Bus Configuration
Bus Configuration
TABLE OF CONTENTS
1.0 PURPOSE and SCOPE.......................................................................................................................................1
2.0 ACRONYMS and TERMS ...................................................................................................................................2
2.1 General............................................................................................................................................................2
2.2 Acronyms ........................................................................................................................................................2
2.3 Terms ..............................................................................................................................................................3
3.0 GENERAL INFORMATION .................................................................................................................................3
3.1 Substation Purpose ..................................................................................................................................3
3.2 Legacy Configurations and Future Direction ............................................................................................4
4.0 REFERENCES ....................................................................................................................................................5
4.1 Related PG&E Design Criteria ........................................................................................................................5
4.2 PG&E Drawings ..............................................................................................................................................5
4.3 Regulatory Documents....................................................................................................................................6
4.4 Industry Standards ..........................................................................................................................................6
5.0 DESIGN CRITERIA .............................................................................................................................................6
5.1 New (Greenfield) Distribution Substations ...............................................................................................6
5.2 New (Greenfield) Transmission Substations ............................................................................................8
5.3 Conversions and Upgrades of Existing (Brownfield) Substations ............................................................9
5.4 Expansion of Existing Buses ..................................................................................................................13
6.0 REVISION NOTES ............................................................................................................................................14
APPENDIX A ...........................................................................................................................................................16
Overview of PG&E Bus Configurations Past & Present ..........................................................................................16
APPENDIX B ...........................................................................................................................................................23
Bus Configurations For Generator Interconnections ...............................................................................................23
APPENDIX C..………………………………………………………………………………………………………………..30
Bus Conversions for Two Bank Distribution Stations…………………………………………………………………….30
APPENDIX D……………..……………………………………………………….………………………………………….38
High Side Bus Configuration for Radially Fed, Two Bank Distribution Station… ..……………………………………38
APPENDIX E...……………………………………………………………………………………………………………….39
Distribution Bus Upgrades to Meet Today’s Reliability Expectations…………………………………………………..39
There are many factors to be considered in the design of an outdoor substation/switching station. The physical
arrangement of air insulated substation/switching station buses affects the maintainability, availability, and
reliability of the electricity delivery system. When a configuration requires the entire substation to be de-energized
to work on a specific component, it impacts the availability of the substation. When the failure of one component
of the circuit causes an outage of the entire substation it impacts the reliability. Maintenance is impacted when it
cannot be accomplished because the circuit or equipment cannot be de-energized due to system needs. The
majority of the station facilities throughout the industry were designed and constructed many years ago when
operations were simpler. Customer’s expectations of power quality were not an issue either. Because of these
changes, the station configurations have evolved to improve overall system performance. Maintainability,
availability, operational flexibility, and reliability are as important as the initial physical ratings required for serving
the system.
2.1 General
There are many technical terms used to describe the substation/switching station bus configurations. The reader
is referred to IEEE Guide for Design of Substation Rigid-Bus Structures IEEE Std 605-1998 and to the IEEE
Standard Dictionary of Electronic and Electronic Terms IEEE Std. 100-latest revision. Major acronyms and terms
used in this document are defined and listed below.
2.2 Acronyms
2.3 Terms
4.0 REFERENCES
All substations are built to both industry and PG&E standards. As standards are developed or modified, they shall
be listed as a reference to asset management personnel.
NERC Reliability Standard FAC-011 ...................System Operating Limits Methodology for the Operations Horizon
NERC Reliability Standard TPL-001-4 ..................Transmission System Planning Performance Requirements,
PG&E Transmission Interconnection Handbooks (control click for link)
As shown in Table 5.2, all buses are to be designed as BAAH. For four or less elements, the initial design can be
“Ring, expandable to BAAH”. For more than four elements then the initial design must be BAAH. Application of
the BAAH design requires one and a half breakers per element. Ring expandable to BAAH is made possible with
the new SMP (Sustainable Modular Design). SMP facilitates bus conversion more economically than the older
MPAC design.
