Spare Parts Catalog Doc. No. R 226.

084 en

Electrically Operated Hydraulic Rotor Throttle System

SANDVIK VSI Option

This document is valid for:

Serial No. / Machine No. Signature

SANDVIK VSI Option

Electrically Operated Hydraulic Rotor Throttle System
© Copyright 2013 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.

Document number: R 226.084 en

Original instructions
Issue: 20130415
Version: 01

Sandvik SRP AB
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 40 90 00, Fax: +46 (0)40 40 92 60
www.sandvik.com
SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

1.1 Background
Due to customer feedback and requests from the regions, we are pleased to
announce the release of the all new electrically operated rotor throttle
adjustment system for the full range of Sandvik VSI crushers.
This new unit gives the possibility to adjust the rotor throttle easily via an
electrical control box / panel, which can be located either on the crusher, or
remotely in a control room. This facility is especially useful, when the
customer’s needs of production change on a fairly regular basis.
Altering / changing the position of the rotor throttle gate, will change the
ratios between rotor feed and Bi-Flow, which in turn will adjust the product
grading from the crusher. The adjustment of product (particle size
distribution from the crusher), is basically achieved by adjusting / measuring
/ recording, the ratio of motor amps draw (kW power) and tonneage feed
rate to the crusher.
The new electrically operated rotor throttle unit part number 906.0648-00 ,
consists of an electric motor which in turn drives a pumping unit, both of
which are located in a weather proof composite box. The box is located onto
the crusher roof via a quick fit bracket (via the existing roof swing bolt) and
is connected hydraulically via the existing quick release couplings from the
rotor throttle cylinder. Electrics are connected to the unit via an IP55 rated 6
pin plug and socket, supplied as standard with the unit.

© 2013 Sandvik SRP AB Doc. No. R 226.084 en Ver. 01 3

SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

1.2 Installation overview

1. With the existing manual system of rotor throttle adjustment still

connected, move the cylinder piston to its innermost position.
This will ensure that excess oil is returned to the main tank and prevent the
electrically operated tank (to be fitted) from overflowing.

2. Fit the Frame for Hydraulic Unit (488.1548-901) to the roof of the crusher
using one of the roof swing bolts, and install the Box (919.0289-00) in the
frame.

3. Disconnect the quick release couplings of the hydraulic rotor throttle hoses
at the side of the crushing chamber.

4 Doc. No. R 226.084 en Ver. 01 © 2013 Sandvik SRP AB

SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

4. Connect the hydraulic hoses (connected to the rotor throttle) to the quick
release couplings on the side of the Box (919.0289-00). These have unique
fittings to ensure correct fitting.

5. Connect the the 6 pin plug to the socket on the side of the Box (919.0289-
00).

6. To operate the rotor throttle, activate the unit by pressing the start button.

© 2013 Sandvik SRP AB Doc. No. R 226.084 en Ver. 01 5

SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

7. To open or close the rotor throttle, turn and hold the the switch in the
relevant position. When released the switch automatically returns to the
central position, where there will be no movement of the piston / rotor
throttle.

8. When the desired operating position of the rotor throttle is achieved,

switch off the unit / pump, by pressing the stop button.

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SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

1.3 Technical data

For complete technical specifications, please refer to the Owner Manual
from the manufacturer.
Motor 400VAC, 0.37 kW, 50/60 Hz, 4 pole
Valves 110V Solenoid (2 off)

© 2013 Sandvik SRP AB Doc. No. R 226.084 en Ver. 01 7

SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

1.4 Part numbers

Position Electrically Operated Rotor 906.0648-00
number Throttle Unit
1 Oil Reservoir 910.0206-00
2 Pump 906.0655-00
3 Electric Motor 972.1697-00
4 Bell Housing 902.1191-00
5 Manifold 902.1192-00
6 Directional Valve 902.1193-00
7 Solenoid Coil 902.1194-00
8 Box 919.0289-00
9 Throttle Valve 902.1195-00
10 Flow Restrictor 902.1196-00
11 Quick Release Coupling 900.3239-00
12 Quick Release Coupling 900.3240-00
13 Electrical Contact 976.0036-00
14 Connection 976.0037-00
15 Control Box 976.0038-00
16 Frame for Hydraulic Unit 488.1548-901

8 3 2 9 10 5 1

4 7 6 11

15 16 14 13 12

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SPC Sandvik Electrically Operated Hydraulic Rotor Throttle System

