Md. Tabrez Bin Mahbub PDF
Md. Tabrez Bin Mahbub PDF
Md. Tabrez Bin Mahbub PDF
, J
OFJfj
. INTERNSHIP REPORT
t.7· ON
PREPARED BY
MD.TABREZ BIN MAHBUB
#ID 1997-3-10-010
MAJOR: FINANCE
ACKNOWLEDGMENT
A special thanks you to Mr. Gerard Marchand, Country Manager of Credit Agricole
Indosuez, (the banle), Bangladesh, for giving me the opportunity to carry out my
intemship in a reputed, multinational bank.
I also express my deepest gratitude to Mr. Roland Peyre, General Manager Risk for
giving me the topic for the project part of the Internship report. Mr Nabil M.Rahman,
Senior Manager for providing me the necessary infomlation for completing the
project part of the Intemship report. Also Mr. Sami Karim, Human Resources
Manager, for giving me valuable time and providing me with infonnation needed for
completion of this report. At last I want to show my respect to my immediate superior
Mr. Shakir Khusru for providing me all kind of facilities for completion of the report.
Moreover, I would like to take the oppOliunity to express my gratitude to all the
officers of the Credit Department of the CAl, Head office for providing me with
valuable information and data at different level of my study. Especially to Mr.
Khorshed Anwar and Mr. Ferdous Quddes for giving me guidelines in all-purpose.
In the end I like to show my gratitude to some of my friends for giving me mental
SUppOli for completing the repOli. Especially to Talmia Mostayin, Khondoker Rakib
Haider, Md. Taif-ul-Islam and few others for their great support.
August 29, 2001
Dear Sir,
As a student of Business Administration I have to submit an Internship report for the
fulfillment of my graduation degree. I have tried my very best to fulfill the
requ irement of the course.
Working three months in Credit Agricole Indosuez, (the bank) helped me to fulfill the
requirement of writing the Internship report and subsequent preparation of this report
is a very valuable experience for me as it helps to combine practical experience with
my theoretical knowledge.
I shall be pleased to answer any query you consider necessary as and when needed .
Yours sincerely,
The BBA intemship program is a compulsory course for the students who are
graduating from the East West University. It is a 3 credit hour course with duration of
3 months. Students who have completed all the required courses (at least 117 credit
hours) are eligible for this program.
In the internship program I was attached with the host organization Credit Agricole
lndosuez, (the bank) for the last three months . During this period I leamed how the
ho st organization works in the field of banking sector. The first portion of the report is
on Credit Agricole Indo suez, (the bank) overall performance in the world as well as
its activities in our country. Where the project part particularly focuses on the
feasibility study of cement industry in our country and to find the future investment
policy of CAl related to the cement industry. The report will be submitted to the
course instructor on August 29, 2001.
The main theme of the intemship is to gather practical experience and knowledge
about the corporate banking environment of the financial sector in our country. It also
helps a student to match the theoretical knowledge with the practical field and this
helps the student to get more exposure in the service life in a banking sector.
For the convenience of readers this report divided into four different sections. The
first section is the Introduction part of the report. The second part deals with
organi zational overview of the host organization. The third section covers the project
part, which is assigned to me by the host organization. And in the last section the
findings of the report and the recommendations are given based on the findings.
EXECUTIVE SUMMARY
The internship report has been prepared as a mandatory requirement ofBBA degree
from East West Uni versity, Dhaka. The report is a product oflast three months
experience in the Credit Agricole Indosuez, (the bank) as an intemee. The report
covers the Credit Agricole Indosuez, (the bank) organizational activities in brief and
also the project, which has been assigned to me by the host organization to find out
th e total scenario of the cement industries in Bangladesh.
The report is in four sections. Section one contains introduction part of the report.
Section two of the report shows the overview of the organization where it covers
historical background, activities of the different departments, bank's different policies
related to credit facilities and management practices. Here the SWOT analysis ofthe
bank has also been shown.
During internship the bank has assigned to identify the prospective future enterprises
in cement industri es sector where the bank may reliably invest. So a project has been
prepared to take account of the total scenario of the cement industries of Bangladesh.
