Instructions

Installation
Operation
Maintenance
E50001-U229-A304-X-US00

Series 81000™ Controller

5 - 7.2kV Medium-Voltage Vacuum Contactors
Types 96H35 and 97H35 (5kV)
Types 96H37 and 97H37 (7.2kV)

Power Transmission & Distribution

 Hazardous voltages and high-speed moving parts.

Will cause death, serious injury or property damage.

Always de-energize and ground the equipment before

maintenance. Read and understand this instruction manual
before using equipment. Maintenance should be performed
only by qualified personnel. The use of unauthorized parts in
the repair of the equipment or tampering by unqualified
personnel will result in dangerous conditions which will cause
death, severe injury or equipment damage. Follow all safety
instructions contained herein.

IMPORTANT

The information contained herein is general in nature and not intended for specific
application purposes. It does not relieve the user of responsibility to use sound practices in
application, installation, operation, and maintenance of the equipment purchased. Siemens
reserves the right to make changes in the specifications shown herein or to make
improvements at any time without notice or obligations. Should a conflict arise between the
general information contained in this publication and the contents of drawings or
supplementary material or both, the latter shall take precedence.

QUALIFIED PERSON

For the purpose of this manual and product labels, a qualified person is one who is familiar
with the installation, construction, operation, or maintenance of the equipment and the
hazards involved. In addition, this person has the following qualifications:
(a) is trained and authorized to energize, de-energize, clear, ground, and tag circuits
and equipment in accordance with established safety procedures.
(b) is trained in the proper care and use of protective equipment such as rubber
gloves, hard hat, safety glasses or face shields, flash clothing, etc., in accordance
with established safety practices.
(c) is trained in rendering first aid.

GENERAL

These instructions do not purport to cover all details or variations in equipment, nor to
provide for every possible contingency to be met in connection with installation,
operation, or maintenance. Should further information be desired or should particular
problems arise which are not covered sufficiently for the purchaser’s purposes, the matter
should be referred to the local Siemens sales office.

The contents of this instruction manual shall not become part of or modify any prior or
existing agreement, commitment or relationship. The sales contract contains the entire
obligation of Siemens Power Transmission & Distribution, Inc. The warranty contained in the
contract between the parties is the sole warranty of Siemens Power Transmission &
Distribution, Inc. Any statements contained herein do not create new warranties or modify
the existing warranty.
Contents

Introduction and Safety . . . . . . . . . . . . . . . . . . . . . . . . 2 Closing Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Latch Mechanism (Latched Contactor Only) . . . . . . . . .16
Qualified Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Mechanical Interlock Arm (97H3 only) . . . . . . . . . . . . .16
Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Fuse Clip Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hazardous Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Terminals and Joints . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Field Service Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Periodic Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Dielectric Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 Recommended Torque . . . . . . . . . . . . . . . . . . . . . . . . . .16
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Vacuum Interrupter Replacement Procedure . . . . . . . .17
3TL8 Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Removing the Interrupter . . . . . . . . . . . . . . . . . . . . . . .17
Use of 96H3 or 97H3 Contactor in Other Cell Types . . .4 Installing the New Interrupter . . . . . . . . . . . . . . . . . . . .18
Service Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Drive Connection and Adjustment . . . . . . . . . . . . . . . .19
Control Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Mechanical Latch Replacement . . . . . . . . . . . . . . . . . . .19
Application Considerations . . . . . . . . . . . . . . . . . . . . . . .5 Main (Magnet) Coil Replacement . . . . . . . . . . . . . . . . .21
Blown Fuse Trip Mechanism (Option) . . . . . . . . . . . . . . .5 Auxiliary Switch Replacement . . . . . . . . . . . . . . . . . . . .22
Mechanically Latched Contactors (Option) . . . . . . . . . . .5 Electronic Economizer Replacement . . . . . . . . . . . . . . .23
Surge Protection (Option) . . . . . . . . . . . . . . . . . . . . . . . .5
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Maintenance After a Fault . . . . . . . . . . . . . . . . . . . . .25
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-12 Terminals and Internal Conductors . . . . . . . . . . . . . . . .25
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Overload Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Site Preparation and Mounting . . . . . . . . . . . . . . . . . . . .8 Fuse Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Latched Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pre-Energization Check . . . . . . . . . . . . . . . . . . . . . . . . . .9 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . .26-27

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-23 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-33

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Recommended Maintenance and Lubrication . . . . . . .13
Blown Fuse Trip Mechanism . . . . . . . . . . . . . . . . . . . . .14
Vacuum Contactor Inspection . . . . . . . . . . . . . . . . . . . .14
Main Contact Inspection . . . . . . . . . . . . . . . . . . . . . . . .15
1
 Introduction and Safety

Introduction Signal Words

The 96H3 and 97H3 families of Medium-Voltage The signal words “Danger”, “Warning” and “Caution”
Contactors are designed to meet all the applicable used in this manual indicate the degree of hazard that
NEMA standards. Successful application and may be encountered by the user. These words are
operation of this equipment depends as much defined as:
upon proper installation and maintenance by the
user as it does upon the careful design and Danger - Indicates an imminently hazardous
fabrication by Siemens. situation which, if not avoided, will result in
death or serious injury.
The purpose of this instruction manual is to assist the
user in developing safe and efficient procedures for the Warning - Indicates a potentially hazardous
installation, maintenance and use of the equipment. situation which, if not avoided, could result in
death or serious injury.
Contact the nearest Siemens representative if any
additional information is desired. Caution - indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.

Hazardous voltages Hazardous Procedures

Will cause death, serious injury or In addition to other procedures described in this
property damage. manual as dangerous, user personnel must adhere to
the following:
Always de-energize and ground the
equipment before maintenance. Installation, 1. Always work only on de-energized equipment.
operation, or maintenance should be Always de-energize a contactor, and remove it
performed only by qualified persons from the equipment before performing any tests,
thoroughly familiar with the equipment, maintenance or repair.
instruction manuals, and drawings. Read and
understand this instruction manual before 2. Always let an interlock device or safety mechanism
using the equipment. perform its function without forcing or defeating
the device.

Qualified Person Field Service Operation

For the purpose of this manual a Qualified Person is one Siemens can provide competent, well-trained Field
who is familiar with the installation, construction or Service Representatives to provide technical guidance
operation of the equipment and the hazards involved. and advisory assistance for the installation, overhaul,
In addition, this person has the following qualifications: repair and maintenance of Siemens equipment,
• Training and authorization to energize, processes and systems. Contact regional service
de-energize, clear, ground and tag circuits centers, sales offices or the factory for details, or
and equipment in accordance with established telephone Siemens Field Services at
safety practices. 1-800-347-6659 (919-365-2200 outside the U.S.)
• Training in the proper care and use of protective For medium-voltage customer service issues, contact
equipment such as rubber gloves, hard hat, safety Siemens at 1-800-347-6659 (919-365-2200 outside
glasses, face shields, flash clothing, etc., in the U.S.)
accordance with established safety procedures.
• Training in rendering first aid.

2
General Description

General
Siemens Type 96H3 and 97H3 vacuum contactors are construction. The Type 96H3 or 97H3 vacuum contactors each
provided for use in Series 81000™ medium-voltage consists of: (1) a low-voltage section which contains the main coil
controllers. These contactors provide the advantage drive and auxiliary contacts; (2) a medium-voltage section which
of long mechanical and electrical life with low houses the vacuum interrupter, and (3) a support structure which
maintenance. They are suitable for loads of all types, provides mounting for the power fuses, control transformer and
including three-phase motors, transformers, primary fuses, and drawout attachments. Since interruption is
capacitors and resistive loads. The overall dimensions accomplished completely within the vacuum interrupters, items
of the vacuum contactor are 18 inches (457mm) such as arc chutes, blowout coils and pole plates are not required
wide by 27.5 inches (699mm) high by 23.87 inches with vacuum contactors. Voltage surge suppressors are sometimes
(606mm) deep. The vacuum contactor with single or furnished at the controller load terminals to limit transient over-
double barrel power fuses can be installed in Series voltages caused by multiple reignitions which may occur due to
81000 Class E2 controllers of either one high (5kV or the use of vacuum interrupters. For application guidelines, refer to
7kV), two high (5kV or 7kV) or three high (5kV) the instruction manual for Series 81000 Controllers -
E50001-U229-A303-X-US00.
Table 1. 96H3 or 97H3 Contactor Ratings
Interrupting Capacity
Contactor Maximum Voltage Enclosed Continuous Unfused Class E1 Fused Class E2 Impulse Level
Type Rating Ampere Rating Controller Controller (BIL) (kV)
(kA) Symmetrical (MVA)
200 @ 2.3kV
96H35
5.0kV 360 5kA 350 @ 4.0kV 60
97H35
400 @ 4.6kV
96H37
7.2kV 360 4.2kA 570 @ 6.6kV 60
97H37

Table 2. Maximum Motor Fuse and Transformer Fuse Rating

3 Phase Horsepower Rating at Utilization Voltage Transformer Loads
2300V 4000-4600V 6600V
Fused Maximum Maximum 3-Phase kVA Maximum
Contactor Syn. Syn. Ind. Syn. Syn. Ind. Syn. Syn. Ind. Motor at Distribution Voltage Transf.
Type Motors Motors Motors Motors Motors Motors Motors Motors Motors Fuse Fuse
Rating Rating
0.8PF 1.0PF 0.8PF 1.0PF 0.8PF 1.0PF 2400V 4160V 4800V 6900V
96H35
1500 1750 1500 2500 3000 2500 – – – 24R 1500 2500 2500 – 450E
97H35

96H37
– – – – – – 4000 5000 4000 24R – – – 1500 200E
97H37

Table 3. Operating Data (Magnetically Held) Table 4. Operating Data (Latched Type)
Rated Voltage 7200V Permissible Switching 60/Hour
Rated Current 400A (open) — 360A (enclosed) Frequency
Permissible Switching Frequency 1200/Hour Mechanical Life 100,000 Operations
Mechanical Life 1,000,000 operations Control Voltage Options 24VDC, 32VDC, 48VDC, 125 VDC,
Available 250VDC, 115VAC, 240VAC
Electrical Life 250,000 operations
Closing Time 150 ms Tripping Voltage 85% Rating DC
Minimum Closing Command Duration 300 ms Tripping Power 500 W
Opening Time 325 ± 75 ms (standard)
(Fast dropout option ≤ 50 ms)
Arcing Time 10-20 ms
Pick-Up Voltage AC or DC, Nominal 85% Rated (Hot) - 70% Rated (Cold)
Drop-Out Voltage AC or DC, Nominal 74 ± 2V
Rated Control Voltage 120-240 V 50/60 Hz
125-250 VDC
Coil Circuit Inrush 600W
Coil Circuit Holding 90W
Auxiliary Contact Arrangement 2 NO - 2 NC
(2 NO + 2 NC for purchaser’s use)
Auxiliary Contact Rating 10A, 600V (NEMA Class A600)
3
 General Description

Molded Frame Upper High-Voltage

Terminal

Vacuum
Interrupter Flexible
Conductor

Drive Arm For

Aux. Contacts Lower High-Voltage
Terminal

Closing Coil

Rotating Shaft

Aux. Contacts

Electronic Economizer
Mounting Base

Figure 1. Construction of Type 3TL8 Contactor

3TL8 Contactor Use of 96H3 or 97H3 Contactor in Other Cell Types
The 96H3 and 97H3 families of drawout contactors The types 96H3 and 97H3 contactors differ in the
incorporate the Siemens Type 3TL8 contactor, manner in which the interlocks are constructed and
mounted in a drawout carriage. The construction of operate. Therefore, 96H3 and 97H3 contactors are not
the basic 3TL8 contactor is shown in Figure 1. interchangeable with each other. Similarly, these
contactors are not directly interchangeable with the
earlier 90H3 contactors. Modifications necessary to allow
use of a 96H3 or a 97H3 contactor in a 90H3, 93H3, or
94H3 cell are summarized in Table 5.

