CIRCUITO MOLIENDA CLASIFICACION MOL 5X10 COMESA CON MOLIENDA SECUNDARIA DEL MOL 5X8 MAPERSA

MUESTRA: 2-Jan-03
TURNO : NOCHE
RESPONSABLE: ING. HAROLD MOSCOSO DIAZ

Alimento MOL 5X10 Descarga MOL 5X10 Descarga 5X8 MAPERSA ALIMENTO CICLON D-15
Malla Micras %P Acum Pass %P Acum Pass %P Acum Pass %P Acum
5mm 5000 9.10 9.10 90.90 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
3mm 3000 30.19 39.29 60.71 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
#10 1680 8.15 47.44 52.56 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
#20 850 16.92 64.36 35.64 1.05 1.05 98.95 0.15 0.15 99.85 0.50 0.50
#45 355 9.31 73.68 26.32 16.60 17.65 82.35 6.85 7.00 93.00 9.95 10.45
#60 250 3.22 76.90 23.10 10.85 28.50 71.50 11.30 18.30 81.70 10.80 21.25
#100 147 4.80 81.70 18.30 17.15 45.65 54.35 35.80 54.10 45.90 28.20 49.45
#150 105 2.82 84.52 15.48 8.70 54.35 45.65 18.30 72.40 27.60 14.20 63.65
#200 74 2.72 87.24 12.76 8.30 62.65 37.35 10.15 82.55 17.45 9.60 73.25
#-200 12.46 99.70 0.30 37.35 100.00 0.00 17.45 100.00 0.00 26.75 100.00

MOL 5X10 COMESA MOL 5*8 MAPERSA

F80 4277.77 m > 5000 F80 293.4 m <45#
P80 332.3 m <20# P80 234.2 m ~60#
Rr 12.87 Rr 1.3

EFICIENCIA D-15 38.60 %

D50 40.91 m
CC 2.85
 CIRCUITO MOLIENDA CLASIFICACION MOL 8'*6' CON MOLIENDA SECUNDARIA DEL MOL 5X8 COMESA

1/2/2003
DIA

MUESTRA:
TURNO:
Malla Alimento 8*6 COMESA Descarga M 8*6 Descarga 5X8 COMESA Alimento D-15
3/8" Micras %P Acum Pass %P Acum Pass %P Acum Pass %P Acum
1/4" 5000 17.13 17.13 82.87 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
#10 3000 31.09 48.23 51.77 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
#20 1680 7.50 55.73 44.27 0.00 0.00 100.00 0.00 0.00 100.00 0.00 0.00
#45 850 13.98 69.70 30.30 5.33 5.33 94.67 0.00 0.00 100.00 2.41 2.41
#60 355 7.63 77.33 22.67 15.93 21.26 78.74 7.14 7.14 92.86 9.79 12.20
#100 250 2.65 79.98 20.02 8.17 29.43 70.57 9.33 16.47 83.53 8.66 20.86
#150 147 4.44 84.42 15.58 14.03 43.46 56.54 29.27 45.74 54.26 21.73 42.59
#200 105 2.26 86.68 13.32 7.96 51.42 48.58 13.50 59.24 40.76 10.81 53.40
#-200 74 1.92 88.60 11.40 8.39 59.81 40.19 9.78 69.02 30.98 9.00 62.40
11.40 100.00 0.00 40.19 100.00 0.00 30.98 100.00 0.00 37.60 100.00
MOL 8X6 COMESA
MOL 5X8 COMESA
F80 4,816 m 5000 F80 371.2 m >35#
P80 371.2 m P80 399.8 m ~50#
Rr 12.97 Rr 0.9
EFICIENCIA D-15 57.85 %
D50 180.25 m ~
CC 0.9862366
 INFORME

A : Ing. Guillermo Portales M.

De : Laboratorio Metalúrgico

MALLA Peso %Peso Acum Pass

48 33.78 6.76 6.76 93.24
A continuación informo a Ud. El an 65 37.95 7.59 14.35 85.65
de circuitos de molienda (cabeza a 100 44.66 8.93 23.28 76.72
150 48.88 9.78 33.06 66.94
200 61.82 12.36 45.42 54.58
270 57.53 11.51 56.93 43.07
325 20.85 4.17 61.10 38.90
-325 194.53 38.91 100.00 0.00
Total 500
cc.
Archivo
Jefe Turno
 D- 50 ciclón D-15

120

100

80

60

40

20

0
60 65 70 75 80 85 90 95 100 105
 SE INGRESA LOS DATOS EN ESTOS CUAD

ENTO CICLON D-15 U/F CICLON D-15 O/F CICLON D- 15 Malla

Pass %P Acum Pass %P Acum Pass cc 5mm
100.00 0.00 0.00 100.00 3mm
100.00 0.00 0.00 100.00 #10
100.00 0.00 0.00 100.00 #20
99.50 0.60 0.60 99.40 #45
89.55 11.60 12.20 87.80 2.90 2.90 97.10 4.31 #60
78.75 13.30 25.50 74.50 4.55 7.45 92.55 3.25 #100
50.55 37.60 63.10 36.90 12.45 19.90 80.10 2.16 #140
36.35 14.70 77.80 22.20 11.70 31.60 68.40 2.27 #200
26.75 8.25 86.05 13.95 12.50 44.10 55.90 2.28 #-200
0.00 13.95 100.00 0.00 55.90 100.00 0.00
Promedio 2.85 Peso total

EFICIENCIA DE CLASIFICACION
MOLINO 5 x 10 COMESA
Malla
5000 5mm
3000 3mm
1680 #10
850 #20
355 #45
 250 #60
147 #100
105 #150
74 #200
-74 #-200
DEL MOL 5X8 COMESA Peso total

EFICIENCIA
D50

EFICIENCIA DE CLASIFICACION
MOL 8*6 COMESA
U'/F D-15 O'/F D- 15 Micras Malla
Pass %P Acum Pass %P Acum Pass 5000 5mm
100.00 0.00 0.00 100.00 3000 3mm
100.00 0.00 0.00 100.00 cc 1680 #10
100.00 0.00 0.00 100.00 850 #20
97.59 6.35 6.35 93.65 0.00 0.00 100.00 0.61 355 #45
87.80 19.90 26.25 73.75 1.85 1.85 98.15 0.74 250 #60
79.14 14.66 40.91 59.09 3.06 4.91 95.09 0.80 147 #100
57.41 33.54 74.45 25.55 9.81 14.72 85.28 0.87 105 #150
46.60 9.74 84.19 15.81 9.00 23.72 76.28 0.96 74 #200
37.60 6.63 90.82 9.18 11.72 35.44 64.56 0.95 -74 #-200
0.00 9.18 100.00 0.00 64.56 100.00 0.00 Peso total
Promedio 0.99

EFICIENCIA
D50
 INGRESA LOS DATOS EN ESTOS CUADROS

Feed 5X10 Descarga 5x10 Descarga 5x8 MAP Alim Ciclón1 U/F Ciclón 1 O/FCiclón 1 ALIME. 8*6 Descar.8*6 Descar 5*8 U/F D-15
454.90 0.00 0.00 0.00 0.00 0.00 856.70 0.00 0.00 0.00
1509.50 0.00 0.00 0.00 0.00 0.00 1554.60 0.00 0.00 0.00
407.60 0.00 0.00 0.00 0.00 0.00 375.10 0.00 0.00 0.00
846.20 2.10 0.30 1.00 1.20 0.00 698.80 53.30 0.00 63.50
465.70 33.20 13.70 19.90 23.20 5.80 381.30 159.30 71.40 199.00
161.10 21.70 22.60 21.60 26.60 9.10 132.50 81.70 93.30 146.60
240.00 34.30 71.60 56.40 75.20 24.90 222.00 140.30 292.70 335.40
141.00 17.40 36.60 28.40 29.40 23.40 112.90 79.60 135.00 97.40
136.00 16.60 20.30 19.20 16.50 25.00 95.90 83.90 97.80 66.30
623.00 74.70 34.90 53.50 27.90 111.80 570.20 401.90 309.80 91.80
4985.00 200.00 200.00 200.00 200.00 200.00 5000.00 1000.00 1000.00 1000.00
5000.00 200.00 200.00 200.00 200.00 200.00 5000.00 1000.00 1000.00 1000.00

FICIENCIA DE CLASIFICACION (NO LLENAR DATOS ES AUTOMATICO

OLINO 5 x 10 COMESA
ALIMENTO Ciclón 1 O/F D- 15 U/F D-15 S R O'/F D- 15 U'/F D-15
0.00 100.00 0 0.00 0.00 100.00
0.00 100.00 0 0.00 0.00 100.00 0.00
0.00 100.00 0.00 0.00 0.00 100.00 0.00
0.50 99.50 0.00 0.00 0.60 99.40 43.79
9.95 89.55 2.90 97.10 11.60 87.80 81.18 27.02 78.36 846.57
 10.80 78.75 4.55 92.55 13.30 74.50 76.45 122.94 970.63
28.20 50.55 12.45 80.10 37.60 36.90 68.40 336.40 2744.05
14.20 36.35 11.70 68.40 14.70 22.20 69.37 316.13 1072.80
9.60 26.75 12.50 55.90 8.25 13.95 69.49 337.75 602.08
26.75 0.00 55.90 0.00 13.95 0.00 1510.42 1018.07
100.00 100.00 Promedio 100.00 72.98

38.60
40.915

FICIENCIA DE CLASIFICACION
OL 8*6 COMESA
ALIMENTO Ciclón 2 O/F D- 15 U/F D-15 S R O'/F D- 15 U'/F D-15
0.00 100.00 0.00 0.00 0.00 100.00 0.00
0.00 100.00 0.00 0.00 0.00 100.00 0.00
0.00 100.00 0.00 0.00 0.00 100.00 0.00
2.41 97.59 0.00 100.00 6.35 93.65 293.56
9.79 87.80 1.85 98.15 19.90 73.75 42.42 53.77 919.97
8.66 79.14 3.06 95.09 14.66 59.09 44.31 164.54 677.72
21.73 57.41 9.81 85.28 33.54 25.55 46.66 527.49 1550.54
10.81 46.60 9.00 76.28 9.74 15.81 49.08 483.93 450.28
9.00 37.60 11.72 64.56 6.63 9.18 48.68 630.19 306.50
37.60 0.00 64.56 0.00 9.18 0.00 #DIV/0! 3471.42 424.39
100.00 100.00 100.00 46.23

57.85
180.245
O/F D-15 Alimen.D-15
0.00 0.00
0.00 0.00
0.00 0.00
0.00 24.10
18.50 97.90
30.60 86.60
98.10 217.30
90.00 108.10
117.20 90.00
645.60 376.00
1000.00 1000.00
1000.00 1000.00

ALIM CALCULADO EFICIENCIA

TOTAL % % ACUMUL O'/F D- 15 U'/F D-15

0.00 0.00 100.00 #DIV/0! 0 O'/F D- 15 U'/F D-15

0.00 0.00 100.00 #DIV/0! #DIV/0! 850 0.00 100.00
43.79 0.44 99.56 0.00 100.0 355 8.47 91.53
924.93 9.25 90.75 8.47 91.5 250 11.24 88.76
1093.57 10.94 89.06 11.24 88.8 147 10.92 89.08
3080.45 30.80 69.20 10.92 89.1 105 22.76 77.24
1388.94 13.89 86.11 22.76 77.2 74 35.94 64.06
939.84 9.40 90.60 35.94 64.1 -74 59.74 40.26
2528.49 25.28 59.74 40.3
# 40.915 40.915

