Road Technical Specifications
Road Technical Specifications
TECHNICAL SPECIFICATIONS
(ROAD WORK & EARTH WORK)
VASTUSHILPA CONSULTANTS
“ Sangath” Thaltej Road, Ahmedabad- 380054 Phone: 079 27454537-39
Fax: 079 27452006, Email: [email protected], URL: http://www.sangath.org
CCCC
CONTENTS
Contents
GENERAL 5
CARRIAGE OF MATERIALS 17
EARTH WORK 20
1500. FORMWORK 22
ROAD WORKS 23
TECHNICAL
SPECIFICATIONS
GENERAL
GENERAL
0.1 These Specifications shall apply to all such road and bridge works
as are required to be executed under the Contract or otherwise directed
by the Engineer-in-charge.
0.5 In every case, the work shall be carried out to the satisfaction of the
Engineer-in-Charge and conform to the location, lines, dimensions, grades and
cross-sections shown on the drawings or as indicated by the Engineer-in-
Charge. The quality of materials, processing of materials as may be needed at
the site, salient features of the construction work and quality of finished work
shall comply with the requirements set forth in succeeding sections. Where the
drawings and Specifications describe a portion of the work in only general
terms, and not in complete detail, it shall be understood that only the best
general practice is to prevail, materials and workmanship of the best quality
or to be employed and instructions of the Engineer-in-Charge are to be fully
complied with.
0.3 INTERPRETATIONS
0.3.1 The Tender authority through Engineer-in-Charge shall be the sole deciding
authority as to the meaning, interpretation and implications for various provisions
of the specifications. His decision in writing shall be final.
0.3.2 Wherever any reference is made to any Indian Standard, it shall be taken as
reference to the latest edition with all amendments issued thereto. In the event of
any variation between the detailed specifications and the Indian Standard, the
former shall take precedence over the latter.
0.4 DEFINITIONS
The following terms and expressions in the specifications shall have the meaning
or implication hereby assigned to them unless otherwise specified elsewhere.
0.4.1 Contractor: The Contractor shall mean the individual or firm or company
whether incorporated or not, undertaking the works and shall include the legal
personnel/ representatives of such individual or the persons composing such firm
or company, or the successors of such individual or firm or company and the
permitted assignees of such individual or firm of company.
0.4.3 Site: The ‘site’ shall mean the land/ or other places on, in, into or through
which the work is to be executed under the contract or any adjacent land,
path or street through which the work is to be executed under the contract,
or any adjacent land, path or street which may be allotted or used for the purpose
of carrying out the contract.
0.4.4 Store: The ‘store’ shall mean the place of issue of materials.
0.4.5 IS: The standards, specification and code of practices issued by the Bureau
of Indian Standards.
0.4.6 Best: The word ‘best’ when used shall mean that in the opinion of the
Tender Authority/ Engineer-in-Charge, there is no superior material/ article and
workmanship obtainable in the market and trade respectively. As far as possible
the standard required shall be specified in preference to the word ‘best’.
0.5 LEVELS
The work shall be carried out as per levels mentioned in detailed drawings and as
per the Instructions of Engineer-in-Charge.
0.7 MEASUREMENTS
0.7.1 In booking dimensions, the order shall be consistent and in the sequence
of length, width and height or depth or thickness.
0.7.2 Rounding off: Rounding off where required shall be done in accordance
with IS: 2-1960. The number of significant places rounded in the rounded off
value should be as specified.
0.7 MATERIALS
0.8.1 Samples of all materials to be used on the work shall be got approved by
the contractor from the Engineer-in-Charge/Design consultant/Client well in time.
The approved samples duly authenticated and sealed shall be kept in the custody
of the Engineer-in-Charge till the completion of the work. All materials to be
provided by the contractor shall be brand new and as per the samples approved
by the Engineer-in-Charge.
0.8.3 Samples, whether submitted for approval to govern bulk supplies or required
for testing before use and also the sample of materials bearing ‘Standard mark,’ if
required for testing, shall be provided free of cost by the contractor. All other
incidental expenditure to be incurred for testing of samples e.g. packaging, sealing
transportation, loading, unloading etc. except testing charges shall be borne by the
contractor.
0.8.4 The materials, supplied by the Client shall be deemed to be complying with
the specifications.
0.8.6 Materials like timber, paints etc. shall be stored in such a way that there
may not be any possibility of fire hazards. Inflammable materials and explosives
shall be stored in accordance with the relevant rules and regulations or as
approved by Engineer-in-Charge i n writing so as to ensure desired safety during
storage.
0.8.7 The unit weight of materials unless otherwise specified shall be reckoned as
given in IS: 1911-1967.
0.9.1 The contractor shall employ only such methods of construction, tools and
plant as are appropriate for the type of work or as approved by Engineer-in-Charge
in writing.
0.9.2 The contractor shall take all precautions and measures to ensure safety of
works and workman and shall be fully responsible for the same. Safety pertaining
to construction works such as excavation, centering and shuttering, trenching,
blasting, demolition, electric connections, scaffolds, ladders, working platforms,
gangway, mixing of bituminous materials, electric and gas welding, use of hoisting
and construction machinery shall be governed by relevant safety codes and the
direction of Engineer-in-Charge
0.10 ABBREVIATIONS
The following abbreviations wherever they appear in the specifications, shall have
the meaning or implication hereby assigned to them:
Mm Millimeter
Cm Centimeter
M Meter
Km Kilometer
Mm2/sqmm Square
Millimeter Cm2/sqcm Square
centimeter Dm2/sqdm Square
14 IS-2386 (Part 1) Methods of test for aggregates for concrete: Particle size and shape
Methods of test for aggregates for concrete: Estimation of
15 IS-2386 (Part 2)
deleterious materials and organic impurities
16 IS-2386(Part 3) Methods of test for aggregates for concrete: Specific gravity,
Density, voids, absorption and bulking.
