Free Stand Air Conditioner

Model:
42/38KCJ024713
42/38QCJ024713
42/38KCJ036813
42/38QCJ036813
42/38KCJ048813
42/38QCJ048813
 Content

CONTENT
1 Safety Precautions ......................................................................................... 1
1.1 Precaution ........................................................................................................................ 1
1.2 Installation ....................................................................................................................... 1
1.3 Caution .............................................................................................................................. 1
1.4 Operational....................................................................................................................... 1
2 Out Dimensions .............................................................................................. 3
2.1 Indoor Unit ........................................................................................................................ 3
2.2 Outdoor Unit ..................................................................................................................... 3
3 External view and display ............................................................................. 4
3.1 External view .................................................................................................................... 4
3.2 Display panel ................................................................................................................... 5
4 Refrigerant cycle diagram ............................................................................ 6
4.1 Cooling only ...................................................................................................................... 6
4.2 Heat pump model ........................................................................................................... 6
5 PCB drawing & wiring diagram .................................................................... 7

6 Installation detail .........................................................................................13

6.1 Installation place ...........................................................................................................13
6.2 Installing .........................................................................................................................14
6.3 Refrigerant pipe connecting ........................................................................................16
6.4 Drain Pipe of The Indoor Unit ......................................................................................18
6.5 Wiring ..............................................................................................................................19
6.6 Test operation ................................................................................................................19
7 Electronic function .......................................................................................20
7.1 Performance Index........................................................................................................20
7.2 Main data Introduction .................................................................................................20
7.3 Operation Modes and Functions .................................................................................20
7.4 Other Functions .............................................................................................................22
8 Trouble shooting ...........................................................................................22
8.1 Protective Function .......................................................................................................22
8.2 Self-diagnosis.................................................................................................................23
8.3 Troubles and Solutions ................................................................................................. 24
 Safety Precautions

1 Safety Precautions
1.1 Precaution
To prevent injury to the user or other people and property damage, the following
instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage.
Before service unit, be sure to read this service manual at first.
1.2 Installation
For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized
service center.
Do not disassemble or repair the product by yourself.
Sharp edges could cause injury, be especially careful of the case edges and the fins on
the condenser and evaporator.
Be sure the installation area does not deteriorate with age.
Take care to ensure that power cable could not be pulled out or damaged during
operation.
Do not place anything on the power cable.
Do not plug or unplug the power supply plug during operation.
Do not store or use flammable gas or combustible near the product.
When flammable gas leaks, turn off the gas and open a window for ventilation before
turn the product on.
If strange sounds, or small or smoke comes from product. Turn the breaker off or
disconnect the power supply cable as soon as possible.
When the product is soaked (flooded or submerged), contact an Authorized service
center.
Be caution that water could not enter the product.
Turn the main power off when cleaning or maintaining the product.
When the product is not be used for a long time, disconnect the power supply plug or
turn off the breaker.
1.3 Caution
Always check for gas (refrigerant) leakage after installation or repair of product.
Install the drain hose to ensure that water is drained away properly.
Keep level even when installing the product.
Do not install the product where the noise or hot air from the outdoor unit could damage
the neighborhoods.
Use two or more people to lift and transport the product.
Do not install the product where it will be exposed to sea wind (salt spray) directly.
1.4 Operational
Do not expose the skin directly to cool air for long periods of time. (Do not sit in the

1
 Safety Precautions

draft).
Do not use the product for special purposes, such as preserving foods, works of art, etc.
It is a consumer air conditioner, not a precision refrigerant system.
Do not block the inlet or outlet of air flow.
Use a soft cloth to clean. Do not use harsh detergents, solvents, etc.
Do not touch the metal parts of the product when removing the air filter. They are very
sharp.
Do not step on pr put anything on the product. (outdoor units)
Always insert the filter securely. Clean the filter every two weeks or more often if
necessary.
Do not insert hands or other object through air inlet or outlet while the product is
operated.
Do not drink the water drained from the product.
Use a firm stool or ladder when cleaning or maintaining the product.
Replace the all batteries in the remote control with new ones of the same type. Do not
mix old and mew batteries or different types of batteries.
Do not recharge or disassemble the batteries. Do not dispose of batteries in a fire.
If the liquid from the batteries gets onto your skin or clothes, wash it well with clean
water. Do not use the remote of the batteries have leaked.

