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    Final Jeans Report

    Uploaded by

    Manas Das
    The document provides details of the jeans production process. It outlines the required machinery, production steps, and operation details. The key steps are cutting the fabric into pieces using patterns, stitching the pieces together to form the jeans, and finishing processes like washing, labeling, and packaging. Specific machinery is listed for cutting, stitching, and finishing. The production process has three main stages - cutting, stitching the garment, and finishing.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    Final Jeans Report

    Uploaded by

    Manas Das
    168 views9 pages
    The document provides details of the jeans production process. It outlines the required machinery, production steps, and operation details. The key steps are cutting the fabric into pieces using patterns, stitching the pieces together to form the jeans, and finishing processes like washing, labeling, and packaging. Specific machinery is listed for cutting, stitching, and finishing. The production process has three main stages - cutting, stitching the garment, and finishing.

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    FINAL JEANS REPORT.docx

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    The document provides details of the jeans production process. It outlines the required machinery, production steps, and operation details. The key steps are cutting the fabric into pieces using patterns, stitching the pieces together to form the jeans, and finishing processes like washing, labeling, and packaging. Specific machinery is listed for cutting, stitching, and finishing. The production process has three main stages - cutting, stitching the garment, and finishing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    168 views9 pages

    Final Jeans Report

    Uploaded by

    Manas Das
    The document provides details of the jeans production process. It outlines the required machinery, production steps, and operation details. The key steps are cutting the fabric into pieces using patterns, stitching the pieces together to form the jeans, and finishing processes like washing, labeling, and packaging. Specific machinery is listed for cutting, stitching, and finishing. The production process has three main stages - cutting, stitching the garment, and finishing.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 9

    FINAL REPORT

    JEANS PRODUCTION
    Team members: -
    MANAS DAS
    MANISHA SINGH
    SHABNAM MUKADAM

    TECH PACK
    STYLE NO. DESCRIPTION COLLECTION CATEGORY CREATED BY DATE
    FNPRMN0011 WOMEN SS-18 WOMEN ABC 18-03-18
    REGULAR FIT
    JEANS
    COL

    MACHINES REQUIRED TO MANUFACTURE-

     Power cutting machine


     Hot drill
     Band knife cutting machine
     Cloth clamps
     End cutter (Straight)
     Single Needle sewing machine
     Single Needle sewing machine with thread trimmer
     Overlock with soft stitch
     Single Needle sewing machine with edge trimmer
     Different types of sewing machine with different needles facility
     Bar tacking machine
     Snap-fastening machine
     Buttonhole and button stitch machine
     Embroidery machine
     Automatic jeans pocket sewer
     Trouser topper
     Steam iron
     Washing machine
     Drying tumbler etc.

    PRODUCTION PROCESS

     Pattern design and pattern making.


     Cloth cutting by the mechanical process.
     Sewing by high-speed industrial sewing machine.
     Trimming and inspection.
     Ironing and pressing as the finishing process.

