Numerical Analysis of Cracking in Concrete Pavements Subjected To Wheel Load and Thermal Curling PDF

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Numerical Analysis of Cracking in Concrete Pavements

Subjected to Wheel Load and Thermal Curling

A dissertation submitted to the

Graduate School

of the University of Cincinnati

in partial fulfillment of the requirements for the degree of

DOCTOR OF PHILOSOPHY

in Civil Engineering

in the School of Advanced Structures


of the College of Engineering and Applied Sciences
by

Temesgen W. Aure

M.Sc., Addis Ababa University (2008)


B.Sc., Bahir Dar University (2003)

September 2013

Committee Chair: Anastasios M. Ioannides, Ph.D.


Committee Members: Anant R. Kukreti, Ph.D.
Richard A. Miller, Ph.D.
Jeffery R. Roesler, Ph.D.
Abstract

The main goal of this research is to implement recent advances in nonlinear fracture mechanics,

most notably the introduction of the cohesive zone concept, in investigating the post-cracking

behavior of concrete pavements, subjected to wheel load and curling. The cohesive zone is

assumed to lie along a specified direction known a priori, and cohesive elements are inserted

along this path. The study follows a step-by-step approach, beginning with fracture analysis of

simply supported beams. In this initial step, experimental and numerical studies available in

literature are reproduced and excellent agreement is observed. Furthermore, important fracture

parameters and numerical challenges are identified, pertinent to the cohesive zone concept. It is

observed that post-crack responses of the beams are sensitive to choices regarding the solution

type, the concrete softening curve, and the uncracked region mesh sizes.

Single slabs-on-grade under wheel loads located at the slab edge or interior are considered next.

In this phase, it is observed that the increased size of the problem inhibits generating as refined

mesh as for the beams, and consequently obtaining a convergent solution poses a significant

challenge. This is resolved by using so-called viscous regularization, in which a small viscosity

term is introduced. Accordingly, a small deviation of traction stresses beyond the pre-defined

material softening curve can be tolerated. Once again, the simulation in this phase is verified by

reproducing experimental and numerical results available in literature. The effects of concrete

softening curve, cohesive zone mesh, solution method, fracture energy, and tensile strength on

the fracture process are investigated. It is observed that the fracture energy is the major

parameter that influences the responses.


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In a third phase of the study, a single slab-on-grade is subjected to wheel load and curling,

individually or in combination. In both cases, it is observed that the diurnal temperature cycle

and the shape of its profile through the slab thickness plays a significant role on the post-crack

responses of the slab. When the slab top is warmer, unstable cracks form; in contrast, a warmer

bottom results in stable cracks, thereby increasing the resistance of the slab and avoiding sudden

failure.

The final two phases of the research are devoted to the study of jointed concrete pavements, also

subjected to wheel load and temperature variations: the fourth phase encompasses aggregate

interlock joints and the fifth phase pertains to dowel bar joints. Linear and nonlinear aggregate

interlock mechanisms are simulated and their repercussions on the fracture responses of the slabs

are examined. Similarly, the effects of numerical idealization techniques for the dowel-slab

interaction, joint size and dowel looseness on the fracture process are examined.

It is concluded that the cohesive zone approach is a very promising tool in the ongoing

exploration of fracture behavior in concrete pavements. The techniques can be extended to

general loading situations that involve fatigue and crack branching. The results from this study

will contribute to the development of a more mechanistic failure analysis of concrete pavements.

iii
iv
To my parents: Ajebush Amante and Wondimu Aure

v
Acknowledgements

I would like to express my sincere gratitude to my academic advisor Dr. Anastasios M. Ioannides

for his continuous guidance during the course of this study. I also appreciate his financial support

for the first three years of this study. The discussions we had on both technical and non-technical

matters have broadened my outlook.

I would also like to thank my committee members Dr. Anant R. Kukreti, Dr. Richard A. Miller

and Dr. Jeffery R. Roesler for their valuable comments and suggestions. I am indebted, in

particular, to Dr. Kukreti for his encouragement and financial support through graduate

assistantship during the final stage of this research.

I am grateful to my friends Dawit Alemayehu, Demelash Hailemariam, Aschalew Kassa, Assefa

Yeshitla, Gashaw Assefa, Meron Tekle, Ebssa Duguma and Asnake Eticha for their

encouragement and support during my stay at the University of Cincinnati. I am also indebted to

the inspiration I obtained from my office mates Raj Dehal and Akshat Saxena.

My special gratitude goes to the Cincinnati Mahidere Selam Ethiopian Orthodox Tewahedo

Church board members and its congregation for providing me financial and moral supports

during the difficult times of this study. My blessing particularly goes to Yeneta (=Reverend)

Yemaneberhan Haile, Mr. Asrat Getnet and his family, Mr. Mesfin Lemma and his family, Mr.

Teshome Tefera and his family, Mr. Yohannes Elias, Mrs. Alemnesh, Deacon Lakew Dagne,

Mrs. Beletu, Mrs. Wudnesh Kassa, Ms. Alemshet Mekonnen, Mr. Gezahegn Tamene, and Mr.

vi
Ashenafi. I would like to extend my gratitude to Ato Berhanu Abebe for his encouragement and

support during the last year of this study.

I would also like to thank my wife Meskerem for her love, patience, and encouragement, all of

which ultimately resulted in the completion of this study. Finally, I would not have achieved this

academic level without the commitment of my parents Ajebush Amante and Wondimu Aure,

who instilled interest and curiosity in education since my early childhood.

vii
Table of Contents

Abstract .......................................................................................................................................... ii

Acknowledgements ...................................................................................................................... vi

Table of Contents ....................................................................................................................... viii

List of Tables .............................................................................................................................. xiv

List of Figures ............................................................................................................................. xvi

List of Symbols and Abbreviations ......................................................................................... xxii

Chapter 1 Research Overview ............................................................................................... 1

1.1 Introduction ..................................................................................................................... 1

1.2 Review of Concrete Fracture .......................................................................................... 3

1.3 Research Objective and Significance.............................................................................. 6

1.4 Research Scope ............................................................................................................... 7

1.5 Thesis Organization ........................................................................................................ 7

1.6 References ....................................................................................................................... 9

Chapter 2 Simulation of Crack Propagation in Concrete Beams ..................................... 19

2.1 Introduction ................................................................................................................... 20

2.2 Methodology ................................................................................................................. 23

2.3 Analysis of Linear Elastic Response............................................................................. 23

2.4 Simulation of Crack Propagation Using Built-in Cohesive Elements .......................... 26

2.4.1 Idealization of Cohesive Zone .................................................................................. 27

2.4.2 Sensitivity Study for Proposed Discretization .......................................................... 33

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2.5 Comparison with Previous Numerical Studies ............................................................. 38

2.5.1 GTSTRUDL/CRACKIT by Sengupta (1998) .......................................................... 38

2.5.2 ABAQUS® - JOINTC by Ioannides et al. (2005) ..................................................... 39

2.5.3 ABAQUS® - 2D UEL by Roesler et al. (2007a) ....................................................... 39

2.5.4 ABAQUS® - 2D COH2D4 by Gaedicke and Roesler (2009) ................................... 40

2.6 Comparisons with Experimental Results ...................................................................... 41

2.6.1 Experimental Results by Liu (1994) ......................................................................... 41

2.6.2 Experimental Results by Roesler et al. (2007a) ........................................................ 42

2.7 Conclusions ................................................................................................................... 42

2.8 References ..................................................................................................................... 44

Chapter 3 Numerical Analysis of Fracture Process in Pavement Slabs .......................... 67

3.1 Introduction ................................................................................................................... 68

3.2 Literature Review.......................................................................................................... 69

3.3 Finite Element Discretization ....................................................................................... 71

3.4 Linear Elastic Analysis ................................................................................................. 72

3.5 Sensitivity Studies ......................................................................................................... 73

3.5.1 Effect of Concrete Softening Curve .......................................................................... 73

3.5.2 Effect of Viscous Regularization .............................................................................. 78

3.5.3 Effect of Subgrade Idealization ................................................................................ 80

3.5.4 Effect of Cohesive Zone Width ................................................................................ 81

3.5.5 Effect of Cohesive Zone Mesh ................................................................................. 82

3.5.6 Effect of Solution Technique .................................................................................... 82


ix
3.5.7 Effect of Loading Mode ............................................................................................ 83

3.5.8 Effect of Tensile Strength and Fracture Energy ....................................................... 84

3.6 Crack Propagation under Interior Loading ................................................................... 86

3.7 Crack Propagation in a Slab Supported by Base Layer ................................................ 87

3.8 Comparison with Other Numerical and Experimental Studies ..................................... 88

3.8.1 Comparison with Ioannides et al. (2006) .................................................................. 88

3.8.2 Comparison with Gaedicke and Roesler (2009) ....................................................... 89

3.9 Conclusions ................................................................................................................... 91

3.10 References ..................................................................................................................... 92

Chapter 4 Curling Effects on Concrete Pavement Fracture ........................................... 119

4.1 Introduction ................................................................................................................. 120

4.2 Finite Element Discretization ..................................................................................... 121

4.2.1 General Considerations ........................................................................................... 122

4.2.2 Fracture Process Zone (FPZ) .................................................................................. 123

4.3 Pre-Crack Analysis of Slab under Thermal Curling Alone ........................................ 124

4.3.1 Comparison with 3D FE Analysis .......................................................................... 124

4.3.2 Comparison with 2D FE Analysis and Westergaard (1927) ................................... 126

4.4 Pre-Crack Analysis of Nonlinear Curling-and-Wheel Load ....................................... 129

4.5 Fracture Response of Pavement Slab Subjected to Thermal Curling Alone .............. 131

4.5.1 Effect of Notch Depth ............................................................................................. 133

4.5.2 Effect of Concrete Age ........................................................................................... 134

4.5.3 Effect of Slab Self-Weight ...................................................................................... 135


x
4.5.4 Effect of Nonlinearity of Temperature Distribution ............................................... 136

4.5.5 Effect of Slab Size .................................................................................................. 137

4.6 Fracture Response of Slab Subjected to Wheel Load and Thermal Curling .............. 138

4.6.1 Slab under Constant Thermal Gradient and Increasing Wheel Load ..................... 139

4.6.2 Slab under Constant Wheel Load and Increasing Thermal Gradient ..................... 146

4.7 Summary and Conclusions ......................................................................................... 149

4.8 References ................................................................................................................... 151

Chapter 5 Crack Propagation in Pavement Slabs with Aggregate Interlock................ 193

5.1 Introduction ................................................................................................................. 194

5.2 Mechanics of Aggregate Interlock: A Review............................................................ 196

5.3 Pre-Crack Aggregate Interlock Load Transfer Analysis ............................................ 200

5.3.1 Finite Element Discretization ................................................................................. 200

5.3.2 Validation of Linear Aggregate Interlock Discretization ....................................... 206

5.3.3 Validation of Nonlinear Aggregate Interlock Discretization .................................. 209

5.4 Post-Crack Analysis of Slabs with Aggregate Interlock under Wheel Load Alone ... 211

5.4.1 Linear Aggregate Interlock ..................................................................................... 212

5.4.2 Nonlinear Aggregate Interlock ............................................................................... 214

5.5 Pre- and Post-Crack Analysis of Slabs with Aggregate Interlock under Constant

Temperature Distribution and Increasing Wheel Load ........................................................... 218

5.5.1 Linear Aggregate Interlock ..................................................................................... 219

5.5.2 Nonlinear Aggregate Interlock ............................................................................... 221

5.6 Summary and Conclusions ......................................................................................... 222


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5.7 References ................................................................................................................... 224

Chapter 6 Numerical Analysis of Cracking in Doweled Concrete Pavements .............. 251

6.1 Introduction ................................................................................................................. 252

6.2 Finite Element Idealization of Doweled Pavement System ........................................ 253

6.2.1 Discretization of Slab and Subgrade ....................................................................... 253

6.2.2 Discretization of Dowel Bars .................................................................................. 255

6.2.3 Discretization of the Fracture Process .................................................................... 256

6.3 Validation of Finite Element Discretization: Pre-Crack Analysis .............................. 257

6.4 Crack Propagation in Slabs with Doweled Joints ....................................................... 259

6.4.1 Effect of Initial Joint Opening ................................................................................ 259

6.4.2 Effect of Dowel–Concrete Interaction .................................................................... 260

6.4.3 Effect of Dowel Bar Yielding ................................................................................. 263

6.4.4 Effect of Temperature Differential ......................................................................... 264

6.5 Summary and Conclusions ......................................................................................... 265

6.6 References ................................................................................................................... 266

Chapter 7 Summary, Conclusions and Recommendations for Future Work ............... 283

7.1 Research Summary ..................................................................................................... 283

7.2 Concluding Remarks ................................................................................................... 288

7.3 Recommendations for Future Research ...................................................................... 294

7.4 References ................................................................................................................... 297

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xiii
List of Tables

Table 2.1 Geometry and Material Properties of Beams Studied .................................................. 49

Table 2.2 Deflection at Midspan of Beam A for Different Types of Elements ............................ 49

Table 2.3 Comparison of JOINTC and COH2D4 for Different Mesh Sizes (Beam A) ............... 50

Table 3.1 Geometry, Material Properties and Discretization of Slabs Considered .................... 101

Table 3.2 Comparison of Different Solid Elements Available in ABAQUS ............................... 102

Table 4.1 Comparison with Experimental and Numerical Results ............................................. 158

Table 4.2 Coefficients A, B, and C for Daily Cycle in June (Choubane and Tia, 1992) ............ 159

Table 4.3 Comparison of 3D Linear and Nonlinear Curling ...................................................... 160

Table 4.4 Comparisons for Linear Curling ................................................................................. 161

Table 4.5 Comparison with 2D FE Results for Quadratic Temperature Profile ......................... 162

Table 4.6 Comparison of 3D FE Combination and Superposition Analysis .............................. 163

Table 4.7 Comparison Among Different FE Programs .............................................................. 163

Table 4.8 Material Properties for Concrete at Different Ages (Jenq et al., 1993) ...................... 164

Table 4.9 Geometry, Material Properties and Discretization of Slab Considered ...................... 165

Table 4.10 Coefficients of Cubic Polynomial Used to Estimate Temperature Distribution ...... 166

Table 5.1 Walraven’s Equations for Contact Areas per Unit Crack Area .................................. 229

Table 5.2 Walraven’s Equations for Contact Areas per Unit Crack Area .................................. 230

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Table 5.3 Joint Stiffness Characteristics Used for Linear Aggregate Interlock ......................... 232

Table 6.1 Geometry, Material Properties and Discretization of Pavement System.................... 271

xv
List of Figures

Figure 1.1 Fracture Process Zone in Concrete .............................................................................. 17

Figure 2.1 Comparison of Theoretical and Finite Element Results (Beam A) ............................. 51

Figure 2.2 Bilinear Softening Curve ............................................................................................. 52

Figure 2.3 Effect of Analysis technique (Beam A)....................................................................... 53

Figure 2.4 Effect of Analysis technique (Beam B) ....................................................................... 54

Figure 2.5 Effect of Mesh Fineness (Beam A) ............................................................................. 55

Figure 2.6 Effect of Mesh Fineness (Beam B) ............................................................................. 56

Figure 2.7 Effect of Notch Depth (Beam B) ................................................................................ 57

Figure 2.8 Effect of Cohesive Zone Width (Beam B) .................................................................. 58

Figure 2.9 Effect of Softening Curve (Beam B) ........................................................................... 59

Figure 2.10 Comparison of 2D CRACKIT with 3D Cohesive Element (Beam B) ....................... 60

Figure 2.11 Comparison between JOINTC and Cohesive Element (Beam A) ............................. 61

Figure 2.12 Comparison with Numerical Results by Roesler et al. (2007a) (Beam C) ................ 62

Figure 2.13 Comparison with Numerical Results by Gaedicke and Roesler (2009) (Beam C) ... 63

Figure 2.14 Comparison with Experimental Results by Liu (1994) (Beam B) ............................ 64

Figure 2.15 Comparison with Experimental Results by Roesler et al. (2007) (Beam C) ............. 65

Figure 3.1 Finite Element Discretization of Slab (SL1) ............................................................. 103

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Figure 3.2 Finite Element Mesh Pattern Using C3D8R Elements (SL1) ................................... 103

Figure 3.3 Different Types of Concrete Softening Curves ......................................................... 104

Figure 3.4 Effect of Concrete Softening Curve and Analysis Technique ................................... 105

Figure 3.5 Effect of Viscous Regularization on Slab Response ................................................. 106

Figure 3.6 Effect of Subgrade Idealization on Slab Response.................................................... 107

Figure 3.7 Effect of Cohesive Zone Width ................................................................................. 108

Figure 3.8 Effect of Cohesive Zone Mesh .................................................................................. 109

Figure 3.9 Effect of Loading Mode ............................................................................................ 110

Figure 3.10 Effect of Tensile Strength ........................................................................................ 111

Figure 3.11 Effect of Fracture Energy ........................................................................................ 112

Figure 3.12 Variation of Normalized Peak Load, LLD and CMOD with Brittleness Number... 113

Figure 3.13 Slab Responses under Different Loading Scenaria Applied at Interior and Edge .. 114

Figure 3.14 Crack Growth Along Slab Length and Width at Points Shown in Fig. 3.13 ........... 115

Figure 3.15 Effect of Base Stiffness on Slab Response .............................................................. 116

Figure 3.16 Comparison with Numerical Results by Ioannides et al. (2006) ............................. 117

Figure 3.17 Comparison with Numerical and Experimental Results by Gaedicke and Roesler

(2009) .......................................................................................................................................... 118

Figure 4.1 Comparison Among Different 3D FE Simulations (Tension is Positive) ................. 167

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Figure 4.2 Variation of Daytime Temperature (9 am - 8 pm) .................................................... 168

Figure 4.3 Variation of Longitudinal Bending Stress Caused by Daytime Temperature ........... 169

Figure 4.4 Variation of Nighttime Temperature (10 pm - 6 am) ................................................ 170

Figure 4.5 Variation of Longitudinal Bending Stress Caused by Nighttime Temperature (3D

Nonlinear Curling) ...................................................................................................................... 171

Figure 4.6 Comparison Among Three FE Programs .................................................................. 172

Figure 4.7 Effect of Notch Depth on Cracking Due to Curling .................................................. 173

Figure 4.8 Comparison with Jenq et al. (1993) ........................................................................... 174

Figure 4.9 Effect of Concrete Age on Fracture Due to Curling.................................................. 175

Figure 4.10 Variation of Maximum Dimensionless Temperature Differential with Brittleness

Number ....................................................................................................................................... 176

Figure 4.11 Effect of Concrete Unit Weight on Fracture Due to Curling .................................. 177

Figure 4.12 Effect of Temperature Profile on Fracture Due to Curling ..................................... 178

Figure 4.13 Effect of Slab Size on Fracture Due to Curling ....................................................... 179

Figure 4.14 Finite Element Idealization of Slab with Properties Shown in Table 4.9 ............... 180

Figure 4.15 Load-Plus-Curling Response Curves under Diurnal Thermal Distributions........... 181

Figure 4.16 Crack Growth along Slab Width for Load Levels Shown in Fig. 4.15 ................... 182

Figure 4.17 Crack Growth along Slab Width for Load Levels Shown in Fig. 4.15 ................... 183

Figure 4.18 Comparison of Linear and Cubic Temperature Profiles.......................................... 184


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Figure 4.19 Effect of Slab Length and Width ............................................................................. 185

Figure 4.20 Effect of Slab Self-Weight ...................................................................................... 186

Figure 4.21 Variation of Dimensionless Peak Load versus Dimensionless Self-Weight ........... 187

Figure 4.22 Effect of Tensile Strength ........................................................................................ 188

Figure 4.23 Effect of Total Fracture Energy ............................................................................... 189

Figure 4.24 Fracture Responses of Slab under Constant Wheel Load and Increasing Daytime

Temperature Differential ............................................................................................................ 190

Figure 4.25 Effect of Notch Depth on Peak Linear Temperature Differential (Curling Only) .. 191

Figure 4.26 Comparison of Two Loading Scenaria .................................................................... 192

Figure 5.1 Typical Normal and Shear Stress Variations at Different Crack Openings .............. 233

Figure 5.2 Comparison Among Three Linear Aggregate Interlock Idealizations and Previous

Studies ......................................................................................................................................... 234

Figure 5.3 Verification of Relationship between Load Transfer Efficiencies ............................ 235

Figure 5.4 Top View, Boundary Conditions and Applied Load ................................................. 236

Figure 5.5 Comparison with Experimental and FE Results by Other Researchers (Nonlinear

Aggregate Interlock) ................................................................................................................... 237

Figure 5.6 Planar View, Location of Applied Load and Assumed Fracture Planes ................... 238

Figure 5.7 Effect of Joint Stiffness on Slab System Response ................................................... 239

Figure 5.8 Pre-Crack and Post-Crack Load Transfer Responses ................................................ 240
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Figure 5.9 Variation of Load Transfer Efficiency with Total Applied Load.............................. 241

Figure 5.10 Effect of Initial Joint Opening on Load-Displacement Response ........................... 242

Figure 5.11 Effect of Initial Joint Opening on Load Transfer at Peak Load .............................. 243

Figure 5.12 Variation of Load Transfer Efficiency with Total Applied Load............................ 244

Figure 5.13 Effect of Maximum Aggregate Size (Nonlinear Aggregate Interlock) ................... 245

Figure 5.14 Effect of Daytime Temperature (Linear Aggregate Interlock) ................................ 246

Figure 5.15 Effect of Nighttime Temperature (Linear Aggregate Interlock) ............................. 247

Figure 5.16 Effect of Daytime Temperature ............................................................................... 248

Figure 5.17 Effect of Nighttime Temperature ............................................................................ 249

Figure 5.18 Effect of Temperature on Joint Efficiency .............................................................. 250

Figure 6.1 Finite Element Mesh.................................................................................................. 272

Figure 6.2 Slab Geometry and Loading Layout.......................................................................... 273

Figure 6.3 Finite Element Mesh for Slab LSM-2 Tested by Hammons (1997) ......................... 274

Figure 6.4 Comparison with Other Experimental and Numerical Studies ................................. 275

Figure 6.5 Effect of Initial Joint Opening (D/skl ~ 30) .............................................................. 276

Figure 6.6 Effect of Initial Joint Opening on Load Transfer Response ...................................... 277

Figure 6.7 Effect of Dowel Slip and Embedment (ωi = 0.2 in.).................................................. 278

Figure 6.8 Effect of Dowel Bar Yielding.................................................................................... 279

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Figure 6.9 Cracked Concrete Pavement Slab under Daytime Temperature and Wheel Load .... 280

Figure 6.10 Effect of Temperature.............................................................................................. 281

xxi
List of Symbols and Abbreviations

2D two-dimensional

3D three-dimensional

a notch depth

AASHTO American association of state highway and transportation officials

Ax , Ay most probable projected contact areas in x and y-directions

AGG joint stiffness per unit length

b beam width

B brittleness number

CMOD crack mouth opening displacement

CTODc elastic critical crack tip opening displacement

D dimensionless damage variable, particle size

Dmax maximum aggregate grain size

Dv viscous stiffness degradation parameter

Dγ dimensionless unit weight

E Young’s modulus

EB Euler beam

Eff Joint effectiveness

FE finite element

FPZ fracture process zone

FCM fictitious crack model

fn, ft normal and tangential crack interface stress functions


xxii
ft ' concrete tensile strength

f c' concrete compressive strength

G shear modulus

Gf initial fracture energy

GF total fracture energy

h beam or slab thickness

I moment of inertia

ITI initial time increment

k modulus of subgrade reaction

Knn, Kss, Ktt nominal stiffness in normal and two shear directions

KIC stress intensity factor

L beam length

l radius of relative stiffness

lch characteristic length of material

lmax maximum arc-length increment

lmin minimum arc-length increment

lperiod total arc-length scale factor

LEFM linear elastic fracture mechanics

LLD load line displacement

LTEO load transfer efficiency with respect to crack mouth opening displacement

LTEδ load transfer efficiency with respect to deflection

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LTEσ load transfer efficiency with respect to stress

MEPDG mechanistic-empirical pavement design guide

MnTI minimum time increment

MxTI maximum time increment

NLFM nonlinear fracture mechanics

NC number of nodal columns

NR number of nodal rows

P applied load

PCC Portland cement concrete

p pressure, percent of aggregate passing sieve size D

pk aggregate volume per unit volume of concrete

PT total transferred load

Pmax peak load

q aggregate interlock factor

S beam span

SEM size effect method

T0 initial width of cohesive zone

TB Timoshenko beam

TE theory of elasticity

TLE transferred load efficiency

TPFM two parameter fracture model

TPS time period of step

xxiv
t traction stress

tn, ts, tt nominal stress along normal and two shear directions

t′i traction stress corresponding to w without cracking

t′s traction stress for separation w along the softening curve

v deflection

vmax maximum deflection

UEL user element

w crack opening

w1 crack opening corresponding to initial fracture energy

wn,ws,wt elastic cohesive displacements along normal and two shear directions

wcr cohesive zone separation at crack initiation

we effective traction displacement

wf crack opening at zero traction

wk cohesive zone separation at kink point

α coefficient of thermal expansion, concrete softening parameter

β dimensionless peak load

γ concrete unit weight

Δ vertical displacement at peak load

δL vertical deflection of loaded slab

Δlin initial increment in arc-length

δn, δs, δt normal and two shear interface displacements

ΔT temperature differential

xxv
δU vertical deflection of unloaded slab

εn, εs, εt nominal strain in along normal and two shear directions

ζ dimensionless load line displacement

η dimensionless crack mouth opening displacement

κ joint stiffness for corner node

λ joint length

μ Poisson’s ratio, coefficient of friction

σmax maximum bending stress at the bottom of loaded area

σn, σt normal and tangential interface stresses

σpu aggregate-paste matrix yielding strength

σxx longitudinal horizontal stress through slab thickness

ψ kink point stress ratio

ωi initial crack opening displacement

м viscosity parameter

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xxvii
Chapter 1 Research Overview

1.1 Introduction

Distresses in concrete pavement slabs are caused primarily by traffic loads and thermal curling.

The first analytical solution for pavement system responses under such actions was provided by

Westergaard (1926, 1927), and was limited by several simplifying assumptions (Ioannides et al.,

1985). Due to the complex nature of the problem, many subsequent studies have been devoted to

the elimination of these assumptions through the use of computerized numerical techniques,

particularly the finite element (FE) method (Huang and Wang, 1973; Tabatabaie and Barenberg,

1978; Ioannides and Korovesis, 1990; Khazanovich, 1994). As a result of this effort, several

stand-alone finite element programs for concrete pavement analysis have been developed over

the last 40 years, including among others, KENSLABS (Huang and Wang, 1973), ILLI-SLAB

(Tabatabaie and Barenberg, 1978), JSLAB (Tayabji and Colley, 1986), FEACONS (Tia et al.,

1987), EverFE (Davids et al., 1998) and Pave3D (Nishizawa et al., 2001).

Such analytical efforts have gradually precipitated a major shift in the pavement design paradigm

of the American Association of State Highway and Transportation Officials (AASHTO),

culminating in the abandonment of the heretofore statistical/empirical serviceability oriented

approach (AASHTO, 1993), in favor of a mechanistic-empirical pavement design guide

(MEPDG) aimed at distress prevention (AASHTO, 2008). According to the MEPDG, stresses

and strains are computed on the basis of engineering mechanics principles using a computer

program, and are provided as inputs to statistical/empirical algorithms, usually termed transfer

functions, in order to determine anticipated individual distress levels. For concrete pavements,

finite element program ISLAB2000 (Khazanovich et al., 2000), a commercial version of ILLI-
1
SLAB, is employed in the calculation of pavement responses. The accuracy of these responses is

not particularly critical since the statistical/empirical algorithms into which they are introduced

as inputs exhibit coefficients of determination ranging from less than 30% to about 60%

(AASHTO, 2008). The rationale of transfer functions for the purpose of converting responses to

distresses is founded on the so-called cumulative linear fatigue damage hypothesis (Miner,

1945), which originally pertained to cracking in metals but which has been extended without

justification to practically all pavement material distresses. Such phenomenological applications

may, therefore, be expected to lead to unrealistic pavement distress level predictions, and

statistical/empirical transfer functions remain one of the weakest links in the AASHTO (2008)

MEPDG, urgently in need of replacement by a more rational and mechanistic alternative. To

accomplish this objective, it is necessary to go beyond a linear elastic material characterization

toward a general nonlinear analysis implementing concepts of fracture mechanics, as is done in

other branches of engineering (Ioannides, 1997).

With the development of parallel processing, large memory computers and multi-purpose FE

commercial software, fracture mechanics promises to enhance our understanding of structural

behavior of concrete structures beyond the elastic limit, as cracking is initiated and propagates.

Application of fracture mechanics to pavement systems has recently gained momentum as

encouraging results are emerging (Ioannides et al., 2006; Song et al., 2006; Roesler et al., 2007;

Gaedicke and Roesler, 2009). This study contributes to such ongoing efforts by employing state-

of-the art tools of fracture mechanics in investigating concrete pavement slab cracking as

affected by several pertinent input parameters. Results presented elucidate the post-crack

2
response of single-slab and jointed concrete pavements subjected to wheel load and thermal

curling.

1.2 Review of Concrete Fracture

Concrete is a two phase heterogeneous material (cement paste and aggregate particles), whose

fracture involves a complex phenomenon comprising “micro-cracking, crack deflection [caused

by aggregate particles], aggregate bridging, crack-face friction, crack tip blunting by voids, and

crack branching”, usually termed as the fracture process zone (FPZ) (Shah et al., 1995). The size

of the FPZ in concrete is relatively larger than in other materials, both brittle and ductile. This

phenomenon was first noted by Kaplan (1961), whose experiments demonstrated the formation

of unstable cracks preceded by slow and stable crack growth, which indicates that transfer of

traction stresses occurs in the FPZ before a complete opening of two cracked faces (see Fig. 1.1).

Since linear elastic fracture mechanics (LEFM) assumes linear elastic material behavior and a

FPZ of negligible size, it cannot be applied to concrete (Kaplan, 1961; Shah and McGarry,

1971). Instead, nonlinear fracture mechanics (NLFM) has been pursued in concrete fracture

analysis. In general, two NLFM approaches are commonly used in the investigation of concrete

fracture (Shah et al., 1995). The first is called the “equivalent elastic crack” methodology, and

assumes that the energy release rate during cracking is equal to the critical energy release rate

consumed during the creation of the two crack surfaces. It effectively represents a modification

of LEFM inasmuch as it accounts for the FPZ and the specimen size effect by adjusting the stress

intensity factor, KIC. The two parameter fracture model (TPFM) by Jenq and Shah (1985) and the

size effect method (SEM) by Bažant and Kazemi (1990) are examples of this approach.

3
The second approach is the fictitious crack model (FCM), proposed by Hillerborg et al. (1976)

and representing an application to concrete of the work by Dugdale (1960) and by Barenblatt

(1962). The latter had assumed that the energy required to overcome the natural cohesive traction

in the material, so as to create a traction-free crack surface, is very large compared to the “energy

rate consumed during material fracturing in creating two surfaces” (Shah et al., 1995). Material

behavior prior to crack initiation is assumed to be linear elastic. Upon attaining the material

tensile strength ( f t ' ), traction stress in the FPZ gradually decreases to zero at a failure crack

width ( w f ), as depicted in Fig. 1.1.

One of the main advantages of the FCM is its suitability for numerical implementation. Different

researchers have implemented this approach in FE programs by converting traction stresses

along an assumed fracture path to equivalent nodal forces (e.g., Hillerborg et al., 1976;

Petersson, 1981; Gustafsson, 1985; Liu, 1994; Ioannides and Sengupta, 2003; Ioannides et al.,

2006). Others have created interface elements in accordance with the FCM approach in order to

study delamination and progressive damage in composite materials (Reedy et al., 1997; Chen et

al., 1999; Feih, 2005). Camanho and Dávila (2002) also created a user element (UEL) for

commercial FE package ABAQUS® in simulating mixed mode decohesion in composite

materials. This element was subsequently incorporated in ABAQUS® Version 6.5 “for modeling

deformation and damage in finite-thickness adhesive layers between bonded parts.” Similarly,

investigators at the University of Illinois, created UELs for ABAQUS® in order to simulate crack

propagation in concrete beam specimens (Roesler et al., 2007), in asphalt specimens (Song,

2006; Song et al., 2006), and in functionally graded materials (Evangelista et al., 2009; Park et

al., 2010). Responses obtained using these UELs are compared in the literature with

4
experimental measurements and satisfactory agreement is reported (Roesler et al., 2007).

Gaedicke and Roesler (2009) recently used cohesive elements that have been incorporated in

ABAQUS® in simulating crack propagation in simply supported beams, beams-on-grade, and

single slabs-on-grade subjected to wheel loads, and reported very encouraging results. Additional

progress is to be expected following the recent formulation of a more general mixed mode

cohesive zone idealization using potential energy fields (Park et al., 2009; Paulino et al., 2010).

A major challenge during numerical idealization of the FPZ is achieving a convergent solution,

since concrete fracture often involves stiffness degradation and snap-back behavior (Crisfield,

1991). The solution is sensitive to the type of softening curve adopted in describing the crack

opening progression once the material strength is attained, as well as the mesh size, penalty

stiffness and type of solver used (Chaboche et al., 2001; Camanho and Dávila, 2002; Gao and

Bower, 2004). The use of linear softening, moderately low penalty stiffness, and arc-length

solvers, along with a very fine mesh may be expected to contribute toward achieving convergent

solutions. Refining the mesh in large structural systems, such as concrete pavements, will, of

course, be computationally demanding. To overcome such numerical challenges, several

researchers have resorted to so-called viscous regularization, according to which a viscosity term

is introduced in the constitutive equations of the degrading material so as to control the rate of

viscous energy dissipation. In this manner, numerical instability is avoided, and the solution is

regularized, i.e., becomes convergent, even if somewhat less accurate (Chaboche et al., 2001;

Gao and Bower, 2004; Maimi et al., 2007; Lapczyk and Hurtado, 2007; Hamitouche et al.,

2008). ABAQUS® has implemented this technique in preventing convergence problems

associated with cohesive elements (ABAQUS, 2009).

5
Research in this thesis is intended as a contribution in this evolving field of study that aspires to

use FCM cohesive fracture simulation with viscous regularization to idealize cracking in single

and jointed concrete pavement slabs, subjected to wheel load and thermal curling.

1.3 Research Objective and Significance

The main objective of this dissertation is to implement the built-in cohesive elements that have

recently been added to the ABAQUS® element library in order to study crack propagation in

concrete pavement slabs subjected to temperature and wheel load. The study seeks to quantify

the effect of several variables involved in the fracture process, such as type of concrete softening

curve, analysis method, along with cohesive zone width and mesh size. Furthermore, the effects

of both linear and nonlinear temperature distributions, with and without a wheel load, on the

post-crack response of concrete pavement slabs are investigated.

The post-crack response of jointed concrete pavements with aggregate interlock and dowel bars

is also investigated. Both linear and nonlinear aggregate interlock formulations available in the

literature are reviewed and implemented in the FE simulation described. The effects of

parameters, such as initial joint width and aggregate size on the post-crack response of both the

loaded and unloaded slabs are examined. The influence of thermal curling on the post-crack

response and on joint efficiency is also investigated.

The study contributes to the ongoing development of rational failure criteria suited as substitutes

to the statistical algorithms derived from Miner’s hypothesis that are being used in the current

pavement design guides. By identifying important parameters pertinent to material

characterization and numerical idealization of plain concrete pavements, this research provides

6
guidelines for a fracture mechanics determination of distresses in pavement systems. Thus, not

only is the state-of-the art in pavement analysis and design enhanced, but also concrete fracture

in general is elucidated.

1.4 Research Scope

This study is limited to mode I fracture, which is examined using a discrete crack approach.

Accordingly, a crack plane is specified to develop along the anticipated principal stress axis,

where FCM cohesive elements are inserted. This stipulation is reasonable for concrete pavement

slabs loaded either at the edge or at their interior, and in both these cases the direction of the

maximum stress is readily apparent. Furthermore, the effect of shear stress can be reasonably

neglected in such structural systems. The intact or uncracked region of the pavement slab is

assumed to behave elastically. This study addresses the effect of some of the most important

features of a concrete pavement system subjected to static wheel load alone or in combination

with temperature curling, notably loading position, load transfer mechanism, and joint

characteristics.

1.5 Thesis Organization

The research described in this thesis has been conducted using multi-purpose commercial FE

program ABAQUS/STANDARD® version 6.7/9. The Ohio Supercomputer Center's IBM Cluster

1350, which “includes AMD Opteron multi-core technologies”, has been employed in executing

input files that were generated for the purposes of the study.

A systematic approach is followed throughout the study, by dividing it into five phases, each of

which is presented as an independent journal paper. Phase 1 is devoted to fracture simulation in


7
simply supported beams, whose geometric and material properties are selected in conformity

with earlier studies conducted by independent researchers. The simulation is used to reproduce

numerical and experimental studies available in literature, thereby adding to the credibility of the

idealization.

In the second phase, the same investigation is extended to individual pavement slabs-on-grade.

The geometry and material properties of the slabs is again selected per previously reported

investigations conducted by other researchers. Multiple FE runs are carried out to assess the

effect of the width of the cohesive zone as well as of the mesh fineness used in this region, the

character of the loaded area, the analysis method, the concrete softening curve adopted, the slab

size and the fracture parameters. In concrete pavement slabs subjected to wheel loads alone, the

critical load position causing maximum bending stress is at the edge. In a concrete pavement slab

under both thermal and wheel loads, on the other hand, an interior position may sometimes be

critical, depending on the geometry of the slab. Consequently, to simulate crack propagation in a

slab loaded at the interior, cohesive elements are inserted along two assumed orthogonal fracture

planes, emanating from the slab center and extending parallel to its edges. The FE simulation of

the fracture process in phase 2 is also validated by comparisons with numerical and experimental

studies reported by other researchers.

In the third phase, fracture of an individual pavement slab-on-grade subjected to temperature

curling and wheel load is studied. Linear elastic analysis of the slab under temperature curling

alone is first conducted, in order to validate the FE idealization formulated for this purpose.

Subsequently, the effect of linear, quadratic, and cubic temperature distributions through the slab

thickness is investigated. Both day-and nighttime conditions are examined, focusing on the post-
8
crack response of the slab under curling alone or when subjected to combined curling-plus-wheel

load.

In phase 4, fracture behavior of concrete pavements equipped with aggregate interlock joints is

investigated. Linear and nonlinear aggregate interlock formulations available in literature are

examined. The effect of aggregate interlock joint characteristics on the post-crack response of the

concrete pavement slab under wheel load and curling is studied.

Post-crack responses of dowelled concrete pavements are investigated in phase 5. The effect of

joint-related parameters, such as dowel looseness and joint width on the post-crack behavior of

the slabs is considered.

1.6 References

AASHTO (2008). Mechanistic-Empirical Pavement Design Guide - A Manual of Practice,

Interim Ed. American Association of State Highway and Transportation Officials, Washington,

DC.

AASHTO (1993). AASHTO Guide for Design of Pavement Structures. American Association of

State Highway and Transportation Officials, Washington, DC.

ABAQUS (2009). ABAQUS Analysis User's Manual - Version 6.9-2. Dassault Systémes,

Providence, RI.

Barenblatt, G. I. (1962). "The mathematical theory of equilibrium cracks in brittle fracture." Adv.

Appl. Mech., 7(C), Elsevier, Amsterdam, The Netherlands, 55-129.

9
Bažant, Z. P., and Kazemi, M. T. (1990). "Determination of fracture energy, process zone length

and brittleness number from size effect, with application to rock and concrete." Int. J. Fracture,

44(2), Kluwer Academic Publishers, Dordrecht, The Netherlands, 111-131.

Camanho, P. P., and Dávila, C. G. (2002). "Mixed-mode decohesion finite elements for the

simulation of delamination in composite materials." Rep. No. NASA/TM-2002-211737, National

Aeronautics and Space Administration, Hampton, VA.

Chaboche, J. L., Feyel, F., and Monerie, Y. (2001). "Interface debonding models: a viscous

regularization with a limited rate dependency." Int. J. Solids Struct., 38(18), Elsevier,

Amsterdam, The Netherlands, 3127-3160.

Chen, J., Crisfield, M., Kinloch, A. J., Busso, E. P., Matthews, F. L., and Qiu, Y. (1999).

"Predicting progressive delamination of composite material specimens via interface elements."

Mech. Compos. Mater. Str., 6(4), Taylor and Francis Group, London, UK, 301-317.

Crisfield, M. A. (1991). Non-linear Finite Element Analysis of Solids and Structures, Vol. 1.

John Wiley and Sons, Inc., West Sussex, UK.

Davids, W. G., Turkiyyah, G. M., and Mahoney, J. P. (1998). "EverFE: Rigid pavement three-

dimensional finite element analysis tool." Transp. Res. Rec. 1629, Transportation Research

Board, National Research Council, Washington, DC, 41-49.

Dugdale, D. S. (1960). "Yielding of steel sheets containing slits." J. Mech. Phys. Solids, 8(2),

Pergamon Press Ltd., London, UK, 100-104.

10
Evangelista, F., Roesler, J., and Paulino, G. (2009). "Numerical simulations of fracture resistance

of functionally graded concrete materials." Transp. Res. Rec. 2113, Transportation Research

Board, National Research Council, Washington, DC, 122-131.

Feih, S. (2005). "Development of a user element in ABAQUS for modeling of cohesive laws in

composite structures." Rep. No. Risø-R-1501(EN), Risø National Laboratory, Roskilde,

Denmark.

Gaedicke, C., and Roesler, J. R. (2009). "Fracture-based method to determine the flexural load

capacity of concrete slabs." FAA COE Rep. No. 31, Department of Civil and Environmental

Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.

Gao, Y. F., and Bower, A. F. (2004). "A simple technique for avoiding convergence problems in

finite element simulations of crack nucleation and growth on cohesive interfaces." Modelling

Simul. Mater. Sci. Eng., 12(3), Institute of Physics Publishing, London, UK, 453-463.

Gustafsson, P. J. (1985). "Fracture mechanics studies of non-yielding materials like concrete:

modelling of tensile fracture and applied strength analyses.” Rep. No. LUTVDG/(TVBM-1007)/1-

422/(1985), Division of Building Materials, Lund Institute of Technology, Lund, Sweden.

Hamitouche, L., Tarfaoui, M., and Vautrin, A. (2008). "An interface debonding law subject to

viscous regularization for avoiding instability: application to the delamination problems." Eng.

Fract. Mech., 75(10), Elsevier, Amsterdam, The Netherlands, 3084-3100.

11
Hillerborg, A., Modéer, M., and Petersson, P. E. (1976). "Analysis of crack formation and crack

growth in concrete by means of fracture mechanics and finite elements." Cement Concrete Res.,

6(6), Elsevier, Amsterdam, The Netherlands, 773-782.

