PERSONALIZED ENGINEERING SOLUTIONS

LPG FSO PETROSTAR PETROCHINA MARINE TERMINAL (INDONESIA)

PIPELINE ENGINEERING
CAPABILITY STATEMENT
DOCUMENT NO. : ZEE-PMT-PCS-001

Prepared by:
ZEE ENGINEERING SDN BHD
882 Block A1 Pusat Dagang Setiajaya
No.9 Jalan PJS8/9 Bandar Sunway
46150 Petaling Jaya
Selangor Darul Ehsan, Malaysia.

WWW.ZEE-ENG.COM
MALAYSIA | SINGAPORE | INDONESIA | SRI LANKA

MAY 2013 | 1
 ZEE ENGINEERING SDN BHD
ZEE ENGINEERING CONSULTANTS PTE LTD
PT ZEE ENGINEERING INDONESIA

A OCTOBER 2013 For information WS MIZ HP

Rev Date Description By Checked Approved Company

STATUS CODE:
A = Issued for review | B = Issued for approval | C = Approved | D = Issued for Class approval

Total or partial reproduction and/or utilization of this document is forbidden without prior
written authorization of ZEE Engineering Sdn Bhd.

DOCUMENT NO. : ZEE-PMT-PCS-001

Revision Status
B A

2 | MAY 2013
CONTENTS
1.0 Introduction.......................................................... 4
1.1 Objective.............................................................. 4
2.0 Overall Organization.............................................. 5
3.0 ZEE Product Portfolio............................................. 6
4.0 ZEE Scope of Service............................................. 7
4.1 General................................................................. 7
4.2 Off-Shore Pipelines............................................... 8
4.3 On-Shore Pipelines................................................ 10
4.4 Flexible Pipelines................................................... 10
4.5 Transportation Studies.......................................... 11
4.6 Mooring Design..................................................... 11
5.0 Codes and Standard.............................................. 12
6.0 Software............................................................... 13
7.0 Significant Recently Completed Projects............... 14
8.0 Brief CV’s of Personnel (Pipeline Engineering)...... 16

MAY 2013 | 3
1.0 INTRODUCTION
ZEE Engineering Consultants (ZEE) was established in 1986 to provide engineering
consultancy services to the Oil/Gas industry in the South East Asia region.
At the inception ZEE specialized in offshore transportation and installation
(T&I) engineering, offering conceptual and detail engineering services to the
contractors. The services offered included the engineering involved for the
installation of jackets, top sides and pipelines.

Over the years ZEE has evolved to a multi-disciplinary engineering company

engaged in conceptual studies, detail design and contract supervision of
complete Oil/Gas related projects.

1.1 OBJECTIVE
The objective of this document is to demonstrate the capabilities of ZEE related
to or Pipelines (Rigid, flexi, on-shore, off-shore) design, both in service and pre
service. Up to date ZEE has successfully completed approximately 300 pipelines.

4 | MAY 2013
2.0 OVERALL ORGANIZATION (PIPELINE ENGINEERING)

BOARD OF DIRECTORS

PROJECT SECRETARY TECHNICAL DIRECTOR SPECIAL SOIL ENGINEER

Herman Perera Dr Dennis Yu

PROJECT ENGINEER PROJECT CONTROL

Mohd Izzuan ENGINEERING MANAGER Project Management
Cecep Hendra
QA / QC
Planning

PROCESS ENGINEERING STRUCTURAL ENGINEERING PIPELINE ENGINEERING MARINE ENGINEERING

PRINCIPAL PROCESS LEAD STRUCTURAL LEAD PIPELINE ENGINEER LEAD MARINE ENGINEER
ENGINEERING ENGINEER Agus Budiono Fajar Rachmadiarto
Wong Akhmad Rafiudin

STRUCTURAL ENGINEER PIPELINE ENGINEER MARINE ENGINEER

MARINE ENGINEER
1. 1. 1.
2. 2. 2.
3. 3. 3.
4. 4. 4.
5. 5. 5.

