MAINTENANCE ROADMAP TO RELIABILITY

MASTERCLASS

28 – 30 JANUARY 2019
VENUE TBA, JAKARTA, INDONESIA

100% SATISFACTION GUARANTEED

Complimentary Book – We ensure satisfaction in our training courses.
Maintenance Roadmap to If you think this training does not meet the
objective as mentioned in the brochure, we
Reliability by Rolly Angeles
will replace you with other training with the
for each delegate same or less value (valid 1 year).

Our Consultant: Rolly Angeles

WHY YOU SHOULD JOIN US IN THIS MASTERCLASS:

This course covers a strategy for maintenance people to achieve a high reliability of their equipment and assets
through the principles of Planned Maintenance Four Phases to Zero unplanned breakdown strategy. Some
learning objectives include:
• Provide a detailed and structured approach through the application of TPM’s Planned Maintenance
• Realize the importance of establishing basic equipment condition in our equipment
• Provide an understanding on what Planned Maintenance is and what it wants to achieve
• Learn how to implement the four phases of Planned
• Maintenance as well as understand the 6 failure patterns and how it affects us in our day to day
maintenance activities
 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

TRAIN INSANE,
OR REMAIN THE SAME.
 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

REASONS WHY MAINTENANCE SHOULD ATTEND

• LEARN how to start-up and organize the Maintenance pillar and understand the most important
preparations needed to improve the reliability of industry’s assets and equipment.

• PROVIDE a crystal clear direction and roadmap for maintenance on how the highest reliability of your
equipment and assets in your industry.

• LEARN what support operators needs from Maintenance.

• LEARN the details on how to integrate RCM (Reliability-Centered Maintenance) into the higher
Phases/ Steps of Planned Maintenance. Find out if TPM and RCM contradict or complement each
other.

• DISCOVER how to reduce unplanned breakdowns in your plant.

• LEARN how to implement Planned Maintenance right the first time and avoid costly mistakes and
seeing what works and not.

• LEARN how to prepare and develop the Maintenance “MASTER PLAN”.

• LEARN what it takes to implement Planned Maintenance right the first time.

• LEARN how your industry can save on cost on doing Maintenance

• FINALLY ask yourself, is my plant ready for the Planned Maintenance experience?

WHO SHOULD ATTEND

• Maintenance Managers
• Operation Managers
• TPM Office, Facilitators and Coordinators
• Facilities Managers
• Preventive/Predictive Maintenance Group
• Reliability Engineers and Managers
• Top Management and Decision Makers
• Continuous Improvement Groups
• People involves in doing Maintenance
 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

COURSE OBJECTIVES

• Provide a detailed and structured approach through the application of TPM’s Planned Maintenance.
• Realize the importance of establishing basic equipment condition in our equipment.
• Provide an understanding on what Planned Maintenance is and what it wants to achieve.
• Learn how to implement the four phases of Planned.
• Maintenance as well as understand the 6 failure patterns and how it affects us in our day to day
maintenance activities.

ABOUT THE COURSE

This course covers a strategy for maintenance people to achieve a high reliability of their equipment and
assets through the principles of Planned Maintenance Four Phases to Zero unplanned breakdown
strategy.

• Phase 1 deals with Stabilizing MTBF, main activity involved here is restoration by establishing
Equipment Basic Equipment Condition.

• Phase 2 deals with Addressing Equipment Weaknesses in Design and addressing them to prolong the
lifespan of parts.

• Phase 3 and 4 of Planned Maintenance deals with developing a Maintenance Tasks Selection
Diagram in order to classify which parts will fall on the different maintenance tasks available. This is
where Reliability Centered Maintenance can be used.

• Phase 4 of Planned Maintenance is about Predicting Failures through a system known as Condition-
Based Maintenance and the use of Diagnostic tools to monitor condition of parts

This training covers the 4 Phases of implementing a Plant wide Planned Maintenance structured approach.
The first two phases will provide us a detailed approach on how to reduce the breakdowns in our
equipment while the remaining two phases covers on how to provide a sound and robust approach to
improve the way we maintain our equipment.
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Masterclass

COURSE OUTLINE

DAY 1

8:00 – 8:30 - Coffee and Registration

8:30 – 9:00 - Welcome and Introduction of resource speaker

• Take MRR Pre-post IQ Quiz

9:00 - 10:00 - Introduction: Changing The Maintenance Culture

• Domino Effect of Being Reactive
• Can Maintenance Really Eliminate Equipment Breakdowns and Failures