When Ring, expandable to BAAH, is used then, the bus and breakers must be arranged in a way that meets the
Ultimate Site Plan (see TD-3350P-11).
Land must be acquired for at least three bays or one additional bay beyond the immediate need, whichever is
greater. (Two additional bays if the initial number of elements is 10 or more.)
Bus sectionalizing is not required for eight (8) bays or less, based upon expected fault duty levels. For ultimate
layouts larger than this, space should be reserved and planned for possible bus sectionalizing or series reactors.
Sufficient property space: Low-profile – follow EDS drawings
Constrained space: A compact 115 kV BAAH arrangement is available. Another possible option is GIS.
5.2.1 Seismic Considerations and Arrangement
For 230 kV, there are two bus design standards for the BAAH scheme: moderate seismic loading (EDS 4042043),
and high seismic loading (EDS 4042042). The moderate seismic design utilizes a 2-bay H-frame structure for
line tensions of 3500 pounds or less, and therefore is more compact than the high seismic design. The high
seismic design utilizes a single-bay A-frame structure for line tensions up to 9600 pounds. The moderate design
also utilizes one central dead-end structure in the bay, as compared to the two required for the high seismic
design.
The moderate seismic design should be adequate for the majority of 230 kV installations, and is a more-efficient
design due to less structures and foundations required. Whereas, the high seismic design should be utilized if any
of the following applies: high seismic area, line tension more than 3500 pounds, transformer overhead entry to
BAAH bus bay at 90-degree angle, or line entry into a bay requires crossover to other bus.
For both designs, if the property allocation is limited for standard bay length, some bay compaction can be
considered between the breaker disconnect switches. For example, the standard spacing of 15 feet between the
post support structure and both switch centerlines can be reduced to 9’-4” minimum by eliminating the post
support. Minimal spacing is still required though between the breaker disconnect switches, to provide adequate
man-lift working space for making bus connections. Also, some space can be compacted in the area of the wave
trap if no traps are planned, or if vertically-oriented traps are used.
Table 5.3.1 below indicates the preferred final state after a distribution substation bus has been upgraded or
converted for reliability or operational flexibility improvement.
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Bus Configuration
2. Adding a line to a tap (SBSB) substation to create a loop through it. Convert to ring (or BAAH if needed).
(Typically tap buses are very minimalist and it is not desirable to entrench the design by adding additional
elements to the single bus.) †
3. Adding a second tap to a single tap substation, thereby creating a closed loop between the two lines.
Convert to ring (or BAAH if needed). †
4. Closing a normally open loop on a flip-flop (dual source) substation (usually as a result of line upgrades or
line reconfigurations). Convert to ring (or BAAH if needed) if the loop now constitutes an important
transmission path. †
5. Adding a 3rd or 4th bank to a loop type station. Convert to ring bus if space is available and economic
evaluation shows additional NPV of approximately 20% or less.
† These projects are usually done for reliability enhancement, so improving the bus to a ring configuration
supports that intent. However, if space is not available to create the ring (adjacent property already
developed, adjacent road, steep terrain, or other very difficult barriers), and minimal growth is projected
for the long term (15 - 20 yrs), then an “enhanced loop” as referred to in Table 5.3.1 can be employed.
The typical substation design has been a SBSB arrangement (loop) of two lines and three banks in the
substation. An exception has allowed two (2) lines and four (4) banks within the substation, or occasionally three
(3) lines and three (3) banks. However, as noted in section 3.2 the desire is to consciously move toward rings as
the primary preferred design for distribution high side buses.
The following additional items must be taken into consideration for distribution substation bus upgrades or
conversions when scoping and planning the work.
Plan for future expansion. Development of an ultimate arrangement at the time of upgrade is highly
recommended to indicate how an ultimate build-out is envisioned.
Access for mobile equipment (transformers and breakers)
Connection points for mobile equipment
Table 5.3.2 below indicates the preferred final state after a transmission substation bus has been upgraded or
converted for reliability or operational flexibility improvement.
