Guide To Design and Selection of Check Valves

DESIGN AND SELECTION OF
CHECK VALVES
IN THIS eBOOK
Do you have the right check valve
for your process?
Learn about the different styles of check

valves and how to select the right one for
your process that minimizes head loss,
energy costs, and slamming.
VM‐DSCV/WP
White Paper
Design and Selection of Check Valves
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . .. 2
Lift Check Valves. . . . . . . . . . . . . . . . . . . . 3
Swing Check Valves . . . . . . . . . . . . . . . . . 4
Dashpot‐Assisted Check Valves . . . . . . .. 6
Check Valve Selection Criteria. . . . . . . . . 7
Initial Costs. . . . . . . . . . . . . . . . . . . . . . . . 7
Maintenance Costs. . . . . . . . . . . . . . . . . . 8
Headloss . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Energy Costs. . . . . . . . . . . . . . . . . . . . . . . 11
Total Valve Costs . . . . . . . . . . . . . . . . . . . 12
Non Slam Characteristics. . . . . . . . . . . . . 13
Fluid Compatibility. . . . . . . . . . . . . . . . . . 15
Selection Methodology. . . . . . . . . . . . . . 15
Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . 16
References. . . . . . . . . . . . . . . . . . . . . . . . 17
Val‐Matic Valve & Mfg. Corp. • www.valmatic.com • [email protected] • PH: 630‐941‐7600
Copyright © 2018 Val‐Matic Valve & Mfg. Corp.

INTRODUCTION
An essential element in the design of water and wastewater pumping systems is the proper
selection of the pump discharge check valve, whose purpose is to automatically open to allow
forward flow and automatically return to the closed position to prevent reverse flow when the
pump is not in operation. Another function that is often overlooked is the valve’s ability to
minimize energy consumption. Patton estimated that water and wastewater plants in the
United States consume 75 billion kW∙h of energy annually and nearly 80% of that energy is
consumed for high service pumping costs to overcome the static head and friction losses. But
just as important, the valve should protect the pumping system and piping from pressure
surges caused by sudden closure. Every pump station designer has witnessed check valve slam,
which is caused by the sudden stoppage of reverse flow through a closing check valve. To
prevent slam, an automatic check valve must either close very quickly or close slowly by using
oil dashpot devices.
FIGURE 1. Typical Pumping System with Swing Check Valves
Three general categories of check valves will be presented in detail. First, Lift Check Valves such
as the fast‐closing silent and nozzle check valves, have spring‐loaded discs, which move along
the pipe axis over a short distance to close automatically in a fraction of a second. Because of
their fast closure, these check valves rarely slam and hence have earned the name “silent”. The
second category of check valve is the Swing Check Valve such as the traditional swing check
valve, which has a flat disc that pivots or swings about a hinge pin. Traditional swing check
valves are by far the most common, can be equipped with various accessories such as a lever
and weight, and unfortunately may be the most likely to slam. Lastly, Dashpot‐Assisted Check
Valves have controlled closure to control the changes in pipeline fluid velocity over a long
period of time (i.e. 5 to 30 seconds) to help prevent surges in distribution systems. These three
2
categories of check valves, Lift, Swing, and Dashpot‐Assisted are each designed with unique
features for specific applications and each contribute differently to the system response and
costs. There is no “universal” check valve for all applications.

Even when all of the various categories and types of check valves are understood, it is still
difficult to make a rational decision about which type of check valve is best for a given
application. Buying a check valve is similar to buying a car. There are many to choose from
because every model is designed to meet different needs. The best car is not necessarily the
fastest one. You may be looking for compactness, high performance, low cost, or advanced
features; whatever the case, just as there is a car that best meets your requirements, there will
similarly be a check valve that best meets your requirements. This paper will therefore
describe the various types of check valves and discuss the common selection criteria such as
cost and fluid compatibility, which can be used to narrow down the field of selection. Finally,
the check valves will be rated on every criteria so that a methodical decision process can be
used to identify the best valve solution to meet a given application.

LIFT CHECK VALVES

Lift Check Valves are simple, automatic, and cost effective but can result in high energy costs in
the long run. Examples of lift checks include nozzle check, silent check, and ball check valves.
These valves have no external moving parts and can be economical to produce and reliable in
operation. Unfortunately, they do not provide indication as to whether they are open or
closed, which may be an important feature in a pumping system.