Huang, Y. H., and Wang, S. T. (1973). "Finite element analysis of concrete slabs and its

implication for rigid pavement design." Hwy. Res. Rec. 466, National Research Council,

Washington, DC, 55-69.

Ioannides, A. M. (1997). "Fracture mechanics in pavement engineering: the specimen size

effect." Transp. Res. Rec. 1568, Transportation Research Board, National Research Council,

Washington, DC, 10-16.

Ioannides, A. M., and Korovesis, G. T. (1990). "Aggregate interlock: a pure-shear load transfer

mechanism." Transp. Res. Rec. 1286, Transportation Research Board, National Research

Council, Washington, DC, 14-24.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). "ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

Ioannides, A. M., and Sengupta, S. (2003). "Crack propagation in Portland cement concrete

beams: implications for pavement design." Transp. Res. Rec. 1853, Transportation Research

Board, National Research Council, Washington, DC, 110-117.

Ioannides, A. M., Thompson, M. R., and Barenberg, E. J. (1985). "Westergaard solutions

reconsidered." Transp. Res. Rec. 1043, Transportation Research Board, National Research

Council, Washington, DC, 13-23.

12
Jenq, Y., and Shah, S. P. (1985). "Two parameter fracture model for concrete." J. Eng. Mech.,

111(10), ASCE, New York, NY, 1227-1241.

Kaplan, M. E. (1961). "Crack propagation and the fracture of concrete." J. Am. Concrete I.,

58(5), ACI, Farmington Hills, MI, 591-610.

Khazanovich, L. (1994). "Structural analysis of multi-layered concrete pavement systems," Ph.D.

dissertation, University of Illinois at Urbana-Champaign, Urbana, IL.

Khazanovich, L., Yu, H. T., Rao, S., Galasova, K., Shats, E., and Jones, R. (2000). ISLAB2000-

Finite Element Analysis Program for Rigid and Composite Pavements- User’s Guide. ERES

Consultants, Urbana, IL.

Lapczyk, I., and Hurtado, J. A. (2007). "Progressive damage modeling in fiber-reinforced

materials." Compos. Part A, 38(11), Elsevier, Amsterdam, The Netherlands, 2333-2341.

Liu, P. (1994). "Time dependent fracture of concrete," Ph.D. dissertation, Ohio State University,

Columbus, OH.

Maimi, P., Camanho, P. P., Mayugo, J. A., and Dávila, C. G. (2007). "A continuum damage

model for composite laminates: Part II – Computational implementation and validation." Mech.

Mater., 39(10), Elsevier, Amsterdam, The Netherlands, 909-919.

Miner, M. A. (1945). "Cumulative damage in fatigue." J. Appl. Mech.-T. ASME, 12(3), ASME,

New York, NY, 159-164.

13
Nishizawa, T., Koyanagawa, M., Takeuchi, Y., and Kimura, M. (2001). "Study on mechanical

behavior of dowel bar in transverse joint of concrete pavement." Proc., Seventh International

Conference on Concrete Pavements, International Society for Concrete Pavements, Orlando, FL,

571-584.

Park, K., Paulino, G. H., and Roesler, J. R. (2009). "A unified potential-based cohesive model of

mixed-mode fracture." J. Mech. Phys. Solids, 57(6), Elsevier, Amsterdam, The Netherlands, 891-

908.

Park, K., Paulino, G. H., and Roesler, J. (2010). "Cohesive fracture model for functionally

graded fiber reinforced concrete." Cem. Concr. Res., 40(6), Elsevier, Amsterdam, The

Netherlands, 956-965.

Paulino, G. H., Park, K., Celes, W., and Espinha, R. (2010). "Adaptive dynamic cohesive

fracture simulation using nodal perturbation and edge‐swap operators." Int. J. Numer. Methods

Eng., 84(11), John Wiley and Sons, Ltd., Hoboken, NJ, 1303-1343.

Petersson, P. E. (1981). "Crack growth and development of fracture zones in plain concrete and

similar materials." Rep. No. LUTVDG/(TVBM-1006)/1-174/(1981), Division of Building

Materials, Lund Institute of Technology, Lund, Sweden.

Reedy Jr., E. D., Mello, F. J., and Guess, T. R. (1997). "Modeling the initiation and growth of

delaminations in composite structures." J. Composite Mater., 31(8), Technomic Publishing Co.,

Lancaster, PA, 812-831.

14
Roesler, J., Paulino, G. H., Park, K., and Gaedicke, C. (2007). "Concrete fracture prediction

using bilinear softening." Cement Concrete Comp., 9(4), Elsevier, Amsterdam, The Netherlands,

300-312.

Shah, S. P., and McGarry, F. J. (1971). "Griffith fracture criterion and concrete." J. Eng. Mech.,

97(EM6), ASCE, New York, NY, 1663-1676.

Shah, S. P., Swartz, S. E., and Ouyang, C. (1995). Fracture Mechanics of Concrete: Applications

of Fracture Mechanics to Concrete, Rock and Other Quasi-brittle Materials. John Wiley and

Sons, Inc., New York, NY.

Song, S. H. (2006). "Fracture of asphalt concrete: a cohesive zone modeling approach

considering viscoelastic effects," Ph.D. dissertation, University of Illinois at Urbana-Champaign,

Urbana, IL.

Song, S. H., Paulino, G. H., and Buttlar, W. G. (2006). "Simulation of crack propagation in

asphalt concrete using an intrinsic cohesive zone model." J. Eng. Mech., 132(11), ASCE, Reston,

VA, 1215-1223.

Tabatabaie, A. M., and Barenberg, E. J. (1978). "Finite element analysis of jointed or cracked

concrete pavements." Transp. Res. Rec. 671, Transportation Research Board, National Research

Council, Washington, DC, 11-19.

Tayabji, S. D., and Colley, B. E. (1984). "Analysis of jointed concrete pavements: Interim

Report." Rep. No. FHWA/RD-86/041, Federal Highway Administration, Washington, DC.

15
Tia, M., Armaghani, J. M., Wu, C. L., Lei, S., and Toye, K. L. (1987). "FEACONS III computer

program for an analysis of jointed concrete pavements." Transp. Res. Rec. 1136, Transportation

Research Board, National Research Council, Washington, DC, 12-22.

Westergaard, H. M. (1927). "Analysis of stresses in concrete pavements due to variations of

temperature." Proc. Hwy. Res. Board 6, Highway Research Board, National Research Council,

Washington, DC, 201-215.

Westergaard, H. M. (1926). "Stresses in concrete pavements computed by theoretical analysis."

Public Roads, 7(2), Federal Highway Administration, Washington, DC, 25-35.

16
External applied load

Traction (t)
ft '

wf Crack Opening (w)

Traction free zone Fracture process zone Intact zone

Figure 1.1 Fracture Process Zone in Concrete

17
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18
Chapter 2 Simulation of Crack Propagation in Concrete Beams1

Abstract

This paper discusses the simulation of crack propagation in concrete beam specimens using

commercial finite element package ABAQUS® 6.7-1. Special-purpose cohesive elements are used

to simulate the fracture process in accordance with the fictitious crack model. Two- as well as

three-dimensional finite element discretizations are carried out. Parameters influencing the

responses, such as mesh fineness, cohesive zone width, type of softening curve and analysis

technique are studied. The responses are then compared with previous experimental and

numerical investigations conducted by various independent researchers. It is demonstrated that

cohesive elements can be used in idealizing crack propagation as required in pavement

engineering.

1
A shorter version of this chapter has appeared in Transp. Res. Rec. 2154, Transportation

Research Board, National Research Council, Washington, DC, 2010, pp. 12-21.

19
2.1 Introduction

The development of a mechanistic-empirical approach for the analysis and design of pavement

systems has received increased attention recently, reigniting the debate over the use of

statistical/empirical transfer functions, whose experimental verification is questionable, at best

(Ioannides, 1997a; Khazanovich and Tomkins, 2005). Following an exhaustive examination of

various fracture mechanics options suggested as potential replacements to Miner’s hypothesis

(Miner, 1945), Hillerborg’s fictitious crack model (FCM) (Hillerborg et al., 1976) was found to

be the most promising for studying crack propagation in Portland cement concrete (PCC)

pavements, and a step-by-step approach was outlined for its implementation (Ioannides, 1997a

and 1997b). Accordingly, Ioannides and Sengupta (2003) formulated a two-dimensional (2D)

numerical procedure to simulate crack propagation on the basis of the FCM for a simply

supported beam. The response of the beam over the elastic range was analyzed using commercial

finite element (FE) software GTSTRUDL (GTSTRUDL, 1993), while its fracture behavior was

studied using a specially coded FORTRAN program, called CRACKIT. To facilitate the

generalized application of the concepts implicit in the GTSTRUDL/CRACKIT combination,

Ioannides et al., (2005) subsequently implemented their approach by using the general purpose

FE package, ABAQUS® (ABAQUS, 2003). They reported at the time that the applicability of the

built-in fracture analysis capabilities of ABAQUS® was too limited for pavement engineering,

especially since the FCM was not used. Consequently, in their 2D study of simply supported

beams, the investigators employed a nonlinear spring element from the ABAQUS® library,

JOINTC, to idealize the fracture zone. An alternative approach was developed by Song (2006),

who coded a user-defined subroutine in ABAQUS®, thereby creating a user element (UEL); an

application of this UEL is described in the 2D study of crack propagation in simply supported
20
asphalt concrete beams by Song et al. (2006). A series of such 2D 4-noded UEL elements were

inserted at the center of the beam to simulate fracture.

A similar approach to that by Song et al. (2006) was followed by Roesler et al. (2007a) who

simulated crack propagation in simply supported concrete beam specimens. A UEL for

ABAQUS® created by Park (2005) was used to discretize the cohesive zone in accordance with

the FCM. The parameters that define the FCM bilinear softening curve were directly determined

from the three-point bending test (ASTM D790, 2010). The total fracture energy, GF, was

determined from the area of load versus crack mouth opening displacement (P-CMOD) curve

and the initial fracture energy, Gf, was computed per either the two parameter fracture model

(TPFM) (Jenq and Shah, 1985) or the size effect method (SEM) (Bažant and Kazemi, 1990). The

location of the kink point was assumed to be at 25% of the tensile strength of the specimen.

The same simulation concept found in Roesler et al. (2007a) was extended to idealize the

fracture process in simply supported beams with functionally graded concrete materials (Roesler

et al., 2007b). A specimen made partially of plain concrete and partially of fiber reinforced

concrete was tested so as to obtain fracture properties. The numerical simulation employed a

trilinear softening curve that was constructed by accounting for the bridging effect of the fiber

reinforced concrete on the fracture process zone on the bilinear curve used by Roesler et al.

(2007a). The parameters that define the trilinear curve were obtained from experiments

conducted during the study (ASTM D790, 2010). A UEL created for ABAQUS® implementing

the trilinear curve was used to idealize the cohesive zone.

21
The corresponding case involving a three-dimensional (3D) PCC pavement slab-on-grade was

first considered by Ioannides and Peng (2004), using once again JOINTC elements from the

ABAQUS® library. A more versatile 3D UEL implementing a cohesive zone idealization was

subsequently formulated by Song (2006), and was applied to a cylindrical asphalt concrete

specimen.

Such efforts received a boost with the release in early 2005 of ABAQUS® version 6.5, which for

the first time included “a family of cohesive elements for modeling deformation and damage in

finite-thickness adhesive layers between bonded parts. Cohesive elements are typically

connected to underlying elements with surface-based TIE CONSTRAINTS, so the mesh used for

the cohesive layer can be independent of the mesh used for the bonded components” (ABAQUS,

2004). Gaedicke and Roesler (2009) reported using these cohesive elements in their study of

crack propagation in concrete beams and slabs.

The investigation presented in this paper is a continuation of the step-by-step development and

application of fracture mechanics tools using the FCM in pavement engineering, initiated at the

University of Cincinnati in the late 1990s. The main objective is to implement the built-in

cohesive elements that have recently been added to the ABAQUS® library, and to compare the

performance of these elements to that reported in earlier investigations. It is hoped that in this

manner, a contribution will be made to the ongoing effort for more mechanistic-empirical

pavement design procedures that will utilize fracture mechanics concepts, thereby replacing the

purely statistical/empirical transfer functions and Miner’s hypothesis, which are currently in use.

Validating a FE simulation of crack propagation in a simply supported beam is considered to be

22
a necessary precursor to a more comprehensive analysis of slabs-on-grade, required for in situ

pavement systems.

2.2 Methodology

The present study focuses on the post-cracking response of simply supported PCC beams, using

commercial general purpose FE program ABAQUS®/STANDARD, version 6.7-1. The geometric

and material properties of the beams considered in this paper are shown in Table 2.1. To begin

with, however, a linear elastic analysis using 2D and 3D elements is described, and the results

are compared with available closed-form solutions. This initial step is considered essential in

ensuring the robustness of the proposed FE idealization. Upon the successful conclusion of the

linear elastic analysis, the simulation of crack propagation can be carried out, by implementing

the built-in cohesive elements of ABAQUS®, in accordance with the FCM for fracture. In all

analyses, elements CPS4 and C3D27 are used for 2D and 3D discretizations of the intact

material, respectively, while the cohesive fracture zone is simulated with COH2D4 (2D) and

COH3D8 (3D) cohesive elements. Program runs reported herein capture the effects of numerical

analysis technique, mesh fineness, cohesive zone width, and type of softening curve. The

resulting simulation is finally used to reproduce numerical and experimental studies conducted

by other independent researchers, thereby adding to its credibility.

2.3 Analysis of Linear Elastic Response

This section reports numerical testing to ascertain the robustness of the proposed FE idealization

through simulation of the linear elastic response of the simply supported beam designated as

Beam A in Table 2.1. This beam was originally used by Sengupta (1998) and was later adopted

23
by Ioannides et al. (2005), whose results are, therefore, available for comparison purposes, along

with published closed-form solutions. Both concentrated and uniformly distributed loads are

considered.

Beam A was assumed to be simply supported on rollers, requiring degree of freedom 2 (vertical

displacement) to be fixed at the two support nodes. Because of symmetry, half of the beam was

meshed uniformly with 64×48 CPS4, and 5×40×30 C3D27 elements, for the 2D and 3D

discretizations, respectively. All elements used were nearly square, which thereby eliminated

any significant aspect ratio effects. Once the mesh for the right-hand-side half of the beam was

defined, a mirror image was created along the plane of symmetry, and surface-based TIE

CONSTRAINTS were used to connect surfaces on either side of the symmetry plane.

The simulations first considered a concentrated load of 33.7 kips, applied at the midspan. For the

2D simulation, the load was applied on the top node at the midspan. To avoid localized effects

in the 3D idealization, a small loaded area of size 0.4 by 1.5 in. (two elements along the

symmetry line) was defined at the center of the beam, on which a pressure of 56.17 ksi was

applied. The same beam was also subjected to a uniformly distributed load of magnitude 10

kips/in. This load was applied as a pressure of magnitude 6.667 ksi (10 kips/in. divided by1.5 in.)

over the top surface elements.

Simulation results were compared with closed-form solutions. For a beam subjected to a

concentrated load (P), the maximum midspan deflection (vmax) is given by Timoshenko and

Goodier (1970) as:

24
PL3 PL  3 3 3  P
vmax        0.21 (2.1)
48EI 4cb  4G 10 E 4 E  Eb

where c is half of the beam thickness, h; b, L, I are beam’s width, length and moment of inertia;

 is the Poisson’s ratio, E is the Young’s modulus, and G is the shear modulus of the material,

which can be computed from:

E
G (2.2)
2(1  μ)

The results are shown in Table 2.2, where it is observed that the FE discretizations show a

discrepancy from the theoretical solution of 2.3% and 0.3%, for 2D and 3D, respectively. For the

beam subjected to uniformly distributed load ( qo ), results were compared with values computed

according to the following theories, as summarized by Shames and Dym (1985):

Euler-Bernoulli’s Theory:

qo L4  x  4 3  x  2 5 
v  x         (2.3)
24EI  L  2  L  16 

Theory of Elasticity:

qo L4  x 4 3  x 2 5  h 2  12 3  1 x  2 
v  x             μ     (2.4)
24EI  L  2  L  16  L   5 2  4 L  

Timoshenko Beam Theory:

25
qo L4   x 4 3  x 2 5   h 2 2(1  μ)  x  2 1  
v  x                 
24EI   L  2  L  16   L  k  L  4   (2.5)
10(1  μ)
k
(12  11μ )

Note that x and v in the above equations represent any point of interest along the span of the

beam and the corresponding deflections, respectively. It was found that the FE idealization

exhibited near perfect agreement with the theory of elasticity accounting for Poisson’s ratio

effect. Moreover, the FE solutions provided excellent approximations (98.86% and 98.66% for

2D and 3D, respectively) to the theoretical solution for a beam with shear deformation

(Timoshenko theory), as shown in Fig. 2.1. The Euler beam theory, on the other hand, gave

lower results (77%) as compared to other theories as well as the FE results. It is, therefore,

concluded that the FE discretization implemented in this study is robust as far as the linear elastic

aspects of the analysis are concerned, and that it may be considered to be a good candidate for

investigating the more demanding fracture mechanics issue of crack propagation in simply

supported beams.

2.4 Simulation of Crack Propagation Using Built-in Cohesive Elements

This section outlines the FE formulation incorporating cohesive elements recently introduced in

ABAQUS®, and their implementation in accordance with the FCM for investigating the post-

fracture response of simply supported concrete beams. The sensitivity of the FE solution to a

variety of aspects of the numerical procedure employed is also examined.

26
2.4.1 Idealization of Cohesive Zone

Among the three classes of cohesive elements that are available in ABAQUS®, those

implementing the so-called “traction-separation” formulation are the most suitable for use in

crack propagation studies that use the FCM. Accordingly, the load-displacement responses can

be subdivided into three stages: pre-crack; initiation of crack; and post-peak (or softening)

behavior.

a. Pre-Crack Behavior

During the pre-crack stage, the material is considered to experience a very small but finite

separation, and the cohesive element response is governed by the following elastic strain-

displacement relation (ABAQUS, 2007):

ε n   wn 
  1  
ε s    ws  (2.6)
 ε  T0 w 
 t  t

where:  and w are the nominal strain and the elastic separation vectors, respectively, in the

normal (n) and two shear directions (s and t); and T0 is initial width of the cohesive zone. The

elastic traction stress components can then be computed from Eq. (2.7):

t n   K nn K ns K nt   n 
    
t s    K ss K st   s  (2.7)

t   symm K tt   
t   t 

where K is a nominal stiffness (also referred to as penalty stiffness), illustrated in Fig. 2.2, and t

27
is the nominal stress, in the normal and two shear directions, respectively. If the shear and

normal components are uncoupled, Eq. (2.7) will reduce to:

t n   K nn 0 0   n 
    
t s    0 K ss 0   s  (2.8)

t   0 K tt   
t  0  t 

For a 2D idealization, only the first two rows and columns of Eq. (2.7) are used. Selection of the

initial width of the cohesive zone and of the penalty stiffness, K, relies largely on prior

experience with the software, yet it can influence the solution convergence significantly.

ABAQUS (2007) recommends computing the penalty stiffness from: Knn = E/T0, where E is the

Young’s modulus of the intact (or uncracked) material. Similarly, it may be assumed that Kss =

Ktt = G/T0, where G is the corresponding shear modulus of the intact material.

b. Initiation of Crack and Post-Peak Behavior

Crack initiation refers to the beginning of the degradation of the material. In PCC crack

propagation studies, it is often assumed that the crack initiates when the stress reaches the tensile

strength, f t ' , of the material (Liu, 1994; Ioannides and Sengupta, 2003; Roesler et al., 2007a).

Once the crack initiates, material damage evolves according to a predefined softening law. Park

et al. (2008) provided a comprehensive list of softening options proposed for concrete. At first,

Hillerborg et al. (1976) used a linear softening curve. Nowadays, it is more common to employ a

bilinear curve characterized by three points, as shown in Fig. 2.2: (a) the crack initiation point,

defined by traction stress f t ' and separation wcr ; (b) the kink point, at which the separation-

28
traction stress pair is ( wk , ψ f t ' ); and (c) the critical (or maximum) separation, w f , for which the

traction stress is zero.

The crack evolution for any kind of softening is facilitated by using a dimensionless damage

variable defined as (ABAQUS, 2007; Gaedicke and Roesler, 2009):

t's
D  1 for wcr  w  w f (2.9)
t'i

where: t´s is the traction stress for separation w, along the softening curve; t´i is the traction

stress that would have corresponded to w had the pre-crack stiffness endured, as explained in

Fig. 2.2.

The traction stress for a given separation before the kink point can easily be derived as:

  w - wcr  
t's  ft ' 1   -1    for wcr  w  wk (2.10)
  wk - wcr  

Similarly, for the second softening segment, t´s can be obtained as:

 wf  w 
t's   ft '   for wk  w  w f (2.11)
 w f  wk
 

The elastic traction stress that would have been obtained had the material not become damaged,

t´i, can easily be obtained from:

t´i=Knnw (2.12)

Substituting Eqs. (2.12) and (2.10) into Eq. (2.9) and simplifying, one can obtain:

29
D
 w  wcr  wk  wcr  for w  w  w
(2.13)
w  wk  wcr 
cr k

A similar approach can be followed to obtain an expression for D pertaining to the remaining

segment wk  w  w f . ABAQUS® requires D to be specified as a function of the effective

separation, we , defined as the separation with respect to the crack initiation point, wcr .

The above equations are useful for a bilinear softening curve, whose kink point location is

known. Instead of assuming the location of the kink point , Roesler et al. (2007a) used the initial

fracture energy, Gf, a parameter defined as the area under the first two limbs of softening curve

shown in Fig. 2.2. This is used to determine the separation at which the second limb of the

softening curve intersects the separation line, w1 . From Fig. 2.2, therefore, w1 can be found as:

2G f
w1  (2.14)
ft'

The traction t´s, is now easily determined from:

 w w 
ts'  f t '  1  for wcr  w  wk (2.15)
 w1  wcr 

The equation for the traction stresses for separation values between wk and w f remains the same

as Eq. (2.11). The kink point separation, wk , can be calculated using Eq. (2.14) for t´s= ψ f t ' as

follows:

wk  w1   w1  wcr  (2.16)

30
The separation at the zero traction stress, w f , depends on the difference between the total and

initial fracture energy, and is given as (Roesler et al., 2007a):

2
wf  G  1   G f  (2.17)
 ft'  F

ABAQUS® incorporates only linear and exponential softening curves. The bilinear or any other

kind of curve, however, may be specified by the user in tabular form, as illustrated below.

c. Numerical Example

Typical calculation procedures that are used to generate the necessary input values of material

properties for cohesive elements in accordance with a bilinear curve are demonstrated below for

Beam A and Beam C.

i. Beam A

The material properties for this beam are shown in Table 2.1 as: E = 4000 ksi; f t ' = 0.46327 ksi.

The bilinear curve parameters are (Ioannides et al., 2006): ψ f t ' = 0.15442 ksi (thus ψ = 1/3), wk =

0.000745 in., w f = 0.0033525 in. The initial width of the cohesive zone is assumed to be T0 =

0.001 in.

The initial stiffness is: Knn = E/T0 = 4×106 ksi/in. The critical separation, wcr , can be computed

from Eq. (2.12) as wcr = f t ' /Knn = 1.158×10-7 in. Considering a point on the bilinear softening

curve at w = 0.0005 in., for example, Eq. (2.10) yields:

31
  1   0.0005  1.158(10) 7  
t's  0.46327 1    1  7  
 0.256006 ksi (2.18a)
  3   0.000745  1.158(10)  

The elastic traction stress that would have been obtained had there been no damage is: t´i = Knn w

= 4×106×0.0005=2000 ksi. The damage variable D is now computed by using Eq. (2.9) as:

0.256006
D  1  0.9998719969 (2.18b)
2000

The effective displacement, we, which will be defined along with D, is: we = w-wcr = 0.0005-

1.158×10-7 = 4.998842 ×10-4 in. Next, the damage variable and the effective displacement are

specified in the input file as (D, we). At w = 0.0005 in., it is (0.9998719969, 0.0004998842). A

similar approach can be used for Beam B, which has the same softening curve and material

properties, except for E, as that of Beam A.

ii. Beam C

The material properties of this beam are also shown in Table 2.1 as: E = 32000 MPa; f t ' = 4.15

MPa; Gf = 56.57 N/m; GF = 167 N/m. T0 is assumed to be 1 mm; the stress ratio at the kink point,

ψ, is taken to be 0.25 (Roesler et al., 2007a). Using Eq. (2.14) and (2.17) one can obtain:

2  56.57(10) 3
w1   0.02726265 mm
4.15 (2.18c)
2
wf  167  (1  0.25)  56.57  103  0.24014 mm
0.25  4.15

The penality stiffness is: Knn = E/T0 = 32000 MPa/mm. The critical separation is: wcr = f t ' /Knn =

1.296875×10-4 mm. The kink point separation, wk can be obtained from Eq. (2.16) as: wk =

0.02726265-0.25(0.02726265-1.296875×10-4) = 0.0204794 mm. Considering a separation, w, of


32
0.01 mm (which is less than wk), for example, Eq.(2.15) gives:

 0.02726265  0.01 
t's  4.15    2.64033 MPa
 0.0272626500  0.0001296875 
t'i  32000  0.01  320MPa (2.18d)
2.64033
D  1  0.991748966
320

The effective displacement is: we = w-wcr = 0.0098703125 mm. The softening behavior is

provided in the form of a table in the input file; for example, (D, we) is (0.991748966,

0.0098703125) at w = 0.01 mm. It is noted that in this section, SI units have been retained per

Roesler et al. (2007a) as an illustration of such use in this field.

2.4.2 Sensitivity Study for Proposed Discretization

Previous investigators have examined in detail the effect of several variables influencing

numerical solutions analogous to that proposed in the present paper. Thus, Song et al. (2006)

studied the effect of total fracture energy, GF (defined as the area under the bilinear curve shown

in Fig. 2.2), of tensile strength, f t ' , and of cohesive zone width, T0, on the fracture of asphalt

concrete beams. For his part, Park (2005) examined the sensitivity of the solution to the initial

fracture energy, Gf, as well as to the location of the kink point, for PCC specimens. The latter

was also investigated by Gaedicke and Roesler (2009), who employed built-in cohesive

elements.

In this section, the sensitivity of the proposed FE discretization to the analysis technique, mesh

size, notch depth, cohesive zone width and type of softening curve is investigated. The beams are

idealized using 3D elements, C3D27 for the intact material and COH3D8 for the cohesive zone,

respectively.
33
a. Effect of Analysis Technique

For the purposes of this investigation, there are currently two analysis options in ABAQUS®: the

general (or default) procedure, which uses a Newton-Raphson method; and the modified Riks

approach (ABAQUS, 2007). The latter is particularly suited for potentially unstable problems

that occasionally exhibit negative stiffness values, or present convergence difficulties, e.g.,

buckling and snap-back of the load-displacement curve. Since cohesive elements are inserted in

materials experiencing softening resulting from progressive damage, their application may also

be fraught with such numerical problems. To overcome such challenges when using the Newton-

Raphson approach, “viscous regularization” (ABAQUS, 2007) may be applied, but a preferable

alternative in certain cases is to employ the modified Riks procedure. For example, Song et al.

(2005) encountered divergence problems when using the Newton-Raphson method, whereas the

modified Riks approach produced convergence. For their part, Yang and Proverbs (2004)

studied the efficacy of various solution strategies for fracture, and concluded that arc-length

solvers (such as that used in the modified Riks method) would capture the softening behavior in

snap-back type of load-displacement relations.

To study the effect of the two analysis options currently available in ABAQUS®, Beam A and B

in Table 2.1 are considered in an unnotched configuration. The cohesive zone width is set to

0.001 in. The penalty stiffnesses, Knn , Kss , Ktt , are computed as noted earlier. Linear softening

is used for simplicity.

For the Newton-Raphson method (Crisfield, 1991), the loading parameters that need to be

specified are: initial time increment (ITI), time period of the step (TPS), minimum time

increment (MnTI) and maximum time increment (MxTI). These are set to 6×10-3, 1.0, 1×10-9,
34
3×10-2, respectively, on the basis of previous work by Ioannides et al. (2005). The maximum

number of time increments is set to 200.

The modified Riks approach (Riks, 1979) requires four parameters to be defined: the initial

increment in the arc-length along the static equilibrium path, Δlin; the total arc-length scale

factor, lperiod; and the minimum and maximum arc-length increments, lmin, and lmax , respectively.

A convenient way to assign values to these parameters is to retain those specified above: 6×10-3,

1.0, 1×10-9, 3×10-2, respectively. Moreover, the terminal increment is similarly set to 200.

The results obtained in this manner are plotted in Fig. 2.3 and Fig. 2.4 for Beams A and B,

respectively, as pairs of load versus crack mouth opening displacement (P-CMOD) and load

versus load line displacement (P-LLD) curves. It is clear in Fig. 2.3 that for Beam A, the trends

captured by the two methods are significantly different from one another; those according to the

modified Riks approach are considered to be more realistic because they reflect the snap-back

behavior expected in the softening stage. For Beam B, however, both techniques give identical

results when the P-LLD curve is examined, and only a minor difference is observed in the in the

two P- CMOD curves, as shown in Fig. 2.4. Evidently, the difference between the results of the

two techniques is more pronounced in deeper beams (lower span-to-thickness ratio), and in such

cases resorting to the modified Riks procedure may be advantageous when built-in cohesive

elements are employed.

b. Effect of Mesh Fineness

A set of runs involving three types of mesh were considered for Beams A and B in Table 2.1;

these discretizations involved multiple mesh configurations for the intact region of the beams,

35
and a constant mesh for the cohesive zone. Linear softening was used for simplicity. The

coarsest mesh consisted of 8×6×1 and 24×6×2 C3D27 elements in the length, depth and width

directions, whereas the finest mesh had 32×24×4 and 60×15×8 C3D27 elements; the median

mesh had 16×12×2 and 36×9×4 C3D27 subdivisions for Beams A and B, respectively. The

cohesive zone mesh was maintained as 10 times finer than the median mesh in the depth and

width directions, and had one element in the length direction. The results are shown in Fig. 2.5

and Fig. 2.6 for Beams A and B, respectively. It is observed that the effect of mesh fineness is

surprisingly insignificant for the meshes adopted, especially regarding the CMOD response. In

as much as there are differences between the coarsest and the finest meshes for the LLD

response, it is observed that a finer mesh generally results in a slightly lower load before the

peak, and a slightly higher load after the peak, but such differences do not exceed 5%.

c. Effect of Notch Depth

The effect of notch depth, a, on the P-CMOD response was studied by using the 60×15×8

element discretization of Beam B. The cohesive zone mesh used previously was retained here. It

is observed from Fig. 2.7 that as the notch depth increases, the CMOD value increases but the

peak load decreases For the 6.67% notch depth-to-beam thickness ratio, for example, the peak

load is 12.5% lower than for the unnotched beam, whereas the CMOD value is 28.9% higher.

d. Effect of Cohesive Zone Width

To investigate the influence of the cohesive zone width, three levels were considered: T0 = 1.0,

0.01, and 0.001 in. Three-dimensional FE discretization of Beam B with linear softening was

carried out. Figure 2.8 shows that as the cohesive zone width increased, the elastic deformation

36
of the cohesive zone increased, increasingly contributing to the elastic strain energy until damage

began. Once damage started, the responses were not sensitive to the cohesive zone width. An

increase in cohesive zone width decreased the peak load that could be supported by the beam.

The 0.01 and 0.001 in. width, however, yielded almost the same result, and this led to the

decision to use 0.001 in. in all subsequent sections.

e. Effect of Softening Curve

In the cases considered above, linear softening was used for its simplicity. A comparison

between linear and bilinear curves employed in conjunction with Beam B indicated that linear

softening would over-predict the peak load by about 11%, as shown in Fig. 2.9. After the peak,

however, the bilinear curve eventually gave a higher load than the linear one, and there was a

crossover on the curves. The areas under P-CMOD curves for both softening assumptions were

approximately the same, reflecting the equality of the areas under the two softening curves.

On the basis of the preceding investigations into the sensitivity of the proposed fracture

formulation to the various discretization parameters examined, it can be concluded that careful

attention should be given to the selection of the type of solver, of the width of the cohesive zone

and of the type of softening curve in idealizing crack propagation in simply supported beams

when cohesive elements are employed. Equipped with enhanced understanding of the effect of

each parameter involved in cohesive zone FE analysis, one may proceed with the application of

the approach to reproducing numerical and experimental results obtained by other researchers, as

described in the following sections.

37
2.5 Comparison with Previous Numerical Studies

In this section, comparison is made of simulation results obtained from this study with those

from numerical studies conducted by other independent researchers. The purpose is to validate

the proposed FE procedure using corroborating evidence confirming its credibility.

2.5.1 GTSTRUDL/CRACKIT by Sengupta (1998)

In the earliest University of Cincinnati effort to simulate crack propagation in simply supported

concrete beams, Sengupta (1998) developed a combination approach that employed a

commercial software FE package, GTSTRUDL (GTSTRUDL, 1993), for the elastic response and

the associated flexibility matrix, in tandem with a specially coded FORTRAN computer program

named CRACKIT for the ensuing fracture behavior, in accordance with a bilinear softening law

and the FCM. To illustrate his approach, Sengupta (1998) reproduced the response of a beam

that had first been studied by Liu (1994), and discretized it with 4-node plane stress elements of

size 0.2×0.5 in. Liu’s beam is Beam B in Table 2.1, and is considered in the present study with a

3D idealization using C3D27 elements of size 0.2×0.2×0.2 in. Results obtained using the 2D

GTSTRUDL/CRACKIT combination approach by Sengupta (1998) and the 3D COH3D8

procedure employed for the cohesive fracture zone in this study are shown in Fig. 2.10. The P-

LLD curves appear to agree better than the P-CMOD curves. The difference between the P-LLD

curves can be explained by the difference in the intact region elements used (2D 4-node element

versus 3D 27-node element), whereas the P-CMOD discrepancy is mainly due to the implicit

assumption in CRACKIT that the notch remains undeformed until the crack begins to propagate.

38
2.5.2 ABAQUS® - JOINTC by Ioannides et al. (2005)

In order to simulate crack propagation in concrete beams using ABAQUS®, Ioannides et al.

(2005) used CPS4 elements for the intact region and a nonlinear spring element, JOINTC, for the

fracture zone, prescribing the same bilinear FCM curve as Sengupta (1998). Beam A in Table

2.1 was considered and discretized with a coarse FE mesh consisting of elements of size 1×1 in.

The notch depth-to-beam thickness ratio was 1/3. Identical mesh pattern and element type were

used in the present 2D study, in which each intact zone element was a CPS4 and the cohesive

zone was discretized by using COH2D4 instead of JOINTC elements.

The results are shown in Fig. 2.11. The cohesive fracture simulation gave higher load for a given

CMOD as compared to the JOINTC fracture idealization in the post-peak stage. In general,

however, it can be said that the two approaches are in good agreement for the particular mesh

considered. Nonetheless, the wavy curves in Fig. 2.11 suggest some convergence difficulties,

which may easily be overcome when the mesh is refined. To complicate matters, however, mesh

refinement is also found to increase the discrepancy between JOINTC and the cohesive elements,

as shown in Table 2.3. Further research is required to identify the cause of this phenomenon; the

preliminary postulate is that it is related to differences in the assumptions of the two elements

regarding pre-crack behavior.

2.5.3 ABAQUS® - 2D UEL by Roesler et al. (2007a)

Roesler et al. (2007a) employed a UEL for the cohesive zone, and a 4-node plane stress element

for the intact material, in a mesh that was significantly finer near the cohesive zone than further

away. The geometry and material properties of their beam are shown in Table 2.1, where it is

39
designated as Beam C. The following parameters were also adopted: T0 = 0.04 in.; E = 4.6 Mpsi;

Gf = 0.323 lb/in.; GF = 0.954 lb/in.; ψ = 0.25.

To reproduce the results of the 2D analysis presented by Roesler et al. (2007a), Beam C was

meshed uniformly in this study with 0.2×0.2 in. elements in both directions for the intact

material, whereas the mesh of the cohesive zone was made 5 times as fine. The penalty

stiffnesses for the given E and T0 values were computed as Knn = 118 Mpsi/in. and Kss = 51

Mpsi/in.

The P-CMOD curve obtained in the present study along with that presented by Roesler et al.

(2007a) is shown in Fig. 2.12. As it can be seen, good agreement is obtained between the two

numerical simulations. The small difference in the elastic region may be due to the respective

approaches followed in establishing the penalty stiffnesses.

2.5.4 ABAQUS® - 2D COH2D4 by Gaedicke and Roesler (2009)

Gaedicke and Roesler (2009) were the first to use the built-in 2D ABAQUS® cohesive element

COH2D4 to idealize the fracture process of simply supported beam for a variety of kink point

locations. Their mesh pertained to Beam C and was similar to that used by Roesler et al.

(2007a). Their P-CMOD curve for ψ = 0.25 is plotted in Fig. 2.13, along with the corresponding

results from the present study. The peak load predictions differ by about 7%; Gaedicke and

Roesler (2009) had reported that their discretization “under-predicted the peak load by 12% and

7% with respect to the average and minimum experimental peak load, respectively.” This may

again be attributed to penalty stiffness differences.

40
From the comparisons with previously reported results, it may be concluded that the proposed

use of built-in ABAQUS® cohesive elements is effective in simulating PCC fracture in simply

supported beams. Comparison with experimental measurements reported by other researchers

appears in the following section.

2.6 Comparisons with Experimental Results

In this section, FE simulations conducted by means of the proposed procedure that implements

cohesive elements in ABAQUS® are compared with experimental measurements reported by

various independent researchers. The simulations employ 3D discretizations with bilinear

softening curves in all cases.

2.6.1 Experimental Results by Liu (1994)

Liu (1994) tested notched beam specimens under center-point loading. The pertinent geometry

and average material properties reported are shown in Table 2.1, under the Beam B designation.

A comparison of the P-CMOD and P-LLD curves is shown in Fig. 2.14. Good agreement is

observed between the numerical solution in the present study and Liu’s experimental results,

especially for the P-CMOD curve. The small difference in the elastic portion of the P-LLD was

explained by Liu (1994) as “the result of support settlement, which can cause the measured load-

point deflection larger than the actual one. As a result, the predicted curves are stiffer in

comparison with the measured ones. A more sophisticated testing set-up is needed to overcome

this problem.”

41
2.6.2 Experimental Results by Roesler et al. (2007a)

Beam C of Table 2.1 is considered here. Good agreement is obtained between the experimental

results reported by Roesler et al. (2007a) and the FE simulation conducted in the present study,

as shown in Fig. 2.15. In the elastic range, the present idealization gave a smaller load for any

given CMOD as compared to the experimental results. This can be attributed to the use of low

penalty stiffness. The numerical procedure reproduced the peak load very well. The post-peak

behavior is accurately reproduced up to CMOD of 0.0063 in. If one keeps in mind the variability

in the experimental results from replicate specimens reported by Roesler et al. (2007a), it can be

concluded that the numerical simulation has reasonably captured the fracture process.

The results shown in Fig. 2.14 and 2.15 indicate the potential use of cohesive elements available

in ABAQUS® to simulate crack propagation in concrete on the basis of the FCM. The findings

from this study affirm the potential of the proposed numerical procedure when this is extended to

PCC slabs-on-grade in the near future.

2.7 Conclusions

This study focused on the use of 2D and 3D cohesive elements that have recently become

available in the commercial FE package ABAQUS® in studying crack propagation in simply

supported concrete beams. The input parameters required for traction-separation cohesive

elements include the tensile strength, the fracture energy, and the softening curve type. These

elements were inserted in the anticipated cohesive fracture zone, and their top and bottom faces

were tied to the beam elements on either side of the crack plane. Analyses conducted examined

the effect of solution technique, mesh size, and width of cohesive zone.

42
In a comparison of the proposed approach with other numerical studies, good agreement was

found with Sengupta’s GTSTRUDL/CRACKIT combination. The small discrepancy observed can

be ascribed to assumptions implicit in CRACKIT. The proposed FE formulation also gave good

agreement with the results from the UEL created by Park (2005). Results from the present study

were also compared with experimental data reported by different researchers and good

agreement was again found.

The main advantages of cohesive elements over other numerical simulations presented can be

summarized as: (a) capability to be applied in 3D FE analysis; (b) feasibility of implementing

different kind of softening curve assumptions; and (c) possibility of accommodating a variety of

different failure criteria. Cohesive elements, however, are computationally demanding and tax an

analyst’s discretization skills. For example, exploring material damage introduces nonlinearity to

the system, which may result in convergence problems especially if the Newton-Raphson

solution algorithm is used. To avoid this problem, the modified Riks method (or the Newton-

Raphson method with viscous regularization) can be used.

From the findings in this study, it is anticipated that cohesive elements implementing traction-

separation will be used in realistic problems involving PCC pavement slabs resting on layered

foundations. It is hoped that the use of fracture mechanics concepts will eventually lead to the

definition of more reliable and realistic failure criteria, which will address the current

weaknesses of statistical/empirical transfer functions commonly employed in pavement design

guides.

43
2.8 References

ABAQUS (2007). Analysis User’s Manual - Version 6.7-1. Dassault Systèmes, Providence, RI.

ABAQUS (2003). Analysis User's Manual - Version 6.4-1. Hibbitt, Karlsson and Sorensen, Inc.,

Pawtucket, RI.

ABAQUS (2004). Analysis User's Manual - Version 6.5. Hibbitt, Karlsson and Sorensen, Inc.,

Pawtucket, RI.

ASTM D790 (2010). Standard Test Methods for Flexural Properties of Unreinforced and

Reinforced Plastics and Electrical Insulating Materials. ASTM International, West

Conshohocken, PA.

Bažant, Z. P., and Kazemi, M. T. (1990). "Determination of fracture energy, process zone length

and brittleness number from size effect, with application to rock and concrete." Int. J. Fracture,

44(2), Kluwer Academic Publishers, Dordrecht, The Netherlands, 111-131.

Crisfield, M. A. (1991). Non-linear Finite Element Analysis of Solids and Structures, Vol. 1.

John Wiley and Sons, Inc., West Sussex, UK.

Gaedicke, C., and Roesler, J. R. (2009). "Fracture-based method to determine the flexural load

capacity of concrete slabs." FAA COE Rep. No. 31, Department of Civil and Environmental

Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.

44
GTSTRUDL (1993). Finite Element Computer Software System for Structural Analysis and

Design - User’s Manual. Georgia Tech Research Corporation, Georgia Institute of Technology,

Atlanta, GA.

Hillerborg, A., Modéer, M., and Petersson, P. E. (1976). "Analysis of crack formation and crack

growth in concrete by means of fracture mechanics and finite elements." Cement Concrete Res.,

6(6), Elsevier, Amsterdam, The Netherlands, 773-782.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). "ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

Ioannides, A. M., and Peng, J. (2004). "Finite element simulation of crack growth in concrete

slabs: implications for pavement design." Proc., Fifth International Workshop on Fundamental

Modeling of Concrete Pavements, International Society for Concrete Pavements, Istanbul,

Turkey, 1-11.