    PRE-PRODUCTION PROCESS
    CUTTING ROOM PROCESS
    PRE-PRODUCTION PROCESS-
     ORDER RECEIVED
     FABRIC SOURCING
     CHECKING FOR DEFECTS
     FABRIC INSPECTION
     PASSED TO THE NEXT DEPARTMENT AFTER APPROVAL
     REPAIRED IF ANY DAMAGE IS SEEN
     WASHED THOROUGHLY
     PACKED AND THEN SHIPPED TO THE CUTTING PROCESS
    PRODUCTION PROCESS
    1.CUTTING PROCESS
     PATTERN IS PRODUCED FOR EVERY PART OF THE ASSEMBLY
     NO. OF PATTERN PIECES- 15
     MARKER PLAN IS SET UP BY PLACING PATTERNS TO OPTIMALLY USE THE
    FABRIC
     WHEN THE FABRIC IS READY TO BE CUT, ALL THE LAYERS ARE STACKED
    TOGETHER I.E; APPROXIMATE 100 LAYERS
     THE WEIGHTS ARE PLACED ON TOP OF THE STACK SO THAT THE LAYERS
    DON’T BUDGE
     THE STACK IS CUT USING STRAIGHT KNIFE MACHINE
     EACH PIECES ARE MARKED WITH CHALK TO NOT GET CONFUSED
     ALL THE PIECES ARE STACKED IN A BUNDLE BEFORE STITCHING
    2. STITCHING THE GARMENT
     ALL THE PIECES ARE SET ON THE RESPECTIVE STATIONS
     THE SIDE POCKET IS ATTACHED TO THE FRONT PART OF THE JEANS ON BOTH
    THE SIDES
     THE COIN POCKET IS THEN ATTACHED INSIDE THE FRONT POCKET
     THE BACK POCKETS ARE THEN ATTACHED TO THE BACK PART OF THE JEANS
     AFTER ATTACHMENT OF THE POCKETS, THE FRONT AND BACK PART OF THE
    JEANS ARE ATTACHED TOGETHER
     THE CROTCH PART OF THE JEANS ARE THEN SEWN TOGETHER
     THE ZIPPER/FLY IS THEN ATTACHED TO THE GARMENT
     THE IN-LEG SEAM IS THEN JOINED
     THE WAIST PANEL IS THEN ATTACHED TO THE BACK SIDE OF THE JEANS
     AFTER WAIST PANEL, WAIST BAND IS ATTACHED THROUGHOUT
     THE BELT LOOPS ARE FORMED SIMULTANEOUSLY
     THE LOOPS SO FORMED ARE ATTACHED TO THE WAIST BAND
     THE BARTACKS ARE PLACED ON THE REQUIRED PARTS
     THE BOTTOM HEMS ARE SEWN
    3. FINISHING PROCESS-
     AFTER THE JEANS HAVE BEEN SEWN TOGETHER, THEY ARE SENT TO A
    WASHING PLANT
     THEY ARE WASHED WITH PUMICE STONE AND WATER
     DEPENDED ON HOW FADED THE JEANS WILL BE, IT IS WASHED FROM 30 MIN
    TO 6 HOURS.
     AFTER WASHING AND DRYING, THE JEANS IS CHECKED FOR ANY DEFECTS OR
    FLAWS.
     LOOSE HANGING THREADS ARE CUT FOR FINISHING
     THE 6 RIVETS ARE ADDED TO THE REQUIRED PARTS OF THE GARMENT
     JEANS BUTTON IS ATTACHED TO THE FRONT OF THE WAISTBAND
     THE REQUIRED LABELS (4) ARE ATTACHED TO THE GARMENT.
     THE READY GARMENT IS TAKEN TO A GARMENT PACKING ROOM WHERE THE
    FINAL INSPECTION WILL BE DONE
     THE GARMENT IS PLACED FINALLY IN A POLY BAG WITH PROPER WARNING
    TEXT.
     IT IS FINALLY PLACED IN A BOX AND IS READY FOR SHIPMENT.

    OPERATION BULLETIN
     MACHINE ABBREVIATIONS-
    o APH - Automatic pocket hemming machine
    o ADPc - Automatic pocket creasing machine
    o APc - Auto pocket stitching machine
    o SNLS - Single needle lock stitch
    o FOA - Feed of the arm
    o 3TO/L - 3 thread overlock (overedge)
    o 5TF/L - 5 thread flat lock (cover stitch)
    o 4TO/L - 4 thread over lock
    o 5TO/L - 5 thread over lock
    o DNLS - Double needle lock stitch
    o 3TF/L - 3 thread flat lock (cover stitch)
    o APJ - Auto J-stitch making
    o DNFPH - Double needle front pocket hemming
    o WBAM - Waistband attach machine
    o ABLA - Auto loop attach
    o BHM - Bottom hemming machine

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