Silent Check Valves are commonly used in high‐rise buildings and high head
applications because of their quiet closure. They consist of a threaded, wafer,
or flanged body; a corrosion resistant seat; and a disc with integral stems.
When the flow is initiated, the disc is pushed to the right to allow forward
flow. When the pump is stopped, the compression spring in the valve forces
the valve closed before the flow reverses, which provides silent closure. They
close very quickly (in about one tenth of a second) because of a short linear Silent Check Valve
stroke, which
is equal to one fourth of their diameter. It is interesting to note that even though the
stroke is short at D/4, the cylindrical area between the open disc and the seat (π∙D∙D/4) equals
the full port area (π∙D2/4) where D equals the port diameter. Unfortunately, because the disc
remains in the flow stream, a Silent Check Valve has high head loss and is mostly used for clean
water applications with high head.

Nozzle Check Valves operate similar to Silent Check Valves but have a
smooth venturi‐shaped flow path and annular disc with lower head loss
than the Silent Check Valve, but with a longer laying length. Like the Silent
Check Valve, the nozzle check has a spring‐assisted, short linear stroke,
Nozzle Check Valve
3
which provides the best non‐slam characteristic of check valves. Nozzle Check Valves are
commonly made in steel for high pressure classes to meet the rigors of industrial and power
plant applications.

Ball Check Valves are simple and compact and commonly used on small
water or wastewater pumps where economy is important. A Ball Check
Valve consists of a threaded or flanged body with internal features that
guide a rubber‐coated ball in and out of the seat as the flow goes
forward and reverse. The ball rolls during operation and has a tendency
to clean itself. The valve’s top access port provides ease of maintenance
without removal of the valve from the line. They can be used for both Ball Check Valve
water and wastewater applications but have a high tendency to slam in
high head applications or when there are parallel pumps because the ball has high inertia and
must travel a long distance. In single pump and low head systems, Ball Check Valves may
perform adequately and provide low head loss.

SWING CHECK VALVES

Swing Check Valves have historically been the most common category of check valve used in
water and wastewater pumping systems. They are readily available, low cost, and have low
head loss characteristics when full open. They are automatic in that they require no external
power or control signal and operate strictly from the change in flow direction. However, there
are many types of valves that fall into this category, and each has distinct advantages that
should be understood. Swing Check Valves get their name because they generally consist of a
body and a closure member or disc that pivots or “swings” about a hinge pin.

The most compact Swing Check Valve is the Dual Disc® Check Valve as
defined in American Water Works Association (AWWA) Standard C518.
The body is a wafer design (fits between two pipe flanges) and has a
hinge pin about which two opposing D‐shaped discs rotate. There is
another pin called the stop pin, which centers and stabilizes the discs in
the flow stream when the valve is full open. This valve can be subject to
vibration and wear in service and should include stabilization spheres at
the ends of the pins to prevent pin vibration. The resilient seat is typically
molded to the body and the spoke that runs across the body. Given that Dual Disc® Check
the spoke is in the flow stream and can collect debris, the Dual Disc® Valve
Check Valve is not used in wastewater containing solids. The valve port is
about 80% of the pipe size so the headloss should be considered. The closure is assisted by a
torsion spring which wraps around the hinge pin and presses against the back faces of the disc.
Like lift checks, this type of valve does not provide any indication of open and close but because
of the spring has good non‐slam characteristics.

4
The traditional Swing Check Valve is defined in AWWA Standard C508,
has metal or resilient seats, and swings through a 60 to 90 degree
stroke. Because of the long stroke, inertia of the disc, and friction in the
packing, the valve may slam in multiple‐pump and vertical‐pipe
installations. These valves are therefore often outfitted with a wide
array of accessories, which are beyond the scope of the C508 Standard.
Probably the most common accessory is a lever and weight. While it is
normally assumed that the weight makes the valve close faster, it Swing Check Valve
actually reduces slamming by limiting the stroke of the disc, but in
return, may cause a significant increase in headloss. However, manufacturers usually publish
flow coefficients for full open valves and rarely for partially open ones. The valve closure is also
slowed by the inertia of the disc and weight and the friction of the stem packing. Some Swing
Check Valves have slanted seats (typically about 5 degrees) to promote closure and sealing at
low pressures but as long as the center of gravity of the disc and arm assembly are upstream of
the seating surface and pin, there will be a closing moment to provide adequate closure and
sealing at low pressures. The external lever provides good indication of valve position and the
full port provides good service in both water and wastewater.

