NTPC TSTPP

Compiled by:
B.K.SAHOO ,Sr. Supdt.(Operation)

INDEX
SL NO. CONTENTS PAGE NO

A. Predicted parameters at 500 MW. - 5-13

B. Boiler & auxiliaries
1. Purge permissive 15
2. MFT protections 15-17
3. Gun, LOTV permissive & protections 18-20
4. Scanner air fan 20
5. ID fan 21-24
6. FD fan 25-27
7. PA fan 28-30
8. Mills 31-37
9. BCW pumps 38-44
10. SAPH 45-47
11. PAPH 48-49
C. TG & auxiliaries
1. TG protections 51-55
2. ACW pumps 56-58
3. TGECW pumps 59-61
4. SGECW pumps 62-63
5. CEP 64-66
6. VACUUM pumps 67-70
7. MDBFP 71-79
8. TDBFP 80-84
9. TG LUB OIL System 85-91
10. CONTROL FLUID System 92-96
11. Hp & Lp bypass system 97-99
12 Turbine drain system 100-106
13 Seal Oil System 107-110
14 PW System 111-114
D. OFFSITE EQUIPMENTS
1. CW pumps 131-133
 TURBINE PREDICTED PARAMETERS AT FULL LOAD

Sl. Description Unit Predicted

No.
1. Unit Load MW 500
2. Turbine speed RPM 3000
3. Main Steam Press (Left/right) Kg/cm2 170./170
4. Main Steam Temp. (Left/right) C
0
537/537
5. HPT 1 stage Press Point 1/2/3
st
Kg/cm2 157.4
6. HPT exhaust Press Kg/cm2 44.99
7. HRH steam press (left) Kg/cm2 40.49
8. HRH steam press (Right) Kg/cm2 40.49
9. HRH steam temp (left) C
0
537.0
10. HRH steam temp (Right) C
0
537.0
11. CRH steam press (left/right) Kg/cm2 44.99
12. CRH steam temp (left/right) C
0
337.4
13. Condenser Vacuum Kg/cm2 0.1047 (0.90 vac.)
14. IPT exhaust press (left./right) Kg/cm2 7.37
15. HPT Exhaust temp C
0
337.4
16. IPT Exhaust temp C
0
291
17. LPT Exhaust temp C
0
46.4
18. HT APRDS temp (Design) C
0
310
19. HT APRDS press (Design) Kg/cm2 16
20. LT APRDS temp (Design) C
0
210
21. LT APRDS press (Design) Kg/cm2 16
22. Seal steam header pressure Mbar 35
23. Seal steam header temp. C
0
210
24. Main Steam flow TPH 1512.0
25. HRH Steam flow TPH 1333.8
26. Condensate flow TPH 1216.2
27. Feed Water flow TPH 1547.5
28. Diff. Expansion HPT mm -5/+3.5
29. Diff. Expansion IPT mm -1/+5.5
30. Diff. Expansion LPT mm -3.03/+29.73
31. Total expansion HPT mm
Sl. Description Unit Predicted
No.
32. Total expansion IPT mm
33. Axial shift 1/2/3 mm <+/- 0.5
34. Brg. Vibration X/Y μM < 84
(peak to peak)
35. Shaft Vibration X/Y μM < 200
(peak to peak)
36. Bearing temp. HPT Front C
0
<90
37. Bearing temp. HPT Rear C
0
<90
38. Bearing temp. Thrust C
0
<90
39. Bearing temp. IPT Rear C
0
<115
40. Bearing temp. LPT Rear C
0
<115
41. Bearing temp. Gen. (TE) C
0
<90
42. Bearing temp. Gen. (EE) C
0
<90
43. Bearing temp. Exciter C
0
<90
44. Brg. Drain oil temp. C
0
<70
45. Turbine LO Press Kg/cm 2
> 4.1
46. Turbine LO temp before cooler C
0
45
47. Turbine LO temp after cooler C
0
70
48. MOT Oil level (FROM TOP) mm 900-950
49. CF Tank level (FROM TOP) mm 650-700
50. HP CF Press Kg/cm 2
40
51. LP CF Press Kg/cm 2
>8
52. CF Temp. after cooler C
0
55
53. Trip oil press Kg/cm 2
9.5
54. HPT top-bottom casing differential temp. C
0
<± 100
55. IPT top-bottom casing differential temp. C
0
<± 45
56. CW inlet press U#3,4/5,6 Kg/cm 2
1.8/1.35
57. CW inlet temp. (left) C
0
32.2
58. CW outlet temp. (left) C
0
42.37
59. ECW OH tank level % 70