Section three is on this project. Through the project, analysis on prospects of future
investment policy in cement industries sector of Bangladesh has been carried out. The
analysis has taken care of present and future conditions of cement industries. Also
focus is on the key players of the cement industries, the volumes of cement produced,
and the duty and tax policies related to cement industries. Attention has also given to
growth rate of demand analyzing past trend . Analysis has also tried to identify the
prospective main clients of the bank for its investment.
Section four summarizes the findings and, thereafter, added the recommendations to
consider. The analysis shows that future market leaders in the cement industries
sector are MNC, which is combination of the following cement companies, Scancem,
Lafarge and Holcim. The recommendations also show that the bank should prepare
necessary policy to grab the leading players of cement industry as the cement market
is going to be profitable in the coming future.
TABLE OF CONTENTS
1.0 Introduction 1
1.4 Methodology 4
1.6 Limitations 5
1. 7 Working abbreviations 6
1.2 Vision 11
1.3 Philosophy 11
1.8.1 Debt-Forex 20
1.8.2 Equity Markets 20
1.8.3 Asset-based finance 21
1.8.4 Corporate banking 21
1.8.5 Corporate and investment 21
(Banking services division)
1.8.6 private banking 21
1.11.1 Funded 29
1.11.2 Non funded 30
1.6 Operators of cement industry (industry structure) 54
1. 7 Distribution 57
1.8 Regulation 58
1.9 Duty 59
1.10 Prices 61
1.12 Quality 64
2.2 Demand 67
2.3 Supply 72
2.6 Consumption 84
CONCLUSION 95
BIBLIOGRAPHY 96
APPENDIX 97
- '
LIST OF TABLES
TABLE 3.4: Years wise changes of Duties and Taxes on Cement industry 59
TABLE 3.5: Years wise changes of Duties and Taxes on Clinker industry 60
TABLE 3.8: The changes in consumption rate, local production and import 66
TABLE 3.14: Local Short Term Inefficient Grinders capacity 2000 to 2005 75
TABLE 3.18: Local Medium Term Grinders actual supply 2000 to 2005 78
TABLE 3.19: Local Short Term Grinders actual supply 2000 to 2005 78
LIST OF GRAPH
INTRODUCTION
lntt'rnship Report on
_\ Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
1.0 INTRODUCTION
The Internship rep0l1 is submitted as a mandatory requirement for BBA degree. I have
worked as an Internee in the Credit Agricole Indosuez, (the bank) for the last tlu-ee
months. In this internship report there are four sections. Section One contains
introduction part of the rep0l1. The Organizational activities of the bank have been
described in Section Two. The project, which was assigned to me by the Bank
Authority, has been described in section till-ee. Section Four shows the findings and
recommendations of the host organization and of the project part.
The Third Section is the project part, where the analysis on the total scenario of the
Cement Industries of our country has been shown . The bank assigned me to analyze
the future market of the cement industries in our country. The project is divided into
two chapters, where the present and the future conditions of cement industries have
been thoroughly described. In the first chapter of the project part, all the inforn1ation
is related to the past and the present situation of the cement industries of our country.
The main focus of the chapter is on the overview of some key players of the cement
industries, the volumes of cement produced and/or imported, the purchase patterns of
cement, the duty and tax policies related to cement, and some more related
inforn1atiol1.
1
Internship Report on
'\ Feasibility Study for investment in cement industry
in Bangladesh by Credit .\gricole Indosuez, (the bank)
The second chapter of the project deals with the future forecast of the cement
industries. In the analysis part the future demand and the supply of the cement have
been calculated depending on the past trend and the growth rate of demand. Also
another major task of the project is to find out cement industries future leaders, who
may be the main clients of the bank for its investment.
Fourth section contains two chapters of the report. Chapter one shows the findings on
CAl organizational matters and recommendations for CAl in Bangladesh. The second
chapter shows the findings related to cement industries and also for CAl for its future
investment decisions in this sector.
