Bridge and Structures Design Manual: State of Georgia
Bridge and Structures Design Manual: State of Georgia
Department of Transportation
http://www.dot.ga.gov/PartnerSmart/DesignManuals/BridgeandStructure/GDOT_Bridge_and
_Structures_Policy_Manual.pdf
Please send constructive comments to the Bridge Design LRFD Committee care of Stanley
Kim: [email protected].
Acknowledgement
The original Bridge and Structures Design Manual was created through the public-private
partnership of the Georgia Department of Transportation and the Consulting Engineering
Companies of Georgia. This document was modified from the original Design Manual for inclusion
of LRFD material and general content by Georgia Department of Transportation personnel. The
following people have donated their time and resources to contribute to the quality of transportation
engineering in Georgia:
LRFD Design Committee
Y. Stanley Kim, PhD, P.E. – GDOT
Douglas D. Franks, P.E. – GDOT
Steven K. Gaston, P.E. – GDOT
Donn P. Digamon, P.E. – GDOT
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Intentionally Left Blank
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Bridge and Structures Design Manual
Revision Summary
Revision Number Revision Date Revision Summary
LRFD Bridge Manual
Original 7/8/13 Original Release Date
1.0 10/1/13 Section 3.2.3.3 - Removed “after all necessary
grinding” from 8” overhang thickness; Removed
“(LRFD 13.7.3.1.2)” from 8” overhang thickness
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Bridge and Structures Design Manual
guidance
Section 3.8 – Changed to include new precast beam
types
Section 3.10.1 - Added steel orientation guidance
Section 3.11.2 - Added steel orientation guidance
Appendix 3B – Changed beam charts for new beam
length limits
Section 4.3.2 – Waived LRFD 5.10.8 for bottom of
caps
Section 4.4.1.3 – Added 6” minimum stirrup spacing
Section 4.4.2.1 – Waived LRFD 5.10.8 for bottom of
caps
Section 5.5.3.1(g) – revised coping names to match
pay items
Fig. 5.5.3.1-3 – revised to show sloping paving
Fig. 9B-1 – Revised to show cross-ties for plastic
hinge regions
2.2 10/26/16 Chapter 2 -Modified temporary vertical clearance for
falsework
Chapter 3 - Set maximum 28-day concrete strength
for PSC beams to 10.0 ksi. Removed “with Bridge
Office Approval” clause. Rewrote top strand pull
force guidance for clarity
Chapter 4 - Added guidance to place top mat of
steel in all spread footings. Added guidance to place
top mat of steel in seismic pile footings
Chapter 8 - Defined lap splice requirements for
welded wire fabric
2.3 7/11/17 Section 2.2 – Added guidance for application of
truck-train loading
Section 2.9.4.1 – Updated sq. ft costs
Section 2.9.4.8 – removed cost references for steel
beams
Section 2.10 – Added requirement for quantities on
Design-build projects
Section 3.4.2.5 – Added limit for stirrup clear
spacing in anchorage zone
Table 3.8.1-1 – Updated span limits for cored slabs
and box beams
Section 3.9.1.1 – Added need for galvanization of
steel diaphragm and rearranged guidance for use
Section 3.10.2 – Defined what is deemed a “visible
area”
Section 3.14.1.3 – Added reference for utilities
through MSE walls
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Table of Contents
Revision Summary ........................................................................................................................... iii
List of Effective Chapters ................................................................................................................. xi
Table of Contents........................................................................................................................... xiii
Administration - Contents ............................................................................................. 1-i
1.1 Bridge Office Organization .............................................................................................. 1-1
1.1.1 General .................................................................................................................... 1-1
1.1.2 State Bridge Engineer .............................................................................................. 1-1
1.1.3 Assistant State Bridge Engineers ............................................................................. 1-1
1.1.4 Bridge Design Unit ................................................................................................... 1-1
1.1.5 Bridge Maintenance Unit .......................................................................................... 1-1
1.2 Other Offices and Agencies with Bridge-Related Responsibilities ................................... 1-2
1.2.1 Office of Construction .............................................................................................. 1-2
1.2.2 Geotechnical Bureau ............................................................................................... 1-2
1.2.3 Office of Engineering Services ................................................................................. 1-2
1.2.4 Federal Highway Administration (FHWA) ................................................................. 1-2
1.3 Quality Control and Quality Assurance (QC/QA) ............................................................. 1-3
1.3.1 General .................................................................................................................... 1-3
1.3.2 Quality Control ......................................................................................................... 1-3
1.3.3 Quality Assurance .................................................................................................... 1-4
1.3.4 Other Assurance Checks ......................................................................................... 1-4
1.4 Consultants and Bridge Office......................................................................................... 1-5
1.4.1 General .................................................................................................................... 1-5
1.4.2 QC/QA for Consultants ............................................................................................ 1-5
1.4.3 Bridge Office Reviews of Preliminary Plans ............................................................. 1-5
1.4.4 Bridge Office Reviews of Final Plans ....................................................................... 1-6
1.5 Schedules for Bridge Design ........................................................................................... 1-7
1.5.1 Concept Phase ........................................................................................................ 1-7
1.5.2 Preliminary Design Phase ........................................................................................ 1-7
1.5.3 Final Design Phase .................................................................................................. 1-7
1.5.4 Shop Drawings ........................................................................................................ 1-8
1.6 Correspondence ............................................................................................................. 1-8
1.6.1 Correspondence Involving Consultants .................................................................... 1-8
1.6.2 Phone Number on Correspondence......................................................................... 1-8
1.6.3 P.I. Number on Correspondence.............................................................................. 1-8
1.6.4 State Bridge Engineer Signature on Correspondence .............................................. 1-8
Administration - Contents
Administration - Contents ............................................................................................. 1-i
1.1 Bridge Office Organization .............................................................................................. 1-1
1.1.1 General .................................................................................................................... 1-1
1.1.2 State Bridge Engineer .............................................................................................. 1-1
1.1.3 Assistant State Bridge Engineers ............................................................................. 1-1
1.1.4 Bridge Design Unit ................................................................................................... 1-1
1.1.5 Bridge Maintenance Unit .......................................................................................... 1-1
1.2 Other Offices and Agencies with Bridge-Related Responsibilities ................................... 1-2
1.2.1 Office of Construction .............................................................................................. 1-2
1.2.2 Geotechnical Bureau ............................................................................................... 1-2
1.2.3 Office of Engineering Services ................................................................................. 1-2
1.2.4 Federal Highway Administration (FHWA) ................................................................. 1-2
1.3 Quality Control and Quality Assurance (QC/QA) ............................................................. 1-3
1.3.1 General .................................................................................................................... 1-3
1.3.2 Quality Control ......................................................................................................... 1-3
1.3.3 Quality Assurance .................................................................................................... 1-4
1.3.4 Other Assurance Checks ......................................................................................... 1-4
1.4 Consultants and Bridge Office......................................................................................... 1-5
1.4.1 General .................................................................................................................... 1-5
1.4.2 QC/QA for Consultants ............................................................................................ 1-5
1.4.3 Bridge Office Reviews of Preliminary Plans ............................................................. 1-5
1.4.4 Bridge Office Reviews of Final Plans ....................................................................... 1-6
1.5 Schedules for Bridge Design ........................................................................................... 1-7
1.5.1 Concept Phase ........................................................................................................ 1-7
1.5.2 Preliminary Design Phase ........................................................................................ 1-7
1.5.3 Final Design Phase .................................................................................................. 1-7
1.5.4 Shop Drawings ........................................................................................................ 1-8
1.6 Correspondence ............................................................................................................. 1-8
1.6.1 Correspondence Involving Consultants .................................................................... 1-8
1.6.2 Phone Number on Correspondence......................................................................... 1-8
1.6.3 P.I. Number on Correspondence.............................................................................. 1-8
1.6.4 State Bridge Engineer Signature on Correspondence .............................................. 1-8
1.6.5 Correspondence with Legislators and Citizens......................................................... 1-9
1.6.6 Correspondence with Contractors ............................................................................ 1-9
1.6.7 Bridge Condition and Bridge Deck Condition Surveys .............................................. 1-9
1.6.8 Routes for Hauling Bulb-Tee PSC Beams.............................................................. 1-10
Rev 2.2 1. Administration - Contents
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Bridge and Structures Design Manual
Administration
1.1 Bridge Office Organization
1.1.1 General
The Office of Bridges and Structures supplies structural plans to Project Managers and provides
maintenance support for structures in the state. This Office is divided into two units: the Bridge
Design Unit (BDU) and the Bridge Maintenance Unit (BMU).
important to coordinate with the Bridge Maintenance Unit when doing work that will affect
existing bridges.
For typical bridge design work, coordination is necessary with the Bridge Maintenance Unit for
the following items: salvage material coordination, long and heavy load hauling coordination,
bridge condition surveys (widenings), maintenance on existing or parallel structures to be
included with widening or paralleling plans. The Bridge Maintenance Unit also provides
important feedback to the State Bridge Engineer on the effectiveness of certain design details.
1.1.5.2 Concept Coordination
During the Concept phase for any project that includes a bridge, the Project Manager should
coordinate with Bridge Maintenance Unit to get a project justification statement on whether the
bridge is suitable for widening or should be replaced (a bridge could also be replaced if the cost
of widening would exceed the cost of replacement). Bridge Maintenance Unit also produces a
project justification report for new projects.
of preliminary bridge layouts, bridge hydraulic studies and final bridge plans. This coordination is
also required for consultant-designed projects with the Bridge Office acting as liaison.
1.3.1 General
In designing bridges and other highway structures our mission is to prepare safe and economical
design solutions and produce a quality set of plans that meet the project requirements, use details
that are consistent with GDOT Bridge Office practices, and are suitable for bidding and
construction. To produce quality work requires collaboration between the designer or detailer and
checker as well as a comprehensive review. The quality control and quality assurance process for
bridges and other highway structures provided herein shall be followed by the GDOT Bridge Office
and consultants designing structures for the Department. This process is required for preliminary
layouts, bridge hydraulic studies, final bridge plans and other highway structures as necessary.
provision and quantities relative to bridge projects. The review includes a check of the bridge
general notes and details to ensure that the plans are up to date. The Bridge Office load rates the
bridges using the Bridge Maintenance rating software as an independent check of the
superstructure and substructure elements to ensure the proposed bridges meet the intended design
loading. If discrepancies are found during this review then changes/revisions are made as an
amendment to the contract.
1.4.1 General
Consultant projects are managed by a GDOT Project Manager assigned to the Office of Program
Delivery even if the project consists primarily of bridge work. The Bridge Office occasionally issues
task orders to consultants when the schedule or workload exceeds the capacity of the design
groups. On projects with bridge work, a liaison from the Bridge Office will be assigned to the project.
The liaison will be the point of contact for the bridge work on that project and will also coordinate
with other GDOT offices on bridge activities. Much of the correspondence and coordination with
other offices described below will be done by the liaison but consultants should be aware of this
activity and make sure they incorporate the results in their plans.
Consultants are reminded that if their contract is with the Georgia Department of Transportation, all
design questions and decisions regarding project requirements must be directed to the GDOT
Project Manager for distribution to the appropriate office. Consultants shall not take direction from
outside agencies for decisions regarding GDOT projects.
1.6 Correspondence
c) Letters distributing and transmitting shop drawings will be initialed by the State Bridge
Engineer.
Copies of letters for items a) and b) should be placed in the in-box of the Assistant State Bridge
Engineer. Other correspondence should be given to the secretary by e-mail or hard copy for
preparation for signature by the State Bridge Engineer.
When preparing correspondence on the PC that will require the signature of the State Bridge
Engineer, put the word ‘draft’ on the page. The letter should be e-mailed to the secretary who will
prepare it for signature by the State Bridge Engineer. A copy will be returned to the group.
All bridge sites are inspected by representatives of the District Engineer. Send the
request letter to the District Engineer and to the attention of the District Preconstruction
Engineer. The Statewide Location Bureau Chief shall be copied on the transmittal.
Request that the results of the inspection be provided to the Bridge Office in writing.
Requests should include the following, at a minimum:
For Stream Crossings:
Request that the toes of the endrolls and any intermediate bents near or in the
stream be staked.
Clearance from the top of bank to the toe of the endrolls and to intermediate bents
should be checked.
For Grade Separations:
For grade separations, request that the toes of the endrolls and intermediate bents
adjacent to roads or railroad be staked.
Horizontal clearances from the road or railroad to the bent should be verified as well
as the location of the toe of the endroll.
d) Environment/Location (Stream crossings):
1 print of Preliminary Layout
1 print of Project Cover sheet
1 set of Roadway Plan & Profile Sheets at bridge location
Send to the attention of the NEPA-GEPA Section Chief.
e) FHWA for approval (Interstate bridges and full oversight projects):
1 half-size print of Preliminary Layout
1 half-size print of Roadway Plan and Profile sheets (mainline and crossroad)
1 half-size print of Typical Sections
1 half-size print of Project Cover Sheet
1 copy of the Hydraulic Study including the scour report
f) Railroad for approval (via Office of Utilities):
1 electronic copy (pdf format)
Send the electronic copy to the Project Manager after PFPR. The Project Manager will
submit it as part of a larger package to the Office of Utilities.
For widenings of steel bridges, note on the preliminary layout if the existing structural
steel will or will not be repainted. If repainting, note whether existing paint is lead based.
Norfolk Southern Corporation
Correspondence is sent to Norfolk Southern Corporation (only by the Office of Utilities)
but plans and legal agreements all refer to their subsidiary companies, for instance
Central of Georgia Railroad Company and the line shown on the plans would be Central
of Georgia Railroad. The other subsidiary lines (the company names are the same but
end in Company) are: Norfolk Southern Railway; Georgia Southern & Florida Railway;
Tennessee, Alabama & Georgia Railroad; Georgia Northern Railway; and Alabama
Great Southern Railroad.
For Norfolk Southern lines, request that the name, address and telephone number of the
person to contact before commencing subsurface investigation. Complete and include
the Norfolk Southern bridge data sheet (in Appendix 1A).
CSX Transportation, Inc.
If the submittal is to CSX Transportation, Inc. (do not call it CSX Railroad), include a
copy of the form letter, signed by the State Bridge Engineer, requesting permission for
the Department to make borings on Railroad Right-of-way (in Appendix 1A). Complete
and include the CSX bridge data sheet (in Appendix 1A).
There are no subsidiaries of CSX Transportation, Inc. Former railroads identified as
Seaboard Coast Line Railroad, Louisville and Nashville Railroad, Georgia Railroad,
Atlanta and West Point Railroad, Gainesville Midland Railroad, Atlantic Coast Line
Railroad, and Seaboard System railroad are now part of CSX Transportation, Inc. and
should be identified as CSX Transportation, Inc.
Other Railroads
In addition to the above two major railroads, there are about 20 “short line” or small
railroads operating in Georgia. Call the Office of Utilities if there are any questions about
the identification of these railroads.
1.6.9.2 Construction Plans for Approval
1.6.9.2.1 Preliminary Construction Plans
The following transmittals shall be made before the final plans have been approved:
a) Construction Office (Cofferdams and/or seal concrete):
1 print of Bridge Plan and Elevation Sheet
1 print of Bridge Intermediate Bent Sheet(s)
1 copy of BFI Report
Transmittal sheet should request the recommendation of the State Bridge
Construction Engineer concerning the need for cofferdams and/or seals (See
Appendix 1A).
b) Final Bridge Plans for Front Office Review:
1 stapled set of final bridge plans with Project Cover Sheet on top
1 copy of BFI Report
1 half-size copy of Preliminary Layout
1 copy of each of the following reports, as applicable:
o Site Inspection Report
Rev. 2.2 1. Administration
10/13/17 Page 1-12
Bridge and Structures Design Manual
e) If the boring log location sketch in the BFI is on plan size sheets, remove it from the file.
Otherwise, include it with the BFI.
f) Include pile driving logs and load test reports. Include as-built foundation data if it is on 8½”
x 11” or 8½” x 14” pages.
g) Include the Hydraulic Study (unless it has been given to Bridge Hydraulics) and any permits,
if applicable.
h) Keep only enough of each computer program output to allow the program to be recreated.
Keep geometry program input only if the bridge has unusual geometry. Do not include
reinforcing bar program input or output.
i) A CD with all pertinent electronic files should be kept on record as well.
It will be the responsibility of the Design Group Leader to determine what correspondence will be
kept. In general, the correspondences should be kept if there is a possibility to have problems with
the bridge or if the bridge is being widened. Do not keep shop drawing transmittal letters unless
they contain details or information that would be needed.