Contactor Type
93H3 or 96H3 94H3 or 97H3
Cell modification kit 25-213-200-501
Cell modification kit 25-154-555-805
required. Mount per 25-154-488-424.
required. Mount per 25-213-213-405.
Kit includes new interlock spring and
90H3 Kit includes replacement interlock parts.
replacement mechanical latch. Modified
Modified cell will no longer allow use of
cell will allow use of either 90H3, 93H3, or
90H3 contactor.
96H3 contactor.

Cell modification kit 25-154-555-804

93H3 required. Mount per 25-213-213-404.
Power Cell –– Kit includes replacement interlock parts.
(Compartment) or 96H3 Modified cell will no longer allow use of
Type 93H3 contactor.

Modification of contactor required. Remove

cable interlock assembly from 93H3 or 96H3
contactor, and replace with new interlock
94H3 lever to convert to 94H3/97H3 configuration.
––
or 97H3 Cell interlock modification also required. Use
modification kit 25-154-555-811, which
includes parts needed for contactor as well as
for cell. Mount per 25-213-213-411.

Table 5. Modification Matrix for Use of 96H3/97H3 Contactor in 90H3/93H3/94H3/96H3/97H3 Cells

4
General Description

Service Conditions Blown Fuse Trip Mechanism (Option)

The 96H3 and 97H3 vacuum contactors should be Contactors can be supplied with an anti-single phase
used in the following conditions. trip mechanism which offers protection from single
Table 6. Normal Service Conditions
phasing due to a blown power fuse. Fused contactors
equipped with the blown fuse trip mechanism are pre-
Less than 2,000 m (6600 ft) adjusted at the factory so that the opening of one or
Altitude:
Above 2,000 m consult factory more power fuses results in deenergizing the contactor
-5oC min. to +40oC max. coil, thus interrupting current to the load. When a
Ambient Temperature: Average over a period of
24 hr shall not exceed +35oC
power fuse blows, a plunger extends from the load
end of the fuse which rotates the spring-loaded trip
Relative Humidity: 45% min. to 85% max. bar and releases a pre-compressed micro-switch on the
side of the contactor. A contact on the micro-switch
If the contactor is to be used in conditions other than opens at this time and de-energizes the contactor
those specified above, please consult Siemens. The magnet coil.
location where the contactor is to be installed should be
Mechanically Latched Contactors (Option)
free from dust, corrosive gas and moisture. When it is to
be used in a chemical plant or in outdoor enclosures, Mechanically latched contactors are available which
take necessary precautions against corrosion, water consist of a standard 96H3 or 97H3 contactor with the
seepage and condensation. addition of a mechanical latch assembly. The
mechanical latch holds the armature of the contactor
Control Voltage closed against the magnet core after the contactor is
The drive unit for the closing coil assembly is installed in energized (closed) and control power is removed. A
a cavity in the molded frame housing. The closing circuit pushbutton on the high voltage compartment door,
can be operated by applying either AC or DC to this drive when manually depressed, actuates the trip rod and
unit. The drive unit accepts any control voltage in the trips the contactor by releasing the mechanical latch.
range of 120-250 volts, AC or DC. The optional latch trip Electrical trip with an internal solenoid is optionally
circuit uses DC as standard. When a latched contactor is available from the normal control transformer source
operated using AC power, it is recommended that a or from a stored energy (capacitor) source which is
capacitor trip device be used. charged from the normal control source. The stored
energy source provides reliable trip power for a
Application Considerations
maximum delay of 5 minutes after loss of control
1. Verify that the voltage and current applied is within power. Special trip circuits energized from remote
the specified ratings. (See Tables 1 and 2) power sources can be provided. The contactor latch is
2. The switching life of the vacuum interrupter is designed for DC control power. Standard control circuit
approximately 250,000 operations. The vacuum options are available for 115V and 230 VAC trip circuits
interrupter should be replaced after 250,000 using rectifiers or rectifiers with capacitors to convert
operations. If the contactor is not protected by AC to DC to operate the mechanical latch. Refer to
current limiting fuses, the vacuum interrupters Tables 3 and 4 for latched contactor operating data.
should be replaced if they have interrupted fault Refer to specific drawings supplied with the equipment
currents at or near their maximum (unfused) for details on connection and operation.
interrupting rating.
Surge Protection (Option)
3. When the contactor is applied to a capacitor load,
The 96H3 and 97H3 vacuum contactors are suitable
be sure to use a space heater to keep humidity low.
for application without protection from surges related
Be sure to use a heater adequately sized for the
to switching with vacuum, except for jogging or
compartment in which the contactor is installed.
inching duty with small (under 100HP) motors. For
The contactor should always be applied with a
protective power fuse. such applications, metal-oxide surge limiters should be
specified. Regardless of the switching means
4. If the interrupter becomes dirty, simply clean it employed, if the insulation integrity of the motor is
with a dry, lint-free cloth. For stubborn dirt on a suspect, such as for very old machines, it may be
vacuum interrupter, use a cloth and warm water desirable to add surge protection for the machine, or
and a small amount of mild liquid household to consider upgrading the machine to modern
detergent as a cleaning agent. Dry thoroughly insulation standards.
using a lint-free cloth.

5
 General Description

9XH3 X 3 X XX X X X X X

Contactor Type Other Options (If Used)

6 = 96H3 Contactor for use in 93H3 L = Latched Contactor w/Electrical Trip
or 93H3 cells (cable interlock) C = Latched Contactor w/Capacitor Trip
7 = 97H3 Contactor for use in 94H3 S = Special Contactor, See Drawing
or 97H3 cells (lever interlock)
Contactor or Carriage Designation
Insulation Voltage A = Drawout Contactor
5 = 5kV F = Fuse Carriage (for 720A Controller)
7 = 7.2kV T = Drawout Contactor with
Anti-Single Phase Trip Bar
Number of Poles
3 = 3 Poles CPT Capacity in kVA
0 = No CPT
Interruption Capacity 1 = 0.75kVA
1 = 5.0kA @ 5.0kV, 4.2kA @ 7.2kV 2 = 1.5kVA
2 = 200 MVA 3 = 2.0kVA
3 = 350 MVA 4 = 2.5kVA
4 = 400 MVA 5 = 3.0kVA
5 = 570 MVA 6 = 3.25kVA
7 = Other
Main Fuse Rating
00 = None 20 = 20E 33 = 150E CPT Secondary or Control Circuit Voltage
02 = 2R 25 = 25E 34 = 200E A = 115VAC
03 = 3R 26 = 30E 35 = 250E B = 230VAC
04 = 4R 27 = 40E 36 = 300E C = 125VDC
06 = 6R 28 = 50E 37 = 325E D = 250VDC
09 = 9R 29 = 65E 39 = 350E E = Other
12 = 12R 30 = 80E 40 = 375E N = None
18 = 18R 31 = 100E 41 = 400E
24 = 24R 32 = 125E 42 = 450E CPT Primary Voltage
99 = Misc. 0 = No CPT
2 = 2300V 60Hz
3 = 3300V 60Hz
4 = 4000V 60Hz
5 = 4600V 60Hz
6 = 3300V 50Hz
7 = 6600V 60Hz
8 = Special
9 = Other (Max. 7200V)

Table 7. Contactor Catalog Number System

6
General Description

Nomenclature
The contactor configuration can be identified through
the nomenclature description shown in Table 7.
Upon receipt of this equipment, an immediate
inspection should be made for any damage which may
have occurred during shipment. The inspection should
include examination of the packaging material and the
contactor. Be sure to look for concealed damage and
do not discard the packaging material. If damage is
found, note damage on “Bill of Lading” prior to
accepting receipt of the shipment, if possible.

IMPORTANT: The way visible shipping damage

is treated by the consignee prior to signing the
delivery receipt can determine the outcome of the
damage claim to be filed.

Notification to the carrier within the 15 day limit on

concealed damage is essential if loss resulting from
unsettled claims is to be eliminated or minimized.
A claim should be immediately filed with the carrier, and
the Siemens sales office should be notified if damage or
loss is discovered. A description of the damage and as
much identification information as possible should
accompany the claim.
Handling
For convenience and safety in lifting or moving the
contactor, a lifting device similar to that shown in
Figure 2 should be used.

Figure 2. Use of Lift Device with 97H3 Contactor

IMPORTANT: The lifting device is not intended to be
used as a means of transporting the contactor in the
raised position.
7. Take care to avoid collisions with structures, other
The contactor should be transported with the lifting equipment, or personnel when moving the contactor.
device in its lowered position.
8. Never lift a contactor above an area where
A crane or hoist can also be used to handle the personnel are located.
contactor, if the lifting device is not available.
Storage
If a forklift is utilized, the following precautions should
The contactor must be stored in a clean, dry, dust
be taken when moving contactors:
and condensation-free environment if it cannot be
1. Keep the contactor in an upright position only. placed into service reasonably soon after receipt. Do
2. Make sure the load is properly balanced on the forks. not store equipment outdoors. A standard 75 watt
light bulb, connected to burn continuously, should be
3. Place protective material between the contactor placed near the lower portion of the contactor to
and the forklift to prevent bending or scratching.
prevent condensation.
4. Securely strap the contactor to the forklift to
prevent shifting or tipping.
5. Excessive speeds and sudden starts, stops, and turns
must be avoided when handling the contactor.
6. Lift the contactor only high enough to clear
obstructions on the floor.