TOTAL % % ACUMUL O'/F D- 15 U'/F D-15 MICRAS O'/F D- 15 U'/F D-15

0.00 0.00 100.00 #DIV/0! 850 19.54 80.46
0.00 0.00 100.00 #DIV/0! 355 25.38 74.62
0.00 0.00 100.00 #DIV/0! #DIV/0! 250 51.80 48.20
0 100 200 300 400
293.56 2.94 97.06 0.00 100.0 147 67.28 32.72
100.00
919.97 9.20 87.86 0.00 100.0 105 89.11 10.89
842.26 8.42 79.44 19.54 80.5 74 0.00 0.00
2078.03 20.78 58.66 25.38 74.6 -74 89.11 10.89
934.21 9.34 49.32 51.80 48.2
936.69 9.37 39.95 67.28 32.7 180.245 180.245
3895.81 38.96 0.99 89.11 10.9

10.00

1.00
1.00
 0 100 200 300 400 500 600 700 800 900 1000
100.00

O'/F D- 15
10.00 U'/F D-15

1.00
1.00
 CIRCUITO 1 CIRCUITO 2
Feed 5X10
Descarga Descarga
5x10 5x8 MAP
Alim CiclónU/F Ciclón 1 O/FCiclón 1 ALIME. 8*6 Descar.8*6 Descar 5*8 U/F D-15 O/F D-15 Alimen.D-15 malla
### - - - - 1,289.90 - - - - - 5.00
### - - - - 1,674.70 - - - - - 3.00
### - - - - 466.60 - - - - - 10.00
### 9.80 0.30 1,074.10 8.90 0.80 8.10 - 5.30 20.00
### 50.40 13.70 30.10 51.70 5.70 702.40 26.30 12.70 32.10 2.90 19.10 45.00
### 19.50 22.60 28.00 38.50 8.90 270.60 17.10 23.30 32.60 5.90 22.30 60.00
### 28.20 71.60 58.10 67.20 24.00 452.20 31.10 69.00 74.10 19.10 48.40 100.00
### 15.50 36.60 24.40 26.30 23.00 189.70 18.10 28.00 25.10 22.50 24.20 150.00
### 15.90 20.30 17.30 13.30 24.10 162.00 17.70 18.20 12.50 24.80 18.10 200.00
### 60.70 34.90 42.10 3.00 114.30 937.80 80.80 48.00 15.50 124.80 62.60 - 200.00
### ### ### ### ### ### ### ### 200.00 200.00 200.00 200.00

2/24/2003 2/25/2003

CICLON D-15 D-15 D-12

Vortex Apex Vortex Apex Vortex Apex
18º 1 9/4 2 1 9/4 3/2
22º 1 9/4 5/2

Cálculo de Carga Circulante

2/24/2003 HIDROCICLON 23º
ALIMENTO OVERFLOW UNDERFLOW
MALLA ABERTURA %PESO %ACUM(+) %PESO %ACUM(+) %PESO %ACUM(+)
#20 850 - - - - -
#45 355 15.05 15.05 2.85 2.85 25.85 25.85
#60 250 14.00 29.05 4.45 7.30 19.25 45.10
#100 150 29.05 58.10 12.00 19.30 33.60 78.70
#150 105 12.20 70.30 11.50 30.80 13.15 91.85
#200 74 8.65 78.95 12.05 42.85 6.65 98.50
#-200 -74 21.05 ### 57.15 100.00 1.50 ###
TOTAL 100.00 100.00 100.00

CC CC = 1.54
U/O = 1.54
#DIV/0! O= 23.65 TMS/Hr 567.6 TMS/D
1.13 U= 36.45 TMS/Hr 874.7 TMS/D
1.36 Carga 36.45 TMS/Hr
1.83 %CC = 154.1 %
1.85

6.16
Promedio 1.54

Cálculo de eficiencia de clasificación

ALIMENTO OVERFLOW UNDERFLOW

MALLA ABERTURA %PESO %ACUM(-) %PESO %ACUM(-) %PESO %ACUM(-)
 20 850 0.50 100.00 - 100.00 0.60 ###
45 355 9.95 84.95 2.90 97.15 11.60 74.15
60 250 10.80 70.95 4.55 92.70 13.30 54.90
100 150 28.20 41.90 12.45 80.70 37.60 21.30
150 105 14.20 29.70 11.70 69.20 14.70 8.15
200 74 9.60 21.05 12.50 57.15 8.25 1.50
-200 26.75 0.00 55.90 0.00 13.95 -
TOTAL 100.00 100.00 100.00

CALCULO DE EFICIENCIA
S (underflow) R (overflow)
MALLA %Recup. %Recup.
20
45 53.04 46.96
60 57.54 42.46
100 65.32 34.68
150 64.70 35.30
200 64.87 35.13
-200
Promedio 61.09 38.91

CALCULO DE EFICIENCIA ALIMENTO CALCULADO

MALLA ABERTURA U"FLOW O"FLOW TOTAL %PESO %ACUM (+) %ACUM (-)
20 850 36.66 - 36.66 0.37 0.37 99.63
45 355 708.70 112.83 821.52 8.22 8.58 91.78
60 250 812.56 177.02 989.58 9.90 18.48 90.10
100 147 2,297.16 484.37 2,781.53 27.82 46.29 72.18
150 105 898.09 455.19 1,353.28 13.53 59.83 86.47
200 74 504.03 486.32 990.35 9.90 69.73 90.10
-200 852.27 2,174.80 3,027.07 30.27 100.00
TOTAL 10,000.00 100.00

EFICIENCIA
MALLA MICRONES GRUESOS FINOS
20 850 100.00 - EFICIENCIA 85.48
45 355 86.27 13.73 D50 72.21
60 250 82.11 17.89
100 147 82.59 17.41
150 105 66.36 33.64
200 74 50.89 49.11
-200 28.15 71.85

# 72.208 72.208

CURVA GGS
100.00
90.00
80.00
%ACUM. PASSING

70.00
60.00 ALIMENTO
50.00 OVERFLOW
40.00 UNDERFLOW
30.00
20.00
10.00
0.00
TAMAÑO DE PARTICULA (micrones)
10 1000
% EF IC IEN C IA

CURVA TROMPO

120.00 80.00
70.00
100.00
60.00
80.00
50.00
GRUESOS
60.00 40.00
FINOS
 % EF IC IEN C IA
CURVA TROMPO
120.00 80.00
70.00
100.00 120.00 80.00
60.00 70.00
80.00 100.00
50.00 60.00
80.00
60.00 40.00 50.00
GRUESOS
30.00 60.00 40.00
FINOS
40.00
30.00
20.00 40.00
20.00 20.00
10.00 20.00
10.00
- GRUESOS - - -
850 355 250 147 105 74
FINOS 1 2 3
TAMAÑO 4 5
DE PARTICULA 6 7

Cálculo de Carga Circulante CIRCUITO 2

2/24/2003
ALIMENTO OVERFLOW UNDERFLOW
MALLA ABERTURA %PESO %ACUM(+) %PESO %ACUM(+) %PESO %ACUM(+)
#20 850 2.65 2.65 - - 4.05 4.05
#45 355 9.55 12.20 1.45 1.45 16.05 20.10
#60 250 11.15 23.35 2.95 4.40 16.30 36.40
#100 150 24.20 47.55 9.55 13.95 37.05 73.45
#150 105 12.10 59.65 11.25 25.20 12.55 86.00
#200 74 9.05 68.70 12.40 37.60 6.25 92.25
#-200 -74 31.30 ### 62.4 100.00 7.75 ###
TOTAL 100.00 100.00 100.00

CC CC = 1.47
U/O = 1.47
1.89 O= 28.57 TMS/Hr 685.7 TMS/D
1.36 U= 41.90 TMS/Hr 1005.7 TMS/D
1.45 Carga 41.90 TMS/Hr
1.31 %CC = 146.7 %
1.32

7.33
Promedio 1.47

Cálculo de eficiencia de clasificación

ALIMENTO OVERFLOW UNDERFLOW

MALLA ABERTURA %PESO %ACUM(-) %PESO %ACUM(-) %PESO %ACUM(-)
20 850 2.65 97.35 - 100.00 4.05 95.95
45 355 9.55 87.80 1.45 98.55 16.05 79.90
60 250 11.15 76.65 2.95 95.60 16.30 63.60
100 150 24.20 52.45 9.55 86.05 37.05 26.55
150 105 12.10 40.35 11.25 74.80 12.55 14.00
200 74 9.05 31.30 12.40 62.40 6.25 7.75
-200 31.30 0.00 62.40 0.00 7.75 -
TOTAL 100.00 100.00 100.00

CALCULO DE EFICIENCIA
 S (underflow) R (overflow)
MALLA %Recup. %Recup.
20
45 57.64 42.36
60 59.22 40.78
100 56.47 43.53
150 56.66 43.34
200 56.91 43.09
-200
Promedio 57.38 42.62

CALCULO DE EFICIENCIA ALIMENTO CALCULADO

MALLA ABERTURA U"FLOW O"FLOW TOTAL %PESO %ACUM (+) %ACUM (-)
20 850 247.43 - 247.43 2.47 2.47 97.53
45 355 980.57 56.41 1,036.98 10.37 12.84 89.63
60 250 995.84 114.77 1,110.62 11.11 23.95 88.89
100 147 2,263.56 371.55 2,635.11 26.35 50.30 73.65
150 105 766.74 437.68 1,204.42 12.04 62.35 87.96
200 74 381.84 482.42 864.27 8.64 70.99 91.36
-200 473.48 2,427.69 2,901.17 29.01 100.00
TOTAL 10,000.00 100.00

EFICIENCIA
MALLA MICRONES GRUESOS FINOS
20 850 100.00 - EFICIENCIA 58.63
45 355 94.56 5.44 D50 83.26
60 250 89.67 10.33
100 147 85.90 14.10
150 105 63.66 36.34
200 74 44.18 55.82
-200 16.32 83.68 120.00 90.00
80.00
100.00
70.00
# 83.261 83.261
80.00 GRUESOS 60.00
FINOS 50.00
60.00
40.00
40.00 30.00
CURVA GGS 20.00
20.00
10.00
100.00
- -
850 355 250 147 105 74
80.00
%ACUM. PASSING

60.00

40.00

20.00

0.00
10
TAMAÑO DE PARTICULA (micrones)
1000 % E F IC IE N C IA

CURVA TROMPO
120.00

100.00

80.00

GRUESOS
60.00
FINOS
40.00

20.00

-
850 355 TAMAÑO
250DE PARTICULA
147 105 74
 % E F IC IE N C IA
CURVA TROMPO
120.00

100.00

80.00

GRUESOS
60.00
FINOS
40.00

20.00

-
850 355 TAMAÑO
250DE PARTICULA
147 105 74
ANALISIS GRANULOMETRICO MOLINO 5 X 8 COMESA

Alimentación 2/25/2003 Producto

MALLA ABERTURA PESO %PESO %ACUM(+) %ACUM (-) MALLA ABERTURA PESO %PESO %ACUM(+) %ACUM (-)
20 850 7.10 3.55 3.55 96.45 20 850 0.80 0.40 0.40 99.60
45 355 32.10 16.05 19.60 80.40 45 355 12.70 6.35 6.75 93.25
60 250 32.60 16.30 35.90 64.10 60 250 23.30 11.65 18.40 81.60
100 147 74.10 37.05 72.95 27.05 100 147 69.00 34.50 52.90 47.10
150 105 25.10 12.55 85.50 14.50 150 105 28.00 14.00 66.90 33.10
200 74 12.50 6.25 91.75 8.25 200 74 18.20 9.10 76.00 24.00
M -200 16.50 8.25 100.00 - M -200 48.00 24.00 100.00 -
TOTAL 200.0 100.00 TOTAL 200.00 100.00
% Ac (-)