INTERDEPARTMENT CORRESPONDENCE
FILE BRN-208-1(17)
BRST-030-1(25), Stewart County OFFICE Atlanta
SR 27 over Bladen Creek
P.I. No. 333160 DATE August 1, 2005
FROM BRN-208-1(17)
Benjamin F. Rabun, III, P.E., State Bridge Engineer
TO BRN-208-1(17)
James K. Magnus, State Construction Engineer
Attention: Melissa Harper
SUBJECT BRN-208-1(17)
COFFERDAM DETERMINATION REQUEST
Attached for review please find one copy of the Bridge Plan and Elevation for the above referenced
project. Also attached is a copy of the approved BFI. The two-year flood stage for the referenced
project is Elev. 314.42. Please review and forward comments to this office in the next two weeks so
that we can submit plans to Engineering Services for a Final Field Plan Review.
If you have any questions or require further information please call Ted Cashin at 404-463-6265.
BFR:EJC
October 2, 2010
FROM: Benjamin F. Rabun, III, P.E., State Bridge and Structural Engineer
Type of drawings: PSC Beams Steel Beams Bearing Pads Metal Deck Forms
Other
___________________________________________________________________________
Please find enclosed:
Approved shop drawings bearing our Stamp of Approval. Please forward prints of the shop
drawings to the fabricator.
Rejected shop drawings containing our Review Comments and bearing our Stamp of
Review. Please furnish this office with sets of corrected shop drawings for our further review
and approval.
Additional Instruction/Comments
___________________________________________________________________________
BFR:TEC
October 2, 2010
FROM: Benjamin F. Rabun III, P.E., State Bridge and Structural Engineer
Type of drawings: PSC Beams Steel Beams Bearing Pads Metal Deck Forms
Other
___________________________________________________________________________
Please find enclosed:
Approved shop drawings bearing our Stamp of Approval. Please forward prints of the shop
drawings to the fabricator.
Rejected shop drawings containing our Review Comments and bearing our Stamp of
Review. Please furnish this office with sets of corrected shop drawings for our further review
and approval.
Additional Instruction/Comments
___________________________________________________________________________
BFR:TEC
INTERDEPARTMENT CORRESPONDENCE
FILE BRN-208-1(17)
BRST-030-1(25), Stewart County OFFICE Atlanta
SR 27 over Bladen Creek
P.I. No. 333160 DATE October 26, 2010
FROM BRN-208-1(17)
Benjamin F. Rabun, III, P.E., State Bridge Engineer
TO BRN-208-1(17)
David B. Millen, District Engineer, Thomaston
Attention: Bill Rountree
SUBJECT BRN-208-1(17)
BRIDGE SITE INSPECTION AND STAKE OUT REQUEST
Attached for your use please find copies of the bridge preliminary layout and the roadway typical
section. Please perform a bridge site inspection and stake out the clearance between the endrolls and
creek banks. Please send the results of the site inspection, in writing, to this office. The 2 year
floodstage elevation is 483.78 feet. This bridge is on new alignment to the West of the existing
roadway.
If you have any questions or require further information please call Ted Cashin at (404)463-6135.
BFR:EJC
INTERDEPARTMENT CORRESPONDENCE
FILE BRN-208-1(17)
BRST0-0030-01(025) Stewart County OFFICE Atlanta
SR 27 over Bladen Creek
P.I. No. 333160 DATE October 26, 2010
FROM BRN-208-1(17)
Benjamin F. Rabun, III, P.E., State Bridge Engineer
TO BRN-208-1(17)
Mike Clements, P.E., State Bridge Maintenance Engineer
SUBJECT BRN-208-1(17)
OVERSIZED TRUCK
54 in. Bulb Tee PSC Beams are to be used on the above project. The beams are approximately 100
feet long and weigh approximately 68,650 lb. each. The total weight of the truck and beam will be
approximately 113,650 lb.
Please let us know if there are acceptable shipping routes from the fabricator’s plant to the project
site. This project is scheduled for a December, 2002 letting.
If you have any questions or require further information please call Ted Cashin at (404)463-6135.
BFR:EJC
DEPARTMENT OF TRANSPORTATION
STATE OF GEORGIA
________________
INTERDEPARTMENT CORRESPONDENCE
FILE BRN-208-1(17)
BRST0-0030-01(025), Stewart County OFFICE Atlanta
SR 27 over Bladen Creek
P.I. No. 333160 DATE October 26, 2010
FROM BRN-208-1(17)
Benjamin F. Rabun, III, P.E., State Bridge Engineer
TO BRN-208-1(17)
Brent A. Story, P.E., State Design Policy and Support Engineer
Attention: Glenn Williams
SUBJECT BRN-208-1(17)
AS-BUILT BRIDGE FOUNDATION PLANS
Attached for revision to the electronic record set please find one full-size print of the as-built
foundation sheet. This sheet reflects actual conditions encountered during construction as relayed by
the DOT project engineer.
If you have any questions or require further information please call Ted Cashin at (404)463-6135.
BFR:EJC
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6. List all the at-grade crossings that will be eliminated by the construction of this grade separation.
DOT# Milepost Signalized?
____________________________________________________________________________
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NOTE: Design Criteria for Overhead bridges apply to Items 7 through 12.
All information on this Data Sheet to be furnished by Submitting Agency and should be sent
with initial transmittal of project notification.
This is to request permission for the Department of Transportation’s equipment and personnel to
enter upon Railroad Right-of-Way for the purpose of making test borings to determine foundation
requirements for the bridge as shown in the preliminary layout transmitted with our letter of
_____________________ in accordance with the following conditions:
(1) Drilling to be performed only during daylight hours with test borings not more than 4
inches in diameter and not nearer than 15 feet from centerline of track.
(2) The Department will furnish the Division Engineer of the Railroad in Atlanta, Georgia,
sufficient advance notice so that Railroad supervision can be provided.
(3) At the completion of the test borings, the Department will promptly and completely fill-in
and tamp and, in all respects, restore the right-of-way to its original condition, satisfactory to
the Division Engineer of the Railroad.
(4) Permission extended shall be subject to termination upon five days’ notice in writing
from either party to the other.
Subject to terms and conditions indicated above being satisfactory, please indicate your approval
by signing and returning the original of this letter and retaining a duplicate of the original for your
records.
BFR:
By: _________________________
Title: _________________________
7. Description of Project:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
___________________________ _________________________
___________________________ _________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
NOTE: CSX Criteria for Overhead bridges apply to Items 8 through 13.
General Design
2.1 Design Specification/Method
For Standard Specifications structures involving curved steel members or steel boxes shall also be
investigated using the AASHTO Guide Specifications for Horizontally Curved Bridges, 1993.
All bridges shall be classified as “typical” as related to LRFD 1.3.5, unless specified otherwise by
the Bridge Office.
2.2 Loads
Diaphragms
Metal Stay-In-Place (SIP) forms: 16 lbs./ft2 – Do not include weight for Reinforced Concrete
Deck Girders (T-beam bridges)
2.2.1.2 Composite Dead Loads
The composite dead load consists of:
Sidewalks
Barriers and parapets
Medians
Future Wearing Surface: .030 ksf – All Bridges
Utilities
For bridges meeting the conditions of LRFD 4.6.2.2.1, these loads will be summed and
distributed equally to all beams except in the case of very wide bridges (over 70 feet out-to-out).
For very wide bridges, the sidewalk, barrier, and parapet loads should be distributed to the four
exterior beams on each side, and the median load distributed to the beams under the median.
The future paving allowance will be distributed to all beams.
2.4.1.5 Benchmarks
A minimum of three benchmarks are required: One at the beginning of the survey, one at the
end of the survey, and one for each bridge or stream site near the right-of-way. Benchmarks
should be described with a sketch, which also shows the X, Y, and Z coordinates. Benchmarks
shall be referenced to the project stations with a complete physical description and elevation. All
elevations should be established with a spirit level, referenced to NAVD88. Benchmarks for
bridge or stream site shall be located within a distance of 300 feet from the site.
2.4.1.6 Stream Traverse
The stream traverse should begin at 500 feet upstream from the bridge centerline with Station
1+00.00 and then continue downstream to a station 500 feet below the bridge centerline. Cross
sections of the stream channel are required at the following locations:
Every 100 feet along the traverse
Centerline of the existing bridge
Centerline of the proposed bridge
50 feet and 100 feet upstream of the proposed bridge centerline
50 feet and 100 feet downstream of the proposed bridge centerline
These cross sections shall be detailed enough to accurately define the profile of the terrain,
which usually includes end rolls, stream channel banks, streambed elevations, scoured areas,
and any other breaks in the terrain (see Figure 2.4.1.6-1). A sufficient number of streambed
shots shall be taken to ensure an accurate stream channel model can be created. Traverses
and stream cross sections shall be provided for all stream channels in the floodplain. As stated
above, the DTM method is preferred, as long as it is detailed enough to accurately define the
location and cross section profile of the stream channel along the entire stream traverse.
2.4.2.5 Benchmarks
A minimum of three benchmarks are required: One at the beginning of the survey, one at the
end of the survey, and one for each bridge site near the right-of-way. Benchmarks should be
described with a sketch, which also shows the X, Y, and Z coordinates. Benchmarks shall be
referenced to the project stations with a complete physical description and elevation. All
elevations should be established with a spirit level, referenced to NAVD88. Benchmarks for
bridge or stream site shall be located within a distance of 300 feet from the site.
2.4.2.6 Profile and Cross Sections
Profile and Cross Sections or DTM coverage should have the same limits as the Topographic
limits.
2.4.2.7 Roadway beneath Bridge
The road beneath a bridge for 300 feet left and right of the bridge requires a complete survey
which includes: Alignment, property, topographic, profile levels and cross sections or DTM
survey data.
2.4.2.8 Bridge Sketch
A bridge sketch is required. On this sketch, show the vertical clearance from the bottom of the
outside bridge beams to the roadway pavement at the centerline of the road and at each edge
of pavement of the road.
These profiles shall include shots along the centerline, edges of pavement, outside edges of
the roadway shoulder, and toe of the roadway embankment.
2.4.3.3 Existing Bridge Data
Top of deck elevations are required at several locations along the existing bridge. See Figure
2.4.1.3-1 for specific shot locations for replacement/paralleling projects and widening projects.
For all existing bridges within a project, elevation shots are required where centerline of bridge
and gutter lines intersect each BFPR.
For Bridge widening project, additional elevation shots are required where the centerline of
bridge and gutter lines intersect each centerline of bent and each mid-span line along the
structure. Bottom of beam elevations for the outside beams at each bent shall be obtained.
For bridge widening projects where the existing bridge plans are not available, a more detailed
survey that gives a complete description of the superstructure and substructure will be required.
Surveyor shall check with Project Engineer to determine availability of bridge plans.
2.4.3.4 Topographic
Topographic coverage shall extend at least 150 ft. each side of the centerline. These coverage
limits shall apply to both the existing centerline and proposed centerline, if different.
2.4.3.5 Benchmarks
A minimum of three benchmarks are required: One at the beginning of the survey, one at the
end of the survey, and one for each bridge or stream site near the right-of-way. Benchmarks
should be described with a sketch, which also shows the X, Y, and Z coordinates. Benchmarks
shall be referenced to the project stations with a complete physical description and elevation.
All elevations should be established with a spirit level, referenced to NAVD88. Benchmarks for
bridge or stream site shall be located within a distance of 300 feet from the site.
2.4.3.6 Profile and Cross Sections
Profile and Cross Sections or DTM coverage should have the same limits as the topographic
limits.
2.4.3.7 Railroad beneath Bridge
The railroad beneath the bridge for 500 feet left and right of the bridge requires a complete
survey that includes:
Alignment – The alignment of the centerline on the main railroad tracks for 500 feet left and right
of the bridge shall be surveyed. The intersection of the bridge alignment and the railroad
alignment shall be tied to a railroad milepost.
Property survey – As described in section 2.4.3.1.
Topographic – The topographic coverage limit shall be 100 feet left and right on each side of the
track. If the location has multiple tracks, coverage should be 100 feet beyond the centerline of
the outermost track. The location of the existing bridge pilings should be located from the survey
centerline.
Profile Levels and Cross Sections or DTM Survey Data – The profile and cross sections or DTM
survey data shall be taken a minimum of 100 feet each side of the track. If the location has
multiple tracks, coverage shall extend for 100 feet beyond the centerline of the outermost track.
Elevations are to be taken on the top of each rail. If collecting elevations in the cross section
format, a minimum of five (5) cross sections shall be taken between the proposed right-of-way
limits. One at the proposed right-of-way, one halfway between the proposed right-of-way and
the bridge centerline, one at the bridge centerline, and the same for the other side of the bridge.
These cross-sections will be taken perpendicular to the railroad track centerline and extend for
100 feet beyond the centerline of the outermost track.
Drainage – All drainage structures and features within the 1000 feet Railroad Survey corridor
shall be provided.
2.4.3.8 Bridge Sketch
A bridge sketch is required. On this sketch, show the vertical clearance from the bottom of the
outermost bridge beams to the top of the railroad rail for each rail beneath the bridge.
2.6.1 General
Where bridges are to be raised, the designer shall provide jacking details in final construction plans.
These details should provide 16’-9” minimum vertical clearance over the travel way and paved
shoulders.
in place. The findings should be reported to the Bridge Office. The District Utilities Engineer shall
alert the impacted utility companies and remind them of their responsibilities for coordinating
satisfactory utility realignment.
2.6.4 Plans
Each set of bridge jacking plans should include a Plan and Elevation sheet and Jacking Details
sheets sufficient to describe the overall scope of work and show the required Bridge Office details
along with other pertinent data necessary to obtain accurate and competitive bids. These sheets
are in addition to applicable roadway plans which would include the Cover, Index, Revision
Summary, Summary of Quantities, Detailed Estimate, Typical Sections, and Plan & Profile sheets.
2.6.4.1 Plan and Elevation Sheet
The Plan and Elevation (P&E) sheet should clearly show a plan view that includes beginning
and ending bridge stations, bent arrangements, deck widths, and the point of minimum vertical
clearance. It should also clearly show an elevation view that includes the length of bridge, span
lengths, locations of expansion and fixed bearings, bent numbers, and the minimum vertical
clearance at completion. The P&E sheet should also contain the existing grade data for the
bridge and any underpass roadways as well as the existing bridge Serial, I.D., and P.I.
numbers.
The P&E sheet may also contain the following in accordance with the Bridge Office’s standard
General Notes formatting:
An “EXISTING BRIDGE CONSISTS OF” tabulation describing the existing bridge
A “UTILITIES” tabulation listing all existing utilities
A “WORK CONSISTS OF” tabulation outlining the basic items of the work
A “DESIGN DATA FOR DESIGN OF PEDESTALS” tabulation indicating the design
specifications used, the typical loading, and the future paving allowance assumed
A “CONSTRUCTION SEQUENCE” tabulation enumerating proposed steps necessary to
complete the work. A note should be included immediately following these steps stating
“The aforementioned sequence shall be coordinated with the roadway operations, see
roadway plans. In lieu of the above sequence, the contractor may submit a proposed
sequence for approval.”
A “TRAFFIC DATA” tabulation displaying traffic data for the existing bridge
A “SUMMARY OF QUANTITIES” tabulation including a lump sum pay item for raising the
existing bridge, pay items for joint re-sealing, and any other pay items for requested bridge
rehabilitation work
A “GENERAL NOTES” tabulation stating all applicable standard Bridge Office notes
pertinent to bridge jacking operations as well as notes addressing protection of existing
slope paving, removal and replacement of existing bridge joints and/or other rehabilitative
work, amount of jacking and vertical clearance to be obtained with reference to special
provisions, and responsibility for utility disconnects/reconnects/adjustments
The above tabulations may be included on a separate General Notes sheet if necessary or may
be included on the Jacking Details sheets.
2.6.4.2 Jacking Details Sheet
Jacking Details sheets should include the following:
Section views at endwalls/backwalls detailing required modifications including pedestals,
new concrete and reinforcement, and approach slab modifications
Schematics of utility adjustments
Schematic plan and elevation views of bearing assemblies and pedestals
Details of elastomeric bearings if required (may be shown on separate sheet if necessary)
Details of wingwall modifications
Details of expansion joints
Steel specifications and finish requirements
Details/requirements for anchor bolt replacement
2.6.4.3 Maintenance of Traffic
The engineer shall consider maintenance of traffic in the design and ensure adequate
coordination with the roadway plans. The sequence of operations should limit elevation
differences at lift points to 1-inch or less at any given time or as indicated in the Special
Provision for this work.
