User Manual

SV-iS7 RNet Manual

SIN/COS Encoder Option board

SV-iV5

- Be sure to read “Safety Instructions” before using

for the proper use.
- Keep this manual within easy reach for quick reference.

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 SV-iV5 SIN/COS Encoder Option
Before using the product, thank you for purchasing SV-iV5 SIN/COS Encoder option board.

SAFETY PRECAUTIONS

z Always follow safety instructions to prevent accidents and potential hazards from
occurring.
z Safety precautions are classified into “WARNING” and “CAUTION” and their meanings
are as follows:
Improper operation may result in serious personal
WARNING injury or death.
Improper operation may result in slight to medium
CAUTION personal injury or property damage.
z The indicated illustrations on the product and in the manual have the following
meanings.
Danger may be present. Read the message and follow the instructions
carefully.
Particular attention should be paid because danger of an electric shock may
be present.
z Keep operating instructions handy for quick reference.
z Read the operating instructions carefully to fully understand the functions of the SV-iV5
series SIN/COS Encoder option board and to use it properly.

CAUTION

z Be cautious, when handling the CMOS components of the Option Board.

Static may lead to malfunctioning of the product.
z Turn off the inverter power, when changing the encoder signal line.
Otherwise, you may damage the board or an error may occur.
z Make sure to insert the option board encoder output to the SIO encoder signal
input precisely.
Otherwise, you may damage the board or an error may occur.
z Check the motor encoder specification and option board encoder pulse
multiplication setting before setting up the parameter.
Otherwise, an error may occur.

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 SV-iV5 SIN/COS Encoder Option

Table of Contents

1. Introduction and Specification of SIN/COM Encoder Option Board

1.1 Introduction -------------------------------------------------------------------------- 1
1.2 Hardware Specification ----------------------------------------------------------- 1
2. Installation and Wiring
2.1 Terminal Connection Diagram --------------------------------------------------- 2
2.2 Control Terminal Block ------------------------------------------------------------ 7
2.3 Installation ---------------------------------------------------------------------------- 10
2.4 Connection --------------------------------------------------------------------------- 11
3. Operation Ready
3.1 SIN/COS Encoder Option Board Setting ------------------------------------- 12
3.2 Max. Operation Speed ------------------------------------------------------------ 13

Reference Encoder Pulse Specification ------------------------------------------------------------ 14

Warranty ------------------------------------------------------------------------------------- 15

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 SV-iV5 SIN/COS Encoder Option

This instruction manual describes about how to set up an encoder pulse count (PAR_10) and
multiplication numbers (PAR_33) for LS SV-iV5 and SV-MRL (Machine Roomless Elevator) inverters.
For more details, please refer to the manual of SV-MRL and SV-iV5 series.

1. Introduction and Specification of SIN/COS Encoder Option Board

1.1 Introduction

This option board is to convert the output signals of a SIN/COS encoder into output pulse and then feed
the output signal into the SIO board as an input signal. SIN/COS encoder option board allows the more
precise control of the inverters than incremental encoder

SIN/COS SIO

M SIN/COS
Encoder
Encoder Option
Board
Encoder
Input

1.2 Hardware Specification

Items Specification

Mounting Type Fixed by brass stick to the inverter control board

Power Supply 24 V External power supply

Encoder Power Supply 5V

Input Signal 5V Line Drive SIN/COS encoder signal

Encoder Input Pulse Count 512 ~ 2048

The Multiplication Number of

16, 32 or 64
the Encoder Output Pulse

Encoder Output Signal 5V Line Drive

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 SV-iV5 SIN/COS Encoder Option

2. Installation and Wiring

2.1 Terminal Connection Diagram

z SV 075, 110, 150, 220iV5-4 (MRL)

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 SV-iV5 SIN/COS Encoder Option
z SV022, 037, 055, 075, 110, 150, 185, 220iV5-2 (DB)

SV022, 037, 055, 075, 110, 150, 185, 220iV5-4 (DB)

Note2) Multi input terminal block p1 ~ p7: factory default

Battery operation: available in the near future

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 SV-iV5 SIN/COS Encoder Option
z SV300, 370iV5-2

