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    Wps Requirement As Per Aws d1.1-1

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    mahendra
    This document outlines 12 WPS (Welding Procedure Specifications) for structural welding as per AWS D1.1-2008 for BHEL applications. It specifies the plate thickness, type of weld, welding processes, preheat and post weld heat treatment requirements, positions qualified, and qualified joint thicknesses for each WPS. Notes provide additional details on qualification requirements and limitations of the WPS qualifications.

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    Wps Requirement As Per Aws d1.1-1

    Uploaded by

    mahendra
    99 views2 pages
    This document outlines 12 WPS (Welding Procedure Specifications) for structural welding as per AWS D1.1-2008 for BHEL applications. It specifies the plate thickness, type of weld, welding processes, preheat and post weld heat treatment requirements, positions qualified, and qualified joint thicknesses for each WPS. Notes provide additional details on qualification requirements and limitations of the WPS qualifications.

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    Wps Requirement as Per Aws d1.1-1

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    This document outlines 12 WPS (Welding Procedure Specifications) for structural welding as per AWS D1.1-2008 for BHEL applications. It specifies the plate thickness, type of weld, welding processes, preheat and post weld heat treatment requirements, positions qualified, and qualified joint thicknesses for each WPS. Notes provide additional details on qualification requirements and limitations of the WPS qualifications.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    99 views2 pages

    Wps Requirement As Per Aws d1.1-1

    Uploaded by

    mahendra
    This document outlines 12 WPS (Welding Procedure Specifications) for structural welding as per AWS D1.1-2008 for BHEL applications. It specifies the plate thickness, type of weld, welding processes, preheat and post weld heat treatment requirements, positions qualified, and qualified joint thicknesses for each WPS. Notes provide additional details on qualification requirements and limitations of the WPS qualifications.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    WPS REQUIREMENT FOR STRUCTURAL WELDING AS PER AWS D1.

    1- 2008 (For BHEL application Except Ceiling Girder)

    SL.NO WPS PL. THK TYPE OF SMAW SAW SAW PRE-HEAT PWHT POSITION Qualified butt joint thickness Qualified fillet size
    NO WELD WIRE FLUX
    1. 001 10 mm groove E6013 - - - - 2G 3 to 20mm Up to 20mm
    2. 002 10 mm groove E6013 - - - - 3G 3 to 20mm Up to 20mm
    3. 003 25 mm groove E7018 - - - - 2G 3 to 38mm without Unlimited.
    Preheat & 39 to 50mm “t” 39 to 62mm
    with 100 °C preheat with 100 °C
    preheat &“t” > 62
    with 150 °C
    preheat
    4 004 25 mm groove E7018 - - - - 3G 3 to 38mm without Unlimited.
    Preheat & 39 to 50mm “t” 39 to 62mm
    with 100 °C preheat with 100 °C
    preheat &“t” > 62
    with 150 °C
    preheat
    5 005 40mm groove E7018 - - 100Deg, 610 +/- 2G More than 50mm. Unlimited.
    C 15 ‘t’>62mm “t” > 62 with 150
    Deg.C Preheat 150Deg.C °C preheat
    6 006 40mm groove E7018 - - 100Deg.C 610 +/- 3G More than 50mm. Unlimited.
    15 ‘t’>62mm “t” > 62 with 150
    Deg.C Preheat 150Deg.C °C preheat
    7 007 16mm Corner E7018 -- -- -- -- 1G
    groove
    ‘t’ below
    16mm
    8 008 25 mm groove - EL8 APPD - - 1G 3 to 38mm without Unlimited.
    FLUX Preheat & 39 to 50mm “t” 39 to 62mm
    with 100 °C preheat with 100 °C
    preheat &“t” > 62
    with 150 °C
    preheat
    9 009 40mm groove - EM12k APPD 100Deg.C 610 +/- 1G More than 50mm. Unlimited (only
    FLUX 15 ‘t’>62mm where PWHT is
    Deg.C Preheat 150Deg.C involved).
    “t” > 62 with 150
    °C preheat
    10 010 20/25mm Corner - EL8 APPD -- -- 1G
    groove FLUX
    Less than
    ‘t’-32mm
    11 011 40mm Corner - EL8 APPD 100Deg.C -- 1G
    groove FLUX
    More
    than ‘t’-
    32mm
    12 012 40mm Corner - EM12k APPD 100Deg.C 610 +/- 1G In case the
    groove FLUX 15 Product
    More Deg.C -- Under goes PWHT
    than
    32mm

    Notes: 1. WPS Qualification in 1G position qualifies welding of jobs in 1G position only.

    2. WPS Qualification in 2G position qualifies welding of jobs in 1G & 2G positions only.

    3. WPS Qualification in 3G position qualifies welding of jobs in 3G position only.

    4. WPS qualification shall be done as required by the job application.

    5.Actual parameters, Brand Name, Electrode Batch Nos. are to be recorded in DR.

    6. These WPS are applicable for IS2062 Fe 250W only.

    7. For thickness up to 3 mm, Sl.no 01 & 02 shall be used with AWS D1.3 Code.

    8. For Ceiling Girder applications, WPS qualifications shall be done depending on the actual material and thickness combinations.

    9. BHEL Approved consumables shall be used for qualification tests.

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