2
 External view and display

2 Out Dimensions
2.1 Indoor Unit
Width Height Depth
(mm) (mm) (mm)

24K 500 1700 290

36K 540 1825 410
48K 540 1825 410

2.2 Outdoor Unit

Width Height Depth A B

(mm) (mm) (mm) (mm) (mm)
24K 840 695 335 560 335
36K 895 860 330 590 333
48K 990 965 355 623 366

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 External view and display

3 External view and display

3.1 External view
Indoor unit Outd oor unit
7 Drain pipe, vent pip e
1 Air out let
2 8 Connect ion cable
Operat ion panel
3 9 Connect ion pipe
Horizo nt al airf low cont rol louver
4 Vert ic al airf low cont rol louver 10 Refrigerant pipe po rt
5 Remot e controller holder(on some models) 11 Air out let
6 Air inl et (2 sides)

3
1
4

11
2

10

6 9

8
7

Note: All the pictures in this manual are for explanation purpose only. They may be
slightly different from the air conditioner you purchased(depend on model). The actual
shape shall prevail.

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 External view and display

3.2 Display panel

5
 Refrigerant cycle diagram

4 Refrigerant cycle diagram

4.1 Cooling only

4.2 Heat pump model

6
 PCB drawing & Wiring diagram

5 PCB drawing & wiring diagram

5.1 42/38KCJ024713
Indoor unit

Outdoor unit

5.2 42/38QCJ024713
Indoor unit

7
 PCB drawing & Wiring diagram

Outdoor unit

5.3 42/38KCJ036713
Indoor unit

8
 PCB drawing & Wiring diagram

Outdoor unit

5.1 42/38QCJ036713
Indoor unit

9
 PCB drawing & Wiring diagram

Outdoor unit

5.1 42/38KCJ048713
Indoor unit

10
 PCB drawing & Wiring diagram

Outdoor unit

5.1 42/38QCJ048713
Indoor unit

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 PCB drawing & Wiring diagram

Outdoor unit

12
 Installation detail

6 Installation detail
6.1 Installation place

6.1.1 Indoor Unit

A place which provides the spaces around the indoor unit as required above in the
diagram.
A place where is no obstacle near the inlet and outlet area.
A place which can bear the weight of the indoor unit.
A place which allows the air filter to be removed downward.
A place where the reception range is not exposed to direct sunlight.
In the center of the room where possible.
6.1.1.1 Please stand the unit in hard and flat ground;
Please reserve space for installation and maintenance.

6.1.1.2 Please check the elevation difference between the indoor unit and the outdoor
unit, the length of the refrigerant pipe, and the curved places (bend) of the pipe
are no more than the following numbers:Elevation difference: no more than 10 M
(if the elevation difference between indoor and outdoor unit is more than 10
meters, it is recommended that the outdoor unit be placed above the indoor
unit.)
Pipe length: no more than 20 M
Bends: no more than 5 places
6.1.2 Outdoor Unit
6.1.2.1 Before installing the outdoor unit, you should:
Select a place where no direct sunlight or other heat-radioactivity may reach. A
sunshade is needed if it is unavoidable.
Select a place that is easy to connect indoor unit's pipe and electric wires.
Avoid a place where combustible gas may leak or stay.
Keep it in mind that water may drain out of the outdoor unit while in "Heat" mode.

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 Installation detail

6.1.2.2 If the outdoor unit is to be installed on a roof or where no constructions are

around, you should avoid hard wind blows directly to the air outlet, because it may
cause trouble for air-flow shortage.

6.1.2.3 Reserve enough space for installation, maintenance and unit-functioning.

Remove as many obstacles as possible nearby.

6.2 Installing

6.2.1 To prevent the indoor unit from falling, you must:

Pay full attention to the unit because its long outer shape makes it easy to fall;
Safety Lock Screws
3.9 ×25

Screws
3.9×25 Air Outlet

Air Inlet
2 Screw hole
(on the unit)

M8 Screws

Firmly fix the unit to the wall and in the ground to avoid accidental falling.
6.2.2 Dismounting the air-inlet grid
Please take off the air-inlet grid before connecting the pipes/wires.

