ENVIRONMENTAL, HEALTH AND SAFETY RISKS ANALYSIS

Title: AHU Assembly Doc. No. / Revision:04

Company: Voltas LTD Analysis Conducted by: L&W-RA Team Mr.Venkatesh,Mr.Sathish,Mr.Muthalli
Site: L&W-I- Gate-Airoli
Approved by: Name: Mr.Ritesh (L&W MEP Project manager )
Approved by: Name: Mr. U. M. Patil ( Project manager ) Reviewed by: RA Team Leader Name:
Date: Sign: Date: Sign:
1. Hazards and Risk Identifications 2. Risk Evaluations and Controls
S/n. Activity Description Environmental Aspects / Environmental Impacts / Health Initial Risk Ratings Control Measures Law / Residual Risk Person-In-Charge
Health & Safety Hazards & Safety Risks Compliance Ratings (PIC)
L S R L S R

1 Shifting & Lifting of AWU E - Nil E - Nil

Tank, Side & base H - NIL H - Nil
Panels ,Motors & Pumps S - Fall of materials & Person S - Fracture , Bruises , Fatal 3 4 12(M) 1.Follow PTW system for all activities. Yes 2 2 4(L) Engineer / Supervisor
from trolley/trailer 2 Vehicle using for shifting should be inspected
and TPI certificate should be ensured.
3.Licensed & experience driver will drive the .
vehicles
4 Competent riggers for shifting & lifting.
5 Use proper PPE’S

S- Failure of lifting tools . S - Injuries to workers, Property 3 4 12(M) 1.Use proper tools& tackles. Yes 2 2 4(L) Engineer / Supervisor
& tackles Damage 2.Ensure TPI Certificate of Lifting tools & tackles.
3.All activities will be carry under strict
supervision of authorized person.

2 Handling of Fine Filter, S- Fire Hazards E- Smoke 4 2 8(M) 1. Shifting these items to site & Assembling Yes 2 2 4(L) Engineer / Supervisor
Cellulose Pad(Highly H - Inhalation of Smoke 4 2 8(M) them should only after completing all hot work. Yes 2 2 4(L) Engineer / Supervisor
flammable material, S - Burn 4 2 8(M) 2. No hot work will be conduct near these items. Yes 2 2 4(L) Engineer / Supervisor
Eliminator Pad S - Property Damage 4 2 8(M) 3.Stack all these items. Separately /individually Yes 2 2 4(L) Engineer / Supervisor
& properly at a safe place.
4.Proper monitoring of these items on
regular basis.
5. Suitable fire extinguisher shall be ensured
at work spot.
3 Assembling of AHU E - Nil E - Nil
S- Falling tools on person
Materials H - NIL H - Nil
S- Fracture , Bruises 4 2 8(M) 1..Assembling of all these items Yes 2 2 4(L) Engineer / Supervisor
Hit by falling Material should be carry on very carefully.
2. Proper tools should be used.
3.All tools should be tie by nylon thread .
at height to stop tools falling down
4.Proper & safe working platform
should be provide.
5.Proper PPE’S should be used.
6.All the activity will be carryon in
 the presence of a authorized supervisor.
4 Pipe shifting E - Nil E - Nil
H - NIL H - NIL
S- Hit by loose pipes S- Laceration to body parts 4 2 8(M) 1.Proper P.P.E. (handgloves, helmet) Yes 2 2 4(L) Engineer / Supervisor
Caught between objects. Hand injuries. to be worn at all time.
S- Pinching of hands by pipes S-Hand injuries. 4 2 8(M) 1.To coordinate movements with one Yes 2 2 4(L) Engineer / Supervisor
another when offloading pipes to the ground.
2.Prior tool box talk to the workmen.
S-Falling of from tunnel S- Body injuries 4 2 8(M) 1.Inspection of walkway Yes 2 2 4(L) Engineer / Supervisor
walkway 2.Remove any unnecessary materials or tools
on the walkway. Site supervisor to closely
supervise the work.