In more severe high head applications, an air cushion is sometimes used to
prevent slamming. Everyone has experienced the positive effect of an air
cushion on a slamming storm door. But the conditions in a water pipeline are
significantly different. When a door slams, its momentum is smoothly
absorbed by the air cushion because as the door slows, the forces from the
closing spring and outside wind become less and less. Conversely, when a
check valve in a water pipeline closes, the reverse flow is quickening at a Air Cushion
tremendous rate so that every fraction of a second that the valve closure is
delayed, the forces on the disc will increase by an order of magnitude. In actual practice, the air
cushion holds the disc open long enough for the reverse flow to intensify thereby slamming the
disc even harder into the seat. Since air cushions use air which is compressible, they provide
very little positive restraint of the closing disc and cannot counteract the enormous forces
being exerted by the reverse flow. If faster closure is needed or desired, a lever and spring is a
better accessory. Springs inherently have little inertia and are very effective at accelerating the
disc movement and providing fast closure and better slam characteristics. Swing Check Valves
can also be equipped with oil dashpots to provide effective means of slam prevention.

The newest type of Swing Check Valve listed in AWWA C508 and the
valve having the greatest impact in the water/wastewater industry today
is the Resilient Hinge Check Valve. As the name implies, the swing action
occurs from flex action in the rubber molded disc instead of rotation
about a hinge pin. The Resilient Hinge Check Valve is highly dependable
with virtually no maintenance because the only moving part is the
flexible disc. This valve has a 100% port slanted at a 45‐degree angle, Resilient Hinge
which provides a short 35‐degree stroke, quick closure, and low head Check Valve
5
loss. The valve is also available with a mechanical indicator and limit switches. A special model
of this valve has even faster closure due to the addition of disc accelerators or springs which
provide non‐slam characteristics similar to that of a silent check valve.

On the other end of the swing check valve spectrum is the Tilted Disc®
Check Valve, which has extremely low headloss because of its 140% port
area and its butterfly valve‐type disc design wherein the flow is allowed to
pass on both sides of the disc. The Tilted Disc® Check Valve also has
reliable aluminum‐bronze metal seats and can be equipped with top or
bottom mounted oil dashpots to provide effective means of valve Tilted Disc® Check Valve
control and surge control for medium length systems. Like other swing
check valves, the Tilted Disc® Check Valve is fully automatic and requires no external power or
electrical signal from the pump control system. It has an external position indicator and is
limited to water or treated effluent because the pins extend into the flow stream and can
collect debris.

DASHPOT‐ASSISTED CHECK VALVES

A proven accessory for dampening swing check valve closure is an oil cushion, also referred to
as a bottom‐mounted oil dashpot. As shown in the figure below, when the check valve disc is
near the closed position, it strikes a snubber rod, whose linear motion is controlled by a high‐
pressure oil hydraulic cylinder and flow control valve so that this last 10% of travel occurs over
1‐5 seconds. The reverse velocity through the check valve will be dampened over a few seconds
thus reducing the water hammer associated with sudden check valve closure. These dashpots
can be a furnished with swing check and tilted disc check valves. While expensive, they
positively prevent check valve slam.
FIGURE 2. Tilted Disc® Check Valve Bottom‐Mounted Oil Dashpot

6
CHECK VALVE SELECTION CRITERIA

In order to match the best type of check valve with a given application, several operating
parameters must be defined. These selection criteria may or may not be important for a given
application, but they all play a role in the selection process. The criteria that will be discussed in
detail are listed in Table 1.
SELECTION CRITERIA SIGNIFICANCE
Valve purchase costs can vary widely and should also
Initial Costs
include installation costs.
The more complex the valve, the greater the
Maintenance Costs
maintenance costs.
Some valves can cost far more in energy cost than
Headloss and Energy Costs
their initial cost.
It is essential to match the closing characteristic of
Non‐Slam Characteristics
the valve with the dynamics of the pumping system.
Only certain check valves can tolerate sediment and
Fluid Compatibility
solids in the flow.
TABLE 1. Selection Criteria for Check Valve Selection
INITIAL COSTS