Ioannides, A. M., and Sengupta, S. (2003). "Crack propagation in Portland cement concrete

beams: implications for pavement design." Transp. Res. Rec. 1853, Transportation Research

Board, National Research Council, Washington, DC, 110-117.

Ioannides, A. M. (1997a). "Pavement fatigue concepts: a historical review." Proc., Sixth

International Purdue Conference on Concrete Pavement Design and Materials for High

Performance, Purdue University, Indianapolis, IN, 147-159.

45
Ioannides, A. M. (1997b). "Fracture mechanics in pavement engineering: the specimen size

effect." Transp. Res. Rec. 1568, Transportation Research Board, National Research Council,

Washington, DC, 10-16.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2005). "Simulation of concrete fracture using

ABAQUS." Proc., Eighth International Conference on Concrete Pavements, International

Society for Concrete Pavements, Copper Mountain, CO, 1138-1154.

Jenq, Y., and Shah, S. P. (1985). "Two parameter fracture model for concrete." J. Eng. Mech.,

111(10), ASCE, New York, NY, 1227-1241.

Khazanovich, L., and Tomkins, D. (2005). "Singularities in concrete pavement analysis."

Workshop on Fracture mechanics for concrete pavements: Theory to practice, International

Society for Concrete Pavements, Copper Mountain, CO, 49-58.

Liu, P. (1994). "Time dependent fracture of concrete," Ph.D. dissertation, Ohio State University,

Columbus, OH.

Miner, M. A. (1945). "Cumulative damage in fatigue." J. Appl. Mech.-T. ASME, 12(3), ASME,

New York, NY, 159-164.

Park, K. (2005). "Concrete fracture mechanics and size effect using specialized cohesive zone

model," M.S. thesis, University of Illinois at Urbana-Champaign, Urbana, IL.

46
Park, K., Paulino, G. H., and Roesler, J. R. (2008). "Determination of the kink point in the

bilinear softening model for concrete." Eng. Fract. Mech., 75(13), Elsevier, Amsterdam, The

Netherlands, 3806-3818.

Riks, E. (1979). "An incremental approach to the solution of snapping and buckling problems."

Int. J. Solids Struct., 15(7), Pergamon Press, Ltd., Oxford, UK, 529-551.

Roesler, J., Paulino, G. H., Park, K., and Gaedicke, C. (2007a). "Concrete fracture prediction

using bilinear softening." Cement Concrete Comp., 9(4), Elsevier, Amsterdam, The Netherlands,

300-312.

Roesler, J., Paulino, G., Gaedicke, C., Bordelon, A., and Park, K. (2007b). "Fracture behavior of

functionally graded concrete materials for rigid pavements." Transp. Res. Rec. 2037,

Transportation Research Board, National Research Council, Washington, DC, 40-49.

Sengupta, S. (1998). "Finite element simulation of crack growth in concrete beams: implication

for concrete pavement design," M.S. thesis, University of Cincinnati, Cincinnati, OH.

Shames, I. H., and Dym, C. L. (1985). Energy and Finite Element Methods in Structural

Mechanics. Hemisphere Publishing, New York, NY.

Song, S. H. (2006). "Fracture of asphalt concrete: a cohesive zone modeling approach

considering viscoelastic effects," Ph.D. dissertation, University of Illinois at Urbana-Champaign,

Urbana, IL.

47
Song, S. H., Paulino, G. H., and Buttlar, W. G. (2005). "Cohesive zone simulation of Mode I and

Mixed-Mode crack propagation in asphalt concrete." GeoFrontires 2005, Advances in Pavement

Engineering, ASCE, Austin, TX, 1-10.

Song, S. H., Paulino, G. H., and Buttlar, W. G. (2006). "Simulation of crack propagation in

asphalt concrete using an intrinsic cohesive zone model." J. Eng. Mech., 132(11), ASCE, Reston,

VA, 1215-1223.

Timoshenko, S. P., and Goodier, J. N. (1970). Theory of Elasticity. McGraw-Hill, New York,

NY.

Yang, Z. J., and Proverbs, D. A. (2004). "A comparative study of numerical solutions to non-

linear discrete crack modelling of concrete beams involving sharp snap-back." Eng. Fract.

Mech., 20(1), Elsevier, Amsterdam, The Netherlands, 81-105.

48
Table 2.1 Geometry and Material Properties of Beams Studied

Young's Tensile Fracture


Thickness Width Length Span
Modulus Strength Energy
Beam
h b L S E ft ' GF
(in.) (in.) (in.) (in.) (ksi) (ksi) (lb/in.)

A (Sengupta, 1998) 6 1.5 16 16 4000 0.463 0.431

B (Liu, 1994) 3 1 12 12 5405 0.463 0.431

C (Roesler et al.,
9.8 3.2 43.3 39.4 4641 0.602 0.954
2007a)

Table 2.2 Deflection at Midspan of Beam A for Different Types of Elements

Element Type No. of Elements vmax×10-2 (in.) Percentage (%)

Theory NA 3.528 100.0

B22 160 3.673 104.1

CPS4 64×48 3.609 102.3

C3D27 5×40×30 3.538 100.3

49
Table 2.3 Comparison of JOINTC and COH2D4 for Different Mesh Sizes (Beam A)

Mesh Response JOINTC (a) COH2D4 (b) Col. b ÷ Col. a (%)

Pmax (kips) 0.5658 0.5656 99.97

8×6 CMOD/2 (in.) 0.0007 0.0006 92.12

LLD (in.) 0.0016 0.0016 100.00

Pmax (kips) 0.4954 0.5914 119.38

16×12 CMOD/2 (in.) 0.0006 0.0009 147.12

LLD (in.) 0.0016 0.0022 132.88

Pmax (kips) 0.4117 0.5933 144.11

64×48 CMOD/2 (in.) 0.0007 0.0008 125.63

LLD (in.) 0.0018 0.0024 134.87

Note: Applied vertical displacement = 0.03 in., a/h = 33.33%, bilinear softening curve, Pmax =

maximum load resisted by the beam

50
0.12

FE (C3D27)

0.10 TB
TE
FE (CPS4)

0.08 EB
Deflection (in.)

0.06

0.04

0.02

0.00
0 2 4 6 8

Distance Along Beam Span (in.)

Figure 2.1 Comparison of Theoretical and Finite Element Results (Beam A)

Note: FE = finite element, TB = Timoshenko beam, TE = theory of elasticity, EB = Euler’s beam

51
(wi, t´i)
t´i
Tractions (t)

f´t (wi, t´s)

Knn (wk, ψf´t )

wcr wi w1 wf
Crack Opening (w)

Figure 2.2 Bilinear Softening Curve

52
1.8
LLD Riks
LLD NR
1.6
CMOD Riks
CMOD NR
1.4
Applied Load (kips)

1.2

1.0

0.8

0.6

0.4

0.2

0.0
0 0.001 0.002 0.003 0.004 0.005
CMOD/2 or LLD (in.)

Figure 2.3 Effect of Analysis technique (Beam A)

53
0.45
CMOD NR
0.40 CMOD Riks
LLD NR
LLD Riks
0.35

0.30
Applied Load (kips)

0.25

0.20

0.15

0.10

0.05

0.00
0 0.001 0.002 0.003 0.004 0.005

CMOD/2 or LLD (in.)

Figure 2.4 Effect of Analysis technique (Beam B)

Note: NR = Newton-Raphson

54
1.80
CMOD 8x6x1
LLD 8x6x1
CMOD 16x12x2
1.60 LLD 16x12x2
CMOD 32x24x4
LLD 32x24x4
1.40

1.20
Applied Load (kips)

1.00

0.80

0.60

0.40

0.20

0.00
0.000 0.001 0.002 0.003 0.004 0.005
CMOD/2 or LLD (in.)

Figure 2.5 Effect of Mesh Fineness (Beam A)

55
0.50
CMOD 24x6x2
LLD 24x6x2
CMOD 36x9x4
LLD 36x9x4
0.40 CMOD 60x15x8
LLD 60x15x8
Applied Load (kips)

0.30

0.20

0.10

0.00
0 0.001 0.002 0.003 0.004 0.005

CMOD/2 or LLD (in.)

Figure 2.6 Effect of Mesh Fineness (Beam B)

56
0.45

a/h=0
0.40
a/h=1/15

0.35 a/h=1/5

0.30
Applied Load (kips)

0.25

0.20

0.15

0.10

0.05

0.00
0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030
CMOD/2 (in.)

Figure 2.7 Effect of Notch Depth (Beam B)

Note: a is notch depth, and h is beam thickness

57
0.45
T0=0.001 in.
T0=0.010 in.
0.40
T0=1.000 in.

0.35

0.30
Applied Load (kips)

0.25

0.20

0.15

0.10

0.05

0.00
0.000 0.001 0.002 0.003 0.004 0.005

CMOD/2 (in.)

Figure 2.8 Effect of Cohesive Zone Width (Beam B)

Note: T0 is cohesive zone width

58
0.20
LLD Linear
CMOD Bilinear
0.18
LLD Bilinear
CMOD Linear
0.16

0.14

0.12
Applied Load (kips)

0.10

0.08

0.06

0.04

0.02

0.00
0 0.001 0.002 0.003 0.004 0.005

CMOD or LLD (in.)

Figure 2.9 Effect of Softening Curve (Beam B)

59
0.18

0.16

0.14

0.12
Applied Load (kips)

0.10

0.08

0.06 LLD 2D CRACKIT


CMOD 2D CRACKIT
LLD 3D COH3D8
0.04
CMOD 3D COH3D8

0.02

0.00
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035
CMOD/2 or LLD (in.)

Figure 2.10 Comparison of 2D CRACKIT with 3D Cohesive Element (Beam B)

60
0.7
LLD 2D JOINTC
CMOD 2D JOINTC
LLD 2D COH3D8
0.6 CMOD 2D COH3D8

0.5
Applied Load (kips)

0.4

0.3

0.2

0.1

0
0 0.0005 0.001 0.0015 0.002 0.0025 0.003 0.0035 0.004
CMOD/2 or LLD (in.)

Figure 2.11 Comparison between JOINTC and Cohesive Element (Beam A)

61
1.6
Roesler et al. (2007a) 2D UEL

1.4 This study 2D COH2D4

1.2
Applied Load (kips)

1.0

0.8

0.6

0.4

0.2

0.0
0.000 0.005 0.010 0.015 0.020
CMOD (in.)

Figure 2.12 Comparison with Numerical Results by Roesler et al. (2007a) (Beam C)

62
1.6
Gaedicke and Roesler (2009) 2D COH2D4
This study 2D COH2D4
1.4

1.2
Applied Load (kips)

1.0

0.8

0.6

0.4

0.2

0.0
0.000 0.005 0.010 0.015 0.020
CMOD (in.)

Figure 2.13 Comparison with Numerical Results by Gaedicke and Roesler (2009) (Beam C)

63
0.18
LLD Experimental

CMOD 3D COH3D8
0.16
LLD 3D COH3D8

0.14 CMOD Experimental


Applied Load (kips)

0.12

0.10

0.08

0.06

0.04

0.02

0.00
0 0.001 0.002 0.003 0.004 0.005
CMOD or LLD (in.)

Figure 2.14 Comparison with Experimental Results by Liu (1994) (Beam B)

64
1.6
This study 3D COH3D8

Roesler et al. (2007a) Experimental


1.4

1.2
Applied Load (kips)

1.0

0.8

0.6

0.4

0.2

0.0
0.000 0.005 0.010 0.015 0.020
CMOD (in.)

Figure 2.15 Comparison with Experimental Results by Roesler et al. (2007) (Beam C)

65
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66
Chapter 3 Numerical Analysis of Fracture Process in Pavement Slabs2

Abstract

This paper presents a numerical analysis of the fracture behavior of pavement slabs, using

special-purpose cohesive elements. Hilleborg’s fictitious crack model is employed in sensitivity

studies exploring the effect of a number of parameters on edge loading responses. Moreover, the

case of interior loading is investigated, anticipating a future thermal stress analysis. Results are

compared with previous experimental as well as numerical investigations conducted by other

independent researchers. It is shown that cohesive elements are suitable for studying crack

propagation as required in pavement engineering. It is envisaged that the approach presented in

this study can be extended to more realistic in situ pavement systems, thereby addressing the

limitations of current mechanistic-empirical pavement design procedures.

2
A shorter version of this chapter has appeared in Canadian Journal of Civil Engineering, Vol.

39, No. 5, 2012, pp. 506-514.

67
3.1 Introduction

Portland cement concrete (PCC) slabs-on-grade are subjected to traffic loads and environmental

stressors, mainly temperature and moisture, resulting in the formation of discrete cracks

(Westergaard, 1927). Analytical as well as numerical idealizations of the slab behavior up to its

elastic limit under those actions have been well documented (Huang and Wang, 1973).

Additionally, considerable research has been devoted to post-elastic characteristics, following

crack initiation (Ang et al., 1963; Ramsamooj, 1993; Ioannides and Peng, 2004). Naturally, the

performance of the system is greatly affected by the processes of cracks formation and

propagation. The present study is intended as yet another small contribution in this evolving field

of research, which aspires to eventually replace the purely statistical/empirical transfer functions

and Miner’s cumulative linear fatigue hypothesis (Miner, 1945), which are currently in use in

mechanistic-empirical pavement design guides (AASHTO, 2008). More specifically, two

problems frequently encountered in dealing with post-crack slab behavior are addressed in this

paper. The first is that the complexity of the phenomenon defies closed-form theoretical

treatment, especially for quasi-brittle materials like concrete, while the second is that its

numerical simulation poses enormous computational challenges of its own.

For this study, post-crack analysis of slab-on-grade pavements is accomplished using a

commercial finite element package ABAQUS®, in which a nonlinear fracture mechanics (NLFM)

application of the fictitious crack model (FCM), first proposed by Hillerborg et al. (1976), is

implemented. A crucial aspect of the simulations presented is the use of cohesive elements for

capturing deformation and damage, leading to a detailed discussion of how related computational

issues may be resolved.

68
3.2 Literature Review

The majority of analytical approaches developed to date for crack simulation have been limited

to linear elastic fracture mechanics (LEFM) concepts (Ramsamooj, 1993, 1994; Shah and

Ouyang, 1994; Roesler and Khazanovich, 1997; Gotlif et al., 2006). Such approaches neglect

the quasi-brittle nature of concrete and the creation of a large fracture process zone (FPZ)

(Kaplan, 1961; Shah and McGarry, 1971). The relatively fewer attempts to employ concepts of

NLFM to characterize concrete fracture have been summarized by Shah et al. (1995). These aim

primarily at capturing the physics of the problem, while simultaneously remaining rather

simplistic, lest their numerical implementation become prohibitively demanding. The FCM, first

proposed by Hillerborg et al. (1976), is a case in point, since it has been found to simulate well

the cracking process, while lending itself well for numerical algorithms. The FCM takes into

account the interdependence of the traction pressure transferred at the crack tip and the

corresponding material delamination occurring in the FPZ. Energy expended in creating new

crack surfaces is neglected, since it is assumed to be very small compared to that needed to cause

crack propagation.

The FCM has been implemented in finite element (FE) investigations of the crack process,

beginning with two-dimensional problems (Hillerborg et al., 1976; Bažant and Oh, 1983; Liu,

1994). In order to extend the approach to increasingly more complex practical situations, a step-

by-step approach has been pursued by researchers at the University of Cincinnati since the late

1990s, following an extensive review of fracture mechanics applications in pavement

engineering (Ioannides, 1997a, 1997b). At first, a standalone computer program was coded and

applied to simply supported beams (Ioannides and Sengupta, 2003). Subsequently, appropriate

69
elements in the commercially available FE program ABAQUS® Version 5.6 were sought

(Ioannides et al., 2005). At the time, nonlinear spring element, JOINTC, was found to be suitable

for this purpose, and this was adopted for concrete beams and slabs-on-grade subjected to

mechanical loads (Ioannides and Peng, 2004; Ioannides et al., 2006). Similarly, investigators at

the University of Illinois, created user elements (UEL) relying on FCM, and implemented them

locally in commercial software to simulate crack propagation in concrete beam specimens (Park,

2005; Roesler et al., 2007), in asphalt specimens (Song, 2006; Song et al., 2006a, 2006b), and in

functionally graded concrete materials (Evangelista et al., 2009; Park et al., 2010). Although

these elements were two-dimensional, responses obtained were compared with experimental

measurements and adequately good agreement was reported. Additional theoretical progress is

to be expected following the recent formulation of a more general cohesive zone concept using

potential energy fields (Park et al., 2009).

Numerical implementation of the FCM has been boosted significantly by the 2005 release of

ABAQUS® Version 6.5, which for the first time included “a family of cohesive elements for

modeling deformation and damage in finite-thickness adhesive layers between bonded parts.”

Both aforementioned University research groups quickly embarked on related but independent

simulations of crack propagation in beams and slabs-on-grade subjected to mechanical loads,

with some very encouraging results (Gaedicke and Roesler, 2009; Aure and Ioannides, 2010).

The present paper is the most recent product of this continuing effort, which may eventually

enable engineers to develop rational failure criteria that can replace the statistical/empirical

algorithms in current pavement design practice (AASHTO, 2008).

70
3.3 Finite Element Discretization

The present study utilizes general purpose FE program ABAQUS/STANDARD® version 6.9-2 for

the analysis of pavement slabs-on-grade, whose geometry plus material properties are shown in

Table 3.1. Unless and otherwise stated, the slab designated as SL1 in Table 3.1 is considered in

most sections; this slab was previously analyzed by Ioannides et al. (2006), using JOINTC

elements for the FPZ idealization.

To minimize resources expended, bulk material and cohesive FPZ are discretized independently:

a coarse mesh of C3D27 elements is used for the intact material, pursuant to a conclusion from a

linear elastic analysis of the slab to be presented in the next section, and a relatively fine mesh of

0.001×0.12×0.12 COH3D8 elements for the FPZ idealization, as indicated in Fig. 3.1. The two

mesh sections are connected using surface-based TIE CONSTRAINTS, which enforce identical

boundary conditions on nodes that lie on the interface.

Cohesive elements, COH3D8, are inserted along the anticipated fracture plane, in accordance

with a discrete crack approach. This is deemed a reasonable representation for pavement slabs

loaded either at the edge or at the interior, since the fracture plane is anticipated in the direction

of the maximum stress. Moreover, Mode I or opening mode is assumed, since the contribution of

the shear stresses is expected to be negligible.

Two Winkler-type subgrade idealizations are considered: SPRING1 elements that can only

support compression; and FOUNDATION elements that can resist both tension and compression.

Moreover, two loading scenaria are considered during the fracture analysis of the slabs: a unit

displacement applied at two nodes on either side of the symmetry line at (x, y, z) = (3, 6, 6 in.)

71
from the edge, as shown in Fig. 3.1, and a unit displacement applied over the nodes that lie

within a 12 by 12 in. loading area, so that a rigid plate type of loading can be realized.

The responses monitored are as follows: load line displacement (LLD), i.e., vertical displacement

at the center of the loaded area to the right of the symmetry (also, fracture) plane; maximum

bending stress at the bottom of the loaded area (σmax); crack mouth opening displacement

(CMOD), i.e., the horizontal displacement at the bottom of the FPZ directly under the applied

load; and total applied load (P), i.e., the sum of reaction forces at all loaded nodes.

3.4 Linear Elastic Analysis

In order to select an appropriate element for the discretization of its intact (uncracked) mass, a

linear elastic analysis of slab SL1 is first conducted. Three discretization trials employing

C3D27, C3D20R and C3D8R elements, which are described as 27-node full integration, 20-node

reduced integration and 8-node reduced integration solid elements, respectively, are considered.

The mesh is uniform in all three cases with 40×20×3 elements in the length, width and depth

directions, respectively, resulting in an element size of 6×6×2 in. The subgrade is simulated by

using the tension capable linear elastic FOUNDATION option available in ABAQUS®.

Pressure is incrementally applied at the slab edge over an area of 12×12 in., The maximum

bending stress (σmax) and load line displacement (LLD) values attained at the specified maximum

pressure of 100 psi are given in Table 3.2, along with the analytical results obtained from

Westergaard’s edge load solution (Westergaard, 1948). It is clearly observed that linear solid

elements, C3D8R, result in a maximum stress in the slab that is only about 65% of that predicted

by Westergaard and reproduced more precisely by the higher order elements.

72
To improve the performance of the C3D8R elements, the alternating mesh pattern shown in Fig.

3.2 is considered; this is similar to the meshes used by Gaedicke and Roesler (2009). At the

symmetry line of the slab, the element size is 0.1875×0.1875×0.1875 in. whereas at the far ends

of the slab, the element size is 12×12×3 in. The total number of C3D8R elements employed is

174,240, resulting in a total of 202,718 nodes. This is about 8 and 15 times the number of nodes

generated with uniformly meshed C3D27 and C3D20R elements, respectively. The maximum

bending stress and deflection values for the alternating C3D8R simulation are also shown in

Table 3.2. The maximum stress now approaches 95% of the Westergaard value, but the cost of

such an improvement in terms of computational resources expended is deemed prohibitive for

general application. Therefore, simpler and coarser meshes of higher order elements are

recommended, in order to ensure savings in computational resources without compromising the

accuracy of the responses. Additionally, C3D8R elements exhibit spurious modes in the vicinity

of the loaded area, particularly when a concentrated load is applied. Therefore, unless otherwise

stated, the full integration C3D27 element with a mesh size of 6×6×2 in. is adopted in all

subsequent sections in discretizing the intact material.

3.5 Sensitivity Studies

3.5.1 Effect of Concrete Softening Curve

The FCM assumes that the traction stress is purely a material property, independent of specimen

geometry and size. The softening curve that relates the traction stress to the opening

displacement is defined in terms of the total fracture energy, GF, the concrete tensile strength, f t ' ,

and the shape of the curve. Several researchers have argued that the shape of the softening curve

affects structural response significantly, particularly local failure behavior (Petersson, 1981;
73
Gustafsson, 1985; Roelfstra and Wittmann, 1986; Alvaredo and Torrent, 1987). Consequently,

numerous different curve shapes have been proposed (Shah et al., 1995; Park et al., 2008).

Hillerborg et al. (1976) started with a simple linear softening curve, as shown in Fig. 3.3. Since

the total fracture energy is equal to the area under the curve, the final (zero traction)

displacement, w f , is:

GF
wf  2 (3.1)
ft'

Subsequently, Petersson (1981) and Gustafsson (1985) employed a bilinear softening curve

characterized by an additional kink point, as shown in Fig. 3.3. If the coordinates of the kink

 G 1 
point, (wk, ψ f t ' ), are set at  0.8 F' , f t '  , the final displacement will be:
 ft 3 

GF
w f  3.6 (3.2)
ft'

The location of the kink point, leading to Eq. (3.2), is contingent on two empirical assertions,

represented by the coefficients 0.8 and 1/3, above, and has, therefore, been subject to debate.

Bažant (2002) essentially eliminated the first of these through the introduction of initial fracture

energy, Gf, a specimen size dependent parameter, whose determination had been outlined by

Bažant and Kazemi (1990). With regard to the bilinear softening curve, Gf is the area under the

first branch, thereby defining the (extrapolated) horizontal intercept of this branch as:

2G f
w1  (3.3)
ft'

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Bažant (2002) retained the second coefficient, , as an empirical assertion, but estimated that its

value ranged from about 1/6 to 1/3. Accordingly, the final displacement can be written as:

2
wf  G  1   G f  (3.4)
 ft'  F

Eager to determine  experimentally, Park et al. (2008) suggested using yet another parameter

obtained from testing, this time as described by Jenq and Shah (1985), namely the elastic critical

crack tip opening displacement (CTODc). Assuming that this is equal to the displacement at the

kink point, the stress ratio, , can then be established as:

CTODc f t '
  1 (3.5)
2G f

Additional softening curves have been proposed by various investigators, including exponential

and power forms. For example, an exponential traction stress versus displacement is used by

Gaedicke and Roesler (2009):

  
w  wcr
w f  wcr

  1  exp 
ts'  f t ' 1     (3.6)
  1  exp 
  

In this expression, wcr is the cohesive zone separation at the crack initiation point. The softening

parameter α may be determined by equating the integrand of Eq. (3.6) to the total fracture

energy. In this study, numerical computing package MATLAB (Moler, 2004) was used for this

purpose. Similarly, a power law softening shape is used by Song (2006):

75

 w 
ts'  f t '  1   (3.7)
 wf
 

Integration can be used again to compute the exponent parameter α, for a given value of wf.

In ABAQUS®, the softening curves are sub-divided into two regions for the purpose of

integration: the elastic or pre-crack response and the damage or post-crack behavior. The pre-

crack response is characterized by:

ε n   wn 
  1  
ε s    ws  (3.8)
 ε  T0 w 
 t  t

where:  is a nominal strain and w is the elastic separation vectors, in the normal and two shear

directions, respectively; and T0 is initial width of the cohesive zone. The elastic traction stress

components can then be computed from:

t n   K nn K ns K nt   n 
    
t s    K ss K st   s  (3.9)

t   symm K tt   
t   t 

where K is a nominal stiffness (also referred to as penalty stiffness) and t is the nominal traction

stress vector, in the normal and two shear directions, respectively. If uncoupled traction is

assumed (as done in the present study), the off-diagonal terms in Eq. (3.9) are zero. The values

of the penalty stiffness can be approximated by using the elastic moduli, E and G of the intact

material, and the so-called characteristic width of the cohesive zone, T0, i.e., Knn = E/T0, and Kss

= Ktt = G/T0 (Daudeville et al., 1995).

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Following the onset of the crack, and for as long as the strength of the cohesive zone exceeds

that of the intact material, damage evolves according to the stiffness degradation variable, D,

which is defined as:

t' s
D  1 for wcr  w  w f (3.10)
t'i

where: t´s is the traction stress for separation w, along the softening curve; t´i is the traction stress

that would have corresponded to w had the pre-crack stiffness endured (ABAQUS, 2009).

In the present study, the repercussions of softening curve selection are examined using as test

slab the one designated as SL1 in Table 3.1. Four softening curves are considered, namely,

linear, bilinear, exponential and power. All correspond to the same total fracture energy given in

Table 3.1, as shown Fig. 3.3. For bilinear softening, the location of the kink point is situated per

Petersson (1981) and Gustafsson (1985). Setting the final displacement for the exponential and

power softening curves to the same value as obtained from Eq. (3.2) results in parameter α,

determined by integration of Eqs. (3.6) and (3.7), as 3.06 and 2.60, respectively. Results of the

FE runs with each of the four softening curves are shown in Fig. 3.4. Linear softening is

observed to give a slightly higher peak load than the rest. The difference between the linear and

the bilinear curves is less than 2%, which is even lower than that reported for simply supported

beams (Aure and Ioannides, 2010). In fact, all differences are negligible from a practical point of

view. Recalling that previous studies (Roesler et al, 2007; Gaedicke and Roesler, 2009; Aure

and Ioannides, 2010) indicated that bilinear softening predicts results that are in good agreement

with experimental measurements, this relatively simple representation was adopted for the

77
present study. Convergence concerns (Gaedicke and Roesler, 2009) are addressed through

viscous regularization, below. The analysis is carried out using both Newton-Raphson and

modified Riks, which are to be discussed in a subsequent section below.

3.5.2 Effect of Viscous Regularization

A major challenge posed by materials exhibiting progressive damage and stiffness degradation is

achieving a convergent solution, since this is sensitive to the type of softening curve, mesh size,

penalty stiffness and type of solver used (Chaboche et al., 2001; Camanho and Dávila, 2002; Gao

and Bower, 2004). The use of linear softening, moderately low penalty stiffness, and arc-length

solvers, along with a very fine mesh may be expected to result in convergent solutions, but

refining the mesh in large structural systems, like concrete pavements, can be computationally

demanding. To overcome this problem, several researchers have resorted to viscous

regularization. The idea was first proposed by Needleman (1988) for simulating plastic behavior,

and was subsequently widely accepted (Chaboche et al., 2001; Gao and Bower, 2004; Maimi et

al., 2007; Lapczyk and Hurtado, 2007; Hamitouche et al., 2008). By adjusting the value of a

viscous term introduced in the constitutive equations of the degrading material, the rate of

viscous energy dissipation is controlled, numerical instability is avoided, and the solution is

regularized.

In order to address convergence problems with cohesive elements, ABAQUS® incorporates this

concept in the form of a viscous stiffness degradation parameter, Dv, defined by:

d 1
 Dv    D  Dv  (3.11)
dt м

78
where м is “the viscosity parameter representing the relaxation time of the viscous system,” D is

“the degradation variable evaluated in the inviscid backbone model”, and t denotes time

(ABAQUS, 2009). The traction stress is then computed using Dv as:

t's  1  Dv  t'i (3.12)

The viscous system approaches the inviscid ideal as (t/м) tends to infinity, making the viscous

energy dissipated negligble. Viscous energy during unstable crack growth depends on the

specimen geometry and material properties (Gao and Bower, 2004).

Accordingly, a sensitivity study was conducted in order to select the appropriate size of м for the

problem size considered in the present study. Ideally, м should be as small as possible since it

represents an artificial departure from the actual material constitutive relationship, but this

requirement is tempered by the fact that larger м values are computationally less demanding.

Setting м to zero, results in abrupt solution termination due to lack of convergence. Different

values of м ranging from 10-9 to 10-3 were, therefore, considered, and the results are presented in

Fig. 3.5. Four stages are discernible in the load-displacement curve: linear, nonlinear, softening,

rebound. The linear stage corresponds to the elastic behavior of the system, prior to crack

initiation. Departure from linearily heralds the onset of cracking, but its location is sensitive to

the value of м used. The second stage is nonlinear, suggesting that stable cracks are forming but

the maximum load capacity of the slab is not yet attained. In the third stage, softening occurs

evincing the formation of unstable cracks as the material continues to detriorate. Finally, the

fourth stage is reached, during which the subgrade springs assume the responsibility of

sustaining the load. Figure 3.5 also indicates that the results for м = 10-6 and м = 10-9 are almost
79
identical, i.e., м values lower than 10-6 do not affect the response; therefore, м = 10-6 was

adopted for the present study. Beyond this value, the solution becomes very sensitive to м and

diverges from the inviscid (actual) behavior, presumably because in its search for equilibrium,

the solver employs grossly fictitious traction levels from Eq. (3.12) that exceed the actual

material tensile strength, and increase the viscous energy dissipated.

The effect of viscous parameter is more pronounced when Newton-Raphson solution method is

used compared to modified Riks method. For м values greater than 10-6, the modified Riks

method predicts a lower peak load than the Newton-Raphson (e.g., 32 versus 69 kips for м = 10-
3
). For м values lower than 10-6, however, the two solvers predicted identical peak loads, as

shown in Fig. 3.5. The differences between the two solvers will be discussed in a subsequent

section below.

3.5.3 Effect of Subgrade Idealization

The Winkler subgrade in concrete pavement systems is generally idealized using spring elements

that can support both tension and compression or compression alone. The former approach is

commonly preferred for its numerical simplicity in spite of the fact that it hardly represents in

situ concrete pavement behavior. This section investigates the effect of both simulation

approaches on the post-crack load-displacement responses. The tension and compression

supporting subgrade is idealized using the built-in elastic FOUNDATION, providing the

subgrade reaction as an input, while SPRING1 elements are employed in discretizing a subgrade

that supports compression alone. The same modulus of subgrade reaction value is used in both

cases by converting it to equivalent forces on the spring element depending on its contributing

area. To compare the two simulations, a FE run of the SL1 slab is made and the load-
80
displacement curves are shown in Fig. 3.6. It can be clearly observed from the FOUNDATION

simulation result that although there is a slight change in the slope of the curve evincing the

initiation of cracking in the slab, there is no softening region, i.e., there is no indication of a

complete slab failure. The absence of softening can be explained by the fact that the

FOUNDATION elements pull down any slab elements attempting to lift up along the unloaded

edge of the slab. For the SPRING1 discretization, on the other hand, the crack initiation point and

the peak load point are clearly exhibited. It should be noted that the SPRING1 simulation

requires larger amounts of computational resources since the solver utilizes smaller time

increments to capture the solution path in the softening region. Generally, it can be concluded

that the load-displacement response as well as the amount of computational resources expended

are very much influenced by the subgrade idealization, and, therefore, the analyst must carefully

weigh both options against prevailing in situ conditions before deciding to adopt either of the

idealization schemes.

3.5.4 Effect of Cohesive Zone Width

The characteristic width of the cohesive zone, T0, is used to determine the penalty stiffness

components in the normal and shear directions for the cohesive element, as discussed above. In

beam fracture analysis, a cohesive width of 0.001 in. was found to be a reasonable value to give

a convergent solution (Aure and Ioannides, 2010).

The same approach may be extended to slabs. Four different T0 -values were tried: 0.001, 0.01,

0.1, and 1.0 in. Judging from the load-displacement curves shown in Fig. 3.7, changes in the

cohesive zone width do not change the response substantially, although an increase in T0 widens

the crack mouth opening displacement slightly. This is due to the fact that increasing cohesive
81
width decreases the penalty stiffness and consequently increases the horizontal elastic

displacement of the cohesive zone. As for beams, the 0.001 in. width is found to be

computationally attractive without compromising the stability and accuracy of the solution.

Therefore, it was adopted in this study.

3.5.5 Effect of Cohesive Zone Mesh

Three cohesive zone meshes, with aspect ratio of 3, 2, and 1, respectively, are considered. These

give rise to COH3D8 element sizes of 0.75×0.25 in., 0.40×0.20 in., and 0.12×0.12 in, along the

width and depth directions, respectively. For these cases, 1×160×24, 1×300×30, and 1×1000×50

cohesive elements, respectively, correspond to the 40×20×3 slab elements. Refining the cohesive

zone mesh is found to decrease the number of increments needed to complete the applied

displacement. Nonetheless, the load-displacement curves shown in Fig. 3.8 for all three cases are

observed to be essentially identical, and, therefore, the least demanding 0.12×0.12 in. cohesive

zone mesh is adopted in this study.

3.5.6 Effect of Solution Technique

In materials that exhibit snap-back type of load-displacement curves, it has been reported that the

Newton-Raphson method fails to capture the softening region (Riks, 1979; Crisfield, 1991;

Verhoosel et al., 2009). To remedy this situation, Yang and Proverbs (2004) conducted a study

of several numerical methods and recommended the use of arc-length solvers, like the modified

Riks, for problems involving material softening. In implementing the modified Riks algorithm,

ABAQUS (2009) suggests that it can also be used for problems involving snap-back and snap-

through load-displacement history. This suggestion was verified by Aure and Ioannides (2010),

82
who demonstrated the failure of Newton-Raphson to capture the softening region appropriately

during the fracture of simply supported beams. The usefulness of modified Riks was especially

noticeable for beams with smaller span-to-thickness ratios.

A similar comparison of the two methods is made in the present study for slab-on-grade fracture.

Responses are compared in Fig. 3.4, where it is clearly seen that the modified Riks method

captures the post-peak softening region, whereas the Newton-Raphson shows a vertical drop in

the load at constant displacement. Despite this numerical disadvantage, however, careful

adjustment of the modified Riks arc-length increment is required if the reloading curve is to be

reproduced, as well. This requires increased effort, which accrues increased computational

demand compared to Newton-Raphson. The inaccuracy observed by using the latter may in fact

be tolerable in certain cases, owing to its numerical simplicity and shorter computational time,

especially if only the peak load supported by the slab is of primary interest. In this study,

Newton-Raphson was, therefore, retained only in the study of viscous regularization and of

interior loading, for reasons explained elsewhere herein.

3.5.7 Effect of Loading Mode

In the preceding sections, the displacement is applied at the edge over two nodes located at (x, y,

z) = (3, 6, 6) in., per Gaedicke and Roesler (2009). This approach was compared to the case of a

unit displacement applied at all nodes that lie within a 12 by 12 in. area, per Ioannides et al.

(2006). The two scenaria correspond roughly to the application of concentrated and rigid plate

loads, respectively. It is found that the cohesive elements start to be damaged earlier under the

concentrated load scenario, resulting in a significantly lower peak load: 18 compared to 43 kips,

respectively, as shown in Fig. 3.9. This is probably attributable to stress redistribution occurring
83
when a rigid plate load is applied, toward the corner nodes of the loaded area and away from the

assumed fracture plane. The actual loading condition on in situ slabs lies between these two

extreme scenaria, probably being closer to the concentrated load case. The latter is, therefore,

retained in this study for edge loading; for interior loading the rigid plate load is deemed more

appropriate, as discussed in the pertinent section, below.

3.5.8 Effect of Tensile Strength and Fracture Energy

The softening curves depicted in Fig. 3.3 make it apparent that the two main material parameters

influencing the fracture process are tensile strength, f t ' , and total fracture energy. To quantify

the influence of these parameters on the load versus displacement response of the slab, one of

them may be kept constant while changing the other. To illustrate this more simply, the linear

softening curve and the Newton-Raphson solution method may be employed, as detailed next.

Let the tensile strength increase in 10% increments over the value indicated in Fig. 3.3, to 1.1 f t ' ,

1.2 f t ' , 1.3 f t ' , and 1.4 f t ' . The load versus displacement responses obtained are shown in Fig.

3.10: whereas the load at which the crack initiates increases slightly, the peak load and the post-

peak softening behavior remain unaffected. In all cases, the material exhibits brittle behavior,

with localized softening immediately following crack initiation. It is evident that although the

tensile strength has a limited influence along the small softening segment of the load-

displacement curve, it does not seem to play a major post-cracking role. Consequently, the peak

load and the corresponding crack mouth opening and vertical displacements remain almost the

same for all cases considered.

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Similarly, five different values of total fracture energy, i.e., 0.9 GF, 1.1 GF, 1.2 GF, 1.3 GF and

1.4 GF may be considered, keeping the tensile strength constant. This simulation results in Fig.

3.11, which indicates that increasing the fracture energy gives rise to higher peak loads. The

dimensionless ratios β = [P/P1GF] of the peak load, ζ = [LLD/LLD1GF] of the vertical

displacement at the peak load, and η = [CMOD/CMOD1GF] of the crack mouth opening

displacement at the peak load for each case considered, to the corresponding peak load, LLD and

CMOD for the baseline fracture energy (1.0 GF), are plotted against a dimensionless parameter

called the brittleness number, B, defined by Bache and Vinding (1990) as:

ft 2 h h
B  (3.13)
EGF lch

where lch is the characteristic length of the material, first introduced by Hillerborg (1985), E is

Young’s modulus, and h is the slab thickness. The definition in Eq. (3.13) suggests that as the

fracture energy decreases, B increases, i.e., the material becomes more brittle. Figure 3.12

confirms β is inversely proportional to B. It may be postulated that a unique relationship exists

that would allow one to determine the peak load for a particular value of B, given the

corresponding peak load for a different brittleness number, thereby providing a linkage between

laboratory testing and field applications. A similar trend is observed in the plot of B versus ζ and

η corresponding to the peak load. Such observations are very encouraging in the quest for

mechanistic post elastic failure criteria in pavement engineering, and underscore the desirability

for treating fracture energy as equally important as the tensile strength.

85
3.6 Crack Propagation under Interior Loading

For PCC pavement slabs subjected to mechanical loads alone, edge loading causes maximum

bending stress. If both thermal and mechanical loads act together, however, critical stress may

sometimes occur at the interior of the slab. Anticipating a future study of thermal fracture,

cohesive elements are used in this section to idealize interior loading cracks and a comparison is

made with edge loading. The crack is assumed to propagate in two orthogonal directions from

the center of the slab, per Meda et al. (2004). Therefore, cohesive elements are inserted centrally

along the x- and y-axes, and are tied to the intact slab elements. The cohesive element properties

are identical in both directions. In order to ensure a direct comparison between interior and edge

loading, the rigid plate load scenario is used for both, in addition to the concentrated load (point

displacement) case.

As expected, Fig. 3.13 shows that the maximum load supported by the slab is higher under

interior than under edge loading: 72 versus 43 kips for the rigid plate load; 46 versus 18 kips for

the concentrated loads. The trace in the vicinity of the peak load on the load-displacement curve

indicates that the maximum stress is attained not at the center but at the corner of the loaded area,

closest to the fracture plane. The first peak shows the progression of damage of the cohesive

zone toward the center, whereas the second peak shows the complete failure of the cohesive zone

as the crack proceeds along the prescribed fracture plane. It is also found that at any given

applied load, the crack opens up more along the width (shorter dimension) than along the length.

Crack growth patterns along the bottom of the FPZ in the length and width directions at load

levels shown in Fig. 3.13 are plotted in Fig. 3.14. It is observed that at load level point 3, nodes

directly under the loaded area have exceeded the final (zero traction) displacement, i.e., the
86
displacement at which traction stress is zero, in the length direction, while the crack remains

stable in the width direction. At load level point 7, the displacement at the bottom of the slab in

both width and length directions has exceeded the zero traction value, indicating that the load is

now supported by the subgrade.

3.7 Crack Propagation in a Slab Supported by Base Layer

In general, concrete pavement structures incorporate a second man-made layer, commonly called

the base layer, on which the concrete slab is poured and compacted, in order to enhance

constructability. This section investigates the effect of the stiffness of the base layer on the post-

crack response of the slab by considering a base layer of the same plan dimensions as SL1, and 8

in. in thickness. To simplify the analysis, it is grossly assumed that the base layer remains intact,

behaves elastically and remains in full contact with the subgrade during the loading period.

Moreover, any influence of the base layer on the traction-separation relationship of the concrete

slab is neglected. An untreated aggregate base (UAB) and a cement treated base (CTB) with

Young’s modulus values of 25 and 1500 ksi, respectively, are assumed. The Poisson ratios of the

two materials are taken to be 0.35 and 0.2, respectively.

The slab mesh is kept identical to the previous cases, i.e., 40×20×3 C3D27 elements, whereas the

base is discretized with relatively coarser mesh size, 20×10×2 C3D27 elements. The interface

between the two layers is idealized using contact interactions, specifically INTERACTIONS,

HARD CONTACT, in which unlimited normal compressive pressure is transmitted from the slab

to the base layer. The two layers are assumed to be unbonded, i.e, no frictional stresses arise at

the interface. This is realized by assuming a zero coefficient of friction between slab and base.

87
Since the subgrade is assumed to remain in full contact with the base layer during the loading

period, the tension supporting elastic FOUNDATION is employed to simulate the subgrade.

The analysis results for the two base types are presented in Fig.3.15. As may be anticipated, the

presence of the UAB increased the peak load only very slightly (by about 5%), as compared to

the more prominent contribution by the CTB, which quadrupled this load. It can also be seen

from the CTB curve that the difference between the load at which the crack initiates, which is

made manifest by the change in slope of the curves, and the peak load attained is much larger

when the CTB replaces the UAB (35 compared to 4 kips, respectively). This indicates the

development of stable cracks in the system incorporating a CTB. The results reconfirm the fact

that the presence of a stiff base enhances the strength and fracture resistance of the slab, provided

drainage issues that may be associated with the use of a CTB are addressed.

