Ba NF30 en 04 069206
Ba NF30 en 04 069206
Ba NF30 en 04 069206
NF 30, NFB 30
NF 30 KP .51 .27 DC 12V
Supply voltage [Ch. 4]
E / DC / DCB / DCB-A
.27 / - [Ch. 5]
.51 / - [Ch. 2]
KP / KV / KT / TV / TT / FT [Ch. 4]
30
NF / JNF / NFB
- / PMLxxxx / PLxxxx [Ch. 1]
Operating and
Installation
Instructions
Read and observe these
operating and installation
instructions!
Contents Page
1. About this document ................................................................. 2
2. Use ........................................................................................... 3
KNF Flodos AG
Wassermatte 2 3. Safety ....................................................................................... 5
6210 Sursee, Switzerland 4. Technical data .......................................................................... 7
Tel. +41 (0)41 925 00 25 5. Assembly and function ........................................................... 10
Fax +41 (0)41 925 00 35 6. Installation and connection ..................................................... 11
www.knf-flodos.ch 7. Operation ................................................................................ 17
[email protected] 8. Servicing ................................................................................. 20
9. Troubleshooting ...................................................................... 24
10. Decontamination declaration .................................................. 26
Danger levels
Signal word Meaning Consequences if not observed
DANGER warns of Death or serious injuries and/or
immediate serious material damage are the
danger consequence.
WARNING warns of possible Death or serious injuries and/or
danger serious material damage are
possible.
CAUTION warns of a Minor injuries or material
possibly damage are possible.
dangerous
situation
Tab. 1
Other information and symbols
This indicates an activity (step) that needs to be carried out.
1. This indicates the first step of an activity to be carried out.
Any additional steps required are consecutively numbered.
This symbol refers to important information.
2. Use
2.1. Proper use
The pumps are intended for transferring and metering liquids.
Owner's responsibility
Operating parameters and Only install and operate the pumps under the operating parameters
conditions and conditions described in Chapter 4, Technical data.
The pumps may be operated only when fully assembled.
Requirements for Before transferring or metering a medium, check that it can be
transferred medium transferred without risk in the specific application case.
Before using a medium, check the compatibility of the materials of
the pump head, pump housing, diaphragm and valves with the
medium.
The temperature of the medium must lie within the permissible
temperature range (see Chapter 4).
The media should not contain particles as these can prevent the
pump from working correctly. If this cannot be guaranteed, a filter
< 100 µm with sufficiently large filter area must be used upstream
of the pump.
.51* version – version with The .51 versions of our micro-diaphragm liquid pump range have
food grade approval been certified by NSF according to the standard NSF/ANSI 169
and are therefore suitable for use with foodstuffs without any
restrictions.
All materials used have been checked through a series of
toxicological tests. In order to ensure that the food grade quality is
maintained, NSF will carry out a yearly audit checking our certified
products.
Only the pumps marked with ".51" are NSF-certified and contain a
defined material combination that also has a FDA certificate of
conformity.
NSF: National Sanitary Foundation
FDA: Food and Drug Administration
ANSI: American National Standard Institute
* Pumps with other customer-specific certified material combinations are
available on request.
3. Safety
Note the safety precautions in Chapters 6. Installation and
connection, and 7. Operation.
Handling dangerous media Always observe the safety regulations when handling dangerous
media.
4. Technical data
Pump materials
Hydraulic connections
Parameter Value
Recommended hose size ID [mm] 4
Tab. 9
Specifications NF 30 DC
Motor voltage 12V / 24V
Power consumption [W] 8.3 / 8.6
Max. current at max. load [A] 0.69 / 0.36
Max. motor current [A] 0.99 / 0.51
Protection class [-] IP 00
1)
Weight [g] 180
Tab. 10
Specifications NF 30 DCB
Motor voltage 12V/24V
Power consumption [W] 7.2 / 7.4
Max. current at max. load [A] 0.6 / 0.31
Max. motor current [A] 0.93 / 0.46
Protection class [-] IP 30
1)
Weight [g] 270
Tab. 11
Specifications NF 30 DCB-A
Motor voltage 12V / 24V
Power consumption [W] 6.1 / 6.7
Max. current at max. load [A] 0.51 / 0.28
Max. motor current [A] 1.8 / 0.90
Protection class [-] IP 50
1)
Weight [g] 170
Tab. 12
Specifications NFB 30 DCB
Motor voltage 12V/24V
Power consumption [W] 10.5 / 10.6
Max. current at max. load [A] 0.87 / 0.44
Max. motor current [A] 0.93 / 0.46
Protection class [-] IP 30
1)
Weight [g] 315
Tab. 13
Specifications 30 E
Motor voltage 230V/50Hz
Power consumption [W] 26
Max. current at max. load [A] 0.21
Max. motor current [A] 0.22
Protection class [-] IP 00
1)
Weight [g] 570
Tab. 14
1)
The weight may differ slightly from the stated value, depending on the
version.