2.6.4.4 Jacking Method
It is generally not necessary or desirable to specify a jacking method in the plans. The Special
Provision for this work should contain the basic jacking requirements and the engineer should
make sure that is the case. It is the intent that the contractor retains responsibility for the jacking
method/details and damage to the structure. However, the engineer should fully consider all
jacking loads to be placed on the structure. Members should be analyzed as necessary to
ensure that the strength is adequate for jacking by conventional methods. If not, special notes
or details should be developed so a method is clearly available for bidding.
2.6.4.5 Approach Slab
Detailing for bridge jacking should include provisions for retaining existing approach slabs with
modifications for re-supporting on the paving rest after jacking is complete. The existing
approach slabs should normally be overlaid with permanent asphalt as the bridge is jacked
thereby maintaining a consistent traffic surface that will remain in place at the completion of the
project. A note should be included in the plans to require the contractor to check for voids
beneath the approach slab by sounding and coring prior to cutting it free of the paving rest. If
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voids are detected, they should be grouted with flowable fill in accordance with GDOT Standard
Specification Section 600 and a nominal quantity should be set up for this purpose to be used
as directed by the engineer.
2.6.4.6 Concrete Pedestals
Concrete pedestals shall be specified when the pedestal height is over 1'-9". For bridges being
jacked and widened on each side, so the existing portion of the bridge will be laterally
restrained, concrete pedestals are required only when the pedestal height is over 2'-3". Steel
pedestals may be used for heights equal to or lower than these limits.
2.8 Software
2.8.1 General
The following software must be used during the production of final bridge plans:
a) Geometry (BRGEOM) – All bridges shall have a geometry program run showing the profile
grade line, centerline construction, beam lines, gutter lines and edge of bridge. Transverse
lines shall include end of bridge, centerline bents, centerline of bearing, and (for T-beams
only) face of cap. This requirement may be waived for simple bridges.
b) General Notes (BRNOTES) – Run this program to have the correct notes and pay items in
the uniform format.
c) Reinforcing Steel (BRRBAR) – Run this program to have the correct steel quantities and
formatted rebar sheets.
1. Prestressed Beam (BRPSBM1) – All beams must analyze without overstress in the
prestressed beam program. A run will be required for every different length or load
condition.
2. Pier Program (BRPIER) – Each bent must have a pier program run. Seismic
Performance Category B bridges are to be analyzed by BRNCPIER which provides input
for seismic loads. There is no software required for pile bents.
3. Simple Span Beam (BRSPAN) – Required for simple span steel bridges. Note that the t-
beam part of the program uses allowable stress and therefore is not required but can be
helpful in generating loads.
4. Continuous Beam (BRCTBM) – Required for continuous steel beams.
5. Slab Design (BRSLAB07) – You can either run this or use the latest slab charts. The
design of the slab uses allowable stress design.
2.8.3.2 Recommended Software
1. Bearing Pad (BRPAD1) – Provide a run for each size of pad and for each load case or
expansion case. No design is required for half-inch unreinforced bearing pads
2. SEISAB – For bridges in the seismic zone B. Use in conjunction with NCPIER.
3. DESCUS (BRDESC) – For curved steel girders
2.8.3.3 Optional Software
BRLLCA – Live load case program. Comes up with live load input for the pier program.
BRPCAC – PCA Column Analysis
BRCPFT – Continuous footing program
BRSIGN – Sign base
BRSPAN – GDOT simple span beam program
Merlin-Dash – Proprietary simple span or continuous beam program
The width of bridges used on ramps shall be considered on a case-by-case basis. The
designer should cooperate with the Project Manager and Bridge Office liaison to determine
the bridge width for a ramp.
2.9.2.2 Bridges off the State and Federal System
a) Rural section (2 lanes)*
Design Year ADT Bridge Clear Width
0-399 2’ + TW + 2’
400-2000 3’ + TW + 3’
Over 2000 8’ + TW + 8’
*For low volume roads with an approach roadway width of one lane, a minimum bridge width
of 18 ft. may be selected with approval from the Chief Engineer.
b) Rural section (multilane undivided – 4 lanes or more): 8’ + TW + 8’
c) Rural section (multilane divided): 4’ (inside shoulder) + TW + 8’ (outside shoulder)
d) Urban section (with curb):
e) The minimum clear width for all new or reconstructed bridges shall be the curb to curb width
of the approach roadway. For two-lane, two-way bridges the minimum clear width shall be
TW + 4 ft., unless an exception is obtained from the Chief Engineer. Sidewalks shall be
provided on bridges where curb and gutter is provided on the approach roadway. Minimum
sidewalk width on bridges shall be 5.5 ft. (see Section 3.3.3 - Sidewalks and Medians).
When the roadway section has a curb and gutter of 2’-6”, 2 ft. is considered gutter for
calculation of the bridge width.
2.9.2.3 Interstate Bridges
Lanes in One Direction Bridge Width Clear Distance
Two Lanes 6’ (inside shoulder) + TW + 12’ (outside shoulder)
Three or More 10’ (inside shoulder) + TW + 12’ (outside shoulder)
Three or More with High
12’ (inside shoulder) + TW + 12’ (outside shoulder)
Truck Traffic
Note: The philosophy on shoulder widths is that with two lanes drivers should be able to
take refuge on the outside shoulder. When more lanes are present, they may have to take
refuge on the inside shoulder. When there is high truck traffic, additional width may be
needed to allow trucks to take refuge on the inside shoulder. If the shoulder widths shown
above are different than the paved shoulders on the roadway plans, this should be
addressed as early in the process as possible since these should generally match.
2.9.2.4 Design Exceptions
When a project is implemented using federal funds and the width characteristics do not meet
the above criteria, a request for design exception shall be submitted to the Chief Engineer for
approval, unless 23 CFR 625 – Design Standards for Highways applies. The following situations
would require consideration for design exceptions.
* Due to time savings on these type of structures, no net increase in total project costs are
usually seen.
2.9.5.1 Purpose
The Bridge Type Study establishes what alternative(s) will be carried forward in the Preliminary
and Final Design phases. When alternate designs are considered, uniform design criteria,
material requirements and unit costs should be applied.
2.9.5.2 Format
The report shall use 8 ½” by 11” pages with drawings on larger sheets, if necessary, folded to fit
the report. The report shall be neatly written and the contents shall be presented in a logical
sequence with narratives as necessary. An Executive Summary shall be included comparing the
relative features and costs of the alternatives considered and recommending which
alternative(s) to be carried forward into the Preliminary Phase.
The Bridge Type Study should be as self-contained as possible by including all arguments that
establish, justify, support, or prove the conclusions. It is acceptable to make reference to other
documents that will be included in the final submittal package. Any documentation, such as
drawings, clear and concise views, or other illustrated information that assists in presenting
design intent and solutions should be included in the package.
2.9.5.3 Contents
Provide cost data and other information that affects the selection of an alternative, including
geotechnical survey data (if available), life cycle maintenance costs, construction time and
staging assumptions, constructability, maintenance of traffic, aesthetics, etc. Various methods of
handling traffic during construction should be thoroughly investigated. Data provided by others
should be thoroughly reviewed and if deemed insufficient or in error should be brought to the
attention of the provider. The major items that should be included are described in the following
subsections.
2.9.5.3.1 Bridge Description
The Bridge Type Study should include a detailed description of each proposed alternate
structure. This description should consider the following in its development:
a) Span length: Span lengths are governed by column/pier locations that provide the
required vertical and horizontal clearances, then economic and aesthetic considerations.
b) Superstructure depth: Superstructure depths, particular for grade separation structures,
shall be kept to the minimum as allowed by good engineering practice.
c) Span continuity: The economic and engineering advantage of simple span vs.
continuous spans should be addressed.
d) Superstructure type: Consider prestressed concrete girders, steel rolled sections, steel
plate girders, steel or concrete box girders, and other sections approved by the Bridge
Office.
e) Pier protection: Piers located in a divided highway median must be protected from traffic,
typically by guardrail or concrete barrier, when located within the clear zone.
f) Foundation: For piles and drilled shafts, assume size, length, and capacities from
geotechnical information, if available. For spread footings, allowable bearing pressure
should also be assumed from geotechnical information, if available.
2.9.5.3.2 Costs
The Bridge Type Study should include a cost estimate for each proposed alternate structure.
This estimate should include the following:
a) Quantity estimates: Quantities should be estimated to the accuracy necessary for
comparing the alternatives. For minor bridges rough quantities, such as the amount of
reinforcing steel estimated from historic steel-to-concrete ratios, may be sufficient. For
major and complex bridges more detailed quantity calculations may be required.
b) Unit costs: Unit costs should be derived using data available from GDOT or con-
tractors/suppliers. The sources of all price data should be recorded for later reference.
For major and complex structures it may be necessary to develop unit costs from an
analysis of fabrication, storage, delivery and erection costs.
c) Cost matrix: A cost matrix should be established for each alternative to reveal the most
economic span arrangement.
2.9.5.3.3 Aesthetics
The Bridge Type Study should include a narrative explaining how aesthetics affected the
design of each proposed alternate structure. This narrative should address the following
considerations:
a) Totality of structure: A bridge should be made aesthetically pleasing in and of itself by
giving proper attention to shapes, proportions and continuity of forms and lines. The
basic structure of the bridge itself should be the main focus in bridge aesthetics, not
enhancements, additions, or other superficial touches.
b) Compatibility with site: A bridge should be made aesthetically pleasing in context of its
surroundings. Additional emphasis should be placed on the surroundings at
interchanges where landscaping or unique features need to be considered.
c) Conformity of theme: Conformity of theme and unifying appearance should be created or
maintained in locations with multiple bridges, such as interchanges, where aesthetics
are important because of high visibility to a large number of motorists.
d) Inherently pleasing substructure shapes: Consideration should be given to structural
systems that are inherently more pleasing, such as hammerhead or "T" shaped piers,
oval or polygonal shaped columns, piers in lieu of bents, etc.
2.9.5.3.4 Constructability and Maintainability
All construction and maintenance requirements should be identified and appropriately
reflected in any concept that is to be recommended for design.
a) Constructability: Items such as member sizes/handling/fabrication, maintenance of
traffic, construction staging, equipment requirements, etc. should be considered.
2.10 Quantities
Quantities are required on all structural plans submitted to the Bridge Office for review, including
design-build projects. This includes a Summary of Quantities, quantities tables on superstructure
and substructure sheets, and a reinforcing bar schedule.
Superstructure - Contents
Superstructure - Contents............................................................................................. 3-i
3.1 General Design Considerations ...................................................................................... 3-1
3.1.1 Minimum Number of Beams .................................................................................... 3-1
3.1.2 Connections ............................................................................................................. 3-1
3.1.3 Use of Chemical Anchors......................................................................................... 3-1
3.2 Deck Design ................................................................................................................... 3-1
3.2.1 Materials .................................................................................................................. 3-1
3.2.2 Interior Slab ............................................................................................................. 3-2
3.2.3 Overhang Slab ......................................................................................................... 3-4
3.2.4 Epoxy Coated Reinforcement .................................................................................. 3-5
3.2.5 Grooving .................................................................................................................. 3-5
3.2.6 Overlays .................................................................................................................. 3-5
3.2.7 Ride Quality ............................................................................................................. 3-6
3.2.8 Deck Cross Slope .................................................................................................... 3-6
3.3 Barriers, Railings, Sidewalks and Medians ..................................................................... 3-6
3.3.1 Materials .................................................................................................................. 3-6
3.3.2 Barriers .................................................................................................................... 3-6
3.3.3 Sidewalks and Medians ........................................................................................... 3-9
3.3.4 Handrailing .............................................................................................................. 3-9
3.3.5 Chain Link Fence ................................................................................................... 3-10
3.3.6 Temporary Bridge Barrier ...................................................................................... 3-10
3.4 Prestressed Concrete (PSC) Beams ............................................................................. 3-11
3.4.1 Materials ................................................................................................................ 3-11
3.4.2 Design Method....................................................................................................... 3-14
3.4.3 Detailing................................................................................................................. 3-17
3.5 Reinforced Concrete Deck Girders (RCDGs or T-BEAMS) ........................................... 3-19
3.5.1 Materials ................................................................................................................ 3-19
3.5.2 Design Method....................................................................................................... 3-19
3.5.3 Detailing................................................................................................................. 3-20
3.6 Steel Beams ................................................................................................................. 3-20
3.6.1 General .................................................................................................................. 3-20
3.6.2 Materials ................................................................................................................ 3-21
3.6.3 Design Method....................................................................................................... 3-21
3.6.4 Fatigue................................................................................................................... 3-21
3.6.5 Detailing................................................................................................................. 3-22
3.6.6 Welding.................................................................................................................. 3-25
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Superstructure
3.1 General Design Considerations
3.1.2 Connections
Each connection between the superstructure and substructure shall be indicated on the Plan and
Elevation sheet as fixed (FIX) or expansion (EXP).
At least one bent cap to superstructure connection within a continuous deck unit (between
expansion joints) shall be “fixed” to prevent any differential longitudinal movement between the
superstructure and substructure. This fixed condition should be achieved by the dowel bars/anchor
bolts connecting the superstructure and substructure through the bearing holes.
All other substructure/superstructure interfaces shall be “expansion” to allow for thermal movement
and/or shrinkage of the superstructure. At these expansion connections, slotted holes or chase in
the beam should be provided for free longitudinal movement of the superstructure.
For PSC beams a 1 ½” smooth dowel (ASTM A709 Grade 50) shall be grouted into the
substructure cap to provide connection. Similarly, a No. 10 reinforcing bar shall be used as a dowel
for RCDG connection. These dowels shall be sized to ensure 2” nominal vertical clearance between
top of pin and recess in the girder.
3.2.1 Materials
3.2.1.1 Concrete
For LRFD projects, use Class D concrete, as specified in Special Provision 500 – Concrete
Structures, which has a 28-day design strength of 4.0 ksi as required by LRFD 5.4.2.1.
For Standard Specification projects, use Class AA concrete that has a 28-day design strength of 3.5
ksi.
3.2.1.2 Reinforcement
Use Grade 60 reinforcement.
For simplicity and consistency, use the required slab charts located in Appendix C3 (output from
GDOT program, BRSLAB07). When using the slab charts, the effective span length is measured
between the stem faces for T-beams, the top flange edges for AASHTO Types I-IV beams and the
top flange quarter points for steel beams, AASHTO Type V beams, and Bulb Tee beams. The slab
charts use a continuity factor of 0.8 that assumes the slab is continuous over 3 or more supports.
For top concrete cover of slab, see Table 3.2.2.2-1 Slab Thickness and Concrete Cover.
For Standard Specification projects, use the middle half and outer-quarter information from the slab
chart.
Use # 4 bars set longitudinally below the top main bars for temperature/shrinkage control.
Place one bar over the centerline of each beam and then place additional bars at equal
spaces between the beams and to the edges of the deck with a maximum spacing of 18”.
3.2.2.3.3 Continuous Deck Reinforcement
In simple span bridges with decks made continuous at intermediate bents, provide #6 bars
across the bent in the top mat of the deck. Place two #6 bars between each #4 bars. Only
these #6 bars should be continuous through the construction joint at the bent. The length of
these bars should be 10’-0” total, 5’-0” on each side of the bent. The #4 bars should end 2”
from the construction joint.
3.2.2.3.4 Maximum Reinforcement Lengths
A single bar of reinforcement shall not exceed 60 feet in length. When a rebar in the deck
exceeds 60 feet, use a lap splice in accordance with LRFD 5.11.5.3.1 or Standard
Specification 8.32.3, as appropriate. Provide detailing and notes on the plans that
correspond with the lap splice class selected.
3.2.2.3.5 Additional Reinforcement in Acute Corners
Provide 5 - #5 bars in a fan arrangement in the top of the deck just below the top mat in
acute corners when the enclosed angle is 75 degrees or less. These bars, typically 5 to 10
feet long, are required at the following locations:
Intermediate bents in simple span bridges
Ends of continuous span units
Construction joints in continuous span units
3.2.3.3 Detailing
3.2.3.3.1 Cut-off Length for Additional Overhang Reinforcement
Extend additional overhang reinforcement steel (#4 or # 5 bars) 3’-0” beyond the centerline
of the exterior beam.
3.2.3.3.2 Overhang Width
Slab overhangs shall extend a minimum of 6” beyond the exterior beam flange to provide
room for the typical drip notch detail.