DESIGNERS / DRAUGHTSMAN

MAY 2013 | 5
3.0 ZEE PRODUCT PORTFOLIO
»» On-Shore Pipelines
»» Off-Shore Rigid Pipelines
»» Off-Shore Flexible Pipelines
»» Mooring Systems
»» Flow Analysis (Off-Shore / On-Shore)
»» Corrosion Control
»» Transportation & Installation (T&I)
»» Pipeline End Manifold

6 | MAY 2013
4.0 ZEE SCOPE OF SERVICE
4.1 General
»» Conceptual / FEED / Detail Engineering,
»» Hydraulic / Flow assurance / Line sizing,
»» Design Basis Definition,
»» Compiling specifications,
»» Compiling of Bid documents (RFQ),
»» Supervise field survey and data processing,
»» Compiling purchase specifications,
»» MTO,
»» Identification of long lead items,
»» Constructability Studies,
»» Cost Analysis,
»» Vendor selection,
»» Leasing with third parties for certification of new pipelines and re-
certification of existing lines,
»» Rehabilitation and Repair,
»» Construction Management & Supervision.

MAY 2013 | 7
4.0 ZEE SCOPE OF SERVICE (continued)
4.2 Off-Shore Pipelines

IN-SERVICE DESIGN
»» Develop route selection,
»» Perpetration of route drawings,
»» Design basis definition,
»» Wall thickness and material selection,
»» On-bottom stability calculations for swamp crossing,
»» Upheaval buckling assessment,
»» Crossing design (Road, Stream river),
»» Support design,
»» Riser design,
»» Expansion Calculation,
»» Corrosion Protection Design assessment.

PRE-SERVICE DESIGN
• Traditional DLB
»» DLB suitability studies,
»» Compiling of Anchor patterns,
»» Mooring studies for DLB stability and
»» Pipeline integrity under various sea conditions,
»» Barge modification for pipelay mode,
»» Stinger Design.

8 | MAY 2013
• Pipelay Analysis Static, Dynamic & Time Domain
»» Lay Start Up and Lay Down studies for various
methods,
»» Pipelay analysis,
»» Termination Analysis,
»» Abandonment and retrieval,
»» Wet and Dry buckle repair analysis
»» Weld repair analysis,
»» Design for Contingency

• Floating Pipelines
»» Surface, on-bottom, off-bottom tow analysis
»» Various installation techniques

• Method Statements & Supervision

»» Compiling method statements for various phases of pipeline installation
»» Construction Supervision

MAY 2013 | 9
4.0 ZEE SCOPE OF SERVICE (continued)

4.3 On-Shore Pipelines

»» Develop route selection,
»» Perpetration of route drawings,
»» Design basis definition,
»» Wall thickness and material selection,
»» On-bottom stability calculations for swamp
crossing,
»» Upheaval buckling assessment,
»» Crossing design (Road, Stream river),
»» Support design,
»» Corrosion Protection Design assessment.

4.4 Flexible Pipelines

»» Under Buoy Hose (SPM),
»» Floating Hose,
»» Risers,
»» Dynamic time domain analysis,
»» Simulation & complete hose systems,
»» Fatigue assessment,
»» Installation Engineering,
»» “J” Tube Pull Analysis.

10 | MAY 2013
4.5 Transportation Studies
»» Sea fastening design
»» Stability (Intact / Damaged)

4.6 Mooring Design

»» Anchor pattern development
»» Mooring Design
»» Anchor Assessment

MAY 2013 | 11
5.0 CODES AND STANDARD
Familiar with international codes such as

DnV-OS-F101 Submarine Pipeline System

DnV 1981 Rules for Submarine Pipeline Systems

DnV RP B401 (1993) Cathodic Protection Design

DnV RP F103 (Oct 2003) Cathodic Protection of Submarine pipelines by Galvanic Anodes

API 5L 2004 Specification for line pipe

API Std 1104 Standard for welding Pipelines and related facilities

API RP 5LW Recommended Practice for Transportation of Line Pipe on barges

and Marine vessels

ASME B31.4 Pipeline transportation systems for liquid hydrocarbons and other
liquids

ASME B31.8 Gas transmission and distribution piping systems

API Spec 5L Specification for Line pipe

API Spec 6D Pipeline Valves (gate, Plugs, Ball, Check Valves)

API RP 2P Recommended Practice for the Analysis of spread Mooring Systems

for floating Drilling units

API RP110 Recommended Practice for Pressure Testing of Liquid Petroleum

Pipelines

ISO 9001-2000 Quality Management Systems- requirements.

And other international codes such as BOSS, BS, etc.

12 | MAY 2013
6.0 SOFTWARE
ZEE has in-house, a wide range of software required for the design of submarine
pipelines, which include the following:

ORCAFLEX
Dynamic coupled time domain analysis of floating and moored systems
including detail pipelay analysis

OFFPIPE
Static and Dynamic analysis of Pipelay

AutoPIPE
Piping analysis software in small to high-end piping projects

PIPE
ZEE In-house Suite of programs for the in-service design of pipeline for DnV
1981 and DnV-OS-F101

MOSES
Naval Architect Software for Vessel/Barge Motion, RAO Generation,
Hydrostatic, Stability Analysis, etc

SACS
Structural Analysis static and dynamic

HYSYS
Process design (flow design).

MAY 2013 | 13
7.0 SIGNIFICANT RECENTLY COMPLETED
PROJECTS

Heera Redevelopment Project (India)

»» Operator ONGC, EPCC Contractor Punj Lloyd
Design of 4 new Well Head Platforms and modifications to 8 existing platforms. The project included
infield 8 no rigid pipelines and 3 no flexible lines. The scope included the detail and installation
engineering. Also included the stinger modification to DLB Ganesh.

Betara Complex Development (Indonesia)

»» Operator PetroChina International, EPCC Contractor Sembcorp (Singapore)
Design of 2 offshore loading terminals for condensate and gas. The project included 3 pipelines (6”,
9” & 12”) shore to loading facilities. The scope included detail and installation engineering.

Colombo Port Expansion Project (Sri Lanka)

»» Operator Colombo Port Commission, EPCC Contractor Leighton
The project involved the installation of SPM and import 36” line from SPM to shore. The scope
included installation engineering and supervision.

Labuan Water Pipeline Project (Malaysia)

»» Operator Labuan water authority, EPCC Contractor Leighton
The project involved the installation of 36” pipeline to transport water from the mainland to the
Labuan Island. The scope included installation engineering and supervision.

KLO Pipeline Replacement (Indonesia)

»» Operator Chevron Indonesia, EPCC Contractor Dwisatu Mustika Bumi
The project involved the replacement various segment of corroded infield pipelines form 4” to 12”.
Scope included detail design and Installation engineering.

Pipeline from BPCR to BPCL Uran (India)

»» Operator M/s Bharat Petroleum Corporation, EPCC Contractor Punj Lloyd
The project involved the installation of 10” pipeline with 2 shore approaches and a sector in shallow
water subjected to heavy currents. Scope included detail and Installation engineering.

Tanzania SPM Replacement (Tanzania)

»» Operator Tanzania & Zambian Government, EPCC Contractor Leighton
The project involved the installation of SPM and 2 lines 28” & 24” from SPM to shore with over 2
km of shore approach. Scope included the installation engineering including conceptual shore pull
design.

14 | MAY 2013
7.0 SIGNIFICANT RECENTLY COMPLETED PROJECTS (continued)

Rerouting of 18km of pipeline (Indonesia)

»» Operator PT Pertamina Hulu Energy West Madura Offshore
The 24” pipeline had to be rerouted to be away from the shipping line. The scope included, Concept
development and FEED.

KE Field Development (Indonesia)

»» Operator PT Pertamina Hulu Energy West Madura Offshore
The project included the FEED study for 4 new Well Head Platforms and modifications to the
Process Platform and the related pipelines.

UL FIeld Development (Indonesia)

»» Operator PT Pertamina Hulu Energy West Madura Offshore
The Project included FEED study.

Filanovsky Field Development (Russia)

»» EPCC Contractor Bumi Armada (Malaysia)
The project included the installation of 8 pipelines from 12” to 20” in very shallow waters. Scope
Installation Engineering.

A.P.H. Offloading Facilities (Malaysia)

»» Operator Asian Petroleum Hub, EPCC Contractor Kencana KL
The project involved the installation of an SPM and offloading lines 2 nos 48” from SPM to shore.
Scope included Conceptual and FEED.