5 Gas cutting and Welding E - Welding rod E - Welding Stub 4 2 8(M) 1. Proper collection and disposal. Yes 2 1 2(L) Engineer / Supervisor

H - Generation of Hazardous H- Inhalation of toxic fumes 4 2 8(M) 1.Welding/cutting shall be allowed only in open, Yes 2 2 4(L) Engineer / Supervisor
Gases well ventilated place .
2.Use of nose mask shall be ensured.
S- Generation of sparks S- Fire hazards 3 4 12(M) 1.All the welding/cutting operation shall be Yes 2 2 4(L) Engineer / Supervisor
controlled by hot work permit.
2.Remove all the combustible materials
from the hot work area.
3.No cutting set with out cylinder trolley will
be allowed at site.
4.Flash back arrester at both end( cylinder and
cutting torch) shall be ensured.
5.Safe and stable platform with arrangement
to contain welding/cutting flux, shall be ensured.
6.Suitable fire extinguisher shall be ensured
at work spot.
S-Use of Electricity S-Electrocution 4 2 8(M) 1.Power cable shall be routed through Yes 2 2 4(L) Engineer / Supervisor

30mA RCCB..
2.No cable joints without cable connector.
3.Daily inspection of cables and cable joints
by site electrician.
S-Fall of cylinder during shifting S-Explosion/personal injury 4 2 8(M) 1.Use of cylinder trolley with chain lock . Yes 2 2 4(L) Engineer / Supervisor
for cutting set.
S-Leakage of gas cylinder/ S-Fire /explosion 4 2 8(M) 1.Keep leaking cylinders away from the site. Yes 2 2 4(L) Engineer / Supervisor
cutting hoses. 2.Check cutting hose prior to use.
3.In case of fire, isolate cylinder and try to
take it to open place.
6 Grinding operation E-NIL E-NIL
H- Nil H- Nil
S- Flying particles S- Eye injury 3 4 12(M) 1.Use of safety goggles shall be ensured. Yes 2 2 4(L) Engineer / Supervisor
2.Wheel guard of the machine shall be ensured.
3.Area cordoning shall be ensured.

4.Grinding wheel inspection for expiry date

will be ensured.
 S-Use of electric power S-Electrocution 4 2 8(M) 1.Grinding machine shall be inspected prior to Yes 2 2 4(L) Engineer / Supervisor
work.
2.Metal body machine shall be discarded
from the site.
3.Power cable shall be routed through
30 mA RCCB ONLY.
4. Cable joints shall be avoided and use of plug
and sockets shall be ensured. For power tapping.
7 Working at Height E-NIL E-NIL
H- Nil H- Nil
S-Falling from hieght S- Laceration bruises, broken bones, 4 2 8(M) 1.Ensure use of PPE's like Safety shoes, . Yes 2 2 4(L) Engineer / Supervisor
fatality. safety helmet.
2. Use of double lanyard safety belt
3.Safe and stable working platform with
handrail shall be ensured.
4.Provision of life line to anchor Safety Harness
5. Safe access should be ensured .
6.Conduct safety briefing to workers
before work starts .
7.Prior tool box talk to the workmen.
8.Competent supervision must be ensured
all the time..

Likelihood (L) Severity (S) Risk Rating (R) Required Action

1 <Improbable> - Extremely unlikely to occur 1 <Minor> - Minor: No lost time / NOT significant, Minor Pollution Index Rating
2 <Remote> - Unlikely to occur 2 <Appreciable> - minor injury; Damage to flora ,fauna 1-7 Low No Action Required
3 <Occasional> - Could possibly or known to occur 3 <Serious> - serious injury; Kills flora , fauna 8 - 14 Medium Action Required
4 <Probable> - Likely to occur more than once 4 <Major> - 1 fatality; Resource depletion, Resource Waste 15 - 19 High Find Alternative Method

5 <Frequent> - Common or repeating occurrences 5 <Catastrophic> - Multiple fatality; > 20 - 25 Very High NOT Acceptable / Stop
Work