60. TGECW Disch. Hdr. Press Kg/cm 2
7.0
61. TGECW Hdr. temp. C
0
42.6
62. TGECW temp after PHE C
0
37.5
63. SG ECW Disch. Hdr. Press Kg/cm 2
7.5
64. SG ECW Hdr. temp. C
0
43.5
Sl. Description Unit Predicted
No.
65. SG ECW temp after PHE C
0
37.5
66. ACW Disch. Hdr. Press Kg/cm2 3.0/2.7
67. ACW Hdr. temp. C
0
36
68. Cond. Hot well level mm 450
69. Extraction 1 steam press turbine end. Kg/cm 2
0.2644
70. Extraction 1 steam press heater end Kg/cm2 0.2512
71. Extraction 1 steam temp turbine end C
0
65.4
72. Extraction 1 steam temp heater end C
0
65.0
73. Extraction 2 steam press turbine end. Kg/cm 2
1.37
74. Extraction 2 steam press heater end. Kg/cm2 130
75. Extraction 2 steam temp turbine end. C
0
127
76. Extraction 2 steam temp heater end. C
0
1267
77. Extraction 3 steam press turbine end. Kg/cm 2
264
78. Extraction 3 steam press heater end. Kg/cm2 2.51
79. Extraction 3 steam temp turbine end. C
0
186.1
80. Extraction 3 steam temp heater end. C
0
181.7
81. Extraction 4 steam press turbine end. Kg/cm 2
7.36
82. Extraction 4 steam press D/A end Kg/cm2 6.77
83. Extraction 4 steam temp. turbine end C
0
291.6
84. Extraction 4 steam temp. D/A end C
0
290.0
85. Extraction 5A steam press turbine end. Kg/cm 2
17.76
86. Extraction 5B steam press turbine end. Kg/cm2 17.76
87. Extraction 5A steam press heater end. Kg/cm 2
16.87
88. Extraction 5B steam press heater end. Kg/cm2 16.87
89. Extraction 5A steam temp. turbine end C
0
413.2
90. Extraction 5B steam temp. turbine end C
0
413.2
91. Extraction 5A steam temp. heater end C
0
412.6
92. Extraction 5B steam temp. heater end C
0
412.6
93. Extraction 6A steam press turbine end. Kg/cm 2
44.99
94. Extraction 6B steam press turbine end. Kg/cm2 44.99
95. Extraction 6A steam press heater end. Kg/cm 2
42.74
96. Extraction 6B steam press heater end. Kg/cm2 42.74
97. Extraction 6A steam temp. turbine end. C
0
337.4
98. Extraction 6B steam temp. turbine end. C
0
337.4
99. Extraction 6A steam temp. heater end. C
0
335.2
 Sl. Description Unit Predicted
No.
100. Extraction 6B steam temp. heater end. C
0
335.2
101. D/A pressure Kg/cm2 6.78
102. D/A temp C
0
162
103. D/A level MM 560
104. F W temp at HPH 5A I/L C
0
164.8
105. F W temp at HPH 5A O/L C
0
202.6
106. F W temp at HPH 5B I/L C
0
164.8
107. F W temp at HPH 5B O/L. C
0
202.6
108. F W temp at HPH 6A I/L C
0
202.6
109. F W temp at HPH 6A O/L C
0
252.8
110. F W temp at HPH 6B I/L CC
0 0
202.6
111. F W temp at HPH 6B O/L C
0
252.8
112. F W temp at ECO I/L C
0
252.8
113. F W press. at ECO I/L Kg/cm2 193.8
114. DP across cond. (Left) Kg/cm 2
0.4
115. DP across cond. (Right) Kg/cm2 0.4
116. Leak off valve position % >40%
117. CEP A suction press. Kg/cm2 0.1047
118. CEP B suction press. Kg/cm 2
0.1047
119. CEP C suction press. Kg/cm2 0.1047
120. CEP suction hdr. Press Kg/cm 2
0.1047
121. CEP suction hdr. Temp C
0
46.4
122. CEP A discharge press. Kg/cm 2
>21.56
123. CEP B discharge press. Kg/cm2 >21.56
124. CEP C discharge press. Kg/cm 2
>21.56
125. CEP disch. Hdr. Press. Kg/cm2 >21.56
126. Cond temp at CEP A discharge. C
0
45.6