1000 - 1015 - Morning Break / Meals

1015 - 1200 - Module 1: Maintenance – Roadmap to Reliability Overview

• Planned Maintenance Defined
• 4 Phases of Planned Maintenance
• The 2 sides of Failure
• The Concept of Planned Maintenance Activities
• MRR Preparatory Stage
• How Maintenance is Being Approached By Industries
• Having a Clear Concept on What Constitute a Breakdown and Not
• Knowing MTBF, MTTF and MTTR
• Understanding what MRR wants to achieve

1200 - 1300 – Lunch

1300 - 1500 - Module 2: Phase 0 – MRR Preparatory Stage

• Understanding The Need for An Effective Maintenance Structure
• Establishing the Maintenance Vision and Mission
• Importance of Conducting Machine Ranking
• Developing a Master Plan for Maintenance
• MRR Phase 0 Details Step by Step Roadmap of Activities

1500 - 1515 - Afternoon Break / Meal

1500 - 1700 - Module 3: Phase 1 - Stabilize MTBF

• The Need To Restore and Address the Basics on Our Equipment
• 3 Basic Activities on Planned Maintenance Phase 1
• Maintenance Guidance and Support for Operators
• Function Loss and Function Reduction Breakdown
• What Phase 1 will Achieve – 60 to 80% Reduction in Unplanned Breakdown
• Horizontal Replication of Phase 1 Activities
• Detailed Step by Step Roadmap of Activities for Phase 1

1700 - End of Day 1

 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

DAY 2

8:00 – 8:30 - Coffee and Recap of Day 1

0830 - 1000 - Module 4: MRR Phase 2 Addressing Design Weakness

• Concept of Phase 2 – Every Equipment Has Its Weaknesses In Design
• How to Addressing Equipment Design Weaknesses
• Analytical and Problem Solving Techniques for Maintenance
• Investigating Equipment Failures Through Root Cause Failure Analysis
• Step by Step Detailed Roadmap of Activities for Phase 2

1000 - 1015 - Morning Break / Meals

1015 - 1200 - Understanding Different Types of Wear Perform Exercise on Wear

• Abrasive, Adhesive, Erosive, Fatigue and Corrosive Wear
- Understand How To Control These Types of Wear
- Take Quiz on Different Types of Wear
- Case Study on Phase 2

1200 - 1300 – Lunch

1300 - 1500 - Module 5: MRR Phase 3 Periodically Restore Deterioration

• Common Belief on Maintenance – Does All Parts Wear Out
• Understanding Infant, Random and Age Related Failures
• Understanding Reliability-Centered Maintenance
• Preparing the RCM Information Worksheet
• Understanding the RCM Decision Diagram or Algorithm

1500 - 1515 - Afternoon Break / Meal

1515 - 1700 - Hidden and Evident Failures

• Understanding the Consequences of Failure
• Environmental, Safety, Operational and Non-Operational Consequences
• Failure Consequences Exercise

1700 - End of Day 2

 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

DAY 3

0800 - 1000 - Recap of Day 2

• Module 6 : PM Phase 4 Predict Equipment Lifetime
• Understanding the Concept of Predictive Maintenance
• P-F Curve Explained
• Integrating RCM into the TPM Planned Maintenance Structure
• Understanding the Different Maintenance Tasks Available
• Deriving the Maintenance Tasks for Equipment
• Phase 3 and 4 Roadmap of Activities

1000 - 1015 - Morning Break / Meals

1015 - 1200 - Understanding Reactive, Preventive, Predictive and Proactive Maintenance

• MRR WORKSHOP 1 Workshop on Maintenance Tasks

1200 - 1300 – Lunch

1300 - 1400 - MRR WORKSHOP 2: Planned Maintenance Board Game

1500 - 1515 - Afternoon Break / Meal

1515 - 1600 - Actual Case Study: JIPM Planned Maintenance Success Story

1600 - 1630 - Take Post Quiz on MRR

• Check Pre-Post Quiz on MRR

1630 - 1700 - Starting Improvement Reliability

• Awarding of Certificates
• Summary and Closing

1700 - End of Seminar

 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

WHAT OTHER DELEGATES SAY ABOUT THE MASTERCLASS

“Very alive, energetic and informative. Lots of resources like the Rolling Stones, powerpoints. Facilitator is
an expert. Application of layman’s term for non technician people. There are recognition (giving chocolates)
and comparison on pre and posts exams.”
From Maureen Tating, Human Resources, Technical Documentation Specialists, Transition Optical