The purchase cost of various check valves are readily available from local distributors or
manufacturers and can vary widely based on features and the level of quality. It is important to
understand that the purchase cost only represents a portion of the initial cost. The installation
cost may be even greater than the purchase cost. Some check valves are very compact (wafer
type) with short laying lengths and may result in shorter piping runs and smaller dry wells or
piping galleries. At the same time, however, many compact check valves require three to five
straight diameters of straight pipe upstream to avoid vibrations and premature wear of the
valve. The laying length should therefore include the additional piping recommended by the
valve manufacturer. Some valves may not be suitable for vertical pipe runs and therefore may
require an additional horizontal section of pipe to accommodate them. Again, extra pipe
translates into larger pipe galleries.

Certain types of check valves and most large check valves will require some means of weight
support. Lift Check Valves are typically supported just like a pipe fitting and are supported by
the pipe itself. Large Swing Check Valves may have considerable weight and require concrete
pads to support the valve weight. In summary, the initial cost of the check valve should consider
its laying length and the laying length of required piping and the cost of installation and
supports. Typical initial costs for 12 inch check valves are shown in Table 2.
7
Estimated 12 in. Check Valve Installed Costs
Purchase Mechanical Installed
TYPE OF VALVE
Cost Cost Cost
Ball Check Valve $9,000 $300 $9,300
Silent Check Valve $4,500 $300 $4,800
Nozzle Check Valve $9,500 $500 $10,000
Dual Disc® Check Valve $1,900 $200 $2,100
Swing Check Valve / Weight $7,500 $500 $8,000
Resilient Hinge Check Valve $5,500 $300 $5,800
Tilted Disc®, Bottom Dashpot $18,000 $1500 $19,500
* Based on 2017 market pricing
TABLE 2. Estimated 12 In. Check Valve Costs
MAINTENANCE COSTS

It is usually safe to say that the more moving parts in a valve, the greater the need for
maintenance. A simple Lift Check Valve can provide service for decades without maintenance
because the disc stem slides through permanently lubricated bearings. Lift Check Valve springs
are typically proof of design tested to at least 50,000 cycles and can last far longer. The only
maintenance on Lift Check Valves would be to regularly listen to the valve when the pump is
not running and try to hear for seat leakage. Leakage sounds like a hissing noise and can be
easily detected with a doctor’s stethoscope. Once leakage becomes steady, it will just be a
matter of months before the metal seat trim begins to erode and allow excessive leakage. The
leakage erodes the seat in localized areas and is often described as wire draw because it looks
like a thin abrasive wire was pulled across the seating surface. Chattering should also be
observed, which consists of clanking against the open stop or seat, which may be a result of
swirling flow or insufficient velocity to peg the valve open. It is tempting for engineers to
sometimes install a check valve that is three or more sizes larger than the pump discharge
nozzle to reduce the headloss. That is admirable, but check valves require a minimum velocity
for proper operation. Chattering or spinning of the disc during constant flowing conditions may
reduce the bushing and spring life to less than one year. The use of variable frequency drives
are sometimes dialed down to produce velocities less than 4 feet per second which can prevent
full opening of the check valve and higher head loss through the valve.

Depending on the model selected, Swing Check Valves can require costly regular maintenance
to adjust packing or lubricate bearings, which may drive up the cost of the valve, or on the
other hand, be the best friend of the maintenance crew at the plant. Either way, the
manufacturer’s recommended maintenance plan should be reviewed and figured into the
lifetime cost of the valve. Most manufacturers post their instruction manuals on the Web so it
is a simple matter to review the applicable section on maintenance. More specifically, when a
Swing Check Valve has an external lever and weight, there must be a seal around the stem
where it penetrates the body. These seals tend to leak and require regular maintenance and if
8
the adjustment is not done correctly, the packing may be too tight, causing excess friction
thereby slowing the valve closure and causing valve slam.