7
 Installation

Electrical Connections
Inspect all insulated wiring to see that no damage has
Hazardous voltages. occurred. Test the high-voltage wiring for possible
Will cause death, serious injury, or grounds or short circuits.
property damage. An AC dielectric test at 2.25 times the nominal system
Disconnect, ground, and lockout incoming power voltage plus 2000 volts, applied for one minute
and control voltage sources before beginning between phases and from all phases to ground is the
work on this or any other electrical equipment. preferred method. Be sure to disconnect any devices
Installation should be performed only by
(control power transformer, etc.) from the circuit which
qualified personnel. could be damaged by the test voltage. If a hi-pot tester
is not available, then a Megger* test at 1000 volts is a
Introduction suitable second choice.
Before performing any installation activities:
• Test all power terminals to verify that incoming
power has been disconnected. Use only approved Hazardous voltages.
high-voltage test equipment to check voltage on
Can cause death or serious injury.
power terminals. Do not attempt to measure high-
voltage (over 600 volts) with a volt-ohm meter. Dielectric or Megger testing should only
be conducted by qualified personnel. Refer
• Check all control and secondary circuit terminals with a
to instructions provided with the testing
voltmeter to make certain that all sources of incoming equipment for safety instructions.
control and secondary voltage have been disconnected.
• Connect safety grounds to power terminals after the
system has been de-energized, and prior to working Note: Do not use DC high potential testers
on the equipment. incorporating half-wave rectification.
These devices produce high peak voltages.
• Perform all disconnecting, grounding, and lockout
operations in accordance with established These high voltages will produce X-ray radiation.
safety procedures. These devices also show erroneous readings of
leakage current when testing vacuum interrupters.
• Follow the procedure outlined in the Pre-
Energization Check section of this manual before
Make sure that all current-carrying parts outside the
power is restored.
contactor have adequate current-carrying capacity and
Site Preparation and Mounting are correctly insulated in accordance with the
Installation shall be in accordance with the National requirements of the National Electrical Code (NEC). All
Electrical Code (NFPA 70) and NEMA Standards. The electrical connections should be made carefully per the
contactor enclosure should be installed in a clean, dry, wiring diagram furnished with the equipment. Tighten
heated location with good ventilation. It should be all lugs to recommended torque values (refer to Table
readily accessible for cleaning and inspection and should 10). If crimp type terminals have been furnished, use
be carefully set up and leveled on its supporting only the crimping tools recommended by the
foundation and secured in place. All adjustments have manufacturer of the terminal.
been made at the factory before shipping and generally Latched Contactors
no change is required. See that all contact surfaces are
An extension is required to extend 3.62” (91.9mm)
clean and smooth, and that current-carrying parts are
from the auxiliary trip lever for a latched contactor used
not damaged.
in bottom compartments. All latched contactors shipped
* Megger is a registered trademark of Megger Group, Ltd. in bottom compartment have an extension attached to
the auxiliary trip lever perpendicular to the door. For
contactors shipped in middle or top compartments, or
shipped separately, the extensions are attached to the
auxiliary trip lever and in parallel to the door. When
contactors are shipped separately and are to be used in
a bottom compartment, the extension must be
assembled to the auxiliary trip lever per Figure 3.

8
Installation

Pre-Energization Check
5º - 6º 5º - 6º
Trip Lever Actuator
on Inside Hazardous voltages.
of Door
Will cause death, serious personal injury or
property damage.

Disconnect, lockout, and ground incoming power

0.125
From Contact Extension and control voltage sources before beginning
Point to the work on this or any other electrical equipment.
Bottom of Auxiliary All pre-energization checks outlined in this
Lever Trip Lever
instruction manual must be performed before
the equipment is energized. This equipment

Figure 3. Latched Contactor Extension

should be energized by qualified personnel only.

1. Be sure all phase barriers are correctly installed.

2. Clean any excessive dust and dirt that may have
accumulated if the contactor has been in storage.
3. Connect only test power and operate the contactor
electrically several times. The contactor should pick
up and seal cleanly at 85% to 110% of rated
control voltage (See Operating Data, Table 3)
4. For latched type contactor, check that the latch
correctly engages and trips when the close/trip
signals are applied. Also, manually trip the contactor
using the trip lever to verify proper operation.
5. Complete all Pre-Energization Checks in
accordance with Series 81000 Controller
Instruction Manual E50001-U229-A303-X-US00.
The contactor may now be placed in service by
connecting main incoming power. The contactor must
be appropriately guarded or isolated before energizing
the medium-voltage circuit. Refer to Series 81000
Controller Instruction Manual E50001-U229-A303-X-
US00 for additional information. For typical control
circuit diagrams see Figures 4, 5 and 6.

9
 Installation

Test Switch Contact LSI 115V. or 230V.

Development X1 X2 CPT

RUN TEST C
CXFU Push to Test
A X 12
C L2
B X RL
RUN TEST
L1
C X

X= Contacts Closed
C B
RSI TFU 8 9
A

6 115V. or 230V.
Test Power

Legend
CPT . . . .Control Power Transformer START
CXFU . .Fuse for CPT Sec. STOP 1 2 3 OL
LSI . . . . .Line Switch Interlock MR
M . . . . . .Main Contactor MR
MR . . . . .Master Relay 10 A M B
11
M CC . . .Main Contactor Magnet Coil
14 13
RL . . . . .High Voltage Light

RSI . . . . .Racking Switch Interlock

TFU . . . .Fuse for Test Power

MR 15 F D 13
A1 A2
DC Drive Unit
1 1 2 2
M
CC

M
CC
Additional Auxiliary Contacts

M M M M
84 83 43 44 21 22 32 31

G H I J K L M N

12 13 14 15 16 17 18 19

Figure 4. Series 81000 Controller with Type 96H3 or 97H3 Magnetically-Held Contactor

10
Installation

Test Switch Contact LSI 115V. or 230V.

Development X1 X2
CPT

RUN TEST Push to Test

C
CXFU
A X 12
C L2
RL
B X RUN TEST
L1
C X

X= Contacts Closed
C B
RSI TFU
8 9
A

6 115V. or 230V.
Test Power
LM A1 A2
TX
Legend 43 44
CPT . . . .Control Power Transformer TRIP (+)
CXFU . .Fuse for CPT Sec. 15 F AC AC
Rec.
LSI . . . . .Line Switch Interlock -1
LM . . . . .Main Contactor (Latched Type)
(-)
REC . . . .Rectifier
RL . . . . .High Voltage Light
RSI . . . . .Racking Switch Interlock TX TX
T . . . . . .Trip Coil T
TFU . . . .Fuse for Test Power 44 43 13 14
TX . . . . .Trip Aux. Relay
LM CC . .Main Contactor Magnet Coil

CLOSE
24 O D 13
A1
DC Drive Unit A2
1 1 2 2
LM
CC Mech. Trip

LM
CC
Additional Auxiliary Contacts

LM LM LM LM
13 14 84 83 21 22 32 31

B A G H K L M N

5 4 12 13 16 17 18 19

Figure 5. Series 81000 Controller with Type 96H3 or 97H3 Contactor with Mechanical Latch, and Electrical Trip from AC Source

11
 Installation

Test Switch Contact LSI 115V. or 230V.

Development X1 X2
CPT

RUN TEST Push to Test

C
CXFU
A X 12
C L2
RL
B X RUN TEST
L1
C X

X= Contacts Closed
C B RSI TFU 8 9 J3
A

115V. or 230V.
6
Test Power
(+)
AC AC
Rec.
15 -1
Legend Rc 19
(-)
CAP . . . .Capacitor
CPT . . . .Control Power Transformer F 43 LM 44 A1 A2
TX J
CXFU . .Fuse for CPT Sec.
LSI . . . . .Line Switch Interlock TX LM CAP
13 14 E1
LM . . . . .Main Contactor (Latched Type) T
Rb . . . . .Bleeding Resistor 44
Rc . . . . .Charging Resistor AC
REC . . . .Rectifier Rb
(+) REC -2 (-)
RL . . . . .High Voltage Light TRIP
RSI . . . . .Racking Switch Interlock
T . . . . . .Trip Coil
TFU . . . .Fuse for Test Power CLOSE 16 G H 17
LM CC . .Main Contactor Magnet Coil 84 LM4 83

Maintain
Contact If Used

CLOSE
4 O D 13
A1 A2
DC Drive Unit

1 1 2 2
Additional Auxiliary Contacts LM
CC Mech. Trip
LM LM LM LM LM
13 14 84 83 21 22 32 31 CC

B A G H K L M N

5 4 12 13 16 17 18 19

Figure 6. Series 81000 Controller with Type 96H3 or 97H3 Contactor with Mechanical Latch, and Electrical Trip from AC Capacitor Source

12
Maintenance

Note: A preventive maintenance program is not intended

to cover reconditioning or major repair, but should be
Hazardous voltages.
designed to reveal, if possible, the need for such actions
Will cause death, serious personal injury, or in time to prevent malfunctions during operation.
property damage.
Disconnect, lockout, and ground incoming power Recommended Maintenance and Lubrication
and control voltage sources before beginning
work on this or any other electrical equipment. Periodic maintenance and lubrication should include all
Maintenance should be performed only by
of the tasks shown in Table 8. Recommended procedures
qualified personnel. for each of the listed tasks are provided in this section of
the manual, or in the references cited in this manual.
Introduction
• Before performing any maintenance:
• Test all power terminals to verify that incoming Failure to properly maintain the equipment can result in death,
power has been disconnected. Use only approved serious personal injury, or product failure, and can prevent
successful functioning of connected apparatus.
high-voltage test equipment to check voltage on
power terminals. Do not attempt to measure high- The instructions contained herein should be carefully
voltage (over 600 volts) with a volt-ohm meter. reviewed, understood, and followed.