3.8 Comparison with Other Numerical and Experimental Studies

This section compares the FE idealization employed in the present study with numerical analyses

provided by Ioannides et al. (2006) and by Gaedicke and Roesler (2009), as well as the

experimental results reported by Gaedicke and Roesler (2009).

3.8.1 Comparison with Ioannides et al. (2006)

Ioannides et al. (2006) used nonlinear spring element JOINTC, available in ABAQUS® to

simulate the fracture process in concrete pavement slabs implementing the FCM. The geometry

and material properties of the slab was identical to SL1 shown in Table 3.1. The slab was

discretized with a relatively coarser mesh of 40×10×3 C3D27R element as compared to the

40×20×3 C3D27 element outlined above. An initial notch depth of one-tenth and one-third of the
88
slab width and thickness, respectively, was provided to initiate the crack. Displacement control

was used with a maximum displacement of 1 in. over an area of 12×12 in., thereby simulating a

rigid plate loading scenario. The subgrade was idealized using FOUNDATION, which supports

tension as well as compression as described above.

In the present study, an identical FE simulation is adopted except that cohesive elements are used

instead of JOINTC elements for the idealization of the FPZ, and the C3D27 element is employed

instead of the C3D27R for the idealization of the intact material. The load-displacement results,

shown as P-CMOD to be consistent with Ioannides et al. (2006), are presented in Fig. 3.16. It is

observed that the simulation with the cohesive elements gives a lower load for a given CMOD,

which is a similar observation to that made in an earlier study for simply supported beams (Aure

and Ioannides, 2010). The main reason for these discrepancies may be the development of high

tensile stresses at the nodes of the elements shared by JOINTC and C3D27 elements along the

fracture plane. Ioannides et al. (2006) speculated that the occurrences of such tensile stresses

that are greater than the material failure stress are related to the “stress gradient criteria of

strength for quasi-brittle materials” (Kharlab and Minin, 1989). In the cohesive fracture

reproduction, on the other hand, the stresses along the fracture plane do not exceed the tensile

strength, since the latter is defined as the failure criterion. In either case, post-peak softening is

not exhibited on the load-displacement curves on account of the tension supporting foundation,

as explained earlier.

3.8.2 Comparison with Gaedicke and Roesler (2009)

Gaedicke and Roesler (2009) also used built-in traction-separation cohesive elements to simulate

cracking in PCC slabs-on-grade in ABAQUS®. Two slab geometries had been considered: 2.48
89
in. and 5.9 in. thick, by 78.74 ×78.74 in. in plan. For the present comparison, the first of these is

reproduced, assuming a one-third notch. The geometric and material properties of this slab are

described in Table 3.1, under slab label SL2.

A total of 283,904 elements had been employed out of which 21,504 were COH3D8 and the

remaining were C3D8R, the latter being used for the intact material. In view of the

computational intensity of this discretization, a coarser but uniform mesh is employed in its

reproduction during the present study, using a higher order element, C3D27, as delineated in

Table 3.1. A total of 12,160 elements out of which 2,560 were COH3D8 and 9,600 were C3D27

were employed. For simplicity, linear softening is retained herein, along with a penalty stiffness

computed from E/T0, where E is the slab Young’s modulus and T0 is the cohesive zone width, set

to 0.039 in. The foundation is simulated using tensionless SPRING1 elements, and horizontal

springs with a stiffness of 1/10th of that of the vertical springs are used to provide lateral

restraint, both per Gaedicke and Roesler (2009).

The simulation result is shown in Fig. 3.17. It is observed that the load-displacement curves from

the two studies are almost identical up to 4 kips. Beyond that point, cracking is initiated, and the

two simulations diverge until the peak load, which is also almost the same. The post-peak

unloading, during which the cohesive elements become completely damaged, occurs at a much

lower load in the present study. This is probably related to the much coarser mesh used in the

present study.

The corresponding experimental result reported by Gaedicke and Roesler (2009) is also plotted

along with the two numerical simulations in Fig. 3.17. Good agreement is obtained up to the

90
peak load. The post-peak behavior shows differences primarily due to the linear elastic

idealization of the subgrade. The experimental result shows a pronounced post-peak vertical drop

in the load, mainly due to local plastic yielding of the in situ soil. Considering the overriding

practical importance of the peak load, rather than of the softening region, the results obtained

from the simulation approach followed in the present study are deemed to be adequately accurate

as well as computationally efficient.

3.9 Conclusions

The use of cohesive elements in the simulation of PCC pavement slab fracture has been

investigated by studying the main parameters that affect pre- and post-peak responses.

Discretization with cohesive elements is computationally demanding as it involves material

softening, which influences the stability of the solution algorithm. Consequently, appropriate

solution control strategies (such as viscous regularization) need to be employed.

The effects of softening curve, cohesive zone width and mesh design, analysis technique, loading

mode, tensile strength and fracture energy has been investigated. It is found that the type of

softening curve, cohesive zone width and mesh design do not influence the response

significantly. They do, however, play a significant role in the convergence of the solution. The

influence of loading placement (at the interior or at the edge of the slab) has been examined, on

account of its importance for in situ pavements under simultaneous thermal and mechanical

loads. It is found that the fracture process is more sensitive to the fracture energy than to the

tensile strength.

91
It can be concluded from this study that the application of cohesive elements in fracture analysis

of PCC pavement slabs is promising, as demonstrated by the comparison with experimental

results. It is anticipated that the approach can be extended to pavements subjected to thermal

stresses and incorporating load transfer. This effort will contribute to the ongoing development

of rational failure criteria that can substitute the statistical/empirical algorithms along with

Miner’s hypothesis used in current mechanistic-empirical pavement design procedures.

3.10 References

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92
Bache, H. H., and Vinding, I. (1990). "Fracture mechanics in design of concrete pavements."

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Camanho, P. P., and Dávila, C. G. (2002). "Mixed-mode decohesion finite elements for the

simulation of delamination in composite materials." Rep. No. NASA/TM-2002-211737, National

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Chaboche, J. L., Feyel, F., and Monerie, Y. (2001). "Interface debonding models: a viscous

regularization with a limited rate dependency." Int. J. Solids Struct., 38(18), Elsevier,

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93
Daudeville, L., Allix, O., and Ladevze, P. (1995). "Delamination analysis by damage mechanics:

some applications." Compos. Eng., 5(1), Elsevier, Amsterdam, The Netherlands, 17-24.

Evangelista, F., Roesler, J., and Paulino, G. (2009). "Numerical simulations of fracture resistance

of functionally graded concrete materials." Transp. Res. Rec. 2113, Transportation Research

Board, National Research Council, Washington, DC, 122-131.

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capacity of concrete slabs." FAA COE Rep. No. 31, Department of Civil and Environmental

Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.

Gao, Y. F., and Bower, A. F. (2004). "A simple technique for avoiding convergence problems in

finite element simulations of crack nucleation and growth on cohesive interfaces." Modelling

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in restrained PCC slabs." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK,

323-329.

Gustafsson, P. J. (1985). "Fracture mechanics studies of non-yielding materials like concrete:

modelling of tensile fracture and applied strength analyses.” Rep. No. LUTVDG/(TVBM-1007)/1-

422/(1985), Division of Building Materials, Lund Institute of Technology, Lund, Sweden.

Hamitouche, L., Tarfaoui, M., and Vautrin, A. (2008). "An interface debonding law subject to

viscous regularization for avoiding instability: application to the delamination problems." Eng.

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94
Hillerborg, A. (1985). "The theoretical basis of a method to determine the fracture energy GF of

concrete." Mater. Struct., 18(4), Springer, Berlin, Germany, 291-296.

Hillerborg, A., Modéer, M., and Petersson, P. E. (1976). "Analysis of crack formation and crack

growth in concrete by means of fracture mechanics and finite elements." Cement Concrete Res.,

6(6), Elsevier, Amsterdam, The Netherlands, 773-782.

Huang, Y. H., and Wang, S. T. (1973). "Finite element analysis of concrete slabs and its

implication for rigid pavement design." Hwy. Res. Rec. 466, National Research Council,

Washington, DC, 55-69.

Ioannides, A. M. (1997a). "Fracture mechanics in pavement engineering: the specimen size

effect." Transp. Res. Rec. 1568, Transportation Research Board, National Research Council,

Washington, DC, 10-16.

Ioannides, A. M., and Sengupta, S. (2003). "Crack propagation in Portland cement concrete

beams: Implications for pavement design." Transp. Res. Rec. 1853, Transportation Research

Board, National Research Council, Washington, DC, 110-117.

Ioannides, A. M., and Peng, J. (2004). "Finite element simulation of crack growth in concrete

slabs: Implications for pavement design." Proc., Fifth International Workshop on Fundamental

Modeling of Concrete Pavements, International Society for Concrete Pavements, Istanbul,

Turkey, 1-11.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). "ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

95
Ioannides, A. M. (1997b). "Pavement fatigue concepts: a historical review." Proc., Sixth

International Purdue Conference on Concrete Pavement Design and Materials for High

Performance, Purdue University, Indianapolis, IN, 147-159.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2005). "Simulation of concrete fracture using

ABAQUS." Proc., Eighth International Conference on Concrete Pavements, International

Society for Concrete Pavements, Copper Mountain, CO, 1138-1154.

Jenq, Y., and Shah, S. P. (1985). "Two parameter fracture model for concrete." J. Eng. Mech.,

111(10), ASCE, New York, NY, 1227-1241.

Kaplan, M. E. (1961). "Crack propagation and fracture of concrete." J. Am. Concrete I., 58(5),

ACI, Farmington Hills, MI, 591-610.

Kharlab, V. D., and Minin, V. A. (1989). "Strength criteria accounting for influence of stress

state gradient." Issledovaniya Po Mekhanike Stroil'Nykh Konstruktsii i Materialov (in Russian),

53-57.

Lapczyk, I., and Hurtado, J. A. (2007). "Progressive damage modeling in fiber-reinforced

materials." Compos. Part A, 38(11), Elsevier, Amsterdam, The Netherlands, 2333-2341.

Liu, P. (1994). "Time dependent fracture of concrete," Ph.D. dissertation, Ohio State University,

Columbus, OH.

96
Maimi, P., Camanho, P. P., Mayugo, J. A., and Davila, C. G. (2007). "A continuum damage

model for composite laminates: Part II – Computational implementation and validation." Mech.

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Meda, A., Plizzari, G. A., and Riva, P. (2004). "Fracture behavior of SFRC slabs on grade."

Mater. Struct., 37(6), Springer, Berlin, Germany, 405-411.

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New York, NY, 159-164.

Moler, C. B. (2004). Numerical Computing with MATLAB. Society for Industrial and Applied

Mathematics, Philadelphia, PA.

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Comput. Method Appl. M., 67(1), Elsevier, Amsterdam, The Netherlands, 69-85.

Park, K. (2005). "Concrete fracture mechanics and size effect using specialized cohesive zone

model," M.S. thesis, University of Illinois at Urbana-Champaign, Urbana, IL.

Park, K., Paulino, G. H., and Roesler, J. R. (2008). "Determination of the kink point in the

bilinear softening model for concrete." Eng. Fract. Mech., 75(13), Elsevier, Amsterdam, The

Netherlands, 3806-3818.

Park, K., Paulino, G. H., and Roesler, J. R. (2009). "A unified potential-based cohesive model of

mixed-mode fracture." J. Mech. Phys. Solids, 57(6), Elsevier, Amsterdam, The Netherlands, 891-

908.

97
Park, K., Paulino, G. H., and Roesler, J. (2010). "Cohesive fracture model for functionally

graded fiber reinforced concrete." Cem. Concr. Res., 40(6), Elsevier, Amsterdam, The

Netherlands, 956-965.

Petersson, P. E. (1981). "Crack growth and development of fracture zones in plain concrete and

similar materials." Rep. No. LUTVDG/(TVBM-1006)/1-174/(1981), Division of Building

Materials, Lund Institute of Technology, Lund, Sweden.

Ramsamooj, D. V. (1994). "Prediction of fatigue life of plain concrete beams from fracture

tests." Journal of Testing and Evaluation, 22(3), ASTM, West Conshohocken, PA, 183-194.

Ramsamooj, D. V. (1993). "Fracture of highway and airport pavements." Eng. Fract. Mech.,

44(4), Pergamon Press, Ltd., Oxford, UK, 609-626.

Riks, E. (1979). "An incremental approach to the solution of snapping and buckling problems."

Int. J. Solids Struct., 15(7), Pergamon Press, Ltd., Oxford, UK, 529-551.

Roelfstra, R. E., and Wittmann, F. H. (1986). "A numerical method to link strain softening with

fracture in concrete." Fracture Toughness and Fracture Energy in Concrete, Elsevier,

Amsterdam, The Netherlands, 163-175.

Roesler, J. R., and Khazanovich, L. (1997). "Finite-element analysis of Portland cement concrete

pavements with cracks." Transp. Res. Rec. 1568, Transportation Research Board, National

Research Council, Washington, DC, 1-9.

98
Roesler, J., Paulino, G. H., Park, K., and Gaedicke, C. (2007). "Concrete fracture prediction

using bilinear softening." Cement Concrete Comp., 9(4), Elsevier, Amsterdam, The Netherlands,

300-312.

Shah, S. P., and McGarry, F. J. (1971). "Griffith fracture criterion and concrete." J. Eng. Mech.,

97(EM6), ASCE, New York, NY, 1663-1676.

Shah, S. P., and Ouyang, C. (1994). "Fracture mechanics for failure of concrete." Annu. Rev.

Mater. Sci., 24(1), Annual Reviews Inc., Palo Alto, CA, 293-320.

Shah, S. P., Swartz, S. E., and Ouyang, C. (1995). Fracture Mechanics of Concrete: Applications

of Fracture Mechanics to Concrete, Rock and Other Quasi-brittle Materials. John Wiley and

Sons, Inc., New York, NY.

Song, S. H. (2006). "Fracture of asphalt concrete: a cohesive zone modeling approach

considering viscoelastic effects," Ph.D. dissertation, University of Illinois at Urbana-Champaign,

Urbana, IL.

Song, S. H., Paulino, G. H., and Buttlar, W. G. (2006a). "Simulation of crack propagation in

asphalt concrete using an intrinsic cohesive zone model." J. Eng. Mech., 132(11), ASCE, Reston,

VA, 1215-1223.

Song, S. H., Paulino, G. H., and Buttlar, W. G. (2006b). "A bilinear cohesive zone model

tailored for fracture of asphalt concrete considering viscoelastic bulk material." Eng. Fract.,

Mech., 73(18), Elsevier, Amsterdam, The Netherlands, 2829-2848.

99
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length method for robust simulation of brittle and ductile failure." Int. J. Numer. Meth. Eng.,

77(9), John Wiley and Sons, Ltd., Hoboken, NJ, 1290-1321.

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Trans., 113, ASCE, New York, NY, 425-439.

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temperature." Proc. Hwy. Res. Board, 6, National Research Council, Washington, DC, 201-215.

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linear discrete crack modelling of concrete beams involving sharp snap-back." Eng. Fract.

Mech., 20(1), Elsevier, Amsterdam, The Netherlands, 81-105.

100
Table 3.1 Geometry, Material Properties and Discretization of Slabs Considered

Slab Geometry

Slab SL1 SL2

Length (in.) 240 78.74

Width (in.) 120 78.74

Thickness (in.) 6 2.48

Material Properties

Young's Modulus (ksi) 4000 4641.28

Tensile Strength (ksi) 0.463 0.602

Fracture Energy (lb/in.) 0.431 0.679

Poisson's Ratio 0.15 0.15

Subgrade Characteristics

Modulus of Subgrade Reaction (psi/in.) 200 574.7

Numerical Discretization

Slab Element Size (in.) 6×6×2 2×2×0.4

Cohesive Zone Element Size (in.) 0.12×0.12 0.12×0.12

Concrete Softening Curve Bilinear Linear

Solver Type Riks or Newton-Raphson Riks

Subgrade Idealization SPRING1 SPRING1

Notes: 1 lb = 4.444 N; 1 in. = 25.4 mm; 1 ksi = 6.89 MPa

101
Table 3.2 Comparison of Different Solid Elements Available in ABAQUS

Finite Element Analytical Percentage


Element
σmax (psi) LLD (mils) σmax (psi) LLD (mils) σmax LLD

C3D8R 467.25 43.98 768.37 39.62 60.81 111.00

C3D20R 804.87 42.67 768.37 39.62 104.75 107.70

C3D27 785.87 42.66 768.37 39.62 102.28 107.67

Alternating C3D8R 743.56 43.16 768.37 39.62 96.77 108.93

102
Intact material (C3D27)

Cohesive zone (COH3D8)

Applied Load (P)

Subgrade (SPRING1)

Figure 3.1 Finite Element Discretization of Slab (SL1)

Figure 3.2 Finite Element Mesh Pattern Using C3D8R Elements (SL1)

103
0.45
f't = 0.46327 ksi

Exponential

Linear
0.36 α = 2.60
Power

α = 3.06 Bilinear

0.27
Traction Stress (ksi)

(wk, ψ f't) = (0.000745 in., 0.1544233 ksi)

0.18

wf = 0.0018618 in.
wf = 0.0033525 in.
0.09

w1
0.00
0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030
Crack Mouth Opening Displacement (in.)

Figure 3.3 Different Types of Concrete Softening Curves

104
20.0

16.0
Applied Load (kips)

12.0

8.0 Bilinear Riks


Exponential Riks
Power Riks
Linear Riks
Bilinear NR
4.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.4 Effect of Concrete Softening Curve and Analysis Technique

Note: NR = Newton-Raphson

105
80.0

70.0

60.0

50.0
Applied Load (kips)

м = 1E-03 Riks
40.0
м = 1E-04 Riks

м = 1E-04 NR
30.0
м = 1E-06 NR

20.0 м = 1E-07 NR

м = 1E-09 NR

10.0 м = 1E-03 NR

0.0
0.00 0.08 0.16 0.24 0.32 0.40 0.48 0.56

Load Line Displacement (in.)

Figure 3.5 Effect of Viscous Regularization on Slab Response

106
50.0

SPRING1
FOUNDATION
40.0
Applied Load (kips)

30.0

20.0

10.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15

Load Line Displacement (in.)

Figure 3.6 Effect of Subgrade Idealization on Slab Response

107
20.0

16.0
Applied Load (kips)

12.0
T0 = 0.001 in.
T0 = 0.01 in.
T0 = 0.1 in.
T0 = 1.0 in.

8.0

4.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.7 Effect of Cohesive Zone Width

108
20.0

16.0
Applied Load (kips)

12.0

8.0

Cohesive Element Size: 0.75 x 0.25 in.


Cohesive Element Size: 0.12 x 0.12 in.
4.0 Cohesive Element Size: 0.40 x 0.20 in.

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.8 Effect of Cohesive Zone Mesh

109
50.0
Point Displacement
Uniform Displacement

40.0
Applied Load (kips)

30.0

20.0

10.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15

Load Line Displacement (in.)

Figure 3.9 Effect of Loading Mode

110
20.0

1.0 f't
1.1 f't
16.0 1.2 f't
1.3 f't
1.4 f't
Applied Load (kips)

12.0

8.0

4.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.10 Effect of Tensile Strength

Note: Baseline f t ' = 0.463 ksi

111
24.0

1.0 GF
1.1 GF
20.0
1.2 GF
1.3 GF
0.9 GF
16.0
1.4 GF
Applied Load (kips)

12.0

8.0

4.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.11 Effect of Fracture Energy

Note: Baseline GF = 0.431 lb/in.

112
1.20

β=P/P1GF
ζ=LLD/LLD1GF
η=CMOD/CMOD1GF
1.14 Best fit (P/P1GF)

β = -0.766B + 1.5735
β, η or ζ

1.08 R² = 0.9929

1.02

0.96

0.90
0.45 0.55 0.65 0.75 0.85
Brittleness Number (B)

Figure 3.12 Variation of Normalized Peak Load, LLD and CMOD with Brittleness Number

113
100.0
Interior Rigid plate
Edge Rigid plate
Edge Point displacement 6
Interior Point displacement 8
80.0 5
7
3

2 4
60.0
Applied Load (kips)

40.0

20.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15
Load Line Displacement (in.)

Figure 3.13 Slab Responses under Different Loading Scenaria Applied at Interior and Edge

114
0.015
Point 1 Point 2
Point 3 Point 4
Point 5 Point 6
Point 8 Critical displacement

0.010
CMOD/2 (in.)

0.005

wf/2

0.000
0 20 40 60 80 100 120
Half of Slab Length (in.)

0.015
Point 1 Point 2
Point 3 Point 4
Point 5 Point 6
Point 7 Critical displacement
Point 8
0.010
CMOD/2 (in.)

0.005

wf/2

0.000
0 10 20 30 40 50 60
Half of Slab Width (in.)

Figure 3.14 Crack Growth Along Slab Length and Width at Points Shown in Fig. 3.13
115
80.0
UAB E=25 ksi No base
CTB E=1500 ksi
70.0

60.0

50.0
Applied Load (kips)

40.0

30.0

20.0

10.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15 0.18 0.21
Load Line Displacement (in.)

Figure 3.15 Effect of Base Stiffness on Slab Response

116
140.0

JOINTC Ioannides et al (2006)


COH3D8 This study
120.0

100.0
Applied Load (kips)

80.0

60.0

40.0

20.0

0.0
0.000 0.003 0.006 0.009 0.012
Crack Mouth Opening Displacement/2 (in.)

Figure 3.16 Comparison with Numerical Results by Ioannides et al. (2006)

117
12.0
This study
Gaedicke and Roesler (2009) - Experiment
10.5
Gaedicke and Roesler (2009) - Finite Element

9.0

7.5
Applied Load (kips)

6.0

4.5

3.0

1.5

0.0
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Load Line Displacement (in.)

Figure 3.17 Comparison with Numerical and Experimental Results by Gaedicke and

Roesler (2009)

118
Chapter 4 Curling Effects on Concrete Pavement Fracture

Abstract

This paper discusses finite element analysis of the behavior of pavement slabs-on-grade

undergoing cracking due to temperature and wheel loads. Traction-separation cohesive elements

are used to simulate the fracture process according to the fictitious crack model. To verify the

proposed discretization, pre-crack analysis of the slab subjected to curling alone, as well as to

curling combined with a wheel load, is carried out first, and the results are compared with

previous finite element and analytical solutions available in the literature. The three-dimensional

analysis presented herein produces lower curling stresses compared to earlier two-dimensional

calculations, but excellent agreement is confirmed with previous three-dimensional simulations.

The investigation is subsequently extended to the post-cracking stage, for which the effects of

linear and nonlinear temperature distributions, notch depth, slab size, slab self-weight, and

concrete age are investigated. All these factors are found to influence cracking due to curling,

except for slab self-weight, which is observed to be less significant for this loading stage than

before cracking. Findings presented elucidate concrete pavement fracture under wheel load and

curling. The procedures adopted may be extended to more complex in situ pavement systems

incorporating load transfer, thereby addressing the limitations in current pavement design

procedures that exclusively rely on statistical algorithms for the prediction of pavement

distresses.

119
4.1 Introduction

The first analytical attempt to address the problem of concrete pavement curling was due to

Westergaard (1927), who provided the well-known equations for the critical responses at the slab

edge and interior. In the derivation of these equations, Westergaard employed grossly restrictive

assumptions, including infinite slab self-weight, linear temperature distribution through the slab

thickness, and applicability of the principle of superposition when combining temperature-

related and load-induced stresses (Ioannides et al., 1999). Recognizing the importance of thermal

stresses, subsequent studies have endeavored to eliminate Westergaard’s assumptions,

particularly following the development of computer programs implementing two-dimensional

(2D) finite element (FE) analysis (Huang and Wang, 1974; Tia et al., 1987; Korovesis, 1990;

Khazanovich, 1994). Application of such curling investigations, however, has pertained solely to

the pre-crack aspects of slab behavior, in view of the limitations of 2D analysis.

More recently, three-dimensional (3D) FE analysis has attracted the attention of pavement

engineers, who have used either commercially available packages, such as ABAQUS ®(Kuo,

1994; Masad et al., 1996; Pane et al., 1998), ANSYS (Chen et al., 2002; Mahboub et al., 2004;

Dere et al., 2006; Siddique et al., 2006), and LS-DYNA (Shoukry et al., 2007), or stand-alone 3D

FE codes developed specifically for pavements, such as EverFE (Davids et al., 1998) and

Pave3D (Nishizawa et al., 2001; Shimomura et al., 2008). The most promising application of 3D

FE analysis is probably in the realm of post-fracture pavement behavior, and this has already

prompted a number of independent, yet complementary investigations of pavement slabs

subjected to wheel load acting without curling (Barros and Figueiras, 2001; Meda et al., 2004;

Ioannides et al., 2006; Gaedicke and Roesler, 2009; Aure and Ioannides, 2012). Such efforts,

120
however, have yet to be extended to the consideration of thermal curling, either by itself or in

combination with the wheel load. The only research effort in this direction has been that of

Channakeshava et al. (1993), who considered a dowel-jointed concrete pavement under wheel

load and linear temperature gradient, and who employed a smeared crack approach and a plastic

material constitutive relation. The latter two features are not pursued in this thesis, and this

precludes further consideration of this pioneering publication.

The main objective of this paper is to investigate the post-cracking behavior of a concrete

pavement slab subjected to both thermal curling and static wheel load. The concepts of nonlinear

fracture mechanics (NLFM) are employed, as incorporated in traction-separation cohesive

elements, recently implemented in a general purpose FE package, ABAQUS® (ABAQUS, 2009).

The presentation below is organized as follows. The proposed FE discretization is validated first

by application to the elastic (pre-crack) stage of the pavement slab under curling alone, as well as

curling combined with wheel load. The simulation is subsequently extended to the corresponding

post-cracking behavior.

4.2 Finite Element Discretization

The present study utilizes general purpose FE program ABAQUS/STANDARD® version 6.9-2 for

the analysis of pavement slabs-on-grade subjected to wheel load and thermal curling. Unless and

otherwise stated, the slab considered is 240 in. long, 120 in. wide and 6 in. thick. Typical

concrete material properties are: Young’s modulus, E, of 4,000 ksi; Poisson’s ratio, μ, of 0.2;

concrete unit weight, γ, of 150 pcf; and coefficient of thermal expansion, α, of 5×10-6/oF. The

modulus of subgrade reaction, k, was taken as 200 pci; this slab was previously analyzed by the

authors (Aure and Ioannides, 2012) considering wheel load alone.


121
The fracture plane is anticipated perpendicular to the length direction of the slab, in accordance

with a discrete crack approach. This is deemed a reasonable representation for pavement slabs

loaded either at the edge or at the interior, since the fracture plane is anticipated in the direction

of the maximum stress. Moreover, Mode I or opening mode is assumed, since the contribution of

the shear stresses is expected to be negligible. Further discussions on the FE discretization of the

entire pavement system is given in the following sections.

4.2.1 General Considerations

Among available options for discretizing a slab-on-grade system, previous researchers had used

either the 20-node quadratic element (Pane et al., 1998; Chen et al., 2002; Mahboub et al., 2004;

Siddique et al., 2006) or the reduced integration 27-node element (Kuo, 1994; Hammons, 1997;

Ioannides et al., 2006). The main disadvantage of the 20-node element is the lack of mid-face

nodes, which are helpful in specifying the temperature variation through the slab thickness. On

the other hand, the reduced integration 27-node element is often found to produce spurious

deformations at unrestrained nodes, particularly when the slab loses contact with the subgrade

due to curling (ABAQUS, 2009). Consequently, the 27-node full integration element, available in

ABAQUS® under the name C3D27, is adopted for the analyses presented below. A uniform

mesh pattern is used for the pavement slab, with 6×6×2 in. elements (length×width×thickness,

respectively).

The subgrade is idealized using SPRING1 elements supporting only compression. The force-

displacement relationship for each element of this type is hand-calculated with reference to the

tributary areas surrounding its node, and is provided in the input file as a table. For numerical

stability, lateral restraint is provided using additional SPRING1 elements, whose horizontal
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stiffness is set to 1/10th of the value of the vertical springs, per Gaedicke and Roesler (2009).

This may be justified as simulating friction between the slab and the subgrade.

Temperature variation through the slab thickness is idealized by assigning nodal values. This is

accomplished using the keyword TEMPERATURE. It is assumed that the temperature remains

identical at all nodes lying on the same horizontal plane of the slab. When needed, a wheel load

is applied as a point displacement at two nodes on either side of the fracture plane at (x, y, z) =

(3, 6, 6) in. from the symmetry line at the edge, as explained further below.

4.2.2 Fracture Process Zone (FPZ)

To minimize resources expended, the fracture process zone (FPZ) and the bulk uncracked

material are discretized independently. The FPZ is idealized using traction-separation cohesive

elements (COH3D8) of finer mesh size of 0.12×0.12×0.001 in. This is connected to the much

coarser mesh of C3D27 elements representing the intact mass using surface-based TIE

CONSTRAINTS, which enforce identical boundary conditions at the nodes that lie on the

interface.

The cohesive elements are inserted along the anticipated fracture plane of the slab, consistent

with a discrete crack approach; this is deemed to be a reasonable assumption for pavement slabs

loaded at the edge, and it is justified by the commonly observed in situ crack patterns. Moreover,

Mode I fracture is assumed, since the contribution of shear stresses is expected to be negligible.

The fracture process can be distinguished into pre- and post-crack initiation phases, depending

on the stress level developing in the FPZ, as detailed in two earlier publications pertaining to

cracking in a simply supported beam, as well as an isolated slab-on-grade under static load (Aure

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and Ioannides, 2010; Aure and Ioannides, 2012). The penalty stiffness and viscous regularization

techniques used in those earlier studies are retained here, as well. Moreover, linear and bilinear

concrete softening is retained for the curling-only and combined curling-with-wheel load cases,

respectively, chiefly on the grounds of expediency. A complete discussion of the softening

options available is provided by Aure and Ioannides (2012).

The responses monitored are as follows: longitudinal horizontal stress through the slab thickness

(σxx); load line displacement (LLD), i.e., the vertical displacement at the center of the loaded area

to the right of the fracture plane; crack mouth opening displacement (CMOD), i.e., the horizontal

displacement at the top or bottom of the FPZ; and the total applied load (P), i.e., the sum of the

conjugate “reaction” forces at the two loaded nodes, RF3.

4.3 Pre-Crack Analysis of Slab under Thermal Curling Alone

As a prelude to the study of fracture behavior, pre-crack elastic analysis of the slab subjected to a

temperature distribution alone is carried out first, and the results are compared with available

analytical, experimental and FE results found in the literature. This initial step is considered

essential for assessing the robustness of the proposed FE discretization of the intact slab mass

and the subgrade.

4.3.1 Comparison with 3D FE Analysis

In the aforementioned 3D FE study by Pane et al. (1998), a 30-ft long, 24-ft wide, and 9-in. thick

slab was subjected to a temperature distribution described by a cubic polynomial, per Thompson

et al. (1987) and Mohamed and Hansen (1996). The temperature profile at 3 pm is re-examined

in the present study, retaining the following cubic variation through the slab thickness:
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T ( z)  1.4762 - 0.5291z  0.2685z 2 - 0.0514 z 3 (4.1)

Here, z = 0 denotes the mid-depth of the slab and z = h/2 its bottom, where h is the thickness of

the slab. Typical material properties are retained from Pane et al. (1998): Young’s modulus, E, of

4,000 ksi; Poisson’s ratio, μ, of 0.15; concrete unit weight, γ, of 150 pcf; and coefficient of

thermal expansion, α, of 5×10-6/oF. The modulus of subgrade reaction, k, was taken as 100 pci.

The variation of the longitudinal stress σxx (positive if tensile) through the thickness of the slab

ocurring at the slab center is shown in Fig. 4.1. It can be verified that the 3D FE results obtained

in this study agree well with those reported by Pane et al. (1998), despite differences in the type

and number of elements used.

As an additional comparison, the same slab is analyzed in this study using 3D FE software

EverFE v. 2.24 (Davids et al., 1998). The latter can only accommodate a trilinear temperature

distribution, and this is easily extracted from Eq. (4.1) by dividing the slab thickness into three

equal segements. Surprisingly, the simulation results plotted in Fig. 4.1 disclose that EverFE

overestimates the stress at the bottom of the slab (z = +4.5 in.) by about 15%. This may be due to

the linearization of the temperature profile, differences in element types used as well as

numerical solution strategies implemented in the two softwares.

The 3D FE simulation scheme adopted in this study is also applied in reproducing

experimentally measured curling stresses reported by Teller and Sutherland (1935) on a concrete

pavement slab 20-ft long, by 10-ft wide, and 6-in. thick. Temperature differential values (ΔT)

along with corresponding curling stresses had been provided (measured between April 18 and

May 19, 1934). Kuo (1994) adopted a linear temperature distribution in his own 3D FE

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reproduction of the measurements, and assumed Young’s modulus of 5000 ksi, Poisson’s ratio of

0.15, concrete unit weight of 0.083 lb/in.3, and modulus of subgrade reaction of 200 pci. Table

4.1 presents a three-way comparison of the center bending stresses from these two previous

investigations, as well as from the present study. It is observed that the 3D FE idealizations

agree with one another, yet overestimate the measured curling stresses, typically by about 10%.

This discrepancy could be the result of the relatively coarse meshes adopted, as well as the fact

that “the observations extended over a considerable period of time… [and] the temperature

differentials [and therefore the corresponding stresses] were typical of the highest average

values”, per Teller and Sutherland (1935). Nonlinearity in the in situ temperature distribution, as

well as the existence of any so-called built-in upward curling arising during the construction

process could also contribute to the observed differences (Eisenmann and Leykauf, 1990).

4.3.2 Comparison with 2D FE Analysis and Westergaard (1927)

Choubane and Tia (1992) monitored pavement temperatures in six slab-on-grade pavements

using thermocouples embedded at the center of one of the slabs at 1.0, 2.5, 4.5, 6.5, and 8.0 in.

below its top surface, and reported that the variation of the temperature profile was nonlinear, for

which the following simple quadratic form was suggested:

T= A + Bz + Cz2 (4.2)

where: A, B, and C are coefficients that can be determined from the measured data; T is the

temperature in degrees Fahrenheit; z is the slab depth, with z = 0 at the top and z = h at the

bottom; and h is the slab thickness. Note that Choubane and Tia (1992) adopted the quadratic

assumption merely for the sake of expediency, even though several researchers caution that the

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actual temperature variation may require a higher order polynomial (Teller and Sutherland, 1935;

Thompson et al., 1987).

Each slab was 20-ft long, 12-ft wide and 9-in. thick. Choubane and Tia (1992) conducted a 2D

FE analysis of one of the slabs using the program FEACONS-IV and compared the results with

the theoretical solution by Westergaard (19927), which they misguidedly attributed to Bradbury

(1938). The following material properties were assumed: Young’s modulus of 4,500 ksi;

Poisson’s ratio of 0.2; coefficient of thermal expansion of 6×10-6 /°F; and unit weight of 150 pcf.

The modulus of subgrade reaction was taken to be 300 pci.

The same slab was re-examined using the 3D FE simulation of the present study, retaining the

nonlinear temperature profiles reported for the month of June. The corresponding coefficients for

Eq. (4.2) are shown in Table 4.2.

Figures 4.2 and 4.3 show the temperature variation, in °F, and the computed longitudinal

bending stress, σxx, respectively, at the slab center through the slab thickness for the quadratic

distribution considered in this study between 9 am and 8 pm (called daytime). Similarly, Fig. 4.4

and 4.5 show the temperature profile and the corresponding longitudinal bending stress, σxx,

respectively, for the nighttime (10 pm to 6 am). As expected, the stress profiles reflect the

quadratic shape of the temperature distribution; any kinks observed in Fig. 4.3 and 4.5 are

attributable to the relatively coarse mesh employed. Almost without exception, the critical

bending stress occurs at the slab’s extreme fibers, where it may trigger either bottom-up or top-

down cracking. Nonetheless, at 9:00 am, maximum tension occurs at about 3 in. from the

bottom, which suggests that thermal cracks may in fact initiate within the slab mass. The overall

maximum tensile stress is observed at 3:00 pm, which may be the time of traffic congestion, as
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well. Such an unfavorable combination of traffic and thermal loads will certainly aggravate the

formation of pavement cracks.

The bending stresses at the top (σt) and at the bottom (σb) of the slab computed by 3D nonlinear

curling analysis are compared with those from an additional 3D run of the corresponding linear

distribution using the temperature differential (ΔT) between the top and bottom of the slab given

in Table 4.2. Results are shown in Table 4.3. It is observed that the linear profile overestimates

the bottom-fiber stresses and underestimates the top-fiber stresses, except at 3:00 pm and 8:00

pm. The off-trend characteristic exhibited at these two times can be explained by inspecting

more closely the temperature profiles shown in Fig. 4.2 and 4.4. During the daytime, it can be

seen that the temperature profile is convex to the right, except at 3:00 pm, when it exhibits an

opposite curvature. The latter gives rise to lower temperatures according to the linear profile as

compared to the nonlinear one. At 8:00 pm, the temperature is almost identical at the top and

bottom. Consequently, tensile stresses of almost the same magnitude are obtained at the top and

at the bottom for the nonlinear temperature profile. At some other points, however, compressive

stresses are observed. This observation has significant consequences for the slab post-crack

response, which will be shown later to be influenced by the overall stress distribution through the

thickness of the slab.

The 3D FE results obtained in this study for the linear distribution are also compared in Table 4.4

to those reported by Choubane and Tia (1992), from their 2D FE analyses. For the sake of

completeness, the results from the analytical solution by Westergaard (1927) are also presented.

It is observed that the present 3D FE idealization generally gives results that are lower than those

reported from the 2D analysis, discrepancies ranging between 2 to 25%. A similar trend is also
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observed when comparison is made with the analytical result. These discrepancies can be partly

explained by the relatively coarse 3D mesh size adopted in this study. Another cause may be the

theoretical differences between 2D plate theory and 3D continuum FE formulations, as inferred

from the closeness of the 2D FE result to that of Westergaard. It is recalled that Westergaard’s

“special theory” is an effort to recapture some of the lost strain energy in the plate-on-dense

liquid idealization (Ioannides et al., 1985)

For the nonlinear temperature distribution, the stresses obtained at the top and bottom using the

present 3D FE analysis are compared in Table 4.5 to those reported by Choubane and Tia (1992)

as resulting from a combination of 2D FE analysis and their proposed analytical solution for

nonlinear curling. As for the linear distribution, the 3D FE output records smaller bending

stresses than the 2D FE result (in the range of 4 to 40%), except at 8:00 pm, presumably for the

same reasons explained above.

4.4 Pre-Crack Analysis of Nonlinear Curling-and-Wheel Load

A pre-crack 3D FE discretization similar to that described in the previous section is also

employed here for the case of a nonlinear temperature distribution combined with a wheel load.

The 3D FE analysis of the slab under both actions is achieved by splitting the solution process

into two steps, namely temperature and wheel loading, per Mahboub et al. (2004). In the

temperature step, the responses due to curling and self-weight are computed, whereas in the

second step the effect of the wheel load on the already temperature-stressed slab is assessed. A

general nonlinear Newton-Raphson solution technique is employed (Aure and Ioannides, 2012)

to capture the geometric nonlinearities caused by curling and the tensionless subgrade.

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The proposed ABAQUS® 3D FE simulation is first applied to a 12-ft wide, 15-ft long, and 9-in.

thick concrete pavement slab resting on a 200 pci subgrade, previously investigated by

Khazanovich (1994) using the 2D FE code ILSL2. Typical material properties are retained:

Young’s modulus of 4,000 ksi; Poisson’s ratio of 0.15; and coefficient of thermal expansion of

5×10-6/°F. The slab is loaded by a wheel load of P = 10,000 lbs, at a pressure p = 100 psi

applied at its corner in addition to its self-weight of 150 pcf. The temperature distribution

reported by Richardson and Armaghani (1987) in the month of August at Gainesville, FL, is

adopted. A quadratic temperature profile per Eq. (4.2), with coefficients for the daily cycle given

in Table 4.6, is assumed.

Simulation runs are made for the temperature profiles given in Table 4.6, in which the principal

bending stresses at the top and bottom of the slab are recorded for two scenaria. The first set of

results is termed the combination approach and corresponds to the proposed FE solution, in

which the application of the temperature distribution is followed by the wheel load applied on

the deformed shape of the slab. The second scenario is termed the superposition approach,

according to which individual responses from each of the two actions are simply summed up. For

this purpose, the 3D FE run of the slab under the wheel load alone is conducted and the

maximum principal bending stress at the top of the slab is found to be about 0.245 ksi, and

occurs at 28.69 in. from the corner of the slab. Table 4.6 indicates that the two approaches

generally yield similar results, except at noon and 4 pm, when the top is decidedly warmer than

the bottom. At these times, superposition leads to gross overestimates of the maximum bending

stress: 175% and 155% of the corresponding combination stresses, respectively. The discrepancy

is attributed to the difference in boundary conditions in the two scenaria, exacerbated by the

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application of a relatively light load on a relatively stiff subgrade. The adequacy of

superposition, therefore, cannot be taken for granted, confirming previous observations in the

published literature (Ioannides and Salsilli-Mura, 1989). The overall largest diurnal maximum

principal bending stress is observed at midnight, presumably because the critical stress due to

both corner loading and nighttime temperature distribution occurs at the top.

Results from the proposed ABAQUS® simulation are compared in Fig. 4.6 to those reported by

Khazanovich (1994) on the basis of 2D FE results using program ILSL2, and to those from the

3D FE program EverFE v. 2.24 executed during this study. Similar trends are exhibited by all

three software. It is observed, however, that EverFE tracks the ABAQUS® results more closely

than ILSL2, especially at the slab top. Comparing stress values at any specified time may point

to discrepancies sometimes exceeding 50% (see Table 4.7), and may lead to misleading

conclusions as to the repercussions of using each particular analytical tool. The sensitivity of the

results to mesh refinement in each case should be carefully assessed in the context of the

respective theory employed, i.e., continuum or plate.

The discrepancies between 2D and 3D FE results certainly warrant further exploration,

preferably employing carefully measured field responses. For the purposes of this study,

however, the 3D FE formulation proposed is judged to be consistent with reliable state-of-the-art

efforts, and is, therefore, suitable for the investigations presented in the remainder of this paper.

4.5 Fracture Response of Pavement Slab Subjected to Thermal Curling Alone

Cracking in concrete pavement slabs may occur under thermal curling alone especially at an

early age, when the slab exhibits lower material strength. Using 2D FE methods, Jenq et al.

