JKR Basic Lift Components
JKR Basic Lift Components
•Traction elevators have an elevator car and •Hydraulic elevators, on the other hand, are raised
counterweight attached to opposite ends of hoist by forcing pressurized oil through a valve into a
ropes. The hoist ropes pass over a driving steel cylinder located above ground or
machine that raises and lowers the car. Traction underground. The pressure forces a piston to rise,
elevators run on load-bearing rails in the elevator lifting the elevator platform and car enclosure
hoistway. mounted on it. The car is lowered by opening the
valve and allowing the weight of the car to force oil
•Traction elevators are most often used in mid- from the cylinder in a controlled manner. When the
rise and high-rise buildings with five or more valve is closed the car is stopped. Since the weight
floors. of hydraulic elevator cars is borne by the piston,
there is no need for a structural framework or
load-bearing rails.
LIFT
COMPONENTS
Compensating
LIFT Chain
SYSTEMS
LIFT LIFT LIFT LIFT
COMP (1) COMP (2) COMP (3) COMP (4)
Hydraulic lift
– Jack arrangements
• Direct-acting
• Single side-acting: direct or indirect
• Twin side-acting: direct or indirect
– Power units
• Tank or oil reservoir
• Pump
• Pump motor (e.g. single-speed AC
induction type)
• Flow control valve block
Disadvantages :
• Not suitable for heavy use.
Specifications:
• Capacities of 4 persons up to
33 persons.
• Maximum travel – 80m.
7
Item Description
Main Switch Provides the main electrical power to the lift. The power is usually 415
volts A.C, 3 phase.
Lift Controller Controls the lift’s movement and signals using electrical and
electronic circuits.
Hoisting Motor Provides force for vertical movement of the lifts.
Brake A very important Safety Equipment in the lift system. The Brakes hold
the lift in its position when the lift is not travelling.
Gearbox (For Geared Changes the force ratio and rotation to attain the desire travelling
Machine) speed.
Bearing To reduce friction during rotation of the pulley, wheels and gears.
LIFT
COMPONENTS
Item Description
Guide Rail Installed inside the lift shaft. Its function is to guide the car and
counterweight vertical movement inside the lift shaft.
Overrun Clamp A safety device. Keeps the lift within fixed upper and lower limits.
Will stop the lift if the limits are exceeded.
Car Operating Panel Installed inside the lift car, normally nearest to the car entrance. The
COP consists of push button or other device employed to actuate the
control equipment of the lift car.
Car Door Means the hinged or sliding portion of a lift car controlling access to
the lift car.
Counterweight To counter balance the lift car. Normally the counterweight is 50% of
the car capacity plus the overall weight of an empty lift car.
Compensating Ropes Rope or chain suspended from the car frame and / or the counter
weight to balance the weight or part of the weight of the suspension
ropes throughout the travel of the lift car.
LIFT
COMPONENTS
Item Description
Landing Indicator A device that indicates the position of the elevator car in the
hoistway.
Landing Calls (Call Button) Enable the users to call the lift.
Wire Ropes :
Main Hoisting Ropes Used to suspend the lift car and counter weight.
Magnetic Switch A switch that triggers when a magnetic field passes it.
Shaft Information Contains a magnets that work in conjunction with the magnetic
switches. There are other types of shaft information that are installed
with the more advance lift (e.g : Dual Tacho Feedback). Basically the
shaft information sends electrical signals to the lift controller via
travelling cables so that the controller knows where the lift is and able
to instruct the lift to slow down and to stop accurately at the landing, to
open or close the lift door.
LIFT
COMPONENTS
• Categories of Lift
• Major lift components:
– Prime mover
– (electric – geared/gearless & motor roomless or hydraulic)
– Lift car (car frame, the car itself)
– Counterweight
– Guide rails
– Entrances/Doors
– Safety gear & overspeed governor
– Buffers (energy accumulation, energy dissipation)
– Car & landing fixtures (buttons, indicators & switches)
– Roping systems (compensating ropes, traction ropes)
LIFT SYSTEM
Gearless
In gearless elevators the motor turns the sheave directly. A
brake is mounted between the motor and drive sheave to hold
the elevator stationary at a floor. This brake is usually an
external drum type, which is actuated by spring force.
CAR DOOR:
Means the hinged or sliding
portion of a lift car controlling
access to the lift car.
[Source: http://www.elevator-world.com]
Geared machine and baseplate assembly
[Source: http://www.elevator-world.com]
CEILING PANEL
CALL BUTTON
CAR OPERATING PANEL (COP)
INDICATOR
Roping Arrangements :
• FIREMAN’S LIFT
• OKU LIFT
NEXT
• PASSENGER LIFT
Capacity : 6 to 23 people (1600kg)
Speed : 1 to 3 m/s
• BEDS/PASSENGER
Capacity : 23 people (1600 kg)
Speed : 1 to 1.6 m/s
NEXT
• GOODS/SERVICE
Capacity : >900 kg
Speed : 0.5 to 3.5 m/s
• OKU LIFT
Capacity : 1430KG
Speed : 1m/s
Floor Area : 1800mm. X 1800mm (For Whleed Chair)
For Building More Than 7.4m
NEXT
• Firefighting or fireman’s lift
– Specific provisions include
• Break-glass key switch (at G/F to control the lift)
• Min. duty load, say 630 kg (for firefighting
equipment)
• Min. internal dimensions (m), 1.1(W) x 1.4(D) x
2.0(H)
• An emergency hatch in the car roof
• Manufactured from non-combustible material
• A two-way intercom
• 1 hour fire-resisting doors of 0.8 m (W) x 2 m (H)
• A max. of 60 sec to run full building height
• Dual power supplies (normal + emergency) NEXT
Lift Shaft
• Lift shaft should have the following features:
– Water-tightness (Water proofing)
– Means of drainage
– Smooth painted finish
– Permanent inspection lights
– Have no other services (except this for the lift)
• SPEED GOVERNOR
Mechanical and electrical, stop the lift when over speeding
(prevent overspeeding) – 110% of rated speed.
• BUFFER
Spring or oil, to stop lift car and/or counterweight
should it overtravel downwards.
• SAFETY GEAR
Stops the lift should it overspeed in the downwards
direction.
• BRAKE
Stops the lift in the failure of Normal supply and when
the lift stops at a landing.
• WORM GEAR
Non slipping even when machine is not running.
• ELECTRICAL FUSES
Prevent overloading of electrical equipment and
components.
• ROPES
Sufficient ropes with generous safety factor to
prevent any mishap (a minor mistake or accident)10
- 15 % safety factor.
• OVERLOAD NON-START
Micro switches beneath lift platform to prevent starting of
lift when it’s overload
• DOOR INTERLOCK
To ensure both car and landing doors are fully closed
before the lift starts moving. This is an electro-
mechanical interlock.
• DOOR SAFETY
Rectractable shoe, light ray, electronic door to prevent
closure of doors when an object e.g. a person etc is
present between the doors.
The following shall be required and installed as JKR
No.
indicated : REQUIREMENT
**
If the car load has exceeded 80% of the rated load or capacity of
the elevator, the elevator will automatically ignore all the hall calls in
the direction of service and respond car calls only. The hall calls
remain registered and will be served on the next trip (single car), or
by another elevator (group).
Nudging