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Chemical Dosing System

The document discusses a quote for a chemical dosing system for a chiller. It includes two electronic pumps and two 100L tanks. The total for the dosing system is 61,000 rupees. It will dose chemicals into the chilled water line and condenser water line. The document also discusses problems with cooling towers like scaling, corrosion, and microbial growth and how chemical treatment can help control these issues.

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safdar
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2K views9 pages

Chemical Dosing System

The document discusses a quote for a chemical dosing system for a chiller. It includes two electronic pumps and two 100L tanks. The total for the dosing system is 61,000 rupees. It will dose chemicals into the chilled water line and condenser water line. The document also discusses problems with cooling towers like scaling, corrosion, and microbial growth and how chemical treatment can help control these issues.

Uploaded by

safdar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 9

M/s.

BLUE STAR
LTD,

KIND ATTN.
:-MR.U .D
DHAMODHARAN / Mr.P.G .MURALIKRISHNA

Respected Sirs,

We thank you very much for the kind courtesy extended to us,
regarding chemical dosing system . Further to the discussion we here-with
submits our best quote.
The dosing system for a chiller is done for both the chilled water line (corrosion inhibitor) and open line
(cooling tower-antiscalant)
 . It requires 2 electronic pumps and 2-loft tank (100ltrs).

SL
DESCRIPTION
NO
ONE Automatic electronic
1
dosing system
Chemicals for dosing for
2
chilled water line
Chemicals for dosing for
3 condenser water line (only
water cooled

ITEM QTY TOTAL


Electronic automatic chemical dosing system:
5 lts/hr @ 4 kg/cm2
Supply, installation, testing and
commissioning of chemical dosing system for
condenser water line as well as chilled water
2 61,000/-
line. This will include dosing pump, chemical
tank, flow switch arrangement and first dose
of 50 litres of chemicals for condenser line
(antiscalant ARC -1029) and chilled water line
(corrosion inhibitor ARC -1024)

Quote for dosing system Page 1 of 8


Eco team technologies 51155325,9844264502
COMMERCIAL TERMS
RATE RATES ARE EX BANGALORE

SALES TAX EXTRA


THIS OFFER IS VALID FOR 180 DAYS
VALIDITY : ONLY.

We request u to kindly be informed that this is the rate given by BSL


BANGALORE

We hope that you will find the above offer as per your requirement & look
forward to receive your clearance.

Thanking you,
Yours truly,

M. RAJ KUMAR
(Environmental Engineer)
MOB: 9844264502
OFF : 51155325
RES : 25249140

1. two half inch nipple with valve WILL be provided


2. Loft tank of 100 lts to be provided

pls note :
1. flow sensor is connected in parallel for sensing the flow and automatically switching on the dosing
pump
2. low level switch is for pump not running without chemicals

Quote for dosing system Page 2 of 8


Eco team technologies 51155325,9844264502
MAIN

PROBLEMS IN COOLING TOWER

1. SCALING
2. CORROSION
3. MICROBIAL GROWTH
4. FOULING

SCALING

There are two steps to be taken to come up with scale problem.


1. Prevention of the scale formation by using chemicals –polymer technology.
2. Removing of the existing scale –Descaling.

Antiscalant: “Prevention is better then Cure”. By going for the chemical treatment,
scale formation can be avoided, which in turn saves your energy that is incurred due
to the formation of the scales in the heat exchangers.

Quote for dosing system Page 3 of 8


Eco team technologies 51155325,9844264502
Corrosion

Corrosion in is
the major cause of
premature metal failures
as well as the deposit of corrosion product reduces both heat transfer and flow rate.
Corrosion is the major cause of replacement of costly equipments and by preventing such
replacement cost losts of money can be saved. One way of doings is, Regular use of
corrosion inhibitors

Sl No Description Without Treatment With Treatment

1 Corrosion rate 15-20 mpy 3-5 mpy


2 Life of the tube 6 years 25 years
3 Depreciation Rate 16 % per Annum 4% per Annum

HENCE BY CHEMICAL TREATMENT AN SAVING OF 75% IS ACHIEVED.

