INTERACTIVE SCHEMATIC

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 KENR7743-01
December 2010

390D Excavator
Hydraulic System - Attachment
WAG1-UP
BYP1-UP
WAP1-UP
WBT1-UP
KCZ1-UP

Fine Filtration

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator GP - Charged (Return Line) 335-0538 1 C-1
Accumulator GP - Hydraulic (Charged) 335-0547 2 D-4
Breather GP 212-5467 3 A-8
Cooler GP - Hydraulic Oil 210-8157 4 B-7
Cylinder GP - Boom Note A 5 F-7
Cylinder GP - Bucket Note A 6 F-8
Cylinder GP - Stick Note A 7 F-8
Filter GP - Oil (Hydraulic)(Return) 1 242-6878 8 A-8
Filter GP - Oil (Hydraulic)(Return) 2 234-4531 9 A-8
Filter GP - Oil (Hydraulic) 185-0336 10 B-8
Filter GP - Oil (Hydraulic)(Case Drain, Motors) 6E-5534 11 A-7
Filter GP - Oil (Hydraulic)(Case Drain, Pumps) 6E-5534 12 A-7
Manifold and Valve GP - Load Sensing 310-0122 13 B-5
Motor GP - Fan 247-8978 14 A-6
Motor GP - Hydraulic Fan 225-4614 15 A-7
Motor GP - Swing (Front) 295-9447 16 F-4
Motor GP - Swing (Rear) 295-9446 17 F-3
Motor GP - Travel (Left) 209-5895 18 F-6
Motor GP - Travel (Right) 209-5895 19 F-5
Pump GP - Fan Motor 170-9918 20 A-5
Pump GP - Hydraulic (Swing) 295-9678 21 A-4
Pump GP - Hydraulic (Main) 334-9990 22 A-3
Pump GP - Pilot 155-9222 23 A-5
Sensor AS - Pressure (Load Sensing) 221-8859 24 B-6
Sensor AS - Pressure (Overload Warning) 221-8859 25 C-6
Sensor AS - Pressure (Main Pump) 260-2180 26 A-3
Sensor AS - Pressure (Swing Pump) 260-2180 27 B-5
Swivel GP 295-9595 28 E-5
Tank AS - Hydraulic Oil 227-0678 29 A-8
Valve GP - Check 1 173-3429 30 A-6
Valve GP - Check 2 201-9382 31 C-1
Valve GP - Check 3 201-9381 32 C-8
Valve GP - Control (Swing) 241-8929 33 E-3
Valve GP - Control (Main) 295-7745 34 D-4
Valve GP - Manifold and Reducing 140-0736 35 D-5
Valve GP - Solenoid (High Pressure Cutoff) 352-6819 36 B-5
Valve GP - Swing Cushion 116-3420 37 E-4
Valve GP - Travel Counterbalance (Left) 155-9200 38 E-6
Valve GP - Travel Counterbalance (Right) 155-9200 39 E-5

Attachment - Fine Filtration

Filter GP - Oil (Hydraulic) 250-0729 50 B-8

Note A: Check Parts Manual For Proper Cylinder Part Number

TAP LOCATION

Tap Schematic
Description
Number Location
A Drive Pump Output Pressure B-3
B Idler Pump Output Pressure B-3
C Fine Filtration Input Pressure B-8
LS2 Load Sense Pressure (Main Hydraulic Pump) A-2
M1 Stroking Pressure (Swing Pump) A-4
P Pilot Pump Output Pressure A-5
P1 Pilot Pressure to Swing Pump B-5
PG Pilot Accumulator Pressure E-4
PS1 Power Shift Pressure (Main 1-DTR Pump) A-3
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
(5) CYLINDER GP BOOM (18) MOTOR GP (19) MOTOR GP (16) MOTOR GP
(6) CYLINDER GP BUCKET (7) CYLINDER GP STICK
TRAVEL (LEFT) TRAVEL (RIGHT) SWING (FRONT)
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
209-5895 209-5895 295-9447
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(17) MOTOR GP PILOT PUMP OUTPUT
DRIVE PUMP OUTPUT
SWING (REAR) HIGH PRESSURE CUTOFF CIRCUIT
DB SWING MOTOR (FRONT) PG1 PG2 DB SWING MOTOR (REAR) 295-9446 DRIVE AND IDLER PUMPS COMBINED CIRCUIT
FAN PUMP AND CIRCUIT
SUPPLY LINE
PR STICK CYLINDER AND CONTROL CIRCUIT
LEFT TRAVEL MOTOR AND CONTROL CIRCUIT
PP3 PP3 PD
F PG ATTACHMENT CONTROL CIRCUIT
SWING MOTOR AND CONTROL CIRCUIT F
T1 DRAIN / RETURN LINE
AL2 BL2 AR1 BR1 T1 SWING BRAKES
IDLER PUMP OUTPUT

AL1 BL1 T2 BUCKET CYLINDER AND CONTROL CIRCUIT

B L BR T2 BR L B RIGHT TRAVEL MOTOR AND CONTROL CIRCUIT
BOOM CYLINDER AND CONTROL CIRCUIT
A A PA PB PA PB

M M (33) VALVE GP
CONTROL, SWING
A1 B1 B A1 B1 241-8929
AG BG BG AG
A

(L) (R)