For existing distribution (MV) busses, a bus expansion (adding bays to an existing bus section) should follow
the existing design, whether main-aux or double-bus (Bus 1/Bus 2). In addition, the following enhancements
should be incorporated with the expansion:
1. For B1/B2, add a bus-tie disconnect switch between the existing transformer and the new transformer on
Bus 1. Do not retrofit existing busses with a bus-tie disconnect.
2. For Main/Aux, install bus tie disconnects between banks on the aux bus. See drawings 4064474 and
4064475. Do not retrofit existing busses with bus tie disconnects.
3. For Main/Aux, install a second tie breaker when installing the third transformer in a three bank station. Do
not retrofit existing station with additional tie breakers.
When expansion is by way of adding a bank and a new bus section, the new bus section is to be double bus, to
enhanced reliability, except main/aux is acceptable for banks ≤ 16 MVA with only two feeders and where field
switching will allow one feeder to pick up the full bank load so the other feeder can be cleared for maintenance.
When the existing buses are of the Main/Aux design, the following applies:
1. If the existing bank(s) are 30 or 45 MVA and the structure is from the mid 1970s onward (i.e. low profile
design, not the older pipe type structures), 1 then include in the scope of work to upgrade the existing
busses to B1/B2 (verify during walkdown). To convert, replace #1 disconnect switch with a #7/9
disconnect switch and install the cross bus to the #9. (See standards 457211 & 470433). This conversion
is especially helpful if there is no substitute breaker and field load transfers are required for maintenance.
2. If the above conditions do not apply (i.e. smaller bank or pipe-type structure), then the existing bus is to
be left as M/A but the new bus should still be designed as B1/B2. The addition of a double bus adjacent
to an existing main-aux bus should not cause any operational difficulties, but does create a situation that
Operations must be aware of. Obtain the concurrence of Maintenance and Operations before creating a
hybrid bus arrangement.
See section 5.1 for information on the number of feeder bays to incorporate for the ultimate plan.
Rev 01—3/16/09. Added Moderate Seismic Loading EDS standard for 230 kV BAAH bus, along with direction
where to apply this version versus the High Seismic Loading version. Also referenced the pending 115 kV Ring
Bus design standard, and added discussion on expanding existing main/aux distribution buses.
Rev 02 – 07/20/11. Added ‘Element’ to terms, minor clarifications and correlation to NERC standards in Section 3
General Information, updated references in Section 4, Section 5.1 added Table 5.1 and minor edits, Section 5.2
added Table 5.2 and removed option for initial operation of BAAH as a ring, Section 5.3 elaborated on study
conditions and implementation (logistical) considerations, added Table 5.3.1 and conditions requiring upgrades,
added Table 5.3.2 and conditions requiring upgrades, revised existing text, Section 5.4 defined preference for
additional distribution bus sections as double bus and minor edits for clarification.
Appendix A removed text in 1.0 redundant with main criteria, clarification to 2.1 SBSB limitations and deleted text
on when to install sectionalizing breaker, 2.6 moved statement on bay pairings and balancing to main body (5.2),
2.7 added additional description and application for inverted design, 3.2 added description for DBSB, added 3.4
on DBDB for switchgear, other minor edits.
Appendix B clarified applicable to switching stations, deleted Implementation section, added paragraph regarding
tapping, added reference to 3.1 for new BAAH station and minimum land requirement, and clarified application for
adjacent properties, retitled 3.2 for new distribution substation and revised to ring instead of loop, deleted 3.3 for
new DBDB, added reference to main criteria in 4.1 and 4.2, revised 4.3 for maximum number of elements, revised
4.4 for maximum number of elements and reference to main criteria, expanded 4.5, added 4.6 for Tap
substations. Removed limit of 500 MW from figures (will be determined by system impact studies); other minor
edits.
1 Most outdoor substations built prior to early 1970's were built for main-aux operation. With the introduction of larger
distribution transformers (i.e. 30, 45, 75MVA), the need for greater operating flexibility and reliability arose. Since the mid
1970s, even if the station is initially operated as main-aux, the bus structure is designed for easy conversion to
double bus.