The Resilient Hinge Swing Check Valve benefits from the fact that the hinge pin is contained
within the resilient disc, and it does not penetrate the body; hence, no packing. This valve
basically has only one moving part, the flexible disc, so there is no regular maintenance needed.
Both types of swing check valves have a bolted top access port so if leakage is observed, the
valve can be inspected and repaired without removing it from the line.

When Swing Check Valves are equipped with air or oil dashpots, additional maintenance will be
needed. As was said before, the more moving parts, the more maintenance. The cylinders and
controls are subject to external corrosion and can seize up so they should be inspected at least
every six months. Oil systems often have accumulator tanks with a set air pressure in them that
should be maintained. The air may be needed to assist in the operation of device (i.e. extend
its rod) so if the air pressure is lost, the device may become inoperable and the valve may slam.
And air always tends to find a way out of a pressurized system including fittings, cylinder seals,
and even pressure gauge mechanisms. Spraying the air piping with soap solution is an easy way
to detect minute leakage.

Table 3 illustrates the difference between the maintenance costs of the various types of check
valves in the 12‐24 in. size range.
DESCRIPTION OF ESTIMATED ANNUAL
CHECK VALVE TYPE
MAINTENANCE COST (Rate = $75/hour)
Simple valve requires only annual
Ball Check $150
check for leakage.
LIFT
Silent Check $150
check for leakage.
Nozzle Check $150
check for leakage.
Dual Disc® Check $150
check for leakage.
Traditional Swing Check Stem packing and accessories
$600
SWING
with Lever and Weight require regular maintenance.
Resilient Hinge Swing Simple valve requires only annual
$150
Check check for leakage.
Tilted Disc® Check Valve Monthly lubrication and attention
$1800
with Oil Dashpot to the dashpot system are needed.
TABLE 3. Estimated Check Valve Maintenance Costs

9
HEADLOSS

The pump discharge head is needed to overcome the combination of the static head and the
friction head of the distribution system. The static head represents the difference in elevation
between the source and the highest point of water storage or service. The friction head is
caused by roughness in the pipe and local flow disturbances such as fittings and valves.
Pumping and distribution system valves come in many varieties, but they all cause some friction
head.

Valve body geometry dictates the general flow area through the valve. Some valves restrict the
flow area to below 80% of the pipe area. Also, the internal contours of the body and seat
should be smooth to avoid creating excessive turbulence. Valve bodies and laying lengths are
sometimes much greater than the pipe size to achieve a smooth flow pattern. If the port area
is equal to the pipe size, then the closure member or disc needs to be somewhat larger to affect
a seal. Then the body is contoured outward around the disc to achieve a full flow area through
the valve such as the globe style Silent Check Valve. Other valves take advantage of an angled
seat so that the pipe area can be maintained through the port without greatly increasing the
size of the valve body such as the Resilient Hinge Check Valve.

The design of the closure member is also important in reducing headloss for two reasons. First,
the lowest headloss will be achieved if the disc swings or rotates out of the flow path. Second,
discs can also have special contours and shapes to fully open at low fluid velocities and create a
smooth flow path through the valve.

There are many flow coefficients and headloss formulas in general use today for rating of
various valves on the basis of headloss. Probably the most common flow coefficient for water
valves is the Cv flow coefficient, which is defined as the amount of water in gallons per minute
(gpm) that will pass through a valve with a 1 psi pressure drop. Hence, the more efficient the
valve, the greater the valve Cv. Table 4 illustrates typical flow coefficients for 12 in. check valves
in order of increasing Cv.
Typical 12 in. Valve Flow Data
TYPE OF VALVE PORT SIZE C v Kv
Silent Check Valve 100% 2480 3.00
Swing Check Valve 100% 3395 1.60
Ball Check Valve 100% 3500 1.50
Dual Disc® Check Valve 80% 4100 1.10
Nozzle Check Valve 100% 4700 0.83
Resilient Hinge Check Valve 100% 4800 0.80
Tilted Disc® Check Valve 140% 5400 0.63

TABLE 4. Valve Types and Flow Coefficients
10
Another flow coefficient to use for evaluating valve headloss is the resistance coefficient Kv
used in the general valve and fitting flow formula:

ΔH = Kv v2 / 2g
where:
ΔH = headloss, feet of water column
Kv = resistance coefficient (valve), dimensionless
v = fluid velocity, ft/sec
g = gravity, ft/sec2

The flow factor Kv can also be related to the Cv by the formula:

Kv = 890 d4 / Cv2
where:
d = valve diameter, in.