• Check all control and secondary circuit terminals The maintenance tasks in Table 8 must be performed regularly.
with a voltmeter to make certain that all sources
of incoming control and secondary voltage have • Blown Fuse Trip Mechanism Checks
been disconnected.
• Vacuum Contactor Inspection
• Connect safety grounds to power terminals after • Main Contacts Inspection
the system has been de-energized, and prior to
working on the equipment. • Closing Coil Check
• Perform all disconnecting, grounding, and • Latch Mechanism Check
lockout operations in accordance with established • Mechanical Interlock Checks
safety procedures. • Fuse Clip Inspection
• Follow the procedure outlined in the Pre- • Check of Terminals and Joints
Energization Check section of this manual before • Periodic Cleaning
power is restored.
• Dielectric Test
General • Maintenance Tasks in Manual for Series 81000
For the safety of maintenance personnel as well as Controllers, E50001-U229-A303-X-US00

Table 8. Maintenance Tasks

others who might be exposed to hazards associated
with maintenance activities, the safety related work
practices of NFPA 70E should always be followed Maintenance of the vacuum contactor should only be
when working on electrical equipment. Maintenance performed with the contactor de-energized and
personnel should be trained in the safety practices, withdrawn from the controller compartment. In the
procedures and requirements that pertain to their case where a vacuum interrupter must be replaced,
respective job assignments. This manual should be control power is required to close the contactor during
reviewed and retained in a location readily accessible the “Operation Check”.
for reference during maintenance of this equipment. The list of tasks in Table 8 does not represent an
The user must establish a periodic maintenance exhaustive survey of maintenance steps necessary to
program to ensure trouble-free and safe operation. ensure safe operation of the equipment. Particular
The frequency of inspection, periodic cleaning and applications may require further procedures. Should
preventive maintenance will depend upon the further information be desired or should particular
operating conditions. NFPA Publication 70B “Electrical problems arise which are not covered sufficiently for
Equipment Maintenance” may be used as a guide to the Purchaser’s purposes, the matter should be referred
establish such a program. to the local Siemens sales office.

Use of unauthorized parts in the repair of the equipment, Hazardous voltage.

altering of the design, or tampering by unqualified personnel
Will cause death, serious personal injury, or
can result in dangerous conditions, which could cause death,
property damage.
serious injury, or equipment damage.
Always de-energize and ground the equipment
Follow all safety instructions contained herein.
before performing maintenance.

13
 Maintenance

Blown Fuse Trip Mechanism

IMPORTANT: Use of the trip mechanism with fuses
other than Siemens type FM (for up to 5080 volts) or Pushrod
A720R (for up to 7200 volts) motor fuses can result
in failure of the trip bar to operate.

After the trip mechanism has operated, or if any of the

power fuses have been removed or replaced, the
following checks and adjustments must be performed. Locknut

Machine
Screw
Support
Tray
1 Switch
Contacts Close

Plunger
2
4
3

5 Figure 8. Adjustment of Trip Mechanism in

Deactivated Position

Stop
Insert
3/16” (4.8mm)
Shim

Direction

Figure 7. Adjustment of the Plunger

of Trip Bar
Rotation

1. All fuses must be installed in clips with load side of

fuse resting on support tray as shown in Figure 7.
Plunger end of fuse must be facing forward, away
from disconnect fingers on contactor.
2. With the trip bar in its normal spring return
(deactivated position), the trip bar should rest against
the stop screw on the right hand contactor side plate
as shown in Figure 7. The trip bar must be held in this
position while performing adjustments 3 and 4.
▲
A
3. Adjust each of the three plunger assemblies shown ▲
in Figure 7 to obtain a 1/16” (1.6mm) gap
between the plunger (1) and the end of the
corresponding fuse as follows: Insert a 1/16” Figure 9. Operational Check of Trip Mechanism
(1.6mm) shim between the end of the fuse and
the plunger (1). Loosen locknut (2) and turn Vacuum Contactor Inspection
adjusting screw (3) until there is no gap between
stop nut (4) and trip bar (5). Retighten lock nut (2). The inspections listed in Table 9 are recommended for
the vacuum contactor, whether mounted on a drawout
4. Referring to Figure 8, loosen the machine screw which carriage or mounted in a fixed location inside the
threads into the pushrod and adjust outward controller enclosure.
(lengthen) until the micro-switch contacts just close.
Then adjust outward one additional full turn and
tighten the locknut.
Hazardous voltage.
5. Referring to Figure 9, insert a 3/16” (4.8mm) thick
shim between one of the three plungers and the Will cause death, serious injury, or
adjacent fuse, rotating the trip bar in the direction property damage.
shown. The microswitch contacts should open at this Always de-energize and ground the equipment
point. If they do not, loosen the locknut and adjust the before performing maintenance.
machine screw to shorten dimension “A” slightly until
the switch contacts open, then retighten the locknut.
14
Maintenance

Table 9. Vacuum Contactor Inspection Checklist

Parts to be Inspection Con- Incomplete Vibrating Inspection

Cracks Discoloration Rust Wear Loose Parts
inspected Item tamination Operation Sound Intervals
Vacuum
Interrupter
(Notes 1 & 3)
• • •
Main Circuit Movable
Conductor • •
Upper & Lower
Terminals • •
Molded
Housing • • •
Mechanism
Section Insulation
Flange • • Visual
Check
Bearing
• • Once a

Electromagnet
Closing Coil • Year or
Every
20,000
Armature and
Core • • Operations
Latch
Mechanism
Trip Coil
•
(Note 2) Roller
• • • •
Mechanical
Interlock Bolt
Interlock
Check
And
Interlock Arm
• • •
(97H3 Only)

Others
Bolts and Nuts
•
Insulated Wire •
Notes: 1. The life expectancy of the electrical parts (vacuum interrupter, auxiliary switch) is 250,000 operations.
2. The life expectancy of the latch mechanism for latched contactors is 100,000 operations.
3. When the contactor is not protected by current limiting fuses, the vacuum interrupters should be replaced if they have
interrupted fault currents at or near their maximum (unfused) interrupting rating.

Note: Do not use DC high potential testers incorporating

half-wave rectification. These devices produce high
High Potential tests employ hazardous voltages.
peak voltages.
Will cause death or serious injury.
Follow safe procedures. Exclude unnecessary These high voltages will produce X-ray radiation. These devices
personnel. Use safety barriers. Keep away from also show erroneous readings of leakage current when testing
the equipment during application of test voltages. vacuum interrupters.
Dielectric testing should be conducted only by
qualified personnel. Refer to dielectric test
equipment instructions for safety instructions. Main Contact Inspection
1. Check the upper and lower flanges and interrupter shaft for signs
of contamination or corrosion. If there is contamination, use a
clean cloth with warm water and a small amount of liquid
Vacuum interrupters may emit X-radiation. household detergent as a cleaning agent. Dry thoroughly using a
lint-free cloth. If there is corrosion, replace with a new interrupter.
Can cause serious injury.
2. With the vacuum interrupter closed, check the amount of main
X-rays can be produced when a high-voltage contact wear in the vacuum interrupter. Observe the erosion
is placed across the open contacts of a mark on the lower moving stem of the interrupter. This mark
vacuum interrupter.
should be visible with the contactor closed. If the mark is not
Keep personnel at least three (3) feet from visible, the allowable contact wear has been exceeded, and the
any vacuum interrupter during dielectric tests. interrupter must be replaced

15
 Maintenance

3. Check the vacuum interrupter for integrity of the Fuse Clip Inspection
vacuum. With the contactor open, apply 18kV AC Closely examine fuse clips. If there is any sign of
between the upper and lower terminals for one overheating or looseness, check the spring pressure or
minute. If the interrupter withstands this test, it is tightness of clamps.
acceptable. If voltage breakdown occurs, the
interrupter must be replaced.
Replace the fuse clips if the spring pressure compares
unfavorably with that of other similar fuse clips. Make
sure that fuses are completely inserted.
Hazardous voltage.

Will cause death, serious personal injury, or Terminals and Joints

property damage. If joints or terminations appear too badly discolored,
Always de-energize and ground the equipment corroded or pitted, or show evidence of having been
before performing maintenance. subjected to high temperature, the parts should be
disassembled and replaced or cleaned. Examine all
wire or cable connections for evidence of looseness
or overheating. Re-torque if necessary. If major
Closing Coil
discoloration or cable damage is apparent, replace
Check the main closing coils for signs of discoloration. the damaged parts.
Discoloration and/or burnt insulation indicates that
overheating has occurred, and replacement of the Periodic Cleaning
magnet coils is necessary.
Accumulation of dust and foreign material such as coal
dust, cement dust, or lamp black must be removed
Latch Mechanism (Latched Contactor Only)
from the contactor and all surfaces must be wiped
Check that the holding latch reliably engages. (To clean at regular intervals. Dirty, wet or contaminated
manually close the contactor, hold the central area of parts should be replaced unless they can be cleaned
the rotating shaft with a wrench and operate.) Check effectively. Dust can collect moisture, causing voltage
the condition of the latch roller. It should be smooth. breakdown. Do not use compressed air as it will only
redistribute contaminants on other surfaces, and may
Mechanical Interlock Arm (97H3 only) damage delicate parts.
Check the height of the interlock arm bolt head as shown
in Figure 10, and lubricate the bolt head once per year or Dielectric Test
every 20,000 operations. Lubricant used should be Perform dielectric tests as discussed under “Electrical
Siemens contact lubricant, part no. 15-172-791-233 or Connections” in the Installation section of this manual.
Anderol 732, part no. 15-172-816-058. NOTE: Slight
wear of the bolt head is normal. If replacement of the Recommended Torque
interlock bolt is necessary, do not replace with a standard
When making bolted assemblies, the following
bolt of the same size. Use only replacement bolt 25-154-
considerations should be generally followed. The
488-155 available from Siemens.
recommended torque is determined by the size of
Stainless Steel Interlock Bolt hardware used. Refer to Table 10.

1. Metal-to-Metal - Apply standard torque as listed.

2. Metal-to-Insert molded in compound part - Apply
approximately 2/3 of standard torque.
(Off Position)
3. Compound-to-Insert molded in compound part -
Apply approximately 1/2 of standard torque.
+0.00 4. Compound-to-Compound - Apply approximately 1/2
10.84 -0.015 of standard torque.

Floor
(Bottom of Wheel)

Adjustment of Mechanical Interlock

Arm Bolt Height

Figure 10. Adjustment of Mechanical Interlock Arm Bolt Height

16
Maintenance

Standard Torque 2/3 Standard Torque 1/2 Standard Torque 1/2 Standard Torque
Thread Size Metal-to-Metal Metal-to-Insert Compound-to-Insert Compound-to-Compound
(in-lbs/Nm) (in-lbs/Nm) (in-lbs/Nm) (in-lbs/Nm)

8-32 14-20/1.6-2.3 10-14/1.0-1.6 7-10/0.8-1.2 7-10/0.8-1.2

10-32 20-30/2.3-3.4 13-20/1.6-2.3 10-15/1.2-1.8 10-15/1.2-1.8

1/4-20 40-60/4.5-6.8 26-40/3.2-4.5 20-30/2.3-3.4 20-30/2.3-3.4

5/16-18 168-228/19-25.8 110-150/12.4-17 84-114/9.5-13 84-114/9.5-13

3/8-16 240-360/27-41 160-240/18-27 120-180/13.5-20.5 120-180/13.5-20.5

1/2-13 480-600/54-68 320-400/36-45 240-300/27-34 240-300/27-34

Table 10. Recommended Torque Values

Vacuum Interrupter Replacement Procedure 2. Loosen and remove the M8 nut (4.4.2), holding the
When a vacuum interrupter has reached a specified movable contact (4.1.1) of the vacuum interrupter
life (250,000 operations) or when it is damaged, it is with an open end 17mm wrench to avoid damage
to the interrupter bellows.
recommended that it be replaced. If the contactor is
not protected by current limiting fuses, the vacuum 3. Remove two M5 hex head bolts (4.2.1) and remove
interrupters should be replaced if they have latch (4.2.3).
interrupted fault currents at or near their maximum 4. Loosen and remove M8 hex head bolt (6.2) of
(unfused) interrupting rating. upper terminal.
5. Remove vacuum interrupter and attached
The replacement vacuum interrupter kit (serial no. components from the contactor housing.
31670936 and up) consists of a vacuum interrupter 6. Loosen locknut (4.3.2), holding the movable
(4.1), a flexible shunt connector (5), contact washers contact (4.1.1) of the vacuum interrupter with an
(4.3.1, 5.3 and 6.1), and an adjusting tool. open end 17mm wrench to avoid damage to the
interrupter bellows.
The replacement vacuum interrupter kit (up to serial
7. Unscrew the insulator (4.4) from the movable
no. 31670935) consists of a vacuum interrupter (4.1), contact (4.1.1).
flexible shunt connector and insulator assembly as well
as washer (4.4.4), and spring (4.4.3), spacer tube All of the parts removed should be retained, as they
(4.4.5), washer (4.4.6), lockwasher (4.4.7), nut will be reused in the new assembly, except for the
(4.4.2), contact washers (6.1 and 5.3), and an following items: vacuum interrupter (4.1), flexible
adjusting tool. shunt connector (5), contact washers (6.1, 5.3 and
4.3.1), and lockwasher (4.4.7).
The replacement of vacuum interrupters should be Removing the Interrupter (Up to serial no 31670935)
performed as follows:
1. (Refer to Figure 11.) Loosen the M8 hex head bolt
(5.1) which secures the flexible shunt connection
to the contactor housing, and remove.
Hazardous voltages.
2. Loosen and remove the M8 nut (4.4.1), holding the
Will cause death or serious injury. movable contact (4.1.1) of the vacuum interrupter
Before replacing vacuum interrupters, with an open end 17mm wrench to avoid damage
remove the contactor from the controller to the interrupter bellows.
compartment to ensure that all high-voltage
sources are disconnected. 3. Loosen and remove the M8 nut (4.4.2), while
continuing to hold the movable contact (4.1.1) of
Low-voltage test power is required during the the vacuum interrupter to prevent bellows damage.
reinstallation of new vacuum interrupters, so
exercise caution. 4. Remove two M5 hex head bolts (4.2.1) and remove
latch (4.2.3).
Removing the Interrupter (Serial no. 31670936 and up) 5. Loosen and remove M8 hex head bolt (6.2) of
1. (Refer to Figure 11.) Loosen the M8 hex head bolt upper terminal.
(5.1) which secures the flexible shunt connection 6. Remove vacuum interrupter and attached
to the contactor housing, and remove. components from the contactor housing.
Retain following parts for reuse: bolts (6.2, 5.1 and 4.2.1),
washers (4.2.2 and 5.2), nut (5.4) and latch (4.2.3).

17
 Maintenance

6.2
6.1

6
33 4
4.3 4.4.2
4.4.1
T D
4.2.4 3
4
4.2.1 5.1 Detail “A” T D
4.2.2 5.2
1 . . . . . .Contactor Housing
4.2.3 5
3 . . . . . .Drive Lever
5.3 4.1 . . . . .Vacuum Interrupter
4.1.1 4.1.1 . . .Movable Contact
5.4 4.2.1 . . .Hex Head Bolt (M5)
4.3.1 4.2.2 . . .Washer
4.2.3 . . .Latch
4.4
4.2.4 . . .Bearing
4.3.2 4.4.4
4.3.1 . . .Contact Washer
4.4.5
4.3.2 . . .Nut
4.4.3
4.4 . . . . .Insulator
4.4.6
4.4.1 . . .Locknut
4.4.7 4.4.2 . . .Nut
3 4.4.3 . . .Compression Spring
4.4.2 4.4.4 . . .Washer
See Detail “A” For 4.4.5 . . .Spacer Tube
Serial No. Up To 4.4.6 . . .Washer
31670935. 4.4.7 . . .Lock Washer
5 . . . . . .Flexible Shunt Connector
5.1 . . . . .Hex Head Bolt (M5)
5.2 . . . . .Washer
5.3 . . . . .Contact Washer
5.4 . . . . .Nut
6 . . . . . .Upper Terminal
6.1 . . . . .Contact Washer
6.2 . . . . .Hex Head Bolt (M5)

Figure 11. Vacuum Interrupter Removal and Installation

Installing the New Interrupter (Serial No. 31670936 & up) 5. Insert assembly into contactor housing (1), while passing lower
1. (Refer to Figures 11 and 12) Screw locknut (4.3.2) articulated bolt through drive lever (3) and flexible shunt
and contact washer (4.3.1) onto insulator (4.4), slip connector (5) through the opening in the rear of the housing (1).
flexible shunt connector (5) onto articulated bolt on 6. Install latch (4.2.3) with hex head bolt M5 (4.2.1) and
the upper end of the insulator (4.4), slip bearing washer (4.2.2).
(4.2.4) onto movable contact (4.1.1) of vacuum 7. Secure vacuum interrupter (4.1) to the upper terminal (6), using
interrupter (4.1). hex head bolt M8 (6.2) and contact washer (6.1).
2. Screw vacuum interrupter (4.1) onto articulated bolt 8. Secure flexible shunt connector (5) to housing using hex head
on the upper end of the insulator (4.4). bolt M8 (5.1), washer (5.2), nut (5.4) & contact washer (5.3).
3. Preset assembly to size (16 to 16.5mm) as shown in Torque to 10-14 Nm (88-124 in-lbs.).
Figure 12, and secure it in correct adjustment using Installing the New Interrupter (Up to Serial No. 31670935)
nut (4.3.2). Do not fully tighten nut (4.3.2) at this
time. Nut (4.3.2) will be fully tightened in final Follow the procedure in the preceding section, steps 4-8. Steps 1-3
position during the “Drive Connection and are not required as the replacement kit includes a preset assembly
Adjustment” procedure. comprised of the vacuum interrupter (4.1), flexible shunt connector
(5), and insulator (4.4).
4. Slip washer (4.4.4), spacer tube (4.4.5) and
compression spring (4.4.3) onto lower articulated
bolt of insulator (4.4)
18
Maintenance

0.63-0.65”
(16.0-16.5mm)
Hazardous voltage.

Will cause death, serious injury, or

property damage.

Always de-energize and ground the equipment

4.3.1 before performing maintenance.
4.2.4
Mechanical Latch Replacement
4.4 4.3.2 4.1.1 4.1
The mechanical latch is designed for operation from a
5 DC control power source, or from a rectified AC source,
or from a capacitor energy storage device supplying DC
energy from a rectified AC source. To replace the
4.1 . . . . .Vacuum Interrupter 4.3.2 . . .Nut
4.1.1 . . .Movable Contact 4.4 . . . . .Insulator
mechanical latch, remove the drawout contactor
4.2.4 . . .Bearing 5 . . . . . .Flexible Shunt carriage from the controller enclosure, and disconnect
4.3.1 . . .Washer Connector all sources of power. Remove the auxiliary trip lever (see
Figure 3) to identify auxiliary trip lever components. The
Figure 12. Adjusting of Insulator to Flexible Shunt Distance installation procedure for the replacement mechanical
latch is as follows (refer to Figure 13 and Figure 14):
1. For units with AC latching coil, attach the rectifier
module (9) to the thrust plate (2) using two M3 x
Hazardous voltage. 20 screws (9.1) tightened to 4.5-6.0 in-lbs (0.5-0.7
Can cause death or personal injury. Nm). For DC latching coil, skip this step.
Adjustment of the connection from the lower 2. Attach latching coil (1.1) and magnet core (1.2) to
end of the insulator (4.4) to the drive arm (3) thrust plate (2) with M6 x 35 screw (1.3). Torque to
requires that the contactor main coils be
energized at rated control power. 62-79 in-lbs (7- 9Nm).
Properly shield any energized parts so that 3. Attach latch stop (3) to drive lever (4) with two M5 x
they cannot be touched. 30 screws (4.1). Torque to 48-57 in-lbs (5.5-6.5 Nm).
4. Insert compression spring (5) into magnet core (1.2).
Drive Connection and Adjustment (Refer to Figure 11) 5. Attach the frame and latch assembly (6) to the
1. From the rear of the contactor, install washers thrust plate (2) with four M5 x 16 screws (6.1).
(4.4.6, 4.4.7) and nut (4.4.2) onto the articulated 6. To continue the installation, the contactor must be
bolt on the lower end of the insulator (4.4). closed. This requires application of control power to
2. Energize contactor at rated control power. Tighten the main coil. Use appropriate precautions to avoid
nut (4.4.2) and torque to 13-17 Nm (114-150 in- injury or shock when control power is applied to
lbs) while holding the movable contact (4.1.1) of the contactor.
vacuum interrupter with an open end 17mm 7. Apply control power and switch the contactor to
wrench to avoid damage to the interrupter bellows. the closed (ON) position.
3. Tighten bolt (6.2) and torque to 13-17 Nm (114- 8. While the contactor is closed, insert a spacer (A)
150 in-lbs) to the upper terminal. between the magnet plate (8.9) and the stop (B),
4. Insert adjusting handle between drive lever (3) and as shown in Figure 14. The spacer is made of
washer (4.4.6) and adjust insulator (4.4) so that insulating material, and is approximately
the gap between drive lever (3) and washer (4.4.6) 10.5mm x 25mm x 180mm.
is the same as the adjusting handle. Secure the 9. After the spacer has been inserted, switch the
insulator (4.4) by tightening the nut (4.3.2) to 13- control power off. The spacer should maintain the
17 Nm (114-150 in-lbs) while holding the movable contactor in the closed (ON) position.
contact (4.1.1) of vacuum interrupter with an open
10. Insert the adjusting plate (7) 0.2mm thick between
end 17mm wrench to avoid damage to the
the latch stop (3) and the latching pin (6.3).
interrupter bellows.
11. Tighten the four M5 x 16 screws which fasten the
5. Remove the adjusting handle.
frame and latch assembly (6) to the thrust plate (2).
6. Using control power, operate the contactor on Torque to 48- 57 in-lbs (5.5-6.5 Nm).
and off approximately 20 times to confirm
12. Remove the adjusting plate (7).
normal operation.
13. Attach the control leads (1.4) to the correct
terminals in accordance with the schematic
diagram for the controller.
19
 Maintenance

4 4.1
1.4mm factory. Verify this dimension if contactor does not
(0.055 in.) properly latch. Adjust actuator or auxiliary trip lever
3
7.4 mounting location as needed. See Figure 3 to
identify actuator, auxiliary trip lever, and other
7 6.3
latch components. If this condition is satisfied,
5 next, mechanically (manually) operate the actuator
1.1 + 1.2 and verify that the contactor opens. Repeat this
1.3 sequence of tests approximately 20 times to verify
7.1 correct operation.
16. (Electrical trials) Reapply control power to the main
6.2
coil to close the contactor. The mechanical latch
7.3 should correctly latch and hold the contactor in the
2
closed (ON) position after control power is removed
6 from the main coil. If this condition is satisfied, next,
6.1
apply the correct control power voltage for the
mechanical latch trip coil (often different from the
main coil control power voltage). Control power
7.2 should be applied to the mechanical latch trip coil
for at least 0.1 second, but not for longer than one
9 second, or damage to the mechanical latch trip coil
will result. Verify that the contactor opens when the
9.1 mechanical latch is operated electrically. Repeat this
sequence of tests approximately 20 times to verify
7.1 correct operation.

1.4
6.3
6.1
7.3

1.1 . . .Latching Coil 6.2 . . .Latch

1.2 . . .Magnet Core 6.3 . . .Latch Pin
1.3 . . .M6 x 35 Screw 7 . . . .Adjusting Plate
1.4 . . .Latching Oil Leads 7.1 . . .Actuator Spacer Magnet Plate
2 . . . .Thrust Plate 7.2 . . .Actuator Support (A) (8.9)
3 . . . .Latch Stop 7.3 . . .Delatching (trip) Lever
4 . . . .Drive Lever 7.4 . . .Return Spring Stop
4.1 . . .M5 x 16 Screw 9 . . . .Rectifier Module (B)
5 . . . .Compression Spring 3AX1525-OF
6 . . . .Frame 9.1 . . .M3 x 20 Screw
6.1 . . .M5 x 16 Screw

Figure 13. Mechanical Latch Installation

8.2.1
Washer
14. Attach the auxiliary trip lever. Adjust the location of 8.2 Mounting
the auxiliary trip lever so that it is touching the 10.5mm Bolts
2 Mounting base
actuator but not pressing it in. Apply a thin coat of
lubricant (Siemens contact lubricant, part no. 15-
172-791-233 or Anderol 732, part no. 15-172-816- Figure 14. Use of Spacer to Maintain Contactor Closed
058) to the lever on the door where it meets the Position During Mechanical Latch Installation
auxiliary trip lever.
15. (Mechanical trials) Reapply control power to the
main coil to close the contactor. The mechanical
latch should correctly latch and hold the contactor Hazardous voltage.
in the closed (ON) position after control power is Will cause death, serious personal injury, or
removed from the main coil. A gap of 1.4mm property damage.
(0.055 in) between delatching lever (7.3) and
Always de-energize and ground the equipment
return spring (7.4) holding pin is preset at the
before performing maintenance.

20
Maintenance

Main (Magnet) Coil Replacement 8. Note: The washer (8.8) mounted between the
The magnet coil configuration employs a pair of magnet magnet core (8.6) and the magnet angle (8.4) is
coils for each contactor. If it should become necessary to needed for installing the new magnet coil. There is
one washer (8.8) per magnet coil.
replace either of the magnet coils, replace both coils as
a set. To replace the magnet coils, remove the drawout 9. The magnet core (8.6) is also to be reused.
contactor carriage from the controller enclosure, and 10. Washers (8.3.1), (8.2.1), and (8.5.1) should be
disconnect all sources of power. For non-drawout type discarded and replaced with the new washers in
contactors, disconnect and ground all sources of power, the replacement magnet coil kit.
and remove the contactor from the enclosure. The 11. (Replacing the magnet coils) Install the new
replacement procedure is as follows (refer to Figure 14 magnet coils (8.1), reversing the action in the
and Figure 15) previous step. Install each magnet coil over the
1. (Removal of the magnet coils) Disconnect the leads magnet core (8.6) on the magnet angle (8.4),
of the magnet coils (8.1). using bolt (8.5), new washer (8.5.1), and washer
2. Remove the mounting bolts (8.2) which secure the (8.8). Torque to 157-192 in-lbs (18- 22 Nm).
magnet system (8) to the contactor mounting base 12. Align the magnet coils (8.1) into correct position so
(2). (Note: On early model drawout contactors, that the magnet core (8.6) is free to move, and
holes to allow access to the mounting bolts (8.2) secure the magnet coils (8.1) in position using
are not provided. If access holes are not present, plate (7). Torque to 39- 48 in-lbs (4.5-5.5 Nm).
contact Siemens Field Service for assistance in 13. Install bolts (8.3) with new washers (8.3.1). Torque
replacing main magnet coils). to 157-192 in-lbs (18-22 Nm).
3. Remove the magnet system (8) from the contactor 14. Slide the magnet system (8) into the contactor
by sliding the assembly out the rear of the contactor. from the rear.
4. Do not loosen or adjust items 8.10, 8.11, 8.12, 15. Secure the magnet system (8) to the contactor
or 8.13. mounting base (2) using bolts (8.2) and new
5. Remove the bolts (8.3) at the rear side of the washers (8.2.1). Tighten loosely, but allow some
magnet angle (8.4). movement between the magnet system (8) and the
6. Loosen, but do not remove, plate (8.7). contactor mounting base (2).
7. Remove the mounting bolt (8.5) at the rear side of 16. Connect the leads from the new magnet coils (8.1)
the magnet angle (8.4). to the correct terminals on the contactor.

8.1 8.7
8.1 8.8 8.13
8.10
8.3
8.6 8.3.1

8.5
8.5.1
8.4

8.11 8.4
8.12

8 . . . . . .Magnet System (Fig. 14) 8.6 . . . .Magnet Core

8.1 . . . .Magnet Coil 8.7 . . . .Plate
8.2 . . . .Bolt 8.8 . . . .Washer
8.2.1 . . .Washer 8.9 . . . .Magnet Plate (Fig. 14)
8.1 8.3 . . . .Bolt 8.10 . . .Spring Retainer
8.1
8.3.1 . . .Washer 8.11 . . .Nut
8.4 . . . .Magnet Angle 8.12 . . .Bolt
8.5 . . . .Bolt 8.13 . . .Compression Spring
8.5.1 . . .Washer

Figure 15. Main Magnet Coil Replacement

21
 Maintenance

17. To continue the installation, the contactor must be Be sure that the wires are attached to the correct
closed. This requires application of control power terminals of the correct auxiliary switch block.
to the main coil. Use appropriate precautions to 6. When all wires are properly secured, slide the
avoid injury or shock when control power is applied auxiliary switch blocks with the wires attached into
to the contactor. the proper location on the contactor drawout
18. (Alignment) Apply control power and switch the carriage, and align the auxiliary switch blocks to
contactor to the closed (ON) position. The the mounting holes in the contactor housing (1).
contactor should close correctly, and the closing 7. Install lower auxiliary switch block (10.2) to the
process will cause the magnet system (8) to lower position on the contactor housing (1) using
properly align with the magnet plate (8.9). M3 x 35 screws. To install one of the screws, it will
19. While the contactor is closed, torque the mounting be necessary to rotate the actuator arm (7).
bolts (8.2) to 157-192 in-lbs (18-22 Nm). While 8. Install upper auxiliary switch block (10.1) to the
tightening the mounting bolts, assure that proper upper position on the contactor housing (1) using
alignment between the magnet system (8) and the M3 x 35 screws.
magnet plate (8.9) is maintained.
9. Reposition the actuator arm (7) and secure it to the
20. (Electrical trials) Apply control power and switch the shaft with screw (3), and torque to 5.5-6.5 Nm (96-
contactor to the closed (ON) position. The contactor 114 in-lbs).
should close correctly and without unusual
hesitation. Verify that the contactor opens when the 10. To continue the installation, the contactor must be
control power is removed. Repeat this test closed. This requires application of control power to
approximately 20 times to verify correct operation the main coil. Use appropriate precautions to avoid
injury or shock when control power is applied to
the contactor.

Hazardous voltage.

Will cause death, serious injury, or

property damage.

