FACULTY OF MECHANICAL AND MANUFACTURING

ENGINEERING

Integrated Engineering Design (BDA40804)

FINAL REPORT
Product/Project/Group Name: Section:

(Evaluation Scheme: [5] – Very Good; [4] – Good; [3] – Intermediate; [2] – Weak; [1] – Very Weak )

No. Content Weights Rating Marks

1 Introduction (10.0 marks)

1.1 Product Background 0.2 5 4 3 2 1
1.2 Problem for Existing Product 0.2 5 4 3 2 1
1.3 Project Objective 0.2 5 4 3 2 1
1.4 Project Scope 0.2 5 4 3 2 1
1.5 Project Significance 0.2 5 4 3 2 1
1.6 Team Formation 0.2 5 4 3 2 1
1.7 Design Process Model 0.2 5 4 3 2 1
1.8 General Task Delegation 0.2 5 4 3 2 1
1.9 Project Planning and Scheduling 0.4 5 4 3 2 1

TOTAL (10.0 marks) FINAL REPORT 1 (FR1)

2 Define Task (20.0 marks)
2.1 Related Works/Product – Literatures, Patent Search,
Catalogue, Commercial Product, Website 0.6 5 4 3 2 1
2.2 Comparison of Products from Patent Search 0.4 5 4 3 2 1
2.3 Benchmarking of Product Specification from
Commercial Product 0.4 5 4 3 2 1
2.4 Identification of Market Needs (Market Survey) and
Customer Satisfaction – Questionnaire; Construct,
distribute, analysis 1.0 5 4 3 2 1

2.5 Clarifying Objectives – Objective Tree 0.4 5 4 3 2 1

2.6 Weighting of Objective Tree 0.4 5 4 3 2 1
2.7 Quality Function Deployment (QFD) 0.4 5 4 3 2 1
2.8 Requirement List (RL)/Engineering Design
Specification (EDS) 0.4 5 4 3 2 1

TOTAL (20.0 marks) FINAL REPORT 1 (FR1)

3 Conceptual Design (20.0 marks)

3.1 Introduction 0.2 5 4 3 2 1

3.2 Clarifying Function

3.2.1 Component Decomposition Analysis 0.2 5 4 3 2 1

3.2.2 Function Decomposition Analysis 0.2 5 4 3 2 1

3.2.3 Function Structure 0.8 5 4 3 2 1

 3.3 Concept Generation
3.3.1 Brainstorming 0.2 5 4 3 2 1
3.3.2 Morphological Chart – Combine and firm up into
concept variant 0.6 5 4 3 2 1
3.3.3 Product Sketching (1 marks/item): 0.6 5 4 3 2 1
3.4 Concept Evaluation
3.4.1 Evaluation Matrix – Weighted Rating Method 1.0 5 4 3 2 1

3.4.2 Concept Selection 0.2 5 4 3 2 1

TOTAL (20.0 marks) FINAL REPORT 1 (FR1)

4 Embodiment Design and Analysis (130.0 marks)
4.1 Product Architecture 1.0 5 4 3 2 1
4.2 Configuration Design
4.2.1 Identification of analysis component, type of
analysis and value to be determined 2.0 5 4 3 2 1

4.2.2 List of Standard Parts, Standard Modules and

Special Purpose Parts 1.0 5 4 3 2 1
4.3 Parametric Design
4.3.1 Parametric Design Problem:
4.3.1.1 Component Analysis and Selection (>60%
from content of Design 1, which are about 5
items) (9 marks/item): 9.0 5 4 3 2 1

4.3.1.2 Failure Analysis – Static, Fatigue Failure 2.0 5 4 3 2 1

4.3.1.3 Other related technical analysis – Heat, Noise,
Vibration etc 2.0 5 4 3 2 1
4.3.1.4 Material Selection 1.0 5 4 3 2 1
4.3.2 Consideration of Design For X - Describe TWO
items: (5 marks each) 3.0 5 4 3 2 1
4.3.3 Ergonomic Consideration 2.0 5 4 3 2 1
4.3.4 Published Standards 1.0 5 4 3 2 1
4.3.5 Other Analyses including Experimental Analysis 2.0 5 4 3 2 1

TOTAL (130.0 marks) FINAL REPORT 1 (FR1)