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(1993) studied the effect of temperature on the formation of cracks in concrete pavement slabs at

the age of 16 hours, 24 hours, and 36 hours. They investigated the effect of notch depth, a,

ranging from 0 to 6 in.; and slab thickness, h, ranging from 6 to 12 in. The notch is formed at the

top of the slab, just as saw-cutting is conducted in the field; consequently, a nighttime

temperature differential is considered, which causes maximum curling stresses at the top, and

encourages a crack beneath the notch to propagate to the slab bottom. They reported that the

notch depth and saw-cut timing influenced significantly the critical temperature resisted by the

slab. For a 6-in. thick unnotched slab of age 16 hours, for example, a nighttime (cooler top)

temperature differential of about 30°F would cause random thermal cracks, and, therefore, a cut

should be made earlier. The 2D FPZ idealization adopted by Jenq et al. (1993) entailed node-by-

node crack progression. The applied temperature resisted may, therefore, have been

overestimated, whereas the corresponding crack mouth opening displacement may have been

underestimated.

In this study, the material properties provided by Jenq et al. (1993) as shown in Table 4.8, are

retained in an investigation of the fracture behavior of a concrete pavement slab, 240-in. long,

120-in. wide, and 6-in. thick, under thermal curling alone. The subgrade reaction and the

concrete unit weight are assumed to be 200 pci and 150 pcf, respectively. A linear concrete

softening curve is used in this section for simplicity (Aure and Ioannides, 2012). Consequently,

the FPZ damage initiates when the tensile strength is attained; thereupon the cohesive stress that

resists cracking decreases linearly until all the fracture energy is consumed. In order to capture

accurately the post-peak characteristics of the crack mouth opening versus applied temperature

differential and profile responses, the modified Riks solver is employed (Aure and Ioannides,

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2010). The effects of notch depth, concrete age, self-weight, nonlinearity of temperature profile,

and slab size on the fracture process are discussed below.

4.5.1 Effect of Notch Depth

Joints are cut in concrete pavement slabs in order to avoid random cracks that may result from

thermal stresses at an early age. The depth and width of the cut and its timing are very important

in controlling the extent of the cracks (Jenq et al., 1993; Soares, 1997). In this study, the effect of

notch depth, a, is investigated by adopting the material properties of concrete at the age of 16

hours given in Table 4.8. Four different notch depths of 0, 1/2, 2, 3 in., are considered,

corresponding (for the 6-in. slab adopted) to notch depth-to-slab thickness ratios (a/h) of 0, 1/12,

1/3, and 1/2, respectively. Cracks are assumed to propagate from top to bottom as a nighttime

(cooler top) linear temperature differential is applied, toward a specified maximum temperature

difference of 54°F.

Figure 4.7 shows the variation of applied temperature differential (ΔT) versus CMOD. As might

be expected, as the notch depth increases, the critical temperature differential supported by the

slab decreases. Stable cracks are formed until the critical temperature differential is attained

(e.g., 33°F for the unnotched case); this is followed by softening, signaling the complete damage

of the cohesive elements. Once the cohesive elements along the assumed fracture plane are

damaged completely, the slab is divided into two essentially independent segments and the

location of the maximum thermal stress moves toward their respective centers. If the temperature

differential exceeds the values indicated in Fig. 4.7, unstable cracks will form and the slab would

fail at the age of 16 hours.

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The results from this study are also compared with those from Jenq et al. (1993) in Fig. 4.8, in

which a similar trend is exhibited. The discrepancies between the two responses may be

attributed to differences in the respective simulations, including in the idealization of the FPZ,

the linear versus quadratic temperature profiles employed, the inclusion of a base layer and the

adoption of an elastic foundation by Jenq et al. (1993), as well as mesh fineness. The effect of

the temperature profile is pursued further in subsequent sections.

4.5.2 Effect of Concrete Age

The effect of concrete age on the fracture process is examined at 16 hours, 24 hours, and 36

hours, through increases in the concrete Young’s modulus, tensile strength and fracture energy,

as measured in the laboratory by Jenq et al. (1993). A constant notch depth of 0.5-in. at the top

of the slab is retained here along with the nighttime (cooler top) linear temperature differential

specified above. Results in Fig. 4.9 indicate that, as expected, the critical temperature differential

resisted by the slab increases significantly with age, reflecting concrete maturation.

Concomitantly, the corresponding CMOD decreases slightly with age. It is also noted that in the

post-peak or softening portion of the response curves, a much more pronounced reduction in the

temperature differential resisted is experienced as concrete maturity increases. This is

attributable to the increased fracture energy with age (see Table 4.8), which results in slower

damage in the FPZ, exhibited as a smaller (fracture energy-to-temperature differential loss) ratio.

The effect of age on the critical linear temperature differential resisted by the slab may be

examined using dimensionless parameters αΔT, and B, in which: α is the coefficient of thermal

expansion, a concrete material characteristic assumed to remain constant over time; ΔT is the

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critical temperature differential between the bottom and top of the slab; and B is the brittleness

number, defined by Bache and Vinding (1990) as:

ft 2 h h
B  (4.3)
EGF lch

where lch is a characteristic length of the material; f t ' is the tensile strength; E is Young’s

modulus; GF is the fracture energy; and h is the slab thickness. The result is plotted in Fig. 4.10,

where it is observed that as the brittleness number increases, the maximum linear temperature

differential resisted by the slab increases almost linearly. The corresponding results from Jenq et

al. (1993) are also plotted in Fig. 4.10. Differences between the two simulations outlined above

notwithstanding, a similar trend are observed in their results, inviting further exploration of

dimensional analysis for interpretation of post-crack responses in pavement slabs.

4.5.3 Effect of Slab Self-Weight

Concrete self-weight can exacerbate curling stresses and the formation of discrete cracks. For the

sake of comparison, consider the same 6-in. concrete slab as in previous sections, with four

different assumed unit weights of 37.5, 75, 150, and 300 pcf, at 16 hours of age. The slab has a

0.5-in. top notch, and is subjected to the nighttime (cooler top) linear temperature differential

specified above. As the slab curls upward, the portion of the slab that loses contact with the

subgrade is acted upon by its self-weight, in a cantilever action with the support in the FPZ,

contributing to curling stresses. Consequently, lower curling stresses develop in slabs of a

smaller self-weight, and such lighter slabs fail at a higher critical temperature differential, as

observed in the results presented in Fig. 4.11. Nonetheless, this effect is not significant for

typical concrete unit weight values (e.g., between 50% and 200% of the commonly assumed self-

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weight of 150 pcf). Similar observations are anticipated for a daytime (warmer top) temperature

differential, as well, since the latter has an analogous effect, except for causing bottom-up

cracking. For their part, Jenq et al. (1993) did not study the effect of concrete self-weight.

4.5.4 Effect of Nonlinearity of Temperature Distribution

In the pre-fracture analysis of curling stresses presented above, it was found that the bending

stress distribution through the slab thickness depends on the profile of the temperature

distribution. In some instances, it was observed that a linear temperature variation results in

higher top or bottom bending stresses than the corresponding nonlinear distributions considered.

To study this effect in the aftermath of crack initiation, the 6-in. pavement slab at 16 hours of age

with 0.5-in. notch at the top is considered again. Three nighttime (cooler top) temperature

profiles are investigated: a linear; a quadratic with downward curvature; and a quadratic with

upward curvature, as shown in Fig. 4.12 (inset). Note that in all three cases, the applied

temperature differential between the bottom and top remains at 54°F. The responses shown in

Fig. 4.12 reflect the pattern displayed by the temperature distributions, inasmuch as the linear

one lies in-between its two quadratic counterparts. The results also indicate the sensitivity of slab

response to the entire temperature profile and not merely to the temperature differential, retained

as constant in these analyses. Moreover, recalling the results in Figs. 4.2 through 4.5, it is

asserted that pavement slab response here reflects the entire distribution of curling stresses, and

not merely the extreme-fiber values. Slab failure results from the dissipation of fracture energy

through the entire slab thickness. Such dissipation depends on the overall prevailing stress state

and not merely on the extreme-fiber stresses. The presumed conservative nature of the

commonly used linear temperature distribution in concrete pavement analysis that only considers

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extreme-fiber stresses is, therefore, called into question. This is especially true at an early age,

when temperature variation is the sole cause of cracking; the degree to which the same

observation also applies once the concrete hardens and the pavement is opened to traffic will be

taken up again in Section 4.6, below.

4.5.5 Effect of Slab Size

In his pioneering paper on curling, Westergaard (1927) demonstrated that pre-crack curling

stress increases almost linearly as slab size increases, until a dimensionless slab size, L/l or W/l,

of about 8 is reached, beyond which stresses remain nearly constant. Here, L denotes the slab

length, W the slab width and l the radius of relative stiffness of the slab-subgrade system. In this

study, the effect of slab size on the post-crack curling response is investigated by considering

once again the 16-hour old 6-in. slab, with a 0.5-in. top notch and nighttime (cooler top) linear

temperature variation scenario. The following sizes are considered: L = 120, 180, 240, 360, and

480 in., keeping W = 120 in.; W = 120, 150, 180, and 240 in., keeping L = 240 in.

The dimensionless critical temperature differential, αΔT, for each case is plotted in Fig. 4.13, as a

function of the dimensionless length and width, L/l and W/l. It is observed that as slab length

increases, the critical temperature differential drops drastically, until L/l reaches 10. Beyond L/ l

= 10, however, the response remains almost unaffected, with only a slight increase of the critical

temperature differential after about L/l =13, hearkening back to Westergaard’s own observations.

On the other hand, for the particular cases considered in the present study, increasing the slab

width leads to critical temperature differentials that decrease slightly in a linear manner. Note

that the FPZ is assumed to extend along the shorter (width) dimension of the slab.

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For their part, Jenq et al. (1993) simulated the same slab supported on 9-in. base of modulus 50

ksi resting on elastic solid foundation of modulus 30 ksi, underlain by a rigid base. Their FE

analysis employed plane strain conditions, i.e., their implicit slab width is infinite. They retained

slab length of 24 ft and considered thicknesses of 6, 9, and 12 in., reporting the attained ΔT value

in each case. The complete data were reported in Liaw (1992), and are also plotted in Fig. 4.13

(assuming k = 500 pci), in which they appear to confirm the trends obtained in this study.

From the preceding investigations of slab fracture due to curling alone, the following conclusions

can be reached:

a. Thermal cracking is significantly affected by the age of the concrete, which dictates the time

and size of joint sawing. The dimensionless brittleness number, B, can be used to

characterize the effect of concrete age on the fracture process;

b. Surprisingly, the slab self-weight is observed to be unimportant with regard to the fracture

process under curling alone, except possibly for very light-weight materials;

c. The complete temperature profile through the slab thickness exerts a significant influence on

the fracture process under curling alone, and evinces the importance of the entire stress

distribution rather than of merely the extreme-fiber stresses. This result calls for the accurate

determination of pavement temperature profiles;

d. The fracture process due to curling is particularly sensitive to slab sizes below L/l of 10, at

least for the cases considered in the present study.

4.6 Fracture Response of Slab Subjected to Wheel Load and Thermal Curling

In this section, the post-crack behavior of a pavement slab subjected to both thermal curling and

a wheel load is investigated for the first time in the published literature. Geometry and material
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properties for the slab are selected to be consistent with earlier analyses conducted by Ioannides

et al. (2006) and Aure and Ioannides (2012); these are provided in Table 4.9. The FE

discretizations for both the fracture process zone and the bulk (intact) material remain identical

with those in Section 4.3, above.

When examining post-crack behavior, a wide range of options is available with regard to the

combined curl-plus-load condition. Two extreme situations are easily envisaged: (a) a constant

thermal gradient is applied in combination with an increasing applied wheel load; (b) a constant

applied load exists in combination with an increasing thermal gradient. The actual field situation

is probably somewhere between these two extremes, with the proportion of stress contributed by

each of the two factors being in a state of constant flux. Only the two extreme combinations

among the host of possibilites will be pursued below.

4.6.1 Slab under Constant Thermal Gradient and Increasing Wheel Load

In this situation, the two-step pre-crack FE procedure adopted by Mahboub et al. (2004) is

retained. In the first step, the constant temperature distribution is applied along with the slab

self-weight, whereas in the second step, the increasing wheel load is additionally applied. In the

discretization proposed herein, measured nonlinear temperature profiles are considered. The

temperature distributions reported by Thompson et al. (1987) and by Choubane and Tia (1992)

cannot be used, since in both those cases the slabs were thicker. Consequently, the measured

temperature profiles for a 6-in. slab reported by Teller and Sutherland (1935) were adopted.

Diurnal and monthly variations are available. In this study, the profiles for July 12 and 13, 1932

are selected, and these are discretized using a cubic polynomial, so that temperature values may

be assigned at each node in the FE mesh. The equation of the cubic polynomial is of the form:
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T  Az 3  Bz 2  Cz  D (4.4)

where z = 6 in. at the bottom of the 6-in. thick slab and z = 0 at its top. Coefficients, A, B, C, and

D of the polynomial, are given in Table 4.10. For comparison purposes, temperature differentials

corresponding to each hour are also listed. The wheel load is applied as an increasing point

displacement placed symmetrically at (x, y, z) = (3, 6, 6) in., per Fig. 4.14. Post-crack responses

are tracked, as noted in Section 4.2.2, above. These load-plus-curl results are compared to the

corresponding load-only outputs from Chapter 3 (Aure and Ioannides, 2012) in order to assess

the influence of introducing thermal regime considerations. More specifically, the sensitivity of

post-fracture response to the diurnal cycle, to the nonlinearity of the temperature profile, and to

the geometric and material properties of the system is investigated in the following sections.

a. Effect of Daytime and Nighttime Variations on Fracture

The FE simulation is performed for the constant temperature profiles described in Table 4.10

combined with an increasing applied load. Selected results are presented in Fig. 4.15, along with

previously published data by Aure and Ioannides (2012) for the no-curling (i.e., wheel load only)

case. During the daytime, at 9:30 am, the peak load resisted by the slab is approximately 50% of

the value obtained under wheel load alone (8 kips versus 18 kips). This is explained by the fact

that a significant portion of the bending strength of the slab is consumed by thermal stresses,

prior to the application of the wheel load. The reverse is observed at 7:00 pm, when the peak

sustainable load reaches more than 200% of the curl-free condition (50 kips versus 18 kips).

During the daytime the slab curls down and acts as a plate supported solely along its boundaries,

since only its periphery remains in contact with the subgrade. Unstable cracks form, followed by

a pronounced softening effect. During the nighttime, on the other hand, as the slab curls up, a
140
very substantial portion of its bottom surface remains supported by the subgrade. This condition,

combined with curling stresses that counteract the loading stresses, result in stable crack

formation, followed by only a relatively mild capacity reduction during softening. It is

interesting to note in Fig. 4.15 that during the night, the bulk of the wheel load is applied after

crack initiation (manifested in an abrupt slope change at load level 1), whereas during the day,

the peak load is reached shortly after the onset of cracking, at load level 1. This also evinces the

greater stability of fracture during the nighttime as compared to the daytime.

Figures 4.16 and 4.17 show the variation of crack mouth opening displacement across the bottom

of the width of the slab along the assumed fracture plane. The curves correspond to specific load

levels of interest as already indicated in Fig. 4.15, for the temperature profiles reported at 9:30

am and 7:00 pm. Also plotted is the failure displacement, w f , i.e., the CMOD at which the

traction stress reaches zero. At 9:30 am, Fig. 4.16 shows that about 40% of the slab (45 to 55 in.)

width has experienced bottom cracking at load levels 1 and 2. The failure displacement has

exceeded over more than half the cracked portion (35 to 45 in.). By load level 3, the slab has

completely failed, since the cracks along the entire width of the slab exceeded the failure

displacement; evidently, any additional load beyond load level 3 is carried by the subgrade.

For the 7:00 pm temperature profile, Fig. 4.17 indicates that the failure displacement is not

exceeded at all at load level 1, suggesting that the observed cracks are stable and cohesive

elements are still offering support. As the load increases, unstable cracks begin to form. At load

levels 2 and 3, for example, more than 55% and 90%, respectively, of the width of the slab

exhibits crack mouth opening displacements greater than the failure displacement. By load levels

4 and 5, the entire slab width has experienced crack mouth openings greater than the failure
141
displacement, indicating that cohesive elements no longer offer resistance to the applied load.

Comparing crack growth at the two peak load levels (load level 2 at 9:30 am and load level 3 at

7:00 pm), it is apparent that crack mouth opening displacement is much larger at 7:00 pm than at

9:30 am. For example, at 30 in. from the origin, the CMOD is 0.035 in at 7:00 pm (Fig. 4.17,

load level 3) compared to 0.006 in. at 9:30 am (Fig. 4.16, load level 2). Therefore, it may be

concluded that although the slab exhibits a substantially higher strength during the nighttime, its

concomitant larger crack mouth openings may lead to other unforeseen problems, such as

pumping. It is envisaged that this type of analysis will become increasingly meaningful as the

profession advances toward design procedures that rely on distress determination from

mechanistic analysis rather than from statistical algorithms.

b. Comparison of Linear and Nonlinear Temperature Distributions

Analysis of a slab subjected to thermal curling alone presented earlier in this Chapter has

confirmed fracture responses are sensitive to the shape of the temperature profile through the

slab thickness. It has also been observed that these responses depend on the entire distribution

and not merely on the extreme-fiber values. This effect is re-examined in this section by

considering the linear and cubic temperature profiles (per Table 4.10) at 9:30 am and 7:00 pm, in

combination with an increasing wheel load.

The load-displacement responses from the pertinent FE runs are plotted in Fig. 4.18. For both

cases considered, results show that the peak loads when linear temperature distribution is

assumed are faintly greater than the corresponding values when cubic temperature profile is

adopted. At 9:30 am, for example, the peak load corresponding to the linear temperature

distribution is 15% greater than that of the cubic profile (8.8 kips versus 7.7 kips). This may
142
appear at first to be an unexpected result: the FE output indicates that prior to the load

application, the curling-only extreme-fiber bending stress due to the linear temperature profile is

higher than for the cubic distribution, by 13%. The latter observation is also consonant with

some earlier conclusions (Section 4.5.4) that a linear distribution may lead to higher extreme-

fiber stresses, which may facilitate crack initiation. The peak load, however, depends not only on

those stresses, but also on the overall stress gradient through the slab thickness. This

phenomenon was first noted by Kharlab and Minin (1989), who proposed using a “stress

gradient criterion of strength” rather than relying on the maximum stress alone. The FE results

obtained in this study confirm the necessity of accurate temperature profile determination, as

well as the need for a 3D FE analysis if fracture under curling is to be tracked.

c. Effect of Slab Length and Width

As discussed earlier in Section 4.5.5 for cracking due to curling alone, the critical temperature

differential resisted by the slab is not sensitive to its length for L/l value when this is greater than

10. In this section, it is desired to examine whether the same conclusion holds true when the slab

is subjected to thermal curling and wheel load. To investigate this, a constant daytime (warmer

top) linear temperature differential of 24°F is applied followed by an increasing wheel load. The

slab sizes used earlier are retained.

The peak load, Pmax, i.e., the load beyond which softening occurs, may be rendered

dimensionless and plotted against the dimensionless slab length, L, or slab width, W; this is

accomplished by retaining the ratios (L/l) and (W/l), per Westergaard (1927), and introducing

(Pmax / f t ' h2), in accord with Bache and Vinding (1990). The trend revealed in Fig. 4.19 is

similar to that from the case of cracking due to curling only: slab size beyond (L/l) of 10 does not
143
affect the peak load supported by the slab. The width effect is similar, albeit much less

pronounced, as might be expected. A more comprehensive dimensionless representation of

phenomena like this would entail dimensionless parameters for the geometry of the applied load

(tire print radius, a) and for the applied temperature distribution, e.g., (a/l) and (αΔT), per

Ioannides and Salsilli-Murua (1989), as well as for the slab’s self-weight, Dγ. The latter was first

suggested in the former Soviet Union by Korenev and Chernigovskaya (1962), and subsequently

applied in the United States by Lee and Darter (1994); its influence is discussed further below.

d. Effect of Slab Self-Weight

In order to investigate the effect of the self-weight of the slab, γ, the typical value of 150 pcf

assumed in the previous sections is incremented through multiplication by a factor of 0.5, 2, 5,

and 10, specified for the 240- by 120-in. slab. A constant daytime (warmer top) linear

temperature differential of 24°F is applied, followed by an increasing wheel load, as done for the

size effect study above. Results pertaining to the load-displacement behavior, shown in Fig. 4.20,

indicate that a change in the slab self-weight does not significantly affect the peak load resisted

by the slab. The vertical load line displacement at the peak load, Δ, however, increases with an

increase in self-weight. This displacement may be rendered dimensionless using the standard

(Δkl2/P) form (Ioannides et al., 1985), and plotted against the dimensionless self-weight, Dγ,

which is defined as:

 h2
D  (4.5)
kl 2

where k is the modulus of subgrade reaction, l is the radius of relative stiffness; P is Pmax, Δ is the

LLD corresponding to Pmax, and h is the slab thickness, respectively. The result shown in Fig.

144
4.21 confirms that the lighter the slab, the smaller the curling-plus-load deflection at the peak

load, presumably because the edge load location on the lighter slab lifts up more. As its self-

weight increases, more of the slab remains in contact with the subgrade and a more gradual

fracture process takes place. The softening segment of the load-displacement curves in Fig. 4.20

is seen to decrease.

e. Effect of Tensile Strength and Total Fracture Energy

During fracture analysis of a pavement slab subjected to wheel load alone (Aure and Ioannides,

2012), it was found that tensile strength influences the load at which cracking begins (manifested

in an abrupt slope change in the P-LLD curve), whereas fracture energy determines the peak load

at which the slab ruptures completely along the assumed fracture plane (evinced by softening). A

similar investigation is replicated in this section using the same 120 by 240-in. slab subjected

first to a constant linear daytime (warmer top) temperature differential of 24°F, followed by an

increasing wheel load. The tensile strength, ft ' , baseline value of 0.463 ksi (per Table 4.9) is

modified to 0.9 f t ' and 1.4 f t ' , keeping the total fracture energy constant. Similarly, in examining

the effect of total fracture energy (GF), the baseline value of 0.431 lb/in. (see Table 4.9) is

incremented to 0.9GF, 1.2GF and 1.4GF, keeping the tensile strength constant. The load-

displacement response for each case is shown in Fig. 4.22 for the tensile strength and Fig. 4.23

for the fracture energy factorials. Also shown in both figures are some of the corresponding

results for a slab under wheel load alone, presented in Chapter 3 (Aure and Ioannides, 2012).

Figure 4.22 shows that as tensile strength increases, the peak load also rises modestly, but the

change in the softening segment is barely significant, since the fracture energy is assumed to be

constant. It is observed that the presence of curling causes the peak load to be reached

145
immediately after crack initiation. On the contrary, when only wheel load is applied, there is a

localized softening after crack initiation, followed by a stable crack growth until peak load is

attained. This is caused by the pre-existing widespread curling stresses along the entire assumed

fracture plane when wheel load is applied, compared to the localized stresses that first develop

when the wheel load is applied by itself, and that continue to increase gradually along the

fracture plane.

Figure 4.23 shows that increasing total fracture energy results not only in a higher peak load, but

also in a diminished post-peak loss due to softening. Moreover, displacement experienced during

the softening stage also increases, and the softening segment becomes less precipitous, i.e., the

material exhibits increased ductility, indicating the development of a stable crack. In general, it

can be concluded that daytime curling combined with wheel load reduces the extent of stable

crack growth in the slab, a phenomenon that can be compensated by increasing total fracture

energy, for example, by using fibers.

4.6.2 Slab under Constant Wheel Load and Increasing Thermal Gradient

In this loading combination situation, a constant magnitude of wheel load is applied in the first

step, followed by an increasing daytime differential temperature toward a maximum value ΔT =

96°F. To investigate the effect of the magnitude of the applied load (P), FE runs for P values

ranging from 0.001 kips to 7 kips are made. The differential temperature (ΔT) versus load line

displacement (LLD) response for selected cases is shown in Fig. 4.24. As may be anticipated,

when the applied load increases, the differential temperature needed to cause the slab failure

decreases, since some of the strength of the material is consumed by the applied load prior to the

application of temperature. When 4 kips and 7 kips wheel loads are applied, for example, the
146
peak temperature differentials (i.e., the values corresponding to slab failure) are only about 22°F

and 12°F, respectively.

Examining the deformed shape of the slab under the 7-kip load alone, it is found that crack starts

propagating before temperature application begins. Therefore, as temperature differential

increases gradually, so does the load line displacement, evincing stable crack growth. In contrast,

under the 4-kip or 1-kip loads, crack initiation occurs at a specific temperature differential, and is

reflected in the flat segment of the response in Fig. 4.24.

It is also clearly seen from Fig. 4.24 that as the applied load decreases, LLD increases in the

negative direction (upward): the slab curls down significantly with a small load (i.e., the

midpoint of the edge where the load is applied moves upward with respect to the subgrade). This

is clearly evident, for example, for the curve with P = 0.1 kips. For P values less than about 0.3

kips, Fig. 4.24 shows that there is no softening at all (i.e., no flat segment) in the responses,

indicating no cracking. Therefore, the presence of a very small cut or notch is necessary to

initiate crack growth under daytime curling alone or curling combined with very small wheel

load.

To find out the notch size at which crack initiation under curling alone occurs, five different

notch depths of 0.001, 0.1, 0.5, 1 and 2 in. are introduced at the bottom of the slab,

corresponding to notch depth-to-slab thickness (a/h) ratios of 1/6000, 1/60, 1/12, 1/6 and 1/3.

Finite element runs are made for the slab subjected to daytime curling alone. The variation of the

peak differential temperature with notch size is plotted in Fig. 4.25. As expected, a peak

temperature differential is observed even for the smallest notch depth of 0.001 in. (a/h = 1/6000).

147
As notch depth increases, the peak differential temperature decreases almost linearly. Therefore,

for daytime temperature to initiate bottom-up cracking, a very small notch should exist at the

bottom of the slab. In contrast, as noted in Section 4.5.1 (see Fig. 4.7), under nighttime

temperature alone (warmer bottom), top-down cracking may initiate without any notch in the

slab. This may be related to the different effect slab self-weight has on the respective curled

boundary conditions, but this issue requires further exploration.

To compare the two extreme loading scenaria presented in this study, i.e., scenario (a) constant

daytime temperature differential combined with increasing wheel load, and scenario (b) constant

wheel load followed by increasing daytime temperature differential, the variation of the peak

temperature differential versus the applied load is plotted in Fig. 4.26. Note that responses for

scenario (a) are obtained from Section 4.6.1(a) corresponding to the peak loads obtained at

constant daytime temperature differentials for the time periods given in Table 4.10 (see also Fig.

4.18). The curve for scenario (b) is extracted from Fig. 4.24. A similar trend is observed in both

cases: an increase in the magnitude of one of the stressors decreases the magnitude of the other

stressor required to cause slab failure. Under pre-crack elastic analysis, the two scenaria may be

expected to yield the same curve. Yet, other things being equal, Westergaard’s curling analysis

(which assumed infinite slab weight) appears to conform better with scenario (b), which is a

more conservative approach than scenario (a). Scenario (a) is preferable to scenario (b), since it

allows a higher load a given temperature and a higher temperature at a given load.

Stresses at the bottom of the slab caused by a wheel load and daytime temperature are of the

same sense (both tensile), but the corresponding deformations are in the opposite direction,

changing the boundary condition of the slab as one of the stressors is applied compared to what
148
prevailed under the other. Moreover, as mentioned above, cracking under wheel load first

initiates locally beneath the load and then gradually propagates, following the assumed failure

path. Under thermal curling, on the other hand, cracking may begin almost at the same time at all

points along the assumed fracture plane, since temperature (therefore, curling stress) is assumed

to be constant for all points on the same plane. Wheel load alone results in a relatively gradual

failure of the slab, whereas the curling only causes a sudden collapse of the slab once the failure

strength is attained. Depending on the magnitude of the stressor applied first, the responses under

combined analysis can, therefore, exhibit stable or unstable cracking behaviors. The large flat

softening segment exhibited in Fig. 4.24 (especially at the lower applied loads), for example,

replicates the sudden failure of the slab under curling only. As the load increases, on the other

hand, for example at P = 7 kips, stable crack growth is observed without almost any softening,

reminiscent of load-only behavior. Observations in Fig. 4.24 and Fig. 4.26 evidently challenge

the validity of linear superposition if it were to be applied for post-crack responses due to

individual stressors.

4.7 Summary and Conclusions

The post-crack behavior of a concrete pavement slab subjected to two main actions, temperature

and wheel load, has been investigated, preceded by a pre-crack (elastic) analysis. The proposed

3D FE simulation gave thermal stresses smaller than those from 2D FE approaches and

analytical results. Nonetheless, excellent agreement is observed with other 3D FE results

available in the literature. Post-crack behavior of an early age concrete slab-on-grade subjected

to thermal curling alone has also been investigated. The age of concrete is the dominant factor

affecting material properties, and determines the timing and depth of joint sawing. It has also

149
been observed that slab self-weight is not significant with regard to the critical temperature

differential resisted by the slab.

The influence of a fixed diurnal temperature distribution through the slab thickness acting in

combination with increasing wheel load has been examined. It has been observed that daytime

conditions significantly reduce the peak load capacity of the slab. During the nighttime, cracks

are stable, mainly due to the counteraction of curling stresses with the loading stresses, as well as

the full contact between the slab and the subgrade. In both cracking due to curling alone and

fixed curling combined with increased wheel loading, responses are observed to depend not only

on the extreme-fiber stresses that may initiate the crack, but also on the stress distribution

through the slab thickness, reflecting the temperature profile.

From the parametric studies conducted, it can be concluded that the influence of slab size on the

fracture process is negligible for L/l ratios greater than 10. Moreover, the peak load is insensitive

to the self-weight of the slab. The deflection at the peak load increases as the slab self-weight

increases. An increase in the fracture energy is observed to increase the post-peak load and to

result in stable (more ductile) crack formation, whereas an increase in the tensile strength affects

the load at which cracks initiate and results in brittle failure.

The loading scenario involving a fixed wheel load followed by an increasing daytime

temperature has also been considered. It is observed that the stability of the crack and the

magnitude of the peak temperature differential largely depend on the magnitude of the wheel

load. A relatively high wheel load, encourages stable crack growth with almost no softening,

beginning at a lower temperature differential. In contrast, a rather small wheel load, allows the

150
temperature differential to increase significantly before crack initiation, but the peak is followed

by sudden slab failure with pronounced softening.

It can be concluded that the application of cohesive elements to the fracture analysis of concrete

pavement slabs is promising. It is anticipated that the approach can be extended to the

idealization of fracture in in situ jointed concrete pavements. This step-by-step effort can

contribute to the ongoing development of rational failure criteria for pavement structures.

Consequently, the exclusively statistical algorithms that are used to predict pavement distresses

on the basis of Miner’s hypothesis (Miner, 1945) in current pavement design procedures may

eventually be eliminated.

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subjected to nonlinear gradients." Cement Concrete Comp., 18(6), Elsevier, Amsterdam, The

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Pane, I., Hansen, W., and Mohamed, A. (1998). "Three-dimensional finite element study on

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Siddique, Z., Hossain, M., and Meggers, D. (2006). "Curling and curling stresses of new

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156
Teller, L. W., and Sutherland, E. C. (1935). "Observed effects of variation in temperature and

moisture on the size, shape, and stress resistance of concrete pavement slabs." Public Roads,

16(9), Bureau of Public Roads, Washington, DC, 169-197.

Thompson, M. R., Dempsey, B. J., Hill, H., and Vogel, J. (1987). "Characterizing temperature

effects for pavement analysis and design." Transp. Res. Rec. 1121, Transportation Research

Board, National Research Council, Washington, 11-19.

Tia, M., Armaghani, J. M., Wu, C. L., Lei, S., and Toye, K. L. (1987). "FEACONS III computer

program for an analysis of jointed concrete pavements." Transp. Res. Rec. 1136, Transportation

Research Board, National Research Council, Washington, DC, 12-22.

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temperature." Proc. Hwy. Res. Board 6, National Research Council, Washington, DC, 201-215.

157
Table 4.1 Comparison with Experimental and Numerical Results

σxx (ksi) σxx (ksi) σxx (ksi)


ΔT
Teller and Sutherland (1935) Kuo (1994) Present study
(°F)

14 0.186 0.187 0.187

18 0.220 0.243 0.239

18 0.209 0.243 0.239

19 0.266 0.255 0.251

20 0.252 0.268 0.264

20 0.320 0.268 0.264

21 0.195 0.280 0.276

158
Table 4.2 Coefficients A, B, and C for Daily Cycle in June (Choubane and Tia, 1992)

Time A (°F) B (°F/in.) C (°F/in.2) ΔT (°F)

09:00 am 98.7382 -3.3178 0.2396 10.4529

11:00 am 112.3161 -4.9194 0.2633 22.9500

01:00 pm 122.8802 -5.9518 0.2816 30.7543

03:00 pm 109.1800 -0.3571 -0.1429 14.7851

05:00 pm 115.2114 -2.5486 0.0571 18.3086

08:00 pm 96.5053 1.7280 -0.1833 -0.7076

10:00 pm 91.1598 1.7961 -0.1359 -5.1564

12:00 pm 87.8053 1.6622 -0.0976 -7.0586

02:00 am 85.1843 1.6057 -0.0800 -7.9714

06:00 am 82.3145 1.2467 -0.0412 -7.8818

159
Table 4.3 Comparison of 3D Linear and Nonlinear Curling

Linear Nonlinear Percentage


Time (a) (b) (c) (d)
a/c b/d
σt σb σt σb

12:00 am 0.112 -0.113 0.151 -0.074 73.9 153.5

02:00 am 0.125 -0.126 0.157 -0.094 79.4 134.5

06:00 am 0.123 -0.125 0.140 -0.108 88.1 115.4

09:00 am -0.154 0.154 -0.251 0.057 61.4 269.2

11:00 am -0.266 0.266 -0.373 0.159 71.4 166.9

01:00 pm -0.314 0.314 -0.428 0.200 73.3 157.0

03:00 pm -0.197 0.198 -0.140 0.255 141.4 77.3

05:00 pm -0.229 0.229 -0.252 0.206 90.8 111.2

08:00 pm 0.012 -0.012 0.086 0.062 13.7 -20.1

10:00 pm 0.084 -0.085 0.139 -0.030 60.2 283.7

Note: σt is the top bending stress in ksi; σb is the bottom bending stress in ksi

160
Table 4.4 Comparisons for Linear Curling

Analytical 2D FE 3D FE Percentage
Time (a) (b) (c) (d) (e) (f)
f/b f/d
σt σb σt σb σt σb

12:00 am 0.118 -0.118 0.116 -0.116 0.112 -0.113 96.3 97.8

02:00 am 0.133 -0.133 0.129 -0.129 0.125 -0.126 95.0 97.8

06:00 am 0.132 -0.132 0.128 -0.128 0.123 -0.125 95.1 97.6

09:00 am -0.175 0.175 -0.164 0.164 -0.154 0.154 88.6 94.1

11:00 am -0.384 0.384 -0.310 0.310 -0.266 0.266 69.5 85.8

01:00 pm -0.514 0.514 -0.418 0.418 -0.314 0.314 61.2 75.1

03:00 pm -0.247 0.247 -0.228 0.228 -0.197 0.198 80.1 86.7

05:00 pm -0.306 0.306 -0.263 0.263 -0.229 0.229 75.0 87.1

08:00 pm 0.012 -0.012 0.012 -0.012 0.012 -0.012 105.5 103.7

10:00 pm 0.086 -0.086 0.086 -0.086 0.084 -0.085 -97.4 98.9

Note: σt is the top bending stress in ksi; σb is the bottom bending stress in ksi

Analytical: After Westergaard (1927)

2D FE: Choubane and Tia (1992) using 2D FE program FEACONS IV

3D FE: Present study employing ABAQUS®

161
Table 4.5 Comparison with 2D FE Results for Quadratic Temperature Profile

2D FE 3D FE
Percentage
(Choubane and Tia, 1992) (This Study)
Time
(a) (b) (c) (d)
c/a d/b
σt σb σt σb

12:00 am 0.152 -0.080 0.151 -0.074 99.6 92.4

02:00 am NA NA 0.157 -0.094 NA NA

06:00 am 0.143 -0.113 0.140 -0.108 97.9 95.8

09:00 am NA NA -0.251 0.057 NA NA

11:00 am -0.406 0.214 -0.373 0.159 91.8 74.5

01:00 pm -0.521 0.315 -0.428 0.200 82.2 63.5

03:00 pm -0.176 0.280 -0.140 0.255 79.3 91.2

05:00 pm -0.284 0.242 -0.252 0.206 88.8 85.1

08:00 pm 0.079 0.055 0.086 0.062 108.8 112.3

10:00 pm NA NA 0.139 -0.030 NA NA

Note: σt is the top bending stress in ksi; σb is the bottom bending stress in ksi; NA: not available

162
Table 4.6 Comparison of 3D FE Combination and Superposition Analysis

Coefficients Combination Superposition Percentage

Hour A B C (a) (b) (c) (d)


c/a d/b
(°F) (°F/in.) (°F/in.2) σt (ksi) σb (ksi) σt (ksi) σb (ksi)

Midnight 95 0.8889 -0.1482 0.2980 0.2053 0.2962 0.2033 99.39 99.05

4:00 am 90 1.0000 -0.0741 0.2784 0.1830 0.2764 0.1830 99.28 99.98

8:00 am 87 1.0000 -0.0247 0.2645 0.1716 0.2625 0.1694 99.24 98.72

Noon 95 -2.0000 0.2963 0.1399 0.0750 0.2448 0.1606 174.94 214.10

4:00 pm 107 -2.8889 0.1975 0.1589 0.0965 0.2448 0.1605 154.05 166.24

8:00 pm 102 0.1111 -0.1728 0.2950 0.2108 0.2950 0.2110 100.00 100.08

Table 4.7 Comparison Among Different FE Programs

ILSL2 ABAQUS® EverFE Percentage


Hour (a) (b) (c) (d) (e) (f)
c/a d/b e/c f/d
σt σb σt σb σt σb

Midnight 0.291 0.229 0.298 0.205 0.300 0.200 102.4 89.6 100.7 97.4

04:00 am 0.270 0.206 0.278 0.183 0.281 0.186 103.1 88.9 100.9 101.6

08:00 am 0.254 0.190 0.265 0.172 0.267 0.173 103.9 90.2 100.9 100.8

Noon 0.102 0.077 0.140 0.075 0.143 0.088 136.8 97.1 102.2 117.7

04:00 pm 0.237 0.129 0.159 0.096 0.164 0.158 67.1 75.1 103.2 163.7

08:00 pm 0.281 0.235 0.295 0.211 0.296 0.211 105.2 89.7 100.3 100.1

Note: σt is the top principal bending stress in ksi; σb is the bottom principal bending stress in ksi
163
Table 4.8 Material Properties for Concrete at Different Ages (Jenq et al., 1993)

Age 16 hrs 24 hrs 72 hrs

E (ksi) 1209 2130 3051

GF (kips/in.) 5.80×10-5 17.2×10-5 29.80×10-5

f t ' (ksi) 0.084 0.209 0.348

μ 0.2 0.2 0.2

α (×10-6/°F) 5.562 5.562 5.562

164
Table 4.9 Geometry, Material Properties and Discretization of Slab Considered

Slab Geometry

Length (in.) 240

Width (in.) 120

Thickness (in.) 6

Material Properties

Young's Modulus (ksi) 4000

Coefficient of Thermal Expansion (in./in./°F) 5×10-6

Tensile Strength (ksi) 0.463

Fracture Energy (lb/in.) 0.431

Poisson's Ratio 0.15

Subgrade Characteristics

Modulus of Subgrade Reaction (psi/in.) 200

Discretization Characteristics

Slab Element Size (in.) 6×6×2

Cohesive Zone Element Size (in.) 0.12×0.12

Concrete Softening Curve Bilinear

Solver Type Riks or Newton-Raphson

Subgrade Idealization SPRING1

Note: 1 lb = 4.444 N; 1 in. = 25.4 mm; 1 ksi = 6.89 MPa

165
Table 4.10 Coefficients of Cubic Polynomial Used to Estimate Temperature Distribution

Temp. Differential Cubic: T(z) = Az3+Bz2+Cz+D


Time
ΔT (°F) A (°F/in.3) B (°F/in.2) C (°F/in.) D (°F) R2

07:00 am -3.4806 -0.0306 0.2750 0.0317 73.5550 0.9910

04:00 am -4.8438 -0.0389 0.3667 0.0079 75.0600 0.9865

01:00 am -3.7638 -0.0333 0.2643 0.2405 78.4860 0.9865

10:00 am -4.1064 -0.0083 0.0036 0.9619 82.1210 0.9678

07:00 pm -3.9780 0.0167 -0.3595 2.2190 87.0240 0.9969

09:30 am 21.8274 0.3333 -2.5536 -0.3155 99.8570 0.9595

11:30 am 18.6882 0.1389 -1.2381 -0.6865 101.6900 0.9911

04:00 am 16.6674 0.1111 -1.1429 0.0794 104.4800 0.9828

02:00 pm 14.9652 0.0556 -0.3929 -2.1389 107.8800 0.9953

Source of data: Teller and Sutherland (1935).

166
Longitudinal Stress (ksi)
-0.30 -0.25 -0.20 -0.15 -0.10 -0.05 0.00 0.05 0.10
-4.5

This study

Pane et al. (1998)


-3.0
EverFE

-1.5
Depth (in.)

0.0

1.5

3.0

4.5

Figure 4.1 Comparison Among Different 3D FE Simulations (Tension is Positive)

167
Computed Temperature (°F)
80 85 90 95 100 105 110 115 120 125
0

3
11:00 am
01:00 pm
Depth (in.)

4
03:00 pm
05:00 pm
5
08:00 pm
09:00 am
6

Figure 4.2 Variation of Daytime Temperature (9 am - 8 pm)

168
Longitudinal Stress (ksi)
-0.50 -0.30 -0.10 0.10 0.30
0

2 09:00 am
11:00 am

3 01:00 pm
03:00 pm
05:00 pm
Depth (in.)

4
08:00 pm

Figure 4.3 Variation of Longitudinal Bending Stress Caused by Daytime Temperature

(3D Nonlinear Curling)

169
Computed Temperature (°F)
80 85 90 95 100
0

3
Depth (in.)

4
12:00 am

5 02:00 am

06:00 am
6

10:00 pm
7

Figure 4.4 Variation of Nighttime Temperature (10 pm - 6 am)

170
Longitudinal Stress (ksi)
-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15 0.20
0
12:00 am

1 02:00 am

06:00 am
2
10:00 pm

4
Depth (in.)

Figure 4.5 Variation of Longitudinal Bending Stress Caused by Nighttime Temperature

(3D Nonlinear Curling)

171
0.35

0.30
Maximum Bending Stress (ksi)

0.25

0.20

0.15

0.10
ABAQUS

0.05 EverFE

ILSL2

0.00
0 10 20 30 40 50
Time (hr)

Figure 4.6 Comparison Among Three FE Programs

172
35.0
a/h=0
a/h=1/12
30.0
a/h=1/3
a/h=1/2

25.0
Applied Temperature Differential (°F)

20.0

15.0

10.0

5.0

0.0
0.0000 0.0010 0.0020 0.0030 0.0040 0.0050

Crack Mouth Opening Displacement (in.)

Figure 4.7 Effect of Notch Depth on Cracking Due to Curling

173
35.0
Jenq et al. (1993) a/h=0
Jenq et al. (1993) a/h=1/12
30.0 This study a/h=0
This study a/h=1/12

25.0
Applied Temperature Differential (°F)

20.0

15.0

10.0

5.0

0.0
0.0000 0.0002 0.0004 0.0006 0.0008 0.0010 0.0012

Crack Mouth Opening Displacement (in.)

Figure 4.8 Comparison with Jenq et al. (1993)

(16 hrs age concrete)

174
60.0
72 hours
24 hours
16 hours
50.0
Applied Temperature Differential (0F)

40.0

30.0

20.0

10.0

0.0
0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030
Crack Mouth Opening Displacement (in.)

Figure 4.9 Effect of Concrete Age on Fracture Due to Curling

(Notch size of 0.5 in.)

175
4.0E-04

This study
3.5E-04
Jenq et al. (1993)

3.0E-04
Critical Applied αΔT

2.5E-04

2.0E-04

1.5E-04

1.0E-04

5.0E-05

0.0E+00
0.50 0.56 0.62 0.68 0.74 0.80 0.86

Brittleness Number (B)

Figure 4.10 Variation of Maximum Dimensionless Temperature Differential with

Brittleness Number

(16-72 hrs, notch depth of 0.5 in.)

176
45.0


40.0
γ
0.5γ
35.0
0.25γ
Applied Temperature Differential (0F)

30.0

25.0

20.0

15.0

10.0

5.0

0.0
0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030

Crack Mouth Opening Displacement (in.)

Figure 4.11 Effect of Concrete Unit Weight on Fracture Due to Curling

Note: γ = 150 pcf

177
40.0
Quadratic - Case 1

Quadratic - Case 2
35.0
Linear - Case 3

30.0 Case1:T ( z )  1.5 z 2


Applied Temperature Differential (0F)

Case 2 :T ( z )  1.5 z 2  18 z
Case 3 :T ( z )  9 z
25.0

20.0

15.0

Case 2
10.0
Case 3

5.0 Case 1

0.0
0.0000 0.0005 0.0010 0.0015 0.0020 0.0025 0.0030

Crack Mouth Opening Displacement (in.)

Figure 4.12 Effect of Temperature Profile on Fracture Due to Curling

178
4.0E-04

3.5E-04

Width effect
3.0E-04 Length effect
Length effect by Liaw (1992)
Critical Applied αΔT

2.5E-04

2.0E-04

1.5E-04

1.0E-04

5.0E-05

0.0E+00
5.0 10.0 15.0 20.0 25.0 30.0

L/l or W/l

Figure 4.13 Effect of Slab Size on Fracture Due to Curling

179
Intact (bulk) material (C3D27)

Cohesive zone (COH3D8)

Applied Load (P)

Subgrade (SPRING1)

Figure 4.14 Finite Element Idealization of Slab with Properties Shown in Table 4.9

180
60.0
5

3
50.0
4

40.0
2
Applied Load (kips)

07:00 pm
30.0

20.0 Load only

10.0
2 09:30 am
4
1
3
0.0
0.00 0.04 0.08 0.12 0.16 0.20 0.24 0.28

Load Line Displacement (in.)

Figure 4.15 Load-Plus-Curling Response Curves under Diurnal Thermal Distributions

Note: Points 1, 2, 3, 4 and 5 represent load levels.

181
0.060
Crack Mouth Opening Displacement (in.)

0.050 4

0.040

0.030

3
0.020

0.010 1
2 wf

0.000
0.0 20.0 40.0 60.0 80.0 100.0 120.0
Slab Width (in.)

Figure 4.16 Crack Growth along Slab Width for Load Levels Shown in Fig. 4.15

(9:30 am)

182
0.060
Crack Mouth Opening Displacement (in.)

0.050

0.040 5

0.030
2
4

0.020

3
0.010 1
wf

0.000
0.0 20.0 40.0 60.0 80.0 100.0 120.0
Slab Width (in.)

Figure 4.17 Crack Growth along Slab Width for Load Levels Shown in Fig. 4.15

(7:00 pm)

183
50.0 Linear Cubic

40.0

07:00 pm
Applied Load (kips)

30.0

20.0

10.0

9:30 am

0.0
0.00 0.04 0.08 0.12 0.16 0.20 0.24
Load Line Displacement (in.)

Figure 4.18 Comparison of Linear and Cubic Temperature Profiles

184
0.80
Width
Length
0.70
Pmax/f'th2

0.60

0.50

0.40
4.50 8.00 11.50 15.00 18.50
L/l or W/l

Figure 4.19 Effect of Slab Length and Width

185
25

0.5γ γ
20
2γ 10γ

Applied Load (kips)

15

10

0
-0.01 0.01 0.03 0.05 0.07 0.09
Load Line Displacement (in.)

Figure 4.20 Effect of Slab Self-Weight

Note: γ = 150 pcf

186
0.80

0.70
Δkl2/P

0.60

0.50

0.40
0.45 5.45 10.45 15.45 20.45 25.45

Dγ ×105

Figure 4.21 Variation of Dimensionless Peak Load versus Dimensionless Self-Weight

187
21.00
0.9f't 1.3f't

No curling: 1.4f't
18.00 1.4f't 1.0f't

15.00
Applied Load (kips)

12.00 No curling: 1.0f't

9.00

6.00

3.00

0.00
0.00 0.02 0.04 0.06 0.08 0.10 0.12

Load Line Displacement (in.)

Figure 4.22 Effect of Tensile Strength

Note: f t ' = 0.463 ksi

188
21.00 1.4GF
1.2GF
No curling: 1.4GF
0.9GF
18.00 1.0GF

15.00
Applied Load (kips)

12.00

No curling: 1.0GF
9.00

6.00

3.00

0.00
0.00 0.02 0.04 0.06 0.08 0.10 0.12

Load Line Displacement (in.)

Figure 4.23 Effect of Total Fracture Energy

Note: GF = 0.431 lb/in.

189
80
P = 0.5 kips
Applied Differential Temperature (°F)

P = 0.1 kips
60

P = 7 kips

P = 0.01 kips
40
P = 1 kips

P = 4 kips

20

0
-0.05 -0.02 0.01 0.04 0.07 0.10 0.13 0.16
Load Line Displacement

Figure 4.24 Fracture Responses of Slab under Constant Wheel Load and Increasing

Daytime Temperature Differential

190
160

140 a/h = 1/6000

120
Peak Temperature Differential (°F)

100

80

60

40

20

0
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35
a/h

Figure 4.25 Effect of Notch Depth on Peak Linear Temperature Differential (Curling Only)

191
70

60
Scenario (b)
Applied or Peak Temperature Differential (°F)

Scenario (a)
50

40

30

20

10

0
0 2 4 6 8 10 12 14

Applied or Peak Load (kips)

Figure 4.26 Comparison of Two Loading Scenaria

192
Chapter 5 Crack Propagation in Pavement Slabs with Aggregate Interlock

Abstract

This paper discusses finite element analysis of crack propagation in pavement slabs with

aggregate interlock joints, using the finite element package ABAQUS®6.9-2. The fracture process

is idealized using cohesive elements, per the fictitious crack model. The joint mechanism is

simulated in accordance with linear and nonlinear approaches available in the literature. The

proposed discretization is first verified by comparing the pre-crack (elastic) responses with

analytical solutions and with experimental results published by independent researchers.

Parametric studies are conducted concerning the effects of joint stiffness, joint opening and

aggregate size. It is observed that when linear aggregate interlock is employed, load transfer

efficiency does not change significantly even after slabs undergo cracking. Under nonlinear

aggregate interlock discretization, on the other hand, load transfer efficiency increases

substantially and attains its maximum value at the peak loads resisted by the slabs and decreases

continuously thereafter. A daytime temperature profile is observed to reduce both the peak load

supported by the slab system and the load transfer efficiency of the joint, while a nighttime

temperature distribution results in modest increases in these metrics. It is concluded that the

proposed approach can be used as a basis for further exploration of crack propagation in concrete

pavement systems. The step-by-step methodology implemented in this study may contribute to

the ongoing development of rational failure criteria that can replace the statistical/empirical

algorithms currently used in pavement design procedures.

193
5.1 Introduction

In jointed concrete pavement slabs, load transfer may be accomplished by two primary

mechanisms: dowel bars and aggregate interlock. Dowel bars are often placed across a joint to

guarantee the longevity of the mechanism, which relies almost exclusively on each bar’s shear

resistance. Aggregate interlock, on the other hand, results from shear forces developing at the

rough interfaces constituting the joint due to the mechanical interaction of aggregate particles,

which may degrade with time. Critical responses in jointed concrete pavements are very sensitive

to the load transfer efficiency of the joint, i.e., its ability to transfer load applied on one slab to

the other. Therefore, it is essential to incorporate realistic joint characteristics in a fracture

analysis of such pavement systems.

Published literature indicates that the mechanics of aggregate interlock is a complex

phenomenon that depends on several parameters, including aggregate size and distribution,

concrete compressive strength, friction between the aggregate and the cement paste, crack (or

joint) opening, and interface sliding (Bažant and Gambarova, 1980; Walraven, 1981). Normal

and shear stresses developing along a cracked concrete interface have been observed to be

nonlinear functions of the corresponding displacements. A few researchers have accounted for

such nonlinearities for concrete pavements (Davids and Mahoney, 1999; Wattar, 2001), but most

have adopted a simplified approach by assuming a linear pure-shear interlocking mechanism.

The first use of the linear pure-shear assumption was made by Skarlatos (1950), who derived an

analytical relationship between responses in the loaded and unloaded slabs, respectively,

assuming that shear springs were distributed over the length of the pavement slab joint. This

approach is essentially identical to that subsequently implemented in two-dimensional (2D) finite

194
element (FE) programs, such as KENSLABS and ILLI-SLAB, commonly used in pavement

engineering (Huang and Wang, 1973; Tabatabaie and Barenberg, 1978). Results from ILLI-

SLAB for different slab geometries, load sizes and joint spring stiffness values were interpreted

using dimensional analysis by Ioannides and Korovesis (1990a).

A major limitation of the pure-shear approach is that it requires specifying a joint stiffness value,

which is not easy to determine with reference to the joint’s physical characteristics. Some

investigators have resorted to analysis of laboratory data conducted on aggregate interlock

jointed concrete pavements (Colley and Humphrey, 1967; Brink et al., 2005; Jensen and Hansen,

2006; Maitra et al., 2010), their conclusions, however, are only applicable to the particular set of

conditions they each considered and fail to address all the mechanistic phenomena observed.

Consequently, joint stiffness is commonly backcalculated from field observations (Ioannides and

Korovesis, 1990b).

The present study investigates the effect of both linear and nonlinear aggregate interlock on post-

crack responses of a typical concrete pavement under edge loading. The fracture process is

tracked using the fictitious crack model (FCM) first suggested for concrete by Hillerborg et al.

(1976), and employs cohesive elements, also implemented in earlier phases of this research effort

(Aure and Ioannides, 2010, 2012). A fixed fracture path is assumed along the center of both the

loaded and unloaded slabs, where principal stresses are expected, in accordance with a discrete

crack approach.

This study is organized as follows. In the first section, a review of aggregate interlock mechanics

is presented and a suitable nonlinear approach is identified. In the second section, pre-fracture

195
analysis of the slabs is conducted. Linear and nonlinear aggregate interlock idealizations are

verified by comparing with analytical, numerical and experimental results available in the

literature. In the third section, crack propagation in jointed slabs subjected to wheel loading is

examined. A similar approach is implemented in the fourth section for the case of a constant

temperature distribution, which is considered in addition to the increasing wheel load. The

effects of daytime and nighttime temperature variations on the post-crack responses of the slabs

are also investigated.

5.2 Mechanics of Aggregate Interlock: A Review

This section outlines a general formulation for load transfer due to aggregate interlock. A

cracked concrete surface contains irregularly-shaped, protruding aggregate particles. When their

surfaces slide with respect to one another, the aggregate particles interlock, thereby transferring

shear and normal stresses. These stresses depend on the size and distribution of the aggregate

particles, friction between the cement paste and the aggregate, compressive strength of concrete,

and the size of crack opening. According to Bažant and Gambarova (1980), the normal and shear

stresses at a cracked concrete interface, in a two-dimensional plane, are functions of the normal

and shear displacements of the interface, as follows:

 n  f n  n ,  t  (5.1a)

 t  f t  n ,  t  (5.1b)

where:  n is the normal stress;  t is the shear (or tangential) stress;  n and  t are the normal and

shear displacements, respectively, and f n and f t are pertinent (generally, nonlinear) functions to

be determined.

196
Differentiation of Eq. (5.1) results in:

 f n f n 
d n    n  t  d n   K nn

K nt  d n 
     (5.2)
 d t   ft ft   d t   Ktn Ktt   d t 
   t 
 n

f n f f f
in which: K nn  , K nt  n , Ktn  t , Ktt  t are crack stiffness coefficients that can be
 n  t  n  t

determined once the functions f n and f t are established. If the variation of functions f n and f t

is nonlinear with  n and  t , the crack stiffness coefficients may be sensitive to stress level, and

therefore, are subject to change as the load is applied. This behavior is identified as nonlinear

aggregate interlock mechanism. On the other hand, if crack stiffness coefficients remain constant

as the load is applied, linear aggregate interlock behavior results. When the two off-diagonal

terms of the crack stiffness matrix are identical (Ktn = Knt), the joint exhibits symmetrical

behavior, otherwise it is termed as unsymmetrical. Setting the two off-diagonal terms of the

crack stiffness matrix to zero results in uncoupled behavior, whereas if all the off-diagonal

coefficients are non-zero, the stiffness matrix defines coupled aggregate interlock.

Based on these definitions, therefore, three feasible combinations of aggregate interlock behavior

can be envisaged for each of the linear and nonlinear cases: linear-coupled-symmetrical, linear-

coupled-unsymmetrical and linear-uncoupled-symmetrical (pure-shear); nonlinear-coupled-

symmetrical, nonlinear-coupled-unsymmetrical and nonlinear-uncoupled-symmetrical (pure-

shear). In the present study, only linear-uncoupled-symmetrical and nonlinear-coupled-

unsymmetrical cases are considered.

197
According to Bažant and Gambarova (1980), interface stresses  n and  t must conform to the

following conditions: normal stress,  n , is always less than or equal to zero (i.e., always

compressive), whereas normal displacement,  n , is always greater than zero (i.e., crack only

opens); stress-displacement relations are continuous and smooth, ensuring that the differentiation

of functions f n and f t is feasible; normal stress,  n , is zero at zero shear displacement,  t ,

irrespective of the value of the normal displacement,  n , since there is no contact between the

two crack surfaces; at constant shear displacement,  t , both the normal,  n , and shear,  t , stresses

decrease as crack opening increases; at constant crack opening, both stresses increase as shear

displacement increases.

Following Bažant and Gambarova (1980), the majority of aggregate interlock mechanics studies

have been devoted to the determination of the functions f n,t  n ,  t  using either experimental

(Reinhardt and Walraven, 1982; Divakar et al., 1987) or theoretical (also called micro-

mechanical) approaches (Walraven, 1981; Divakar and Fafitis, 1992; Walraven, 1994). Notable

among these is the contribution by Walraven (1981), who formulated a theoretical constitutive

equation assuming concrete to be a two-phase material, and implemented “a statistical analysis

of the crack [or interface] structure and the associated contact areas between the crack faces [in

terms] of the displacements.” The stresses he computed from the most probable projected contact

areas of the aggregate particles are as follows:


 n   pu Ax   Ay  (5.3a)


 t   pu Ay   Ax  (5.3b)

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where μ is the coefficient of friction between the aggregate and the cement paste, usually taken

as 0.4; Ax is the most probable projected contact area of a unit crack area in the x-direction; and

Ay is the most probable projected contact area of a unit crack area in the y-direction. The

aggregate-paste matrix yielding strength (σpu) depends on the uniaxial compressive strength of

concrete f c' and is given as:

 pu  56.7 fc' 0.56 psi (5.4)

Walraven (1981) provides formulae for determining the contact areas obtained using statistical

analysis of the size distribution of the aggregate particles and of the resulting deformation modes

when the aggregate bears against the cement paste. The areas are correlated to the maximum

aggregate size, crack opening, sliding displacement and aggregate particle size distribution.

Aggregate particle size distribution is described by the so-called Fuller curve (Fuller and

Thompson, 1907), given by:

D
p (5.5)
Dmax

where Dmax is the maximum aggregate particle size; D denotes a given particle size, and p gives

the percent of the aggregate that is finer than D. Walraven’s complete solutions for the contact

areas are given in Table 5.1.

After examining other micro-mechanics approaches, Davids (1998) implemented Walraven’s

constitutive relations in three-dimensional (3D) nonlinear FE program EverFE. He deemed the

approach to be relatively simple, suitable for numerical implementation, validated by other

independent researchers and of reasonable accuracy when estimating responses. Wattar (2001)

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validated Walraven’s equations with experimental measurements, verifying their applicability to

the idealization of concrete pavement aggregate interlock joints. Walraven’s constitutive

relations were further extended to cyclic loads, experienced by concrete pavements (Walraven,

1994). This general (nonlinear) approach is, therefore, adopted in the present study for the

idealization of the nonlinear aggregate interlock mechanism in the broadest conceivable way.

Normal and shear stress variations, generated by numerical integration of Walraven’s

constitutive equations using numerical computing package MATLAB (Moler, 2004), are shown in

Fig. 5.1. These curves correspond to the typical properties of concrete for pavements given in

Table 5.2, and different crack openings (δn); they are used in the post-crack analysis of the

pavement slab in Section 5.4, below.

5.3 Pre-Crack Aggregate Interlock Load Transfer Analysis

5.3.1 Finite Element Discretization

Each of the two slabs, whose geometric and material properties are given in Table 5.2, is

discretized using a quadratic continuum element, C3D27, with a uniform mesh size of 6×6×2 in.

in the width, length, and depth directions, respectively. The subgrade is simulated using

SPRING1 elements that can only support compression. For computational stability and reflecting

the friction between slab and subgrade, horizontal restraint is provided by assigning the

SPRING1 elements with horizontal stiffness at 1/10th the value of their vertical stiffness, per

Gaedicke and Roesler (2009). Furthermore, the lateral thrust exerted by neighboring slab panels

is simulated by restraining the two slab sides opposite to the loaded edge in the direction

perpendicular to the joint plane.

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There are three candidate elements for linear aggregate interlock simulation, namely, joint

elements (JOINTC), traction-separation cohesive elements (COH3D8), and PROJECTION

CARTESIAN type connector elements (CONN3D2). The nonlinear aggregate interlock

mechanism can only be simulated using CONN3D2. The application of each of these element

types in the discretization of both categories of aggregate interlock mechanism is described in

detail in the following sections.

a. Joint Elements for Linear Aggregate Interlock Idealization

Analysis of load transfer mechanism by aggregate interlock in concrete pavements dates back to

the late 1940s, culminating in the work of Skarlatos (1950), in which the behavior of the joint

was exclusively characterized as a pure-shear load transfer mechanism, i.e., all the crack stiffness

coefficients except Ktt were assumed to be zero. This approach was subsequently implemented in

2D FE programs, KENSLABS (Huang and Wang, 1973) and ILLI-SLAB (Tabatabaie and

Barenberg, 1978). Ioannides and Korovesis (1990a) employed dimensional analysis in

interpreting numerical results for different slab geometries and load sizes obtained from ILLI-

SLAB so as to extract the necessary joint stiffness terms. In this manner, they obtained a

relationship between a dimensionless joint stiffness parameter (AGG/kl) and the load transfer

efficiency with respect to deflection (LTEδ) and stress (LTEσ). Here, k is the subgrade modulus

and l is the radius of relative stiffness of the slab-subgrade system. Ioannides and Hammons

(1996) demonstrated that the joint stiffness parameter AGG, used in ILLI-SLAB to define

aggregate interlock factor, corresponds to Skarlatos’s symbol q.

Skarlatos’s aggregate interlock idealization was adopted in a 3D FE load transfer analysis by

Hammons (1997), who employed a general flexible joint element in ABAQUS® called JOINTC.
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This is similar to conventional spring elements, but it also has the capability to simulate damping

that may be necessary in cyclic loading. The element can be ascribed linear or nonlinear

properties in three orthogonal directions, and, it can be used to idealize either linear-uncoupled-

symmetrical or nonlinear-uncoupled-symmetrical aggregate interlock behavior. In the present

study, therefore, this element is preferred over other spring elements available in ABAQUS®

(e.g., SPRING2 and SPRINGA), in anticipation of future research involving dynamic loading.

The use of Skarlatos’s pure-shear aggregate interlock idealization in 3D FE simulation as

employed by Hammons (1997) results in the interpenetration of the bulk elements lying along

the joint, as the two crack surfaces slide with respect to each other. To circumvent this problem,

normal stiffness (Knn) is provided in the present study along with the shear stiffness (Ktt). By first

assuming a particular value of Ktt, a trial-and-error approach is used to obtain Knn; accordingly,

the normal stiffness is set to 2.3 times the shear stiffness:

Knn  2.3Ktt (5.6)

This relationship may be justified by noting that the ratio of the Young’s modulus (E) to the

shear modulus (G) is 2 (1 + μ); for a concrete with Poisson’s ratio, μ, of 0.15, this ratio yields

2.3.

Following Hammons (1997), each JOINTC element is inserted between two nodes symmetrically

located on either side of a joint plane. For every assumed value of the dimensionless joint

stiffness AGG/kl, the corresponding JOINTC shear stiffnesses, (Ktt [FL-1]), of elements located at

the corner of the joint plane are determined per Hammons (1997), as follows:

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AGG 
Ktt  (5.7)
4  N R  1 NC  1

where AGG [FL-2] is the joint stiffness per unit length, λ [L] is the joint length, NR is the number

of nodal rows, and NC is the number of nodal columns. The primary dimensions are abbreviated

here as [L] for length and [F] for force. Since the mesh adopted is uniform, the stiffnesses at the

edge and interior are two and four times those at the corner, respectively. Equation (5.6) is used

to obtain the corresponding normal stiffness, Knn. As noted earlier, the mesh was 6×6×2 in., in

the width, length and depth directions, respectively; from these, the number of nodal rows and

nodal columns can be determined. The JOINTC shear stiffnesses for elements located at the

corner of the joint corresponding to the assumed AGG/kl values are computed using Eq. (5.7)

and presented in Table 5.3.

b. Cohesive Elements for Linear Aggregate Interlock Idealization

Traction-separation cohesive elements (COH3D8), commonly employed for fracture analysis,

are also potential candidates for the discretization of linear aggregate interlock load transfer

mechanism. In such usage, a cohesive element performs the function of an interface element with

a linear constitutive relation. Its linear-coupled-symmetrical characteristics are similar to Eq.

(5.2), which when extended to 3D becomes (ABAQUS, 2009):

 n   K nn K ns K nt   n 
  1   
 s    K ss K st   s  (5.8)
  T0  Symm Ktt   
 t  t 

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where: n, s, and t represent the normal and two shear directions, K is the stiffness along these

directions, T0 is the initial size of the cohesive element. The latter is assumed to be 0.001 in. as

suggested by a previous study (Aure and Ioannides, 2010).

Setting the off-diagonal terms to zero, the pure-shear aggregate interlock behavior becomes:

 n   K nn 0 0   n 
  1  0   
 s    K ss 0  s  (5.9)
  T0  0 Ktt   
 t 0  t 
The two shear stiffness coefficients, Kss and Ktt, can be related to the joint stiffness per unit

length, AGG, by using the following simple relation:

Kss h  Ktt h  AGG (5.10)

where h is the thickness of the slab. The factor of 2.3 suggested earlier may be used to relate the

normal and shear stiffnesses, as for JOINTC elements:

Knn  2.3 Kss  2.3 Ktt (5.11)

A large failure stress and negligible fracture energy is assumed for a COH3D8 element, so that it

remains elastic at all times. The top and bottom surfaces of the element are tied to the slab

elements using surface-based TIE CONSTRAINTS. This approach was found to work well in

earlier studies (Aure and Ioannides, 2010), and is especially useful in discretizing the joint with a

relatively finer mesh than the rest of the slab. It should be noted that linear-coupled-

unsymmetrical behavior cannot be accommodated by cohesive elements; the same is also true for

any kind of nonlinear behavior.

c. Connector Elements for General Aggregate Interlock Idealization

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The main limitation of the JOINTC and COH3D8 elements is their inability to discretize the

more general nonlinear aggregate interlock load transfer mechanism represented by Eq. (5.2).

Consequently, another element type was sought in this study, and 3D connector element

(CONN3D2) was found to be the best candidates. This element can define a relative

displacement and rotation between two nodes in three orthogonal directions. ABAQUS® provides

varieties of connector types to accommodate all possible relative displacements and rotations

between the connected nodes, such as simple translational and rotational displacements. Among

a library of connector types, PROJECTION CARTESIAN was deemed to be appropriate for

idealizing both linear and nonlinear aggregate interlock behavior, provided adequate techniques

are devised to establish the required material properties, represented by the complete set of

matrix coefficients in Eq. (5.2).

Like JOINTC, a connector element is defined between two symmetrically located nodes along

the joint plane. When a connector element is used to discretize linear aggregate interlock

behavior, its stiffness coefficients (Knn and Ktt) are identical to those of a JOINTC element.

Nonlinear aggregate interlock behavior, on the other hand, requires the definition of the entire

force-displacement rule to be followed by ABAQUS® during the analysis.

In order to generate the force-displacement data required as inputs to the program from

Walraven’s constitutive equations, the following steps are followed: (a) Assume suitable ranges

for the normal and shear displacements. From Fig. 5.1, it is apparent that the interface stresses

are not influenced by normal and shear displacement values greater than 0.1 in. Therefore, the

upper limit in both cases may be set to 0.1 in. The lower limit can be zero for shear but needs to

be a small finite value for normal displacement, as indicated above (e.g. 0.0001 in.). To generate

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a smooth curve, thereby avoiding any convergence problems during the FE analysis to follow,

each range should be subdivided into a sufficient number of intervals. The value of 100 was

found to ensure a convergent FE solution for both displacements. (b) Select an appropriate

numerical computing package to perform the integration for the most probable projected contact

areas, Ax and Ay , from Walaraven’s equations given in Table 5.1. The required variables are the

maximum aggregate size (Dmax) and the aggregate volume per unit volume of concrete (pk). The

latter is usually assumed to be 0.75 (Walraven, 1981). In this study MATLAB was selected for

computing the integrands “to within an error of 10-12 using recursive adaptive Lobatto

quadrature” (Moler, 2004). (c) Use Eqs. (5.3) and (5.4) to obtain the interface normal and shear

stresses (  n and  t ). (d) Compute the corresponding normal and shear forces by multiplying

these stresses by the contributing areas defining the connector element, i.e., the areas of those

elements located at the corner, edge, and interior of the joint plane, as done for the linear

aggregate interlock simulation. These forces are then provided as inputs to ABAQUS® manually

in tabular form, as functions of the displacements.

Examining the nonlinear aggregate interlock constitutive equations provided by Walraven, it is

observed that the crack stiffness coefficients given in Eq. (5.2) are unsymmetrical (i.e., Knt ≠ Ktn).

Consequently, unsymmetrical matrix storage is adopted in this study for nonlinear aggregate

interlock load transfer simulation; this is accomplished by using the keyword UNSYMM

(ABAQUS, 2009).

5.3.2 Validation of Linear Aggregate Interlock Discretization

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The concrete pavement system described in Table 5.2 is used in this section to verify the

proposed linear aggregate interlock FE discretization. A pressure of 0.5 ksi is applied over a 2ϵ ×

2ϵ (12 by 12 in.) area, symmetrically located about the midpoint of the joint on the edge of the

loaded slab side. Here 2ϵ represents the side of the square area. The modulus of subgrade

reaction, l, is determined using the pertinent properties given in Table 5.2 to be 24.63 in. The

equivalent radius of the applied load, a, is 6.77 in. Therefore, a/l and ϵ/l becomes 0.275 and

0.244, respectively. Finite element runs are made for the eight assumed (AGG/kl) values given in

Table 5.3, using each of the three linear aggregate interlock discretization options outlined

above, involving JOINTC, COH3D8 and CONN3D2 elements. The following results are

monitored: load transfer efficiency with respect to deflection (LTEδ), calculated as the ratio of the

deflection at the center of the edge of the unloaded slab to the deflection of the loaded slab at that

point; transferred load efficiency (TLE), which is equal to the ratio of the sum of the vertical

reaction forces in the subgrade springs under the unloaded slab to the total applied load; and load

transfer efficiency with respect to bending stress (LTEσ), determined as the ratio of the bending

stress at the bottom of the unloaded slab at a point corresponding to the center of the edge of the

slab divided by the bottom fiber bending stress at that point on the loaded side of the joint.

The results are presented in Figs. 5.2 and 5.3, in which it is observed that the three linear

aggregate interlock idealizations exhibit excellent agreement with one another for all the

responses monitored. The CONN3D2 and JOINTC elements give exactly identical results with

each other, affirming the use of either of these elements in idealizing linear aggregate interlock.

The responses resulting from COH3D8 elements are observed to be slightly smaller than those

from the other two options. This is attributable to the surficial load transferring mechanism

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pertaining to the COH3D8, in contrast to the nodal load transfer prevailing for the other two. For

LTEδ and TLE, almost identical results are obtained by the present study and those from

Ioannides et al. (1996) and Ioannides and Korovesis (1990a), respectively. For the LTEσ, on the

other hand, as joint stiffness increases, the present study points are lower than that by Ioannides

et al. (1996). This may be attributed to mesh fineness, plate versus continuum formulation and

point versus surficial load transfer mechanism. All three FE options in Fig. 5.3 result in data

points located slightly above the curve for the 2D FE results established by Ioannides and

Hammons (1996). The discrepancies may be caused by a combination of the theoretical approach

(continuum versus plate theory) as well as the difference in joint discretization.

It should also be noted that unlike JOINTC and CONN3D2 elements, meshing of traction-

separation COH3D8 elements can be refined as needed without any changes to the mesh of the

rest of the slab. Moreover, these elements might be useful in the future for simulation of linear

aggregate interlock with a coupled-symmetrical crack stiffness matrix, a capability not shared by

JOINTC. Therefore, in the subsequent post-crack analysis of the slabs, cohesive and connector

(COH3D8 and CONN3D2) elements are used to idealize linear and nonlinear aggregate interlock

mechanisms, respectively. This constitutes a departure from the conventional approach employed

for linear aggregate interlock idealization to date, which has favored the use of spring-type

(JOINTC) elements, per Hammons (1997).

A second observation is warranted at this point with regard to the method of load application. It

has been found that the uniform pressure approach described above gives rise to convergence

problems when retained in investigating post-fracture behavior. Consequently in what follows, it

is explained that a point load is applied symmetrically from the assumed fracture plane, instead.
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5.3.3 Validation of Nonlinear Aggregate Interlock Discretization

The accuracy of the proposed nonlinear aggregate interlock simulation is verified by reproducing

the test data reported by Colley and Humphrey (1967). They examined the load transfer

efficiency of an aggregate interlock joint between two slab panels, for different concrete slab

thicknesses, joint openings, and base layers under static and cyclic loads. Davids and Mahoney

(1999) also reproduced this experimental study using EverFE, and their results are available for

comparison, as well. According to Colley and Humphrey (1967), the so-called “equivalent

subgrade reaction of the [sand-gravel] base and silt-clay soil” was taken as 145 pci. The size of

the joint opening was controlled by steel rods, anchored in the vertical faces of the two slabs

parallel to the joint line. The upward movement of the far ends of the two slabs during the

loading process was constrained by beams spanning the slab width. A static load of 9 kips was

applied over a 16-in. diameter steel bearing plate, placed at 1 in. from the joint, at mid-width on

the loaded slab.

The FE simulation conducted in the present study considers the two 7-in. thick, 48-in. wide and

108-in. long slab panels, resting on SPRING1 elements representing modulus of subgrade

reaction, k, of 145 pci (see Fig. 5.4). The concrete Young’s modulus is taken to be 4495 ksi, with

Poisson’s ratio of 0.2, per Davids and Mahoney (1999). Parameters needed for the nonlinear

aggregate interlock constitutive relations in Table 5.1 are selected per Walraven (1981) and

Davids and Mahoney (1999), as follows: maximum aggregate size of 1.5 in.; cement paste-

aggregate particle coefficient of friction of 0.4; concrete compressive strength of 5.5 ksi; and

aggregate volume per unit volume of concrete (pk) of 0.75. The required input forces for the

CONN3D2 elements are evaluated using Table 5.1, Eqs. (5.3) and (5.4). MATLAB is employed to

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compute the most probable projected contact areas given in Table 5.1, using the steps given

earlier. The interface normal and shear stresses are then computed from Eqs. (5.3) and (5.4).

These stresses are multiplied by the contributing areas around the nodes that define the connector

element to obtain the corresponding normal and shear forces. Finally, the forces are provided as

input to ABAQUS® in a tabular form, depending on assumed interface normal and shear

displacements, as already discussed.

The two slabs are discretized using a uniform mesh with 3×3×1.75 in. elements, in the length,

width and thickness directions, respectively. The lateral supports provided by the anchored steel

rods during the experiment by Colley and Humphrey (1967) is simulated by restraining the nodal

displacements in both horizontal directions along the slab width at mid-depth. Moreover, the top

nodes along the far end edges are also restrained against vertical movement, so as to idealize the

effect of the transverse beams used in those locations. For mesh expediency, the 9-kip static load

is applied over a 12 by 12-in. area, resulting in a pressure of 0.0625 ksi.

Colley and Humphrey (1967) presented their results in terms of joint effectiveness (Eff), first

defined by Teller and Sutherland (1935) as:

2U 2 LTE
Eff  %   100  (5.12)
 L  U 1  LTE

where:  L is the vertical deflection of the loaded slab; U is the corresponding deflection for the

unloaded slab; and LTE is the load transfer efficiency with respect to deflection, given as:

U
LTE  %   100 (5.13)
L

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The variation of LTEδ with respect to the assumed values of the initial joint opening, ωi, obtained

from the present FE study is plotted in Fig. 5.5, along with the experimental data from Colley

and Humphrey (1967) and the EverFE results obtained by Davids and Mahoney (1999),

respectively. The three studies generally exhibit good agreement, especially at smaller joint

openings. As the joint opening increases, EverFE estimates LTEδ values between those from the

experiment and from the present study. This is probably attributable to the fact that Davids and

Mahoney (1999) accounted for a 1-in. groove at the top and bottom of the joint during the

experiment, by inserting zero stiffness interface elements. To avoid the additional complexity it

would entail, this effect was not considered in the present study. In general, the disagreements

noted are insignificant for practical purposes. Therefore, the present nonlinear aggregate

interlock joint discretization can be deemed suitable for the post-crack analysis of jointed

pavement slabs in subsequent sections.

5.4 Post-Crack Analysis of Slabs with Aggregate Interlock under Wheel Load Alone

The geometric and material properties of the two identical slabs considered in Section 5.3.2 are

retained here, per Table 5.2 and Fig. 5.6. The fracture process zone (FPZ) is idealized using the

FCM per Hillerborg et al. (1976), realized by traction-separation cohesive elements, as in a

previous phase of this research (Aure and Ioannides, 2012). Cohesive elements are inserted along

the pre-defined fracture planes, where principal tensile stresses are expected, as shown in Fig.

5.6.

A bilinear concrete softening rule proposed by Petersson (1981) and used by Gustafsson (1985)

is employed. The pertinent fracture parameters defining the softening rule are given in Table 5.2.

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These values are identical to those used in previous single-slab fracture analysis by Ioannides et

al. (2006) and by Aure and Ioannides (2012).

The load is applied as a unit displacement at each of two points, 3 in. away from the face of the

joint and 3 in. on either side of the anticipated fracture plane. To avoid convergence problems

that commonly arise during stiffness degradation of cohesive elements, viscous regularization is

employed with a viscosity, м, of 1×10-6. This value had been obtained from a sensitivity study

conducted for single-slab fracture analysis (Aure and Ioannides, 2012). A general Newton-

Raphson solution method is used, since it is less computationally demanding.

In addition to LTEδ and TLE defined earlier, the following responses are monitored: load line

displacement (LLD), i.e., the vertical displacement at either point of the applied load; the total

applied load (P), i.e., the sum of the conjugate “reaction” forces at the two loaded nodes, RF3;

and, load transfer efficiency with respect to crack mouth opening displacement (LTEO),

calculated as the ratio of the crack mouth opening displacement (CMOD) at the bottom edge of

the unloaded slab to that at the corresponding point on the loaded side of the slab joint. Analysis

results for both linear and nonlinear aggregate interlock simulations are presented in the

following sections.

5.4.1 Linear Aggregate Interlock

Finite element runs are made for the AGG/kl values assumed in Table 5.3, and the load-

displacement responses for some of the joint stiffnesses are shown in Fig. 5.7. Note that

COH3D8 elements are used to discretize the joint. It is observed that at smaller joint stiffness

values, e.g., AGG/kl = 0.01, the curves exhibit only one softening segment. This indicates that

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the loaded slab has completely failed along the assumed fracture plane, while the unloaded slab

has remained intact. As the joint stiffness increases, a larger portion of the applied load begins to

be transferred and cracks begin to develop in the unloaded slab, as well. Consequently, two

softening regions are exhibited in the load-displacement curves for intermediate joint stiffness

values (e.g., AGG/kl = 0.1 and 1.0), indicating the failure of both slabs: the first peak load

indicates the failure of the loaded slab, whereas the second evinces the succumbing of the

unloaded slab. For AGG/kl = 10.0 and 100.0, only one softening event is again observed,

signifying that the two slabs are acting monolithically; the peak load represents the maximum

load that the two slabs can support together, before transverse cracking develops simultaneously

across both. In general, as the joint stiffness increases, the pavement system becomes more

competent, thereby causing the first peak load to increase continuously. The second peak load,

on the other hand, may develop at a relatively high applied load, but upon further joint stiffening,

its value quickly diminishes and it eventually coincides with the first peak load.

The effect of the dimensionless joint stiffness on several response parameters computed at the

first peak load is shown in Fig. 5.8. These parameters are: load transfer efficiency with respect

to deflection, LTEδ, and with respect to crack mouth opening displacement, LTEO; and

transferred load efficiency, TLE. Also shown are the elastic (pre-crack) curves reproduced from

the FE runs in Section 5.3.2. It is observed that after cracking, LTEδ remains almost identical to

the corresponding elastic curve, particularly for those cases exhibiting one softening segment.

This might be anticipated since joint characteristics are not altered by cracking, beyond any slab

size effects. The post-crack TLE, on the other hand, is slightly higher than the corresponding pre-

crack response particularly at higher joint stiffnesses, which may be due to differences in the

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mode of load application in the two cases. These observations have the potential for some

interesting practical implications: knowledge of pre-crack joint responses, per Skarlatos (1950),

may hold clues for predicting aspects of post-cracking behavior, assuming that the dimensionless

joint stiffness does not depend on the magnitude of the applied load. The LTEO is observed to be

lower than the LTEδ for all joint stiffness values, but the two curves approach each other as joint

stiffness increases.

The variation of LTEδ with the total applied load for two typical joint stiffness values is further

examined in Fig. 5.9. It is observed that for AGG/kl =1, LTEδ remains constant (0.46) until the

total applied load equals 13.6 kips, which from Fig. 5.7 corresponds to the point at which the

load-displacement curve begins to change in slope. This point evinces the beginning of cracking

in the loaded slab. The LTEδ then slightly decreases until the total applied load becomes 41.2

kips (LTEδ = 0.39), which corresponds to the first peak load (failure of loaded slab). After this

load level, it increases until the total load equals 54.3 kips, which is the second peak load (failure

of unloaded slab) on the load-displacement curve shown in Fig. 5.7. A similar behavior is

exhibited for AGG/kl = 100, except that the offset in LTEδ becomes very small for the latter

between the beginning and end of cracking in the slabs.

5.4.2 Nonlinear Aggregate Interlock

In this section, the proposed nonlinear aggregate interlock joint discretization using CONN3D2

elements is employed to investigate post-crack responses of concrete pavement slabs. The

geometry of the two slabs is shown in Fig. 5.6, and the pertinent material properties as well as

the FE discretization employed are given in Table 5.2. The parameters required for Walraven’s

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constitutive relations are also given in Table 5.2. The effects of initial joint opening and

maximum aggregate sizes on the responses are considered in subsequent sections.

a. Effect of Initial Joint Opening

Shrinkage and seasonal temperature variations may cause opening or closing of joint openings in

situ concrete pavement slabs. Application of mechanical loads may cause additional opening

changes, which may even be non-uniform over the joint depth, resulting in concomitant changes

in joint stiffness. Such fluctuations influence the transfer of deflections and of stresses to the

unloaded slab. The linear elastic aggregate interlock simulation presented previously cannot

accommodate this aspect of behavior, since that idealization simply assumes a constant joint

stiffness irrespective of the change in joint characteristics. The proposed nonlinear aggregate

idealization, on the other hand, accounts for the initial joint width, as well as for its subsequent

variation. Accordingly, the shear and normal forces occurring at the vertical faces of the joint are

allowed to vary in response to all possible normal and shear displacements.

To investigate the effect of initial joint opening (ωi), FE runs considering slabs with ωi values

ranging from 0.02 in. to 0.09 in. are conducted, and the load-displacement responses for some of

the joint openings are presented in Fig. 5.10. It is observed that as initial joint opening increases,

the slopes of the curves gradually decrease, denoting a reduction in the stiffness of the system.

This is due to the fact that in larger openings fewer aggregate particles can participate in

interlocking. As had been the case for linear aggregate interlock, two softening segments are

observed on these curves. The first (and lower) peak in the applied load indicates the failure of

the loaded slab, whereas the second (and higher) applied load peak denotes the failure of the

215
unloaded slab. With increasing joint opening, the second peak load becomes even higher, and

occurs much later than the first one, signaling that the decreased load transfer efficiency causes

the unloaded slab to fail at a higher level of the total applied load. This ensures the longevity of

the unloaded slab, whose diminished participation in resisting the applied load occurs at the

expense of the loaded slab. Also noteworthy in Fig. 5.10 is the nonlinearity of the curves,

especially discernible in the portions near the origin. Nonlinearity during the initial stages of

loading has never been noted before, and may be caused by the nonlinearity of the aggregate

interlock and/or cracking in the loaded slab.

Figure 5.11 presents plots of post-crack TLE, LTEδ and LTEO versus initial joint opening,

determined at the first peak load values. It is observed that all responses decrease linearly as

initial joint opening increases, although the trend exhibited by the TLE is much fainter, evincing

a smaller sensitivity to initial joint opening. Variations in the transferred load are muted by the

inertia of the pavement system, and reflect more global phenomena than localized cracking,

thereby thwarting uncontrollable behaviors.