Electrostatic sensitive components (ESD)
Various parameters
Parameter Value
Permissible ambient temperature range + 5 to + 40
[°C]
Permissible media temperature range [°C] + 5 to + 80
Permissible kinematic viscosity of the ≤ 150
media [cSt]
Tab.15
1 Outlet
2 Inlet
3 Head plate
4 Connecting plate
5 Intermediate plate
6 Motor
1 Exhaust valve
2 Inlet valve
3 Working chamber
4 Diaphragm
5 Eccentric
6 Connecting rod
7 Pump drive
6.1. Installation
Before installation, store the pump at the installation location to
bring it up to ambient temperature.
Mounting dimensions Mounting dimensions (see Fig. 3 to 11)
Cooling air supply For pumps with fan: mount the pump so that the fan of the
motor can suck in sufficient cooling air.
Installation location Make sure that the installation location is dry and the pump is
protected against rain, splashes, hose and drip water.
Protect the pump against dust.
Protect the pump against vibrations and jolts.
Touch and foreign object For pumps with alternating current motors:
protection
Danger of injury during operation
Take protective measures against touching parts
which are energised (live), such as electrical
connections or windings.
WARNING
Take protective measures against touching
moving parts (e.g. fan).
Danger of damaging the pump during operation
Take protective measures to ensure that no
foreign objects can get into the pump or
penetrate the motor (see protection class).
Additional circuit for In order to ensure that emissions comply with the EN 55011
brushless DCB motors emission standard, this pump type with a brushless DC motor DCB
must be fitted with an additional circuit. The additional circuit must
be installed as closely as possible to the motor.
The additional circuit must be installed according to the following
wiring diagram and its defined components in order to achieve the
required level of attenuation.
C1: Condenser
≥ 1000 µF / UN = 12V
≥ 470 µF / UN = 24V
CAUTION
7. Operation
The pumps should only be used under the operating
parameters/conditions described in Chapter 4, Technical data.
Ensure that the pumps are being used correctly (see Section
2.1).
Improper use of the pumps must be prevented (see Section
2.2).
Observe the safety notes (see Chapter 3).
Pumps are components intended to be incorporated into
another machine. The machine/equipment in which the pumps
are installed must be made to fully comply with the pertinent
regulations before being put into operation.
Risk of burning
The drive heats up.
Avoid contact with the drive.
CAUTION Avoid contact with flammable materials.
Pump standstill If the pump stops running, reduce the pressure in the system
until it is at normal atmospheric pressure.
For pumps with thermal switch or electronic overload protection:
Flow rate NF 30
Fig. 16: Flow rate of pumps NF 30 DCB and NF 30.27 DCB / DCB-A
8. Servicing
8.1. Servicing schedule
Component Servicing interval
Pump - Regular inspection for external
damage or leaks
Pump head - Clean if the flow rate decreases, the
pump does not work or no vacuum
is created (Section 8.2)
Diaphragm, valve - Change as soon as pumping
plates and seals capacity decreases, preferably
sooner
Tab. 16
8.2. Cleaning
Information on procedure
Prior requirements Pump must be switched off and mains plug removed from
the socket.
The pump must be free of any hazardous substances.
Hoses must be disconnected from the pump head.
We recommend replacing the diaphragm when the head
parts are removed.
NF 30.27 version
1. Place the diaphragm.27 (15) in the centre of the connecting
plate (3).
2. Then place the sliding disk.27 (14), support.27 (13), and
washer.27 (12) on the diaphragm.27 (15).
3. Place the compression spring.27 (11) over the thread of the
diaphragm.27 (15). Then add the washer.27 (12).
4. Carefully place the head plate.27 (10) with the setscrew.27 (8)
and the hexagon nut.27 (9) over the whole unit.
5. The visible lines on the intermediate plate (5) and the
connecting plate (3) must be in line with each other.
6. You can choose any position (direction of rotation) for the head
plate.27 (10).
7. Insert the four head screws (1) in the through holes of the
pump head.
8. Place the pump head onto the pump housing and alternately
tighten the four head screws (1).
While the above actions should not alter the set pressure of the
overflow valve, if you find the setting has changed after
assembly, you can modify the value in the permissible range of
the pump according to the instructions of Section 8.4 and, if
necessary, reset the peripheral installations.
9. Troubleshooting
For pumps with alternating current motors: