Low-Cost Brushless Pancake Resolver: Sizes 15, 21 and 22
Low-Cost Brushless Pancake Resolver: Sizes 15, 21 and 22
Pancake Resolver
FEATURES
• 1, 2, 3, 4 speeds standard; others available
• Ideal for brushless dc motor commutation
• Compact design
• Mounts directly on motor shaft: no coupling
devices needed
• No brushes or contacts
• High reliability: long-life design; no bearings
or electronics
For commutation, position, and velocity feedback
• Compatible with A/D converters
• 1,200–10,000 Hz frequency range standard
• Low electrical noise Rugged, reliable -- ideal for demanding environments.
• Ruggedness in demanding environments: Brushless resolvers provide accurate position and velocity
no glass discs or optics to fail feedback as well as commutation in precision equipment,
• Low cost
• Custom modifications available
without the structural or temperature restrictions imposed
by other electronic feedback devices. They are resistant
to the shock and vibration levels often encountered in
industrial and instrument applications.
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Resolvers
SIZE 15 & 21 BRUSHLESS RESOLVER SPECIFICATIONS
Size 15 Brushless Resolvers Typical Schematic
PARAMETER JSSB-15-J-05K JSSB-15-D-01H JSSB-15-H-04D CCW is positive when viewed from mounting end.
Primary Rotor Rotor Rotor
Speed One One One
Input Voltage 7.5 Vrms 6 Vrms 4 Vrms 7 Vrms 7.5 Vrms 7.5 Vrms 7.5 Vrms 7 Vrms
6.6 KHz 1.2 KHz 5 KHz 10 KHz 4 KHz 4 KHz 4 KHz 4 KHz
Input Current 55 mA max 10 mA max 25 mA max 50 mA max 70 mA max 66 mA max 58 mA max 2.5 mA max
Input Power 0.22 watt 0.03 watt 0.05 watt 0.17 watt 0.225 watt 0.29 watt 0.26 watt 0.007 watt
Transformation 1.0 0.46 0.5 0.5 1.0 1.0 1.0 0.5
Ratio (±10%)
Phase Shift –14.5° 21° –7.5° –7° 12° 4° 6° –8°
Impedance Zro 100+j125 505+j590 115+j150 100+j140 70+j110 85+j100 75+j105 3100+j5800
Zso 862+j1760 1120+j975 350+j620 190+j300 730+j1400 1070+j1760 600+j985 1300+j2800
Zrs 90+j120 520+j505 105+j145 83+j130 67+j100 80+j94 68+j92 2600+j5220
DC Resistance
Stator 290 ohms 675 ohms 145 ohms 24 ohms 450 ohms 590 ohms 360 ohms 444 ohms
Rotor 25 ohms 200 ohms 31 ohms 55 ohms 25 ohms 25 ohms 25 ohms 856 ohms
Null Voltage 30 mV 30 mV 20 mV 30 mV 30 mV 30 mV 30 mV 20 mV
Electrical Error † ±21 minutes £ ±21 minutes * ±15 minutes ±21 minutes * ±10 minutes ±10 minutes ±10 minutes ±10 minutes
Output Voltage 7.5 Vrms 2.76 Vrms 2 Vrms 3.5 Vrms 7.5 Vrms 7.5 Vrms 7.5 Vrms 3.5 Vrms
Drawing C C C ** C C C C
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Resolvers
Size 22 BRUSHLESS RESOLVER SPECIFICATIONS
Pancake brushless resolvers are supplied as separate rotor and stator assemblies, which are then mounted directly in
the user’s system. Since the energy is transmitted into and out of the rotor assembly by means of electromagnetic fields,
no slip rings and brushes are necessary, reducing the cost and increasing the reliability of these devices.
The pancake brushless resolvers are designed with larger than normal airgaps, in comparison with a “standard”
pancake resolver, to allow for a greater degree of imprecision in mounting. Normal considerations for these units
require the rotor to be mounted inside the stator with an eccentricity no greater than 0.003 inch, and that the rotor
and stator mounting surfaces be set in line within 0.020 inch. If eccentricities larger than 0.003 inch occur, the
accuracy of the resolver will probably degrade; if the axial alignment exceeds 0.020 inch, input current, input power
and phase shift will increase, while the output voltage drops. The mounting surfaces and the actual quantitative
specifications for mounting, both concentrically and axially, may be found on the individual outline drawing for each unit
type.
Normally, the housing assembly is held in place in the user’s equipment by the use of synchro clamps and the
mounting grooves or flanges provided on the outside of the housing. Rotor assemblies are usually mounted
adhesively, by using a keyway provided in the rotor bore, by clamping against the end of the hub, by set screws in
tapped holes provided in the rotor hub, or by some combination of these methods.
These low-cost pancake brushless resolvers are available in the standard sizes and configurations shown, or with custom
modifications to either the given mechanical or electrical characteristics. Our Engineering Department is available to
assist you in tailoring these units to fit the specific requirements of your system.
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