The variation of LTEδ with respect to the applied load is plotted in Fig. 5.12 for initial joint

openings of 0.02 in. and 0.09 in. The results indicate that as the load is applied, LTEδ initially

increases up to a certain maximum value at the first peak load (representing the failure of the

loaded slab), and then gradually decreases as additional load is applied. This phenomenon is

caused by Walraven’s constitutive relations, which result in high interface stresses up to a certain

maximum value when the shear displacement increases and the normal (joint opening)

displacement decreases, as shown in Fig. 5.1. At early stages of load application, joint opening is

small and, therefore, aggregate particles interlocking capacity increases with applied load
216
thereby enhancing joint stiffness. As the joint opening and shear displacements continue to

increase, aggregate particles are no longer in contact, and therefore, the interface stresses

decrease, as depicted in Fig. 5.1. Consequently, beyond the second peak load (at which the

unloaded slab fails), the joint’s load transfer capability declines as the total applied load

increases. The effect of the size of initial joint opening on load transfer efficiency is also clearly

observed in Fig. 5.11 by comparing curves corresponding to the 0.02 in. and 0.09 in. openings.

b. Effect of Aggregate Size

One of the influential parameters in Walraven’s aggregate interlock constitutive equations is the

maximum diameter (Dmax) of the aggregate particles. Walraven (1981) conducted a sensitivity

study to investigate the effect of this parameter on interface stresses. He observed that the

interface shear stress is more influenced than the normal stress; the larger the maximum

aggregate size, the stiffer the shear stress versus shear displacement curve, especially at large

initial crack openings. This observation is important in aggregate interlock joints of concrete

pavements that rely on the interface shear stresses as load transfer mechanism.

The effect of maximum aggregate size on post-crack responses of pavement slabs is examined in

the present study by considering aggregate sizes of 0.65 in. and 1.3 in., while keeping other

parameters in Walraven’s constitutive relations unchanged (see Table 5.2). It may be argued that

the change in aggregate size may influence other material properties (e.g., compressive strength),

but this is considered beyond the scope of the proposed analysis. The simulation is conducted for

the two initial joint openings of 0.02 in. and 0.09 in., and the load-displacement responses are

presented in Fig. 5.13. It is observed that aggregate size matters little when the initial joint

217
opening is small. On the other hand, as initial joint opening increases, more interlocking can be

expected as Dmax increases, and therefore, larger aggregate particles result in stiffer joint

behavior, manifested in the reduced second peak load at which the unloaded slab failed. A

dimensionless parameter, ωi/Dmax, in conjunction with the peak load may be a useful parameter

to represent the effect of aggregate size on the slab response. It is concluded, therefore, that

nonlinear aggregate interlock simulation in tandem with fracture analysis is essential in assessing

the effect of joint opening and aggregate size.

5.5 Pre- and Post-Crack Analysis of Slabs with Aggregate Interlock under Constant

Temperature Distribution and Increasing Wheel Load

Diurnal variations of temperature cause stresses in concrete pavement slabs, especially when

combined with wheel loads, thereby reducing the system’s longevity. During the daytime, the

top surface of the slab is warmer than the bottom and the slab curls downward; the bottom of the

slab experiences tensile stresses, as well as widening of the joint opening. During the nighttime,

the opposite phenomenon occurs: the slab curls up, and tensile stresses arise at the top of the

slab, where joint opening broadens.

The effect of curling stresses on the pre- and post-crack responses of a single pavement slab has

been investigated in Chapter 4 of this study. It was observed that daytime temperature variation

through the slab thickness results in unstable crack formation and reduces significantly the peak

load resisted by the slab. In contrast, a nighttime temperature gradient spawns stable cracks and

a higher peak load. It was also observed that the fracture process depends not merely on the

extreme-fiber curling stresses, but on the entire stress distribution through the thickness, re-

emphasizing the importance of temperature profile estimation in concrete pavement structures.


218
In the present study, the effect of curling stresses on the pre- and post-crack response of the two

slabs interconnected by aggregate interlock is investigated. The geometry of the setup is shown

in Fig. 5.6, and the pertinent properties are given in Table 5.2. Constant temperature profiles

measured by Teller and Sutherland (1935) at 7:00 pm and 9:30 am of June 12-13, 1932 are

considered; these are typical nighttime and daytime variations through a 6 in. slab. A cubic

polynomial was found in Chapter 4 to fit adequately these temperature variations; the following

best fit equations are used to assign temperature values at nodes through the slab thickness:

T  z   0.333z 3  3.446 z 2  5.042 z  78.036 at 9:30 am R 2  0.9595 (5.12a)

T  z   0.017 z 3  0.060 z 2  0.295z  90.995 at 7:00 pm R 2  0.9969 (5.12b)

Here z is measured upward from the bottom of the slab. It is assumed that the temperature

remains the same at all nodes lying on the same horizontal plane.

As described in Chapter 4, the analysis is carried out in two steps. In the first instance, the

constant temperature distributions given in Eq. (5.12) are applied; the application of the

increasing wheel load follows thereafter. The latter is represented by a unit displacement as

described in earlier sections. Both linear and nonlinear aggregate interlock idealizations are

considered. Note that the second loading scenario, in which a constant wheel load is applied first

followed by an increasing thermal curling, is not considered in this chapter.

5.5.1 Linear Aggregate Interlock

The resulting load-displacement curves for the specified nonlinear daytime temperature profile

(resulting in temperature differential, ΔT = 22°F) at three selected joint stiffness values are

shown in Fig. 5.14. The peak loads in this case are significantly lower than those for no-curling,

219
presented earlier in Fig. 5.7, which had ranged between 30 and 60 kips. This is attributed to the

curling stresses, which consume a substantial portion of the slab’s load-carrying capacity, even

prior to the application of the wheel load. At lower joint stiffness values, only one softening kink

is observed, indicating the failure of the loaded slab alone; this was also observed earlier in the

case of no curling. As the joint stiffness increases, the unloaded slab starts to share the applied

load and two softening regions may begin to be manifest. Finally, at very large joint stiffness

values, for example, AGG/kl=100, only one softening is observed once more, evincing that the

two slabs act monolithically. The translation of the load-displacement curves to the right with

decreasing joint stiffness is worth noting. This reflects the curl-only deflections at the onset of

loading, which are determined by the degree of monolithic or independent action of the two

slabs, depending on the joint stiffness.

A similar approach has been followed for the analysis of the slab under nonlinear nighttime

temperature distribution (resulting in ΔT = 4°F) and wheel loading. The corresponding load-

displacement curves obtained are shown in Fig. 5.15, in which the peak loads are significantly

higher than those for no-curling (see Fig. 5.7). Comparing the peak loads from these curves with

those in Fig. 5.14, the first peak nighttime load (at which softening begins) is found to be much

larger than for daytime temperatures for each joint stiffness value considered. At AGG/kl = 100,

for example, this load is six times higher than during the daytime (96 kips compared to 12 kips).

This change is attributable to compressive curling stresses arising during the nighttime at the

bottom of the slab, counterbalancing the tensile stresses due to the wheel load.

As a result of temperature variation through the thickness of the slab, the two joint faces, which

are initially vertical and parallel to one another (resembling the letter H), rotate with respect to
220
one another and assume inclined orientations, resembling letters V or Λ. Such movement

consists of displacements normal to the joint surfaces, which contribute to a change in the joint

stiffness. This is the essence of the coupling phenomenon between normal and shear interface

stresses, which the linear aggregate interlock idealization cannot simply accommodate. This

limitation is addressed by nonlinear aggregate interlock, as discussed below.

5.5.2 Nonlinear Aggregate Interlock

For the case of nonlinear aggregate interlock, load-displacement results for daytime temperature

are shown in Fig. 5.16 for three selected initial joint opening values. Two softening regions are

observed once again, an effect captured by the cascading failure of the loaded and unloaded

slabs, respectively. When compared to the responses from the cases without curling presented in

Fig. 5.10, the daytime peak loads are significantly lower (8 to 15 kips compared to 70 to 95

kips), as had been the case for linear aggregate interlock, as well.

During the daytime, the joint widens at the bottom and progressively closes at the top of the slab,

assuming a configuration resembling the letter Λ. When the wheel load is applied, the joint

opening continues to broaden at the bottom and remains closed at the top, thereby causing a

decrease in load transfer efficiency. This results in a reduction of the pavement system

competence, manifested in the reduced initial slope of the load-displacement curves as initial

joint opening increases.

Comparison of Fig. 5.17 with Fig. 5.10 indicates that peak loads increase very slightly during the

nighttime. A nighttime temperature variation results in progressive joint closing at the bottom of

the slab and widening at the top, in a configuration resembling the letter V. This may be

221
expected to increase joint efficiency, an effect that can be particularly significant at large

nighttime temperature differentials. This is verified by conducting additional nonlinear aggregate

interlock runs involving an initial joint opening of 0.07 in., positive (i.e., daytime) and negative

(i.e., nighttime) linear temperature differentials of 6, 12, and 18°F. Variations of transferred load

efficiency at the first peak load with respect to the temperature differentials are presented in Fig.

5.18. It is observed that during the nighttime, load transfer efficiency remains unaffected by an

increase in the temperature differential, while during the daytime it is inversely proportional to it.

Therefore, daytime temperature is deemed critical, not only because of the additional curling

stresses induced at the bottom of the slab, but also due to the loss of joint efficiency, which

hastens the failure of the loaded slab.

5.6 Summary and Conclusions

Simulations using different techniques for idealizing aggregate interlock load transfer in jointed

concrete pavement slabs are presented. Both pre- and post-crack analyses are conducted.

Previously published numerical and experimental studies are available only for pre-crack

conditions, and they are used to validate the proposed formulation. Post-crack responses are

used to investigate crack growth in both the loaded and the unloaded slabs, for linear as well as

nonlinear aggregate interlock idealizations. For linear aggregate interlock, it is found that at

smaller joint stiffness values, there is only one peak load, indicating the failure of only the loaded

slab. As the joint stiffness increases, however, softening begins to be manifest at two points on

the load-displacement curve, evincing the successive failure of both the loaded and unloaded

slabs. At a very large joint stiffness, the two slabs act as one unit, and only one softening region

is observed once again, at a relatively large peak load. The post-crack load transfer efficiencies

222
with respect to vertical deflections and the applied load are observed to be similar to those

reported in the literature for uncracked slabs. In general, the load transfer efficiency with respect

to crack mouth opening displacement (LTEO) is found to be lower than load transfer efficiency

with respect to deflection (LTEδ).

Unlike its linear precursor, nonlinear aggregate interlock idealization takes into account the

change in the joint opening during the loading process, and the concomitant change in the load

transfer efficiency of the joint. It is observed that the load transfer efficiency with nonlinear

aggregate interlock decreases linearly with increasing initial joint opening. It is also found that

LTEδ continuously increases until the peak load is attained and decreases thereafter.

The effects of both nighttime and daytime temperature are also investigated for the linear as well

as the nonlinear aggregate interlock idealizations. Daytime temperature variations result in a

lower peak load, and in decreased joint efficiency on account of a widened joint opening at the

bottom of the slab. Nighttime temperature curling, on the other hand, has the opposite effect and

may prevent a decrease of joint efficiency, if it does not actually enhance joint behavior.

When viewed in conjunction with earlier studies (Aure and Ioannides, 2010; Aure and Ioannides,

2012), this study affirms the conclusion that application of cohesive elements to the fracture

analysis of concrete pavement slabs is promising. The approach will be extended to more

complex in situ pavement systems that involve dowel-jointed slabs under combined wheel and

thermal loadings in the next Chapter. Experimental studies that can verify such numerical

approaches need to be conducted both in the field and in the laboratory, thereby contributing to

the ongoing development of rational failure criteria that can replace the statistical/empirical

223
algorithms along with Miner’s (Miner, 1945) hypothesis that are currently relied upon in

mechanistic-empirical pavement design procedures.

5.7 References

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Providence, RI.

Aure, T. W., and Ioannides, A. M. (2012). "Numerical analysis of fracture process in pavement

slabs." Can. J. Civ. Eng., 39(5), NRC Research Press, Ottawa, ON, Canada, 506-514.

Aure, T. W., and Ioannides, A. M. (2010). "Simulation of crack propagation in concrete beams

using cohesive elements in ABAQUS." Transp. Res. Rec. 2154, Transportation Research Board,

National Research Council, Washington, DC, 12-21.

Bažant, Z. P., and Gambarova, P. (1980). "Rough cracks in reinforced concrete." Journal of the

Structural Division, 106(ST4), ASCE, New York, NY, 819-842.

Brink, A. C., Horak, E., and Visser, A. (2005). "Improvement of aggregate interlock equation

used in mechanistic design software." Int. J. Concrete Pavements, 1(1), Taylor and Francis

Group, London, UK, 1-22.

Colley, B. E., and Humphrey, H. A. (1967). "Aggregate interlock at joints in concrete

pavements." Bulletin 189, Highway Research Board, National Research Council, Washington,

DC, 1-18.

224
Davids, W. G. (1998). "Modeling of rigid pavements: joint shear transfer mechanisms and

solution strategies," Ph.D. dissertation, University of Washington, Seattle, WA.

Davids, W. G., and Mahoney, J. P. (1999). "Experimental verification of rigid pavement load

transfer modeling with EverFE." Transp. Res. Rec. 1684, Transportation Research Board,

National Research Council, Washington, D. C, 81-89.

Divakar, M. P., and Fafitis, A. (1992). "Micromechanics based constitutive model for interface

shear." J. Eng. Mech., 118(7), ASCE, New York, NY, 1317-1337.

Divakar, M. P., Fafitis, A., and Shah, S. P. (1987). "Constitutive model for shear transfer in

cracked concrete." J. Struct. Eng., 113(5), ASCE, New York, NY, 1046-1062.

Fuller, W.B. and Thompson, E. (1906). "The laws of proportioning concrete." Trans., ASCE,

LVII(2), New York, NY, 67-143.

Gaedicke, C., and Roesler, J. R. (2009). "Fracture-based method to determine the flexural load

capacity of concrete slabs." FAA COE Rep. No. 31, Department of Civil and Environmental

Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.

Gustafsson, P. J. (1985). "Fracture mechanics studies of non-yielding materials like concrete:

modelling of tensile fracture and applied strength analyses.” Rep. No. LUTVDG/(TVBM-1007)/1-

422/(1985), Division of Building Materials, Lund Institute of Technology, Lund, Sweden.

Hammons, M. I. (1997). "Development of an analysis system for discontinuities in rigid airfield

pavements." Rep. No. GL-97-3, US Army Corps of Engineers, Vicksburg, MS.

225
Hillerborg, A., Modéer, M., and Petersson, P. E. (1976). "Analysis of crack formation and crack

growth in concrete by means of fracture mechanics and finite elements." Cement Concrete Res.,

6(6), Elsevier, Amsterdam, The Netherlands, 773-782.

Huang, Y. H., and Wang, S. T. (1973). "Finite element analysis of concrete slabs and its

implication for rigid pavement design." Hwy. Res. Rec. 466, National Research Council,

Washington, DC, 55-69.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). " ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

Ioannides, A. M., and Hammons, M. I. (1996). "Westergaard-type solution for edge load transfer

problem." Transp. Res. Rec. 1525, Transportation Research Board, National Research Council,

Washington, DC, 28-34.

Ioannides, A. M., Alexander, D. R., Hammons, M. I., and Davis, C. M. (1996). "Application of

artificial neural networks to concrete pavement joint evaluation." Transp. Res. Rec. 1540,

Transportation Research Board, National Research Council, Washington, DC, 56-64.

Ioannides, A. M., and Korovesis, G. T. (1990a). "Aggregate interlock: a pure-shear load transfer

mechanism." Transp. Res. Rec. 1286, Transportation Research Board, National Research

Council, Washington, DC, 14-24.

Ioannides, A.M., and Korovesis, G.T. (1990b). "Backcalculation of joint related parameters in

concrete pavements," Proc., Third International Conference on the Bearing Capacity of Roads

and Airfields, Norwegian University of Science and Technology, Trondheim, Norway, 549-558.

226
Jensen, E. A., and Hansen, W. (2006). "Nonlinear aggregate interlock model for concrete

pavements." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 261-273.

Maitra, S. R., Reddy, K. S., and Ramachandra, L. S. (2010). "Load transfer characteristics of

aggregate interlocking in concrete pavement." J. Transp. Eng., 136(3), ASCE, Reston, VA, 190-

195.

Petersson, P. E. (1981). "Crack growth and development of fracture zones in plain concrete and

similar materials." Rep. No. LUTVDG/(TVBM-1006)/1-174/(1981), Division of Building

Materials, Lund Institute of Technology, Lund, Sweden.

Miner, M. A. (1945). "Cumulative damage in fatigue." J. Appl. Mech.-T. ASME, 12(3), ASME,

New York, NY, 159-164.

Moler, C. B. (2004). Numerical Computing with MATLAB. Society for Industrial and Applied

Mathematics, Philadelphia, PA.

Reinhardt, H. W., and Walraven, J. C. (1982). "Cracks in concrete subjected to shear." J. Struct.

Div., 108(ST1), ASCE, New York, NY, 207-224.

Skarlatos, M. S. (1950). "Deflections and stresses in concrete pavements of airfields with

continuous elastic joints." Rep. No. AD628501, U. S. Army Corps of Engineers, Ohio River

Division Laboratories, Mariemont, OH.

227
Tabatabaie, A. M., and Barenberg, E. J. (1978). "Finite element analysis of jointed or cracked

concrete pavements." Transp. Res. Rec. 671, Transportation Research Board, National Research

Council, Washington, DC, 11-19.

Teller, L. W., and Sutherland, E. C. (1935). "Observed effects of variation in temperature and

moisture on the size, shape, and stress resistance of concrete pavement slabs." Public Roads,

16(9), Bureau of Public Roads, Washington, DC, 169-197.

Walraven, J. C. (1994). "Rough cracks subjected to earthquake loading." J. Struct. Eng., 120(5),

ASCE, New York, NY, 1510-1524.

Walraven, J. C. (1981). "Fundamental analysis of aggregate interlock." J. Struct. Div.,

107(ST11), ASCE, New York, NY, 2245-2270.

Wattar, S. W. (2001). "Aggregate interlock behavior of large crack width concrete joints in PCC

airport pavements," Ph.D. dissertation, University of Illinois at Urbana-Champaign, Urbana, IL.

228
Table 5.1 Walraven’s Equations for Contact Areas per Unit Crack Area

Case A :  t   n

Dmax 4 pk  D 
Ay   n2 t2 F    G1  n ,  t , D  dD
t   Dmax 

Dmax 4 pk  D 
Ax   n2 t2 F    G2  n ,  t , D  dD
t   Dmax 

Case B :  t   n

 n2  t2
4 pk  D  Dmax 4 p  D 
Ay   F   G3  n ,  t , D  dD   n2 t2 F   G1  n ,  t , D  dD
n k
2 n   Dmax  n   Dmax 

 n2  t2
4 pk  D  Dmax 4 p  D 
Ax   F   G4  n ,  t , D  dD   n2 t2 F   G1  n ,  t , D  dD
n k
2 n   Dmax  n   Dmax 
with
 t 


G1  n ,  t , D   D 3  D 2   n2   t2    umax   n  umax  umax
2


 n2   t2

 n 1 2


G2  n ,  t , D   D 3  t  D 2   n2   t2    umax   umax   t  
4
D   n  umax 
2

 n  t
2 2

  
1 2 1  u  1 2  2 n 
 n  D   n2  D 2 arcsin  n max   D arcsin  
4 4 1
 D  4  D 
 2  

229
Table 5.1 (Continued)

2
1 
G3  n ,  t , D   D  D   n 
3

2 

 1 2 1  2 
G4  n ,  t , D   D 3  D 2   n D   n2  D 2 arcsin  n  
8 4 4  D 

0.5 4 6 8 10
 D   D   D   D   D   D 
F   0.532    0.212    0.072    0.036    0.025  
 Dmax   Dmax   Dmax   Dmax   Dmax   Dmax 

1 1  2 D 
2

       
2 2
 n  n2   t2   n2  n2   t2 2
n  t
2
  n  t
2
 4 t   
2 2   2  
umax 
 n2   t2

pk  aggregate volume/unit volume of concrete

230
Table 5.2 Geometry, Material Properties and Discretization of Two Slabs Considered

Geometry of Each Slab


Length (in.) 240
Width (in.) 120
Thickness (in.) 6
Material Properties
Young's Modulus (ksi) 4000
Thermal Expansion Coefficient (in./in./°F) 5×10-6
Tensile Strength (ksi) 0.463
Fracture Energy (lb/in.) 0.431
Compressive Strength (ksi) 5
Unit Weight (pcf) 150
Poisson's Ratio 0.15
Walraven’s Parameters
Maximum Aggregate size (in.) 0.65
Coefficient of Friction 0.4
Aggregate Volume per Unit Volume of Concrete 0.75
Subgrade Characteristics
Modulus of Subgrade Reaction (pis/in.) 200
Discretization Characteristics
Slab Element Size (in.) 6×6×2
Cohesive Zone Element Size (in.) 0.12×0.12
Softening Bilinear
Solver Newton-Raphson
Subgrade Idealization SPRING1

Notes: 1 lb = 4.444 N; 1 in. = 25.4 mm; 1 ksi = 6.89 Mpa

231
Table 5.3 Joint Stiffness Characteristics Used for Linear Aggregate Interlock

Assumed JOINTC or CONN3D2 COH3D8


AGG
AGG Ktt (kips/in.) Ktt (kips/in.)
kl
(ksi)
By Eq. (5.7) By Eq. (5.10)
values

0.001 0.00493 0.00062 0.00082

0.010 0.04930 0.00616 0.00821

0.100 0.49300 0.06159 0.08212

1.000 4.93000 0.61587 0.82116

10.000 49.3000 6.15870 8.21160

100.000 493.000 61.5870 82.1160

1000.000 4930.00 615.870 821.160

10000.000 49300.0 6158.70 8211.60

Note: For JOINTC or CONN3D2: Kss= 0 and Knn is determined from Eq. (5.6);

Edge stiffness = 2 × corner stiffness; Interior stiffness = 4 × corner stiffness;

For COH3D8: Kss= Ktt and Knn is determined from Eq. (5.11);

Eh3
l4 is radius of relative stiffness and k is modulus of subgrade reaction.

12 1   2 k 

232
1.80 δn=0.005 in.
δn=0.01 in.

1.40
Shear Stress (ksi)

1.00 δn=0.03in.

0.60 δn=0.05 in.

δn=0.07 in.
0.20

δn=0.07 in.
-0.20
δn=0.05 in.

-0.60 δn=0.03 in.


Normal Stress (ksi)

-1.00
δn=0.01 in.

δn=0.005 in.
-1.40

-1.80
0 0.02 0.04 0.06 0.08

Shear Displacement (in.)

Figure 5.1 Typical Normal and Shear Stress Variations at Different Crack Openings

233
1.0
JOINTC
COH3D8
CONN3D2
Ioannides et al. (1996)
0.8 Ioannides and Korovesis (1990a)

LTEσ
LTEδ, LTEσ or TLE

0.6
LTEδ
Note: a/l = 0.275
TLE

0.4

0.2

0.0
1.0E-03 1.0E-02 1.0E-01 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04
AGG/kl

Figure 5.2 Comparison Among Three Linear Aggregate Interlock Idealizations and

Previous Studies

234
1.00

0.80
JOINTC
COH3D8
CONN3D2
Ioannides and Hammons (1996)
0.60
Note: a/l = 0.275
LTEδ

0.40

0.20

0.00
0.00 0.20 0.40 0.60 0.80 1.00
LTEσ

Figure 5.3 Verification of Relationship between Load Transfer Efficiencies

(Linear Aggregate Interlock)

235
Restrained in x and y

12 in.

48 in. Applied load = 9 kips 12 in.


y Restrained in x and y

x directions
216 in.

Figure 5.4 Top View, Boundary Conditions and Applied Load

(Colley and Humphrey, 1967)

236
100.0

80.0
LTEδ (%)

60.0

This study

Davids and Mahoney (1999)


40.0
Colley and Humphrey (1967)

20.0

0.0
0.00 0.02 0.04 0.06 0.08 0.10
ωi (in.)

Figure 5.5 Comparison with Experimental and FE Results by Other Researchers

(Nonlinear Aggregate Interlock)

237
Joint

120 in.
Expected Fracture Plane

Joint Line

+ + 3 in.
6 in.
Applied load

120 in.
Expected Fracture Plane
x
y

240 in.

Figure 5.6 Planar View, Location of Applied Load and Assumed Fracture Planes

238
120.0
AGG/kl=0.01

AGG/kl=0.10
100.0 AGG/kl=10.0

AGG/kl=100

AGG/kl=1.00
80.0
Total Applied Load (kips)

60.0

40.0

20.0

0.0
0.00 0.10 0.20 0.30 0.40 0.50 0.60

Load Line Displacement (in.)

Figure 5.7 Effect of Joint Stiffness on Slab System Response

(Linear Aggregate Interlock)

239
1.0

Pre-crack

0.8 Post-crack

LTEδ
0.6
LTEδ, TLE or LTEO

LTEO

0.4

TLE

0.2

0.0
1.0E-03 1.0E-02 1.0E-01 1.0E+00 1.0E+01 1.0E+02 1.0E+03 1.0E+04
AGG/kl

Figure 5.8 Pre-Crack and Post-Crack Load Transfer Responses

(Linear Aggregate Interlock)

240
1.2

AGG/kl = 100
1.0

0.8

AGG/kl = 1
LTEδ

0.6

Second peak load


0.4

First peak load


0.2

0.0
0 20 40 60 80 100
Total Applied Load (kips)

Figure 5.9 Variation of Load Transfer Efficiency with Total Applied Load

(Linear Aggregate Interlock)

241
160.0

140.0

ωi = 0.05 in.

120.0
ωi = 0.07 in.

ωi = 0.03 in.
Total Applied Load (kips)

100.0 ωi = 0.09 in.

80.0

60.0

40.0

20.0

0.0
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Load Line Displacement (in.)

Figure 5.10 Effect of Initial Joint Opening on Load-Displacement Response

(Nonlinear Aggregate Interlock, Dmax = 0.065 in.)

242
1.00

LTEδ
0.80

LTEO

0.60
TLE, LTEδ or LTEO

0.40
TLE

0.20

0.00
0.00 0.02 0.04 0.06 0.08 0.10
ωi (in.)

Figure 5.11 Effect of Initial Joint Opening on Load Transfer at Peak Load

(Nonlinear Aggregate Interlock, Dmax = 0.065 in.)

243
1.2

1.0 First peak Second peak

0.8
ωi = 0.02 in.
LTEδ

0.6 First peak


Second peak

0.4
ωi = 0.09 in.

0.2

0.0
0 50 100 150 200
Total Applied Load (kips)

Figure 5.12 Variation of Load Transfer Efficiency with Total Applied Load

(Nonlinear Aggregate Interlock, Dmax = 0.065in.)

244
160.0
Dmax=0.65 in.

140.0 Dmax=1.30 in.

120.0
ωi = 0.02 in.
Total Applied Load (kips)

100.0
ωi = 0.09 in.

80.0

60.0

40.0

20.0

0.0
0.00 0.10 0.20 0.30 0.40 0.50 0.60
Load Line Displacement (in.)

Figure 5.13 Effect of Maximum Aggregate Size (Nonlinear Aggregate Interlock)

245
35.0
AGG/kl=0.0100
AGG/kl=1.0000
30.0
AGG/kl=100.00

25.0
Total Applied Load (kips)

20.0

15.0

10.0

5.0

0.0
-0.03 0.02 0.07 0.12

Load Line Displacement (in.)

Figure 5.14 Effect of Daytime Temperature (Linear Aggregate Interlock)

246
200.0
AGG/kl=100.00
AGG/kl=1.000
180.0
AGG/kl=0.0100

160.0

140.0

120.0
Total Applied Load (kips)

100.0

80.0

60.0

40.0

20.0

0.0
0.00 0.10 0.20 0.30 0.40 0.50 0.60

Load Line Displacement (in.)

Figure 5.15 Effect of Nighttime Temperature (Linear Aggregate Interlock)

247
30.0

25.0

20.0
Total Applied Load (kips)

15.0 ωi = 0.02 in. ωi = 0.09 in.

10.0

ωi = 0.05 in.

5.0

0.0
0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14
Load Line Displacement (in.)

Figure 5.16 Effect of Daytime Temperature

(Nonlinear Aggregate Interlock, Dmax = 0.065 in.)

248
160.0
ωi = 0.05 in.

140.0
ωi = 0.07 in.

120.0
ωi = 0.09 in.
Total Applied Load (kips)

100.0 ωi = 0.03 in.

80.0

60.0

40.0

20.0

0.0
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70
Load Line Displacement (in.)

Figure 5.17 Effect of Nighttime Temperature

(Nonlinear Aggregate Interlock, Dmax = 0.065 in.)

249
0.44

Daytime

Nighttime

0.42
TLE

0.40

0.38

0.36
5 10 15 20
ΔT (°F)

Figure 5.18 Effect of Temperature on Joint Efficiency

(Nonlinear Aggregate Interlock, Dmax = 0.065 in., ωi = 0.07 in.)

250
Chapter 6 Numerical Analysis of Cracking in Doweled Concrete Pavements

Abstract

This paper presents numerical analyses of crack propagation in concrete pavement slabs with

doweled joints using the finite element package ABAQUS® 6.9-2. Traction-separation cohesive

elements are employed in simulating the fracture process according to the fictitious crack model.

Both wheel load and thermal curling are considered. The effects of joint width, dowel-concrete

interaction idealization, and dowel slip on slab responses are investigated. It is observed that

joint width does not affect the maximum load supported, but it reduces the load transfer

efficiency of the pavement system. Dowel slip is found to decrease the peak load that is resisted

by the slab system. A daytime temperature variation significantly reduces the peak load,

whereas a nighttime temperature profile increases it. This step-by-step effort may contribute to

the ongoing development of rational failure criteria that can substitute the statistical/empirical

algorithms used in current pavement design procedures.

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6.1 Introduction

Load transfer in jointed concrete pavements is accomplished by two primary mechanisms:

aggregate interlock and dowel bars. Aggregate interlock relies only on shear forces developing

on rough vertical joint interfaces due to mechanical interlock between aggregate particles.

Numerical idealization of aggregate interlock joints and its post-crack implications on pavement

system responses have been discussed extensively in Chapter 5.

Dowel bars are often placed across a joint to complement the aggregate interlock load transfer

mechanism, and to ensure its permanence. Friberg (1940) idealized dowel bars as beam elements

encased in an elastic medium, per an earlier suggestion by Timoshenko and Lessels (1925). This

approach has been incorporated in the two-dimensional (2D) finite element (FE) code ILLI-

SLAB, by considering both the bending and shear resistance of dowel bars (Tabatabaie and

Barenberg, 1978). Huang and Chou (1978) argued that the bending contribution of the dowel bar

over the very short span of the joint opening could be neglected, leaving shear resistance as the

sole load transfer mechanism of doweled joints. Korovesis (1990) adapted ILLI-SLAB to permit

activation of dowel bending, shear and torsional degrees of freedom. Ioannides and Korovesis

(1992) then used dimensional analysis to interpret results obtained from ILLI-SLAB and derived

an independent joint stiffness parameter (D/skl) corresponding to the dimensionless aggregate

interlock joint stiffness (AGG/kl). Here, D [FL-1] is composite joint shear stiffness, AGG [FL-2] is

aggregate interlock joint stiffness per unit length, k [FL-3] is the subgrade modulus, l [L] is the

radius of relative stiffness of the slab-subgrade system, and s [L] is dowel bar spacing. The

primary dimensions are abbreviated here as [L] for length and [F] for force.

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A slightly different formulation for the interaction of the dowel beam element with the slab was

first presented by Nishizawa et al. (1989), who divided the dowel bar into three segments: two

bending components embedded in the slab and one shear-and-bending component across the

joint. This approach was further refined by Guo et al. (1995), who implemented it in an update of

2D FE code JSLAB (Tayabji and Colley, 1984). Subsequently, an analogous, if more elaborate,

concept was also employed in three-dimensional (3D) FE analysis (Davids and Mahoney, 1999;

Davids, 2000; Kim and Hjelmstad, 2003).

In the present study, 3D numerical pre- and post-crack analysis of a dowel-jointed pavement

system is conducted, using the general purpose finite element package ABAQUS® 6.9-2. The

slab system is subjected to both wheel and temperature loading. The fracture process of the slabs

is tracked using traction-separation cohesive elements inserted along the anticipated crack path in

both slabs. The effects on slab responses of dowel-concrete interaction idealization, joint opening

and dowel looseness are investigated.

6.2 Finite Element Idealization of Doweled Pavement System

6.2.1 Discretization of Slab and Subgrade

The geometry, material properties and FE discretization characteristics employed in the present

study are shown in Table 6.1. Properties, including tensile strength, f t ' , and fracture energy, GF,

are selected to be consistent with previous studies (Ioannides and Peng, 2004; Ioannides et al.,

2006; Aure and Ioannides, 2012). The FE mesh shown in Fig. 6.1 is generated using software

application ABAQUS®/CAE 6.9-2, a pre- and post-processing package. Reduced integration 20-

node quadratic elements, C3D20R, are employed for the bulk of the concrete slab material, since

253
these are the highest order continuum elements supported in ABAQUS®/CAE. The mesh is

considerably finer along the assumed fracture plane and the joint than elsewhere. Tetrahedron

elements, C3D10, are used in the transition zones to the coarser mesh regions, as shown in Fig.

6.1, since these are the highest order tetrahedron elements compatible with C3D20R.

The adoption of this graded mesh increases the amount of labor required in defining the stiffness

of individual spring elements for the supporting Winkler subgrade, which must not resist any

tension. To overcome this difficulty, membrane elements, M3D8R, of negligible Young’s

modulus (1 ksi) and zero thickness are defined beneath each slab, onto which FOUNDATION

elements that can support tension and compression are attached; the stiffness of the latter is

manually provided in the input file. This approach was first proposed by Kuo (1994) to idealize

slab-subgrade and slab-base interfaces. The membrane elements are discretized with the same

mesh size as the slabs; their horizontal interaction with the slabs is defined as FRICTION,

ROUGH (i.e., infinite coefficient of friction), whereas in the normal direction only compressive

forces are resisted. Consequently, the slab and the membrane can separate when a tensile force

acts between them.

The wheel load is applied as a unit displacement at nodes located at (x, y, z) = (114, 3, 6) in. and

(x, y, z) = (114, -3, 6) in., as shown in Fig. 6.2. This is intended to represent a 12 by 12 in. area at

mid-edge of the loaded slab. It is anticipated that the maximum stress will develop at the slab

bottom, along the joint, half-way between the points of displacement application. The two

vertical planes perpendicular to the joint are, therefore, assumed to be the fracture planes. The

results monitored are: the total applied load (P), i.e., the sum of the conjugate “reaction” forces at

254
the two loaded nodes, RF2; and the vertical displacement at the nodes where the displacement is

applied.

6.2.2 Discretization of Dowel Bars

The diameter, spacing, length, and material properties of the dowel bars employed in the present

study are shown in Table 6.1. These values are selected to represent prevailing practical

guidelines (Huang, 2004). The C3D20R element used for the intact slab material is also

employed in discretizing the dowel bars, thereby eliminating any loss of precision incurred when

dissimilar elements are connected. Two approaches are investigated when idealizing dowel-

concrete interaction. In the first approach, the dowel bars are placed in holes “drilled” in the

concrete slab using ABAQUS®/CAE instruction cut extrude, and SURFACE INTERACTION

options are used to describe their relative movement. If no relative slip is allowed, the TIE

CONSTRAINT option may be used, instead.

The second approach involves embedding the dowel bars in the slab without pre-drilling holes.

This method is often used to idealize reinforcement bars in concrete structures. In ABAQUS®, it

is achieved by the use of the EMBEDDED ELEMENT key word. The main advantage of this

approach over the former is that it simplifies the discretization of the slab near the dowels, which

has repercussions on convergence and computational resources required. The nodes of the

embedded element are constrained to the nodes on the host (concrete mass) element. The

program will “search for the geometric relationships between nodes on the embedded elements

and the host elements. If a node on an embedded element lies within a host element, the degrees

of freedom at the node will be eliminated by constraining them to the interpolated values of the

degrees of freedom of the host element” ABAQUS (2009). The main drawbacks of this approach
255
are that it does not simulate the in situ dowel-concrete interaction, which involves sliding on one

side of the joint, and that it does not account for any gaps present between the bar and the

concrete slab. The effects of such differences between the two approaches on the post-crack

response of the pavement system are examined in sections that follow.

As a baseline, linear elastic material properties are assumed for the dowel bars. It might be

argued, however, that the load transfer system could fail by yielding even before the slab fails,

i.e., before the peak load is attained. Therefore, yielding properties of the dowel bars are also

specified in Table 6.1. The resulting slab response is compared to the baseline observations later

in the study.

6.2.3 Discretization of the Fracture Process

Three-dimensional traction-separation cohesive elements, COH3D8, are used to discretize a very

narrow fracture process zone (FPZ), whose width is set to 0.001 in. as suggested by previous

experiences (Aure and Ioannides, 2010; Aure and Ioannides, 2012). The FPZ mesh involves a

uniform pattern of element size 0.2 by 0.2 in., which is much finer than the slab mesh size. The

cohesive elements are inserted along the assumed fracture plane, and surface-based TIE

CONSTRAINTS are used to connect them to the intact slab surfaces. This technique has been

used by the authors in earlier work (Aure and Ioannides, 2010; Aure and Ioannides, 2012) and

found to be efficient. A bilinear concrete softening curve is employed per Petersson (1981) and

 G 1 
Gustafsson (1985); the coordinates of the kink point are set at  0.8 F' , f t '  , as in a previous
 ft 3 

study (Aure and Ioannides, 2012). The pertinent fracture parameters are given in Table 6.1. Since

this is a problem involving stiffness degradation, viscous regularization is employed with the
256
general (Newton-Raphson) solver option in order to ensure a convergent solution; the so-called

viscosity is set to 1×10-6 (ABAQUS, 2009).

6.3 Validation of Finite Element Discretization: Pre-Crack Analysis

The pre-crack phase, during which all materials are linear and elastic, affords the opportunity to

verify the FE discretization, i.e., the adequacy of the mesh size, element types, and idealizations

of dowel-concrete interaction and subgrade. For this purpose, the experimental study conducted

by Hammons (1997) is reproduced. Among the six small-scale tests reported, LSM-2 is

considered. The system consists of two slabs, each of which is 36×48×2 in., connected by 0.25

in. diameter dowel bars that are 15.5 in. long and are spaced at 4 in. center-to-center. The joint

opening is 0.0625 in. The moduli, E, for the slab and for the dowel bar are taken as 4 Mpsi and

29 Mpsi, respectively; the corresponding values of Poisson’s ratio are 0.18 and 0.3 (per

Hammons, 1997). Additional details about the experimental setup are provided by Hammons

(1997). The rubber pad foundation used in the experiment was assigned a subgrade modulus, k,

of 0.33 ksi/in., backcalculated using a FE analysis by Hammons (1997).

The FE discretization of the test slab-dowel system is shown in Fig. 6.3. It is similar to the one

discussed in Section 6.2, above, which will be employed in the next section. The boundary

conditions are selected to represent the set-up in the experiment: translations in all directions at

nodes along the two outer 48-in. sides, as well as planar translations at nodes along the two outer

72-in. sides, are restrained. The load is applied as a pressure of 145 psi at a corner by the joint

over a square area of 16 in.2. The two dowel-concrete interaction idealizations discussed above

are implemented. In the first case, the dowel bars are assumed to be encased in the slabs (without

a hole), i.e., dowels experience no relative movement with respect to the slabs. Consequently, the
257
EMBEDDED ELEMENT approach is employed to discretize dowel-concrete interaction. In the

second case, which is closer to reality, holes are created in the unloaded slab and then dowel bars

are placed in therein. It is noteworthy that Hammons (1997) had applied grease to the dowel bars

and encased them in drinking straws on the unloaded side of the joint, a common practice in

order to ensure debonding during load transfer. While reproducing Hammons experimental

results, Davids and Mahoney (1999) estimated the thickness of the drinking straw to be 3.15

mills (0.08 mm). In the present study, this effect is accounted by providing a clearance of 3.15

mills between the dowel bars and the slab holes. The effect of grease is idealized, by providing a

coefficient of friction of 0.01.

Figure 6.4 shows the resulting deflection profile at a distance of 7 in. from the edge closest to the

loaded area; this is the location at which the displacement transducers had been placed during the

experiment (Hammons, 1997). The same experiment had been previously reproduced by Davids

and Mahoney (1999) in verifying the FE program EverFE, and their result is also shown. Good

agreement is observed between the present study and Davids and Mahoney (1999) for both

cases, no gap (embedded) and with gap. As compared to the experiment, it is observed that the

EMBEDDED ELEMENT approach results in a very stiff joint and results in a perfect load

transfer efficiency. The second approach, in which the gap between the dowel bars and the slab

holes is accounted, gives almost perfect deflection profile as compared to the experiment

especially around the joint. Relatively larger differences between the present study and the

experiment in the displacements as one moves away from the joint may be attributed to the effect

of the boundary condition of the slab, which is idealized in this study as perfectly rigid around

the peripheries of the slab. Obviously, perfect rigidity may not be attained in the experiment.

258
Other reasons may include numerical discretization errors, such as mesh fineness and contact

interaction between the slab and dowel bar. It worth noting that the idealization of dowel-

concrete interaction when a gap exists between the slab holes and the dowel bars is

computationally demanding, especially when such an approach is augmented with cracking in

the slabs.

From the results shown in this section, the numerical discretization adopted is deemed reliable

and applicable to the investigation of the more complex phase involving fracture of the slabs

subjected to both wheel load and thermal curling, as discussed in the following sections.

6.4 Crack Propagation in Slabs with Doweled Joints

Post-crack responses of the doweled pavement system described earlier are studied in this

section. Recall that geometry, material properties and FE discretization are shown in Table 6.1

and Figs. 6.1 and 6.2; slabs are connected by dowel bars that are nominally 14 in. long and of

diameter 0.75 in., spaced at 12 in. center-to-center, inserted in holes “drilled” into the concrete

slab. A parametric study is carried out to investigate the effect of joint opening, dowel

embedment, dowel-concrete interaction (dowel looseness), and yielding of the dowel bar, as well

as thermal curling.

6.4.1 Effect of Initial Joint Opening

The significance of joint opening, ωi, on the load-displacement response of the two-slab system

during the fracture process is investigated by considering three initial joint openings: 0.2 in.