% Passing
GSS P80 MOL 5 X 8 COMESA
GGS ALim Mol COM 5 x 8
120.00
120.00 f(x) = - 0.0003296809x^2 + 0.4019003523x - 4.0371359528
100.00 R² = 0.9903640014
100.00 f(x) = - 0.000315174x^2 + 0.4081911559x - 22.8493022252
R² = 0.9931173656
80.00
80.00

60.00 60.00

40.00 40.00

20.00
20.00
-
ABertura en Micrones -
10 100 1000
Tamaño de partícula
10 100 1000

Calculo de F80: Calculo de P80:

y = -0.0003x2 + 0.3653x - 19.568 y = -0.0003x2 + 0.4019x - 4.0371
80 -0.0003 0.3653 -19.568 80 -0.0003 0.4019 -4.0371
-0.0003 0.3653 -99.568 -0.0003 0.4019 -84.0371
X = 411.895032222 X = 259.28123216
x = 411.90 micrones x = 259.28 micrones
x = 0.412 mm x = 0.259 mm
x = 0.016 pulgadas x = 0.010 pulgadas
Cálculo de radio de reducción.

Rr = F80/P80
F80 = 411.90
P80 = 259.28
Rr = 1.59
CALCULO DEL DIAMETRO MAX. DE BARRAS PARA UNA CARGA INICAL Y RECARGA

B= F0.75 Wi x Sg .1/2 "ECUACION DE ALLIS CHALMERS 1980"

160 % Cs x D 1/2

CON CONDENSADOR

B = Diametro max. de barras en pulgadas

Wi = Work index 12.70 Kw-Hr/TC
F = 80 % pasante 5,382 micras
Sg = Gravedad especifica 3.50
Cs = % velocidad critica del molino 61.58 rpm
D = diámetro del molino en pies 5.00 ft

B= 2.23
B= 2 1/2 "

SIN CONDENSADOR

B = Diametro max. de barras en pulgadas

Wi = Work index 14.13 Kw-Hr/TC
F = 80 % pasante 5,382 micras
Sg = Gravedad especifica 3.35
Cs = % velocidad critica del molino 61.58 rpm
D = diámetro del molino en pies 5.00 ft

B= 2.30
B= 2 1/2 "

La ecuaciòn antes mencionada permite calcular el diámetro max. de barra. Ya que el tamaño máximo calculado
no siempre sugire seleccionar aquel tamaño por las dimensiones resultantes, las cuales estan fuera del mercado
Entonces se sugiere la selección del tamaño inmediato superior al cálculo teorico.

Cálculo del tamaño máximo de Barra según F. Bond.

CON CONDENSADOR

B = (F/K^0.5)*(G.e*Wi/%Vc*(D^0.5))^1/3
 F80 = 80 % pasante 5,381.7 micrones
Wi = Work index 11.52 Kw-Hr/TM
K = Factor para Molienda hùmed 350.00
G.e = Gravwdad Específica 3.35
%Vc = % de la Velocidad Crítica 61.58 %
D = Dámetro interno 5.00 ft

B = 2,150 pulgadas
B = 2 1/2 "

SIN CONDENSADOR

B = (F/K^0.5)*(G.e*Wi/%Vc*(D^0.5))^1/3

F80 = 80 % pasante 5,381.7 micrones

Wi = Work index 12.82 Kw-Hr/TM
K = Factor para Molienda hùmed 350.00
G.e = Gravwdad Específica 3.35
%Vc = % de la Velocidad Crítica 61.58 %
D = Dámetro interno 5.00 ft

B = 2,393 pulgadas
B = 2 1/2 "

Cálculo del peso de barras a cargar :

Tr = Vp x D x L
2

6.8

Tr = Toneladas cortas de barras

Vp = Volúmen inicial de la carga moledora 0.4
D = diámetro del molino en pies 5 ft
L = Longitud de las barras 9.68 ft

Tr = 0.4 x 52 x 11.5
6.8

14.24 TC
28,471 lb
Tr = 12.9 TM

CALCULO DEL PESO DE CADA BARRA

Pf = 2.67 x B2
Pf = Peso de la barra por pie de longitud
B = Diàmetro de la barra
Lb/ft lb Kg
 Pf = 2.67 x 32 7/2 32.7 327.1 148.4
3 24.0 240.3 109.0
Pf = 24.03 lb/ft 5/2 16.7 166.9 75.7
2 10.7 106.8 48.4
Peso / barra= 232.6104
230.688 lb
Peso / barra= 231 lb
105 Kg

Distribución de la carga de barras

40% llenado
Carga inicial: 28,471

BARRAS X Y X/Y % X/Y PESO Nº Barras %

3 240.3 1131.00 0.21 40.00 11388.24 118 21.32
2 1/2 166.9 942.50 0.18 33.33 9490.20 171 30.70
2 106.8 754.00 0.14 26.67 7592.16 267 47.97
0.53 100.00 28470.59 556 100.00

35% llenado
Carga inicial: 24912

BARRAS X Y X/Y % X/Y PESO Nº Barras %

3 240.3 1131.00 0.21 40.00 9964.80 104 21.32
2 1/2 166.9 942.50 0.18 33.33 8304.00 149 30.70
2 106.8 754.00 0.14 26.67 6643.20 233 47.97
0.53 100.00 24912.00 486 100.00

CÁLCULO DEL CONSUMO DE ACERO EN MOLINOS DE BARRAS - MOLIENDA HUMEDA

INDICE DE CONSUMO DE ACERO

KG/Kw-Hr = 0.159(Ai - 0.020)^0.20

Ai= INDICE DE ABRASIÓN = 0.21 PARA LOS MINERALES DE Pb-Zn

KG/Kw-Hr = 0.159(0.21 - 0.020)^0.20

KG/Kw-Hr = 0.1140638023

DONDE : KG acero / TMS

IND.= 0.4060671361 kg de acero / TMS de mineral

MOLINO DE BARRAS = 23.65 Kg/Hr

FACTOR = 9.603487768 KG de acero / Hr

 CIRCUITO DE MOLIEN

CIRCUITO # CIRCUITO
2 #1

8X
6 5X
8
8X 6
5X
8
5X
10
RCUITO DE MOLIENDA Y CLASIFICACION

5X
10
Sub
A-30(1)

Rel. DR-100
Esp. OK-8 (4,5)

Rel Sub A-30

Responsable: HAROLD MOSCOSO DIAZ
MUESTRA: 2-Jan-03
TURNO B
CIRCUITOS DE MOLIENDA Y C

CIRCUITO 8*6

CC 1.47
HRS 24.00
Ge 3.5 -13.2 -28.73 3.47
%H 147.0% 1326 34.54% -24.94
TMH 672

-13.2 3.5
-47.00% 41.2 H2O
-48.5 H2O
-19.3 -8.89 3.12 0.0
2480 87.78% -2.7

-13.2 -11.14 3.24 -19.3 -8.62 3.28

1844 64.08% -7.4 2560 87.66% -2.7
DENSIDADES TOMDAS EL 3 -01 2003 DATOS PARA EL BALANCE DE MATERIA
Hora PM 5X10 PM 5X8 MAP F Cy 1 OF Cy1 UF Cy1 PRODUCTO DEL MOLINO DE BARRAS
8:00 RECARGA DE BOLAS AL MOLINO 5X8 MAPERSA ALIMENTACION AL CLASIFICADOR
10:00 2630 2860 2190 1370 2900 UNDER FLOW DEL CLASIFICADOR
11:00 2620 2840 2100 1510 2850 OVER FLOW DEL CLASIFICADOR
12:00 2610 2890 2080 1460 2870 PRODUCTO DEL 5 X8 MAPERSA
1:00 2630 2850 2120 1420 2900 CARGA CIRCULANTE
2:00 2640 2870 2120 1400 2880 ALIMENTACION AL MOLINO
3:00 2620 2860 2060 1430 2800 CARGA CIRCULANTE (TM)
4:00 2610 2850 2190 1420 2920 GRAVEDAD ESPECIFICA G.E.
5:00 2630 2890 2100 1430 2880 HUMEDAD
2624 2864 2120 1430 2875
UITOS DE MOLIENDA Y CLASIFICACIÓN

CIRCUITO 5 *10 COMESA

TMSD GPM Ge
Dp %S H2O
541.92
C.C. 2.02 1430
HRS 24
%H 1.47
TMH 550
1063 617.67 3.50
2120 81.15% 246.8

32.04 13.90 3.50

2875 80.15% 7.9

-610.6
H2O

H2O
-32.5 -33.16 4.29
1680 58.36%
32.04 18.60 3.50 1,605 705.73 3.50
2240 72.39% 12.2 2624 86.65% 247.3

-13.1
H2O
L BALANCE DE MATERIA DENSIDAD %S %H20
MOLINO DE BARRAS 2624 88.227 11.77
AL CLASIFICADOR 2120 75.311 24.69
EL CLASIFICADOR 2875 92.969 7.031
L CLASIFICADOR 1430 42.866 57.13
5 X8 MAPERSA 2.874 92.779 7.221
ANTE 2.85
AL MOLINO 552
ANTE (TM) 1573.2
ECIFICA G.E. 3.35
1.47
 CIRCUITO DE REMOLIENDA MOLINO 5 X 5

MUESTRA: 17-Mar-19
TURNO B

900.19 3.50 c.c

42.10% 745.4

541.92 3.5
8.085 47.00% 611.1

1636.6 2248.05 3.50

1520 47.89% 1780.5

1529.7
H2O
TMSD GPM Ge
Dp %S H2O
17-Mar-19

Sub
A-30(1)

Rel. DR-100
Esp. OK-8 (4,5)

Rel Sub A-30

 DESCARGA MOLINO DE BARRAS 5 x 10 COMESA

d = densidad Kgr/lt - Tn / m3 2.624

K = constante de sólidos 0.701
W = Peso de mineral seco en un litro de pulpa 2.315
P = Porcentaje de sólidos en peso 88.227
s = Gravedad especifical del mineral 3.350

K = s-1 = 0.70149
s

P= (d-1.000)*100 = 88.227
d*K

W= d - 1000 = 2.315
K

CALCULO DE CAUDAL DE PULPA

1 m3 PULPA 2.315 Tn secas

x 541.585 Tn secas

X = 233.940 m3 / día pulpa

613.857 Tn pulpa
42.922 GPM

CALCULO DE CONSUMO DE AGUA

PESO PULPA 613.86 Tn

AGUA = 72.272 m / día
3

AGUA = 50.19 lt / min

13.260 GPM
0.84 Lt/seg
 ALIMENTO - CICLON D-15 ESPIASA

d = densidad Kgr/lt - Tn / m3 2.120

K = constante de sólidos 0.701
W = Peso de mineral seco en un litro de pulpa 1.597
P = Porcentaje de sólidos en peso 75.311
s = Gravedad especifical del mineral 3.350