127. Cond temp at GSC inlet C

0
45.6
128. Cond temp at GSC outlet C
0
46.9
129. Cond temp at DC inlet C
0
46.9
130. Cond temp at DC outlet / CPU outlet. C
0
48.6
131. Cond temp at LPH 1 outlet C
0
61.4
132. Cond temp at LPH 2 outlet C
0
103.0
133. Cond temp at LPH3 outlet C
0
124.0
 Sl. Description Unit Predicted
No.
134. Cond temp at D/A inlet C
0
124.0
135. MDBFP 3C BP suction Press Kg/cm2 6.5
136. MDBFP 3C BP suction temp C
0
162
137. MDBFP 3C suction flow TPH 1547.5
138. MDBFP 3C disch. Press Kg/cm 2
205.5
139. MDBFP 3C speed (Rated). RPM 5465
140. TDBFP 3A BP suction Press Kg/cm 2
6.5
141. TDBFP 3A BP suction temp C
0
162
142. TDBFP 3A suction flow TPH 1547.5/ 2
143. TDBFP 3A disch. Press Kg/cm2 205.5
144. TDBFP 3A speed (Rated). RPM 5465
145. TDBFP 3B BP suction Press Kg/cm2 6.5
146. TDBFP 3B BP suction temp C
0
162
147. TDBFP 3B suction flow TPH 1547.5/2
148. TDBFP 3B disch. Press Kg/cm 2
205.5
149. TDBFP 3B speed (Rated). RPM 5465
150. Extraction steam press at TDBFP 3A inlet Kg/cm 2
6.3
151. Extraction steam temp at TDBFP 3A inlet C
0
289.6
152. CRH steam press at TDBFP 3A inlet before Kg/cm 2
44.99
Aux. Cv
153. Extraction steam press at TDBFP 3B inlet Kg/cm2 6.3
154. Extraction steam temp at TDBFP 3B inlet C
0
289.6
155. CRH steam press at TDBFP 3B inlet before Kg/cm 2
44.99
Aux. Cv.

BOILER PREDICTED PARAMETERS AT FULL LOAD

SL.NO Description UNIT PREDICTED

1. Load MW 500
2. MS flow TPH 1498.5
3. MS pressure Kg/cm2 176.4
4. MS temp (L) C
0
540
5. MS temp (R) C
0
540
6. HPT inlet Temperature(L/R) C
0
537
7. Drum pr Kg/cm2 188.8
8. FW flow TPH 1496.5
9. FW pres at eco in Kg/cm2 193.8
10. FW temp at eco in C
0
253
11. FW temp at eco out C
0
320
12. CRH steam pr Kg/cm2 42.9
13. CRH steam temp (L) C
0
337
14. CRH steam temp (R) C
0
337
15. Hot RH steam temp (L) C
0
540
16. Hot RH steam temp (R) C
0
540
17. Hot RH steam pr Kg/cm2 41.0
18. IP turbine inlet temperature (L / R) 0
C 537
19. Kg/cm2 229.1
SH spray water pressure at term point
20. SH spray water temperature C
0
166
21. SH spray flow TPH 2.0
22. SH temp at LTSH inlet (L) C
0
364
23. SH temp at LTSH inlet (R) C
0
364
24. SH temp before DESH (L)/LTSH out C
0
403
25. SH temp before DESH (R)/LTSH out C
0
403
26. SH temp before DESH (L)/Panel IN C
0
402
27. SH temp before DESH (R)/Panel IN C
0
402
28. SH panel outlet (L) C
0
474
29. SH panel outlet (R) C
0
474
30. SH platen outlet (L) C
0
540
31. SH platen outlet (R) C
0
540
32. RH DESH spray flow TPH 0
33. CRH temp before DESH (L) C
0
337
 34. CRH temp before DESH (R) 0
C 337
35. RH temp after DESH (L) 0
C 337
36. RH temp after DESH (R) 0
C 337
37. Burner tilt Deg +6
38. OXYGEN at eco outlet % 3.56
39. Sec air flow thro' wind box (L) TPH 523.5
40. Sec air flow thro' wind box (R) TPH 523.5
41. Total PA flow TPH 578
42. Total air flow (PA + SA) TPH 1831
FLUE GAS TEMP(L / R)
43. Divn panel outlet / PSH inlet (L / R) 0
C 1123
44. RH front inlet ( L/R) 0
C 1123.00
45. RH rear inlet (L / R) 0
C 876
46. LTSH inlet (L/R) 0
C 682
47. Eco in (L/R) 0
C 543
48. PRI RAPH inlet (L) 0
C 337
49. PRI RAPH inlet (R) 0
C 337
50. PRI RAPH outlet (L) 0
C 125
51. PRI RAPH outlet (R) 0
C 125
52. Sec RAPH inlet(L) 0
C 337
53. Sec RAPH inlet(R) 0
C 337
54. Sec RAPH outlet(L) 0
C 125
55. Sec RAPH outlet(R) 0
C 125
56. ESP inlet (L/R) 0
C 125/125