MAY 2013 | 15
7.0 BRIEF CV’S OF PERSONNEL (PIPELINE ENGINEERING)

HERMAN PERERA
»» CEng M.I Structure E. Chartered Structural Engineer (U.K), Senior Engineering Consultant
and Technical Director ZEE Engineering
25 years experience in Design, Project Management and Construction. Including 20 years in
offshore structures. Experience includes detail design and engineering, computer simulation,
design verification, fabrication engineering and Recertification Engineering.

CECEP HENDRA
»» MSc Civil, Engineering Manager
12 years experience in Structural, Pipeline and Marine Engineering covering range of activities in
the Offshore and Onshore Oil & Gas industry, and general Civil, Structural Engineering. Experience
also includes the design of Floating Structures, Umbilicals and Flexi Lines.

DENNIS YAO YU
»» Ph.D. Soil Specialist, Geotechnical and Foundation Engineering
29 years experience in Consultancy and engineering design for onshore and offshore foundations
and geotechnical issues including e.g. earth stability, building settlement, retailing wall, excavation,
tunnelling, railway tracks, soil structure interaction, suction piles, gravity bases, drag anchors and
bored/driven piles.

WONG LOONG CHING

»» MEng Chemical & Process, Chartered Engineer (U.K), Lead Process Engineer
Over the last 13 years, has been exposed to all aspect of process and safety engineering. He has
been significantly involved in process design/simulation and safety. Wong has also been involve
in various stages of work from project feasibility studies, conceptual /basic engineering, detailed
design, pre-commissioning and commissioning including flow assurance.

AGUS BODIONO
»» BEng Naval Architecture & Shipbuilding, Lead Pipeline/Marine Engineer
10 years experience as a Pipeline and Marine Engineer in the Oil and Gas Industry. Attended
extensive training courses in Jakarta and Kuala Lumpur on theoretical and computer simulation of
submarine pipelines and mooring systems.

MOHD IZZUAN B. ZAHARUDIN

»» CEng, Project Engineer
5 years experience in Civil, Structural, Pipeline and Marine Engineering covering range of activities
in the Offshore and Onshore Oil & Gas industry. Other experiences include Project Management,
Proposal Preparation (Technical & Commercial), Client Communication and Engineering Team
Coordination and Trouble Shooting.

16 | MAY 2013
7.0 BRIEF CV’S OF PERSONNEL (CONTINUED)

AKHMAD RAFIUDIN
»» CEng, Structural Engineer
6 years experience in Structure, Pipeline and Marine Engineering. He also has a wide range of
knowledge in structural analysis software’s and design and has completed many projects for Zee
in structure analysis.

FAJAR RACHMADIARTO
»» BEng Ocean Engineering, Lead Naval Architect/Marine Engineer
6 years experience in Naval Architecture and Marine Engineering, with vast experience in design
of Floating structures, Umbilicals and Flexi lines, also experience in Pipeline and Mooring Design.

OFFICES
MALAYSIA (Admin Office) INDONESIA (Engineering Office) SRI LANKA
882, Block A1, Pusat Dagang Setiajaya Ruko Golden Madrid 1, ZEE Lanka (PVT) LTD
(Leisure Commerce Square) Block E-23 BSD City, 65 Gothami Road,
No.9, Jalan PJS 8/9, Jl. Letnan Sutopom Colombo 08,
46150 Petaling Jaya, Malaysia. Tangerang Selatan 15310 Indonesia Sri Lanka
(T): +603 78778001 / 9001 (T): +62 2153160571 / 70 (T): +94 7143 63161

AGENTS
UAE HANIFAH ABD RAHMAN | [email protected]
INDIA
AryaTech Marine & Offshore Service Pvt. Ltd. AryaTech Engineering Consulting FZE MOHD IZZUAN ZAHARUDIN | [email protected]
E-36, Haus Khas, New Delhi, 110016 India Ras Al Khaimal, UAE MR. TARUN REWARI | [email protected]
(T): +91 11460 18102 (T): +971 5065 19298
MAY 2013 | 17
WWW.ZEE-ENG.COM