Scale and Corrosion Control

Albatross offers ARC 1024, which is a combination of low molecular weight


polymer along with corrosion inhibitor .Low molecular weight water soluble polymers
are very effective antiprecipitants and prevents all type of scale formation, under wide
range of pH and alkalinity fluctuation. They are very high calcium tolerance power.

Microbiological Growth Control


Microbiological control is a necessary part of cooling water treatment program.
Controlling scale and corrosion is not possible without having proper control over
micrological growth. Albatross products are designed to kill or control the growth of the
microbiological life forms found in cooling systems. Control is achieved by killing the
organisms on a regular basis.
Albatross recommends two types of biocides. ARC 1023(I), is a broad spectrum
anti-microbial product designed for use in industrial re circulation cooling water system.
ARC 1023(II) is a non-oxidizing microbiocide in powder as well as liquid form, highly
effective against a broad spectrum of microorganisms. It effectively combats the menace
of algae, fungi and bacteria.

Savings by Chemical Treatment


 By proper chemical treatment, the power cost will be reduced. Normally the
condenser pipelines are of 16mm in dia. If there is scale formation in the pipelines

Quote for dosing system Page 4 of 8


Eco team technologies 51155325,9844264502
then it will
increase the
power
consumption.
Not only a
savings in the
power
consumption,
ARC 1024 also inhibits the corrosion, which intern increase the life of the
equipment.
 Refer the cost analysis table for the cost details.
 Growth on the Algae completely reduces.

CHILLED WATER TREATMENT

Why water is used as coolant in chiller

1. It is normally plentiful, readily available and inexpensive.


2. easily handled
3. can carry large amount of heat per unit volume
Quote for dosing system Page 5 of 8
Eco team technologies 51155325,9844264502
4. it does not
expand and
compress
significantly
within
normally
encountered
temperature range
5. doesn’t decompose

HVAC (low temperature closed loop)

1. Here the temperature range of cooled water is in the range of 4


degree to 7 degree and returned water temperature is 8 degree to
13 degree. Typical application of air-conditioning when chilled
water goes to ahus where hot air is blown over it and warm water
comes back to chiller.

Problems in chilled water

1. Corrosion, bio-fouling and fouling.

Solution:

To keep pace with time and technology chilled water demands


efficient and cost effective corrosion inhibitor ( ARC-1029 ).

Advantages of chilled water treatment

A. Physical advantages

(1) Completely inhibits corrosion and thereby rendering no metal


loss in the loop.
(2) Prevents puncturing of piping networks.
(3) Since all the piping networks are concealed in the buildings
and insulated lot of production cost, downtime cost, revamping
cost is avoided.
(4) Evaporator tubes being very small in diameter clogging and
choking of tubes is avoided.

Quote for dosing system Page 6 of 8


Eco team technologies 51155325,9844264502
B. Chemical
advantages

(1) Treatment
controls
the
corrosion
rate to the range recommend by international agencies.
(2) Due to the smooth surface rendered after treatment anodic and
cathodic corrosion is eliminated.
(3) Microbic induced corrosion namely iron reducing bacteria,
sulfate reducing bacteria etc can never develop.

C. Thermal advantages

(1) Heat transfer per unit volume is maximum.


(2) Latent heat and sensible heat will be at the best.
(3) Condensation of refrigerant being directly proportional to
evaporator condition; this chilled water treatment leads to proper
condensation.

D. economical advantages

(1) Cost effective and even small concentration exhibits desired


results.
(2) Longevity of equipment and allied products.
(3) Reduction in power consumption per ton.

E. environmental advantages

(1) it doesn’t contain chromates and thus causes no pollution and is


environmental friendly.
(2) Since chemical is present in the system changing of water is not
required .

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Eco team technologies 51155325,9844264502
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Eco team technologies 51155325,9844264502
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Eco team technologies 51155325,9844264502

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