(baseline), 0.4 in. and 0.8 in. The length of the dowel bars is adjusted slightly depending on the

joint width, so that 6.9 in. remain encased in the slab on each side of the joint; for the baseline
259
opening of 0.2. in., the length of the dowels is, therefore, 14 in. The dowel bar surfaces are

connected to the corresponding holes ‘drilled’ in the slab using the TIE CONSTRAINT option;

this eliminates dowel slip, but it is selected because of its implementation simplicity.

The load-displacement responses obtained in this manner are plotted in Fig. 6.5. The curves

exhibit only one softening event, evincing that the two slabs failed almost at the same time. The

more competent dowel system evidently results in monolithic action of the two slabs. It is

observed that an increase in joint opening decreases slightly the stiffness of the pavement

system, discernible as a decrease in the slope of the load-displacement curves. The reduction in

slope at about half the peak load evinces the onset of cracking in the loaded slab. The value of

the peak load resisted by the slabs remains largely unaffected by changes in joint opening. It

appears, therefore, that while an increase in initial joint opening may increase slightly the

displacement at which the peak load occurs, its influence on the peak load supported by the slabs

is rather insignificant. This observation is confirmed by Fig. 6.6, which shows the variation of

the load transfer efficiency with respect to deflection (LTEδ) as the initial joint opening increases.

It is evident that as the joint opening increases, load transfer efficiency decreases almost linearly.

6.4.2 Effect of Dowel–Concrete Interaction

The interaction between the concrete mass and the dowel bar is one of the major parameters

influencing load transfer efficiency in a doweled pavement system. Consequently, there have

been several attempts by different researchers to discretize this interaction realistically in 3D FE

analysis. In general, such efforts fall into two main categories: those employing spring elements

and those relying on contact elements.

260
An early attempt employing the former approach is described by Channakeshava et al. (1993).

The same methodology was subsequently implemented by Davids (2000) during the

development of 3D FE program EverFE. Accordingly, spring elements were used to represent

the relative movements of the dowel bar with respect to the concrete mass in which it is encased,

in the three orthogonal directions. Such movements are characterized using three distinct

stiffnesses, but since the normal and transversal components are physically indistinguishable,

only two spring stiffenesses need be specified. The first is the conventional modulus of dowel

support, K [FL-3] (Timoshenko and Lessels, 1925). The second stiffness, corresponding to the

slip of the dowel bar along its longitudinal direction, was dubbed the “dowel-slab restraint

modulus”. It has the same dimensions as K, but it is typically assumed to have only a fraction of

its magnitude. A similar approach was adopted by subsequent investigators (Bhattacharya, 2000;

Dere et al., 2006). The main limitations of this idealization technique are: (a) There are no sound

experimental or theoretical methods to determine the modulus of dowel support, K (Ioannides

and Korovesis, 1992), let alone its ratio to the dowel-slab restraint modulus; (b) This approach

ignores dowel looseness, and is incapable of simulating possible dowel-concrete separation; (c)

A gap alternative provided by Davids (2000), ignores geometric nonlinearities arising at the

dowel-concrete interface during the continual alternation between contact and separation.

Moreover, this alternative necessitates the elimination of dowel sliding, effectively requiring

full-bond between the dowel and the concrete upon gap closing.

The second approach employs contact elements, already implemented in FE programs selected

for simulation of dowel-concrete interaction in concrete pavement systems (William and

Shoukry, 2001; Riad et al., 2009; Maitra et al., 2009). Coloumb’s friction law is adopted to

261
idealize dowel slip, according to a specified coefficient of friction. A certain clearance is

provided between the dowel and the concrete to represent the gap; upon closure, the specified

modulus of dowel support is activated. Determination of these parameters is still fraught with

difficulties.

In the present study, the second approach is adopted, because it is deemed to be more

comprehensive and realistic, even though for numerical expediency, it is assumed that there is no

gap between the dowel bar and the slab. The bearing (or normal) resistance is idealized using the

HARD CONTACT option under SURFACE INTERACTION, which obviates the need to specify

K since the transfer of normal pressure between the two surfaces is controlled by their respective

stiffnesses and the FE mesh. Dowel slip is idealized using the Coulomb FRICTION option.

As noted in Section 6.2.2 above, fully bonded dowel bars can be simulated alternatively using

the EMBEDDED ELEMENT discretization, which eliminates the presence of holes in the

concrete mass and thereby simplifies the numerical discretization of the dowel-concrete region.

Four cases are considered involving dowels inserted in pre-drilled holes. In the first instance, no

relative movement is allowed between the dowel and slab (i.e., the two are assumed to be fully

bonded), whereas for the remaining two cases sliding between the dowel and slab is allowed, and

the coefficient of friction is set at 0.01 or 0.2. To compare with the fully bonded case, the

EMBEDDED ELEMENT discretization is considered as a fourth case. Only the loaded side

segment of the dowel bar is allowed to slip. In all the cases, the initial joint opening is kept at 0.2

in.

262
The load-displacement responses obtained are shown in Fig. 6.7. It is observed that there is a

significant reduction in the peak load (by about 20%) as the dowel slips. It is interesting to see

that there is also a noticeable decrease in stiffness of the system with slip, occurring after the

onset of cracking at about half the peak load. The load transfer efficiency with respect to

deflection (LTEδ) is also computed. It is found that for fully bonded, coefficient of friction of 0.2

and 0.01, LTEδ is 0.705, 0.700, and 0.696, respectively at an applied load of 35 kips. This

indicates a slight reduction of load transfer efficiency of the joint with increasing slip.

The load-displacement response corresponding to the EMBEDDED ELEMENT discretization

option is also shown in Fig. 6.7. The results indicate that this approach gives a slightly lower

peak load value as compared to the no slip case. The stiffness of the system, however, remains

the same in these two cases. It can be concluded that for dowel bars fully bonded to the concrete

slab, the EMBEDDED ELEMENT approach is not only attractive for its numerical simplicity but

also compares well with the more elaborate no-slip alternative.

6.4.3 Effect of Dowel Bar Yielding

As the load continues to increase past crack initiation, dowel bars may yield and precipitate load

transfer failure, even before ultimate structural collapse of the concrete. To investigate whether

this situation may happen for the joint configuration specified earlier (Table 6.1), dowel bars are

assigned the ABAQUS® nonlinear material constitutive relation of isotropic hardening suitable

for steel. Two yield stress levels of 36 ksi and 55 ksi are considered; these correspond to ultimate

stresses of 50 and 70 ksi, respectively. In both instances, ultimate plastic strain is assumed to be

10% of the elastic strain (Salmon et al., 2009).

263
The simulation result is presented as a load-displacement curve in Fig. 6.8. It is observed that

dowel bar yielding occurs much later than the peak load. Yielding is manifested in the slope

decrease after the end of softening, a phenomenon not observed in the linear, no-yield case (no-

slip in Fig. 6.7). It might be expected that premature load transfer failure due to dowel yielding

may occur only if dowels are of inadequate diameter, are too widely spaced, or are made of low

grade material.

6.4.4 Effect of Temperature Differential

The effect of temperature on the fracture of a single concrete pavement slab has been studied in

Chapter 4 of the present research. Two typical daytime and nighttime temperature cycles have

been considered, as originally recorded by Teller and Sutherland (1935) at 7:00 pm and 9:30 am

on July 12 and 13, 1932, respectively. The pavement system consisted of a 6-in. thick concrete

slab-on-grade, resting on silty clay subgrade. That case study is retained in this Chapter, which

also considers load transfer provided by steel dowels, as described in Table 6.1, above. Per

Chapter 4, cubic polynomials are used to assign temperature values, T(y), through the slab

thickness, as follows:

T  y   0.333 y3  3.446 y 2  5.042 y  78.036 at 9:30 am R 2  0.9595 (6.1a)

T  y   0.017 y3  0.060 y 2  0.295 y  90.995 at 7:00 pm R 2  0.9969 (6.1b)

in which y is the distance measured up from the bottom of the slab. It is assumed that the

temperature is constant at all points lying on the same horizontal plane.

The load is applied in two steps: first, temperature effects are considered alone, and subsequently

the wheel load is applied incrementally as a unit displacement, per Section 6.2.1, above. The

264
deformed shape of the cracked slab for the daytime temperature differentials obtained in this

manner is shown in Fig. 6.9; the corresponding nighttime (curled-up) depiction is very similar. In

this enlarged presentation, the transition elements described in Section 6.2.1 are clearly visible.

Figure 6.10 shows both daytime and nighttime load-displacement responses, along with the

corresponding response for the case without curling (no-slip case in Fig. 6.7). As might be

expected, the nighttime peak load (~95 kips) is significantly higher than the no-curling value

(~45 kips); the latter is itself more than double the corresponding daytime capacity (~18 kips).

These results reinforce the conventional understanding that load-plus-curling stresses are

cumulative during the daytime, both being tensile at the bottom of the slab, whereas they tend to

offset each other during the nighttime, as curling tension migrates to the top.

6.5 Summary and Conclusions

The effects of joint characteristics on the load carrying capacity and fracture process of a

doweled pavement system have been studied. An initial pre-crack analysis provided verification

for the robustness of the proposed FE idealization, which was confirmed by comparisons with

previous laboratory and numerical results. Fracture analysis of the slabs has been carried out to

investigate the maximum load the system can resist before failure. It is found that an increase in

initial joint opening decreases slightly the system stiffness (manifest in a slope reduction of the

load-displacement curve), but does not change significantly the peak load resisted. A major

parameter that influences slab response is identified to be the interaction between the dowel bar

and the slab, i.e., dowel slip; the peak load decreases by about 20% for the range of coefficient of

friction considered in this study (no slip, 0.01 and 0.2). If the dowel is fully bonded to the slab,

the computationally efficient EMBEDDED element approach for dowel placement is found to be

265
no less precise than the more demanding options. The influence of daytime and nighttime

temperature distributions on the peak load capacity of dowel jointed slabs is also investigated. It

is observed that daytime temperatures result in approximately half the peak load resisted during

the nighttime, due to their combination with load effects.

It can be concluded from this study that the application of cohesive elements in a fracture

analysis of doweled concrete pavement slabs is promising and may be extended to concrete

pavements subjected to repeated loading. This effort may contribute to the ongoing development

of rational failure criteria that can substitute the statistical/empirical algorithms employed along

with Miner’s hypothesis (Miner, 1945) in current mechanistic-empirical pavement design

procedures.

6.6 References

ABAQUS (2009). ABAQUS Analysis User's Manual - Version 6.9-2. Dassault Systémes,

Providence, RI.

Aure, T. W., and Ioannides, A. M. (2012). "Numerical analysis of fracture process in pavement

slabs." Can. J. Civ. Eng., 39(5), NRC Research Press, Ottawa, ON, Canada, 506-514.

Aure, T. W., and Ioannides, A. M. (2010). "Simulation of crack propagation in concrete beams

using cohesive elements in ABAQUS." Transp. Res. Rec. 2154, Transportation Research Board,

National Research Council, Washington, DC, 12-21.

Bhattacharya, K. (2000). "Nonlinear response of transverse joints of airfield pavements." J.

Transp. Eng., 126(2), ASCE, Reston, VA, 763-781.


266
Channakeshava, C., Barzegar, F., and Voyiadjis, G. Z. (1993). "Nonlinear FE analysis of plain

concrete pavements with doweled joints." J. Transp. Eng., 119(5), ASCE, New York, NY, 763-

781.

Davids, W. G. (2000). "Effect of dowel looseness on response of jointed concrete pavements." J.

Transp. Eng., 126(1), ASCE, Reston, VA, 50-57.

Davids, W. G., and Mahoney, J. P. (1999). "Experimental verification of rigid pavement joint

load transfer modeling with EverFE." Transp. Res. Rec. 1684, Transportation Research Board,

National Research Council, Washington, DC, 81-89.

Dere, Y., Asgari, A., Sotelino, E. D., and Archer, G. C. (2006). "Failure prediction of skewed

jointed plain concrete pavements using 3D FE analysis." Eng. Failure Anal., 13(6), Elsevier,

Amsterdam, The Netherlands, 898-913.

Friberg, B.F. (1940). "Design of dowels in transverse joints of concrete pavements." Trans.,

195(1), ASCE, New York, NY, 1076-1095.

Guo, H., Sherwood, J. A., and Snyder, M. B. (1995). "Component dowel bar model for load

transfer systems in PCC pavements." J. Transp. Eng., 121(3), ASCE, New York, NY, 289-298.

Gustafsson, P. J. (1985). "Fracture mechanics studies of non-yielding materials like concrete:

modelling of tensile fracture and applied strength analyses.” Rep. No. LUTVDG/(TVBM-1007)/1-

422/(1985), Division of Building Materials, Lund Institute of Technology, Lund, Sweden.

267
Hammons, M. I. (1997). "Development of an analysis system for discontinuities in rigid airfield

pavements." Rep. No. GL-97-3, US Army Corps of Engineers, Vicksburg, MS.

Huang, Y. H. (2004). Pavement Analysis and Design. 2nd Ed., Prentice-Hall, Upper Saddle

River, NJ.

Huang, Y. H. and Chou, Y. T. (1978). "Discussion on finite element analysis of jointed or

cracked pavements by Tabatabaie, A. M. and Barenberg, E. J." Transp. Res. Rec. 671,

Transportation Research Board, National Research Council, Washington, DC, 17-18.

Ioannides, A. M., and Peng, J. (2004). "Finite element simulation of crack growth in concrete

slabs: implications for pavement design." Proc., Fifth International Workshop on Fundamental

Modeling of Concrete Pavements, International Society for Concrete Pavements, Istanbul,

Turkey, 1-11.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). "ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

Ioannides, A. M., and Korovesis, G. T. (1992). "Analysis and design of doweled slab-on-grade

pavement systems." J. Transp. Eng., 118(6), ASCE, New York, NY, 745-768.

Kim, J., and Hjelmstad, K. D. (2003). "Three-dimensional finite element analysis of doweled

joints for airport pavements." Transp. Res. Rec. 1853, Transportation Research Board, National

Research Council, Washington, DC, 100-109.

268
Korovesis, G. T. (1990). "Analysis of slab-on-grade pavement system subjected to wheel and

temperature loadings," Ph.D. dissertation, University of Illinois at Urbana-Champaign, Urbana,

IL.

Kuo, C. M. (1994). "Three-dimensional finite element analysis of concrete pavements," Ph.D.

dissertation, University of Illinois at Urbana-Champaign, Urbana, IL.

Maitra, S. R., Reddy, K. S., and Ramachandra, L. S. (2009). "Load transfer characteristics of

dowel bar system in jointed concrete pavement." J. Transp. Eng., 135(11), ASCE, Reston, VA,

813-821.

Miner, M. A. (1945). "Cumulative damage in fatigue." J. Appl. Mech.-T. ASME, 12(3), ASME,

New York, NY, 159-164.

Nishizawa, T., Fukuda, T., and Matsuno, S. (1989). "A refined model of doweled joints for

concrete pavement using FEM analysis," Proc., Fourth International Conference on Concrete

Pavement Design and Rehabilitation, Purdue University, West Lafayette, IN, 735-745.

Petersson, P. E. (1981). "Crack growth and development of fracture zones in plain concrete and

similar materials." Rep. No. LUTVDG/(TVBM-1006)/1-174/(1981), Division of Building

Materials, Lund Institute of Technology, Lund, Sweden.

Riad, M. Y., Shoukry, S. N., William, G. W., and Fahmy, M. R. (2009). "Effect of skewed joints

on the performance of jointed concrete pavement through 3D dynamic finite element analysis."

Int. J. Pavement Eng., 10(4), Taylor and Francis Group, London, UK, 251-263.

269
Salmon, C. G., Johnson, J. E., and Malhas, F. A. (2009). Steel Structures: Design and Behavior

5th Ed., Prentice Hall, Upper Saddle River, NJ.

Tabatabaie, A. M., and Barenberg, E. J. (1978). "Finite element analysis of jointed or cracked

concrete pavements." Transp. Res. Rec. 671, Transportation Research Board, National Research

Council, Washington, DC, 11-19.

Tayabji, S. D., and Colley, B. E. (1984). "Analysis of jointed concrete pavements: Interim

Report." Rep. No. FHWA/RD-86/041, Federal Highway Administration, Washington, DC.

Teller, L. W., and Sutherland, E. C. (1935). "Observed effects of variation in temperature and

moisture on the size, shape, and stress resistance of concrete pavement slabs." Public Roads,

16(9), Bureau of Public Roads, Washington, DC,169-197.

Timoshenko, S., and Lessels, J. M. (1925). Applied Elasticity. Westinghouse Technical Night

School Press, East Pittsburgh, PA.

William, G. W., and Shoukry, S. N. (2001). "3D finite element analysis of temperature-induced

stresses in dowel jointed concrete pavements." Int. J. Geomech., 1(3), ASCE, Reston, VA, 291-

307.

270
Table 6.1 Geometry, Material Properties and Discretization of Pavement System

Slab Geometric Properties


Length (in.) 240
Width (in.) 120
Thickness (in.) 6
Dowel Bar Geometric Properties
Length (in.) 14
Diameter (in.) 0.75
Spacing (in.) 12
Joint Width (in.) 0.2
Slab Material Properties
Young's Modulus (ksi) 4000
Thermal Expansion Coefficient (in./in./°F) 5×10-6
Tensile Strength (ksi) 0.463
Fracture Energy (lb/in.) 0.431
Compressive Strength (ksi) 5
Unit Weight (pcf) 150
Poisson's Ratio 0.15
Dowel Bar Properties
Young's Modulus (ksi) 29000
Yield Stress (ksi) 36
Ultimate Stress (ksi) 50
Poisson's Ratio 0.3
Subgrade Characteristics
Modulus of Subgrade Reaction (psi/in.) 200
Discretization Characteristics
Cohesive Zone Element Size (in.) 0.12×0.12
Softening Curve Bilinear
Solver Newton-Raphson
Subgrade Idealization FOUNDATION
271
Cohesive zone (fracture plane)
Dowel bar

Cohesive zone mesh

Total number of nodes: 302464


Total number of elements: 85656
37000 elements of type C3D20R
388 elements of type C3D10
40960 elements of type COH3D8
7308 elements of type M3D8R

Figure 6.1 Finite Element Mesh

272
Expected fracture plane

120 in.
Location of applied unit displacement
6 in.

14 in.
C. L

in.
6 in.
+ +
20-0.75 in. dia. dowels @ 12 in.

120 in.
Expected fracture plane
z
x

240 in.

Figure 6.2 Slab Geometry and Loading Layout

273
48 in.

72 in.

p=145 psi

A=16 in. 2=4 in.

x 4 in.
2 in.
Slab mesh

Dowel bar mesh

Figure 6.3 Finite Element Mesh for Slab LSM-2 Tested by Hammons (1997)

274
Distance Along Loaded Edge (in.)
23 25 27 29 31 33 35 37 39 41
0.005
Hammons (1997) - Experiment
Davids and Mahoney (1999) - No gap
Davids and Mahoney (1999) - Gap
0.008
This study - No gap
This study - Gap

0.011 Joint
Vertical Displacement (in.)

0.014

0.017

0.020

0.023

Figure 6.4 Comparison with Other Experimental and Numerical Studies

275
50.0
Cracking plane
45.0 ωi=0.2 in. ωi=0.8 in.
ωi=0.4 in.

40.0

35.0
Total Applied Load (kips)

30.0

25.0

20.0

15.0

10.0

5.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15 0.18

Load Line Displacement (in.)

Figure 6.5 Effect of Initial Joint Opening (D/skl ~ 30)

276
0.80

0.75
LTEδ

0.70

0.65

0.60
0.10 0.30 0.50 0.70 0.90
Initial Joint Opening (in.)

Figure 6.6 Effect of Initial Joint Opening on Load Transfer Response

277
50.0
Coefficient of friction=0.01
Coefficient of friction=0.20
Embedded dowel
No-slip
40.0
Total Applied Load (kips)

30.0

20.0

10.0

0.0
0.00 0.03 0.06 0.09 0.12 0.15 0.18
Load Line Displacement (in.)

Figure 6.7 Effect of Dowel Slip and Embedment (ωi = 0.2 in.)

278
210.0

fy=36 ksi
180.0 fy=50 ksi
No yielding

150.0
Total Applied Load (kips)

120.0

90.0

60.0

30.0

0.0
0.00 0.20 0.40 0.60 0.80 1.00
Load Line Displacement (in.)

Figure 6.8 Effect of Dowel Bar Yielding

279
Transition Elements

Applied Load

Figure 6.9 Cracked Concrete Pavement Slab under Daytime Temperature and Wheel Load

(ωi = 0.2 in.)

280
140.0

Daytime temperature
120.0 Nighttime temperature
No curling

100.0
Total Applied Load (kips)

80.0

60.0

40.0

20.0

0.0
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35
Load Line Displacement (in.)

Figure 6.10 Effect of Temperature

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282
Chapter 7 Summary, Conclusions and Recommendations for Future Work

7.1 Research Summary

The main objective of this research has been to implement nonlinear fracture mechanics

concepts, particularly the fictitious crack model (FCM), in the study of crack propagation in

concrete pavement slabs, using cohesive elements that have been recently incorporated in the

general purpose finite element (FE) package ABAQUS®. This has been accomplished through a

step-by-step procedure that investigates successively simply supported beams, individual slabs-

on-grade, as well as concrete pavement systems equipped with a load transfer mechanism and

subjected to load-plus-curling.

The approach was first verified by reproducing experimental and numerical data for simply

supported beam specimens reported by previous independent researchers. Next, the sensitivity of

post-crack responses was studied, as several pertinent parameters involved in the fracture process

were varied, including the width of the cohesive zone, mesh fineness of the bulk (intact) and

cohesive zone, concrete softening curve and solution techniques. Results were found to be more

sensitive to solution technique and concrete softening curve than to mesh fineness and width of

the cohesive zone.

A similar technique was then implemented for an individual slab-on-grade under a wheel load.

The main challenge during this phase was obtaining an efficient simulation, i.e., one that is

economical in its requirements for computing resources, while at the same time providing a

convergent solution without compromising the accuracy of the results. The challenge may be

largely attributed to the increase in the dimensions of the structural system (i.e., slab versus

283
beam), as well as the presence of a supporting subgrade. This problem was addressed by

designing an optimal mesh for both the cohesive zone and intact region, and by implementing a

numerical technique termed as viscous regularization, specifically developed to address

convergence issues caused by the damage of the cohesive zone. A sensitivity study was first

conducted to obtain the best value of the viscosity term. Simulation results in this phase have

been also verified by reproducing experimental and numerical data reported by other researchers.

Next, the effects of softening curve, cohesive zone width and mesh, analysis technique, loading

mode, tensile strength and fracture energy were investigated for the single slab-on-grade. It was

found that the type of softening curve and cohesive zone width and mesh do not influence post-

peak responses significantly, especially as compared to beams. They do, however, play a

significant role in the convergence of the solution. It was found that the fracture process is more

affected by the fracture energy than by the tensile strength. Newton-Raphson and modified Riks

solution methods have been compared, and it has been observed that the load-displacement

responses obtained by the latter exhibit more pronounced post-peak softening compared to the

former. Despite capturing accurately the post-peak responses, the modified Riks method was

found to be computationally more demanding and relatively inefficient in large problem sizes.

The influence of loading placement (at the interior or at the edge of the slab) was also examined,

on account of its importance for in situ pavements under both thermal and mechanical loads. In

this case, two softening regions were observed on the load-displacement curves, evincing

collapse of the slab first parallel to its width and subsequently parallel to its length.

The effect of curling with and without wheel load on the fracture behavior of a single slab-on-

grade was studied in the third phase of the present research. To begin with, the accuracy of the
284
numerical discretization was verified by conducting a pre-crack analysis of the slab under curling

alone and comparing responses obtained with analytical, as well as experimental, data available

in the literature. Subsequently, the post-cracking behavior of the concrete slab under thermal

curling alone was examined. The effects of parameters such as concrete age, notch depth, slab

size, temperature profile through slab thickness, and slab’s self-weight were investigated. It has

been observed that thermal cracks are affected by concrete age, which, therefore, dictates the

timing and the size of joint sawing. Cracking due to thermal curling was observed to be

insensitive to slab sizes greater than 10 times the radius of relative stiffness of the slab-

foundation system, an observation similar to Westergaard’s (Westergaard, 1927). Under curling

alone, the effect of slab’s self-weight on pavement slab cracking was found to be negligible. The

temperature profile through slab thickness was found to exert a significant influence on the

fracture process, and this evinces the importance of considering the entire temperature (and

stress) distribution, rather than relying merely on the maximum top and bottom temperature

differentials. This result calls for the accurate determination of pavement temperature profiles.

Fracture analysis of a single slab under both wheel load and thermal curling has been also carried

out by considering two loading scenaria: (a) constant temperature followed by increasing wheel

load; and (b) constant wheel load followed by increasing temperature. In the first loading case,

the effects of daytime and nighttime temperature profile have been investigated. It has been

observed that daytime curling forms unstable cracks and significantly reduces the slab’s

resistance to wheel load. Nighttime temperature, on the other hand, results in stable cracks and

increases resistance of the slab, but it results in a relatively large crack width at the bottom of the

285
slab. The effect of temperature profile through the slab thickness has once again been established

as the major parameter affecting the fracture process.

The loading scenario involving a fixed wheel load followed by an increasing daytime

temperature has also been considered. It is observed that the stability of the crack and the

magnitude of the peak temperature differential largely depend on the magnitude of the wheel

load. A relatively high wheel load, encourages stable crack growth with almost no softening,

beginning at a lower temperature differential. In contrast, a rather small wheel load, allows the

temperature differential to increase significantly before crack initiation, but the peak is followed

by a sudden slab failure with pronounced softening.

The fourth phase of the present research has focused on cracking in concrete pavement slabs

with aggregate interlock load transfer. Both linear and nonlinear aggregate interlock idealizations

have been considered. Post-crack responses were used in the study of crack growth in both the

loaded and the unloaded slabs, for linear as well as nonlinear aggregate interlock. For linear

aggregate interlock, it was found that at smaller joint stiffness values, there was only one peak

load, indicating the failure of the loaded slab alone. As the joint stiffness increased, however,

softening began to be manifest at two points on the load-displacement curve, evincing the

successive failure of both slabs. At very large joint stiffness values, the two slabs act

monolithically and only one softening region was noted once again, manifested at a relatively

large peak load. The load transfer efficiency with respect to vertical deflection and the

transferred load efficiency were observed to be similar to the corresponding values for uncracked

slabs.

286
Unlike linear aggregate interlock, the nonlinear aggregate interlock idealization takes into

account the change in joint opening occurring during the loading process, as well as the

concomitant alteration in the load transfer efficiency of the joint. It was observed that the load

transfer efficiency with nonlinear aggregate interlock decreases linearly with an increase in

initial joint opening.

The effects of both nighttime and daytime temperature distributions were also investigated for

linear as well as nonlinear aggregate interlock idealizations. Daytime temperature variations

result in a lower peak load, and in decreased joint efficiency, on account of a widened joint

opening at the bottom of the slab. Nighttime temperature curling, on the other hand, has the

opposite effect and may prevent a decrease in joint efficiency, if it does not actually enhance it.

The fifth and final phase of the present research was devoted to cracking in doweled concrete

pavements. From the post-cracking analysis of pavement slabs, it has been found that an increase

in initial joint opening decreases the system stiffness, but it does not change the peak load

resisted. A major parameter that influences slab response was identified to be the interaction

between the dowel bar and the slab, i.e., dowel looseness. If the dowel is fully bonded to the

slab, the EMBEDDED element approach for dowel placement has proven to be computationally

efficient. The influence of daytime and nighttime temperature distributions on the peak load

capacity of dowel jointed slabs was also investigated. It was observed that a daytime temperature

variation resulted in approximately a 50% reduction of the peak load resisted during the

nighttime.

287
7.2 Concluding Remarks

The present study demonstrates that the application of cohesive elements to fracture analysis of

plain concrete pavements holds significant potential as a means of exploring facets of

performance that have been dealt with only in a phenomenological way until now. It may even

be anticipated that with the advent of new techniques incorporating different fracture modes and

the emergence of the extrinsic cohesive element formulation from computational mechanics

(Park et al., 2009; Paulino et al., 2010), the development of rational failure criteria may be

forthcoming, so that reliance on the statistical/empirical algorithms used in current pavement

design guides may be drastically reduced, if not eliminated altogether. The main conclusions of

the study presented herein can be classified into two main categories, associated with numerical

simulation and structural system aspects, respectively. The former group includes those factors

that influence the accuracy of the results and the convergence of the solution, whereas the latter

class incorporates the effects of material characterization as well as of structural behavior of the

pavement slab, as summarized below.

a. Element choice

Quadratic elements (for example, C3D27) are generally found to produce better results than

linear elements (for example, C3D8R), even when comparing meshes with the same total number

of nodes. This is particularly important in fracture analysis of structural systems requiring

significant computational resources.

b. Subgrade characterization

The subgrade idealization exerts a significant influence on the convergence of the solution. The

preferred manner of simulating the subgrade in the present study involves using spring-type
288
elements, namely SPRING1. Each such spring is assigned properties reflecting that it supports

only compression; slab and subgrade separation can thereby be realized. On the other hand, when

the subgrade is represented using the FOUNDATION option which enforces permanent contact

between the slab and the soil, no softening in the load-displacement curves can be observed,

which may explain the relatively rapid convergence of the solution in these cases (i.e., fewer

time increments are needed). When a tensionless subgrade is employed, softening is clearly

exhibited on the load-displacement curve, but the solution requires a large number of increments

to convergence.

c. Inter-element interaction

This refers to the approaches adopted in simulating the interactions between independent

elements: for example, between cohesive elements and intact material (solid elements); between

dowel bars and the concrete slab; and between the slab and the underlying elements. Numerical

techniques were selected for this purpose so as to yield significant savings in computational

resources. This objective was tempered by concerns about undesirable side effects on the

convergence of the solution and the accuracy of the results. Surface-based TIE CONSTRAINTS,

HARD CONTACT INTERACTIONS, and EMBEDDED ELEMENT formulations were the

interaction idealization approaches employed in this study. Surface-based TIE CONSTRAINTS

are used to ensure independently discretized cohesive elements remain connected to the intact

material. This technique saves a significant amount of computational memory since the intact

material is discretized using a relatively coarser mesh. The HARD CONTACT INTERACTIONS

approach plays a major role in accelerating solution convergence, and it is mainly used to

simulate sliding friction between two individual components, such as between the dowel bar and

the slab, or between a base layer and the slab.


289
d. Solution technique

The load-displacement curves obtained during the post-peak responses of the simply supported

beam and of the pavement slab-on-grade most often exhibit snap-back instabilities. Moreover,

when the slab completely fails and the subgrade springs pick up the load, the load-displacement

curve exhibits a sudden change in slope making solution convergence very difficult. A Newton-

Raphson solution method fails to capture such behavior, since it employs a positive gradient in

the search for an equilibrium point in the solution space. A preferable solution approach is

available using arc-length type of solvers, as, for example, in the modified Riks method. The

main drawback of the latter, however, is that it requires smaller load increments in order to

ensure that the snap-back path of the load-displacement curve is successfully traversed;

consequently, the method consumes large amounts of computational resources. On the other

hand, the Newton-Raphson method is preferable over the Riks method if saving computational

resources is an overriding concern, especially when only the peak load needs to be determined.

e. Loading approach

In the present study, displacement and loading controls have been used, and the former was

found to be most appropriate in capturing post-peak responses of the slab. Loading control used

in conjunction with the Newton-Raphson solution approach fails to converge after the peak load

is attained. If loading controls as well as post-peak response are desired, the modified Riks can

be used, with the load applied over a point. When the load is applied as a pressure, the solution

fails to converge after the peak load even with the modified Riks method.

A uniform displacement was also stipulated over a certain area, as is the case when a rigid plate

is applied on the slab. This, however, resulted in stress concentrations at the corners of the

290
loaded area, creating convergence issues caused by localized failure. It was concluded, therefore,

that a single displacement at the centroid of the loaded area is the most suitable method of load

application for practical representation of the wheel load; at the same time the amount of

computer memory consumed was reduced.

f. Viscous regularization

To address the convergence challenge posed by an increase in the size of the structural system,

the present study adopted viscous regularization. This technique allows the solver to iterate using

values within a small but finite extent beyond the pre-defined concrete softening curve without

compromising the accuracy of the solution. The slab responses were observed to be very

sensitive to the viscosity value used. Therefore, a sensitivity study was conducted as the

structural size, element type, and mesh size employed changed. The viscous regularization

technique permits simulation of large and complex structural systems at a relatively low

computational resource expense.

g. Fracture parameters

Parameters considered include fracture energy, tensile strength and the concrete softening curve.

From the present study, it was concluded that fracture energy is the major parameter influencing

post-crack structural response. Tensile strength, on the other hand, was observed to have a

minimal effect on slab response, except for slabs subjected to temperature curling and wheel

load. As the tensile strength increases, load-displacement responses for slabs under wheel load

and temperature were observed to exhibit relatively pronounced softening, i.e., reduction in the

applied load from its peak level before reloading occurs, when compared to the corresponding

load-displacement responses for slabs under wheel load alone. Since fracture energy and tensile

291
strength are interrelated, it is necessary to consider their interaction, and the dimensionless

parameter called brittleness number, B, was selected for this purpose. The type of concrete

softening curve provided as input, e.g., linear, bilinear, etc., was found to have a minimal effect

on slab responses. It had, however, an effect on the convergence of the solution and the amount

of computational resources expended. In general, smoother softening curves were found to be

computationally more efficient.

h. Slab size

The effect of slab width and length on the post-crack response of the slab was found to be similar

to what has been observed in previous, more conventional (pre-crack) research after Westergaard

(1927). Slabs with dimensionless length (L/l) or width (W/l) greater than 10 have a negligible

effect on load-displacement responses. Due to the lack of experimental information concerning

the sensitivity of fracture energy and tensile strength to the slab thickness, as well as concerning

temperature variations, this conclusion was reached from analyses using only one slab thickness

(6 in.). Consequently, its generality has not been established. Given that fracture parameters

exhibit sensitivity to size, it is conceivable that Westergaard’s linear elastic observations may not

hold true for much thicker slabs. A more comprehensive future study would account for size

effects on material properties.

i. Curling effect

The temperature distribution along the thickness of the concrete slab was observed to be one of

the major factors influencing post-crack slab response. The peak load resisted by the slab was

most significantly altered not by the temperature differential between the top and bottom of the

slab, which is conventionally considered in pre-crack curling analysis, but by the temperature

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profile through the slab thickness. This is precisely what necessitates the use of three-

dimensional finite element methods for post-crack analysis of concrete pavements.

Unstable cracks form when stresses due to the wheel load are of the same sense (compressive or

tensile) as those from thermal curling. For a slab loaded at its edge while subjected to

temperatures that decrease from top to bottom (daytime temperature profile), the load-

displacement response exhibits pronounced softening upon attaining the peak load. This is

attributed to the loss of contact between a large portion of the slab’s underside and the subgrade.

On the other hand, the same slab under temperatures increasing from top to bottom (nighttime

temperature profile) will remain in contact with the subgrade over a much larger area. This

explains the relatively smaller softening observed in the corresponding curves, as well as the

more stable crack growth. On the other hand, wheel loads cause nighttime cracks at the bottom

of the slab that were found to be wider than those developing during the daytime, and this may

lead to other undesirable effects, such as pumping. Temperature distribution was also observed

to alter joint opening, and thereby its load transfer efficiency.

j. Joint effect

The effect of aggregate interlock and dowelled joints on concrete slab response was examined.

The commonly adopted pure-shear aggregate interlock idealization oversimplifies the mechanics,

but it is used since it has huge computational advantage. To simulate joint behavior and its effect

on post-crack slab response more realistically, it is necessary to adopt nonlinear aggregate

interlock mechanics, so that the effects of concrete material properties, aggregate size and

distribution, as well as the change in joint width during the loading process, may be

accommodated. The effect of such joint characteristics on concrete pavement post-crack

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response under static load and temperature curling was analyzed herein, possibly for the first

time. It was found that joint load transfer efficiency decreases linearly with increasing joint

width. The load-displacement curves exhibited one or two peak loads depending on the stiffness

of the joint. Dimensional analysis was employed for the limited sets of slab properties

considered in an effort to generalize observations made regarding the interaction among

individual design features affecting slab response.

7.3 Recommendations for Future Research

Following the development of new computational technologies, application of nonlinear fracture

mechanics to concrete structures has recently gained increased attention (Park et al., 2009). A

comparable implementation of such mechanistic approaches to pavement systems is still in its

infancy (Ioannides et al., 2006; Gaedicke and Roesler, 2009; Aure and Ioannides, 2010). In

contrast, the newly released (AASHTO, 2008) mechanistic-empirical pavement design guide

(MEPDG) employs computer programs but only to determine pavement responses, relying on

statistical algorithms for the prediction of pavement performance. Despite the considerable

mechanistic component of MEPDG, its empirical aspects are still thoroughly invested in the

statistical paradigm the new approach has inherited from its predecessors following the AASHO

Road Test (1958-1960), half a century ago. To overcome the lingering and significant

limitations, it is imperative that pavement analysis incorporate post-crack phenomena using self-

adaptive mesh generation strategies and crack branching techniques (Park et al., 2012). The

present study has endeavored in this direction through the assessment of the importance of

parameters pertaining to fracture analysis and post-crack behavior of concrete pavements. In

order to elucidate the complex interactions among these parameters, leading to the formulation of

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more mechanistic pavement analysis and design procedures, the following are submitted as

potential areas for future investigations.

a. Fracture analysis of concrete pavements under mixed mode failure

The effects of shear stresses may be significant in thick concrete pavements, and in pavements

subjected to corner loads. Under such circumstances, the concrete may crack due to the

combined action of bending and shear, producing what is termed as mixed-mode failure.

b. Effects of cracking in non-surficial man-made layers

In general, pavement structures are constructed in such a way that the strength of man-made

layers decreases from top to bottom. Consequently, damage or cracking may occur in the base or

subbase before failure of the concrete slab, or simultaneously with it. Therefore, it may be

necessary to simulate the damage processes in non-surficial layers as well, in order to capture the

global response and behavior of the system.

c. Experimental verification of analytical studies into jointed concrete pavement cracking

Field and laboratory tests may be used to validate numerical studies, such as those conducted in

the present research on jointed concrete pavements. Early laboratory tests on jointed concrete

pavements had focused on pre-crack behavior (Colley and Humphrey, 1967; Hammons, 1997).

Consequently, the effects of joint characteristics on the fracture process of the slabs, and

conversely, the effect of slab cracking on load transfer efficiency have not been documented.

Such tests can also be used to identify variables that are not apparent in numerical analysis.

d. Fracture analysis of concrete pavements under fatigue loading

Pavement structures are subjected to cyclic environmental and traffic loads. Consequently,

failure in such structures is due to repeated action of such loads, but capturing this phenomenon

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in a computer simulation poses significant numerical challenges. The quasi-brittle nature of

concrete and the difference between its compressive and tensile behaviors compound the

complexities commonly encountered in computational fracture analysis. The study of fatigue

cracking using cohesive zone simulation is barely at its earliest stage at this time (Park, 2009),

and much additional research is required before it can be applied to pavement systems.

e. Application of extrinsic numerical simulation in concrete pavements

In the present study, a fracture plane has been assumed along a fixed direction (usually termed as

discrete or intrinsic approach), along which cohesive elements are inserted. This assumption

neglects crack branching, a very common observation in concrete structures. Recent

developments in adaptive cohesive fracture simulation await application to concrete pavements

(Paulino et al., 2010; Park et al., 2012).

f. Application of dimensional analysis

Dimensional analysis can be invaluable in interpreting numerical data obtained from multiple

finite element runs for a factorial of geometric and material inputs. Its suitability in formulating

broad guidelines to be implemented by practicing engineers is particularly attractive, since

conclusions from theoretical developments must always be of consequence to design

applications.

g. Specimen size effect on fracture parameters

In contemporary practice, material properties for concrete pavement design are usually derived

from tests on small, simply supported beam specimens in a laboratory. It is almost universally

admitted that this approach may seriously misrepresent the strength characteristics of in situ

pavement slabs. Experimental and numerical studies are sorely needed in order to elucidate the

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repercussions of the so-called size effect on concrete fracture parameters, as well as on the field

responses of concrete pavement systems.

h. Effects of shrinkage and creep

Early age concrete shrinkage may result in premature cracking shortly after a pour, especially in

longer jointed concrete pavements. The constitutive material relations adopted in the present

study do not account for the effects of shrinkage and creep. Further research is necessary to

account for the effects of such phenomena on the fracture process.

7.4 References

AASHTO (2008). Mechanistic-Empirical Pavement Design Guide - A Manual of Practice,

Interim Ed., American Association of State Highway and Transportation Officials, Washington,

DC.

Aure, T. W., and Ioannides, A. M. (2010). "Simulation of Crack Propagation in Concrete Beams

using Cohesive Elements in ABAQUS." Transp. Res. Rec. 2154, Transportation Research Board,

National Research Council, Washington, DC, 12-21.

Colley, B. E., and Humphrey, H. A. (1967). "Aggregate interlock at joints in concrete

pavements." Bulletin 189, Highway Research Board, National Research Council, Washington,

DC, 14-24.

Gaedicke, C., and Roesler, J. R. (2009). "Fracture-based method to determine the flexural load

capacity of concrete slabs." FAA COE Rep. No. 31, Department of Civil and Environmental

Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.

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Hammons, M. I. (1997). "Development of an analysis system for discontinuities in rigid airfield

pavements." Rep. No. GL-97-3, US Army Corps of Engineers, Vicksburg, MS.

Ioannides, A. M., Peng, J., and Swindler Jr, J. R. (2006). "ABAQUS model for PCC slab

cracking." Int. J. Pavement Eng., 7(4), Taylor and Francis Group, London, UK, 311-321.

Park, K., Paulino, G. H., and Roesler, J. R. (2009). "A unified potential-based cohesive model of

mixed-mode fracture." J. Mech. Phys. Solids, 57(6), Elsevier, Amsterdam, The Netherlands, 891-

908.

Park, K. (2009). "Potential-based fracture mechanics using cohesive zone and virtual internal

bond modeling," Ph.D. dissertation, University of Illinois at Urbana-Champaign, Urbana, IL.

Park, K., Paulino, G. H., Celes, W., and Espinha, R. (2012). " Adaptive mesh refinement and

coarsening for cohesive zone modeling of dynamic fracture." Int. J. Numer. Methods Eng., 92(1),

John Wiley and Sons, Ltd., Hoboken, NJ, 1-35.

Paulino, G. H., Park, K., Celes, W., and Espinha, R. (2010). "Adaptive dynamic cohesive

fracture simulation using nodal perturbation and edge‐swap operators." Int. J. Numer. Methods

Eng., 84(11), John Wiley and Sons, Ltd., Hoboken, NJ, 1303-1343.

Westergaard, H. M. (1927). "Analysis of stresses in concrete pavements due to variations of

temperature." Proc. Hwy. Res. Board 6, Highway Research Board, National Research Council,

Washington, DC, 201-215.

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