17 IS-2386(Part 4) Methods of test for aggregates for concrete: Mechanical properties
18 IS-2386(Part 5) Methods of test for aggregates for concrete: Soundness
19 IS-2386(Part 6) Methods of test for aggregates for concrete: Measuring mortar
20 IS-2386(Part 7) Making
Methods of test properties of
for aggregates forfine aggregates
concrete: Alkali aggregate
reactivity
Methods of test for aggregates for concrete: Petrographic examination
21 IS-2386(Part 8)
22 IS 3025 Method of sampling and testing water
23 IS-3085 Method of test for permeability of cement mortar and concrete
24 IS-4082 Recommendation on staking and storage of construction materials at
25 IS-4926 Ready mixed concrete
CONSTRUCTION EQUIPMENT
In addition to the general conditions indicated in the contract Documents, the following
conditions regarding use of equipment in works shall be satisfied.
(a) The Contractor shall be required to give a trial run of the equipment for
establishing their capability to achieve the laid down Specifications and tolerance to
the satisfaction of the Engineer-in-Charge before commencement of the work.
(b) All equipment provided shall be of proven efficiency and shall be operated and
maintained at all times in a manner acceptable to the engineer-in-Charge.
(c) All the plant equipment to be deployed on the works shall be got approved from
the Engineer-in-Charge for ensuring their fitness and efficiency before
commencement of work.
(d) Any material or equipment not meeting the approval of the Engineer-in-Charge
shall be removed from the site forthwith:
(e) No equipment will be removed from site without permission of the engineer-in-
Charge;
(f) The Contractor shall also make available the equipment for site quality control
work as directed by the Engineer-in-Charge.
Setting Out
1. The Contractor shall establish working Bench Marks tied with the Reference Bench
Mark in the area soon after taking possession of the site. The Reference Bench Mark
for the area shall be as indicated in the Contract Documents and the values of the
same shall be obtained by the contractor from the Engineer-in-Charge. The working
Bench Marks shall be at the rate of four per km and also at or near all drainage
structures. Over-bridges and underpasses. The working Bench Marks/ levels should
be got approved from the Engineer-in-Charge. Checks must be made on these Bench
Marks once every month and adjustments, if any, got agreed with the Engineer-in-
Charge and recorded. An up-to-date record of all Bench. Marks including approved
adjustments, if any, shall be maintained by the Contractor and also a copy supplied to
the Engineer-in-Charge for his record.
2. The lines and levels of formation, side slopes, drainage works, carriageways and
shoulders shall be carefully set out and frequently checked, care being taken to
ensure that correct gradients and cross-sections are obtained everywhere.
3. In order to facilitate the setting out of the works, the centre lines of the
carriageway or highway must accurately established by the Contractor and approved
by the Engineer. It must then be accurately referenced in a manner satisfactory to
the Engineer-in-Charge, every 50 m intervals in plain and rolling terrains and 20m
intervals in hilly terrain and in all curve points as directed by the engineer-in-Charge,
with marker pags and chainage boards set in or near the fence line, and a schedule
of reference dimensions shall be prepared and supplied by the Contractor to the
Engineer-in-Charge. The markers shall be maintained until the works reach finished
formation level and are accepted by the Engineer-in-Charge.
4. On construction reaching the formation level stage, the centre line shall again in
set out by the Contractor and when approved by the Engineer-in-Charge, shall be
accurately referenced in a manner satisfactory to the Engineer-in-Charge by marker
pegs set at the outer limits of the formation.
6. The contractor will be the sole responsible party for safe-guarding all survey
monuments, bench marks, beacons, etc. The Engineer-in-Charge will provide the
Contractor with the data necessary for setting out of the centre line. All dimensions
and levels shown on the drawings or mentioned in documents forming part of or
issued under the Contract shall be verified by the Contractor on the site and he shall
immediately inform the Engineer-in-Charge of any apparent errors or discrepancies
in such dimensions or levels. The Contractor shall, in connection with the staking out
of the centre line, survey the terrain along the road and shall submit to the Engineer-
in-Charge for his approval, a profile along the road centre line and cross-sections at
intervals as required by the Engineer-in-Charge.
9. Precision automatic levels, having a standard deviation of ±2 mm per km, and fitted
with micrometre attachment shall be used for all double run levelling work. Setting out
of the road alignment and measurement of angles shall be done by using theodolite
with traversing target, having an accuracy of one second. Measurement of distances
shall be done preferably using precision instruments like Distomat.
1. General
The Contractor shall take all precautions for safeguarding the environment during the
course of the construction of the works. He shall abide by all laws, rules and
regulations in force governing pollution and environmental protection that are
applicable in the area where the works are situated.
Borrow pits shall not be dug in the right -of-way of the road. The stipulations in Clause
305.2.2. shall govern.
Client: NU TECHNICAL SPECIFICATIONS Page 12 of 37
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
3. Quarry Operations
The Contractor shall obtain materials from quarries only after the consent of the Forest
Department or other concerned authorities is obtained. The quarry operations shall be
undertaken within the purview of the rules and regulations in force.
Bituminous hot-mix plants and concrete batching plants shall be located sufficiently
away from habitation, agricultural operations or industrial establishments. The
Contractor shall take every precaution to reduce the levels of noise, vibration, dust and
emissions from his plant and shall be fully responsible for any claims for damages
caused to the owners of property, fields and residences in the vicinity.