A B B A (R) (L) SP
(38) VALVE GP A B
(39) VALVE GP SDr1 T P SDr2
TRAVEL COUNTERBALANCE (LH)
E 155-9200 TRAVEL (37) VALVE GP
E
(REV) (FWD) PS3
(FWD) (REV) COUNTERBALANCE (RH) SWING CISHION
BR2 AR2 BR3 AR3 155-9200 Pi2 116-3420 MU
(28) SWIVEL GP
295-9595 PS4 PS2

(35) VALVE GP
MANIFOLD / REDUCING

PSA4
PSA3
PSA2
140-0736 (2) ACCUMULATOR GP

Pi5

Pi4
Pi3
Pi2
Pi1
PSA1 PG HYDRAULIC (CHARGED)
335-0547
PG

Pi1 DR5
PS4 DR4
Pi6

PAC
T-OUT P-IN

DR5
DR6

DR4

DR2
DR1
DR3
D D
DR4 (34) VALVE GP
MAIN CONTROL
DR3 DR2
295-7745
aL3 aL2 aL1 DR1 aR1 aR2 aR3
(RET) (OPEN) (DOWN) (OUT) (FWD) (FWD)
BUCKET

BOOM

TRAVEL(R)
STICK

TRAVEL(L)
ATCH

C C
(25) SENSOR AS
PRESSURE
(OVERLOAD
WARNING)
R1 (EXT) (CLOSE) (UP) 221-8859 HPC-OFF HPC-ON (IN) (REV) (REV) R2
MU bL3 bL2 bL1 bR1 bR2 bR3
PF
(31) VALVE GP
PR CHECK 2
(32) VALVE GP (13) MANIFOLD / VALVE GP 201-9382
CHECK 3 AL1 BL1 LOAD SENSING
201-9381 310-0122 (1) ACCUMULATOR GP
(24) SENSOR AS CHARGED (RETURN LINES)
C IN PRESSURE G L1 335-0538
LOAD SENSING
221-8859 Dr C2
AL3 BL3
P C1 DR6
AL2 BL2 DR2 PS2 BR2 AR2 BR3 AR3
T (36) VALVE GP SOLENOID
Dr
(HIGH PRESSURE CUTOFF) BR1 AR1 Pi2 PS3 DR3
(50) FILTER GP
L2 352-6819
OIL (HYDRAULIC)
B OUT B
250-0729

(26) SENSOR AS
(27) SENSOR AS PF PR B
(4) COOLER GP PRESSURE
P1 A
HYDRAULIC OIL PRESSURE MAIN PUMP (22) PUMP GP
210-8157 (14) MOTOR GP FAN SWING PUMP T1 T2 R G PS1 260-2180 HYDRAULIC
M2
247-8978 260-2180 (MAIN)
(10) FILTER GP OIL (15) MOTOR GP A
(HYDRAULIC) DR HYDRAULIC DR A PS1 SA1 a1 P1 P2 a2 SA2 334-9990 PS2
185-0336 FAN
(21) PUMP GP LINE PATTERNS
225-4614
(9) FILTER GP OIL P HYDRAULIC Pressure Line
(HYDRAULIC) (SWING)
B Pilot / Load Sensing Pressure
(RETURN) 2 A 295-9678
234-4531 Drain / Return Lines
L1
A B P.P.O Component Group
(23) PUMP GP Qmax Qmin
A (8) FILTER GP OIL PILOT LS2
CALLOUTS A
(HYDRAULIC) (12) FILTER GP OIL (30) VALVE GP LS1 LS2
155-9222 YY Taps (Pressure, Sampling, Sensor - by letter)
(RETURN) 1 (HYDRAULIC) (CASE DRAIN, PUMPS) CHECK 1
173-3429 P.P.I L2 Callout Number
(52) VALVE GP - CONTROL
Component

242-6878 6E-5534
(Machine Location from
Component LocationsTable)
Name

138-1234 Part Number

(11) FILTER GP OIL S DR1 DR M1

(20) PUMP GP S
(HYDRAULIC)(CASE DRAIN, MOTORS) M1 THIS SCHEMATIC IS FOR THE 390D EXCAVATOR
(29) TANK AS 6E-5534 FAN MOTOR D1 S1 D2 ATTACHMENT: FINE FILTRATION
HYDRAULIC OIL (3) BREATHER GP 170-9918 PART NUMBER: 310-0360, CHANGE: 00, VERSION: HE
227-0678 212-5467
Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

14 30 4 15 34
3
29
11

19 8
39
38 12
18
10
24
7
13

6 LS2 PS1

22

A
B
26
5
M1
P

P1

23 20 27 21
37 16 28 33 17
MAIN CONTROL COMPONENT LOCATIONS
VIEW ALL CALLOUTS

25
31

32

REAR VIEW

36

35

PG

FRONT VIEW

2
FINE FILTRATION
VIEW ALL CALLOUTS

50