Kv factors for various valves are similar in magnitude and similar from size to size. For example,
a geometrical similar 12 in. valve and a 72 in. valve may have nearly identical Kv’s. Because of
this similarity, Kv’s are ideal for use in comparing valves and fittings. With the understanding
that a run of 100 feet of steel pipe has a K of 1.5, and a pipe exit has a K of 1.0, an engineer can
easily understand the relative impact a valve has on the total piping system pressure loss. For
example, the Silent Check Valve has a Kv of 3.0 which would be equivalent to the loss produced
by about 200 feet of pipe.

Comparisons can also be made between various manufacturers for the same type of valve. For
example, the published Kv’s for 12 in. Silent Check Valves from three prominent suppliers in the
US water industry varies from 2.7 to 3.0. The magnitude of this difference is not significant
when compared to the total K of a piping system which may range from 50 to 200. The lesson
here is that while it is important to consider the headloss between types of valves, the headloss
between various suppliers of a given valve type does not typically produce significant changes
in system operation. This fact is also the reason that piping system computer simulations
accurately model system behavior based on generic valve characteristic data. Given that design
differences between brands are small and testing methods can vary, slight differences in
published flow data among manufacturers can usually be ignored.

ENERGY COSTS

The headloss from valves can be converted into an annual energy cost related to the electrical
power needed by the pump to overcome the additional headloss from the valve with the
equation from AWWA M49:

11
A = (1.65 Q ΔH Sg C U) / E
where:
A = annual energy cost, $/yr
Q = flow rate, gpm
ΔH = head loss, ft. of water
Sg = specific gravity, dimensionless (water = 1.0)
C = cost of electricity, $/kW∙h
U = usage, percent x 100 (1.0 equals 24 hours per day)
E = efficiency of pump and motor set (0.80 typical)

For example, the difference in headloss between a 12 in. Tilted Disc® Check Valve (K = .63) and
a Silent Check Valve (K = 3.0) in a 4500 gpm (12.76 ft/sec) system can be calculated as follows:

H = K v2 / 2 g
substituting:
H = (3.0 – 0.63) (12.76)2 / 2∙32.2
= 6.0 ft. wc

This difference in headloss can then be used to calculate the difference in annual operating
costs assuming an electricity cost of $.08 per kW‐hr. and 50% usage.

A = (1.65 x 4500 x 6.0 x 1.0 x 0.08 x 0.5) / (0.8)
= $2230

The calculation shows that the use of a 12 in. Tilted Disc® Check Valve in the place of a 12 in.
Silent Check Valve can save $2,230 per year in energy costs. If the pump station had four such
valves operating for forty years, the total savings would be about $356,000 over the life of the
plant. It is clear that the pumping costs can be more significant than the installed costs.
Further, the larger the valve, the greater the impact from the energy costs. A comparison of the
40‐year energy costs for the various types of check valves is shown in Table 5.
TOTAL VALVE COST

The total valve cost is simply the sum of the initial cost, maintenance costs, and energy costs
over the life of the valve as shown in Table 5 and Figure 3.

12 inch Check Valve Total Cost over 40 Years
Installed Energy Maintenance Total
TYPE OF CHECK VALVE
Cost Cost* Cost Cost
Ball Check $9,300 $56,300 $6,000 $71,600
LIFT
Silent Check $4,800 $112,700 $6,000 $123,500

Nozzle Check $10,000 $31,100 $6,000 $47,100
12
Dual Disc® $2,100 $41,300 $6,000 $49,400

SWING
Swing Check & Weight $8,000 $60,100 $24,000 $92,100
Resilient Hinge $5,800 $30,000 $6,000 $41,800
Tilted Disc® with Bottom Dashpot $19,500 $23,600 $72,000 $115,100
*For 40 Years, based on 50% usage, $.08/kW‐h, 12.76 ft/sec velocity.
TABLE 5. 12 in. Check Valve Projected Costs for 40 Years
By looking at the table of 40‐year costs, it is clear that energy costs are significant in the overall
cost of the valve.
NON SLAM CHARACTERISTICS