K = s-1 = 0.70149
s

P= (d-1.000)*100 = 75.311
d*K

W= d - 1000 = 1.597
K

CALCULO DE CAUDAL DE PULPA

1 m3 PULPA 1.597 Tn secas

x - Tn secas

X = - m3 / día pulpa
- Tn pulpa
- GPM

CALCULO DE CONSUMO DE AGUA

PESO PULPA - Tn
AGUA = - m / día
3

AGUA = - lt / min
- GPM
- Lt/seg
 FINOS - CICLON D-15 ESPIASA

d = densidad Kgr/lt - Tn / m3
K = constante de sólidos
W = Peso de mineral seco en un litro de pulpa
P = Porcentaje de sólidos en peso
s = Gravedad especifical del mineral

K = s-1 = 0.70149
s

P= (d-1.000)*100 = 42.866
d*K

W= d - 1000 = 0.613
K

CALCULO DE CAUDAL DE PULPA

1 m3 PULPA 0.613
x 542

X = 883.530 m3 / día
1,263.448 Tn
162.104 GPM

CALCULO DE CONSUMO DE AGUA

PESO PULPA 1,263.45 Tn

AGUA = 721.86 m / día
3

AGUA = 501.29 lt / min

132.442 GPM
8.35 Lt/seg
PIASA GRUESOS - CICLON D-15 ESPIASA

1.430 d = densidad Kgr/lt - Tn / m3

0.701 K = constante de sólidos
0.613 W = Peso de mineral seco en un litro de pulpa
42.866 P = Porcentaje de sólidos en peso
3.350 s = Gravedad especifical del mineral

K = s-1 =
s

P= (d-1.000)*100 =
d*K

W= d - 1000 =
K

CALCULO DE CAUDAL DE PULPA

Tn secas 1 m3 PULPA
Tn secas x

pulpa X = 506.557
pulpa 1,456.352
92.939

CALCULO DE CONSUMO DE AGUA

PESO PULPA 1,456.35

AGUA = 102.39
AGUA = 71.10
18.786
1.19
CICLON D-15 ESPIASA DESCARGA - MOLINO 5 x 8 MA

2.875 d = densidad Kgr/lt - Tn / m3

0.701 K = constante de sólidos
en un litro de pulpa 2.673 W = Peso de mineral seco en un litro de pulp
92.969 P = Porcentaje de sólidos en peso
del mineral 3.350 s = Gravedad especifical del mineral

0.70149 K = s-1
s

92.969 P= (d-1.000)*100
d*K

2.673 W= d - 1000
K

CALCULO DE CAUDAL DE PULPA

2.673 Tn secas 1 m3
1,353.96 Tn secas x

m3 / día pulpa X =
Tn pulpa
GPM

CALCULO DE CONSUMO DE AGUA

Tn PESO PULPA
m / día
3
AGUA =
lt / min AGUA =
GPM
Lt/seg
ARGA - MOLINO 5 x 8 MAPERSA

dad Kgr/lt - Tn / m3 2.864

ante de sólidos 0.701
de mineral seco en un litro de pulpa 2.657
ntaje de sólidos en peso 92.779
edad especifical del mineral 3.350

= 0.70149

= 92.779

= 2.657

AUDAL DE PULPA

PULPA 2.657 Tn secas

1,353.96 Tn secas

509.546 m3 / día pulpa

1,459.341 Tn pulpa
93.488 GPM

ONSUMO DE AGUA

1,459.34 Tn
105.38 m / día
3

73.18 lt / min
19.334 GPM
1.22 Lt/seg
 METODO PARA EL CALCULO DE EL D50 F80 P80 Y CC MEDIANTE LAS
ECUACIONES DE ROSIN RAMMLER Y GAUDIN SCHUMANN.

DATOS DE INGRESO
ROSIN RAMMLER

Malla Abert Peso % Peso % A(+) % A( - ) ln(abert)

Ln(Ln(100 / %Ac+))
1 5000 5000 0.00 0.00 0.00 100.00 8.517 #DIV/0!
2 3000 3000 0.00 0.00 0.00 100.00 8.006 #DIV/0!
3 #10 1680 0.00 0.00 0.00 100.00 7.427 #DIV/0!
4 #20 850 3.70 0.74 0.74 99.26 6.745 1.591
5 #45 355 38.00 7.60 8.34 91.66 5.872 0.910
6 #60 250 42.90 8.58 16.92 83.08 5.521 0.575
7 #100 147 112.30 22.46 39.38 60.62 4.990 -0.071
8 #150 105 56.90 11.38 50.76 49.24
9 #200 74 50.60 10.12 60.88 39.12
10 #-200 195.60 39.12 100.00 0.00
11 0 0.000 0.00 100.00 0.00
12 0 0.000 0.00 100.00 0.00
13 0 0.000 0.00 100.00 0.00
14 0 0.000 0.00 100.00 0.00
15 0 0.000 0.00 100.00 0.00
TOTAL 500.00 100.00

ROSIN RAMMLER GAUDIN SCHUMANN

Resultado de la regresión Resultado de la regresión
Constante #DIV/0! Constante
Error típico de est Y 0.055 Error típico de est Y
R cuadrado #DIV/0! R cuadrado
Nº de observaciones 7.000 Nº de observaciones
Grados de libertad 5.000 Grados de libertad

Coeficientes X #DIV/0! Coeficientes X

Error típico del coef 0.014 Error típico del coef

EC. LINEAL DE ROSIN RAMMLER EC. LINEAL DE GAUDIN SCHUMANN

Ln ( Ln 100 / W ) = #DIV/0! #DIV/0! LnX Log Y = 1.628

F80 : #DIV/0! F80 : 304

% -m200 : #DIV/0! % -m200 : 69
 CC. DATO DE INGRESO CC. 0.000
W 0.00 Y 100.00
D50 : #DIV/0! D50 2281.59
C MEDIANTE LAS
SCHUMANN.

GAUDIN SCHUMANN

Log (aber) Log (%Ac-)

3.699 2.000
3.477 2.000
3.225 2.000
2.929 1.997
2.550 1.962
2.398 1.919
2.167 1.783

GAUDIN SCHUMANN
Resultado de la regresión
1.628
0.03
0.628
7.00
5.00

0.111
0.015

NEAL DE GAUDIN SCHUMANN

0.111 Log X
datos
Feed 5X10 Descarga 5x10
Descarga 5x8 MAP
Alim Ciclón1 U/F Ciclón 1 O/FCiclón 1
454.90 0.00 0.00 0.00 0.00 0.00
1509.50 0.00 0.00 0.00 0.00 0.00
407.60 0.00 0.00 0.00 0.00 0.00
846.20 2.10 0.30 1.00 1.20 0.00
465.70 33.20 13.70 19.90 23.20 5.80
161.10 21.70 22.60 21.60 26.60 9.10
240.00 34.30 71.60 56.40 75.20 24.90
141.00 17.40 36.60 28.40 29.40 23.40
136.00 16.60 20.30 19.20 16.50 25.00
623.00 74.70 34.90 53.50 27.90 111.80
4985.00 200.00 200.00 200.00 200.00 200.00
5000.00 200.00 200.00 200.00 200.00 200.00

FEED OVERFLOW
MALLA Abertura Peso Peso Acum(+) Acum(-) Peso Peso
micrones gr. % % % gr. %
5000 5000 0.00 0.00 0.00 100.00 0.00 0.00
3000 3000 0.00 0.00 0.00 100.00 0.00 0.00
#10 1680 0.00 0.00 0.00 100.00 0.00 0.00
#20 850 1.00 0.50 0.50 99.50 0.00 0.00
#45 355 19.90 9.95 10.45 89.55 5.80 2.90
#60 250 21.60 10.80 21.25 78.75 9.10 4.55
#100 147 56.40 28.20 49.45 50.55 24.90 12.45
#150 105 28.40 14.20 63.65 36.35 23.40 11.70
#200 74 19.20 9.60 73.25 26.75 25.00 12.50
#-200 53.50 26.75 100.00 0.00 111.80 55.90
200.00 100.00 200.00 100.00

Cálculo de la carga Circulante

FEED OVER UNDER
MALLA Abertura Peso Acum(+) Peso Acum(+) Peso Acum(+)
micrones % % % % % %
5000 5000 0.00 0.00 0.00 0.00 0.00 0.00
3000 3000 0.00 0.00 0.00 0.00 0.00 0.00
#10 1680 0.00 0.00 0.00 0.00 0.00 0.00
#20 850 0.50 0.50 0.00 0.00 0.60 0.60
#45 355 9.95 10.45 2.90 2.90 11.60 12.20
#60 250 10.80 21.25 4.55 7.45 13.30 25.50
#100 147 28.20 49.45 12.45 19.90 37.60 63.10
#150 105 14.20 63.65 11.70 31.60 14.70 77.80
#200 74 9.60 73.25 12.50 44.10 8.25 86.05
#-200 26.75 100.00 55.90 100.00 13.95 100.00
 100.00 100.00 100.00
PROM

F R S
FEED OVER UNDER
MALLA Abertura Peso Acum(-) Peso Acum(-) Peso Acum(-)
micrones % % % % % %
5000 5000 0.00 100.00 0.00 100.00 0.00 100.00
3000 3000 0.00 100.00 0.00 100.00 0.00 100.00
#10 1680 0.00 100.00 0.00 100.00 0.00 100.00
#20 850 0.50 99.50 0.00 100.00 0.60 99.40
#45 355 9.95 89.55 2.90 97.10 11.60 87.80
#60 250 10.80 78.75 4.55 92.55 13.30 74.50
#100 147 28.20 50.55 12.45 80.10 37.60 36.90
#150 105 14.20 36.35 11.70 68.40 14.70 22.20
#200 74 9.60 26.75 12.50 55.90 8.25 13.95
#-200 26.75 0.00 55.90 0.00 13.95 0.00
100.00 100.00 100.00
PROM
OVERFLOW UNDERFLOW
Acum(+) Acum(-) Peso Peso Acum(+) Acum(-)
% % gr. % % %
0.00 100.00 0.00 0.00 0.00 100.00
0.00 100.00 0.00 0.00 0.00 100.00
0.00 100.00 0.00 0.00 0.00 100.00
0.00 100.00 1.20 0.60 0.60 99.40
2.90 97.10 23.20 11.60 12.20 87.80
7.45 92.55 26.60 13.30 25.50 74.50
19.90 80.10 75.20 37.60 63.10 36.90
31.60 68.40 29.40 14.70 77.80 22.20
44.10 55.90 16.50 8.25 86.05 13.95
100.00 0.00 27.90 13.95 100.00 0.00
200.00 100.00

CC

4.31
3.25
2.16
2.27
2.28
14.27
2.85

U F
0-F O-U U/F*100 PROMEDIO

0.00 0.00 #DIV/0! -

0.00 0.00 #DIV/0! -
0.00 0.00 #DIV/0! -
0.50 0.60 83.33 83.33 -
7.55 9.30 81.18 81.18 2.35
13.80 18.05 76.45 76.45 3.48
29.55 43.20 68.40 68.40 8.52
32.05 46.20 69.37 69.37 8.12
29.15 41.95 69.49 69.49 8.69
0.00 0.00 #DIV/0! -
448.23
U/F 74.71
O/F 25.29
 ANALISIS DE MALLA VALORADA MOL 5 x 5
MUESTREO 2/26/2003