5 Detail Design and Product Simulation (155.0 marks)
5.1 Detail Drawings
5.1.1 Parts 15.0 5 4 3 2 1

5.1.2 Assembly 4.0 5 4 3 2 1

5.2 Product Analysis and Simulation by Solidworks
Simulation
5.2.1 Static Analysis 2.0 5 4 3 2 1

5.2.2 Fatigue Analysis 2.0 5 4 3 2 1

5.2.3 Other Analyses (10 marks/item) 4.0 5 4 3 2 1
5.3 Bill of Materials (BOM) 1.0 5 4 3 2 1
 5.4 Final Product Design Specification 2.0 5 4 3 2 1
5.5 Complete Design Checklist 1.0 5 4 3 2 1

TOTAL (155.0 marks) PRACTICAL SKILL (PS)

6 Prototyping and Testing (50.0 marks)

6.1 Product Prototyping
6.1.1 Processes Involved 2.0 5 4 3 2 1

6.1.2 Prototyping (Assemble) Process Time 2.0 5 4 3 2 1

6.1.3 Prototype Product 0.4 5 4 3 2 1
6.2 Testing Requirement and Checklist 2.6 5 4 3 2 1
6.3 Testing & Refinement 2.6 5 4 3 2 1
6.4 Final Prototype Product 0.4 5 4 3 2 1

TOTAL (50.0 marks) FINAL REPORT 2 (FR2)

7 Sustainability and Environmental Consideration in
Engineering Design (5.0 marks)
7.1 Basic Concept
7.1.1 Elements in Sustainability 0.1 5 4 3 2 1
7.1.2 Concept of Sustainable Development 0.1 5 4 3 2 1
7.1.3 Impact of Engineering Solution to Sustainable 0.2 5 4 3 2 1
Development
7.2 Social and Environmental Responsibilities
7.2.1 Improvement of Quality of Life 0.2 5 4 3 2 1
7.2.2 Protection of Society 0.2 5 4 3 2 1
7.2.3 Design for Environment 0.2 5 4 3 2 1

TOTAL (5.0 marks) SOFT SKILL

8 Economic, Costing and Business Plan (70.0 marks)

8.1 Introduction 1.0 5 4 3 2 1

8.2 Cost Evaluation (25 marks) 5.0 5 4 3 2 1

8.3 Business Plan

8.3.1 Executive Summary (4) 0.8 5 4 3 2 1
8.3.2 Mission and Vision (4) 0.8 5 4 3 2 1
8.3.3 Key to Success (4) 0.8 5 4 3 2 1
8.3.4 Company Background (3) 0.6 5 4 3 2 1
8.3.5 Product Description (2) 0.4 5 4 3 2 1
8.3.6 Competitors (3) 0.6 5 4 3 2 1
8.3.7 SWOT Analysis (6) 1.2 5 4 3 2 1
8.3.8 Market Analysis (4) 0.8 5 4 3 2 1

8.3.9 Marketing Strategy (5) 1.0 5 4 3 2 1

8.3.10 Sales Forecast (4) 0.8 5 4 3 2 1

TOTAL (70.0 marks) FINAL REPORT 2 (FR2)

9 Project Summary (15.0 marks)
9.1 Conclusion 2.0 5 4 3 2 1
9.2 Recommendation 1.0 5 4 3 2 1

TOTAL (15.0 marks) FINAL REPORT 2 (FR2)

References (10.0 marks) > 20 references 2.0 5 4 3 2 1

TOTAL (10.0 marks) FINAL REPORT 2 (FR2)

Format (15.0 marks)

i. Report follow format given 1.0 5 4 3 2 1
ii. No grammatical errors 1.0 5 4 3 2 1
iii. All citation stated in “References” 1.0 5 4 3 2 1

TOTAL (15.0 marks) FINAL REPORT 2 (FR2)

GRAND TOTAL FOR FINAL REPORT (500 MARKS)

FINAL REPORT 1 for CLO 2 (180 MARKS) (10%) (Total / 180)

 Chapter 1 (10.0 marks) = * 10% =

 Chapter 2 (20.0 marks) =

 Chapter 3 (20.0 marks) =

 Chapter 4 (130.0 marks) =

 Total marks =

FINAL REPORT 2 for CLO 3 (160 MARKS) (15%) (Total / 160)

 Chapter 6 (50.0 marks) = * 15% =

 Chapter 8 (70.0 marks) =

 Chapter 9 (15.0 marks) =

 References (10.0 marks) =

 Format (15.0 marks) =

 Total marks =

PRACTICAL SKILL for CLO 4 (155 MARKS) (15%) (Total / 155)

 Chapter 5 (155.0 marks) = * 15% =

 Total marks =

SOFT SKILL for CLO 5 (5 MARKS) (5%)

( Total / 5 )
 Chapter 7 (5.0 marks) =
* 5% =
 Total marks =