Pumping systems are often plagued from day one with the problem of check valve slam and the
effects of the resultant system pressure surge. Significant research has been conducted to
understand the dynamic closing characteristics of various automatic check valves including Ball
Check, Swing Check, Tilted Disc®, Resilient Disc, Dual Disc®, and Silent Check Valves (Ballun).
Check valve slam is a two‐step process. First, after pump stoppage, the flow reverses and flows
backwards through the check valve before it can fully close. Second, the closure member
suddenly shuts off the reverse flow. When flow velocity is suddenly changed in a piping system,
the kinetic energy of the flowing fluid turns into pressure. For every 1 ft/sec change in velocity,
there will be approximately a 50 psig pressure spike. It only takes about a 0.5 ft/sec change in
velocity or 25 psig to produce a mild slam. A 1 ft/sec change in velocity or 50 psig may produce
an audible noise that will carry across the building annoying operating personnel or even
neighboring houses. When a slam is observed, it sounds like the noise is caused by the closure
member hitting the seat, but in actuality, the slam noise is caused by the pressure spike which
instantaneously stretches the pipe wall causing the audible water hammer sound wave.
Knowing that the sudden stoppage of reverse flow and the resultant pressure spike is the cause
of the slam, an ideal check valve will close before any reverse velocity occurs. Unfortunately, all
check valves allow some reverse velocity depending on the dynamics of the system.

The slamming potential of various check valves and their ability to prevent reverse flow can be
understood with consideration to the valve geometry. As was said earlier, the best way to
prevent slam is to close the valve very fast. But what makes a valve close fast?
The disc location contributes greatly to the closure. If the disc moves or pivots out of the flow
stream when open, it will be difficult for the reverse flow to rapidly close the valve. Of the
three Lift Check Valves discussed, it can be seen that the Ball Check’s closure member is pushed
out of the flow stream up an angled channel by the flow while the Silent Check Valve’s disc
remains in the flow stream. Hence, when the flow reverses, the reverse flow will immediately
impact the Silent Check Valve disc causing it to close faster than the Ball Check Valve. Even
though a Silent Check Valve closes in about one tenth of a second, reverse flow is still flowing
13
through the valve, but at a negligible amount. When it comes to Swing Check Valves, they all
have the closure member in the flow stream which will assist in rapid closure. A related
geometric feature of the valve is the length of stroke. It only makes sense that the further the
disc must travel, the longer it will take to close. Of the Lift Check Valves, the Silent and Nozzle
Check Valves have the shortest stroke (one fourth of the diameter) and the Ball Check Valve has
the longest (one diameter). Of the Swing Check Valves, the Resilient Hinge Check Valve has the
shortest stroke (35 degrees) and the traditional Swing Check the longest (60 to 90 degrees).

If the deceleration of the forward flow can be estimated, such as with a transient analysis of the
pumping system, the slamming potential of various check valves can be predicted. The non‐
slam characteristics of check valves are shown for various system decelerations in Figure 3. The
valves whose curves are furthest to the right have the best non‐slam characteristics. The
reverse velocities and resultant slams may be higher for larger size valves.

FIGURE 3. Non Slam Characteristics of Various 8 In. Check Valves
Finally, the non‐slam characteristics of check valves can be affected by the orientation of their
installation. Regardless of design, all check valves can be installed in the horizontal position
even with a slight slope of the pipe. However, special considerations should be given to valves
installed in vertical installations. In vertical flow‐up applications, slamming problems can be
amplified because a vertical column of water rapidly reverses. Also, in vertical pipes, the valve
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disc may be in the vertical plane and will have no gravity assistance in closing. While a lever
may counterbalance the disc, the added inertia may cause the rapid reverse flow to force the
disc violently into the seat. The best valves for vertical pipe applications are the valves with
short linear strokes or valves with angled seats.
FLUID COMPATIBILITY