“The speaker catches the audience attention. He shows confidence and very knowledgeable of the topic.”
From Adrian Gamboa, Senior Control Engineer, Transition Optical

Has a very good presentation by the use of visual aids and illustrations. Discussed clearly the context of
each subject/topic. Relates the topic based on actual experience. Catches the audience attention through
jokes that are related to the topic.
From Jeffrey Gawat, Technology Engineering Technician, Transition Optical

Good points about this training are all inspiring videos, all examples given by Rolly, way of presentation,
reality about maintenance, all the sheet, forms on MTBF, how to implement Planned Maintenance in our
plant. Also respect about maintenance and its people and also give inspiration and increase the moral of
maintenance people. Thanks, for this opportunity in my life.
From Mihir Upadhyay, Gujarat, India

I am very inspired to my duty and role about maintenance. This is a very good training about maintenance
and about the maintenance people.
From Piyush Adroja, PIPAVAV, Gujarat, India

“Good course content, training aids, technical knowledge, instructor effectiveness were excellent. It does
not teach you about work environment only but how to approach life.”
From Norma Moeketsi, Maintenance Planner, Engineering Reliability, Botash Ash

“Very relevant with our situation. This training will help a lot if we change. Operators becoming engineering
partners instead of being customers.”
From Madeswi, P.P. Engineering, Botswana Ash

“Review of basic concept to successful maintenance. Sharing of facilitators personal experience, setting up
the program and final results achieved after many years of implementation. Emphasis placed on ownership
of maintenance activities by engineering/maintenance and operations. View that the two are partners as
opposed to customers service provider relationship.”
From Godfrey Nilala,Superintendent Wellfield, Botswana Ash

“The trainer is very relevant to the operation. It can improve the business results if implemented well by
the organization. The objectives were very clear. Visual aids help better understanding. It promotes lot of
interaction and helps the team to have a common understanding of the subject. It is more practical.”
From Modise Meera, Divisional Engineer, Botswana Ash

“A very coursed aimed at providing the necessary skills in developing and maintain world class
maintenance strategy. Could be the only solution for organization in very competitive market with a high
maintenance costs life Botswana Ash.”
From Thabane Malasa. Divisional Engineer
 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

OUR CONSULTANT

Rolly Angeles, is a seasoned international reliability & maintenance consultant with 23 yrs of solid experience
in the field. He had been invited in different countries and have conducted reliability and maintenance
trainings in United Arab Emirates, India, Kuala Lumpur, Malaysia, Indonesia, Nigeria and Bangladesh.

His portfolio of maintenance trainings includes Maintenance Management courses on TPM, Lubrication,
Tribology, Condition-Based Maintenance, RCM, RCFA, Planned Maintenance, World Class Maintenance
Management, The 12 Disciplines, Oil Contamination Control, Maintenance Indices and KPI’s, Maintenance
Management Strategies and much more.

Rolly previously worked with Amkor Technology Philippines, as a TPM Senior Engineer, an industry engaged in
the manufacture of Integrated Circuit products and spearheaded their Planned Maintenance organization
com-pose of maintenance managers and engineers.

He was also responsible for the dramatic reduction of unplanned breakdowns in their TPM Journey as well as
RCM implementation on their Facilities AHU units and as well as their substation equipment. Rolly is currently
working as an independent reliability and maintenance consultant. Rolly had released his first book on World
Class Maintenance Management - The Twelve Disciplines and 2nd book on Maintenance Roadmap to Reliability.
It is not only a technical book, but this is a book that makes every maintenance feel proud that they belong
to the maintenance function
 MAINTENANCE ROADMAP TO RELIABILITY
Masterclass

28 – 30 JANUARY 2019

REGISTRATION FORM AMALINA +62 21 2955 7470 4 EASY WAYS TO REGISTER

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i. Electronics Troubleshooting
ii. Essential AUTOCAD
iii. Air Conditioning in Hospitals
Name: _____________________________________ iv. Emergency Generator Set & It’s Maintenance
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