PT TRIEKA AIMEX

Jl. Lanbau No. 10 Cibinong 16810, Indonesia

REPORT
PERBAIKAN RECIPROCATING PUMP

CUSTOMER : PT SUPER SILICAINDO SEMESTA

MFG : UNION PUMP
TAG NO. : NONE
PUMP MODEL : TX-10
SERIAL NO. : NONE
ORDER NO. : 001/TEA/SSS/VIII/2006

SEPTEMBER 2006
P

EMESTA
 PT TRIEKA AIMEX

DISMANTLING INSPECTION
CUSTOMER : PT. Super Silicaindo Semesta MFG : UNION PUMP
LOCATION : Serang TAG NO. : None
PRODUCT : Reciprocating-Pump MODEL : TX-10
DATE OF RECEIVE : 10 Agustus 2006 SERIAL : None
No. Part Name Material Qty Condition Photo Recommendation
1 Connecting Rod Steel 3 Aus
- Recondition/ Repair

2 Crosshead Steel 3 Aus

- Recondition/ Repair

3 Crosshead extention Steel 3 Aus

-Recondition/ Repair

4 Plunger Steel 3 Broken / Aus

-Diganti baru ( fabrication )
-Surface metalizhing

5 Crankshaft Steel 1 Aus

-Recondition/ Repair dengan metalizhing

6 Stuffing box Steel 3 Broken / Aus

- Diganti baru ( fabrikasi )

7 Valve Cap Steel 6 Broken/ Korosi

- Diganti baru ( fabrikasi )

8 Bushing Bronze 3 Broken/ Korosi

- Diganti baru ( fabrikasi )

Page 5 of 18
 PT TRIEKA AIMEX

DISMANTLING INSPECTION
CUSTOMER : PT. Super Silicaindo Semesta MFG : UNION PUMP
LOCATION : Serang TAG NO. : None
PRODUCT : Reciprocating-Pump MODEL : TX-10
DATE OF RECEIVE : 10 Agustus 2006 SERIAL : None
No. Part Name Material Qty Condition Photo Recommendation

9 Taper bearing 2 Broken

- Diganti baru

10 Oil Seal & Gland 3 Rusak

- Diganti baru

11 Valve Assembly Steel 6 Aus

- Diganti baru

Inspection by, Checked by, Approved by,

Name : Agus Syarif Name : Andri S, ST Name : Iwan Lukita

Position : QC Position : Engineering Position : Manager
Date : 09 Agus 2006 Date : 09 Agus 2006 Date : 10 Agus 2006

Page 6 of 18
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : PLUNGER
MFG : UNION PUMP MATERIAL : S45C +METALIZHING
MODEL : TX-10 CONDITION : NEW FABRICATE
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

D
A

C
E

PLUNGER #1
POSITION DESIGN ACTUAL REMARK
A Ø 1,630 Ø 1,630 ACCEPTED
B Ø 1,653 Ø 1,652 ACCEPTED
C Ø 0,679 Ø 0,679 ACCEPTED
D 7,135 7,135 ACCEPTED
E 8,450 8,450 ACCEPTED

PLUNGER #2
POSITION DESIGN ACTUAL REMARK
A Ø 1,630 Ø 1,630 ACCEPTED
B Ø 1,653 Ø 1,653 ACCEPTED
C Ø 0,679 Ø 0,679 ACCEPTED
D 7,135 7,135 ACCEPTED
E 8,450 8,450 ACCEPTED

PLUNGER #2
POSITION DESIGN ACTUAL REMARK
A Ø 1,630 Ø 1,630 ACCEPTED
B Ø 1,653 Ø 1,653 ACCEPTED
C Ø 0,679 Ø 0,678 ACCEPTED
D 7,135 7,135 ACCEPTED
E 8,450 8,450 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : BUSHING
MFG : UNION PUMP MATERIAL : BRONZE
MODEL : TX-10 CONDITION : NEW FABRICATE
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

BUSHING #1
POSITION DESIGN ACTUAL REMARK
A Ø 2,125 Ø 2,125 ACCEPTED
B Ø 1,661 Ø 1,661 ACCEPTED
C 2,504 2,503 ACCEPTED

BUSHING #2
POSITION DESIGN ACTUAL REMARK
A Ø 2,125 Ø 2,125 ACCEPTED
B Ø 1,661 Ø 1,661 ACCEPTED
C 2,504 2,504 ACCEPTED

BUSHING #3
POSITION DESIGN ACTUAL REMARK
A Ø 2,125 Ø 2,125 ACCEPTED
B Ø 1,661 Ø 1,661 ACCEPTED
C 2,504 2,504 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : VALVE CAP
MFG : UNION PUMP MATERIAL : S45C
MODEL : TX-10 CONDITION : NEW FABRICATE
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

VALVE CAP #1
POSITION DESIGN ACTUAL REMARK
A Ø 2,716 Ø 2,716 ACCEPTED
B Ø 2,165 Ø 2,165 ACCEPTED
C Ø 0,945 Ø 0,945 ACCEPTED
D Ø 0,315 Ø 0,315 ACCEPTED
E 0,996 0,995 ACCEPTED
F 0,319 0,319 ACCEPTED
G 0,252 0,252 ACCEPTED

VALVE CAP #1
POSITION DESIGN ACTUAL REMARK
A Ø 2,716 Ø 2,716 ACCEPTED
B Ø 2,165 Ø 2,165 ACCEPTED
C Ø 0,945 Ø 0,945 ACCEPTED
D Ø 0,315 Ø 0,315 ACCEPTED
E 0,996 0,996 ACCEPTED
F 0,319 0,319 ACCEPTED
G 0,252 0,252 ACCEPTED