Always de-energize and ground the equipment

before performing maintenance.
1
Auxiliary Switch Replacement
To replace the auxiliary switch blocks, remove the
drawout contactor carriage from the controller
7
enclosure, and disconnect all sources of power. The
procedure for replacement of auxiliary switch blocks is 3
as follows (refer to Figure 16):
10.1
1. Remove screw (3) from the actuator arm, so that
the arm is free to rotate.
2. Remove the screws which secure the auxiliary
switch blocks to the contactor housing (1). There
are four screws. The drawout contactor carriage
side barrier has holes to allow for access to these 10.2
screws without major disassembly of the contactor
carriage. Three of the screws can be accessed
directly, while the fourth screw can be accessed by
rotating the actuator arm (7).
3. Slide the auxiliary switch blocks out towards the
rear of the drawout carriage, keeping the wires 1 . . . . . .Contactor Housing
attached to the auxiliary switch blocks. 3 . . . . . .Actuator Arm Bolt
7 . . . . . .Actuator Arm
4. Once the auxiliary switch blocks and attached
10.1 . . .Upper Auxiliary Switch Block
wiring are accessible, mark the wires and note the
10.2 . . .Lower Auxiliary Switch Block
relationship between each wire and its associated
auxiliary switch terminal. Remove the wires from
the auxiliary switch block. Figure 16. Auxiliary Switch Block Replacement
5. Reinstall the wires to the new switch block. Note
that the lower auxiliary switch block (10.2) differs
from the upper auxiliary switch block (10.1).
22
Maintenance

11. (Electrical trials) Apply control power and switch

the contactor to the closed (ON) position. The
contactor should close correctly and without
unusual hesitation. Verify that the contactor opens
when the control power is removed. Using auxiliary
contacts which are not connected to control power,
verify that auxiliary contacts (NO) which are to be
closed when the contactor is closed are closed.
Similarly, these contacts should be open when the
contactor is open. Similarly verify that NC contacts
are closed when the contactor is open, and are
open when the contactor is closed. Operate the
contactor approximately 20 times, and then
reverify auxiliary contact condition.

Hazardous voltage.

Will cause death, serious injury, or

property damage.

Always de-energize and ground the equipment

before performing maintenance.

Electronic Economizer Replacement

To replace the electronic economizer assembly, remove
the drawout contactor carriage from the controller
enclosure, and disconnect all sources of power. For
non-drawout type contactors, disconnect and ground
all sources of power, and (if needed) remove the
contactor from the enclosure. The replacement
procedure is as follows (refer to Figure 17):
1. Disconnect the magnet coil (8.1) from the
terminals of the electronic economizer.
2. Remove the screw (11.2) which secures the
cover (11.1) to the electronic economizer
assembly housing.
3. Cover (11.1) will be retained and reused.
4. Remove the screws (11.3) which secure the
electronic economizer (11) in the housing, and
remove the electronic economizer (11) from
the housing.
5. Install the new electronic economizer in
reverse sequence.
6. To continue the installation, the contactor must be
closed. This requires application of control power to
the main coil. Use appropriate precautions to avoid
injury or shock when control power is applied to
the contactor.
7. (Electrical trials) Apply control power and switch
the contactor to the closed (ON) position. The
contactor should close correctly and without
unusual hesitation. Verify that the contactor opens
when the control power is removed. Operate the
contactor approximately 20 times to verify correct
installation and operation.

23
 Maintenance

SIEMENS

1 . . . . . . . . .Contactor Housing
11.1 11.2 11 11.3 8.1 8..1 . . . . . . .Magnet Coils
11 . . . . . . . .Electronic Economizer
11.1 . . . . . . .Cover
11.2, 11.3 . .Screws

Figure 17. Electronic Economizer Replacement

24
Maintenance After a Fault

Inspection
The following areas should be inspected after a fault
Hazardous voltages. has occurred.
Will cause death, serious injury, or
property damage. Enclosures
Disconnect, lockout, and ground incoming power External evidence of enclosure deformation usually is
and control voltage sources before beginning indicative of damage within. Extensive damage will
work on this or any other electrical equipment.
require replacement of the enclosure parts and the
Maintenance should be performed only by enclosed equipment. Insure that door mounted
qualified personnel.
equipment and safety interlocks function properly.
Verify that hinge and latch integrity is maintained.
Introduction
Terminals and Internal Conductors
Before performing any maintenance:
Replace all damaged parts which show evidence of
• Test all power terminals to verify that incoming
discoloration, melting or arcing damage. Special
power has been disconnected. Use only approved
attention should be paid to the stab (disconnect) fingers.
high-voltage test equipment to check voltage on
power terminals. Do not attempt to measure high- Overload Relays
voltage (over 600 volts) with a volt-ohm meter. The complete overload relay must be replaced if
• Check all control and secondary circuit terminals burnout of the heater element has occurred. Any
with a voltmeter to make certain that all sources indication of an arc striking or burning the overload
of incoming control and secondary voltage have relay also requires replacement of the relay. If there is
been disconnected. no visual indication of damage that would require
• Connect safety grounds to power terminals after replacement, contact operation must be verified by
the system has been de-energized, and prior to electrically or mechanically tripping and resetting the
working on the equipment. overload relay.
• Perform all disconnecting, grounding, and lock- Fuse Holders
out operations in accordance with established Replace fuse holders if the insulation mounts, barriers,
safety procedures. or fuse clips show signs of damage, deterioration,
• Follow the procedure outlined in the Pre- heating, distortion or looseness.
Energization Check section of this manual before
Fuses
power is restored.
Always replace all three fuses in a three phase circuit
General even though only one or two are open circuited since
The excessive currents occurring during a fault may internal damage suffered by fuses not replaced could
result in structure, component and/or conductor result in nuisance shut-down later. Perform the “Pre-
damage due to mechanical distortion, thermal Energization Check” procedures detailed in the
damage, metal deposits, or smoke. After a fault, Installation section of this manual before restoring the
repair the cause of the fault, inspect all equipment equipment to service.
per NEMA Standards Publication No. ICS2 Annex A
and make any necessary repairs or replacements
prior to placing the equipment into service again. Be
sure that all replacements (if any) are of the proper
rating and are suitable for the application. If in
doubt, consult your Siemens representative.

25
 Troubleshooting

In the event that operating problems are encountered,

use the troubleshooting chart to isolate the cause of
the malfunction and find the remedy. If the corrective Hazardous voltages.
action given in the chart fails to correct the difficulty, Will cause death, serious injury, or
consult your Siemens representative. property damage.
Disconnect and lockout all power supplying
The following information is required if it is necessary this equipment except where low-voltage
control power is required prior to making
to contact Siemens relative to the equipment. these checks and exercise extreme caution at
all times.
1. Siemens serial number (and part number, if available).
2. Nameplate data on contactor.
3. Duty cycle and any details of operation.
4. Length of time in service and approximate total
number of operations.
5. Voltage, current and frequency.
6. Description of problem.
7. Any other pertinent information concerning
the problem.

26
Troubleshooting

Table 11.Troubleshooting
Phenomenon Possible Causes Corrective Action
If inspection and/or corrective
Will not Does Not Open Overheated Overheated Latch Is Not Survey main circuit without voltage
action is difficult, inform
close (Latch Type) Trip Coil Main Coil Engaged Remove all power before inspecting
Siemens immediately
Decrease the voltage drop to
• • • Control power supply voltage
is too low
increase the voltage to 90% or
more of the rating.

• • • • • Difference in control voltage Proper rating

• • Defective control circuit Check connection diagram

• • • Poor connection and/or loose screw Ensure that the connection is tight

• • Bad control switch contact

Clean if contact resistance is too
high. Replace if necessary.

• • • Wrong terminal connection Connect correctly

• • Blown power supply fuse Remove cause of fault and replace

• • Disconnected coil Determine cause and correct

Check the coil current. Replace

• • Faulty electronic economizer
or magnet coils
electronic economizer or magnet
coils as needed

• • • Incorrect latch mechanism operation

Energize latch coil and
inspect latch hook

• • Mechanism jammed
Lubricate corresponding portion or
remove cause of jam

• Defective auxiliary switch block Clean or replace

• Faulty auxiliary contact Clean or replace

27
28
25 (Bø Only) Transformer Leads
18 17 8 23
Parts

30
28 Control Wire
Harness

29

CPT

13 13
26

Figure 18. 96H35 or 97H35 Vacuum Contactor (5kV)

2 35 43 (97H3) 34 1
L.H. Side View
7A (96H3)
Rear View 7B (97H3)
Fuse Holder Required
with 2-barrel Fuse Only 37 Fuse Holder Required 37
5A (96H3) 36 with 2-barrel Fuse Only 36
4 16 5B (97H3) 31, 32, 33 24 6 12 25 31, 32, 33 24 6 12 25

21 21
16 16
6 6
37, 36 11
12 12
11 11
25 25
33
31 Vacuum 22 Vacuum 22
38
Contactor Contactor
26 32 41
41 28, 29, 30 28, 29, 30
13

13 27A (96H3) 27B (97H3)

Vacuum 10
Contactor 39 13
15 3 3

9 3 1, 2 40 7A (96H3) 14 19, 20 1, 2 40 7B (97H3) 14 19, 20

1 42 2

Front View R.H. Side View (96H3) R.H. Side View (97H3)
Parts

Table 12. Type 96H35 or 97H35 (5kV) Contactor (Refer to Figure 18)
Contactor Quantities
Item Description Part Number
Drawout Stationary
1 LH Side Rail 25-154-488-560 1 –
2 RH. Side Rail 25-154-488-559 1 –
3 Contactor Mtg. Tray 25-154-521-554 1 –
4 LH Side Plate 25-154-488-571 1 –
5A RH Side Plate 25-154-488-572 1 (96H3 Only) –
5B RH Side Plate 25-154-488-598 1 (97H3 Only) –
6 Insulator Molding 25-407-783-005 2 –
7A CPT Mounting Plate 25-154-488-566 1 (96H3 Only) –
7B CPT Mounting Plate 25-154-488-595 1 (97H3 Only) –
8 CPT Fuse Block 25-154-247-061 1 –
9 Wheel 18-658-134-345 4 –
10 Wheel Shaft 25-154-301-034 3 –

11 Insulator Molding 25-407-783-001 1 –

12 Copper Spacer 25-131-570-001 6 –

13 Side Support 25-154-488-007 2 –

14 LSI Mounting Bracket 25-154-488-552 1 –

15 Wheel Shaft LH Front 25-154-488-051 1 –

16 Interphase Barrier 25-154-488-081 2 –

17 #8 GA - 7.2kV Cable 25-154-288-503 1 –

18 #8 GA - 7.2kV Cable 25-154-288-504 1 –

19 LSI Finger Consult Factory 1 –

20 LSI Support Consult Factory 1 –

21 Finger Assembly Line Finger 25-131-570-527 3 –

22 Assembly Load 25-131-570-583 3 –

23 CPT Fuse Clip 25-127-244-001 4 –

24 Fuse Clip Assembly Rear 25-154-515-509 1 –

25 Boot for Finger 25-154-488-055 2 –

26 Terminal Block Bracket 25-154-488-008 1 –
27A Interlock Cable Assembly 25-213-200-843 1 (96H3 Only) –
27B Interlock Lever 25-213-200-508 1 (97H3 Only) –
28 Copper Bar A Phase 25-154-488-268 1 –
29 Copper Bar B Phase 25-154-488-269 1 –
30 Copper Bar C Phase 25-154-488-270 1 –

31 Copper Bar A Phase 25-154-488-266 1 –

32 Copper Bar B Phase 25-154-488-001 1 –

33 Copper Bar C Phase 25-154-488-267 1 –

34 Contactor Mtg. Angle RH 25-154-521-552 1 –

35 Contactor Mtg. Angle LH 25-154-521-553 1 –

36 Fuse Clip Inner 25-135-228-058 3 –

37 Fuse Clip Outer 25-135-228-059 3 –

38 Vacuum Interrupter Kit 25-154-654-001* 1 –

39 Closing Coil Assembly Kit 25-154-654-002 1 1

40 Aux. Block (Bottom) 25-154-158-006 1 1

41 Aux. Block (Top) 25-154-654-004 1 1

42 Electronic Economizer 25-154-654-003 1 1

43 Cover Plate 25-154-488-128 1 (97H3 Only) –

* Kit 25-154-654-001 for 3TL8 contactor serial number 31670936 and higher. For 3TL8 contactor serial number up to
31670935, use kit 25-154-654-005.