ALIMENTO A CICLON 3
LEYES DISTRIBUCION METALICA %
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu Zn Fe
60 250 4.50 0.56 3.62 1.79 35.03 10.97 1.24 1.37 0.85 0.32
100 147 70.00 8.75 1.44 0.96 38.88 10.87 7.68 11.42 14.62 4.96
150 105 126.10 15.76 1.36 0.90 25.87 0.90 13.07 19.28 17.53 0.74
200 74 128.80 16.10 1.48 0.73 19.16 29.50 14.53 15.97 13.26 24.78
m-200 470.60 58.83 1.77 0.65 21.26 22.55 63.48 51.96 53.75 69.20
Total 800.00 100.00 100 100 100 100

OVERFLOW CICLON 3
LEYES DISTRIBUCION METALICA %
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu Zn Fe
100 147.00 5.40 0.68 1.56 1.03 38.47 7.35 0.53 0.88 0.97 0.27
150 105.00 22.60 2.83 1.48 1.19 35.39 11.68 2.12 4.27 3.75 1.81
200 74.00 59.00 7.38 1.61 1.05 28.38 16.31 6.02 9.85 7.85 6.58
m-200 713.00 89.13 2.02 0.75 26.17 18.73 91.32 84.99 87.43 91.34
Total 800.00 100.00 100 100 100 100

UNDERFLOW CICLON 2
LEYES DISTRIBUCION METALICA %
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu Zn Fe
60 250.00 11.60 1.45 1.56 1.24 36.72 12.28 0.94 2.76 1.88 0.71
100 147.00 246.50 30.81 1.93 0.75 30.63 18.93 24.74 35.46 33.33 23.11
150 105.00 143.20 17.90 1.98 0.73 39.18 19.63 14.75 20.05 24.77 13.92
200 74.00 88.70 11.09 2.43 0.53 31.50 29.10 11.21 9.02 12.33 12.78
m-200 310.00 38.75 3.00 0.55 20.23 32.22 48.36 32.71 27.69 49.47
Total 800.00 100.00 100 100 100 100
 ANALISIS GRANULOMETRICO DE REMOLIENDA MOLINO 5 X 5

Alimentación
MALLA ABERTURA PESO %PESO %ACUM(+) %ACUM (-)
45 355 0.00 - - 100.00
60 250 12.50 1.56 1.56 98.44
100 150 223.90 27.99 29.55 70.45
150 105 193.20 24.15 53.70 46.30
200 74 187.30 23.41 77.11 22.89
M -200 183.10 22.89 100.00
TOTAL 800.00 100.00
% Ac(-)

Curva GGS Alim a Mol 5 x 5

120.00
100.00
f(x) = - 0.0015577786x^2 + 0.9348218234x - 36.1226905189
80.00 R² = 0.9977068777
60.00
40.00
20.00
-
10 Tamaño de particulas en100
micrones 1000

y = -0.0016x2 + 0.9348x - 36.123

80 -0.0016 0.9348 -36.123
-0.0016 0.9348 -116.123
X = 179.16420758
x = 179.16 micrones
x = 0.179 mm
x = 0.007 pulgadas

F80 = 179.16

Producto
MALLA ABERTURA PESO %PESO %ACUM(+) %ACUM(-)
60 250 3.80 0.48 0.48 99.53
100 150 117.60 14.70 15.18 84.83
150 105 194.00 24.25 39.43 60.58
200 74 199.70 24.96 64.39 35.61
M -200 284.90 35.61 100.00 0.00
TOTAL 800.00 100.00

Curva GGS Prod Mol 5 x 5

110.00

f(x) = - 0.0028704511x^2 + 1.2913023779x - 43.9432299231

90.00 R² = 0.9997744492
% Ac(-)

70.00

50.00

30.00
Tamaño de Particula en micrones
10 100 1000
 110.00

f(x) = - 0.0028704511x^2 + 1.2913023779x - 43.9432299231

90.00 R² = 0.9997744492

% Ac(-)
70.00

50.00

30.00
Tamaño de Particula en micrones
10 100 1000

Calculo de P80:

y = -0.0029x2 + 1.2913x - 43.943

80 -0.0029 1.2913 -43.943
-0.0029 1.2913 -123.943
X = 140.0020864
x = 140.00 micrones
x = 0.140 mm
x = 0.006 pulgadas

P80 = 140.00

Cálculo de radio de reducción.

Rr = F80/P80
F80 = 179.16
P80 = 140.00
Rr = 1.28

ANALISIS DE MALLA VALORADA

MUESTREO 2/26/2003

ALIM
LEYES
Malla Abertura Peso %Peso Pb Cu
60 250.00 4.50 0.56 3.62 1.79
100 147.00 70.00 8.75 1.44 0.96
150 105.00 126.10 15.76 1.36 0.90
200 74.00 128.80 16.10 1.48 0.73
m-200 470.60 58.83 1.77 0.65
Total 800.00 100.00

OVE
 OVE
LEYES
Malla Abertura Peso %Peso Pb Cu
100 147.00 5.40 0.68 1.56 1.03
150 105.00 22.60 2.83 1.48 1.19
200 74.00 59.00 7.38 1.61 1.05
m-200 713.00 89.13 2.02 0.75
Total 800.00 100.00

UNDE
LEYES
Malla Abertura Peso %Peso Pb Cu
60 250.00 11.60 1.45 1.56 1.24
100 147.00 246.50 30.81 1.93 0.75
150 105.00 143.20 17.90 1.98 0.73
200 74.00 88.70 11.09 2.43 0.53
m-200 310.00 38.75 3.00 0.55
Total 800.00 100.00
NO 5 X 5
 ALIMENTO A CICLON 3
LEYES CONTENIDO METALICO DISTRIBUCION
Zn Fe Pb Cu Zn Fe Pb
35.03 10.97 2.04 1.01 19.70 6.17 1.24
38.88 10.87 12.60 8.40 340.20 95.11 7.68
25.87 0.90 21.44 14.19 407.78 14.19 13.07
19.16 29.50 23.83 11.75 308.48 474.95 14.53
21.26 22.55 104.12 38.24 1,250.62 1,326.50 63.48
164.02 73.58 2,326.78 1,916.92 100.00

OVERFLOW CICLON 3
 OVERFLOW CICLON 3
LEYES CONTENIDO METALICO DISTRIBUCION
Zn Fe Pb Cu Zn Fe Pb
38.47 7.35 1.05 0.70 25.97 4.96 0.53
35.39 11.68 4.18 3.36 99.98 33.00 2.12
28.38 16.31 11.87 7.74 209.30 120.29 6.02
26.17 18.73 180.03 66.84 2,332.40 1,669.31 91.32
197.14 78.64 2,667.65 1,827.55 100.00

UNDERFLOW CICLON 2
LEYES CONTENIDO METALICO DISTRIBUCION
Zn Fe Pb Cu Zn Fe Pb
36.72 12.28 2.26 1.80 53.24 17.81 0.94
30.63 18.93 59.47 23.11 943.79 583.28 24.74
39.18 19.63 35.44 13.07 701.32 351.38 14.75
31.50 29.10 26.94 5.88 349.26 322.65 11.21
20.23 32.22 116.25 21.31 783.91 1,248.53 48.36
240.36 65.16 2,831.52 2,523.63 100.00
DISTRIBUCION METALICA %
Cu Zn Fe
1.37 0.85 0.32
11.42 14.62 4.96
19.28 17.53 0.74
15.97 13.26 24.78
51.96 53.75 69.20
100.00 100.00 100.00
DISTRIBUCION METALICA %
Cu Zn Fe
0.88 0.97 0.27
4.27 3.75 1.81
9.85 7.85 6.58
84.99 87.43 91.34
100.00 100.00 100.00

DISTRIBUCION METALICA %
Cu Zn Fe
2.76 1.88 0.71
35.46 33.33 23.11
20.05 24.77 13.92
9.02 12.33 12.78
32.71 27.69 49.47
100.00 100.00 100.00
ANALISIS DE MALLA VALORADO CIRCUITO MOLIENDA/CLASIFICACION
LINEA No. 1

PRODUCTO: MOLINO 5´x 10´ PRODUCTO: MOLINO 5´x 8´ MAPERSA

Malla Abertura Peso %Peso %Acum. (+) %Acum.(-) Peso %Peso %Acum. (+) %Acum.(-)
20 850 23.60 4.72 4.72 95.28 5.20 1.04 1.04 98.96
45 355 118.50 23.70 28.42 71.58 68.60 13.72 14.76 85.24
60 250 53.30 10.66 39.08 60.92 89.50 17.90 32.66 67.34
100 147 74.50 14.90 53.98 46.02 159.80 31.96 64.62 35.38
150 105 38.70 7.74 61.72 38.28 58.40 11.68 76.30 23.70
200 74.00 34.10 6.82 68.54 31.46 35.20 7.04 83.34 16.66
m-200 157.30 31.46 100.00 - 83.30 16.66 100.00 -
Total 500.00 100.00 500.00 100.00

ALIMENTO A CICLON 1 OVERFLOW CICLON 1

Malla Abertura Peso %Peso %Acum. (+) %Acum.(-) Peso %Peso %Acum. (+) %Acum.(-)
20 850 3.70 0.74 0.74 99.26 - - - 100.00
45 355 38.00 7.60 8.34 91.66 20.40 4.08 4.08 95.92
60 250 42.90 8.58 16.92 83.08 25.10 5.02 9.10 90.90
100 147 112.30 22.46 39.38 60.62 82.40 16.48 25.58 74.42
150 105 56.90 11.38 50.76 49.24 53.30 10.66 36.24 63.76
200 74.00 50.60 10.12 60.88 39.12 50.40 10.08 46.32 53.68
m-200 195.60 39.12 100.00 - 268.40 53.68 100.00 -
Total 500.00 100.00 500.00 100.00

CARGA CIRCULANTE

ALIMENTO OVERFLOW UNDERFLOW CC

Malla Abertura %Peso %Acum. (+) %Peso %Acum. (+) %Acum. (+) %Peso %Acum. (+)
20 850 0.74 0.74 - - - 2.26 2.26 0.49
45 355 7.60 8.34 4.08 4.08 4.08 21.34 23.60 0.28
60 250 8.58 16.92 5.02 9.10 9.10 19.46 43.06 0.30
100 147 22.46 39.38 16.48 25.58 25.58 31.90 74.96 0.39
150 105 11.38 50.76 10.66 36.24 36.24 10.38 85.34 0.42
200 74 10.12 60.88 10.08 46.32 46.32 5.98 91.32 0.48
m-200 39.12 100.00 53.68 100.00 100.00 8.68 100.00
 Total 100.00 100.00 100.00 2.35
U/O = 0.39

PRODUCTO: MOLINO 8´x 6´ PRODUCTO: MOLINO 5´x 8´ COMESA

Malla Abertura Peso %Peso %Acum. (+) %Acum.(-) Peso %Peso %Acum. (+) %Acum.(-)
20 850 37.20 7.44 7.44 92.56 1.70 0.34 0.34 99.66
45 355 94.60 18.92 26.36 73.64 33.80 6.76 7.10 92.90
60 250 50.10 10.02 36.38 63.62 61.00 12.20 19.30 80.70
100 147 78.20 15.64 52.02 47.98 159.40 31.88 51.18 48.82
150 105 39.60 7.92 59.94 40.06 58.60 11.72 62.90 37.10
200 74 36.40 7.28 67.22 32.78 40.80 8.16 71.06 28.94
m-200 163.90 32.78 100.00 - 144.70 28.94 100.00 -
Total 500.00 100.00 500.00 100.00