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 Installation detail

Pull down the two knobs on the grid, take off the two screws, then the air-inlet grid
goes free.

6.2.3 Take the Pipe Clip off before connecting the pipes and wiring; fit it

when these finished.

Use accessories 4 and 9 to connect the pipes/wires on both sides and back side.

Pipe/ wire-hole positions on both sides

Drain Pipe

Refrigerant Pipe Wiring Refrigerant/drain

Reamer Joint Reamer Joint Holeφ 35 Pipe holeφ 80

Pipe/ wire-hole position on the bottom

Wiring Refrigerant/ drain

Refrigerant/ drain
Holeφ 35 Pipe hole
Pipe hole

6.2.4 Ship the a/c to the installation place originally packed;

Be careful while hanging the unit because the center of gravity of the unit is not
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 Installation detail

centralized;
Do not make the angle of inclination more than 45 degrees while shipping;(Avoid
horizontal storage)
Be sure the electric insulation work is well done if installed on metal ceiling / wall.
Fix the unit feet with bolts (M10/M8). Be sure the unit is fixed strongly enough to against
blast or earthquake.
Make a concrete basement to the unit by the above references.

6.3 Refrigerant pipe connecting

6.3.1 Pipe length and the elevation

The correct refrigerant quantity filled in the 5-meter-long pipe of the outdoor unit is
marked on the Product Data Plate. If you have to use longer pipe for every meter plus
pipe, the refrigerant should be added according to the following calculation.

Standard
Max. Max. Additional
length
Capacity Pipe size
(m) Elevation Elevation refrigerant
Btu/h GAS LIQUID B (m) A (m) (g/m)
24K 5/8’’ (φ16) 1/4’’ (φ9.53) 5 10 20 65
36K 3/4’’ (φ19) 1/2’’ (φ12.7) 5 15 30 90
48K 3/4’’ (φ19) 1/2’’ (φ12.7) 5 15 30 90

6.3.2 Piping connection

6.3.2.1 Connecting Of Refrigerant Pipe
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 Installation detail

a. Only the correctly installing of indoor and outdoor unit done, can the refrigerant
pipe be connected.
b. The cut-off valves are completely close before ex-work. Before connecting the
refrigerant pipe, be careful to check whether the valves are completely close.
c. The connecting procedure of refrigerant pipe: first, unscrew the two valves on the
outdoor unit and the pipe-jointing nut on the indoor unit(please keep them care
fully). Please connect the refrigerant pipe according to the manual, the
pipe-jointing nut should be screw tightly and no leakage. Note: you need two
wrenches to make balance.
d. When the connecting of refrigerant pipe is finished, before power on the system,
you should vacuum the indoor unit through the maintenance port on the cut-off
valves, or open the high-pressure valve, and exhaust the air through the
maintenance port on the low-pressure valve(closed). It will take about ten
seconds. Then screw tightly the maintenance port. (When supplement the
refrigerant, fill through the maintenance port of the low-pressure valves on the
outdoor unit ).
e. Open all the valves completely before power on the system, or it will be sick for
low efficiency.
f. Gas leak check. Make sure no gas from connections with leak detector or soap
water.

6.3.2.2 Using bronze pipe selling in market

Completely shut the cut-off valves of the outdoor unit (as ex-work status). After the
refrigerant pipe has been connected with both the indoor and outdoor unit, let the air
exhaust out from the maintenance gap on he low-pressure cut-off valves of the
outdoor unit. Screw the nuts tightly on the maintenance gap after the air has been
drained.
6.3.2.3 To make the refrigerant pipe unblocked completely
you should keep the cut-off valves of the outdoor unit completely open after you have
finished
the above steps (step1) or step 2))
Note: Before screwing the reamer nut, smear the pipe and the connecting surface with
refrigerant oil; Check and make sure there is no leakage by soap-water or
leakage-checker after connecting;
Be sure the connecting joint on the indoor side is insulated.
Use two wrenches to connecting the pipes.
Tubing Torque
size
9.52 3270~3990N.cm(333~407kgf.cm)
12.7 4950~6030N.cm(504~616kgf.cm)
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 Installation detail