SV300, 370, 450, 550, 750, 900, 1100, 1320, 1600, 2200iV5-4

Note2) Multi input terminal block p1 ~ p7: factory default

Battery operation: available in the near future

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 SV-iV5 SIN/COS Encoder Option

2.2 Control Terminal Block – SIO Board and SIN/COS Encoder Option Board
1) Arrangement of SIO board terminal block

2) Functions of SIO board terminal block

Item Name Function Description

Forward Run/Stop
FX z Turned On when it is connected to CM terminal.
command
Reverse Run/Stop z Motor stops when Both FX and RX are On or Off at the
RX
command same time.
z Turned On when it is connected to CM, Free-run Stop and
BX Emergency stop Deceleration stop. It does not trigger fault alarm signal.
z After problem is cleared, restarting the system will reset the
RST Fault stop fault condition.
P1(MM0)
Contact Input

P2(MM1) z List of E/F IO Card usages listed below

Select one of the 7 functions listed below, including the
Elevator function / Common Vector mode.
P3(AT0)
Multi functional Manual Operation mode 0,1 (MM0,MM1), Auto-operation
P4(FHM)
input terminal command (ATO), Floor Height Measurement operation
(1),
command (FHM), Battery operation command (BAT) Brake
P5(BAT) Contact Input (BRC), Contactor Contact Input (MCC)
(1)
Battery Operation command (BAT) function will be provided
P6(BRC) later.

P7(MCC)

CM COMMON z Turned On when each contact input is connected to CM.

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 SV-iV5 SIN/COS Encoder Option

Item Name Function Description

Power supply for
VREF z Reference voltage by variable resistance (+10V ) : 10kΩ
analog setting
z Voltage Input (-10 ~ 10V), Current Input (0 ~ 20mA),
AI1 Motor NTC or PTC input type available.
Voltage/Current input z Jumper setting in Voltage Input (※ Jumper set as factory
AI2
default)
Î AI1, AI2: Put in the jumper on the left side.
AI3: Set on the left side of switch.
Analog Input

z Jumper setting in Current Input Î AI1, AI2: Put in the

jumper on the right side.
z Switch-direction setting when Motor NTC (LG-OTIS Motor)
Voltage input input.
AI3
Motor NTC/PTC input Î AI3: Set on the right side of switch.
z Select one of the 15 functions listed below.
(Speed command, Torque command, Magnetic flux
command, Torque bias, Torque limit, Process PI controller
command, Process PI controller feedback, Draw command,
Motor NTC/PTC input etc.)
5G COMMON z Common terminal for analog input

PE +5V Line Drive power supply

Encoder power supply
5G 0V

A+
Encoder A-phase signal z A, B signal for Line Drive type
A- z When using Line Drive type encoder, switch JP2 to P5,
Encoder Input

and JP4 to LD.

B+
Encoder B-phase signal ※ Jumper set as Factory Default
B-

PE +15V Open Collector power supply

Encoder power supply
5G 0V

PA Encoder A-phase signal

z A, B signal for Complementary and Open Collector type
z Switch JP2 of I/O PCB to P15 and JP4 to OC.
PB Encoder B-phase signal

Encoder output – A
RA
phase
Encoder Output

GE Encoder output common

Encoder A, B phase output signal – Open Collector type
Encoder output – B
RB
phase

GE Encoder output common

z -10 Æ 10V, 10 Æ -10V, 0 Æ 10V, 10 Æ 0V output
AO1 Analog Output 1
Analog Output

z Select one of the 34 functions.

(Motor speed, Speed command 1~2, Torque command 1~2,
Magnetic flux command, Magnetic flux current, Inverter
AO2 Analog Output 2 output current, Inverter output voltage, Motor temperature,
DV voltage etc.)
5G COMMON z COMMON terminal for analog output

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 SV-iV5 SIN/COS Encoder Option

Item Name Function Description

z Select one of the 21 functions listed below.
1A Multi functional
contact output 1 (Zero speed detect, Speed detect (Bi-directional), Speed
1B ( A contact) detect (Uni-directional), Speed reach, Speed deviation, Torque
detect, On torque limit status, Motor overheat, Inverter
2A Multi function contact overheat, On low voltage status, Inverter run signal, Inverter
output 2 regenerating signal, Inverter ready, Timer output,
Contact Output