Maximum overhang width shall be the lesser of:
4’-7 ½”
50% of the beam spacing
3.2.5 Grooving
All bridge decks will be grooved to within one foot of the barrier or curb face, as specified in Section
500 of the GDOT Standard Specifications. Grooving is a pay item. Grooving is not required under
medians or sidewalks.
3.2.6 Overlays
When it is necessary to overlay a cast-in-place concrete deck, use a Portland Cement concrete
overlay. The minimum thickness should be 2” and this should be shown on the Plans. If the overlay
covers only part of the deck and the remaining part of the deck is grooved, the overlay should be
grooved. Coordination with the Project Manager will be necessary to ensure that the approach slab
elevations match the bridge deck.
Place a mat of #4 bars at 18 inches each way in the top of an overlay with thickness of 6 inches or
greater to control cracking due to temperature effects. Measure the overlay thickness from the top
of the existing deck reinforcing. Provide the same cover on the overlay steel as for deck steel (See
Section 3.2.2.2.3).
3.3.1 Materials
3.3.1.1 Concrete
For LRFD projects, use Class D concrete that has a 28-day specified design strength of 4.0 ksi
in accordance with LRFD 5.4.2.1. See Special Provision 500 – Concrete Structures.
For Standard Specification projects, use Class AA concrete that has a 28-day design strength of 3.5
ksi.
3.3.1.2 Reinforcement
Use Grade 60 reinforcement.
3.3.2 Barriers
3.3.2.1 Design Method
3.3.2.1.1 Standard Specification Projects
Design barriers in accordance with the AASHTO Standard Specifications.
Barrier stirrups are typically detailed at every other main transverse deck bar; however, the
spacing shall not exceed 12”.
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* Numbers based on assumed 5’-6” sidewalk with 1% cross-slope and normal crown on
deck.
3.3.2.2 Applications
3.3.2.2.1 Bridges with sidewalks
Bridges with sidewalks shall include a parapet adjacent to the sidewalk. The minimum
pedestrian rail height of 3’-6”, measured from the top of sidewalk in accordance with LRFD
13.8 and 13.9 can be achieved by installing a handrail or a chain link fence on top of the
parapet. Chain link fence details can be found in the GDOT Bridge Cell Library.
Use a 2’-10” high parapet and a chain link fence for bridges in an urban area (Metro Atlanta,
Macon, Columbus, Savannah and Augusta) over an interstate or other limited access
highway, for all bridges over railroads or as directed by the Bridge Office. See Section 3.3.5
for fence details.
Use a 2’-3” parapet and one pipe aluminum handrail (Georgia Standard 3626) for all other
bridges. See Section 3.3.4 for handrail details.
These details are also used when a bicycle route is present, whether the bike traffic is on
the road or on the sidewalk.
3.3.2.2.2 Bridges without sidewalks
When a bicycle route is present, provide a 3’-6” high S-type concrete barrier adjacent to the
bicycle travelway. This replaces the previously used bike rail detail that consists of a
widened New Jersey barrier with a pipe rail on top.
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When a bicycle route is not present, provide a 2’-8” high New Jersey concrete barrier.
However, if the roadway section uses a different barrier shape, the designer should match
the roadway barrier.
If the bridge is over an interstate highway in Atlanta, provide a barrier with a minimum top
width of 13” and install a curved chain link fence, measuring 8’-6” from the slab to the top of
fence for New Jersey barriers or 8’-4” from the slab to the top of fence for S-type barriers.
Coordinate with the Bridge Office if this situation exists. If the top width is widened, the
barrier must be designed in accordance with LRFD A13.2 and A13.3 in lieu of the values in
Table 3.3.2.1-1.
If the bridge is over a railroad, provide a barrier with a minimum top width of 13” and install a
curved chain link fence, measuring 8’-6” from the slab to the top of fence for New Jersey
barriers or 8’-4” from the slab to the top of fence for S-type barriers. If the top width is
widened, the barrier must be designed in accordance with LRFD A13.2 and A13.3 in lieu of
the values in Table 3.3.2.1-1.
3.3.2.2.3 Architectural rails
In historic areas, an architectural rail may be required. Texas C411 rail and Kansas Corral
rail are typical architectural rails used in Georgia. The Texas C411 rail may be used when
sidewalks are present and the speed limit is 45 mph or less. The Kansas Corral rail may be
used for speed limits up to 55 mph. Do not use Kansas Corral rail adjacent to sidewalks or
with bicycle routes. Because of the expense of these rails, use them only with permission of
the Bridge Office.
3.3.2.3 Detailing
3.3.2.3.1 End Posts
When the end post is on the superstructure, details for the reinforcement need not be
shown, but the weight of the bar reinforcement must be included in the lump sum
superstructure bar reinforcement quantity. The concrete for an end post on the bridge
superstructure shall be included in the lump sum superstructure concrete quantity.
When the end post is an integral part of the substructure, detail the reinforcement in the bar
reinforcement schedule and include the weight of the reinforcement in the quantity for the
substructure element. Include the concrete in the quantity for the substructure element as
well.
On the superstructure or substructure details, as appropriate, refer to Georgia Standard
3054. Also, specify the length, width and height of the end post under “Bridge Consists Of”
on the General Notes sheet.
When the end post is on the superstructure and the end bent is skewed, the end post must
be lengthened to extend beyond the limit of the paving rest. If the length of the end post
exceeds 6’-6”, additional P701 and P401 bars should be added so that the spacing of these
bars does not exceed 12”. In this case, include the Standard Plan Modification (Endpost)
note on the General Notes sheet using the BridgeNotes program.
3.3.4 Handrailing
3.3.4.1 Aluminum Handrail Post Spacing
Post spacing for aluminum handrail shall comply with Georgia Standards 3626 (one pipe
aluminum handrail) or 3632 (two pipe aluminum handrail). Georgia Standard 3632 railing is
rarely used, and only with permission of the Bridge Office. While satisfying the post spacing
requirements on the Standards, the following characteristics are desirable:
a) Other than end spaces adjacent to the “Y” segment (see Standards), the maximum change
from one space to the next should be 1’-0”.
b) End spaces adjacent to the “Y” segment should be approximately one-half of the length of
the first full space.
c) The minimum post spacing for full spaces should be 6’-0”.
d) The “Y” segment should be between 0’-9” and 2’-3”.
Arrange the post spacing and the parapet joint spacing at the same time, rather than selecting
the parapet joint spacing and then trying to fit the post spacing to it. Sidewalk joints have no
effect on the post spacing.
3.3.4.2 Modification of Existing Aluminum Handrail
When preparing plans for an existing bridge with aluminum handrail that is to remain, the
handrail shall be modified to achieve the following essential elements of the current Standards:
a) The railing should be anchored to the endpost.
b) The spacing of the posts in the first two spaces adjacent to the endpost should not exceed
4’-0”.
Details for handrail modifications shall be included in the plans.
c) In the event that quantities cannot be shown on the roadway plans, the quantity required
should be shown in the Bridge Plans Summary of Quantities under Pay Item 620-0100
Temp Barrier Method No 1 or Pay Item 620-0200 Temp Barrier Method No 2.
3.3.6.1 Method 1
This method requires the contractor to provide, use, relocate and remove the temporary barrier
according to the plans and in accordance with GDOT Standard Specification 620. The barrier
remains the property of the contractor.
When using Method 1 be sure to add the following note to the General Notes:
“TEMPORARY BARRIERS, METHOD 1 – PLACE TEMPORARY BARRIERS AS SHOWN ON
THE PLANS AND GEORGIA STANDARD NO. 4960 TO PROVIDE FOR TWO 12’-0”
TRAFFIC LANES. SUPPLY AND USE THE BARRIER IN ACCORDANCE WITH SECTION
620 OF THE GEORGIA DOT SPECIFICATIONS.”
3.3.6.2 Method 2
This method requires the contractor to furnish barrier that is certified to meet NCHRP 350
standards for impact testing. This method includes positive connectivity of the barrier to the
deck, which typically involves anchoring the barrier to the deck using through bolts. Therefore,
locate the traffic face of the barrier at least 9 inches from the edge of the beam flange. Also
locate the barrier so the outside barrier face is at least 9 inches from the temporary edge of
deck. This should be identified early in the design since it could affect staging or beam spacing.
This method also requires the contractor to use, relocate and remove the temporary barrier
according to the plans and in accordance with GDOT Standard Specification 620. The barrier
remains the property of the contractor.
When using Method 2 be sure to add the following note to the General Notes:
“TEMPORARY BARRIERS, METHOD 2 – PLACE TEMPORARY BARRIERS AS SHOWN
ON THE PLANS AND GEORGIA STANDARD NO. 4960 TO PROVIDE FOR TWO 12’-0”
TRAFFIC LANES. SUPPLY AND USE THE BARRIER IN ACCORDANCE WITH SECTION
620 OF THE GEORGIA DOT SPECIFICATIONS.”
3.4.1 Materials
3.4.1.1 Concrete
3.4.1.1.1 Concrete Final Strength (Design Strength = f’c)
The minimum 28-day concrete strength for PSC beams is 5.0 ksi. The maximum 28-day
concrete strength for PSC beams is 10.0 ksi.
Concrete strengths of 9.0 ksi and above require a High Performance Concrete special
provision.
Final concrete strengths shall be specified in 0.5 ksi increments.
Final concrete strength shall be a minimum of 0.5 ksi greater than the designed release
strength.
3.4.1.1.2 Concrete Release Strength (Initial Strength = f’ci)
The minimum concrete release strength for PSC beams is 4.5 ksi.
The concrete release strength should be limited to 7.5 ksi to facilitate typical fabrication
schedules. However, PSC beams using final design strengths over 8.0 ksi may require
higher release strengths.
Release strengths shall be specified in 0.1 ksi increments.
3.4.1.1.3 Concrete Stress Limits
For LRFD projects, concrete stress limits in PSC beams shall be calculated in accordance
with LRFD 5.9.4 and are summarized in Table 3.4.1.1.3-1.
For Standard Specification projects, concrete stress limits in PSC beams shall be calculated in
accordance with Standard Specification 9.15.2 and are summarized in Table 3.4.1.1.3-2.
Table 3.4.1.1.3-1 Concrete Stress Limits for PSC Beams for LRFD Projects
Stress/Limit State LRFD Reference Limit Stress Formula Conditions
Initial Compression
5.9.4.1.1 = 0.60 𝑓′𝑐𝑖 (ksi) At Release
before Losses
Initial Tension = 0.0948 √𝑓′𝑐𝑖 (ksi)
Table 5.9.4.1.2-1 At Release
before Losses ≤ 0.200 𝑘𝑠𝑖
Final Compression, = 0.45 𝑓′𝑐 (ksi) Without Transient Load
Table 5.9.4.2.1-1
Service I = 0.60 𝑓′𝑐 (ksi) With Transient Load
NOTES:
a) f’c and f’ci shall be in the units of ksi for the above equations.
b) Severe-exposure criteria shall apply to any bridge over waterways located partially or
completely within a coastal county. The coastal counties are Chatham, Bryan, Liberty,
McIntosh, Glynn, and Camden. Normal-Exposure criteria shall be used for all other bridges.
Table 3.4.1.1.3-2 Concrete Stress Limits for PSC Beams for Standard Specification
Projects
Stress Limit Standard Spec. Limit Stress Formula Conditions
Reference
Initial Compression
9.15.2.1 = 0.60 𝑓′𝑐𝑖 (psi) At Release
before Losses
*BRPSBM1 uses 0.4f’c for all final compression stress checks. Engineer is responsible for
justifying any overstress shown in the program but is within the AASHTO Specification limits
presented above.
NOTES:
a) f’c and f’ci shall be in the units of psi for the above equations.
b) Severe-exposure criteria shall apply to any bridge over waterways located partially or
completely within a coastal county. The coastal counties are Chatham, Bryan, Liberty,
McIntosh, Glynn, and Camden. Normal-Exposure criteria shall be used for all other bridges.
3.4.1.1.4 Unit Weight and Elastic Modulus
a) For LRFD projects, the unit weight of plain concrete shall be calculated according to the
formula presented in LRFD 3.5.1-1 and will be used in the calculation of elastic modulus
as specified in LRFD 5.4.2.4. This unit weight shall be increased by .005 kcf to account
for reinforcement and strands in determining the self-weight of the beam.
b) For Standard Specification projects, the unit weight of plain concrete shall be 145 pcf for
use in the calculation of elastic modulus as specified in Standard Specification 8.7.1.
This unit weight shall be increased by 5 pcf to account for reinforcement and strands in
determining the self-weight of the beam.
3.4.1.2 Prestressing Strands
3.4.1.2.1 Selecting Proper Strand Type
Use 0.6-inch diameter low-relaxation strands in Bulb Tee PSC beams. 0.5-inch diameter
special low-relaxation strands or 0.6-inch diameter low-relaxation strands may be used in
AASHTO PSC beams.
All prestressing strands shall be the same size within any one PSC beam shape for a bridge
site.
3.4.1.2.2 Strand Properties
For LRFD projects, use Ep = 28,500 ksi for the strand Modulus of Elasticity in accordance
with LRFD 5.4.4.2.
For Standard Specification projects, use Ep = 28,000 ksi for the strand Modulus of Elasticity.
Data for prestressing strands for use on PSC beam sheets are shown in Table 3.4.1.2.2-1.
* Pjack = 0.75 Aps fpu for low-relaxation strands, where fpu = 270 ksi
3.4.1.2.3 Strand Arrangement
Detail all straight strands in a 2-inch center-to-center grid, beginning 1” on each side of the
centerline of the beam.
Strands shall be added starting at the bottom of the beam such that each row is filled before
adding strands to the next row.
Put two strands per row in the web (see GDOT PSC Beam Sheets for maximum strand
patterns).
Do not use straight strands in the bottom 3 rows of the beam in the two center strand lines
(1” on either side of the centerline of the beam) in order to provide space for the 7-inch high
dowel bar chase at each end of the beam.
3.4.1.2.4 Draped Strands
The two center strand lines may be draped to control eccentricities along the beam length.
A hold down point for draping is typically located at the mid-point of the beam. However,
dual hold down points may be used if a single point will not work. Raise draped strands high
enough to clear the dowel bar chase at the ends of the beam. Do not place draped strands
within the top 8” of a PSC beam.
Do not use draped strands in Type I Mod PSC beams.
3.4.1.2.5 Top Strands
AASHTO Type I through IV beams shall be designed with the top two strands fully stressed.
The prestressing force in the top strands may be reduced only if necessary to make the
beam work, not to save strands in the bottom.
AASHTO Type V beams and Bulb Tee beams may be designed with a reduced prestressing
force in the four top strands of 10 kips each.
3.4.1.3 Reinforcement
Use Grade 60 for all reinforcing bars.
For LRFD projects, HL-93 vehicular live loads (LRFD 3.6.1.2.1) shall be applied in accordance
with LRFD 3.6.1.3, including all applicable modifications for Dynamic Load Allowance (IM: LRFD
3.6.2), Multiple Presence Factor (m: LRFD 3.6.1.1.2) and Live Load Distribution Factors (LRFD
4.6.2.2).
Distribution factors for deflection shall be the number of whole 12-foot lanes that will fit on the
bridge divided by the number of beams.
For Standard Specification projects, HS-20 vehicular live loads, lane loads and military loads shall
be applied in accordance with Standard Specifications 3.7.4 and 3.7.6, including all applicable
modifications for Impact (Standard Specification 3.8), Reduction in Load Intensity (Standard
Specification 3.12) and Live Load Distribution Factors (Standard Specification 3.23).
Distribution factors for deflection shall be calculated by multiplying the number of whole 12-foot
lanes that will fit on the bridge by 2 and dividing by the number of beams. The distribution factor
should not be less than 1.
All beams must analyze without overstress in the BRPSBM1. See Section 2.8.3.1.
For Standard Specifications, prestress losses shall be calculated in accordance with Standard
Specification 9.16.
For Standard Specification projects, PSC beam shear design shall be performed in accordance with Standard
Specification 9.20.
For Standard Specification projects, provide the minimum amount of reinforcement at girder ends
as required by Standard Specification 9.22. The minimum stirrup clear spacing in the anchorage
zone shall be no less than 1.5 inches.
For Standard Specification projects, PSC Beam Charts are provided in Appendix 3D to assist the
designer in selecting preliminary PSC beam spacing.
3.4.2.8 Beam Lengths
The maximum beam lengths for the PSC beams are:
50 feet for AASHTO Type I Mod. beams
65 feet for AASHTO Type II beams
85 feet for AASHTO Type III beams
125 feet for 54” Bulb Tee beams
135 feet for 63” Bulb Tee beams
150 feet for 72” and 74” Bulb Tee beams
AASHTO Type II beams are preferred for span lengths between 40 to 50 feet.