ALIMENTO A CICLON 2 OVERFLOW CICLON 2

Malla Abertura Peso %Peso %Acum. (+) %Acum.(-) Peso %Peso %Acum. (+) %Acum.(-)
20 850 13.00 2.60 2.60 97.40 - - - 100.00
45 355 56.20 11.24 13.84 86.16 24.40 4.88 4.88 95.12
60 250 52.70 10.54 24.38 75.62 22.50 4.50 9.38 90.62
100 147 114.20 22.84 47.22 52.78 71.70 14.34 23.72 76.28
150 105 48.80 9.76 56.98 43.02 56.50 11.30 35.02 64.98
200 74 40.10 8.02 65.00 35.00 55.90 11.18 46.20 53.80
m-200 175.00 35.00 100.00 - 269.00 53.80 100.00 -
Total 500.00 100.00 500.00 100.00

CARGA CIRCULANTE

ALIMENTO OVERFLOW UNDERFLOW CC

Malla Abertura %Peso %Acum. (+) %Peso %Acum. (+) %Peso %Acum. (+)
20 850 2.60 2.60 - - 5.26 5.26 0.98
45 355 11.24 13.84 4.88 4.88 18.20 23.46 0.93
60 250 10.54 24.38 4.50 9.38 17.34 40.80 0.91
100 147 22.84 47.22 14.34 23.72 33.10 73.90 0.88
 150 105 9.76 56.98 11.30 35.02 9.72 83.62 0.82
200 74 8.02 65.00 11.18 46.20 5.52 89.14 0.78
m-200 35.00 100.00 53.80 100.00 10.86 100.00
Total 100.00 100.00 100.00 5.31
U/O 0.88
U= 21.23 509.40

PRODUCTO MOLINO 5´x10´

LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20 850 23.60 4.72 1.32 0.79 4.60 7.25 6.23 3.73
45 355 118.50 23.70 2.30 0.75 16.14 16.31 54.51 17.78
60 250 53.30 10.66 2.55 0.87 18.29 24.16 27.18 9.27
100 147 74.50 14.90 2.39 0.79 11.85 30.81 35.61 11.77
150 105 38.70 7.74 5.35 0.59 11.14 29.60 41.41 4.57
200 74 34.10 6.82 7.33 0.83 13.49 25.37 49.99 5.66
m-200 157.30 31.46 4.77 0.91 14.71 18.32 150.06 28.63
Total 500.00 100.00 365.00 81.40

PRODUCTO: MOLINO 8´x 6´

LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20.00 ### 37.20 7.44 1.03 0.45 5.77 7.15 7.66 3.35
45.00 ### 94.60 18.92 2.51 0.69 15.73 14.70 47.49 13.05
60.00 ### 50.10 10.02 2.96 0.72 15.53 20.44 29.66 7.21
100.00 ### 78.20 15.64 2.51 0.52 15.63 18.73 39.26 8.13
150.00 ### 39.60 7.92 3.33 0.21 15.84 18.02 26.37 1.66
200.00 74.00 36.40 7.28 4.28 0.74 15.43 19.73 31.16 5.39
m-200 163.90 32.78 3.46 0.75 15.17 18.83 113.42 24.59
Total 500.00 100.00 295.02 63.39
 ALIMENTO A CICLON 2
LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20 850 13.00 2.60 3.21 0.77 13.54 10.97 8.35 2.00
45 355 56.20 11.24 0.82 0.42 4.60 7.05 9.22 4.72
60 250 52.70 10.54 2.47 0.68 13.89 12.38 26.03 7.17
100 147 114.20 22.84 3.13 1.19 11.65 27.58 71.49 27.18
150 105 48.80 9.76 6.01 0.94 12.00 26.88 58.66 9.17
200 74 40.10 8.02 4.44 0.74 14.00 20.64 35.61 5.93
m-200 175.00 35.00 4.07 0.82 13.49 12.08 142.45 28.70
Total 500.00 100.00 351.80 84.88

OVERFLOW CICLON 2
LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20 850 - - - - - - - -
45 355 24.40 4.88 0.37 0.25 1.28 4.63 1.81 1.22
60 250 22.50 4.50 0.91 0.54 5.11 6.34 4.10 2.43
100 147 71.70 14.34 0.95 0.60 17.73 12.58 13.62 8.60
150 105 56.50 11.30 0.91 0.58 15.53 19.53 10.28 6.55
200 74 55.90 11.18 1.89 0.78 15.17 18.73 21.13 8.72
m-200 269.00 53.80 3.37 0.05 13.33 17.32 181.31 2.69
Total 500.00 100.00 232.24 30.22
 UNDERFLOW CICLON 2
LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20 850 26.30 5.26 1.98 1.85 4.60 13.89 10.41 9.73
45 355 91.00 18.20 3.21 0.39 29.63 27.18 58.42 7.10
60 250 86.70 17.34 4.12 0.87 36.78 37.25 71.44 15.09
100 147 165.50 33.10 3.37 0.67 12.98 31.81 111.55 22.18
150 105 48.60 9.72 7.00 0.51 9.09 30.20 68.04 4.96
200 74 27.60 5.52 11.28 0.71 11.24 24.97 62.27 3.92
m-200 54.30 10.86 7.00 0.95 13.08 16.51 76.02 10.32
Total 500.00 100.00 458.15 73.29

Para ambos casos usar depresores adicionales a planta

PRODUCTO MOLINO 5´x 8´ COMESA

LEYES CONTENIDO METALICO
Malla Abertura Peso %Peso Pb Cu Zn Fe Pb Cu
20 850 1.70 0.34 1.32 0.79 4.60 7.25 0.45 0.27
45 355 33.80 6.76 2.30 0.75 16.14 16.31 15.55 5.07
60 250 61.00 12.20 2.55 0.87 18.29 24.16 31.11 10.61
100 147 159.40 31.88 2.39 0.79 11.85 30.81 76.19 25.19
150 105 58.60 11.72 5.35 0.59 11.14 29.60 62.70 6.91
200 74 40.80 8.16 7.33 0.83 13.49 25.37 59.81 6.77
m-200 144.70 28.94 4.77 0.91 14.71 18.32 138.04 26.34
Total 500.00 100.00 383.86 81.16
 UNDERFOW CICLON 1 ALIMENTO A CICLON 1
Peso %Peso %Acum. (+) %Acum.(-) Malla Abertura Peso %Peso %Acum. (+)
11.30 2.26 2.26 97.74 20 850 8.00 4.00 4.00
106.70 21.34 23.60 76.40 45 355 37.60 18.80 22.80
97.30 19.46 43.06 56.94 60 250 26.50 13.25 36.05
159.50 31.90 74.96 25.04 100 147 51.20 25.60 61.65
51.90 10.38 85.34 14.66 150 105 21.60 10.80 72.45
29.90 5.98 91.32 8.68 200 74 14.70 7.35 79.80
43.40 8.68 100.00 - m-200 40.40 20.20 100.00
500.00 100.00 Total 200.00 100.00

CARGA CIRCULANTE

ALIMENTO OVERFLOW
Malla Abertura %Peso %Acum. (+) %Peso
20 850 4.00 4.00 -
45 355 18.80 22.80 8.05
60 250 13.25 36.05 6.15
100 147 25.60 61.65 15.55
150 105 10.80 72.45 12.40
200 74 7.35 79.80 11.10
 m-200 20.20 100.00 46.75
Total 100.00 100.00

PRODUCTO: MOLINO 8´x 6´ PRODUCTO: MOLINO 5´x 8´ COMESA

Malla Abertura Peso %Peso %Acum. (+ %Acum.(-) Peso %Peso
20.00 850.00 37.20 7.44 7.44 92.56 1.70 0.34
45.00 355.00 94.60 18.92 26.36 73.64 33.80 6.76
60.00 250.00 50.10 10.02 36.38 63.62 61.00 12.20
100.00 147.00 78.20 15.64 52.02 47.98 159.40 31.88
150.00 105.00 39.60 7.92 59.94 40.06 58.60 11.72
200.00 74.00 36.40 7.28 67.22 32.78 40.80 8.16
m-200 163.90 32.78 ### - 144.70 28.94
Total 500.00 100.00 500.00 100.00

UNDERFOW CICLON 2
Peso %Peso %Acum. (+) %Acum.(-)
26.30 5.26 5.26 94.74
91.00 18.20 23.46 76.54
86.70 17.34 40.80 59.20
165.50 33.10 73.90 26.10
48.60 9.72 83.62 16.38
27.60 5.52 89.14 10.86
54.30 10.86 100.00 -
500.00 100.00
´x10´
CONTENIDO METALICO DISTRIBUCION METALICA %
Zn Fe Pb Cu Zn Fe
21.71 34.22 1.71 4.58 1.53 1.62
382.52 386.55 14.93 21.84 27.00 18.27
194.97 257.55 7.45 11.39 13.76 12.17
176.57 459.07 9.76 14.46 12.46 21.70
86.22 229.10 11.34 5.61 6.09 10.83
92.00 173.02 13.70 6.95 6.49 8.18
462.78 576.35 41.11 35.17 32.66 27.24
1,416.77 2,115.86 100.00 100.00 100.00 100.00

8´x 6´
CONTENIDO METALICO DISTRIBUCION METALICA %
Zn Fe Pb Cu Zn Fe
42.93 53.20 2.60 5.28 2.91 3.07
297.61 278.12 16.10 20.60 20.17 16.05
155.61 204.81 10.05 11.38 10.55 11.82
244.45 292.94 13.31 12.83 16.57 16.91
125.45 142.72 8.94 2.62 8.50 8.24
112.33 143.63 10.56 8.50 7.61 8.29
497.27 617.25 38.44 38.79 33.70 35.62
1,475.66 1,732.67 100.00 100.00 100.00 100.00
TENIDO METALICO DISTRIBUCION METALICA %
Zn Fe Pb Cu Zn Fe
35.20 28.52 2.37 2.36 2.93 1.66
51.70 79.24 2.62 5.56 4.31 4.61
146.40 130.49 7.40 8.44 12.19 7.59
266.09 629.93 20.32 32.02 22.16 36.65
117.12 262.35 16.67 10.81 9.75 15.26
112.28 165.53 10.12 6.99 9.35 9.63
472.15 422.80 40.49 33.81 39.31 24.60
1,200.94 1,718.86 100.00 100.00 100.00 100.00

TENIDO METALICO DISTRIBUCION METALICA %

Zn Fe Pb Cu Zn Fe
- - - - - -
6.25 22.59 0.78 4.04 0.46 1.42
23.00 28.53 1.76 8.04 1.71 1.79
254.25 180.40 5.87 28.47 18.89 11.32
175.49 220.69 4.43 21.69 13.04 13.85
169.60 209.40 9.10 28.86 12.60 13.14
717.15 931.82 78.07 8.90 53.29 58.48
1,345.73 1,593.43 100.00 100.00 100.00 100.00
TENIDO METALICO DISTRIBUCION METALICA %
Zn Fe Pb Cu Zn Fe
24.20 73.06 2.27 13.28 1.26 2.54
539.27 494.68 12.75 9.69 28.04 17.19
637.77 645.92 15.59 20.59 33.16 22.45
429.64 1,052.91 24.35 30.26 22.34 36.59
88.35 293.54 14.85 6.76 4.59 10.20
62.04 137.83 13.59 5.35 3.23 4.79
142.05 179.30 16.59 14.08 7.39 6.23
1,923.31 2,877.24 100.00 100.00 100.00 100.00

