to 0.9 Read Only
d306 Encoder Speed 0 to 64000 Read Only
d307 Encoder Speed F 0.0 to 0.9 Read Only
d308 Units Traveled H 0 to 64000 Read Only
d309 Units Traveled L 0.00 to 0.99 Read Only

28
PowerFlex 40P Technical Data

Approximate Dimensions
Ratings are in kW and (HP).
Frame 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase
B 0.4 (0.5) 2.2 (3.0) 0.4 (0.5) 2.2 (3.0) 0.75 (1.0) 2.2 (3.0)
0.75 (1.0) 3.7 (5.0) 0.75 (1.0) 4.0 (5.0) 1.5 (2.0) 4.0 (5.0)
1.5 (2.0) 1.5 (2.0)
C 11.0 (15.0) 18.5 (25.0) 5.5 (7.5) 11.0 (15.0) 5.5 (7.5) 11.0 (15.0)
15.0 (20.0) 22.0 (30.0) 7.5 (10.0) 7.5 (10.0)

IP 30/NEMA 1/ UL Type 1 Option Kit without Communication Option

100.0 (3.94) 148.0 (5.83)
79.1 (3.11) 87.0 (3.43) 136.0 (5.35)
64.1 (2.52)
40.6 (1.60)
25.6 (1.01) ∅ 22.2 87.4
(0.87) RUN
REV
FAULT
20A-DG01 (3.44)
213
(8.39)
180
(7.09)
109.9
(4.33) 168
(6.61)
74.3
(2.93)

Frame B
(Shown with IP30/NEMA 1/UL Type 1 conversion kit.)

192.0 (7.56)
130.0 (5.1) 180.0 (7.1)
116.0 (4.57)

RUN
REV

107.0 (4.21) ∅ 28.5

FAULT

20A-DG01
66.0 (2.60) (1.12)
320
24.0 (0.94) ∅ 22.2 (12.6)
(0.87)
260
(10.2)
246
(9.7)

152.2
(5.99)
111.2
(4.38)

Frame C
(Shown with IP30/NEMA 1/UL Type 1 conversion kit.)

29
PowerFlex 40P Technical Data

IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option

77.5 (3.05) 100.0 (3.94) 161.0 (6.34)
50.0 (1.97) 87.0 (3.43) 136.0 (5.35)
22.5 (0.89) ∅ 22.2
(0.87)

RUN
87.4
REV
FAULT (3.44)
244
(9.61)
134.3 180
(5.29) (7.09)
105.3 168
(4.15) (6.61)
76.3
(3.00)

Frame B - 22-JBCB

205.0 (8.07)
108.7 (4.28)
130.0 (5.1) 180.0 (7.1)
92.2 (3.63)
116.0 (4.57)
69.2 (2.72) ∅ 28.5
45.7 (1.80) (1.12)
22.2 (0.87) ∅ 22.2 RUN

(0.87) REV
FAULT

320
(12.6)
260
(10.2)
179.8
(7.08) 246
(9.7)
144.8
(5.70)

109.8
(4.32)

Frame C - 22-JBCC

30
PowerFlex 40P Technical Data

Flange Mount Drive

119.3
(4.70)
244 94.3 63.1
145 (3.71) (2.48)
6.5 (5.71) (9.61) 214
(0.26) 23.5
(0.93) (8.43)

197 RUN

(7.76)
REV
FAULT

210
225 (8.27) 250
(8.86) (9.84)

98.5
(3.88)
5.3
(0.21)
22D-CCB

14 31 49 7.5
(0.55) (1.22) (1.93) (0.30)
98
(3.86)
160
(6.30)

Frame B — Flange Mount

130.3
(5.13)
300 105.8 138.2
(11.81) (4.17) (5.44)

8 164 5.3
(0.31) (6.46) (0.21)

307.5
(12.11)
RUN
REV
FAULT

230.6 291.5
(9.08) (11.48)
325
(12.8)
153.8
(6.06)

76.9
(3.03)

22D-CCC
90 8
(3.54) 180 (0.31)
(7.09)

Frame C — Flange Mount

31
PowerFlex 40P Technical Data

Plate Drive

125
(4.92)
112
(4.41) 113
80 (4.45)
(3.15) 88 9.5
(3.46) (0.37)

RUN
REV
192
FAULT
(7.56)

204 180
(8.03) (7.09)

96
(3.78)

22D-CCB
100 5.3
(3.94) (0.21)

Frame B — Plate Drive

155
(6.10)
142 123.5
(5.59) (4.86)
80
(3.15) 98.5 9.5
(3.88) (0.37)

RUN
REV
FAULT

272
(10.71)

284 260
(11.18) (10.24)

136
(5.35)

130 5.3 22D-CCC

(5.12) (0.21)

Frame C — Plate Drive

32
PowerFlex 40P Technical Data

EMC Line Filters

Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF0P8-BL; 22-RF012-BS, -BL (Series B); 22-RF021-BS, -BL

50 100
(1.97) 78 (3.94)
29.8
(1.17) (3.07)

217 229
(8.54) (9.02)

216
(8.50)

17.8 5.5 (0.22)

(0.70) 24.0
(0.94)

Catalog Numbers: 22-RF018-CS, -CL; 22-RF025-CL; 22-RF026-CS, -CL; 22-RF034-CS, -CL

60 130
(2.36) 90 (5.12)
32
(1.26) (3.54)

297 309
(11.69) (12.17)

297
(11.69)

17 5.5 (0.22)
(0.67) 30
(1.18)

33
PowerFlex 40P Technical Data

Human Interface Module (HIM) Dimensions

NEMA Type 1 Bezel – Dimensions are in millimeters and (inches) NEMA Type 4X/12 Remote (Panel Mount) Small HIM
Catalog Number: 22-HIM-B1 – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2S
11.1
(0.44) 25,0 93,0
93 (0.98) (3.66)
25.2 (3.66)
(0.99)

180 180,0
(7.09) (7.08)

2.0m
2m

67 67
(2.64) (2.64)
60 60
(2.36) (2.36)

154 154
(6.06) (6.06)

4.8 4.8
(0.19) (0.19)
77 77
(3.03) (3.03)

19.1 19.1
(0.75) (0.75)
23.5 23.5
(0.93) (0.93)

34
PowerFlex 40P Technical Data

Notes

35
PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveTools SP, DPI and PanelView are trademarks of Rockwell Automation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.

www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
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Publication 22D-TD001D-EN-P – June 2013

Supersedes 22D-TD001C-EN-P – May 2007 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in USA.