If the above maximum beam lengths are exceeded under an alternate bidding process, the
engineer of record is responsible for performing a beam stability analysis.
3.4.3 Detailing
3.4.3.1 Concrete Clearances
All strands must be contained within stirrups. Provide 1” minimum concrete cover in PSC
beams (see GDOT PSC Beam Sheets).
3.4.3.2 Fascia Beams
A fascia beam is an exterior beam that is selected for uniform appearance rather than structural
efficiency. When a multi-span bridge is in a visible area and beams of different spans have
different depths, a fascia beam shall be used on the exterior of the shorter spans to match the
deeper beams of the longer span. Fascia beams are not required on bridges crossing water or
railroads.
3.4.3.3 Longitudinal Beam Dimensions
Do not account for vertical grades when detailing longitudinal dimensions of beams on bridge
plans. Effects of vertical grades are to be included in the beam shop drawings provided by the
contractor.
3.4.3.3 Additional Bulb Tee Shapes
The Bridge Office has allowed the use of 56”, 65” and 74” Bulb Tee shapes. These shapes
have two-inch thicker bottom flanges than the original 54”, 63” and 72” Bulb Tee shapes to
accommodate another row of strands. The Bridge Design Reference website has dimensions
and properties for these beams. Use of these beam shapes shall be approved by the Bridge
Office during preliminary design.
3.4.3.5 Stay-In-Place Deck Forms
Stay-in-place metal deck forms are used regularly and therefore the beam design shall include
an additional 0.016 ksf load to account for the weight of the forms including the concrete in the
corrugations.
3.4.3.6 Deflections on Beam Sheets
On the beam sheet, do not include the diaphragm weight in the non-composite deflection since
that deflection will have already occurred prior to pouring the deck. Also, do not include
deflection due to future paving in the composite dead-load deflection since it might never occur.
3.4.3.7 Strand Forces on Beam Sheets
Make sure that the total jacking force is the actual sum of the jacking force per strand, including
the top strands that are specified on the beam sheets.
3.4.3.8 End Slots and Holes
Provide a 1.75" wide, 6” long and 7" deep slot at the expansion ends of PSC beams. Provide a
1.75” diameter, 7” deep hole at the fixed ends. Strands in the web near the bottom of the beam
will conflict with these locations. Therefore, remove the 3 bottom rows of undraped strands in
the web area to avoid conflict or raise draped strands high enough to clear the conflict area.
within 1/4 inch, it is acceptable to use the largest value for the entire group. However, it
should be noted that this could increase concrete quantities and loads significantly on wide-
flanged PSC beams.
3.4.3.14.2 Minimum Coping
Use a 3/4 inch minimum coping on AASHTO Type-I Mod, Type-II and Type-III PSC beams
and 1½ inches on AASHTO Type-IV and Type-V PSC beams and Bulb Tee PSC beams to
accommodate potential elevation or deflection variations during construction.
3.4.3.14.3 Additional Coping
The designer shall consider additional coping due to vertical curve, cross-slope, beam
throw, beam camber and beam deflection by dead load except for future paving load.
3.4.3.14.4 Maximum Coping
Total coping (minimum plus additional) at any point along a beam centerline shall not
exceed 6”. Modifying the PSC beam design or adding an additional beam to the cross-
section are acceptable methods for controlling the coping.
3.4.3.14.5 Coping Reinforcement
Where coping exceeds 4 inches, provide additional reinforcement as shown in the COPING
cell of the GDOT Bridge Cell Library.
3.5.1 Materials
3.5.1.1 Concrete
For LRFD projects, use Class D concrete that has a 28-day specified design strength of 4.0 ksi
in accordance with LRFD 5.4.2.1. See Special Provision 500 – Concrete Structures.
For Standard Specification projects, use Class AA concrete that has a 28-day design strength of 3.5
ksi.
3.5.1.2 Reinforcement
Use Grade 60 reinforcement.
For Standard Specification projects, HS-20 vehicular live loads, lane loads and military loads shall
be applied in accordance with Standard Specifications 3.7.4 and 3.7.6, including all applicable
modifications for Impact (Standard Specification 3.8), Reduction in Load Intensity (Standard
Specification 3.12) and Live Load Distribution Factors (Standard Specification 3.23).
3.5.3 Detailing
3.5.3.1 Diaphragms
Diaphragms will not be required on RCDG bridges with spans equal or less than 40 feet.
3.5.3.2 Bearings
There are special rules for bearing pads under RCDG (see section 3.12).
3.5.3.3 Stirrups
Use No. 4 stirrups placed perpendicular to the beam centerline along the length of the RCDG.
At the end of RCDGs on skewed bridges, place 3 stirrups at varying angles to transition from
perpendicular to the beam centerline to parallel to the skewed end.
3.5.3.4 “T” Dimension
“T” dimension is the distance measured from the bottom of the beam to the top of the cap at
the cap faces and is used to maintain the design beam depth for the full beam length. The
minimum “T” dimension is the bearing pad thickness plus an additional 1/2 inch thickness for
construction tolerance. When bridge deck elevations are different from one cap face to the
other, the “T” dimension on the higher side shall be the minimum plus elevation difference.
The “T” dimension is detailed to the nearest 1/8 inch on the plans.
3.6.1 General
Steel superstructures are generally not preferred due to the high cost of fabrication and long-term
maintenance in comparison to concrete bridges of similar span lengths. However, long span
lengths or the widening of existing bridges may require the use of steel beams. The use of steel
Rev 2.6 3. Superstructure
6/7/18 Page 3-20
Bridge and Structures Design Manual
superstructures shall be approved by the Bridge Office prior to development of the preliminary
layout. A higher level of scrutiny will be placed on projects in Chatham, Bryan, Liberty, McIntosh,
Glynn and Camden counties due to their coastal environment.
3.6.2 Materials
Structural Steel:
Main Members: ASTM A709, Grade 50 (Fy=50 ksi)
Bearing Assemblies and non-structural components: ASTM A709, Grade 36 (Fy=36 ksi)
The use of Grade 70 High Performance Steel (HPS) shall be approved by the Bridge Office prior to
proceeding with any design. The use of Grade 100 or higher HPS is prohibited.
The use of unpainted “weathering steel” on highway bridges is acceptable. The engineer must take
measures to minimize section loss in areas exposed to wet-dry cycles and ensure staining of the
structure will not detract from the aesthetics of the bridge.
For Standard Specification projects, steel superstructure shall be designed in accordance with
Standard Specification Section 10, Structural Steel.
The strength contribution of negative moment reinforcement in the slab is generally ignored.
3.6.4 Fatigue
For LRFD projects, steel beams shall be designed for fatigue based on Detail Categories and
Average Daily Truck Traffic in a single lane (ADTTSL) in accordance with LRFD 6.6.1. The design
life for the structure for fatigue calculations shall be 75 years. ADTTSL shall be calculated by
extrapolating the traffic data and modifying in accordance with LRFD 3.6.1.4.2, as shown in the
example below.
For Standard Specification projects, steel beams shall be designed for fatigue in accordance with
Standard Specification 10.58. The design life for the structure for fatigue calculations shall be 60
years. ADTT shall be calculated as shown in the example below, excluding steps 5 and 6.
GIVEN:
ADT(2013) = 20000
ADT(2033) = 30000
% Trucks = 5%
Directional = 60%
Number of Traffic Lanes in Direction of Interest = 2
FIND: ADTTSL to be used for fatigue design life of 75 years (60 years for Standard Specification)
SOLUTION:
1. ADT(2088) = ADT(2013) + 75 / 20 x [ADT(2033) - ADT(2013)] = 20000 + 75 / 20 x [30000 -
20000] = 57500
2. Average ADT in Design Life = [ADT(2013) + ADT(2088)] / 2 = 38750
3. ADT in Single Direction = 38750 x 60% = 23250
4. ADTT in Single Direction = 23250 x 5% = 1162.5
5. Fraction of Truck Traffic in Single Lane, P = 0.85 (LRFD 3.6.1.4.2 for 2 lanes)
6. ADTTSL = 1162.5 x 0.85 = 988
For LRFD projects, the fatigue limit state, either Fatigue I or Fatigue II, shall be selected based on
ADTTSL and the Detail Category, as specified in LRFD 6.6.1.2.3.
3.6.5 Detailing
3.6.5.1 Plate Sizing
3.6.5.1.1 Flanges:
The following plate dimension limits shall be applied:
Minimum thickness: 3/4”
Maximum thickness: 2” (Up to 4” with Bridge Office approval)
Minimum width: 12”
Maximum width: 36”
Designers should minimize the number of changes to flange dimensions along a beam to
reduce the cost of labor during construction. A minimum length of flange plate is
recommended to be 12 feet. It is also recommended to make changes to flange thicknesses
rather than flange widths. The larger flange thickness at any transition should be limited to
1.5 times the thinner flange thickness.
Due to welding and fatigue considerations, designers should avoid a thick tension plate by
decreasing beam spacing and/or increasing plate width.
3.6.5.1.2 Webs:
The following plate dimension limits shall be applied:
Minimum thickness: 3/8”
Maximum thickness: 1 ¼”
Minimum height: 36”
No maximum height (120” may be a practical limit)
Changes to web thickness are discouraged due to high cost. The designer should evaluate
increasing the web thickness versus using transverse stiffeners for economy. Thickened
webs are generally more economical for web depths of 72 inches and less, while stiffened
webs are generally more economical for web depths greater than 72 inches.
Gusset plates for diaphragms shall be welded to the web, top flange and bottom flange. Web
stiffeners shall be welded to the web and tight fit to the compression flange. Bearing stiffeners
shall be welded to the web and milled to bear against the load bearing flange.
3.6.5.6 Beam Camber
Camber diagrams are only required for continuous spans. The following note should be
included with camber diagrams:
“CAMBER ORDINATE SHOWN INCLUDES DEAD LOAD DEFLECTION DUE TO THE
BEAM, SLAB, COPING, RAILING, SIDEWALK AND MEDIAN, AND INCLUDES THE
VERTICAL CURVE ORDINATE.”
3.6.5.7 Splices
On long-span bridges, the designer shall consider how the beams will be transported to the
project site. The maximum length of beam that may be transported on state routes is limited to
about 170 ft. The maximum legal load is 180,000 lbs., including 45,000 lbs. for the truck.
Therefore, most long-span bridges will require field splices.
All field splices shall be welded with full-penetration butt welds. Bolted splices are not
recommended, except for box girders.
Field splices shall be located near points of contra-flexure for dead loads.
All built-up girders shall be designed with stiffeners adjacent to the splice point. To provide
room for welding, grinding and testing, stiffeners shall be located 12 inches from the splice.
Studs should not be placed within 12 inches of a splice.
3.6.5.8 Fascia Girders
A fascia beam is an exterior beam that is selected for uniform appearance rather than structural
efficiency. When a multi-span bridge is in a visible area and beams of different spans have
different depths, a fascia beam shall be used on the exterior of the shorter spans to match the
deeper beams of the longer span. Fascia beams are not required on bridges crossing water or
railroads.
When fascia beams are used in short end spans, the dead load deflections may vary
considerably, with the fascia beams having much less deflection than the interior beams.
Construction problems may occur when these spans are poured, such as thin cover on slab
steel if interior beams do not deflect as noted.
The designer shall examine if the use of equal-depth beams is economically viable. In cases
where equal-depth beams are not feasible, the designer shall detail increased cover over the
slab steel to ensure that adequate cover is obtained during construction.
3.6.5.9 Existing Extension Tabs and Back-Up Strips
For widening projects including structural steel members, Bridge Maintenance Unit may request
that any old extension tabs and/or back-up strips be removed. The designer shall ensure that
this work is included in the plans.
3.6.6 Welding
The designer shall indicate on the plans if the diaphragms and cross frames shall be welded before
or after the placement of the deck. Diaphragms or cross frames that are not placed parallel to the
centerline of bent shall be welded after pouring the deck.
Do not use groove welding for connection between a gusset plate and diaphragm/cross frame
because of the need for back-up plates and special welding procedures. Use a bent plate for the
attachment of skewed diaphragms or cross frames to the gusset plates.
In order to prevent cracks in the groove weld from developing where backing strips are
discontinuous, the designer shall note that all backing strips are continuous for the length of the
weld or that any joints in the backing strip are connected by full penetration butt welds on structural
steel shop drawings.
No intersecting welds will be allowed on structural steel bridge plans or shop drawings to prevent
crack propagation from welds in that area. Base metal in the intersection area of welds shall be
coped 4 times the thickness of the web or 2 inches, whichever is greater.
Electro-slag welding is not permitted on bridge members.
When designing for fatigue, all welds shall be classified as Category C or better as defined in LRFD
6.6.1.2.3 or Standard Specification Table 10.3.1B, as appropriate.
3.6.7 Paint
All new structural steel shall be painted with System VII regardless of the bridge location in the
state. Existing structural steel outside the non-attainment areas shall be painted with System VII
and existing structural steel inside non-attainment areas shall be painted with System VI. For
painting of H-piles, see Section 4.4.2.3.
3.7.1 General
Post-tensioned box girders shall be designed in accordance with LRFD Specification Section 5 –
Concrete.
3.7.2 Dimensions
The maximum cantilever overhang beyond the exterior web shall be 9’-6”. The designer shall
consider providing adequate vertical and horizontal clearance for required falsework for
construction.
3.7.3 Materials
3.7.3.1 Concrete
Post-tensioned concrete boxes should be designed with Class AA-1 concrete as a minimum,
but Class AAA concrete may be necessary if higher 28-day strength is required.
3.7.3.2 Epoxy Coated Reinforcement
Epoxy coated reinforcing steel shall be used as specified in Section 3.2.4.
3.8.1 General
Several new precast beam types are being utilized by the Bridge Office to provide options for rapid
delivery and rapid construction for select bridges in the state. These beam types are the cored slab
beam, box beam and Next-F beam. Table 3.8.1-1 shows general guidance for appropriate use of
these beam types.
If any of these beam type are selected, contact the Bridge Office for current standard details and
drawings.
Bridge Type
Criteria Cored Slab Box Beam Next Beam
Span Lengths 25 ft. to 50 ft. 30 ft. to 70 ft. 40 ft. to 70 ft.
ADT <= 3000 vpd <= 3000 vpd Not limited
Truck Volume <= 100 vpd <= 100 vpd Not limited
Minimum Width 26’ gutter to gutter 26’ gutter to gutter 30’ gutter to gutter
Asphalt/Concrete Use concrete for Use concrete for
N/A
Overlay NHS NHS
Show the distance from B.F.P.R. or centerline of bent to the diaphragm on the deck plan sheet
or beam layout as appropriate.
3.9.1.3 Diaphragms Materials
Diaphragms shall be detailed using reinforced concrete in accordance with the GDOT Bridge
Cell Library.
Steel diaphragms may be considered when the following conditions exist:
Structures over roadways with substantial vertical clearance (20ft or greater)
Structures over a railroad with a minimum of 23ft of vertical clearance
Structures over waterways not located in the coastal counties designated in 4.1.1(e)
If the steel diaphragm option is appropriate, the following note shall be placed on the General
Notes Sheet:
“STEEL DIAPHRAGMS – AT CONTRACTOR’S OPTION, STEEL DIAPHRAGMS MAY BE
USED IN LEIU OF THE CONCRETE DIAPHRAGMS SHOWN IN THE PLANS. AT A
MINIMUM, STEEL DIAPHRAGMS ARE TO BE DESIGNED FOR APPLIED WIND LOAD.
STABILITY OF THE BEAMS AND STRUCTURE DURING ALL PHASES OF
CONSTRUCTION ARE THE SOLE RESPONSIBILITY OF THE CONTRACTOR. SUBMIT
SHOP DRAWINGS AND CALCULATIONS FOR THE STEEL DIAPHRAGMS TO THE
ENGINEER FOR REVIEW AND ACCEPTANCE. THE USE OF STEEL DIAPHRAGMS
SHALL BE INCLUDED IN THE PRICE BID FOR “LUMP - SUPERSTR CONCRETE”.”
If the steel diaphragm option is not appropriate, the following note shall be placed on the
General Notes Sheet:
“STEEL DIAPHRAGMS – SUBSTITUTION FOR STEEL DIAPHRAGMS IS NOT
ALLOWED FOR THIS BRIDGE.”
Steel diaphragms shall be galvanized and not painted.
The diaphragm material selection shall be consistent throughout all spans of a bridge.