16 6180~7540N.cm(630~770kgf.cm)
19 9720~11860N.cm(990~12106kgf.cm)

6.3.3 Air Purging

When Using the Vacuum Pump
(For method of using a manifold valve, refer to its operation manual.)
a. Completely tighten the flare nuts, A, B, C, D, connect the manifold valve charge
hose to a charge port of the low-pressure valve on the gas pipe side.
b. Connect the charge hose connection to the vacuum pump.
c. Fully open the handle Lo of the manifold valve.
d. Operate the vacuum pump to evacuate. After starting evacuation, slightly loose
the flare nut of the Lo valve on the gas pipe side and check that the air is
entering.(Operation noise of the vacuum pump changes and a compound
meter indicates 0 instead of minus)
e. After the evacuation is complete, fully close the handle Lo of the manifold valve
and stop the operation of the vacuum pump. Make evacuation for 15 minutes or
more and check that the compound meter indicates -76cmHg (-10x106Pa).
f. Turn the stem of the packed valve B about 45 counterclockwise for 6~7 seconds
after the gas coming out, then tighten the flare nut again. Make sure the pressure
display in the pressure indicator is a little higher than the atmosphere pressure.
g. Remove the charge hose from the low pressure charge hose.
h. Fully open the packed valve stems B and A.
i. Securely tighten the cap of the packed valve.

6.4 Drain Pipe of The Indoor Unit

Make sure the drainpipe is connected to the outdoor side downward;

The hard polyvinyl chloride(PVC)plastic pipe (external diameter 26 mm) sold is the
market is suitable for the attached soft drain pipe;
Please connect the Soft Drain Pipe with the Drain Pipe, then fix it with band;
If you have to connect the Drain Pipe indoors, to avoid condensing caused by air intake,
you must cover the pipe with heat-insulation material (polyethylene with Specific Gravity
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 Installation detail

of 0.03, at least 9 mm in thickness), and use Glue Band to fix it.

After the Drain Pipe has been connected, please check if the water drains out of the
pipe efficiently and has no leakage.
Refrigerant pipe and Drainpipe should be heat-insulated to avoid condensing and
water-dropping later on.
6.5 Wiring
Please refer to the Wiring Diagram.

(Wiring size:≥2.5mm2)

2
(Wiring size:≥2.5mm )

Note: Some models is equipped with a cord having a plug, So a wall outlet shall be
properly installed.
6.6 Test operation
Perform test operation after completing gas leak and electrical safety check. The test
operation time should last more than 30 minutes.
1). Open the panel and lift the panel up to angle which remains fixed. Do not lift the
panel any further when it stops with a "click"sound.
2). Press the manual switch button twice until the operation indicator lights, the unit
will operate on Manual Cool mode.
3). Check if all the functions work well while testing the air conditioner. Especially
check whether the drainage of indoor unit is smooth or not.
4). Press the manual switch button again till the operation indicator turns dark after
finishing the test operation and the unit stops operation.

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 Exploded view & spare-part

7 Electronic function
7.1 Performance Index
No. Item Index
1 Applicable Voltage Range 185-253V, 342-418V
2 A/C Frequency 50Hz
3 Working environment temperature -7°C- +45°C

7.2 Main data Introduction

Ts : Set temperature,
T1 : Room temperature
T2: Evaporator pipe temperature
7.3 Operation Modes and Functions

7.3.1 Manual Operation

7.3.2 Heating Mode

7.3.2.1 Four-way valve opens at once, while defrosting process closes.
7.3.2.2 Condition for the compressor action: (Ts=set temperature, T1=room
temperature)
Condition Compressor and outdoor fan
Room temperature up T1-Ts=0°C Off
T1-Ts>-1°C On
Room temperature down T1-Ts<-1°C On
T1-Ts=0°C Off
7.3.2.3 Indoor Fan Action
Anytime remote switchover for fan speed among high/low/auto, anti-cold air function
takes priority.
Auto fan in heating mode
Condition Fan speed
Room temperature up T1-Ts>-1°C Low
T1-Ts<-1°C Hi.
Room temperature down T1-Ts<-2°C Hi.
-2°C <T1-Ts <-1°C Low
Anti-cold air:
Switchover between fan speed and fine tune can be set according to temperature of
evaporator pipe (T2).
Condition Fan speed
Room temperature up T2<25°C Off
25°C <T2<32°C Low
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 Exploded view & spare-part