In the internship program the researcher was attached with a host organization Credit
Agricole Indosuez, (the bank) for 3 months. During this period researcher has learned
how the host organization works. During the internship period, the host assigned the
researcher a project and the Internship Advisor has asked the author to submit the
intemship report based on the host organization and the assigned project. The report is
on bank's overall perfonnance globall y as well locally, where the project particularly
focuses on Industrial Analysis, which is then prepared by the author and finally,
submitted to the Intemship Advisor on August 29, 2001.
The objectives of the report are divided in two parts, the first objective part is related
to the organization and the other part is the project objectives.
2
REFERENCE ONl Y NOT f OR ISSUE
Interns hip Report on
\ has ibilit~ Study for investment in cement industry
in Ban gladesh by Credit Agricole Indosuez, (the bank)
1. To attain a detailed view of the CAl Group, its principles, values, business
integrity, origin, and moreover the categories of work being can-ied out in its
various depmiments, where I had the privilege to gather work experience.
2. To find out through observation, whether CAl Group has been able to establish as
a quality financial service provider globally as well as locally.
3. To understand the history, philosophy, and goals of CAl, both locally and
globally.
2. To find out the specific sector for investment in cement industry in Bangladesh by
Credit Agricole lndosuez, (the bank).
3
Internship Report on
.\ l'easibilit~ Stud~ for investment in cement industry
in Bangladesh by Credit Agricnle Indosucz, (the bank)
the dominated players in the near fuhlre. The research design also focuses on the
historical impact of cement industry and the position of demand and supply of this
industry.
1.4 METHODOLOGY
The methodology that has been used to attain the research objectives is outlin ed
below :
This study is based on secondary data and infol111ation. This includes various
brochures published by the CAl, aIU1ual imports, newsletters, and from the CAl web
site. The data has been collected from different statistical yearbooks such as Statistical
Yearbook 1999, 1998 and 1997, publish ed by Bangladesh Bureau of Statistic. The
other sources of the data collection are from ational Board of Revenue (NBR), and
from the Bangladesh Bank's different data source. The data related to different
Cement Company 's' feasibility study was collected for the purpose of the project.
Such as Scancem market analysis, ANZ corporate finance, 1997 and Siaham Cement
Industries feasibility study report 2000.
Data analysis procedures have been followed using descriptive statistical techniques
to extract meaningful infOlmation from the data collected. Altematively, subjective
judgment and case study are also used to interpret data where felt essential.
4
Internship Report on
.\ Feasibility Study for investment in cement industry
in Bangladesh b~ Credit Agricole Indosuez, (the bank)
This report aims at understanding how a European Bank competes in this country
with local and other foreign banks using its integrated operations and work centers in
a fast and highly competitive enviromnent. This study will also help the author to get
a thorough insight about the human resources, ways of operations, and core business
technique in running a large intemational bank in Bangladesh. In the later part of the
rep0l1 the author has mainly dealt with the appraisal of cement industries of the
Bangladesh. In this part, the past and the future of the cement industries in our
country have been analyzed and the main key players of the future have been
identified. Also the investment potentials of the CAl has been recommended in the
end of the report.
1.7 LIMITATIONS
1. Lack of comprehension of the respondents was the major problem that created a
3. Confidentiality of data was another important barrier that was faced during the
process of this stud y. Every organization has their own secrets, which is not
revealed to others. While collecting data on CAl's financial perfom1ance
regarding its Bangladesh operation, the persom1ei did not disclose enough
information due to the nature of confidentiality of the organization. Moreover, it
was literally impossible to obtain any sort of documents on CAl Bangladesh for
the same reason and thus it became a major barrier in the completion of this
report.
5
I nternship Report on
.\ FeasibiIit~ Study for investment in cement industry
in Bangladesh b~ Credit Agricole IndosH ez, (the bank)
4. Various training programs offered by CAL for its Executives during summer
created a problem for collecting sufficient information, as their absence hindered
as a barrier in obtaining information in some related areas.