29
30
25 (Bø Only) Transformer Leads
18 17 8 23
Parts

30
28 Control Wire
Harness

29

CPT

13 13

43 (97H3) 1 26
2 35 34
L.H. Side View
7A (96H3)
Rear View 7B (97H3)
Fuse Holder Required
with 2-barrel Fuse Only 37 Fuse Holder Required 37
5A (96H3) 36 with 2-barrel Fuse Only 36
4 16 5B (97H3) 31, 32, 33 24 6 12 25 31, 32, 33 24 6 12 25

21 21

Figure 19. 96H37 or 97H37 Vacuum Contactor (7.2kV with 18R-24R Fuses)
16 16
6 6
37, 36 11
12 12
11 11
25 25
33
31 Vacuum 22 Vacuum 22
38
Contactor Contactor
26 32 41
41 28, 29, 30 28, 29, 30
13

13 27A (96H3) 27B (97H3)

Vacuum 10
Contactor 39 13
15 3 3

9 3 1, 2 40 7A (96H3) 14 19, 20 1, 2 40 7B (97H3) 14 19, 20

1 42 2

Front View R.H. Side View (96H3) R.H. Side View (97H3)
Parts

Table 13. Type 96H37 or 97H37 (7.2kV) Contactor 18R - 24R Fuses (Refer to Figure 19)
Contactor Quantities
Item Description Part Number
Drawout Stationary
1 LH Side Rail 25-154-488-560 1 –
2 RH. Side Rail 25-154-488-559 1 –
3 Contactor Mtg. Tray 25-154-521-554 1 –
4 LH Side Plate 25-154-488-571 1 –
5A RH Side Plate 25-154-488-572 1 (96H3 Only) –
5B RH Side Plate 25-154-488-598 1 (97H3 Only) –
6 Insulator Molding 25-407-783-005 2 –
7A CPT Mounting Plate 25-154-488-566 1 (96H3 Only) –
7B CPT Mounting Plate 25-154-488-595 1 (97H3 Only) –
8 CPT Fuse Block 25-154-247-061 1 –
9 Wheel 18-658-134-345 4 –
10 Wheel Shaft 25-154-301-034 3 –

11 Insulator Molding 25-407-783-001 2 –

12 Copper Spacer 25-131-570-001 6 –

13 Side Support 25-154-488-007 2 –

14 LSI Mounting Bracket 25-154-488-552 1 –

15 Wheel Shaft LH Front 25-154-488-051 1 –

16 Interphase Barrier 25-154-488-081 2 –

17 #8 GA - 7.2kV Cable 25-154-288-503 1 –

18 #8 GA - 7.2kV Cable 25-154-288-504 1 –

19 LSI Finger Consult Factory 1 –

20 LSI Support Consult Factory 1 –

21 Finger Assembly Line Finger 25-131-570-527 3 –

22 Assembly Load 25-131-570-583 3 –

23 CPT Fuse Clip 25-127-244-001 4 –

24 Copper Bar 25-154-515-509 3 –

25 Boot for Finger 25-154-488-055 2 –

26 Terminal Block Bracket 25-154-488-008 1 –
27A Interlock Cable Assembly 25-213-200-843 1 (96H3 Only) –
27B Interlock Lever 25-213-200-508 1 (97H3 Only) –
28 Copper Bar A Phase 25-154-521-549 1 –
29 Copper Bar B Phase 25-154-521-550 1 –
30 Copper Bar C Phase 25-154-521-551 1 –

31 Copper Bar A Phase 25-154-515-520 1 –

32 Copper Bar B Phase 25-154-515-521 1 –

33 Copper Bar C Phase 25-154-515-522 1 –

34 Contactor Mtg. Angle RH 25-154-521-552 1 –
35 Contactor Mtg. Angle LH 25-154-521-553 1 –
36 Fuse Clip Inner 25-135-228-058 3 –
37 Fuse Clip Outer 25-135-228-059 3 –
38 Vacuum Interrupter Kit 25-154-654-001* 1 –
39 Closing Coil Assembly Kit 25-154-654-002 1 –

40 Aux. Block (Bottom) 25-154-158-006 1 1

41 Aux. Block (Top) 25-154-654-004 1 1

42 Electronic Economizer 25-154-654-003 1 1

43 Cover Plate 25-154-488-128 1 (97H3 Only) –

* Kit 25-154-654-001 for 3TL8 contactor serial number 31670936 and higher. For 3TL8 contactor serial number up to
31670935, use kit 25-154-654-005.

31
32
25 (Bø Only) 18 17 8 23 Transformer Leads
Parts

36, 37

30 28
Control Wire
Harness
29

CPT

13
13

2 35 43 (97H3) 34 1 26
7A (96H3) L.H. Side View
Rear View 7B (97H3)

5A (93H3)
4 16 5B (94H3) 31, 32, 33 36 6 12 25 31, 32, 33 6 12 25

21 21

Figure 20. 96H37 or 97H37 Vacuum Contactor (7.2kV with 2R-12R Fuses)
16 16
11 24 6 24 6
11 12 11 12
25 25
33 22 22
31 Vacuum Vacuum
38 Contactor Contactor
26 32
41 41
28, 29, 30
13 28, 29, 30

13 27A (96H3) 27B (97H3)

Vacuum
Contactor 10 13
39
15 3 3

9 3 1, 2 40 7A (96H3) 1, 2 40 7B (97H3) 14 19, 20

1 42 2

Front View R.H. Side View (96H3) R.H. Side View (97H3)
Parts

Table 14.Type 96H37 or 97H37 (7.2kV) Contactor 2R - 12R Fuses (Refer to Figure 20)
Contactor Quantities
Item Description Part Number
Drawout Stationary
1 LH Side Rail 25-154-488-560 1 –
2 RH. Side Rail 25-154-488-559 1 –
3 Contactor Mtg. Tray 25-154-521-554 1 –
4 LH Side Plate 25-154-488-587 1 –
5A RH Side Plate 25-154-488-557 1 (96H3 Only) –
5B RH Side Plate 25-154-488-598 1 (97H3 Only) –
6 Insulator Molding 25-407-783-005 2 –
7A CPT Mounting Plate 25-154-488-566 1 (96H3 Only) –
7B CPT Mounting Plate 25-154-488-595 1 (97H3 Only) –
8 CPT Fuse Block 25-154-247-061 1 –
9 Wheel 18-658-134-345 4 –
10 Wheel Shaft 25-154-301-034 3 –

11 Insulator Molding 25-407-783-001 1 –

12 Copper Spacer 25-131-570-001 6 –

13 Side Support 25-154-488-007 2 –

14 LSI Mounting Bracket 25-154-488-552 1 –

15 Wheel Shaft LH Front 25-154-488-051 1 –

16 Interphase Barrier 25-154-488-010 2 –

17 #8 GA - 7.2kV Cable 25-154-288-503 1 –

18 #8 GA - 7.2kV Cable 25-154-288-504 1 –

19 LSI Finger Consult Factory 1 –

20 LSI Support Consult Factory 1 –

21 Finger Assembly Line Finger 25-131-570-527 3 –

22 Assembly Load 25-131-570-583 3 –

23 CPT Fuse Clip 25-127-244-001 4 –

24 Fuse Clip Assembly Rear 25-135-186-517 1 –

25 Boot for Finger 25-154-488-055 2 –

26 Terminal Block Bracket 25-154-488-008 1 –
27A Interlock Cable Assembly 25-213-200-843 1 (96H3 Only) –
27B Interlock Lever 25-213-200-508 1 (97H3 Only) –
28 Copper Bar A Phase 25-154-521-549 1 –
29 Copper Bar B Phase 25-154-521-550 1 –
30 Copper Bar C Phase 25-154-521-551 1 –

31 Copper Bar A Phase 25-154-488-266 1 –

32 Copper Bar B Phase 25-154-488-001 1 –

33 Copper Bar C Phase 25-154-488-267 1 –

34 Contactor Mtg. Angle RH 25-154-521-552 1 –

35 Contactor Mtg. Angle LH 25-154-521-553 1 –

36 Fuse Clip Inner 25-135-228-058 3
37 Fuse Clip Outer 25-135-228-059 3
38 Vacuum Interrupter Kit 25-154-654-001* 1 1
39 Closing Coil Assembly Kit 25-154-654-002 1 1

40 Aux. Block (Bottom) 25-154-158-006 1 1

41 Aux. Block (Top) 25-154-654-004 1 1

42 Electronic Economizer 25-154-654-003 1 1

43 Cover Plate 25-154-488-128 1 (97H3 Only) –

* Kit 25-154-654-001 for 3TL8 contactor serial number 31670936 and higher. For 3TL8 contactor serial number up to
31670935, use kit 25-154-654-005.

33
All statements, technical information and recommendations
contained herein are based on information and tests we
believe to be reliable. The accuracy or completeness hereof is
not guaranteed. Since conditions of use are outside our
control, the user should determine the suitability of the
product for its intended use and assumes all risk and liability
whatsoever in connection herewith.

Siemens Power Transmission & Distribution, Inc.

7000 Siemens Road
Wendell, NC 27591
phone: 1-800-347-6659
© 2008, Siemens Power Transmission & Distribution, Inc.
All rights reserved.
E50001-U229-A304-X-US00 (replaces SGIM-9088D) (08-2008)
Subject to change without notice.

www.usa.siemens.com/energy