This page is intentionally left blank

© 2013 Sandvik SRP AB Doc. No. R 226.084 en Ver. 01 9

 HYDRAULIC CIRCUIT DIAGRAM
Denna ritning får inte utan PMC Hytech AB:s medgivande
kopieras, utlämnas till eller delgivas tredje man.
This drawing must not without concent of PMC Hytech AB
be copied, transmitted or disclosed to any third party.
www.pmchytech.com

11 12

HYDRAULIC SYSTEM ELECTRICAL

A B
CABINET

400V AC
13 3
START
PHASE
U 1
V 2
OPEN CLOSE
M W 3 EMERGENCY
5 M CABLE
4 STOP STOP/
14
5 ISOLATOR
6
A 15

6
7 14
7

B A B
Open Close

ITE QTY COMPONENT SANDVIK PART NO PART NUMBER MODEL CODE

9 10
1 1 OILRESERVOIR 910.0206-00 3409-0089 TANK-A-2.0L-3G
2 1 PUMP 906.0655-00 3409-0076 PUMPSUPPORT-0,25CC-35-(2/2)
3 1 ELECTRIC MOTOR 972.1697-00 7402-0004 MS71B-4 0,37kW 230/400V B3/B14
4 1 BELL HOUSING 902.1191-00 3409-0121 BELL-HOUSEING-MICRO-3G
5 5 1 MANIFOLD 902.1192-00 7153-0001 08-M30-401
6 1 DIRECTIONAL VALVE 902.1193-00 5301-0246 CED-08-E78
4
7 2 SOLENOID COIL 902.1194-00 3419-0022 G8A-110 VAC-Coil
2 3 150 BAR 8 1 BOX-HYDRAULIC-UNIT 919.0289-00 3409-0120 BOX-HYDRAULIC-UNIT
9 1 THROTTLE VALVE 902.1195-00 02-173506 NV1-8-C-0
0,25 M 10 1 FLOW RESTRICTOR 902.1196-00 3409-0108 A-HOLE 3-0,8MM
11 1 QUICK RELEASE COUPLING 900.3239-00 S185553 3820-MALE-3/8"-TEMA
1 12 1 QUICK RELEASE COUPLING 900.3240-00 S185595 5020-MALE-12"-TEMA
13 1 ELECTRICAL CONTACT 976.0036-00 43-473-B6 HAN-KIT-B6
14 2 CONNECTION 976.0037-00 8711-0081 LIKR+VARISTOR 230 V-A
15 1 CONTROL BOX 976.0038-00 8703-0028 CONTROL BOX VSI Autospjäll
VSI AUTOSPJÄLL

SANDVIK SRP
Voltage electric motor: 400VAC 50HZ
Control voltage: 110VAC
AS BUILT Oil-viscosity at 40ºC: 32-46 Cst SANDVIK P/N 906.0648-00
Normal working temperature: 30-60ºC
WORKSHOP Kommendörsgatan 1 – 271 00 YSTAD – SWEDEN
Tele. +46 (0)411 69000
Rev I
DEVELOPMENT
Telefax. +46 (0)411 69049
TENDER
Drawn JÅ Designed JÅ Date 2012-09-05 DWG.NO A2-20344
PROPOSAL
 ELECTRIC CIRCUIT DIAGRAM

MCB1 1 3 5

0,63-1A 2 4 6
1 2 7 8

1L1
1L2
1L3
T1

34 33 32 31

C1 1 3 5
4H 2 4 6
E1
L1 L2 L3 N PE 1,5A
1 2 3
U1
400V 50HZ MAX 10A

1V1 1
1U1 1
1W1 1
M1 3~ 115 VAC CONTROL VOLTAGE

ELMOTOR

115V N

ES
1 2
1 2

3D
3D
3D
4C
C1
S1 S2 1 3 5 13
ELMOTOR
1 2 3 4 A1 A2 2 4 6 14
C1
13 14
4H
SV1
U1
S3 U1
3 4 4
U1 6
4 3 Open 5
0 SV2
Close

VSI AUTOSPJÄLL

SANDVIK SRP

SANDVIK P/N 906.0648-00

Kommendörsgatan 1 – 271 00 YSTAD – SWEDEN

N
Tele. +46 (0)411 69000
Rev I
115V
Telefax. +46 (0)411 69049

Drawn JÅ Designed JÅ Date 2012-09-05 DWG.NO A2-20344