6. Substances Hazardous to Health
The Contractor shall not use or generate any materials in the works which are
hazardous to the health of persons, animals or vegetation. Where it is necessary to
use some substances which can cause injury to the health of workers, the Contractor
shall provide protective clothing or appliances to his workers.
Nuclear gauges shail be used only where permitted by the Engineer-in-Charge. The
Contractor shall provide the Engineer-in-Charge with a copy of the regulations
governing the safe use of nuclear gauges he intends to employ and shall abide by
such regulations.
8. The Contractor must take all reasonable steps to minimise dust nuisance during
the construction of the works.
9. All existing highways and roads used by vehicle of the Contractor or any of
his sub-contractors or suppliers of materials or plant, and similarly any new road*
which are part of 'the works and which are being used by traffic, shall be kept clean
and clear of all dust/mud or other extraneous materials dropped by the said vehicles
or their tyres. Similarly, all dust/mud or other extraneous materials from the
works spreading on these highways shall be immediately cleared by the Contractor.
10. Clearance shall be effected immediately by manual sweeping and removal of
debris, or, if so directed by the Engineer-in-Charge, by mechanical sweeping and
clearing equipment, and all dust, mud and other debris shall be removed entirely from
the road surface. Additionally, if so directed by the Engineer-in-Charge, the road
surface shall be hosed or watered using suitable equipment.
11. Any structural damage caused to the existing roads by the Contractor's
construction equipment shall be made good without any extra cost.
12. Compliance with the foregoing will not relieve the Contractor of any responsibility
for complying with the requirements of any Highway Authority in respect of the roads
used by him.
All measurements shall be made in the metric system. Different items of work shall
be measured in accordance with the procedures set forthin the relevant sections read
in conjunction with the General Conditionsof Contract. The same shall not, however,
apply in the case of lumpsum contracts.
All measurements and computations, unless otherwise indicated, shall be carried
nearest to the following limits:
(i) length and breadth 10 mm
(it) height, depth or thickness of
earthwork, sub grade, sub -bases,
bases, surfacing and structural members 5 mm
(iii) areas 0.01 sq. m.
(iv) cubic contents 0.01 cu. m.
In recording dimensions of work, the sequence of length, width and height or depth or
thickness shall be followed.
2. Measurement of Lead for Materials
Where lead is specified in the Contract for construction materials, the same shall be
measured as described hereunder:
Lead shall be measured over the shortest practicable route and not the one actually
taken and the decision of the Engineer-in-Charge in this regard shall be taken as final.
Distances up to and including 100 m shall be measured in units of 50 m, exceeding
100 m but not exceeding km in units of 100 m and exceeding 1 km in units of 500 m,
the half and greater than half of the unit shall be reckoned as one and less than half
of the unit ignored. In this regard, the source of the material shall be divided into
suitable blocks and for each block, the distance from the centre of the block to the
centre of placing pertaining to that block shall be taken as the lead distance.
Suitable references for the transverse grid lines should be left in the form of
embedded bricks on either ends or by other means so that it is possible to locate the
grid points for level measurements after each successive course is laid.
For pavement courses laid only over widening portions, at least one line of levels
shall be taken on each strip of widening, or more depending on the width of widening
as decided by the Engineer-in-Charge,
Notwithstanding the above, the measurements may be taken at closer intervals
also, if so desired by the Engineer-in-Charge, the need for which may arise
particularly in the case of estimation of the volume of the material for profile
corrective course (levelling course). The average thickness of the pavement course
in any area shall be the arithmetic mean of the difference of levels before and after
construction at all the grid points falling in that area, provided that the thickness of
finished work shall
be limited to those shown on the drawings or approved by the Engineer-in-Charge
in writing.
As supplement to level measurements, the Engineer-in-Charge shall have the
option to take cores/make holes to check the depth of construction. The holes made
and the portions cut for taking cores shall be made good by the Contractor by laying
fresh mix/material including compacting as required at no extra cost immediately
after the measurements are recorded.
FIELD LABORATORY
1. Scope
The work covers the provision and maintenance of an adequately equipped field laboratory as
required for site control on the quality of materials and the works.
2. Description
The Contractor shall arrange to provide fully furnished and adequately equipped field
laboratory constructed as shown in drawings. The field laboratory shall preferably be located
adjacent to the site office of the Engineer-in-Charge and provided with amenities like water
supply, electric supply etc. The Laboratory shall be provided with all equipment required for
testing of materials as may be necessary as per the detailed specifications.
1. Scope
The work covers the supply of photographs, negatives and albums to serve as a permanent
record of various stages/facets of the work needed for an authentic documentation as approved
by the Engineer-in-Charge.
125.2. Description
The Contractor shall arrange at his cost, to take colour photographs at various stages/facets
of the work including interesting and novel features of the work as desired by the Engineer-in-
Charge. The photographs shall be of acceptable quality and they shall be taken by a-
professionally competent
photographer with camera having the facility to record the date of photographs taken in the
prints and negative. The Contractor shall supply two colour prints of each of the photographs
taken to the standard cabinet size mounted in albums of acceptable quality. Also the soft copy
in digital form shall be supplied for each photograph. Each photograph in the album shall be
suitably captioned.
CARRIAGE OF MATERIALS
As per CPWD Specifications for Civil works
01 CARRIAGE OF MATERIALS
01.0 GENERAL
The carriage and stacking of materials shall be done as directed by the Engineer-
in-Charge. Any tools and plants, required for the work shall be arranged by the
Contractor. The carriage of materials includes loading a ny w here wi thi n s i t e or
within a lead of 50 meters outside the site, unloading and stacking a n y w he r e
w i t hi n s i te a nd within a lead of 50 meters outside the site.