T2>32°C Set fan speed

Room temperature down T2>22°C Set fan speed
20°C <T2<22°C Low
T2<20°C Off

7.3.3 Defrost (only available to heating mode)

7.3.3.1 Defrosting Conditions
Starting Of Defrosting Condition (meet one of the following is ok):
(1)Accumulated compressor operating time when temperature of outdoor heat
exchanger coil T3 is below -2°C reaches up to over 46 minutes.(When T3 is over 20°C,
calculate time again.)
(2) Under evaporator high temperature protection, the accumulated time when outdoor
fan motor is off and compressor is on reaches up to over 90 minutes .(When T3 is over
20°C, calculate time again.)
High temperature defrosting condition:
Under high temperature protection of evaporator, the time when outdoor fan is shut
down but compressor is not has been accumulated for up to 90 minutes.
7.3.3.2 Defrosting Action
Four-way valve, indoor fan, outdoor fan are shut down. Compressor keeps on.
7.3.3.3 Ending Of Defrosting Condition (meet one of the following is ok):
(1)Time of defrosting lasts 10 minutes.
(2)Temperature of outdoor coil T3 is up to 20°C.
7.3.4 Cooling Mode
7.3.4.1 Four-way valve is closed.
If four-way valve is open before the machine enters cooling mode, then four-way valve
will be closed at the first time, the compressor starts under the cooling mode.
7.3.4.2 Conditions for the compressor and outdoor fan action (Ts = set temperature)

Condition Compressor and outdoor fan

Room temperature up T1-Ts=0°C Off
T1-Ts>1°C On
Room temperature down T1-Ts>0°C On
T1-Ts=0°C Off

7.3.4.3 Action of Indoor Fan

HIGH/LOW/AUTO fan can be switched over by your comfort.
Auto fan under cooling mode.
Condition Fan speed
Room temperature up T1-Ts>2°C Hi.
1°C < T1-Ts <2°C Low
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 Exploded view & spare-part

Room temperature down T1-Ts>1°C Hi.

T1-Ts <1°C Low

7.3.5 Dehumidifying Mode

7.3.5.1 Indoor fan speed is low.
7.3.5.2 If certain protective condition is met, operation will be carried out.
7.3.6 Auto Mode
7.3.6.1 Under auto mode, the indoor fan is set to be auto.
7.3.6.2 When entering auto mode, the heating, fan only or cooling operation will be
automatically chosen according to the room temperature T1 and the set
temperature Ts.
Condition Mode
T1-Ts>1°C Cooling
-1°C< T1-Ts<1°C Fan
T1-Ts<-1°C Heating(fan for cooling only type)
7.3.6.3 After one mode is chosen, if the condition lasts for 15 minutes, meanwhile the
compressor doesn't start up within consecutive 15 minutes, the operation mode
will be re-chosen according to the T1and Ts.
7.3.6.4 If certain condition is met, then the corresponding protective function will be
executed.
7.3.7 Fan Only Mode
7.3.7.1 Under this mode, four-way valve, compressor and outdoor fan are shut down.

7.3.7.2 High/Low/Auto fan can be switched over through manual control. Auto fan will
be controlled in line with cooling auto fan with temperature set to be 24C.
7.4 Other Functions

7.4.1 LCD display

Mode, Set temp.,fan speed, time, timer, protection etc.
7.4.2 Timer
The machine should be provided with max. Interval of 24h and min. resolution ratio of
15 minutes.