TENIDO METALICO DISTRIBUCION METALICA %

Zn Fe Pb Cu Zn Fe
1.56 2.47 0.12 0.33 0.11 0.10
109.11 110.26 4.05 6.25 7.92 4.46
223.14 294.75 8.10 13.08 16.19 11.91
377.78 982.22 19.85 31.03 27.42 39.70
130.56 346.91 16.33 8.52 9.48 14.02
110.08 207.02 15.58 8.34 7.99 8.37
425.71 530.18 35.96 32.45 30.89 21.43
1,377.93 2,473.81 100.00 100.00 100.00 100.00
 OVERFLOW CICLON 1 UNDERFOW CICLON 1
%Acum.(-) Peso %Peso %Acum. (+) %Acum.(-) Peso %Peso %Acum. (+) %Acum.(-)
96.00 - - - 100.00 8.70 4.35 4.35 95.65
77.20 16.10 8.05 8.05 91.95 43.90 21.95 26.30 73.70
63.95 12.30 6.15 14.20 85.80 33.60 16.80 43.10 56.90
38.35 31.10 15.55 29.75 70.25 60.70 30.35 73.45 26.55
27.55 24.80 12.40 42.15 57.85 23.30 11.65 85.10 14.90
20.20 22.20 11.10 53.25 46.75 12.70 6.35 91.45 8.55
- 93.50 46.75 100.00 - 17.10 8.55 100.00 -
200.00 100.00 200.00 100.00

UNDERFLOW CC
%Acum. (+) %Peso %Acum. (+) CARGA CIRCULANTE
- 4.35 4.35
8.05 21.95 26.30 4.21
14.20 16.80 43.10 3.10 Malla Abertura
29.75 30.35 73.45 2.70 20 850
42.15 11.65 85.10 2.40 45 355
53.25 6.35 91.45 2.28 60 250
 100.00 8.55 100.00 100 147
100.00 14.69 150 105
U/O 2.45 200 74
U= 58.76 1,410.35 m-200
Total
NO 5´x 8´ COMESA
%Acum. (+) %Acum.(-)
0.34 99.66
7.10 92.90
19.30 80.70
51.18 48.82
62.90 37.10
71.06 28.94
100.00 -
CIRCULANTE

ALIMENTO OVERFLOW UNDERFLOW CC

%Peso %Acum. (+) %Peso %Acum. (+) %Peso %Acum. (+)
0.74 0.74 - - 2.26 2.26 0.49
7.60 8.34 4.08 4.08 21.34 23.60 0.55
8.58 16.92 5.02 9.10 19.46 43.06 0.65
 22.46 39.38 16.48 25.58 31.90 74.96 1.11
11.38 50.76 10.66 36.24 10.38 85.34 1.47
10.12 60.88 10.08 46.32 5.98 91.32 2.00
39.12 100.00 53.68 100.00 8.68 100.00
100.00 100.00 100.00 6.26
U/O = 1.04

CARGA CIRCULANTE

ALIMENTO OVERFLOW UNDERFLOW

Malla Abertura %Peso %Acum. (+) %Peso %Acum. (+) %Peso %Acum. (+)
20 850 0.74 0.74 - - 2.26 2.26
45 355 7.60 8.34 4.08 4.08 21.34 23.60
100 147 22.46 39.38 16.48 25.58 31.90 74.96
150 105 11.38 50.76 10.66 36.24 10.38 85.34
200 74 10.12 60.88 10.08 46.32 5.98 91.32
m-200 39.12 100.00 53.68 100.00 8.68 100.00
Total 100.00 100.00 100.00
U/O =

ALIMENTO OVERFLOW UNDERFLOW CC

Malla Abertura %Peso %Acum. (+) %Peso %Acum. (+) %Peso %Acum. (+)
20.00 850.00 0.74 0.74 - - 2.26 2.26 0.49
45.00 355.00 7.60 8.34 4.08 4.08 ### 23.60 0.28
60.00 250.00 8.58 16.92 5.02 9.10 ### 43.06 0.30
100.00 147.00 22.46 39.38 16.48 25.58 ### 74.96 0.39
150.00 105.00 11.38 50.76 10.66 36.24 ### 85.34 0.42
200.00 74.00 10.12 60.88 10.08 46.32 5.98 91.32 0.48
m-200 39.12 100.00 53.68 100.00 8.68 100.00
Total 100.00 100.00 ### 2.35
U/O = 0.39
 CC
Acum. (+)
0.49
0.55
1.11
1.47
2.00

6.26
1.04
ANALISIS GRANULOMETRICO CIRCUITO MOL 1
ALIMENTO MOL 5 x 10
Malla Micras PESO % Ac (+) Ac (-) PARA EL ANALISIS GRANULOMETRICO
5 mm 5000 975.4 18.76 18.76 81.24 SE HA MUESTREADO EL ALIMENTO
3 mm 3000 1,316.5 25.32 44.08 55.93 A CADA MOLINO EN FORMA INDEPENDIENTE
#10 1680 335.5 6.45 50.53 49.47 ESTE MUESTREO SE REALIZO DURANTE 3 DIAS.
#20 850 741.6 14.26 64.79 35.21
#45 355 469.0 9.02 73.81 26.19
#60 250 178.9 3.44 77.25 22.75
#100 147 289.3 5.56 82.81 17.19
#150 105 139.2 2.68 85.49 14.51 SEGÚN LOS VALORES CALCULADOS
#200 74 127.2 2.45 87.93 12.07 EN EL CUADRO DE DISTRIBUCION DE VALORES
#-200 627.4 12.07 100.00 PODEMOS CONCLUIR:
5,200.0 100.00

ANALISIS GRANULOMETRICO CIRCUITO MOL 2

ALIMENTO MOL 8 x 6
Malla Micras PESO % Ac (+) Ac (-) MALLA - 45
5 mm 5000 1,289.9 17.87 17.87 82.13 ELEM M 5 x 10 M 8 x 6 PROM
3 mm 3000 1,674.7 23.20 41.06 58.94 CU 30.52 29.37 29.95
#10 1680 466.6 6.46 47.52 52.48 PB 30.26 27.15 28.71
#20 850 1,074.1 14.88 62.40 37.60 ZN 22.39 25.41 23.90
#45 355 702.4 9.73 72.13 27.87 FE 31.58 34.84 33.21
#60 250 270.6 3.75 75.88 24.12
#100 147 452.2 6.26 82.14 17.86 Malla -45, ya es una malla flotable caso plomo
#150 105 189.7 2.63 84.77 15.23 TENEMOS QUE EL 28.71 % DE LOS VALORES DE
#200 74 162.0 2.24 87.01 12.99 PLOMO QUE INGRESA A MOLINOS ESTA EN
#-200 937.8 12.99 100.00 MALLA -45 (MENOS DE 105 MICRAS)
7,220.0 100.00
 ANALISIS GRANULOMETRICO CIRCUITO MOL 1

ALIMENTO MOL 5 x 10
Malla Micras PESO % Ac (+)
5 mm 5000 392.90 19.16 19.16
3 mm 3000 614.90 29.98 49.14
#10 1680 155.80 7.60 56.73
#20 850 260.10 12.68 69.41
#45 355 157.00 7.65 77.07
#60 250 59.30 2.89 79.96
#100 147 93.2 4.54 84.51
#150 105 52.1 2.54 87.05
#200 74 47.2 2.30 89.35
#-200 218.50 10.65 100.00
2,051.00 100.00

DESCARGA MOL 5 x 10
Malla Micras PESO % Ac (+)
5 mm 5000 - - -
3 mm 3000 - - -
#10 1680 - - -
#20 850 8.40 4.20 4.20
#45 355 46.10 23.05 27.25
#60 250 20.90 10.45 37.70
#100 147 30.3 15.15 52.85
#150 105 15.6 7.80 60.65
#200 74 13.5 6.75 67.40
#-200 65.20 32.60 100.00
200.00 100.00

2,680.00 2,670.00 2,710.00 8,060.00 2,686.67

 ALIMENTO MOL 5 x 10
1 2 3
Malla 2425 2535 2,687.00
5 mm 5000 22.26 33.23 19.16
40
ALIME
3 mm 3000 34.98 33.96 29.98
35
#10 1680 8.13 5.39 7.60
#20 850 30
12.68 8.29 12.68
#45 355 5.56 4.13 7.65 25

#60 250 1.93 1.70 2.89 20

%
#100 147 3.03 2.82 4.54 15
#150 105 1.69 1.60 2.54 10
#200 74 1.55 1.34 2.30
5
#-200 37 8.18 7.54 10.65
0
0 500 1000 1500
DESCARGA MOL 5 x 10
1 2 3
D
MALLA 2,425 2,535 2,687
30
#10 1680 1.65
#20 850 8.15 15.05 4.2 25
#45 355 24.65 25.05 23.05
20
#60 250 9.60 8.05 10.45
#100 147 13.00 11.15 15.15 15
%

#150 105 7.15 6.15 7.8

#200 74 6.65 5.45 6.75
10
#-200 37 30.80 27.45 32.6 5

0
0 200 400
TO MOL 1 ANALISIS GRANULOMETRICO CIRCUITO MOL 1

ALIMENTO MOL 5 x 10
Ac (-) Malla Micras PESO %
80.84 5 mm 5000 605.50 22.26
50.86 3 mm 3000 951.40 34.98
43.27 #10 1680 221.10 8.13
30.59 #20 850 344.90 12.68
22.93 #45 355 151.30 5.56
20.04 #60 250 52.60 1.93
15.49 #100 147 82.4 3.03
12.95 #150 105 46 1.69
10.65 #200 74 42.2 1.55
#-200 222.60 8.18
2,720.00 100.00

DESCARGA MOL 5 x 10
Ac (-) Malla Micras PESO %
100.00 5 mm 5000 - -
100.00 3 mm 3000 - -
100.00 #10 1680 - -
95.80 #20 850 16.30 8.15
72.75 #45 355 49.30 24.65
62.30 #60 250 19.20 9.60
47.15 #100 147 26.00 13.00
39.35 #150 105 14.30 7.15
32.60 #200 74 13.30 6.65
#-200 61.60 30.80
200.00 100.00

2,410.00 2,420.00 2,450.00 7,280.00

 ALIMENTO MOL 5 x 10

Column C
Column D
Column E

MICRAS

500 1000 1500 2000 2500 3000 3500 4000 4500 5000

DESCARGA MOL 5 x 10

Column C
Column D
Column E

200 400 600 MICRAS1000

800 1200 1400 1600 1800
ICO CIRCUITO MOL 1 ANALISIS GRANULOMETRICO CIRC

OL 5 x 10 ALIMENTO MOL 5 x 10
Ac (+) Ac (-) Malla Micras PESO
22.26 77.74 5 mm 5000 797.50
57.24 42.76 3 mm 3000 815.00
65.37 34.63 #10 1680 129.30
78.05 21.95 #20 850 199.00
83.61 16.39 #45 355 99.20
85.54 14.46 #60 250 40.70
88.57 11.43 #100 147 67.7
90.26 9.74 #150 105 38.5
91.82 8.18 #200 74 32.2
100.00 #-200 180.90
2,400.00