01.3 LEAD
01.3.1 All distances shall be measured over the shortest practical route and not
necessarily the route actually taken. Route other than shortest practical route may
be considered in cases of unavoidable circumstances and as approved by Engineer-
in-Charge along with reasons in writing.
EARTH WORK
GENERAL SPECIFICATIONS
OF EARTHWORK
311.1. The Contractor shall arrange for the rapid dispersal of water
collected/accumulated on the earthwork or completed formation during construction
or on the existing roadway or which enters the earthwork or any other item of work
from any source, and where practicable, the water shall be discharged into the
permanent outfall of the drainage system. The arrangements shall be made in respect
of all earthwork including excavation for pipe trenches, foundations or cuttings.
311.2. The Contractor shall provide, where - necessary, temporary water courses,
ditches, drains, pumping or other means for maintaining the earthwork free from
water. Such provisions shall include carrying out the work of forming the cut sections
and embankments in such manner that their surfaces have at all times a sufficient
minimum
crossfall and, where practicable, a sufficient longitudinal gradient to enable them to
shed water and prevent ponding.
The works involved in keeping the earthwork or any other item of works free
of water shall be deemed as incidental to the respective item of work and as
such no separate payment shall be made for the same.
2.0 Filling
Sand filling shall be done in a manner similar to earth filling in plinth specified
above except that consolidation shall be done by flooding with water. The surface
of the consolidated sand filling shall be dressed to the required level or slope and
shall not be covered till the Engineer-in-Charge has inspected and approved the
sand filling.
3.0 Measurements
The length, breadth and depth of consolidated sand shall be measured with steel
tape correct to the nearest cm and cubical contents worked out in cubic meters
correct to two places of decimal.
4.0 Rates
The rates include the cost of material and labour involved in all the operations
described above in general specifications of earthwork.
1 Felling of trees
While clearing jungle, growth trees above 30 cm girth (measured at a height
of one meter above ground level) to be cut, shall be approved by the Engineer-
in-Charge and then marked at site. Felling trees shall include taking out roots
up to 60 cm below ground level or 30 cm below formation level or 15 cm below
sub-grade level, whichever is lower.
All excavation below general ground level arising out of the removal of trees,
stumps etc. shall be filled with suitable material in 20 cm layers and compacted
thoroughly so that the surfaces at these points conform to the surrounding area.
The trunks and branches of trees shall be cleared of limbs and tops and cut into
suitable pieces as directed by the Engineer-in-Charge.
2 Stacking and Disposal: Wood, branches, twigs of trees and other useful
material shall be the property of the Government. The serviceable materials shall
be stacked in the manner as directed by the Engineer-in-Charge up to any distance.
All unserviceable material, which in the opinion of Engineer-in-Charge cannot be
used or auctioned shall be removed from the area and disposed of as per the
directions of the Engineer-in-Charge. Care shall be taken to see that unsuitable
waste materials are disposed of in such a manner that there is no likelihood of
these getting mixed up with the materials meant for construction.
3 Measurements
Cutting of trees above 30 cm in girth (measured at a height of one meter above
level) shall be measured in numbers according to the sizes given below:
(a) Beyond 30 cm girth, up to and including 60cm girth.
(b) Beyond 60 cm girth, up to and including 90 cm girth.
(c) Beyond 90 cm girth, up to and including 180 cm girth.
(d) Above 180 cm girth.
ROAD WORKS
Item No. 5.02: Providing and laying Pitching on slopes laid over prepared
filter media including boulder apron laid dry in front of toe of embankment
complete as per drawing and Technical specifications.
Item No. 4.03. Granular Sub-base with Close Graded Material (Table: - 400-
1)Plant Mix Method (Construction of granular sub-base by providing
close graded Material, mixing in a mechanical mix plant at OMC, carriage
of mixed Material to work site, spreading in uniform layers with motor
Item No. 4.04: Prime coat (Providing and applying primer coat with bitumen
emulsion on prepared surface of granular Base including clearing of road
surface and spraying primer at the rate of 0.60 kg/sqm using mechanical
means.)work as approved by the Engineer-in-Charge,
. Item No. 5.07: Dense Graded Bituminous Macadam (Providing and laying
dense graded bituminous macadam with 100-120 TPH batch type HMP /
DMP 60-90 TPH capacity / 80 - 100 TPH Capacity using crushed aggregates
of specified grading, premixed with bituminous binder @ 4.0 to 4.5 per cent
by weight of total mix and filler, transporting the hot mix to work site, laying
with a hydrostatic paver finisher with sensor control to the required grade,
level and alignment, rolling with smooth wheeled, vibratory and tandem
rollers to achieve the desired compaction as per MoRTH specification clause
No. 507 complete in all respects.)
1 General Requirements
The general requirements of Item No. 5.22 should be as mentioned above in 5.3.1
of general specifications of Reinforced Cement Concrete Works.
2 Welding of Bars
The Welding of bars should be as mentioned above in 5.3.2 of general specifications
of Reinforced Cement Concrete Works.
3 Placing in Position
The Positioning of steel should be as mentioned above in 5.3.3 of general
specifications of Reinforced Cement Concrete Works.
4 Measurement
The measurements should be as mentioned above in 5.3.4 of general specifications
of Reinforced Cement Concrete Works.
5 Rate
The rates should be as mentioned above in 5.3.5 of general specifications of
Reinforced Cement Concrete Works.
The relevant specifications should be as per mentioned in above Item except that
the rate shall be paid separately for work above plinth level.
