Plano 994k PDF
Plano 994k PDF
Plano 994k PDF
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
© 2018 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the POWER EDGE trade dress as well as
All Rights Reserved corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
CHECK
ACCUMULATORS Unidirectional Bidirectional Control Line Restriction
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
PILOT CONTROL
Line Restriction 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
COMPONENT LOCATION
Part Machine Schematic Part Machine Schematic
Description Description
Number Location Location Number Location Location
Accumulator Gp - Brake (EU) 318-2532 I-8 1 Sensor Gp - Pressure Left Valve 349-1178 H-3 71
Accumulator Gp - Brake (STD) 356-3346 I-8 2 Sensor Gp - Pressure Pilot Oil 344-7389 D-11 72
Accumulator Gp - Implement Pilot 335-0547 D-11 3 Sensor Gp - Pressure Right Valve 349-1178 G-3 73
Actuator Gp 472-4212 B-3 4 Sensor Gp - Speed Demand Fan 357-3053 E-14 74
Actuator Gp - Left Valve 217-6720 G-5 5 Sensor Gp - Tank Oil Level 306-6875 A-13 75
Actuator Gp - Right Valve 217-6720 G-1 6 Sensor Gp - Temperature 256-6453 A-15 76
Adapter 268-1607 D-13 7 Sensor Gp - Temperature Steering Oil 134-2252 E-10 77
Core - Cooler 384-7671 G-9 8 Sensor Gp - Tilt Pressure (Head End) 349-1178 J-2 78
Core - Cooler 384-7671 B-15 9 Sensor Gp - Tilt Pressure (Rod End) 349-1178 J-2 79
Core - Cooler Front AOC 419-9804 C-6 10 Switch As - Pressure 349-6097 G-9 80
Core - Cooler Rear AOC 234-3032 F-13 11 Switch As - Pressure 160-2609 G-16 81
Cylinder Gp - Lift 416-4017 J-5 12 Switch As - Pressure Brake Lube Oil 130-7459 E-13 82
Cylinder Gp - Lift 416-4017 J-1 13 Switch As - Pressure Brake Lube Oil 130-7459 B-5 83
Cylinder Gp - Steering 416-4020 J-16 14 Switch As - Pressure Fan Return 393-5112 A-15 84
Cylinder Gp - Tilt (Left) 416-4019 J-4 15 Switch As - Pressure Piston Pump Case 376-7257 F-10 85
Cylinder Gp - Tilt (Right) 416-4018 J-2 16 Switch As - Press Primary Steering Pilot 160-2609 I-14 86
Element - Hydraulic 139-1537 F-9 17 Switch As - Pressure Pump Case 376-7257 B-14 87
Element - Hydraulic 380-8484 A-14 18 Switch As - Pressure Pump Case 376-7257 A-15 88
Element - Hydraulic 139-1537 A-14 19 Tank Gp - Implement 394-0254 A-14 89
Element - Hydraulic 139-1537 A-15 20 Tank Gp - EU Expansion 431-5099 A-12 90
Element - Hydraulic 243-3758 A-15 21 Tank Gp - Steer and Brake 394-0264 E-9 91
Filter Gp - Pilot 435-6041 D-13 22 Valve 6E-4428 I-16 92
Filter Gp - Screen 230-3633 F-13 23 Valve As - Breaker Relief 358-9476 E-8 93
Filter Gp - Screen 230-3633 E-13 24 Valve As - Breaker Relief 358-9475 E-7 94
Filter Gp - Screen 230-3633 D-6 25 Valve As - Breaker Relief 358-9476 A-11 95
Filter Gp - Screen 230-3633 C-6 26 Valve As - Breaker Relief 358-9475 A-12 96
Filter Gp - Steering Cooler Return 416-8308 G-9 27 Valve Gp - Bypass (Thermal) 251-1635 C-5 97
Flange - Spacer Left Valve 342-2624 F-5 28 Valve Gp - Bypass Thermal AOC 251-1635 E-13 98
Flange - Spacer Right Valve 342-2624 F-4 29 Valve Gp - Check 149-4617 H-12 99