8 Trouble shooting
8.1 Protective Function

8.1.1 3-minute delay for the compressor start-up

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 Exploded view & spare-part

At the beginning of energizing or after the stop of the compressor, 3-minute delay will be
needed to start the compressor.
When switching over between cooling/heating mode, the compressor stops
automatically.
8.1.2 Evaporator protection against high temperature
8.1.2.1 Only available under heating mode.
8.1.2.2 The operation principle is as follows: (T2 = evaporator temperature)
Condition Outdoor fan Compressor
T2>56°C Off On
T2>62°C Off Off
T2<62°C On Off
T2<50°C On On
Note: During protection, the indoor fan continues operating at a set speed, while the
anti-cold air function of heating and the compressor will be 3 minute delayed to shut
down for protection.
8.1.3 Evaporator Protection against low temperature
8.1.3.1 Only available under cooling and dehumidifying status.
8.1.3.2 Protection principle:
Condition Outdoor fan Compressor
T2<2°C（last 3 minute） Off Off
T2>8°C On On
8.1.3.3 The restart of the compressor shall execute the delay protection.
8.1.4 Condenser high temperature protection
8.1.4.1 Only available to cooling and dehumidifying mode.
8.1.4.2 Action condition
Condition Outdoor fan Compressor
Condenser temp.>62°C Off Off
Condenser temp.<48°C On On
8.1.4.3 Delay protection should be performed when the compressor restarts.
8.1.5 Outdoor protection
When outdoor protection signal is high level, outdoor unit will perform protection: the
whole machine will be shut down while the indoor unit will indicate the corresponding
protection signal.
The A/C will recover if outdoor errors are eliminated after the outdoor protection occurs.
8.2 Self-diagnosis
Codes Contents
P4 Protection of temperature of indoor evaporator
P5 Protection of temperature of outdoor condenser

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 Exploded view & spare-part

P9 Protection of defrosting or anti-cold wind

E1 Open-circuit and short-circuit of temperature sensors T1
E2 Temp. sensor T2 on indoor evaporator is open circuit or short circuit
E3 The condenser temperature sensor T3 is open or short
E6 Protection of outdoor unit

8.2.1 LEDs for the indication of outdoor trouble

In normal operation, LEDs emit no light and they will flash at a frequency of 5 Hz when
trouble occurs. Their codes are listed in the following table:
LED1 LED2 LED3 Contents
Off Off On Ok
On Off On Phase sequence error
Off On On Overload of current
On On On Lack of phase

8.3 Troubles and Solutions

Before calling for service, please review the following list of common problems and
solutions.
If any of the following conditions occur, check your unit and resolve corresponding
problems referring to given remediation. If the trouble can't be settled contact our
dealer.
Trouble Cause Solutions
Unit does not Power failure. Wait for the comeback of
start power
Power switch is open. Switch on the power
Fuse of power switch may have Replace the fuse
blown.
Batteries remote controller are Replace the batteries
exhausted.
The time is not start-up time you Wait or cancel the time set.
have set.
Air flowing Temperature is not set correctly. Set the temperature
normally with properly.
low Door or window is open. Close door and window.
cooling(heating) Air filter is blocked with dust or Clean the air filter.
effect dirtiness.
Inlet/outlet of indoor/outdoor units Clear all blockages.
are blocked.
Inlet/outlet of indoor/outdoor units Clear the blockage, then
are blocked. restart your operation.
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 Exploded view & spare-part

Be in 3 minutes protection of Wait

compressor

Number Display Problem What to do

code
1 E1 E2 E3 Temperature Sensor is off or
Contact service people
E4 short-circuit.
2 E6 Outdoor unit protection Contact service people
3 E8 Electrostatic dust collection Contact service people
4 Turn off the unit, clean the
The temperature of the evaporator of
air filter, then restart the
indoor unit is too low or high (For the
P4 unit. If this operation does
protection feature, the compressor
not work, please contact
turns off automatically)
service people.
5 The temperature of condenser of the Turn off the unit, check if
outdoor unit is too high (For the there is any obstacle in the
P5
protection feature, the compressor air-inlet, otherwise call the
turns off automatically) service people.
6 P9 Defrosting protection or warm-air The unit will auto restart
controlling is off after finishing the defrosting
or the temperature of the
Heat Exchanger of indoor
unit raise.

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