For projects where steel diaphragms are at contractor’s option, payment for use of steel
diaphragms shall be included in the price bid for “LUMP – SUPERSTR CONCRETE”. When
steel diaphragms are included as part of the contract bridge plans, include the pay item “501-
2001 LB STR STEEL” in the SUMMARY OF QUANTITIES on the GENERAL NOTES sheet
with the calculated weight in pounds.
3.10.1 General
Edge beams shall be used at the discontinuous edges of the deck. Stirrups in the edge
beam shall extend into the deck. Standard edge beam size and reinforcing can be found in
the GDOT Bridge Cell Library.
When the depth of edge beam needs to be adjusted to accommodate utilities or to match an
adjacent span, the designer shall ensure a minimum depth of 18 inches measured from top
of beam. When utilities pass through edge beams, provide additional reinforcement
(typically No. 4 bars) around the opening.
In staged construction, conflicts may occur between the existing structure and exposed
edge beam reinforcement required for lapping. In this case the designer shall detail bar
couplers at the stage line. Couplers are not paid for separately but require a special
provision.
When the bottom of the edge beam does not extend to the bottom of web (e.g. when
matching an adjacent span’s edge beam) or when the bridge skew is less than 75 degrees,
include the following note on the Deck Section Sheet of all multispan bridge plans:
“Do not remove edge beam forms until deck is poured and reaches 28-day
concrete strength”
Detail shear stirrups in the edge beam perpendicular to the centerline of the bent.
When contractors replace RCDGs with precast stems/beams, the designer shall ensure that edge
beams comply with the details from the GDOT Bridge Cell Library.
3.11 Endwalls
3.11.1 General
Endwalls shall be provided at end bents to retain the fill below the approach slab and between the
wingwalls.
Endwall length is typically the same as the length of the end bent cap. Endwall width is typically
one-half the width of the end bent cap between beams (18” minimum) and the full width of the end
bent cap between the exterior beam and wingwall. PSC beams shall penetrate into the endwall
such that the centerline of the PSC beam is embedded a minimum of 4”.
3.11.2 Detailing
Typical endwall reinforcing is provided in the GDOT Bridge Cell Library.
Detail steel extending into the paving rest, through the fillet, or into the deck perpendicular to the
centerline of the bent.
In staged construction, conflicts may occur between the existing structure and exposed endwall
reinforcement required for lapping. In this case the designer shall detail bar couplers at the stage
line. Couplers are not paid for separately but require a special provision.
At expansion endwalls in a skewed bridge, the end bent cap steps are typically not skewed.
However, the designer should be aware that the movement of the endwall could be impeded by the
cap steps in a highly skewed bridge. See Section 4.3 for end bent detailing requirements.
Two feet of waterproofing shall be placed on the joint between the endwall and cap, in accordance
with GDOT Standard Specification 530. This detail is shown on the endwall cells in the GDOT
Bridge Cell Library.
3.12 Bearings
Glossary:
U: Plain elastomeric pad
R: Steel reinforced elastomeric bearing
SB: Plate bearings with sole and bearing plates only
SBL: Plate bearings with sole, bearing, and lube plates at expansion ends
P: Pot Bearing
Use of different bearings from those shown in Table 3.12.1 1 shall be approved by the Bridge Office
at the start of final design phase. The Bridge Office has no standard details for reinforced
elastomeric pads under steel beams.
RCDGs and steel beams. This will allow for beam chamfers, tolerance in fabrication of the
beam, and the use of a shim plate if necessary.
The minimum pad length shall be 9 inches unless matching an existing bearing.
3.12.2.2.3 Sealing Ribs
A 3/16” sealing rib shall be used on the top and bottom of pads for precast beams and shall
not be used for cast-in-place beams.
3.12.2.3 Plain Elastomeric Pad (U)
3.12.2.3.1 Application
Plain elastomeric pads shall be provided for RCDGs where the distance from the bearing to
the point of fixity is 40 feet or less.
3.12.2.3.2 Dimensions
The pads shall be 9”x16”x ½” and no further analysis is required.
3.12.2.3.3 Contractor Redesign of RCDG Bridge
A note shall be placed on the bearing sheet stating that if the Contractor redesigns a RCDG
bridge to use precast beams, plain elastomeric bearing pads shall remain as shown on the
plans.
3.12.2.3.4 Use on Existing Bridges
When widening or paralleling a T-beam bridge, the designer shall review the existing bridge
condition survey for recommendations on installing plain elastomeric pads under the existing
beams. If this recommendation is agreed to by the State Bridge Engineer, then 9”x 14” x ½”
unreinforced pads with slots to pass around the dowel bar shall be specified. Pay item 518-
1000 – Raise Existing Bridge, Sta. – should be included in the Summary of Quantities to
cover all costs for supplying and installing these pads. This requires a special provision.
3.12.2.4 Steel Reinforced Elastomeric Bearings (R)
3.12.2.4.1 Application
Steel Reinforced Elastomeric bearings are preferred for use with prestressed concrete beams,
rolled steel beams, and RCDG bridges where the distance to point of fixity is greater than 40
feet.
3.12.2.4.2 Contractor Redesign of T-Beam Bridges
A note shall be placed on the bearing sheet stating that if the Contractor redesigns a RCDG
bridge to use precast beams, the steel reinforced elastomeric bearings shall be redesigned
accounting for the new loads and rotations in accordance with this section.
3.12.2.4.3 Design Method
For LRFD projects, bearing pads shall be designed in accordance with LRFD 14.7.6,
Elastomeric Pads and Steel Reinforced Elastomeric Bearings – Method A.
Bearing pads shall also be designed to allow no slippage with service limit state loads using
the following equation:
∆𝑢
0.2𝑃𝑢 ≥ 𝐺𝐴( )
𝐻𝑟𝑡
Pu = dead load from the superstructure
G = shear modulus of the elastomer
A = area of the pad
u = Shear deflection under service loads
Hrt = Total Elastomer thickness
For Standard Specification projects, bearing pads shall be designed in accordance with Standard
Specification 14.6.6, Elastomeric Pads and Steel Reinforced Elastomeric Bearings – Method A,
except as follows:
Thermal Movement
Bearings shall be designed for thermal movements based on temperature rise of 30° F and
temperature fall of 40°F above or below nominal setting temperature. No adjustment shall be made
for actual or anticipated setting temperature. By default BRPAD1 uses a 70° temperature range so
the distance to fixity in that program should be reduced to 4/7 of the actual.
3.12.2.5 Detailing
3.12.2.5.1 Anchorage Holes
A 3” diameter hole shall be provided at the center of the bearing to allow for a 1 ½” smooth
dowel (ASTM A709 Grade 50) for PSC beams or No. 10 bar for RCDGs connecting the
superstructure and substructure.
3.12.2.5.2 Uniform Design
In order to reduce construction errors and the number of test pads required for a project, the
engineer should minimize the number of pad designs. This requirement does not relieve the
engineer from performing analysis to ensure the design adequacy of each pad.
3.12.2.5.3 Shim Plates for PSC Beams and Steel Beams
If a steep longitudinal grade produces an elevation change of 1/8” or greater across the
length of a pad, a galvanized steel shim plate shall be used. Steel shim plates shall have
1/4” minimum thickness on the thin edge with the thick edge detailed to the nearest 1/8”
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thickness. Shim plates shall be 2” larger than the pad in each plan dimension with holes
fabricated to match the holes in the pad and shall be placed on top of the pad.
3.12.2.5.4 Anchor Bolts
Anchor bolts shall be stainless steel, ASTM A 276 Type 304. Specify the yield strength
required by design on the contract drawings. On bridge widening or jacking projects, any
new or replacement anchor bolts shall also be stainless steel. Seismic requirements shall
be applied as appropriate.
3.12.4.4 Detailing
3.12.4.4.1 Beveling Sole Plate
When the gradient of the girder at the bearing exceeds 4.0%, the top of the upper plate (sole
plate) shall be beveled to match the girder gradient.
3.12.4.4.2 Anchor Bolts
Anchor bolts shall be stainless steel, ASTM A 276 Type 304. On bridge widening or jacking
projects, any new or replacement anchor bolts shall also be stainless steel. Seismic
requirements shall be applied as appropriate.
When the expansion range exceeds 2.25 inches, the designer should use a Preformed Silicone
Joint seal, as described in Section 3.13.2.5, in lieu of an Evazote joint.
Except for joints at the approach slab, the plans should show joint openings for 40, 70 and 100
degrees to allow for varying ambient temperatures at the time of joint construction. Use the 68
degree joint opening from Table 3.13.2.3-1 for the 70 degree opening. The 40 and 100 degree
openings should be calculated by adjusting the 70 degree joint opening for the corresponding
temperature differences. Using the same example from above, the adjustment in joint opening
for 100 degree is calculated as .756 inches (350’ x 0.000006 x 30oF x 12 in/ft. = .756”).
Subtracting this number from the 70 degree opening yields 1 inch, as shown in Table 3.13.2.3-
2.
Table 3.13.2.3-2 Example Joint Opening Table for Plans
JOINT OPENING
TEMPERATURE (oF) W (in)
40 2½
70 1¾
100 1
The joint at the end of the bridge is shown for an opening of 60 degrees without a temperature
table. A general note must be added modifying the GDOT Approach Slab Standard and the
plans should include a detail with a cross-section of the joint including opening size and the
material size. Joint sizes of up to 1.75 inches (distance to fixity of 380 feet) can be used at the
end of the bridge with permission of the Bridge Office.
The designer shall use cell EXJTBT from the GDOT Bridge Cell Library and edit the seal size in
the cell (seal size from Table 3.13.2.3-1) to notify the contractor of the product size to order.
3.13.2.4 Preformed Silicon Joint Seals
For joints on steel bridges and for any joint where the Evazote size would be 2 inches or greater
at 70 degrees, use a preformed silicone joint. These can be sized using design criteria for the
Silicoflex joint, and there is a cell available. Show opening sizes for 40, 70, and 100 degrees as
with Evazote joints.
3.13.2.5 Strip Seals
A strip seal is a preformed elastomeric profile seal that can be used when expansion range
exceeds the limit allowed for an Evazote joint. The designer shall use cell JENEJT from the
GDOT Bridge Cell Library for detailing and pay item 449-1800 - ELASTOMERIC PROFILE
BRIDGE JOINT SEALS for payment of this joint. Due to the high cost of this joint seal, it may be
more economical to provide additional expansion joint locations so that Evazote joint seals can
be utilized. When the expansion range exceeds 3 7/8 inches, the designer should use a
modular joint system.
3.14.1 General
3.14.1.1 Utility Information Request
When utilities are to be placed on a bridge, the designer shall request that the Office of Utilities
obtain the following information from the utility companies:
Descriptions (i.e. 10” water main, four 6-inch diameter telephone conduits)
Owner (i.e. Early County Water System, AT&T)
Weight of the utility per foot including contents
Opening size required through endwalls, backwalls, edge beams and diaphragms
Maximum diameter of the pipe bell or flanges for water and sewer mains
Hanger spacing (actual or maximum)
Hanger details if a particular hanger system is desired
Location on the bridge (right side, left side)
3.14.1.2 Utility Conflicts
When a utility conflict occurs, it must be resolved by bridge design modification or by utility
relocation. It is not acceptable to notify the contractor that a conflict exists by a note in the
plans.
3.14.1.3 Utility Attachments
Gas lines, electrical conduits, ATMS conduits, and telecommunication conduits can be
supported using cast-in-place deck inserts. Water/sewer mains up to 8 inches in diameter can
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Bridge and Structures Design Manual
be supported in the same manner. Larger water/sewer mains shall be supported by channels
bolted to the adjacent beams, as shown in the GDOT Bridge Cell Library. When possible, the
water/sewer main shall be placed above the support channels. These utilities should not be
located in exterior bays where the supporting hardware will be visible outside the exterior beam.
When this support method is used for water/sewer mains, include the pay item "501-2000 LS
STR STEEL, BR NO -" in the SUMMARY OF QUANTITIES on the GENERAL NOTES sheet.
Supports for water mains are usually located 2 feet on each side of a joint. Hangers should be
spaced to accommodate standard 18-foot or 20-foot pipes and to avoid locating a bell at the
diaphragm, edge beam, or endwall.
Water mains usually require casing under the approach slab. Casing is available in diameters
of 6-inch increments and must be large enough to accommodate the water pipe bell. When any
utility is to be installed through the reinforced backfill of an MSE abutment wall, see Section
5.5.3.2.7 for guidance.
3.14.1.4 Estimated Utility Weights
In lieu of more accurate weights provided by the utility company, the typical utility weights in
Table 3.14.1.4-1 can be used.
Table 3.14.1.4-1 Utility Weights (from BIMS manual)
Water/Sewer Mains Gas Mains
Diameter Weight Diameter Weight
(lbs/ft) (lbs/ft)
(in.) (in.)
6” 41.0 2” 3.7
8” 60.1 4” 10.8
10” 87.1 6” 19.0
12” 118.8 8” 22.4
16” 194.4 10” 28.1
30” 472.3 12” 32.4
16” 47.0
3.15.1 General
The designer shall ensure that the bridge deck will freely drain water to minimize gutter spread or
ponding. This is normally accomplished by some combination of the bridge cross-slope, bridge
profile and openings in either the deck or the barrier that allows the water to flow off the bridge.
For more details on deck drains and drainage, see Chapter 13 - Bridge Deck Drainage Systems of
the GDOT Drainage Manual.
design that has a low point on a bridge or approach slab, the designer should consult with the
roadway designer and then the Bridge Office to confirm that no other feasible option exists.
When a low-point is located on a bridge, it shall not be located within 10 feet of the BFPR or
centerline of bent, and scupper spacing shall be reduced to 2’-6” within 10 feet of the low point.
If the bridge grade is less than 0.5%, the designer should consult with the roadway designer about
increasing the grade to provide more efficient drainage.
cleanouts at each scupper location and near each bent including end bents. The drainage pipe
may or may not connect to a downspout. The system must accommodate any differential
movement between the pipes attached to the superstructure and the downspouts attached to
the substructure. Downspouts may be placed at intermediate bents and drain into roadway
drainage system. Downspouts may be cast into the substructure or may be attached to the
outside. Do not attach downspouts to the traffic face of a column.
Placement of drain pipe shall adhere to the guidance of Section 3.14.1.5. Drain pipes will not
be allowed to pass below bridge abutments.
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All strands are ½” diameter low relaxation strands each stressed to 33,818 pounds.
All strands are ½” diameter low relaxation strands each stressed to 33,818 pounds.
All strands are ½” diameter low relaxation strands each stressed to 33,818 pounds.
All strands are ½” diameter low relaxation strands each stressed to 33,818 pounds.
All strands are .6” diameter low relaxation strands. The 4 top flange strands are stressed to 10,000
pounds each and all remaining strands are stressed to 43,943 pounds each.
All strands are .6” diameter low relaxation strands. The 4 top flange strands are stressed to 10,000
pounds each and all remaining strands are stressed to 43,943 pounds each.
All strands are .6” diameter low relaxation strands. The 4 top flange strands are stressed to 10,000
pounds each and all remaining strands are stressed to 43,943 pounds each.
All strands are .6” diameter low relaxation strands. The 4 top flange strands are stressed to 10,000
pounds each and all remaining strands are stressed to 43,943 pounds each.
Substructure - Contents
Substructure - Contents ................................................................................................ 4-i
4.1 General ........................................................................................................................... 4-1
4.1.1 Concrete and Reinforcement for Substructure ......................................................... 4-1
4.1.2 Design Method......................................................................................................... 4-1
4.2 Foundations .................................................................................................................... 4-2
4.2.1 General .................................................................................................................... 4-2
4.2.2 Driven Piles ............................................................................................................. 4-2
4.2.3 Caissons .................................................................................................................. 4-9
4.2.4 Spread Footings .................................................................................................... 4-10
4.2.5 Pile Footings .......................................................................................................... 4-11
4.2.6 Cofferdams and Seals ........................................................................................... 4-12
4.2.7 Alternate Foundation Types ................................................................................... 4-12
4.3 End Bents ..................................................................................................................... 4-13
4.3.1 General .................................................................................................................. 4-13
4.3.2 End Bent Caps....................................................................................................... 4-13
4.3.3 End Bent Piling ...................................................................................................... 4-14
4.3.4 Wingwalls .............................................................................................................. 4-14
4.3.5 Rip Rap.................................................................................................................. 4-15
4.3.6 Slope Paving.......................................................................................................... 4-15
4.4 Intermediate Bents ........................................................................................................ 4-16
4.4.1 Concrete Column Bents ......................................................................................... 4-16
4.4.2 Pile Bents .............................................................................................................. 4-19
Appendix 4A - General Guide Map for Foundation Types ........................................................ 4-20
Appendix 4B - Preset Pile Layouts ........................................................................................... 4-21
Substructure
4.1 General
4.2 Foundations
4.2.1 General
Foundations for bridges shall be designed based on the Bridge Foundation Investigation (BFI)
report approved by the Office of Materials.