APPENDIX A
Overview of PG&E Bus Configurations Past & Present
(Informative)
Bus 1 Bus 2
APPENDIX B
Bus Configurations For Generator Interconnections
1.0 PURPOSE
This appendix provides additional guidance for interconnection of generators to the PG&E system. It shall be
used in conjunction with the PG&E Transmission Interconnection Handbook. This appendix only covers
interconnections at the transmission level.
2.0 GENERAL
The various substation bus configurations permitted herein are consistent with meeting “Liability, Reliability, and
Operating Flexibility” (LRO) guidelines defined as follows:
Liability – There shall not be shared facilities between PG&E and the generator. This includes breakers, control
buildings, yard, etc. PG&E’s equipment is not intended to protect third party’s equipment. In addition, PG&E does
not desire to maintain the third party’s equipment.
Reliability – There shall be a clear line of demarcation, physically and electrically, between the generator and
PG&E. This is to ensure maximum reliability and minimize impact from a third party’s failure on PG&E facilities
and vice-versa. To facilitate a clear line of demarcation, a fence is required to separate physical ownership when
properties are adjacent. To facilitate demarcation of electrical ownership there shall be a PG&E approved
lockable disconnect switch. The preferred location of the disconnect switch will be on PG&E property but can be
installed on the third party’s property with access provided to PG&E.
Operating Flexibility – There shall be no third party facilities that will prevent the utility from operating its portion
of the transmission bus and/or that require generator equipment clearances prior to operating the PG&E
transmission bus.
The alternatives for the PG&E bus configuration are based upon the following:
System Impact to PG&E
Ability to clear breakers for scheduled or unscheduled maintenance without impacting system integrity
Reliability requirements of PG&E transmission - bus and lines
Generator capacity
Adherence to PG&E standard configurations
Tapping a transmission line for new interconnections is not permitted on the Bulk Electric System (BES) which is
defined as 100 kV and above. The preferred method of interconnecting new load/generation is via a new or
existing substation.
For the non-bulk system (below 100 kV) interconnections are preferred via new or existing substations but there
are exceptions listed in Section 5.3 of Design Criteria 076257, “Tapping Transmission Lines”.
In the special case where the PG&E substation and the generator properties are adjacent, the BAAH buses are
expanded to the generation side, with disconnecting devices, as shown in Figure B-2.
Note: This option should no longer be used, particularily when there are only two bays. The reason is that when
the center breaker is open (planned or unplanned) then all the loop flow goes through 3rd party facilities. Legal
issues could surface, if the 3rd party wants reimbursement for facilities serving rate payers.
Generation Facility
Distance from PG&E station varies.
Figure B-2. Interconnection into a New Transmission Substation with Properties Adjacent
3.2 Interconnection to a New Distribution Substation
The PG&E bus configuration is to be a ring design, per section 5.1 of the main criteria. An example is shown in
Figure B-3 below. Sufficient land to be acquired for the full 6 breaker ring unless Transmission Planning and
Distribution Planning agree no additional lines or banks required in the 20 year planning horizon. In this case a
four or five breaker layout is acceptable.
PG&E installed 3 Φ TL TL
disconnect paid for
by generator will be
the point of change
Generator intercepts
in ownership.
PG&E transmission line
and builds ring
Future breaker, typical. substation to PG&E
specification. Generator
deeds substation to
PG&E.
Fence
Figure B-4. Interconnection into an Existing PG&E Breaker and a Half Substation
Figure B-5. Interconnection into an Existing PG&E Double Bus Single Breaker Substation
Figure B-6. Interconnection into a Double Bus with Breaker & a Half Transition
Generator interconnection
accomplished by replacing station
PG&E installed breakers, bypass switch with 2 circuit
paid for by generator. breakers and converting existing Fig B
looped or flip-flop bus configuration
to ring bus configuration
Figure B-8. Interconnection via Converting Looped or Flip-Flop Substation to a Ring Bus
TL
Fence PG&E installed 3 Φ
disconnect paid for by
generator will be the
Existing air point of change in
switch or CB. ownership.