Indicator 310-8636 D-13 30 Valve Gp - Check 9T-1013 G-6 100
Motor Gp - AOC Fan 424-1867 D-5 31 Valve Gp - Check 421-1701 G-9 101
Motor Gp - SA/HA Fan 240-7790 E-14 32 Valve Gp - Check 175-0447 G-16 102
Motor/Pump Gp - AOC 249-7012 D-13 33 Valve Gp - Check Impl Cooler Bypass 430-5354 B-15 103
Motor/Pump Gp - AOC 249-7012 B-6 34 Valve Gp - Check Left Valve 160-7439 I-5 104
Plug - NPTF Orifice 1T-0936 H-16 35 Valve Gp - Check Lift Rod End 160-7439 H-1 105
Plug - NPTF Orifice 1T-0936 H-16 36 Valve Gp - Control 418-1449 H-15 106
Pump Gp - Implement Cooler / AOC Fan 424-1863 B-15 37 Valve Gp - Control 273-8751 H-8 107
Pump Gp - Implement Left 420-6227 D-9 38 Valve Gp - Control Fan 416-8241 D-15 108
Pump Gp - Implement Right 420-6227 D-10 39 Valve Gp - Control Left 415-9538 I-3 109
Pump Gp - Piston 481-4012 G-7 40 Valve Gp - Control Right 415-9539 F-2 110
Pump Gp - Piston 424-1866 C-13 41 Valve Gp - Fan Control 431-7693 C-13 111
Pump Gp - SA/HA Fan 416-4593 C-14 42 Valve Gp - Make Up 183-7170 E-14 112
Pump Gp - Secondary Steering 338-3158 H-9 43 Valve Gp - Manual Lower 112-1817 H-6 113
Pump Gp - Steering 416-4594 H-11 44 Valve Gp - Neutralizer 296-5662 H-13 114
Pump Gp - Steering 416-4594 H-10 45 Valve Gp - Pilot 249-5615 F-13 115
Pump Gp - Steering Cooler 6E-0867 F-9 46 Valve Gp - Pressure Reducing 6E-4286 H-16 116
Screen As 283-3462 H-16 47 Valve Gp - Pressure Reducing 418-1439 H-14 117
Screen As 283-3462 H-16 48 Valve Gp - Pressure Reducing 160-4128 D-12 118
Screen As 9T-9227 F-9 49 Valve Gp - Press Red Dead Eng Lower 370-0438 I-6 119
Screen As 9T-9227 F-8 50 Valve Gp - Relief 418-1432 I-16 120
Screen As 6E-5065 C-10 51 Valve Gp - Relief 418-1448 I-15 121
Screen As 6E-5065 C-9 52 Valve Gp - Relief 418-1438 H-15 122
Screen As 6E-5065 C-8 53 Valve Gp - Relief 234-0351 G-8 123
Screen As 6E-5065 C-8 54 Valve Gp - Relief (Steering Cyl Crossover) 6E-0859 I-16 124
Screen As 9T-9227 A-13 55 Valve Gp - Relief Head End Left Valve 423-7711 I-4 125
Screen Gp 172-2395 H-12 56 Valve Gp - Relief Head End Lift 423-7710 H-5 126
Screen Gp 348-9235 H-8 57 Valve Gp - Relief Head End Right Valve 423-7711 H-2 127
Screen Gp 419-0859 D-14 58 Valve Gp - Relief Left Valve 440-2710 H-4 128
Screen Gp 419-0859 C-16 59 Valve Gp - Relief Lift Head End 423-7710 H-1 129
Screen Gp 233-7419 F-16 60 Valve Gp - Relief Right Valve 440-2710 H-3 130
Screen Gp - Left 172-2395 D-8 61 Valve Gp - Relief Rod End Left Valve 221-3939 I-4 131
Screen Gp - Right 172-2395 D-10 62 Valve Gp - Relief Rod End Right Valve 221-3939 H-2 132
Screw Bleeder - Head End 9F-2167 I-4 63 Valve Gp - Shuttle Dead Engine Lower 4T-4073 I-5 133
Screw Bleeder - Rod End 9F-2167 I-4 64 Valve Gp - Solenoid 349-4389 H-7 134
Sensor As - Press Brake Accumulator 344-7391 H-8 65 Valve Gp - Solenoid Fan Bypass 430-5261 C-5 135
Sensor Gp - Level 306-6875 E-8 66 Valve Gp - Solenoid Float Left Valve 147-1223 G-4 136
Sensor Gp - Lift Pressure Head End 349-1178 J-5 67 Valve Gp - Solenoid Float Right Valve 147-1223 G-1 137
Sensor Gp - Lift Pressure Rod End 349-1178 J-4 68 Valve Gp - Solenoid Left Valve 396-1209 G-6 138
Sensor Gp - Press Fan Pump Discharge 344-7391 H-7 69 Valve Gp - Steering 418-1454 I-14 139
Sensor Gp - Press Fan Pump Discharge 344-7391 D-14 70
TAP LOCATION
Tap Schematic
Description
Number Location
G1 Lift Rod Pressure J-5
G2 Parking Brake Pressure H-7
G3 Left Valve Supply Pressure D-10
G4 Tilt Head Pressure J-4
G5 Lift Head Pressure J-5
G6 Tilt Rod Pressure J-4
G7 Right Valve Supply Pressure D-8
G8 Steering Pilot Pressure G-16
G9 Front Brake Accumulator Pressure H-8
G10 Rear Brake Accumulator Pressure H-8
G13a Steering Pump Discharge Pressure G-12
G13b Steering Pump Discharge Pressure G-11
G14 Brake Pump Discharge Pressure G-8
G15 Steering CLG Pump Discharge Pressure G-9
G16 Implement CLG Pump Discharge Pressure B-15
G17 Implement Pilot Pressure D-12
G18 Front Axle Lube Pressure B-6
G19 Rear Axle Lube Pressure E-13
G20 Pilot/AOC Pump Discharge Pressure C-13
G21 Pilot/AOC Pump Load Sense Pressure C-12
G22 Fan Pump Discharge Pressure D-14
G23 Fan Pump Load Sense Pressure C-14
G24 AOC Fan Pump Discharge Pressure C-5
SOS Hydraulic Oil Sampling Port B-15
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(12) CYLINDER GP (15) CYLINDER GP
LIFT TILT (LEFT)
416-4017 416-4019
RIGHT
TURN
STEERING AIR PURGE
CYLINDERS G5 G1 G4 G6 (16) CYLINDER GP (78) SENSOR GP
TILT (RIGHT) TILT PRESSURE (HEAD END)
416-4018 349-1178
J (68) SENSOR GP
LIFT PRESSURE
J
ROD END
(79) SENSOR GP (13) CYLINDER GP
349-1178
TILT PRESSURE (ROD END) LIFT
349-1178 416-4017
BRAKE RETURN
(60) SCREEN GP
233-7419 (110) VALVE GP (29) FLANGE
CONTROL RIGHT VALVE SPACER RIGHT VALVE
415-9539 342-2624
F (23) FILTER GP
F
SCREEN
230-3633
(85) SWITCH AS
(11) CORE PRESSURE
COOLER PISTON PUMP CASE
REAR AOC 376-7257 (17) ELEMENT (49) SCREEN AS (50) SCREEN AS
234-3032 HYDRAULIC 9T-9227 9T-9227
139-1537
(24) FILTER GP
SCREEN (77) SENSOR GP CASE RETURN STEERING RETURN BRAKE RETURN (94) VALVE AS
230-3633 TEMPERATURE (93) VALVE AS BREAKER RELIEF
STEERING OIL BREAKER RELIEF 358-9475
(66) SENSOR GP 358-9476
134-2252
(91) TANK GP LEVEL
306-6875
STEER AND BRAKE
394-0264
(74) SENSOR GP
(32) MOTOR GP
SPEED (82) SWITCH AS
SA/HA FAN
DEMAND FAN PRESSURE
240-7790
357-3053 BRAKE LUBE OIL
E 130-7459 E
REAR
AXLE
(112) VALVE GP
MAKE UP
183-7170 (98) VALVE GP
BYPASS THERMAL AOC G19
251-1635
(108) VALVE GP
IN CONTROL
FAN (3) ACCUMULATOR GP
416-8241 (33) MOTOR/PUMP GP
IMPLEMENT PILOT G3 (62) SCREEN GP G7 (61) SCREEN GP
D AOC
335-0547
RIGHT LEFT
249-7012 172-2395 172-2395
OUT G17
(72) SENSOR GP
(70) SENSOR GP
(7) ADAPTER PRESSURE
PRESSURE (38) PUMP GP
268-1607 PILOT OIL
D FAN PUMP DISCHARGE
344-7391
344-7389 IMPLEMENT LEFT
420-6227
D
(58) SCREEN GP
419-0859
G22 (22) FILTER GP (118) VALVE GP (31) MOTOR GP
PILOT PRESSURE REDUCING AOC FAN
(39) PUMP GP 424-1867
435-6041 160-4128 IMPLEMENT RIGHT (25) FILTER GP
TO AUTO LUBE 420-6227 SCREEN AUX PORT P2 AUX PORT P1
230-3633
G23 G20
(42) PUMP GP G21
SA/HA FAN
416-4593
MANUAL
(111) VALVE GP
FAN CONTROL (10) CORE RELEASE