All loads and resistances presented on the plans shall be in kips, kips per linear foot (klf) or kips per
square foot (ksf).
4.2.1.1 500-Year Scour for Stream Crossings
Foundation depths shall be determined based on the 500-year storm event and the associated
500-year scour line. This scour line shall be shown on the Preliminary Layout but may be
adjusted in the BFI based on detailed geotechnical exploration.
When piles are used, they should penetrate a minimum of 10 feet below the 500-year scour line.
Spread footings should be keyed in below the 500-year scour line. Deep foundations shall be
examined for the 500 year storm event.
For Standard Specification projects, deep foundations shall be designed for a Safety Factor = 1.0
for the 500 year storm event.
4.2.2.2 General
For future reference of pile design loads and for verification of loads used in preparing the LRFD
BFI, include the following note on all sheets for substructures that utilize driven piles:
“Piles are designed for a maximum factored axial load of ____ kips.”
The LRFD BFI will specify the method to measure driving resistance in the field. The two
methods commonly used by GDOT are Dynamic Testing and FHWA-Modified Gates Formula.
If Dynamic Testing is required, place the following General Note in the plans:
“Driving resistance - determine pile driving resistance using dynamic pile testing in
accordance with special provision 520. Dynamic pile testing shall be required for one
pile at each of bents **, ** and **.”
When Special Provision 523 specifies Pile Driving Analyzer (PDA) test to be performed by
GDOT personnel, include the following General Note in the plans:
“Dynamic pile testing - Pile Driving Analyzer (PDA) will be utilized by the Georgia DOT
during the pile driving operation in accordance with special provision 523. Notify the
Geotechnical Bureau of the Georgia DOT office of materials and testing at 404-608-
4720 two weeks prior to driving piles.”
When Special Provision 523 indicates PDA test to be performed by the Contractor, include the
following General Note in the plans:
“Dynamic pile testing - perform pile testing using the Pile Driving Analyzer (PDA) in
accordance with special provision section 523. Notify the Geotechnical Bureau of the
Georgia DOT office of materials and testing at 404-608-4720 two weeks prior to
driving piles.”
Include the following pay item when Dynamic Testing is specified. The number of tests is
indicated in the LRFD BFI by designating test locations.
523-1100 **** EA dynamic pile test
If FHWA-Modified Gates Formula is specified, place the following General Note in the plans:
“Driving resistance - determine driving resistance for piles using FHWA-modified
gates formula in accordance with special provision 520.”
For all LRFD projects, WAVE equation analysis should be performed by the contractor and
submitted to the Geotechnical Bureau for review and approval. Place the following General Note
in the plans for all LRFD projects (except for Design-Build projects):
“Wave equation - Perform Wave Equation Analysis (WEAP) in accordance with
special provision 520. Provide results of the WEAP to the Geotechnical Bureau of the
Georgia DOT office of materials and testing for review and approval two weeks prior
to driving piles.”
Once the LRFD BFI report has been completed and accepted, a variation of up to 5% between
the final calculated pile load and the value in the LRFD BFI report does not require a revision of
the LRFD BFI report or driving resistance. Use the driving resistance from the LRFD BFI report
and the final calculated maximum factored axial load on the plans.
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Batter piles, where required, are typically battered at a rate of 1½ inches horizontal on 12 inches
vertical. The batter shall not exceed 4:12.
The designer shall include driving data piles on bridges at the rate of about one for every four
bents. Driving data pile locations shall be designated on the General Notes sheet using the
Driving Data Piles note from the BridgeNotes program. On bridges with PSC piles, the test piles
can be counted as driving data piles.
Total pay quantity for piling is rounded off to the nearest 5 feet. Length of each pile can be
calculated as the difference between top of pile elevation and the estimated tip elevation (or
average estimated tip if a range is given) from the BFI. The designer shall include the additional
length of piles caused by batter piling.
The designer shall always include a pay item for a load test for each different pile (type and
size) used on the project.
4.2.2.3 Steel H Piles
Steel H piles specified for use in the Bridge Foundation Investigation (BFI) report will be one or
several of the following sizes:
HP 10x42
HP 12x53
HP 14x73
HP 14x89
HP 14x102
HP 14x117
One large pile may require a higher capacity pile hammer but this may still be more economical
than driving two smaller piles per beam in an end bent.
When H-pile intermediate bents are recommended in the Foundation Recommendation Letter,
36 ksi H-piles should be used for all H-piles at the bridge site. Use 50 ksi H-piles only when all
the H-piles are fully embedded for the entire bridge. Do not use 36 ksi and 50 ksi piles for the
same bridge.
If 50 ksi piles are used, indicate this in the Design Data section of the General Notes sheet and
include the following note on the General Notes sheet:
“STEEL H-PILES - use steel for H-piles that meets the requirements of ASTM a 709 gr
50.”
The following stresses and maximum factored structural resistance values for steel H-Piles
should be used in preparation of all LRFD BFI reports and is incorporated in the GDOT LRFD
BFI report template. The piles are assumed to be continuously supported during driving
operations. A resistance factor of 0.5 from LRFD 6.5.4.2 was used assuming piles subject to
damage with axial loading only.
* 12x53 and 14x73 H-pile sections are slender elements for Grade 50 steel and a reduction has
been applied in accordance with LRFD 6.9.4.2.
For LRFD projects, when steel H-piles are driven to hard rock, verify the maximum factored
structural resistance from the above tables is greater than the driving resistance for the
respective pile to mitigate potential damage to the pile.
4.2.2.4 Prestressed Concrete (PSC) Piles
Prestressed concrete (PSC) piles specified for use in the Bridge Foundation Investigation (BFI)
report will be one or several of the following sizes:
14” x 14”
16” x 16”
18” x 18”
20” x 20”
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24” x 24”
30” x 30”
36” x 36”
The details of the PSC piles listed above are specified in the GDOT Standard 3215. The
designer shall receive approval from the Bridge Office prior to using a PSC pile size greater
than 20”.
The following stresses and maximum factored structural resistance values for PSC piles should
be used in preparation of all LRFD BFI reports and is incorporated in the GDOT LRFD BFI
report template. The piles are assumed to be continuously supported during driving operations.
A resistance factor of 0.75 from LRFD 5.5.4.2 was used for compression controlled sections.
The 28-day concrete strength is 5.0 ksi and pile detailing is in accordance with Georgia
Standard 3215.
Table 4.2.2.4-1 Properties for PSC piles (LRFD)
The following reference shall be included on the General Notes sheet under Bridge consists
of:
“SQUARE PRESTRESSED CONCRETE PILES -------------- GA. STD. 3215 (2-22-84)”
When the BFI recommends PSC piles, it will also call for test piles with locations. The
contractor uses test piles, longer than estimated pile lengths, to determine final order
lengths of the remaining piles. The length of test pile shall be 5 feet plus the top of pile
elevation minus the estimated tip elevation. Round test pile lengths up to the nearest foot.
Because test piles are part of permanent construction, the engineer must deduct the
calculated in-place length, not the test pile length, from the total piling quantity.
For PSC piles on bridges over waterways located fully or partially in the coastal counties of
Chatham, Bryan, Liberty, McIntosh, Glynn, and Camden or as recommended by the Office
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of Materials for corrosive site conditions, place the following notes from the BridgeNotes
program on the General Notes sheet:
High Performance Concrete (HPC) Piles
Stainless Steel Reinforcement for PSC Piles
Freeze bearing for piles may be required in the BFI for certain conditions. In this case, the
pile driving notes shall be included in the General Notes sheet as follows:
a) When freeze bearing is required if the piles fail to attain driving resistance after achieving
the minimum tip elevation, include the Pile Driving note using the BridgeNotes program.
b) When freeze bearing is required if the piles fail to attain driving resistance after achieving
the estimated tip elevation, include the Pile Driving (Table) note using the BridgeNotes
program.
Do not use the words "estimated tip" in the plans since these words are a reflection of the
BFI, which is not a part of the contract.
4.2.2.5 Metal Shell (MS) Piles
Metal shell (MS) piles specified for use in the Bridge Foundation Investigation (BFI) report will
be one or several of the following sizes:
12 ¾” O.D.
14” O.D.
16” O.D.
18” O.D.
20” O.D.
24” O.D.
MS piles shall be driven and then filled with concrete at all locations as specified in the GDOT
Standard Specifications. MS piles at intermediate pile bents also include reinforcement as
detailed in the GDOT Bridge Cell Library. It is assumed that the metal shell does not contribute
to the total capacity of the pile.
The following stresses and maximum factored structural resistance values for Metal Shell piles
should be used in preparation of all BFI reports and is incorporated in the GDOT BFI report
template. The piles are assumed to be continuously supported during driving operations. Grade
3 steel as specified in ASTM A252 (steel yield strength = 45 ksi) is used for the calculations. No
factored axial structural resistances were provided since the load will be controlled by the
drivability limits of the metal shell.
Metal shell thickness shall be modified based on the outer diameter by including the Metal Shell
Pile note on the General Notes sheet using the BridgeNotes program.
GDOT Standard Specification 520 includes two detailing options (Option 1 and Option 2) for
metal shell pile closure plates. Option 1 is specified as the default option; however, if the BFI
recommends Option 2, the following note shall be added to the General Notes sheet:
“PILE CLOSURE PLATE DETAIL - USE CLOSURE PLATE OPTION 2 AT THIS SITE IN
ACCORDANCE WITH SUB-SECTION 520.3.05.M OF THE GEORGIA DOT
SPECIFICATIONS.”
4.2.2.6 Timber Piles
Timber piles shall not be used on any GDOT bridge project. They are sometimes used to
support culverts in poor soils.
4.2.2.7 Pile Driving Aids
4.2.2.7.1 Jetting and Spudding
The BFI often recommends jetting and/or spudding to assist penetration for PSC or MS
piles. Jetting consists of using water at the tip of the pile to loosen the soil and aid driving.
Spudding consists of using a "spud" (usually a heavy H-pile) to break up hard layers before
driving the permanent pile. The designer shall include the Piling (Jetting and Spudding) note
from the BridgeNotes program on the General Notes sheet when jetting and/or spudding are
recommended in the BFI. No pay item is required for jetting and/or spudding.
4.2.2.7.2 Predrilling
The BFI may recommend predrilling be allowed at the contractor’s option in lieu of jetting or
spudding. Predrilling consists of loosening the soil with an auger to aid driving. The BFI will
include an elevation for the limit of predrilling, which will usually be referenced to the
estimated or minimum pile tip. When the BFI mentions predrilling, the designer shall include
the Piling (Predrilling in lieu of Jetting and Spudding) note from the BridgeNotes program on
the General Notes sheet instead of the jetting and spudding note. No pay item is required
for predrilling.
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4.2.3 Caissons
4.2.3.1 General
When caissons are recommended in the BFI, foundation bearing strength and bottom elevations
for caissons will be included. Details and requirements for caisson construction are covered
under Special Provision 524 which is usually included with the BFI. Special provision 524 also
includes important information such as whether the hole is dry or wet (uses slurry) and whether
a demonstration shaft is required.
4.2.3.2 Dimensions
The diameter of a caisson shall be designed in 6” increments. A minimum caisson diameter of
48 inches is required for dry caissons to allow access by inspectors. All caissons shall have a
minimum concrete cover of 6”.
4.2.3.3 Elevations
Caisson tip elevations should be given to one decimal place and a plus/minus sign to indicate
possible variations.
For caissons in the water, detail the top of the caisson 1 foot above the normal pool elevation for
quantity calculations. The assumed normal pool elevation shall be included in a note on the
plans. Include a note directing the contractor to set the top of caisson 1 foot above the water
surface at the time of construction. For caissons in the ground, the top shall be 1 foot below final
ground elevation.
4.2.3.4 Reinforcement
Reinforcement in the caisson is specified by size only (#11 instead of 1110) because payment
for it is included in linear feet of caisson. However when using a transition bar that laps with the
steel in the caisson and the steel in the column, that steel can be detailed and included in the
bar schedule. Do not use hooked bars in the top of a caisson.
Use hoop stirrups for caissons. Spiral reinforcement is not allowed in caissons. Stirrups shall
not be larger than #6 bars. The clear spacing between caisson stirrups shall be limited to a
minimum of 5” to allow for effective movement of concrete. Similarly, vertical caisson
reinforcement should have a minimum of 5” clear spacing.
No seismic detailing for a plastic hinge is required near the theoretical fixity location.
4.3.1 General
The following note shall be added to all end bent sheets that references Georgia Standard 9037 for
drainage details required at end bents:
“SEE GA. STD. 9037 FOR DRAINAGE DETAILS AT END BENTS.”
The GDOT Standard Specifications state that no separate measurement will be made under the
item of Bridge Excavation for any excavation necessary for end bent construction. Unusual
situations, such as spread footing abutments, may require the following note on the General Note
sheet for clarity:
“END BENT EXCAVATION – ALL COSTS FOR END BENT EXCAVATION SHALL BE
INCLUDED IN THE OVERALL BID SUBMITTED”
In situations where wing walls are replaced by approaching retaining wall, end bent caps should be
detailed to include cheek walls at the end of the cap. End bent cheek walls shall be a minimum of
10 inches in width and be reinforced with two mats of #5 reinforcement steel embedded into the
cap. This reinforcement should be detailed at a maximum spacing of 12 inches.
4.3.4 Wingwalls
The end of wingwall is determined by projecting the slope of the end roll up until it meets the
shoulder grade at the inside face of the wing, as shown in Figure 4.3.4-1. The length of the wingwall
is the distance from this end to the front face of cap, accounting for the effect of the skew.
Generally, use the same length for both wingwalls at an end bent. The minimum wingwall length
shall be 8 ft. Wingwall length shall be detailed to the nearest 6 inches.
Where bridge columns are within 25’-0” of the centerline of a railway, design columns to provide
structural resistance for the same vehicular collision force as specified in LRFD 3.6.5.
The shear force created by the vehicular collision load shall be analyzed with the assumption of
a single shear plane.
Columns should be dimensioned in 6-inch increments beginning at 3 feet. Columns narrower
than 3 feet should not be used unless it is necessary to match the existing column size and to
maintain horizontal clearance. In general, columns should be square with a square reinforcing
pattern consisting of the same number of bars in each face. Round columns should be used on
drilled shaft foundation.
Use Table 4.4.1.3-1 to determine the number and location of required construction joints in
columns. Column height, x, is measured from top of footing to bottom of cap.
Table 4.4.1.3-1 Construction joints in columns
Column Height, x Construction Joints
X ≤ 30 ft. No construction joint
30 ft. < x ≤ 40 ft. 1 construction joint at mid-height
40 ft. < x ≤ 60 ft. 2 construction joints at one-third points
X > 60 ft. Construction joints at 20 ft. max. spacing
Retaining Walls
5.1 General
All retaining walls shall be designed in accordance with Chapter 11 of the AASHTO LRFD
Specifications and as noted in this section.
P3 adjacent to sidewalk
effort are then used to complete the foundation investigation report and develop
recommendations for the plans.
When conducting the above stated external stability checks, the engineer should assume that
the reinforced soil mass has a unit weight of 135 pcf when the project is located north of the Fall
Line (see Appendix 3A), and 120 pcf for projects south of the Fall Line, unless more specific
project information is known.
Representative sections of the MSE wall should be determined by the designer and consider
variations in load conditions, wall height, and effective foundation widths.
Elevation view
General notes
Pile locations, if wall is associated with bridge
A list of pay items and quantities
Section view
Weep hole/drain details for the relief of water pressure behind the wall
Drainage details for adequate treatment of surface water behind the wall
Waterproofing details
Barrier details on top of wall and at face of wall
Lighting details
Overhead sign details
Reinforcement schedule
When the in-house design option is used for an RC cantilever wall, it shall be designed and detailed
in accordance with AASHTO LRFD Specifications. The basic soil properties for design, such as unit
weight, angle of internal friction, coefficient of friction and bearing capacity should be provided in the
WFI report. The GDOT Bridge Cell Library may be used for final detailing.