AIR TEMP
57. Ambient FD fan A/B suction C
0
27
58. Relative Humidity C
0
60
59. Sec RAPH outlet temp (L) C
0
312
60. Sec RAPH outlet temp (R) C
0
312
61. Wind box air temp (APH O/L) C
0
312
 62. Ambient PA fan A/B suction C
0
27
63. Pri RAPH outlet temp (L) C
0
313
64. Pri RAPH outlet temp (R) C
0
313
RAPH diff Pr (DP
65. Pri RAPH Dp across air side (L/R) mmw 44
66. Pri RAPH Dp across gas side (L/R) mmw 93
67. Sec RAPH Dp across air side (L/R) mmw 41
68. Sec RAPH Dp across gas side (L/R) mmw 41
AIR PRESSURE
69. PA fan discharge Pr (L / R) Mmwc 873
70. Pri RAPH inlet pressure (L/R) mmw 862
71. Pri RAPH outlet pressure (L/R) mmw 818
72. FD discharge pr (L / R) Mmwc 161
73. Sec RAPH inlet pressure (L/R) mmw 148
74. Sec RAPH outlet pressure (L/R) mmw 107
75. Wind box pressure mmw 70
76. Wind box to furnace DP mmw 75
FG PRESSURE
77. Furnace draft (L/R) mmw -5
78. Reheater outlet (L/R) mmw -12
79. LTSH outlet (L/R) mmw -30
80. Eco out (L/R) mmw -45
81. Pri RAPH inlet (L/R) mmw -65
82. Pri RAPH out (L/R) mmw -158
83. Sec RAPH inlet (L/R) mmw -65
84. Sec RAPH out (L/R) mmw -158
85. ESP (by others) inlet mmw -181
86. ID fan suction pr (L/R) mmw -220
87. ID fan discharge pr (L/R) mmw +23
MILLING SYSTEM
88. Hot pri air Header Pr (APH O/L) mmwc 818
89. Cold pri air Header Pr mmwc 862
90. Total coal flow T/Hr 338
 91. Mills in service ABCDEF Bottom 6
Mill
92. Coal flow / Mill TPH 56.33
93. Mill Air flow TPH 96.3
94. Mill inlet pr / out let mmwc 695 /311
95. Mill inlet air temp 0
C 292
96. Mill oullet temp C
0
82
97. Boiler efficiency % 87.32

PROXIMATE ANALYSIS : (DESIGN COAL)

98. Fixed Carbon % 22
99. Total Moisture % 15
100. Ash % 42
101. Volatile Matter % 21
102. Gross Calorific Value Kcal / Kg 3300
103. PF Fineness for mills in 200mesh % 70
Boiler purge permissive &
MFT protections
Gun, LOTV, Scanner Air fan
Permissive & Protections.
ID FAN
FD FAN
PA FAN
MILLS
BCW PUMPS
SRAPH & PRAPH
SRAPH & PRAPH
TG Protections
A C W SYSTEM
ECW SYSTEM
 CONDENSATE
EXTRACTION PUMPS
VCUUM PUMPS
MDBFP
TDBFP
T G LUBE OIL
SYSTEM
CONTROL FLUID
SYSTEM
HP & LP BYPASS
SYSTEM
TURBINE DRAIN
SYSTEM
SEAL OIL SYSTEM
PRIMARY WATER
SYTEM
C W PUMPS
E S P A/C SYSTEM
BOTTOM ASH
SYSTEM
FLY ASH SYSTEM