6
Internship Report on
A Feasibility Study for investment in cement industry
in Ballgladesh by Credit Agricole Indosuez, (the bank)
The report is divided into four sections. The section one deals with the introduction
part of the total report. In the second section the organizational part is covered, and in
the third section the project is analyzed and the future position of the cement
industries forecasted. And the last section shows the findings and the
recommendations ofthe report. The main purpose ofthe sections is defined below :
Section one is the introduction part, which includes objective of the report, scope,
limitations, and methodology. This section mainly covers the total overview of the
report and specifies the purpose of writing the report.
This section is a combination of two chapters, one of which covers the organizational
overview and the other deal with the SWOT analysis of the CAL
In this chapter the main point focuses on the organizational part, on the history,
philosophy, goal, the presence of the organization both globally and locally, and
financial analysis or perfol1nance of the bank:.
This chapter has analyzed the strength, weakness, opP0l1unities and the threats of the
Credit Agricole Indosuez, (the bank).
7
Intt'rnship Report on
\ Feasibility Study for ill\cstment in ce ment industry
ill Bangladesh by Credit ,\gricole Indosuez, (the bank)
The bank assigns the project to analyze for them. In the project part there are two
chapters, one of the chapters deals with the past and the present scenario of the
cement industries. And the other chapter gives a view of the future cement industries.
Summary of the chapters are given below:
The chapter one of the section three contains the work report, which explains the
industry analysis of the cement industries in the context of our country. In the analysis
mainly the past trend is focused and the picture of the total industry is clearly
visualized.
Chapter two of the section three deals with the future of the cement industries and the
demand and the supply of the industries. It also shows the future key players of the
cement industries in our country and the future trend of the industries.
The section four contains the recommendations of the author based on findings and
observations and the conclusion of the report. This section is also divided into two
chapters, in chapter one the findings and the recommendations are given for the host
organization. In the second chapter of this section the findings show the
recommendations for the host organi zation where to invest in the future cement
industries.
8
CHAPTER TWO: SWOT ANALYSIS OF CAl
1.4 Volumes 52
ORGANIZATIONAL PART
Internship Report on
A Fl'3sihilily Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
Credit Agricole Indo suez started its long and rich history since 1875 when Ballque de
I'll1dochil1e was established in Paris as an issuing bank in Asia Pacific, to develop
trade between France and Far East. Then in 1959 Banque de Suez was founded and
merged with Banque do I'Union des Mines in 1966. In 1975 Compaagl1ie
Financiers de Suez acquired full ownership of Bal1que de I'Indochine and merged it
with Bal1que do Suez et do I'Ul1iol1 des Mines to create Banque Indosuez. Caisse
Nationate do Credit Agricole takes total control (100%) of Banque Indosuez in 1996.
Credit Agricole Indosuez, (the bank) takes a new dimension in May 1997, when
Ba/lque lndosuez becomes Credit Agricole Illdosuez, (the bank), the international
wholesale banking and capital market am1 of Credit Agricole.
Credit Agricole, a leading group, ranks in the top ten world banks according to
financial solidity and high growth potential. CAl has an extensive international
network, which is proven through its presence in more than 55 countries on 5
continents. Total workforce covers around 10,300 people, of which 70% are based in
its network outside France and 70% of Gross Operating Income accounted from
abroad.
Credit Agricole Indosuez, (the bank) , also known as CAl is the ten largest banking
group in the world. They are performing their business around the world and making
good amount of revenues. They are operating in every continent in the world, but in
Asia and Europe they have the largest portion of their business activities.
9
Jnternship Report on
Feasibility Study for investment in cement industry
in Bangladesh b~ Credit Agricole Indosuez, (tile bank)
1.1.1.1 EUROPE
Active presence in France, Nordic countries and Southern Europe. Target presence in
London, Geneva, Luxembourg and Eastern Europe.
One of the largest banking networks in the area. Established since 1948. Which is
known as Banque Libano-Francaise and as Al Bank Al Saudi Al Fransi.