COOLER
AIR 431-7693
FRONT AOC
(59) SCREEN GP (41) PUMP GP ACTUATOR
419-0859
BLEED PISTON 419-9804
AIR 424-1866 (135) VALVE GP
SOLENOID
BLEED
FAN BYPASS
C 430-5261 C
AIR AIR AIR AIR
BLEED BLEED BLEED BLEED COUNTER
G24
(52) SCREEN AS (26) FILTER GP BALANCE
(51) SCREEN AS (54) SCREEN AS
6E-5065 6E-5065
(53) SCREEN AS SCREEN VALVES
6E-5065 6E-5065 230-3633
(97) VALVE GP
BYPASS (THERMAL) FRONT
251-1635 AXLE
SOS (103) VALVE GP
CHECK DIRECTIONAL
IMPLEMENT COOLER BYPASS SOLENOID
430-5354
M
(83) SWITCH AS
PRESSURE
BRAKE LUBE OIL
130-7459
TEST
PORT
(9) CORE
COOLER G16 FILL
PORT
384-7671 G18
B B
(37) PUMP GP
IMPLEMENT COOLER
/ AOC FAN
424-1863 (87) SWITCH AS LINE PATTERNS
PRESSURE PUMP CASE (34) MOTOR/PUMP GP
376-7257 AOC (4) ACTUATOR GP
249-7012 Pressure Line
(88) SWITCH AS 472-4212
PRESSURE PUMP CASE Pilot / Load Sensing Pressure
AUTO LUBE RETURN 376-7257
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Drain / Return Lines
PILOT PUMP OUTPUT
MAIN PUMP OUTPUT Component Group
(84) SWITCH AS STEERING COOLER PUMP / CIRCUIT
PRESSURE FAN RETURN (75) SENSOR GP STEERING CIRCUIT
393-5112 TANK OIL LEVEL CALLOUTS
SCAVENGE PUMP
306-6875
SUPPLY LINE
BRAKE CIRCUIT
YY Taps (Pressure, Sampling, Sensor - by letter)
(20) ELEMENT (21) ELEMENT
HYDRAULIC (18) ELEMENT (19) ELEMENT (55) SCREEN AS BRAKE CHARGE PUMP / CIRCUIT
HYDRAULIC DL DL D Connectors (By letter)
139-1537 HYDRAULIC HYDRAULIC 9T-9227 FAN CONTROL PUMP / CIRCUIT
243-3758 139-1537 380-8484
DRAIN / RETURN LINE
CYLINDER TILT / LIFT CIRCUIT Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
A FAN RETURN CASE RETURN 1 CASE RETURN 2 AOC/PILOT RETURN IMPLEMENT RETURN AUXILIARY CIRCUIT Component LocationsTable)
A
138-1234 Part Number
SECONDARY STEERING PUMP
(76) SENSOR GP (96) VALVE AS (95) VALVE AS THIS SCHEMATIC IS FOR THE 994K WHEEL LOADER HYDRAULIC SYSTEM
(89) TANK GP (90) TANK GP
TEMPERATURE BREAKER RELIEF BREAKER RELIEF
256-6453 IMPLEMENT EU EXPANSION
431-5099 358-9475 358-9476 Do not operate or work on this product unless you have MEDIA NUMBER: UENR5398-03
394-0254 read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 396-2239, CHANGE: 01, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or in neutral and with parking brake set.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
FRONT VIEW - TOP LOADER FRAME
VIEW ALL CALLOUTS
12 10 31 114 135
83 13
34 25
B
A
G18 26
113 97
63 109
71 78
128 110
64 130
125 73
131 127
5 14
104 79
126
68 132
119
138
105
6
67 100
137
133 VIEW OF AREA “A” 136 VIEW OF AREA “B” 129
(ROTATED FOR CLARITY)
(ROTATED FOR CLARITY)
FRONT VIEW - UNDER CAB
VIEW ALL CALLOUTS
99
117 116
47 86 61
48 102
62
81
92
56
60
VIEW OF AREA “A”
(ROTATED FOR CLARITY) 43
28
29 A
122
35
33 82
G19 120
36
124 139
G17
G22
70
51
111
G20
G15
15
A 94
17
93
66
91
85
77
49
50
11
32
74
101
80
27
103
4
98 23 24 112 58 108 59
MACHINE VIEW - RIGHT SIDE
VIEW ALL CALLOUTS
123 57 107 1 2 90 38 44 45
G24
37
46
40
41
42
7 39
MACHINE VIEW - RIGHT TANK
VIEW ALL CALLOUTS
16
18 95
A
21 96
20
89
75
19
87
55
76
88
84
G1
G3
G2
G4
G5
G6
G7
G8 G14