VALVE CAP #1
POSITION DESIGN ACTUAL REMARK
A Ø 2,716 Ø 2,716 ACCEPTED
B Ø 2,165 Ø 2,165 ACCEPTED
C Ø 0,945 Ø 0,945 ACCEPTED
D Ø 0,315 Ø 0,315 ACCEPTED
E 0,996 0,996 ACCEPTED
F 0,319 0,319 ACCEPTED
G 0,252 0,251 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : STUFFING BOX
MFG : UNION PUMP MATERIAL : S45C
MODEL : TX-10 CONDITION : NEW FABRICATE
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

STUFFING BOX #1
POSITION DESIGN ACTUAL REMARK
A Ø2,183 Ø2,183 ACCEPTED
B Ø1,677 Ø1,677 ACCEPTED
C Ø2,126 Ø2,126 ACCEPTED
D Ø2,638 Ø2,638 ACCEPTED
E Ø2,500 Ø2,500 ACCEPTED
F 5,134 5,135 ACCEPTED
G 0,276 0,276 ACCEPTED
H 0,394 0,394 ACCEPTED
I 3,358 3,357 ACCEPTED
J 0,669 0,669 ACCEPTED
K 0,488 0,488 ACCEPTED
L Ø2,992 Ø2,992 ACCEPTED

STUFFING BOX #2
POSITION DESIGN ACTUAL REMARK
A Ø2,183 Ø2,183 ACCEPTED
B Ø1,677 Ø1,677 ACCEPTED
C Ø2,126 Ø2,126 ACCEPTED
D Ø2,638 Ø2,638 ACCEPTED
E Ø2,500 Ø2,500 ACCEPTED
F 5,134 5,134 ACCEPTED
G 0,276 0,276 ACCEPTED
H 0,394 0,394 ACCEPTED
I 3,358 3,358 ACCEPTED
J 0,669 0,669 ACCEPTED
K 0,488 0,488 ACCEPTED
L Ø2,992 Ø2,992 ACCEPTED

Page 13 of 18
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : STUFFING BOX
MFG : UNION PUMP MATERIAL : S45C
MODEL : TX-10 CONDITION : NEW FABRICATE
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

STUFFING BOX #3
POSITION DESIGN ACTUAL REMARK
A Ø2,183 Ø2,183 ACCEPTED
B Ø1,677 Ø1,677 ACCEPTED
C Ø2,126 Ø2,126 ACCEPTED
D Ø2,638 Ø2,638 ACCEPTED
E Ø2,500 Ø2,499 ACCEPTED
F 5,134 5,133 ACCEPTED
G 0,276 0,276 ACCEPTED
H 0,394 0,394 ACCEPTED
I 3,358 3,358 ACCEPTED
J 0,669 0,669 ACCEPTED
K 0,488 0,488 ACCEPTED
L Ø2,992 Ø2,992 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006

Page 14 of 18
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : CONNECTING ROD
MFG : UNION PUMP MATERIAL : STEEL
MODEL : TX-10 CONDITION : REPAIR
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

CONNECTING ROD #1
POSITION DESIGN ACTUAL REMARK
A Ø 1,952 Ø 1,952 ACCEPTED

CONNECTING ROD #2
POSITION DESIGN ACTUAL REMARK
A Ø 1,952 Ø 1,952 ACCEPTED

CONNECTING ROD #3
POSITION DESIGN ACTUAL REMARK
A Ø 1,952 Ø 1,952 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : CRANK SHAFT
MFG : UNION PUMP MATERIAL : STEEL
MODEL : TX-10 CONDITION : REPAIR
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

POSITION DESIGN ACTUAL REMARK

A Ø 1,956 Ø 1,956 ACCEPTED
B Ø 1,956 Ø 1,955 ACCEPTED
C Ø 1,956 Ø 1,956 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006
 FINAL DIMENSIONAL REPORT
CUSTOMER : SUPER SILICAINDO PART NAME : CLEARANCE
MFG : UNION PUMP MATERIAL :
MODEL : TX-10 CONDITION :
SERIAL NO. : NONE ORDER NO. : 001/TEA/SSS/VIII/2006

CLEARANCE CONNECTING ROD TO CRANK SHAFT

POSITION ID CROSS WAY OD CROSS HEAD CLEARANCE STANDARD REMARK
A Ø 2,228 Ø 2,220 0,008 0,006 - 0,010 ACCEPTED
B Ø 2,229 Ø 2,220 0,009 0,006 - 0,010 ACCEPTED
C Ø 2,229 Ø 2,220 0,009 0,006 - 0,010 ACCEPTED

CLEARANCE CONNECTING ROD TO CRANK SHAFT

POSITION ID SHEEL BRG OD CRANK SHAFT CLEARANCE STANDARD REMARK
A Ø 1,952 Ø 1,956 0,004 0,002 - 0,004 ACCEPTED
B Ø 1,952 Ø 1,955 0,003 0,002 - 0,004 ACCEPTED
C Ø 1,952 Ø 1,956 0,004 0,002 - 0,004 ACCEPTED

UNIT : Inch
REF : Manual Book , API 674

INCPECTED BY CHECKED BY APPROVED BY

NAME : AGUS SYARIF NAME : YUSUF NAME : ANDRI S. ST

POSITION : QC POSITION : ENGINEERING POSITION : MANAGER
DATE : 05 SEPT 2006 DATE : 05 SEPT 2006 DATE : 16 SEPT 2006