Line media is critical to check valve selection. The rule of thumb regarding check valve selection
and suspended solids is the higher the concentration of suspended solids, the more care
required when selecting a check valve. All check valves on the market today will handle water
or treated wastewater, but as we move from potable to raw water to waste water to screened
sewage to raw sewage, many valves must be excluded. There are several factors to consider.
Will the valve seat properly if suspended solids are present? Are there shafts, stems, spokes, or
discs in the flow stream? Geometry of the body is also important because voids or areas where
solids can become trapped may impede operation. The higher the solids content the more
desirable a full ported design becomes to avoid clogging. If the valve has a straight, smooth
flow path, the potential for clogging is greatly minimized. With these concepts in mind, Nozzle
Check, Silent Check, Dual Disc® and Tilted Disc® valves should not be used for wastewater
containing high solids.

CHECK VALVE TYPE FLUID COMPATIBILITY
Ball Check Water or Wastewater
LIFT
Nozzle Check Clean service only
Silent Check Clean service only
Dual Disc® Clean Service Only
Traditional Swing Check with
Water or Wastewater
SWING
Lever and Weight
Resilient Hinge Swing Check Water or Wastewater
Tilted Disc® Check Valve Clean Service Only
TABLE 6. Check Valve Application Data
SELECTION METHODOLOGY

With the understanding of the three selection criteria for various types of check valves, the
15
design engineer now needs a rational decision process to assist in narrowing down the field of
available valves and identify the best valve for the given application.

Table 7 illustrates one possible methodology wherein each criterion is assigned a weight for the
given application. The various criteria are listed across the top of the table. The types of valves
under consideration are listed down the side of the table. In the example shown in the figure,
the highest weight (5) was assigned to Non‐Slam because the application was in a residential
area where no noise can be tolerated. Next, based on valve data, a rating was given to each
valve in each category. Finally, each rating is multiplied by the criteria weight and summed to
the right for each valve. The engineer can then judge which valve is best for the given
application.

In this example, the engineer might give the nod to the Resilient Hinge Check Valve with spring.
As the weights and ratings are assigned, the results will, of course, vary.
WEIGHT: 3 5 2
TOTAL
TOTAL NON‐ FLUID SCORE
VALVE TYPE
COST SLAM COMP.
Ball Check 5 1 5 30
Silent Check 5 5 2 44
Nozzle Check 5 5 2 44
Dual Disc® 5 4 2 39
Swing Check, Weight 4 2 5 32
Resilient Hinge (RH) 5 3 5 40
RH With Spring 4 5 5 47
Tilted Disc®, Dashpot 3 5 2 38
TABLE 7. Check Valve Selection Table with Sample Weights and Ratings
CONCLUSION

Now that the types of check valves and their performance characteristics are better
understood, a rational decision process can be applied to selecting check valves for specific
applications that satisfy individual preferences and system parameters. There is no single check
valve that is the best for all applications. Every installation will require the selection criteria to
be given different weights, so it follows that there are applications suitable for all of the check
valves available.
16
REFERENCES
1. American Water Works Association, AWWA M49. “Quarter‐Turn Valves: Head Loss,
Torque, and Cavitation Analysis”, Third edition, 2017, Denver, Colo. P. 33.
2. American Water Works Association, AWWA C508. “Check Valves 2 in. through 24 in”,
Denver, Colo.
3. American Water Works Association, AWWA C518. “Dual Disc Check Valves”, Denver,
Colo.
4. Ballun, John V., (2007). “A Methodology for Predicting Check Valve Slam”, Journal
AWWA, March 2007, 60‐65.
5. Patton, James L. and Michael B. Horsley, “Curbing the Distribution Energy Appetite,”
Journal AWWA, Vol. 72, No. 6., June, 1980, pp 314‐320.

Disclaimer
Val‐Matic White Papers are written to train and assist design engineers in the understanding of valves and
fluid systems. Val‐Matic offers no warranty or representation as to design information and methodologies in these
papers. Use of this material should be made under the direction of trained engineers exercising independent
judgement.
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Guide To Design and Selection of Check Valves

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What are the three main categories of check valves discussed in the document?

What are some factors to consider when selecting a check valve?

DESIGN AND SELECTION OF

Learn about the different styles of check

Silent Check $4,800 $112,700 $6,000 $123,500

Dual Disc® $2,100 $41,300 $6,000 $49,400

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