MR Item Sr. No. 1.05: Providing and laying Non Pressure NP-2 class (Light
duty) R.C.C. pipes including collars/spigot jointed with stiff mixture of
cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including
testing of joints etc. complete
MR Item Sr. No. 1.06: Providing and laying Non Pressure NP-2 class
(Light duty) R.C.C. pipes including collars/spigot jointed with stiff mixture of
cement mortar in the proportion of 1:2 (1 cement : 2 fine sand) including
testing of joints etc. complete
This item shall be executed as per CPWD Specification (Vol.2) Section 19 Clause
19.6.3 & 19.6.4 and shall be measured and paid in Rmt.
19.6 Cement Concrete Pipes (with and without Reinforcement) (Light Duty,
Non-Pressure)
The pipes shall be with or without reinforcement as required and shall be of class not
lesser than NP2. These shall conform to IS 458 and shall be capable of withstanding
a test pressure of 0.07 MPa (7 m head). The reinforced cement concrete pipes shall
be manufactured by centrifugal (or spun) process while un-reinforced cement
concrete pipes by spun or pressure process. All pipes shall be true to shape, straight,
perfectly sound and free from cracks and flaws. The external and internal surface of
the pipes shall be smooth and hard. The pipes shall be free from defects resulting
from imperfect grading of the aggregate mixing or molding.
Concrete used for the manufacture of un-reinforced and reinforced concrete pipes
and collars shall not be leaner than 1:2:4 (1 cement: 2 coarse sand: 4 graded stone
aggregate). The maximum size of aggregate should not exceed one third of the
thickness of the pipe or 20 mm whichever is smaller for pipes above 250 mm internal
diameter. But for pipes of internal diameter 80 to 250 mm, the maximum size of
aggregate should be 10mm. The reinforcement in the reinforced concrete pipes shall
extend throughout the length of the pipe. The circumferential and longitudinal
reinforcements shall be adequate to withstand the specified hydrostatic pressure and
further bending stresses due to the weight of water when running full across a span
equal to the length of pipe plus three times its own weight.
(i) Trenches: Trenches shall be as described in 18.4.4. Where the pipes are to be
bedded directly on soil, the bed shall be suitably rounded to fit the lower part of the
pipe, the cost for this operation being included in the rate for laying the pipe itself.
(ii) Loading, transporting and unloading of concrete pipes shall be done with care.
Handling shall be such as to avoid impact. Gradual unloading by inclined plane or by
chain pulley block is recommended. All pipe sections and connections shall be
inspected carefully before being laid. Broken or defective pipes or connections shall
not be used. Pipes shall be lowered into the trenches carefully. Mechanical appliances
may be used. Pipes shall be laid true to line and grade as specified. Laying of pipes
shall proceed upgrade of a slope.
(iii) If the pipes have spigot and socket joints, the socket ends shall face upstream.
In the case of pipes with joints to be made with loose collars, the collars shall be
slipped on before the next pipe is laid. Adequate and proper expansion joints shall
be provided where directed.
(iv) In case where foundation conditions are unusual such as in the proximity of trees
or holes, under existing or proposed tracks manholes etc. the pipe shall be encased
all-around in 15 cm thick cement concrete 1:5:10 (1 cement : 5 fine sand : 10 graded
stone aggregate 40 mm nominal size) or compacted sand or gravel.
(v) In cases where the natural foundation is inadequate the pipes shall be laid either
in concrete cradle supported on proper foundations or on any other suitably designed
Client: NU TECHNICAL SPECIFICATIONS Page 26 of 37
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
structure. If a concrete cradle bedding is used the depth of concrete below the bottom
of the pipe shall be at least 1/4th of the internal dia of the pipe subject to the min. of
10 cm and a maximum of 30 cm. The concrete shall extend up the sides of the pipe
at least to a distance of 1/4th of the outside diameter of pipes 300 mm and over in
dia. The pipe shall be laid in this concrete bedding before the concrete has set. Pipes
laid in trenches in earth shall be bedded evenly and firmly and as far up the haunches
of the pipe as to safely transmit the load expected from the backfill through the pipe
to the bed. This shall be done either by excavating the bottom of the trench to fit the
curve of the pipe or by compacting the earth under around the curve of the pipe to
form an even bed. Necessary provision shall be made for joints wherever required.
(vi) When the pipe is laid in a trench in rock hard clay, shale or other hard material
the space below the pipe shall be excavated and replaced with an equalizing bed of
concrete, sand or compacted earth. In no place shall pipe be laid directly on such
hard material.
(viii) When the pipes are laid completely above the ground the foundations shall be
made even and sufficiently compacted to support the pipe line without any material
settlement. Alternatively the pipe line shall be supported on rigid foundations at
intervals. Suitable arrangements shall be made to retain the pipe line in the proper
alignment, such as by shaping the top of the supports to fit the lower part of the
pipe. The distance between the supports shall in no case exceed the length of the
pipe. The pipe shall be supported as far as possible close to the joints. In no case
shall the joints come in the center of the span. Care shall be taken to see that super
imposed loads greater than the total load equivalent to the weight of the pipe when
running full shall not be permitted. Suitably designed anchor blocks at change of
direction and grades for pressure lines shall be provided where required.
(ix) Jointing: Joints are generally of rigid type. Where specified flexible type joints
may also be provided.
(a) Rigid Spigot and Socket Joint: The spigot of each pipe shall be slipped home well
into the socket of the pipe previously laid and adjusted in the correct position. The
opening of the joint shall be filled with stiff mixture of cement mortar in the proportion
of 1:2 (1 cement: 2 fine sand) which shall be rammed with caulking tool. After a
day’s work any extraneous material shall be removed from the inside of the pipe and
the newly made joint shall be cured.