PG&E installed breaker and
bus work paid for by generator.
Figure B-10. Interconnection into an Existing PG&E Substation via a Collector Station
APPENDIX C
Bus Conversions for Two Bank Distribution Stations
(Informative)
A two-bank distribution substation is an existing facility with two sources where the ultimate build out is not
expected, or is physically-constrained, to grow beyond what two transformer banks can support. Typically, these
substations are in rural areas with one or two small transformer banks. The load and customer count is relatively
low, as is the growth rate.
A radial substation only has one source and is addressed in Appendix D. Double Tapping is shown in Figure 3.
Analysis
Reliability: The frequency/duration method of reliability analysis was performed for three different bus
configurations to compare the overall system impacts and impacts to the substation alone. The methodology
used covered every possible N-1 component failure (breakers, transformers, transmission lines, buses) and its
impact to loads and generation. Outages due to or following a planned clearance (or N-2 failures) were not
included in the analysis.
Segmented loop2, as shown in Figure 4, may “appear” to the best for reliability but is ruled out because it violates
a key design principle which is; a planned or unplanned outage of distribution equipment (i.e. bank) should not
interrupt the transmission path. The reason segmented loop appears to be better is because there are fewer
elements in the model which can fail (e.g. one less breaker compared to all other solutions with four breakers) and
planned outages were not included.
Results of the reliability analysis are shown in Table 1 and indicate that excluding segmented loop, the alternating
ring design provides the best “system” and “substation” reliability.
Guiding Principles
The guiding principles reflect PG&E goals of safety, reliability and operational excellence. Reliability is
supported by operational efficiency and flexibility to improve restoration times and reduce transmission path
interruption risks. Consideration is given to life time O&M costs. In short, the strength of system configuration3,
4 is given weight such that the first year installation costs can’t easily override all other considerations.
1. Provide worker safety -- the design shall promote switching sequence consistency and eliminate any possible
confusion during switching operations. It must also promote ease of incorporating appropriate working clearances
into the design.
2. Promote reliability -- the design shall be such that planned N-1 outages of equipment will not result in the
interruption of a transmission path. Unplanned N-1 outages of distribution equipment must not interrupt the
transmission path. Specifically distribution bank outages must not interrupt the transmission path. In addition, a
bank outage should not interrupt the adjacent bank.
3. Provide operating flexibility -- allow for any substation element or piece of electrical equipment to be safely
isolated with minimal interruption or risk to the flow of power on the transmission grid.
4. Allow future expandability – The stations covered in this appendix have no intention to expand beyond two
banks.
5. Maintenance -- the design must promote the efficient and effective maintenance of substation electrical
equipment. The design shall promote familiarity with a consistent physical design philosophy and equipment
arrangement throughout PG&E.
6. Cost effective.
3 Refer to “Aging Power Delivery Infrastructures” by H. Lee Willis for an in depth discussion on how aging infrastructures
and high utilization factors call for stronger system configurations to combat increasing failure rates and increased
maintenance requirements. Willis advises to avoid compromising system configurations for capacity (Page 271).
4 Refer to PG&E’s 2010 Annual Report, page 2 – Interconnectedness is the term used to mean stronger system
configurations. “This program aims to create more capacity and interconnectedness on the power grid, enabling us to better
isolate power outages and redirect power flows onto neighboring circuits to restore service more quickly.”
5 Transmission Owners and ISO-NE Substation Bus Arrangement Guideline Working Group Report
Presented to the NEPOOL Reliability Committee April 4, 2006
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Rev
.#07
: 07
/4/17 073131 Page32o
f41
Bus Configuration
2. In cases where the addition of a fourth breaker is more economic than a by-pass switch situation that
requires protection upgrades on the remote terminals.