1.1.1.3 ASIA
10
Internship Report on
\ Feasibility Study for il1ycstment in ce ment industry
in Bangladesh b) Credit Agricole Indosu ez, (the bank)
1.2 VISION
The vision of Credit Agricole Indosuez, (the bank) Bank is to be an experience, which
delight the customer and where the customers are never neglected that serves an
environment where the people can excel.
1.3 PHILOSOPHY
The seven guiding stars or the philosophies of Credit Agricole Indosuez, (the bank)
are as follows:
~ COMMUNICATE OPENLY: Have real conversation with people and give dear
answer. Listen and keep an open mind .
11
Internship Report on
A reasibility Study for imestment in cement industry
ill Bangladesh b~ Credit Agricole lndosuez, (the bank)
GROUP
At the basic level, there are 2,769 Local Banks with over 5.6 million stockholders.
The Local Banks hold the capital stock and elect the 36,335 directors of the Regional
Banks. They play an important role in France ' s local economies and their directors are
instrumental in helping Credit Agricole adapt its product and service offering to
ilIDovate and satisfy its customers needs.
With France ' s most extensive network of7 ,971 branches nationwide and 10,108
Points Verts (check deposit and cashing facilities), the Regional Banks are doses to
their customers.
12
Inlt'rI1ship Report on
.\ Feasibility Study for inyestment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
quality service. Since 1988, their number has fallen from 94 to 53. Each merger is
painstakingly prepared to help Credit Agricole maintain its local roots and its
advantage of dose, personalized relations with its customers.
Since 1988, 18 Regional Banks have obtained funding in the capital market by issuing
nonvoting shares that are listed on the Second Market The first such listing dates back
to 1988, whilst the most recent for the Alpes Provence Regional Bank was in
December 1998.
In addition to providing coordination for the Regional Banks and the Group, FNCA
represents the Credit Agricole Group in discussions with the French Parliament, trade
associations, and other cooperative and mutual in situations. It also provides services
to the Regional Banks, including staff training and the coordination of personnel
management.
The mutualization Law of 1988 privatized Caisse Nationale de Credit Agricole, which
became a private- sector corporation whose stockholders are the Regional Banks
(which have a combined interest of 90%), their directors, Credit Agricole employees
and since 1998, Groupama SA, a mutual insurance company serving the agricultural
industry.
As Credit Agricole's central banking arm, CNCA ensures the Group's financial
cohesion and supervises the compliance by the Regional Banks with laws and
regu lations. It invests excess funds of the Regional Banks and manages the treasury
operations of Credit Agricole, receives the savings deposits, and makes medium-Iong-
term advances to the Regional Banks to supplement the sources of funding available
to them. In its banking capacity, CNCA raises and lend funds on the international
capital markets . It also provides many of the international services offered by the
13
III ternship Report on
'\ Fl'asi b ilit~ Study for inwstment in cement industry
ill Bangladesh by Cred it Agricole Indos uez, (the bank)
Group, as well as a number of teclmical and financial services through its specialized
subsidiaries.
CNCA designs the products marketed by the Regional Banks and are responsible for
French subsidiaries and for intemational growth.
The Credit Agricole Group (CNCA, Credit Agricole lndosuez, and other subsidiaries)
has offices in 60 countries.
A full-fledged member of the Credit Agricole Group, Credit Agricole lndosuez has
under taken a through overhaul of its strategy and adjusted its business scope over the
past eighteen months. Focusing on its wholesale banking and intemational business
within the Group, Credit Agricole Indosuez, (the bank) is developing three areas of
activity.
1. The capital markets aml of the Credit Agricole Group, occupying important
positions in Europe in fixed income and foreign exchange, futures, and equity
14
(
---------,
r
Internship Report on
\ Feasibility Study for imestment in ce ment industry
in Bangladesh by Credit A.gricole Indosuez, (the bank)
markets, in particular through Credit Agricole Indo suez Cheuvreux, one of the
leading brokers in French and European equities;
2. The European private banking ann of Credit Agricole Group, which now
combines all the Group's private banking activity in France through Banque
Gestion Privee Indosuez, and in Europe through Credit Agricole Indosuez strong
presence in the three main European private banking market: Geneva,
Luxembourg, and Monaco.