(b) Rigid Collar Joint: The two adjoining pipes shall be butted against each other and
adjusted in correct position. The collar shall then be slipped over the joint, covering
equally both the pipes. The annular space shall be filled with stiff mixture of cement
mortar 1:2 (1 cement: 2 fine sand) which shall be rammed with caulking fool. After
a day’s work any extraneous materials shall be removed from the inside of the pipe
and the newly made joint shall be cured.
(c) Semi Flexible Spigot and Socket Joint: The joint is composed of specially shaped
spigot and socket ends on the concrete pipes. A rubber ring shall be placed on the
spigot which shall be forced into the socket of the pipe previously laid. This
compresses the rubber ring as it rolls into the annular space formed between the two
surfaces of the spigot and the socket, stiff mixture of cement mortar 1:2 (1 cement:
2 fine sand) shall then be filled into the remaining annular space and rammed with a
caulking tool. After day’s work any extraneous materials shall be removed from the
inside of the pipe and the newly made joint shall be cured.
(d) Semi Flexible Collar Joint: This is made up of a loose collar which covers two
specially shaped pipe ends. Each end shall be fitted with a rubber ring which when
compressed between the spigot and the collar, seal the joint. Stiff mixture of cement
mortar 1:2 (1 cement: 2 fine sand), shall then be filled into the remaining annular
space and rammed with a caulking tool. After day’s work, any extraneous material
shall be removed from the inside of the pipe and the newly made joint shall be cured.
(e) Internal Flush Joint: This joint is generally used for culvert pipe of 60 cm dia and
over. The ends of the pipe are specially shaped to form a self-centering joint with an
internal jointing space 1.3 cm wide the finished joint is flush with both inside and
outside with the pipe wall. The jointing space is filled with cement mortar 1:2 (1
cement: 2 fine sand) mixed sufficiently dry to remain in position when forced with a
trowel or rammer. After day’s work, any extraneous material shall be removed from
the inside of the pipe and the newly made joint shall be cured.
(f) External Flush Joint: This joint is suitable for pipes which are too small for jointing
from inside. This joint is composed of specially shaped pipe ends. Each end shall be
butted against each other and adjusted in correct position. The jointing space shall
then be filled with cement mortar 1:2 (1 cement: 2 fine sand) sufficiently dry and
finished off flush. Great care shall be taken to ensure that the projecting ends are
not damaged as no repairs can be readily affected from inside the pipe.
(x) In all pressure pipe lines the recess at the end of the pipe line shall be filled with
jute braiding dipped in hot bitumen or other suitable approved compound. Pipes shall
be so jointed that the bitumen ring of one pipe shall set into the recess of the next
pipe. The ring shall be thoroughly compressed by jacking or by any other suitable
method.
The number of pipes that shall be jacked together at a time shall depend on the
diameter of the pipes and the bearing capacity of the soil, for small pipes up to 25
cm diameter, six pipes can be jacked together at a time.
The quantity of jute and bitumen in the ring shall be just sufficient to fill the recess
in the pipe when pressed hard by jacking or by any other suitable method. Before
and during jacking care shall be taken to see that there is no offset at the joint.
(xi) Testing: For pressure pipes, the completed pipeline shall be tested for pressure
(Known as site test pressure) which shall not be less than the maximum pipeline
operating pressure plus the calculated surge pressure, but in no case shall it exceed
the hydrostatic test pressure. For non-pressure pipes the joints shall be tested as per
procedure laid down under Para 19.2.1.2 (iv) of CPWD Specifications.
(xii) Refilling of Trenches: The specification described in 19.2.1.2 (v) of CPWD shall
apply. In case where pipes are not bedded on concrete special care shall be taken in
refilling, trenches to prevent the displacement and subsequent settlement at the
surface resulting in uneven street surfaces and dangers to foundations etc. The
backfilling materials shall be packed by hand under and around the pipe and rammed
with a shovel and light tamper. This method of filling will be continued up to the top
of pipe. The refilling shall rise evenly on both sides of the pipe and continued up to
60 cm above the top of pipe so as not to disturb the pipe. No tamping shall be done
within 15 cm of the top of pipe. The tamping shall become progressively heavier as
the depth of the backfill increases.
(xiv) Rate: The rate shall include the cost of materials and labour involved in all the
Item Sr. No. 1.07: Supplying and Filling the approved good quality
earth brought from outside the premises in layers not exceeding 20 cm in
depth, breaking clods, watering, rolling No layer with 1 2 tonne roller, or
wooden or steel rammers, and rolling every 3rd and top-most layer with
power roller of minimum 8 tonnes and dressing up including all lead and lift.
Consolidation of Earth to be achieved up to 95% proctor Density of Earth.
The mode of measurement will be made on the consolidated volume.
1 This shall comprise Supplying and Filling approved earth brought from outside in
trenches, plinth, sides of foundations etc. in layers not exceeding 20cm in
depth, consolidating each deposited layer by ramming and watering,
Rate
The rate includes for spreading, dressing etc. complete, at the specified site and shall
be for an unit of one cum.
The relevant specification for ploughing the ground shall be followed as per the item
of earth work in surface excavation mentioned above and depth is to be kept from
15 cm to 25 cm.
Item Sr. No. 1.09 Removing from one location, a tree of girth not more than
60 Cms. Including the roots by excavating earth around the root, lifting the
tree along with earth around the roots by suitable equipment, transporting
the tree from old location to the new location, making a pit of required
diameter and depth in earth at new location, and replanting the tree in to
the pit, back filling the soil around the roots of the tree, including necessary
manure, watering the tree for required time till the roots gets hold in the
earth at new location complete as directed by Engineer In charge.