Figure 2 - Loop . Two fused banks are shown. If the banks are not fusible then a circuit switcher or breaker
can be used to protect the banks. Circuit switcher is recommended when physical space is tight.
The loop or single-bus configuration for a two-line, two-bank layout is more specifically referred to as the “H”
bus design. Further, the letter H is followed by a number which represents the number of breakers/circuit
switchers/fuses used in the bus. For example Figure 3 is an H-4 bus.
Figure 4 - H-3
Figure 5 – H-4
Figure 6 – H-5
Figures 7 & 8 are methods to achieve an alternating ring bus that minimizes the number of bus crossovers. Both
Figures have one cross-over.
Figure 7 can also be shown to have the two breakers on the top moved to the bottom of the ring.
Q&A
Q1: Does this mean PG&E will go back and programmatically replace loop busses with ring busses?
A1: No. Conversions to ring are recommended when triggered by expansion or reliability.
APPENDIX D
High Side Bus Configuration for Radially Fed, Two Bank Distribution Station
(Informative)
APPENDIX E
Distribution Bus Upgrades to Meet Today’s Reliability Expectations
(Informative)
SITUATION
For existing distribution 12 or 21 kV “double bus” (a.k.a. Bus 1/Bus 2) arrangements, there are no
disconnects between transformer banks on Bus 1. See Figure 1. In order to clear bank #2, the bus-tie
breaker for bank #1 is used to energize Bus 2. All the feeders served by Transformer #2 can then be
picked up using Bus 2 as shown in Figure 1. The issue is that for the next contingency say, a failure of
any breaker, there’s no way to pick up the load served by the failed breaker using only station switching.
Bus 2 and the Bank #1 tie breaker are tied up serving load.
Station switching is always preferred over field switching due to a minimum number of switching steps
required and how quickly it can be accomplished. Field switching often involves multiple switching
steps, multiple employees, distribution planning input on feeder loading capabilities, temporary
protection changes and consideration of voltage regulation changes. Abnormal switching leaves load at
risk.
TASK
The task is to investigate what economic improvements can be made over the existing design to improve
PG&E response time to outages and to reduce the “load at risk”.
ACTION
Install bus disconnect switches between transformer banks on Bus 1 for double bus arrangements.
With this new switch in place, a clearance of Bank 2 can be accomplished while leaving Bus 2 and the
Bank 1 bus-tie breaker available for the next contingency. With this switching arrangement, the loss of
any breaker will allow quick restoration of customers utilizing station switching only.
Figure 2 – Switching arrangement utilizing the new bus-tie switches (green is serving load)
When building new or expanding an existing bus the cost of installing these bus-tie switches is
negligible compared to the total project costs.
Retrofitting stations with these bus-tie switches is not economic. The reason is a fairly high unit cost,
low probability of occurrence and a very large number of stations with this particular design.
High unit costs are driven by physical space constraints (if any space at all), clearance requirements and
increased maintenance costs.
N-1-1 means the first outage is construction/maintenance clearance (N-1) and then the next outage
(N-1-1) is looked at to make sure we can quickly restore load. This is different than N-2 which is two
consecutive unplanned outages. The probability of an N-1-1 is very small. For example, if a bank is
cleared once every 10 years for 5 days out of the year then that N-1 has an occurrence of 0.0014 =
(5/(365x10)). The probability of failure of a breaker is 0.01 times the number of breakers say, 10 is 0.1.
Together the probability is (0.0014 x .1) or 0.00014. These are very small odds even if you double it to
account for WPEs and acts of God.
1. When building a new open air bus (DB) or when expanding an existing bus then install
bus-tie switches on Bus 1 between banks.
RESULTS
2) Install auxiliary bus tie disconnects for stations with a main-aux arrangement, per EDS
4064474/4064475.
3) EDS 4064474/4064475 shows one tie breaker for a three bank station. Install a second tie
breaker for stations with a main-aux arrangement. The basic rule is the T-1 rule or install one
less tie breaker than the station has transformers.
The analysis, recommendations and results detailed above apply to all three of these upgrades.