Use of counter forts is allowed when it results in the most cost-effective design. RC cantilever wall
footings shall be embedded a minimum of 2 feet below the proposed ground line. In calculating the
passive resistance force at the face of the wall, this 2-foot soil layer shall be neglected to account
for potential disturbance in the future.
For Standard Specification projects, the Bridge Design Basic Drawings web page includes some
“Special Design Retaining Walls.” When these drawings are used, the plans must be reviewed by
the Bridge Office and require a Wall Foundation Investigation (WFI) to determine allowable bearing
pressure. These basic drawings include reinforcement details for different wall heights, but a
summary of quantities is still required along with a plan and elevation view, general notes, sections
and details, rebar tables, WFI information, etc.
utilities will dig into the straps, mesh or modules. RC cantilever walls shall be used in these
instances.
5.5.3.1.6 Aesthetic Finishes
A note specifying a “plain finish” on MSE panels should be included in the General Notes for
the wall unless a specific architectural finish has been designated as an environmental
commitment or requested in writing by the Project Manager. The prescribed concrete finish
should be verified during the shop drawing review to assure compliance.
5.5.3.1.7 Graffiti Proof Coating
A note requiring that a graffiti proof coating be applied to the MSE panels shall be included
in the General Notes whenever the wall face will be visible to the traveling public.
5.5.3.1.8 Overhead Sign Foundations
Overhead sign foundations shall not be placed on the reinforced backfill of MSE walls.
5.5.3.1.9 MSE Wall Coping
There are 3 types of MSE wall copings available as follows (See Figure 5.5.3.1.9-1):
Coping A: Basic coping without barrier
Coping B: Coping with parapet and moment slab to be used adjacent to sidewalk
Traffic Barrier, Type H: Coping with S-Type barrier and moment slab to be used
adjacent to traffic
For Coping B and Traffic Barrier H the overturning and sliding of the coping unit shall be
evaluated using a 10kip load, distributed to a maximum length equal to the joint spacing
in the moment slab, while the design of the concrete elements shall be based on TL-4
criteria as defined in LRFD A13.2-1, with the exception that Ft shall be set equal to
76kips to match current NCHRP interpretations of the Manual for Assessing Safety
Hardware (MASH) requirements.
The requirement for concrete casing in the above note shall not be overturned by the
engineer.
5.5.3.3 Calculation of Quantities
Walls constructed according to GDOT Standard Specification 627 are paid for per square foot of
wall face area. Wall face area shall be measured in vertical bands and paid for according to the
height range of that band, as shown in Figure 5.5.3.3-1. The height shall be measured from the
top of the leveling pad to the top of coping, gutter line, or top of side walk, depending on
application. Additional payment for location of steps in the leveling pad is not allowed. Instead,
payment is restricted to the wall envelope area in the contract plans unless the envelope
changes due to field conditions.
of the hole to the bottom of the facing) shall be filled with class A concrete and reinforced with 8-#6
longitudinal bars confined by #4 stirrups spaced at 12”. The remainder of the pilot hole (from the
bottom of facing to the existing ground line) shall be filled with flowable fill without reinforcement.
A 12 inch thick cast in place concrete facing shall be attached to the rolled steel sections with shear
studs. The amount of front and back face reinforcement in the facing shall be determined neglecting
any support resistance provided by the temporary wood lagging. Wall facing shall extend 2 feet
below the proposed ground line at the face of the wall.
If a soldier pile wall is used as temporary shoring, the contractor is responsible for the design and
detailing.
Culverts - Contents
Culverts - Contents ....................................................................................................... 6-i
6.1 General ........................................................................................................................... 6-1
6.2 Culvert Sizing.................................................................................................................. 6-1
6.3 Standard Culvert Design ................................................................................................. 6-1
6.4 Required Notes for Culvert Plans .................................................................................... 6-2
6.5 Three-Sided or Bottomless Culverts ............................................................................... 6-3
Culverts
6.1 General
Culverts for GDOT projects are normally sized by roadway/hydraulic designers and selected from
the GDOT Roadway Standards, so they are considered roadway items. When unusual
circumstances preclude the use of a standard culvert as listed in Section 6.3, a culvert shall be
designed in accordance with LRFD 12.11 or Standard Specification Section 6.
THROUGH THESE JOINTS, PROVIDED THAT THE JOINTS ARE MORE THAN 15 FEET
FROM THE BARREL ENDS.
WHEN TRANSVERSE CONSTRUCTION JOINTS OCCUR WITHIN 15 FEET OF THE
BARREL ENDS OR WITHIN THE LIMITS OF THE PAVEMENT, THE LONGITUDINAL
BARREL REINFORCING SHALL THEN BE CONTINUOUS THROUGH SUCH JOINTS. THE
MINIMUM LENGTH OF LAP SPLICE FOR LONGITUDINAL REINFORCING SHALL BE 24
INCHES.
TRANSVERSE CONSTRUCTION JOINTS PLACED AT ANY OTHER LOCATION NOT
SPECIFIED ABOVE SHALL BE FORMED WITH NO LONGITUDINAL REINFORCING STEEL
PASSING THROUGH THE JOINTS.
Miscellaneous Structures
7.1 Temporary Detour Bridges
Temporary detour bridges are used to facilitate the construction of a project and are intended to be
removed upon either completion of the entire project or at a particular project stage. Temporary
detour bridges are generally used for stream crossings, but they might be utilized for grade
separations or railroad crossings. GDOT Standard Specification 541 addresses the materials,
design, construction, maintenance, removal and payment for detour bridges.
Site specific hydraulic studies play an important role in design of detour bridges at stream
crossings. See GDOT Drainage Manual Chapter 14 for design criteria governing detour bridges.
For Standard Specification projects, the design of these structures shall be in accordance with the
following:
AASHTO Standard Specifications for Highway Bridges, 17th Edition, and
AASHTO Guide Specifications for Design of Pedestrian Bridges, 1997.
Projects containing pedestrian bridges may have very specific architectural requirements.
Coordination with the GDOT Project Manager is necessary prior to commencing work on this
structure type.
Rev 2.1 8. Final Plan Revisions, Shop Drawings, and As-Builts- Contents
10/26/16 Page 8-i
Bridge and Structures Design Manual
and that all hydraulic requirements of the initial design are met before approving the
submittal.
8.1.2.2.2 Welded Wire Fabric
GDOT Standard Specification 865 allows the substitution of welded wire fabric (WWF) for
rebar in PSC beams, but does not address substitutions in other structural elements. It is the
policy of the Bridge Office to allow such substitutions as long as the WWF will provide an
area of steel equal to the plan value in each direction. No reduction in area will be allowed
based on higher strength of WWF.
Lap and development lengths for such substitutions shall comply with AASTHO Standard
Specifications 8.32.5.1 and 8.32.5.2 or LRFD 5.11.6.2, as applicable. In either case, the
design yield strength of WWF should be assumed to be 60 ksi, regardless of the yield
strength of the material to be substituted.
8.1.2.3 Other Contractor Redesigns
Proposals by the Contractor to revise the project for efficiency, cost savings or other
considerations are subject to approval by the Office of Construction with a review performed by
the Bridge Office as necessary. In all communications with the Contractor during the review
process, the designer shall keep the GDOT field engineers informed and coordinate with the
liaisons of the Office of Construction. All proposed changes originating with material suppliers
or fabricators must be submitted by the Contractor.
8.1.2.4 Revisions for Errors and Field Conditions
When the contract plans need to be modified, the following actions shall be taken depending on
the cause of the error:
a) Construction Errors: When the Contractor makes an error during construction, the
Contractor shall propose a solution to be approved by the Department. Department
personnel should not offer solutions to the Contractor. Any damages or reduction in
payment are negotiated by the Office of Construction.
b) Design Errors: When there is an error on the plans, the Department will typically propose
corrections.
c) Field Conditions: When unexpected conditions are encountered that force a change to the
design, the solution should be found through cooperation with all parties.
Any revisions made for the above conditions shall be coordinated with the State Bridge
Construction Engineer or the GDOT field engineer in charge of the project. The revision of the
plans shall be made as specified in Section 8.1.1.3. The revised sheets shall be sent to the
Project Manager for distribution as a “Use On Construction” revision.
fabricator, the Contractor must be notified and a review will not commence until a letter covering the
drawings is received from the Contractor.
required to submit redesign calculations provided that the new hold-downs are no more than 3’-
0” from the mid-point of the beam.
When the modifications change the stress distribution from the original design, the Contractor
shall submit design calculations along with a set of beam drawings, stamped by a registered
Georgia PE, to be included in the record set of plans.
8.2.4.2 Fabrication Length
The reviewer shall verify the fabrication lengths which may be slightly different from the plan
lengths. The fabrication length accommodates elastic shortening, grade adjustments, concrete
shrinkage, epoxy coating end treatments, etc.
8.2.4.3 Strands and Stirrups
The arrangement of straight and draped strands shall be verified to ensure no conflict with either
diaphragm holes or dowel bar chases. The middle strands in the top flange may be shifted to
be located between the stirrups.
Stirrups shall be detailed outside the strands in the web.
8.2.4.4 Embedded Elements
PSC beam shop drawings shall correspond with the metal deck form shop drawings since the
clips must be located correctly on the beams in order for the deck forms to be installed.
Inclusion of overhang brackets shall be verified on exterior beams.
For safety rail supports, it is acceptable to use a reinforcing bar embedded in the beam at the
rail post locations. This bar should be cut off or bent into the deck steel after the safety rail is no
longer needed. It is not acceptable to detail pipes in the top of a PSC beam to support safety
railing posts. This is not acceptable since these pipes may hold water which freezes and causes
splits in the beam.
Lifting loops shall be adequately embedded near the girder ends. The lifting loops shall extend
through the girder to within 4” of the bottom so that the weight of the girder will not cause
tension stresses at the junction of web and top flange. The location of the lifting loops shall
comply with the contract drawings.
8.2.4.5 Minimum Release Time
PSC beam shop drawings shall specify a strand release time of no less than 18 hours to comply
with the GDOT Standard Specifications.
8.2.4.6 Submittal to the Office of Materials
Approved shop drawings for PSC beams should be forwarded to the Concrete Branch Chief at
the Office of Materials.
Specifications to ensure its long term viability. However, the current GDOT policy allows for
designs in accordance with the AASHTO Standard Specifications.
The reviewer shall verify the design of the detour bridge including compliance with the plans for
length, width and minimum bottom of beam elevation.
There are pre-approved detour bridge designs owned by some bridge contractors. Since the shop
drawings for these bridges have been previously reviewed and accepted by the Bridge Office, the
Contractor is not required to submit the shop drawings but the reviewer may request them. The
reviewer shall still verify whether the overall size of the bridge matches the contract plans and if the
pile types and sway bracing comply with the height requirements on the pre-approved drawings.
Approved detour bridge shop drawings are not required to be forwarded to the Office of Materials.
Bridges shall be designed for Seismic Category A except for bridges in the portion of Georgia
where the Acceleration Coefficient is greater than 0.09, where bridges shall be designed for
Seismic Category B (Figure 9A-1 in Appendix 9A). A typical design for Category B bridges would
use the analysis program SEISAB and then run North Carolina's version of BRPIER to consider the
seismic forces.
Support length requirements for Categories A or B can be fulfilled using the cap dimensions, not
just the bearing pad dimensions.
When a project calls for widening a bridge in a Category B region where the existing structure was
originally designed for Category A, the widened portion shall be designed for Category B.
9.2.1 General
Seismic design of bridges shall be performed in accordance with the LRFD 3.10, LRFD 4.7.4 and
LRFD 5.10.11. Based on the design earthquake and subsurface soil condition at the bridge site, the
seismic performance zone and subsequently the design procedure shall be determined.
Seismic hazard at a bridge site could be characterized by the design response spectrum that is
established using the general procedure or site-specific procedure, as specified in LRFD 3.10.2.
The seismic performance zone and the long-period acceleration coefficient, SD1, shall both be
indicated in the Design Data section of the General Notes sheet.
9.2.1.1 Site Class
Site class, from A to F, at the bridge location shall be determined based on the soil type and
properties of the upper 100 feet of the soil profile, as specified in LRFD 3.10.3.1. It will be
determined by the Geotechnical Bureau and provided on the Bridge Foundation Investigation
(BFI) report.
For site class A through E, the seismic performance zone and design response spectrum can
be determined using the general procedure as specified in LRFD 3.10.2.1. Site class F requires
the site-specific procedure, as specified in LRFD 3.10.2.2, to determine seismic performance
zone and to establish design response spectrum.
9.2.1.2 Design Earthquake Parameters
The LRFD Specifications provide the design earthquake parameters in the maps in LRFD
3.10.2.1, which will be used to determine the seismic performance zone and the design
response spectrum of the bridge site. Using the geographical information of the bridge location,
the following three acceleration coefficients should be read from the maps:
Horizontal peak ground acceleration coefficient, PGA
Horizontal response spectral acceleration coefficient at period of 0.2 second, SS
Rev 2.2 9. Seismic Design Guidelines
10/13/17 Page 9-1
Bridge and Structures Design Manual
The seismic design flowchart presented in LRFD APPENDIX A3 may be used as an aid for design
of bridges in different seismic zones.
9.2.2.1 Single Span Bridges
Single span bridges do not require a seismic analysis regardless of the seismic zone, as
specified in LRFD 4.7.4.2. The connection design forces in restrained directions shall be
determined in accordance with LRFD 3.10.9.1.
9.2.2.2 Multi-Span Bridges in Seismic Performance Zone 1
Multi-span bridges in seismic zone 1 do not require a seismic analysis, as specified in LRFD
4.7.4.3. The connection design forces in restrained directions shall be determined in accordance
with LRFD 3.10.9.2, using the load factor for live loads of 0.5.
9.2.2.3 Multi-Span Bridges in Seismic Performance Zone 2
Multi-span bridges in seismic zone 2 require a seismic analysis, as specified in LRFD 4.7.4.3.
One of three elastic analysis methods, i.e., uniform load method, single-mode method, or multi-
mode method, should be used for the seismic analysis.
Horizontal static earthquake loadings in longitudinal and transverse directions should be
calculated from one of the analysis methods specified in LRFD 4.7.4.3.1, then combined and
modified to determine the seismic design load cases as specified in LRFD 3.10.9.3. These load
cases shall be combined with other loads for the Extreme Event I Limit State, as specified in
LRFD 3.4.1.
For the Extreme Event I Limit State, the load factors for dead loads, p, shall be 1.0 for steel
pile bents in accordance with LRFD 6.5.5. For all other substructure types, the load factors for
dead loads shall be in accordance with LRFD 3.4.1.
The load factor for live loads in the Extreme Event I Limit State, EQ, shall be 0.5 for all
substructure types, unless specified otherwise by the Bridge Office.
The resistance factors in the Extreme Event I Limit State shall be 1.0 for steel pile bents in
accordance with LRFD 6.5.5 and 0.9 for other substructure types in accordance with LRFD
5.10.11.4.1b.
9.2.2.4 Multi-Span Bridges in Seismic Performance Zones 3 and 4
Multi-span bridges in seismic zones 3 and 4 require a seismic analysis, as specified in LRFD
4.7.4.3. An elastic method or time history method should be used for the seismic analysis.
Horizontal loadings should be taken as the lesser of the modified design forces calculated in
accordance with LRFD 3.10.9.4.2 or the inelastic hinging forces determined in accordance with
LRFD 3.10.9.4.3. These horizontal loadings should be combined and modified to determine the
seismic design load cases as specified in LRFD 3.10.9.4. These load cases shall be combined
with other loads for the Extreme Event I Limit State, as specified in LRFD 3.4.1.
For the Extreme Event I Limit State, the load factors for dead loads, p, shall be 1.0 for steel
pile bents in accordance with LRFD 6.5.5. For all other substructure types, the load factors for
dead loads shall be in accordance with LRFD 3.4.1.
The load factor for live loads in the Extreme Event I Limit State, EQ, shall be 0.5 for all
substructure types, unless specified otherwise by the Bridge Office.
The resistance factors in the Extreme Event I Limit State shall be 1.0 for steel pile bents in
accordance with LRFD 6.5.5 and 0.9 for other substructure types in accordance with LRFD
5.10.11.4.1b.
4" MIN.
#5 TIES, TYP.
Figure 9B-1 Typical Section of Column in Plastic Hinge Regions for Seismic Zones 2, 3 and 4
3" CL.
12" MIN.
DETAIL AT FOOTING
#8 BAR, TYP.
15
o
15 o 30o
IN.
24" M
5" MIN.
4" 4"
2"Ø HOLE
H-PILE
(HP12, TYP.)