3. A corporate banking arnl in the Credit Agricole Group, having strengthen its long-
standing expertise in asset-based finance and created new skifls in corporate
finance (advisory services and equity capital markets).
These activities are perfonned mainly in Europe, but also through the bank's
international network extending to the Middle East, Asia, and the United States.
With over 10,000 emp loyees located in fifty-five countries, Credit Agricole Indosuez
offers its client base of large corporations, institutional investors, and high-net-worth
individuals the financial soundness of the Group to which it belongs, its expert
professionals, and a deep rooted international culture.
Credit Agricole Indosuez benefits from the strengths of its large international network,
developed over more than a century, and the skills and know-how of its specialist
teams.
These strong points have not only won the bank leading positions in its traditional
activities corporate banking in Asia and the Middle east, private banking based in
Europe and , at the international level, project finance, aerospace, and shipping
15
Internship Report on
A Feasibility Study for inYestment in ce ment industry
in Bangladesh by Credit Agricole Illdosuez, (the bank)
financing, brokerage and financial intelmediation, and capital markets- but also in
more recent activities such as corporate advisory services, mergers and acquisitions ,
and financial engineering.
In the major financial centers (New York, Paris, London, Singapore, Hong-Kong, and
Tokyo), the bank offers financial and market services to corporate clients and
investors.
In response to the needs of its client's specialized services, Credit Agricole lndosuez
has chosen to center its efforts on two distinct areas:
16
Internship Report on
A Feasibility Stud~' for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
The Corporate Banking business line offers a complete line of banking services
(Lending, guarantee commitments, deposit taking, and cash management) for an
intemational and regional clientele of large corporate clients, institutional investors,
and financial institutions,
Credit Agricole lndosuez has an historic presence and an extensive network in Asia
(17 countries) and in the Middle East (8 countries); its client base of businesses and
investors in these regions is made up of the main national and regional players, as
well as multinational groups , The bank mainly offers them banking services tied to
commercial and investment activities and to cash management (credit, money market,
and foreign exchange), based on SUppOlt from specialists with intemational skills
based in major markets.
Capitalizing on its strong historic presence in domestic and regional markets, the bank
intends to playa very active role in brokerage activity between issuers and investors
and to assist in linking capital surplus with capital seeking markets.
l7
Internship Report on
A Feasibilit~ Study for investment in ce ment industry
in Bangladesh b~ Credit Agricole Indosu ez, (the bank)
Corporate and investment banking services for major clients is organized around two
expert teams supported by the bank ' s market and credit activities. A multi-activity
approach to corporate and institutional clients is coordinated by the Corporate and
Investment Banking Services Division which itself provides directly corporate finance
advisory services, principally for mergers and acquisitions. This activity is key to the
Credit Agricole Indo suez positioning as investment bank and first-tier banker for
major corporate clients.
Private Banking develops an estate plmming services activity and markets all types of
investments to resident and non-resident high-net- wOlih individuals, mainly through
the bank's European network in France, Spain, Italy, Luxembourg, Monaco, and
Switzerland.
At the beginning of 1999, Credit Agricole lndosuez revised the texts addressing its
intemal control system and the categories of risk arising from its various activities.
18
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
Ultimately, all bank activities and procedures may be subject to control by the Caisse
Nationale de Credit Agricole Internal Audit unit.
In 1999, the bank redefined, initiated, or completed projects to comply with internal
control regulations, in particular with regard to the main Executive Management units
such as logistics and corporate accounting departments along with risk management.
The new Operations and Infom1ation System's division, created in March 1999,
combines the Infonnation System's departments of market and banking activities. In
1999, it's work focused largely on preparations for the year 2000 transition. The head
of Operations and Information System's division also has supervisory responsibility
for head Office and group infom1ation systems and logistics functions.
In the wake of the bank's reorgani zation, the mission of human resource management
was recast to promote a partnership with managers and to implement a professional
development program for emp loyees.