III.Pre-transplantation process
IV.Manufacturing EM solution
VIII.Post-transplantation care
1. Trees having aerial roots are best adapted to transplantation, as they can grow
new roots easily after the old ones are cut-off. Trees of Ficus family fall under this
category.
2. Palms and palm like trees, having collar root system, are next best suited for
transplantation. One reason for this is that most palms brought from the nursery are
in fact large sized plants that are transplanted from nursery to the site initially.
3. Trees having a hard bark have the 3rd order of preference for transplantation. A
hard bark prevents drying up of the moisture retained in the trunk. In addition, the
veins of trees having hard bark are located towards the center of the trunk, as
compared to trees with softer barks, whose veins are located towards the outer part
of the bark. Trees like Neem, Peepul, Cassias, Peltophorum, etc fall under this
category.
4. The last preference for transplantation is given to trees having soft barks. Trees
with soft barks have veins in the trunk towards the outer side & hence are prone to
drying up easily during & after transplantation. Trees like Kapok fall in this category.
In addition to this, one must also look at the sizes of the trees that may be
transplanted. A normal crane (up to 10 tonnes) can move a tree having trunk up to
45 cm in diameter. For larger trees, one needs to have either a heavy duty crane or
two cranes, and the entire process becomes more complex. Further, the cost of
transplanting larger trees is very high, and it may be found economical to cut the
tree’s branches and re-plant each branch individually, thus obtaining more trees from
one tree.
Trees are immobile living organisms and hence form very specific relationships with
their surrounding ecosystem (climate, animate & inanimate objects). The growth
habit of each tree is dependent on factors such as climate, surrounding objects &
trees, general activity in the area, orientation to the sun, wind directions on site,
insolation period on site, etc. A brief description of major factors affecting the tree
growth & sustenance are discussed below:
1. Insolation: The foliage of each tree is adapted to the daily & seasonal
insolation on the site. Hence, if the site is surrounded by large buildings or trees, and
the tree receives sunlight only during noon, it will have more leaves towards the top
of the canopy. Similarly, if the tree receives sunlight only during afternoon, it will
have more density of leaves toward the west & south-west. This information is stored
in the tree, and it reproduces leaves and grows keep the above factor in mind.
2. Wind: As the trees grow taller, they have to resist increasing force of wind. If
the region generally receives strong winds from the south-west, the tree will have a
root system developed in order to support it specifically from that direction. In
addition the tree may also have a slight tilt in the direction opposite to the wind
direction, due to continued force of wind over years. Further, local wind pattern is
affected by surrounding buildings or trees, and the trees are adapted to the same.
3. Soil: Trees older than 3 years absorb not just water, but also humidity from
the soil. While water may be available at greater depths, the top roots of the tree
are adapted to absorb moisture from the soil. Similarly, roots in different parts are
adapted to absorb moisture, water, and nutrients as available on the site. Thus, the
entire root system development is very specific to the site, and the tree’s growth is
dependent on the nutrients usually available to it.
In addition to the above process it is very necessary to choose the right season for
transplantation. In tropical India, December to February is the best season for
transplantation as there is no precipitation, low soil moisture (so that soil is light &
easy to transplant), dry weather and most trees are in dormant state during winter,
which reduces their interaction with the surroundings. It is also easier to dig soil &
retain it during transportation during this season.
Client: NU TECHNICAL SPECIFICATIONS Page 32 of 37
DEVELOPMENT OF PERMANENT CAMPUS OF NU RAJGIR.
However, if site conditions require transplantation during other seasons, one should
try to induce dormancy in the tree in order to reduce its relation with the surroundings
before transplantation. This can be achieved by:
-Digging a moat around the tree & filling it with water+urea or water+cactus milk
solution forcing the tree to shed fruits and flowers and go into dormancy
After a few weeks the tree will become dormant & it will be able to bear the effect of
transplantation easily
Each tree selected for transplantation needs to be conditioned before the actual
transplantation process. The conditioning process lasts between 17-19 days,
depending on the equipment & material availability. Keeping the factors shortlisted
in stage-II in mind, the following actions are taken:
1. The first step is to modify the soil pH. Soil pH is critical for tree growth. If the pH
is acidic, the root development is accelerated. A slightly acidic pH (between 6.5 &
7.2) is favorable for the transplantation process. This is achieved by using SO2
(sulphur dioxide), distilled water or cactus milk, which are poured or sprinkled around
the tree in definite quantities (which are decided by the horticultural expert based on
tree species, age and size). The site is left untouched for 2 days to allow the pH to
change gradually.
2. The next step is to change the bacterial culture of the soil. One can prepare an EM
(effective micro-organisms) solution or buy the same in powder or liquid form from
the market. This solution is poured around the tree and sprayed on its leaves & trunk.
The solution is re-applied after a period of 7 days. After 15 days of first application
of the EM solution, the tree is generally ready for the transplantation process.
3. Simultaneously, on advice of horticultural expert, one may start chopping off few
branches every 3-4 days to allow the tree to recuperate from the loss of branches
gradually. The aim is to chop off most of the larger branches of the tree before
transplantation.
-Identify a natural habitat of the tree species to be replanted, and look out for healthy
trees of the same species in that region, in locations that are not frequented by
humans. Collect about one kg of soil, mulch, leaf and other natural matter from near
the trees. If such an area cannot be identified, the soil & mulch around the Rayan
(Manilkara hexandra) tree can be used, as it is excellent culture raw-material.
-Procure an industrial mixing drum (about 50-100lts) and put the soil & mulch
mixture in it. Buy some desi jiggery (dark brown to black coloured – non processed)
– essentially glucose, and put it in with the mixture. Pour water and stir the mixture
for some time. Add cow-dung (from wandering cows, not from those in cowsheds)
and dal (protein) and stir the mixture again.