OL 5 x 10 DESCARGA MOL 5 x 10
Ac (+) Ac (-) Malla Micras PESO
- 100.00 5 mm 5000 -
- 100.00 3 mm 3000 -
- 100.00 #10 1680 3.30
8.15 91.85 #20 850 30.10
32.80 67.20 #45 355 50.10
42.40 57.60 #60 250 16.10
55.40 44.60 #100 147 22.30
62.55 37.45 #150 105 12.30
69.20 30.80 #200 74 10.90
100.00 #-200 54.90
200.00

2,426.67 2,560.00 2,510.00

ANULOMETRICO CIRCUITO MOL 1

LIMENTO MOL 5 x 10
% Ac (+) Ac (-)
33.23 33.23 66.77
33.96 67.19 32.81
5.39 72.58 27.43
8.29 80.87 19.13
4.13 85.00 15.00
1.70 86.70 13.30
2.82 89.52 10.48
1.60 91.12 8.88
1.34 92.46 7.54
7.54 100.00
100.00

ESCARGA MOL 5 x 10
% Ac (+) Ac (-)
- - 100.00
- - 100.00
1.65 1.65 98.35
15.05 16.70 83.30
25.05 41.75 58.25
8.05 49.80 50.20
11.15 60.95 39.05
6.15 67.10 32.90
5.45 72.55 27.45
27.45 100.00
100.00

5,070.00 2,535.00
 ANALISIS GRANULOMETRICO CIRCUITO MOL 2 2/23/2003
F Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-) resultado despues
#10 1680 - - - 100.00 de cambiar polea
#20 850 4.40 2.20 2.20 97.80 a motor de bomba SRL
#45 355 21.70 10.85 13.05 86.95 5 x 4 ESPIASA
#60 250 20.50 10.25 23.30 76.70 de 5 a 5.75 pulg
#100 147 47.80 23.90 47.20 52.80 nuevo rpm = 984
#150 105 23.40 11.70 58.90 41.10
#200 74 18.10 9.05 67.95 32.05 densidad en OF
#-200 64.10 32.05 100.00 baja hasta
200.00 100.00 1380 gr/lt

OF Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-) Se nota la mejora en
#10 1680 - - - 100.00 malla -200
#20 850 - - - 100.00
#45 355 6.20 3.10 3.10 96.90 Muestreo de
#60 250 7.40 3.70 6.80 93.20 9 pm a 1 am
#100 147 26.60 13.30 20.10 79.90
#150 105 23.30 11.65 31.75 68.25
#200 74 21.80 10.90 42.65 57.35
#-200 114.70 57.35 100.00
200.00 100.00

UF Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-)
#10 1680 - - - 100.00
#20 850 7.10 3.55 3.55 96.45
#45 355 37.00 18.50 22.05 77.95
#60 250 35.50 17.75 39.80 60.20
#100 147 69.30 34.65 74.45 25.55
#150 105 21.80 10.90 85.35 14.65
#200 74 10.90 5.45 90.80 9.20
#-200 18.40 9.20 100.00
200.00 100.00

Malla Micras F (+) OF (+) UF (+) %CC

#10 1680 - - -
#20 850 2.20 - 3.55 1.63
#45 355 13.05 3.10 22.05 1.11
#60 250 23.30 6.80 39.80 1.00
#100 147 47.20 20.10 74.45 0.99
#150 105 58.90 31.75 85.35 1.03
#200 74 67.95 42.65 90.80 1.11
#-200 100.00 100.00 100.00 1.14
 ANALISIS GRANULOMETRICO CIRCUITO MOL 2 2/24/2003
F Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-) resultado despues
#10 1680 - - - 100.00 de arrrancar molino 5 x 8
#20 850 5.30 2.65 2.65 97.35
#45 355 19.10 9.55 12.20 87.80
#60 250 22.30 11.15 23.35 76.65
#100 147 48.40 24.20 47.55 52.45
#150 105 24.20 12.10 59.65 40.35
#200 74 18.10 9.05 68.70 31.30 densidad en OF
#-200 62.60 31.30 100.00 baja hasta
200.00 100.00 1360 gr/lt

OF Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-) Se nota la mejora en
#10 1680 - - - 100.00 malla -200
#20 850 - - - 100.00
#45 355 2.90 1.45 1.45 98.55 Muestreo de
#60 250 5.90 2.95 4.40 95.60 10 pm a 3 am
#100 147 19.10 9.55 13.95 86.05
#150 105 22.50 11.25 25.20 74.80
#200 74 24.80 12.40 37.60 62.40
#-200 124.80 62.40 100.00
200.00 100.00

UF Cy "B" 18º
Malla Micras PESO % Ac (+) Ac (-)
#10 1680 - - - 100.00
#20 850 8.10 4.05 4.05 95.95
#45 355 32.10 16.05 20.10 79.90
#60 250 32.60 16.30 36.40 63.60
#100 147 74.10 37.05 73.45 26.55
#150 105 25.10 12.55 86.00 14.00
#200 74 12.50 6.25 92.25 7.75
#-200 15.50 7.75 100.00
200.00 100.00

Malla Micras F (+) OF (+) UF (+) %CC

#10 1680 - - -
#20 850 2.65 - 4.05 1.89
#45 355 12.20 1.45 20.10 1.36
#60 250 23.35 4.40 36.40 1.45
#100 147 47.55 13.95 73.45 1.30
#150 105 59.65 25.20 86.00 1.31
#200 74 68.70 37.60 92.25 1.32
#-200 100.00 100.00 100.00 1.44
 ANALISIS DE MALLA VALORADA RELAVE turno dia (ALIMENTO)
LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 9.41 0.66 2.31 16.02 12.38 7.58 7.92
100 12.41 0.78 1.90 16.95 12.18 11.81 8.59
150 10.35 0.74 2.51 16.85 17.82 9.35 9.47
200 11.32 0.77 1.82 14.94 24.26 10.64 7.51
270 9.36 0.77 2.51 14.07 23.66 8.80 8.56
325 3.31 0.79 1.86 12.43 21.65 3.19 2.24
400 3.40 0.78 2.63 11.35 18.22 3.24 3.26
-425 40.44 0.92 3.56 11.71 10.67 45.40 52.46
100.00 0.819 2.745 13.896 15.133 100.00 100.00

ANALISIS DE MALLA VALORADA RELAVE turno dia (GRUESOS)

LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 16.64 0.66 2.31 16.02 12.38 13.40 14.01
100 17.77 0.78 1.90 16.95 12.18 16.91 12.30
150 14.65 0.74 2.51 16.85 17.82 13.23 13.40
200 17.84 0.77 1.82 14.94 24.26 16.76 11.83
270 11.78 0.77 2.51 14.07 23.66 11.07 10.77
325 4.22 0.79 1.86 12.43 21.65 4.07 2.86
400 3.94 0.78 2.63 11.35 18.22 3.75 3.78
-425 13.16 0.92 3.56 11.71 10.67 14.77 17.07
100.00 0.766 3.318 18.115 19.798 93.97 86.01

ANALISIS DE MALLA VALORADA RELAVE turno dia (FINOS)

LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 2.27 0.66 2.31 16.02 12.38 1.83 1.91
100 6.40 0.78 1.90 16.95 12.18 6.09 4.43
150 3.27 0.74 2.51 16.85 17.82 2.95 2.99
200 4.21 0.77 1.82 14.94 24.26 3.96 2.79
270 6.96 0.77 2.51 14.07 23.66 6.54 6.36
325 3.37 0.79 1.86 12.43 21.65 3.25 2.28
400 2.47 0.78 2.63 11.35 18.22 2.35 2.37
-425 71.04 0.92 3.56 11.71 10.67 79.76 92.15
100.00 0.882 2.099 9.149 9.976 106.74 115.30

ANALISIS DE MALLA VALORADA RELAVE turno NOCHE (ALIMENTO)

LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 17.79 0.66 2.31 16.02 12.38 14.33 14.97
100 22.49 0.78 1.90 16.95 12.18 21.41 15.57
150 16.92 0.74 2.51 16.85 17.82 15.28 15.47
200 16.03 0.77 1.82 14.94 24.26 15.06 10.63
270 12.52 0.77 2.51 14.07 23.66 11.76 11.45
 325 3.98 0.79 1.86 12.43 21.65 3.84 2.70
-325 10.27 0.78 2.63 11.35 18.22 9.78 9.84
100.00 0.749 2.213 15.330 17.541 91.46 80.64

ANALISIS DE MALLA VALORADA RELAVE turno dia (GRUESOS)

LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 8.97 0.66 2.31 16.02 12.38 7.22 7.55
100 22.77 0.78 1.90 16.95 12.18 21.67 15.76
150 12.33 0.74 2.51 16.85 17.82 11.13 11.28
200 15.73 0.77 1.82 14.94 24.26 14.78 10.43
270 8.14 0.77 2.51 14.07 23.66 7.65 7.44
325 1.83 0.79 1.86 12.43 21.65 1.76 1.24
-325 30.23 0.78 2.63 11.35 18.22 28.77 28.97
100.00 0.762 2.269 14.528 17.727 93.00 82.67

ANALISIS DE MALLA VALORADA RELAVE turno dia (FINOS)

LEYES DISTRIBUCION METALICA ( % )
MALLA % CU PB ZN FE CU PB
60 2.27 0.66 2.31 16.02 12.38 1.83 1.91
100 6.40 0.78 1.90 16.95 12.18 6.09 4.43
150 3.27 0.74 2.51 16.85 17.82 2.95 2.99
200 4.21 0.77 1.82 14.94 24.26 3.96 2.79
270 6.96 0.77 2.51 14.07 23.66 6.54 6.36
325 3.37 0.79 1.86 12.43 21.65 3.25 2.28
-325 2.47 0.78 2.63 11.35 18.22 2.35 2.37
28.96 0.221 0.635 4.308 5.492 26.98 23.14
 IMENTO)
TRIBUCION METALICA ( % )
ZN FE
10.85 7.70
15.14 9.99
12.55 12.19
12.17 18.15
9.48 14.63
2.96 4.74
2.78 4.09
34.08 28.51
100.00 100.00

RUESOS)
TRIBUCION METALICA ( % )
ZN FE
19.18 13.61
21.68 14.30
17.76 17.25
19.18 28.60
11.93 18.42
3.77 6.04
3.22 4.74
11.09 9.28
107.81 112.25

FINOS)
TRIBUCION METALICA ( % )
ZN FE
2.62 1.86
7.81 5.15
3.97 3.85
4.53 6.76
7.04 10.88
3.02 4.82
2.02 2.98
59.87 50.09
90.87 86.39

ALIMENTO)
TRIBUCION METALICA ( % )
ZN FE
20.51 14.55
27.43 18.10
20.52 19.92
17.23 25.70
12.68 19.58
 3.56 5.69
8.39 12.37
110.32 115.91

RUESOS)
TRIBUCION METALICA ( % )
ZN FE
10.34 7.34
27.77 18.33
14.95 14.52
16.91 25.22
8.24 12.73
1.64 2.62
24.69 36.40
104.55 117.14

FINOS)
TRIBUCION METALICA ( % )
ZN FE
2.62 1.86
7.81 5.15
3.97 3.85
4.53 6.76
7.04 10.88
3.02 4.82
2.02 2.98
31.00 36.29