(1)
2B ( A contact) Highest/Lowest floor operation mode status ,
(1)
Highest/Lowest floor operation finish , Fault signal related
(1)
OC1 elevator )
Multi function
Open Collector output (1) This setting is possible only when EL_IO board is
EG
mounted on EL mode.
30A Fault signal A-phase
z Outputs when failure occurs.
z Deactivated in Emergency Stop (BX).
30B Fault signal B-phase

30C COMMON z COMMON terminal for contact output A, B

3) SIN/COS Encoder option board terminal block COS-

COS+
SIN-
LED1 SIN+
x x x G5
1 3 6 P5
6 2 4

B-
CN4, CN5 SIN/COS Encoder JP1 B+
Option Board A-
A+
G5
CN2

4) Description of SIN/COS Encoder option board function

Encoder pulse multiplication number (JP1)

Indication Name Description
Encoder pulse z Select one of the encoder pulse multiplication
x16 x32 x64
multiplication number numbers.

Error indication of encoder option board (LED1)

Indication Name Description
z LED 1 is turned On when error occurs in
Error indication LED of encoder
LED1 SIN/COS encoder option board. LED 1 can be
option board
reset by turning inverter On or Off.
※ If Error occurs repeatedly, it can leave some damages to the product. Please contact with the LSIS
customer service center.

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 SV-iV5 SIN/COS Encoder Option

Input signal of SIN/COS encoder (CN2)

Item Indication Name Description
P5 SIN/COS z 5V Power Supply
G5 encoder power supply z 0V
SIN/COS
SIN+ Encoder A-phase signal z A, B signal of SIN/COS encoder
Encoder
SIN- (SIN signal) z PAR_10 (The pulse number of encoder) have
Input Signal
COS+ Encoder B-phase signal to be changed according to encoder
COS- (COS signal) specification. (Refer to 3. Operation Ready.)

Connection signal of SIO board (CN2)

Item Indication Function Description
G5 Encoder power supply z 0V

SIO Board A+ Encoder A-phase signal

Connection A- (Incremental type) z A, B signal of Line Drive type encoder.
Signal B+ z Connects to SIO board with cable.
Encoder B-phase signal
B- (Incremental type)

2.3 Installation

Installation of SV-iV5 SIN/COS Encoder Option Board

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 SV-iV5 SIN/COS Encoder Option

2.4 Connection

1. Set the encoder input of the SIO board to 5V line drive.

2. Connect 24V power supply to the option board.
3. Connect SIN/COS Encoder input signal to CN2.
4. SIN/COS board connects to SIO board with cable.

3. SIN/COS Encoder
Signal
SIN/COS Encoder
Option Board B- : Red
CN2 B+ : White
2. 24V Power A- : Green
Supply Input A+ : Blue
G5 : Black
Control Board

SIO Board
1. 5V Line Drive setting

4. GE, A+, A-, B+, B- Signal

PE GE A+ A- B+ B- Z+ Z-
(PA) (PB) (PZ)
Vref AI1 AI2 Them 5G AO1 AO2 5G
AI3

Black Blue Green White Red

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 SV-iV5 SIN/COS Encoder Option

3. Operation Ready
3.1 SIN/COS Encoder Option Board Setting
Set up LCD loader with SIN/COS encoder option board mounted.

0.0rpm SPD
Tq 0.0% 0.0A

1. Check SIN/COS encoder pulse count. (Refer to Encoder datasheet.)

2. Check the available multiplication number. (JP1)
3. Using the formula written below 1, set up the encoder pulse count for MRL and iv5.
4. Refer to the instruction manuals of MRL and IV5 for other configuration set-ups.

1) In case of MRL

The setting value of encoder pulse count (PAR_10) = SIN/COS encoder pulse (Pulse/Rotation) X multiplication number

z limited multiplication number due to SIN/COS encoder of MRL (JP1)

SIN/COS Encoder Pulse Available Multiplication
(Pulse/Rotation) Number (JP1)
512 x16, x32, x64
1024 x16, x32
2048 x16

Example)
SIN/COS Encoder Multiplication Number The setting value of
Pulse Count (JP1) Encoder Pulse Count (PAR_10)
512 32 512 x 32 = 16384
1024 16 1024 x 16 = 16384
2048 16 2048 x 16 = 32768

Loader Indication Description

PA R ▶ Enc Pulse Enter the value for Encoder pulse count.