-The culture has to be left for 15 days with occasional stirring. After 15 days, the
culture is ready for use.
-The culture should be used in 1:10 proportion of culture: water, applied and sprayed
around and on the tree.
The following equipment and materials need to be procured before the start of the
transplantation process:
-Heavy Crane for lifting the tree, based on tree height & weight (with operator
experienced in tree transplantation process)
-10-15 labourers
-1” thick rope and link-chain to hold tree onto the crane
-Gunny bags or cotton / plastic tarpaulin for holding the tree’s bulb
Tree transplantation is a very sensitive process for the tree, and one needs to perform
it patiently. Hurried transplantation may lead to death of the tree subsequently. The
process is performed in two steps. The first step takes place on the existing host site,
and the second step takes place on the new host site.
1. North direction is marked on the tree with marker or chalk, and the bent of tree
to the ground along with direction of bent is noted
3. The original foliage of the tree is marked on the ground with chalk powder, and
approximately half of that is marked for digging. If the tree is large (>4-5m), a
square of 2mx2m is marked with the tree in center, for digging.
4. If there is road, it needs to be cut with diamond cutter, and then the marked area
has to be dug manually up to 1m depth.
5. The process engineer or horticultural expert will observe the collar rooting of the
tree at this depth and decide on the total depth of digging. The depth of the collar is
about 2’-3’ below the first root. However, if the site has been filled after the tree has
been planted; the collar may be much lower, at the original level of the site. The bulb
of the tree is preserved within this collar.
6. The branches of the tree are now trimmed to half their size with an axe, and sand,
soil and fungicide (CuS) is applied on the tip of the cut branch and up to 2’ from tip
on the entire branch surface. Clay-dung mixture may also be applied in place of
fungicide.
7. Step 6 may be performed over a period of 3-5 days for best results, starting a
week before the transplantation day.
8. After identifying the depth of digging, the rest of digging is carried out with JCB.
9. After the JCB has cut roots from below desired depth, the trunk is buffered with
cotton waste and the crane lifts the tree up in the same place.
10. At this time, the labourers cover the bulb and soil with gunny bag or tarpaulin,
and it is tied to the trunk.
11. The tree may be balanced using a tractor if required, and it is set onto the truck.
12. The truck has a soil slope created on it in advance, sloping downwards from the
driver cabin.
13. The tree is laid on this soil at 45 degrees to vertical and transported to new host
site.
-Before the tree is brought on the new host site, a pit equal to the size of the tree’s
bulb is dug on-site and kept ready to receive the tree.
-It is very important NOT to apply urea or any nitrogen based fertilizer to the pit at
this stage.
-When the tree is brought on site, a crane lifts the tree from the truck and holds it
over the pit, aligned with the north in the same manner as that on its original site.
-The labourers remove the tarpaulin or gunny bags and spray fungicide on the bulb.
If gunny bags are used, they may be left on the tree bulb, as they disintegrate
naturally.
-The tree is then lowered into the pit and surrounding pit is backfilled with soil taken
out during digging.
-Light spraying of water should be done, but away from the bulb of original soil. The
original bulb needs to be preserved for a few days with same levels of soil moisture
& soil air without allowing soil to settle. If the soil bulb settles during this process, it
must be filled with fine soil from original soil and some water should be sprinkled.
Care should be taken that over-sprinkling should not destroy the soil bulb.
-Apply a coat of CuS wherever wear & tear has happened on the tree during the
transplantation process, and cover these areas with cloth to avoid excess
transpiration.
-Install the steel or MS pipe / angle support to align tree with vertical as it was on
original site.
-Next watering should be done after 10 days of transplantation, and mulch should be
added on the surface to maintain soil moisture.
-When possible one should try to recreate surrounding conditions similar to that of
original host site around the new host site. Hence, if the tree was surrounded by tall
buildings, it should be transplanted in a similar location or one should erect
scaffolding with high shuttering for few weeks around the tree to simulate such
conditions.
-Such simulations may be removed gradually over a few weeks to allow the tree to
adapt to changing surroundings.
Measurement shall be per tree transplanted, irrespective of size. The rate includes
the cost of all materials, equipment, labour, carting, loading & unloading, removal of
debris to local specified within the site, involved in all the operations described above.
Item No. 1.10 Providing and laying non-pressure NP2 class (light duty)
R.C.C. pipes vertically in tree-pits complete as directed by EIC including
supply of all material, labour and equipment up to any lead and lift 900 mm
dia R.C.C. pipe
Cement concrete pipes shall be installed in tree-pits along roads and near structures
as shown in contract drawings to prevent tree roots from damaging constructed
areas.
Contractor shall unload the pipes on location of laying only just before laying is about
to begin, and trench is prepared. Contractor shall unload the pipes with great care.
Any crack and chipping shall not be accepted, and Contractor shall replace the pipe
at his own cost.
Contractor shall lay the pipe using pulley mechanism such that the pipe is absolutely
vertical, checked with plumb line. Contractor shall level the pipe such that its finished
level matches that shown in contract drawings.
Contractor shall refill the outside portion of the trench manually with excavated soil
with great care not to disturb the laid pipe. Filling shall be done in layers 100 mm
thick, and light tamping shall be done such that the pipe is not disturbed. Contractor
shall keep checking the level and alignment of the pipe periodically with plumb line
and correct any errors found.
Precast cement concrete pipes shall be measured in length just before laying,
accurate to the nearest centimeter. This work shall include transport, loading,
installation and soil filling around the pipe. The rate includes the cost of all materials,
equipment, labour, carting, loading & unloading, removal of debris to local specified
within the site, involved in all the operations described above.