10 32768 (Max. setting value: 32768)

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 SV-iV5 SIN/COS Encoder Option

2) In case of iV5
Loader Indication Description

PA R ▶ Enc Pulse Enter the Encoder pulse count for motor.

10 512 (Ex.: 512, 1024, 2048 etc.)

Enter the multiplication number of SIN/COS encoder

PA R ▶ Enc Scale option board.
(Ex.: x1, x16, x32, x64)
33 x16
※ x1 is the set-up value when not using SIN/COS
encoder option board.
※ iV5 has no limitation on available multiplication number.

3.2 Max. Operation Speed

SIN/COS encoder option board has a limitation on maximum operation speed due to the hardware specification of
SIO board. Make sure to check the figure and the table regarding the maximum speed. Please operate the inverter
at optimal speed.

1) In case of MRL

[RPM]
550

Max. Operation Speed 280

130

8192 16384 32768 [Pulse]

Encoder Pulse Count (PAR_10) Setting value (applied with 512 Pulse encoder)

SIN/COS Encoder
Encoder Pulse Count
Pulse Count JP1 Setting Max. Operation Speed
(PAR_10 setting value)
(Pulse/Rotation)
x16 8192 550RPM
512 x32 16384 280RPM
x64 32768 130RPM
x16 16384 280RPM
1024
x32 32768 130RPM
2048 x16 32768 130RPM

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 SV-iV5 SIN/COS Encoder Option

2) In case of iV5

[RPM]
130

Max. Operation Speed 65

33

32768 65536 131072 [Pulse]

Encoder Pulse Count (PAR_10) X Multiplication Number of SIN/COS encoder option board (PAR_33)
(Applied with 2048 Pulse encoder)

SIN/COS Encoder Max. operation speed according to JP1 setting

Pulse Count
(Pulse/Rotation) x16 x32 x64
512 550RPM 280RPM 130RPM
1024 280RPM 130RPM 65RPM
2048 130RPM 65RPM 33RPM

Reference) Standard Encoder Specification

z Encoder Signal Specification (HEIDENHAIN encoder)

Interface Sinusoidal voltage signals 1Vpp
Incremental signals 2 nearly sinusoidal signals A and B
Signals amplitude M : 0.6 to 1.2 Vpp; typ. 1 Vpp
Asymmetry |P-N|/2M : ≤0.065
Signal ratio MA/MB : 0.8 to 1.25
Phase angle ϕ1 + ϕ 2 / 2 : 90˚± 10˚el.
1 or more signal peaks R
Usable component G : 0.2 to 0.85V
Reference mark signal Quiescent value H : 0.04V to 1.7V
Signal-to-noise ratio E, F : ≥ 40mV
Zero crossovers K, L : 180˚± 90˚elec.
Connecting cable HEIDENHAIN cable with shielding
PUR [4(2ⅹ0.14 mm2) + (4 ⅹ0.5mm2)]
Cable length Max. 150m at distributed capacitance 90 pF/m
Propagation time 6 ns/m

z Pulse limitation according to encoder extension cable (with standard cable)

Length Frequency
100m 500~100kHz
150m 300~100kHz

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 SV-iV5 SIN/COS Encoder Option

Warranty
Product Installation
LSIS Encoder Option Card
Name Date
Model SV-iV5 SIN/COS Encoder Warranty
Name option board Period
Name
Customer Address
Tel.
Name
Sales
Address
Offices
Tel.

Note
This product has been manufactured through the strict QC control and inspection of LS
Industrial Systems Warranty period is 12 months after installation or 18 months after
manufactured when the installation date unidentified. However, the guarantee term may
vary on the sales term.

z In-warranty service information

 If the defective part has been identified under normal and proper use within the
guarantee term, contact your local authorized LS distributor or LS service center.

z Out-of-warranty service information

 The guarantee will not apply in the following cases.
 Troubles are attributable to a user’s intentional negligence or carelessness.
 Damage was caused by abnormal voltage and peripheral devices’ malfunction
(failure).
 Damage was caused by natural disasters (earthquake, fire, flooding, lightning
and etc.).
 When LS nameplate is not attached.

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