A new Credit Agricole Indosuez, (the bank) employee benefits policy, based on
management development objectives, skills and performance evaluation criteria,
pem1its a motivating and equitable promotion and compensation's policy. A matrix of
group activities and the skills required for all group positions will allow each
employee to find the right place, both in relation to the group and to his or her own
potential. These two key tools are intended to facilitate dynamic human resource
management based on dear and transparent operating rules understood by everyone.
19
Internship Report on
'\ Feasibility Study for innstment in cement industry
in Bangladesh b~ Credit AgricoJe Indosuez, (the bank)
To carry out this new program, the Human Resource Department has created a "front
office outreach team, organized by business segment, whose vocation is to deal with
all issues that come up. A research unit has also been created and the department's
technical ann has been significantly strengthened with the addition of staff and new
skills. In 2000, the main objective of the Human Resource Management is the
development of an active career management program linking various Credit Agricole
Indosuez, (the bank) group entities in France and all above abroad. This will be
attained in particular through the creation of a worldwide, online job mart, which may
be consulted by everyone, and through the establishment of a worldwide system for
pinpointing human potential.
Currently there are 140 employees in Bangladesh including the two Branches and the
two Booth Offices, who are committed to serve the Credit Agricole Group's,
customers.
(ACTIVITIES)
Debt-Forex teams are active in the interest rate (cash and derivatives) and foreign
exchange (spot, futures and options) markets. They specialize in trading and market
making, market intermediation and investment as well as futures brokerage. Thanks to
21 dealing rooms around the world, the Debt-Forex activity provides Credit Agricole
Indosuez, (the bank) and the Credit Agricole Group clients with worldwide coverage
for their needs.
20
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the hank)
market distribution and trading in equities, and derivatives). Equity markets activity is
organi zed geographically in two areas, Europe and Asia, and employs a staff of more
than 1,000-not including Financial Services employees. Under the supervision of the
Equity Market there are again four departments
The private Banking activity specializes in estate planning services and financial
management by offering a full alTay of investment products to high-net-worth
individuals through the bank's own network.
21
Internship Report on
\ F{'asibility Study for investment in cement industry
in BHn~ladesh by Credit ,\gricole Indosuez, (the bank)
Credit Agricole Indo suez Bank is headed by the Country Manager (CM). He reports
to the Regional Manager in Singapore for it's Corporate Business and is on-line
contact with all other branches worldwide.
THE eM IS ASSISTED BY
Head of Credit
Who keeps track of overall credit operations and monitoring of Risks.
Head of Marketing
Manages public relations (PR), accounts and bank office operations.
A structured individual unit assists the Head of each department. Each unit is given a
target to be achieved and is li able for its performance. The separation of each unit into
22
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosu ez, (the bank)
independent self-sufficient unit helps CAl remain flexible. Therefore the organization
structure is flat and as a result the decision-making process is fast and effective.
COUNTRY MANAGER 1m
I ••
Corporate
Senior Dealer
Head of Head of Risk
Credit
- Manager
Senior
Manager
Manager
Head of
f---
Account
Manager
Deputy
Manager
Head of
Treasury r---- Deputy
Support Manage r
Assistant
Manager
Senior Dea ler
Head of IT
f---
Senior
Officer
Dealer
Head of
Human
Resources r--- Officer
Head of
Treasury
Support
Departmental
Clerks
.•
23
REH.RE'ICE N:\ Y NOT r-rl-;-;"l"[-l
Internship Report on -------- -
A Feasibility Study for inYestment in cement industry
in 8angladesh by Credit Agricole Indos ucz, (the bank)
The Bank mainly focuses on the Corporate Financial Services (CFS) as it does not
practice Retail Banking in Bangladesh. The various divisions under the Corporate
Financial Services come under the umbrella of the Country Managers office (CMO).
The CFS is the main division that is supported and assisted by the rest of the
divisions.
Main division
Support Divisions
24
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricoie Indosu ez, (the bank)
CAl offers all commercial concerns and those with particular involvement in import
and export finance services like:
• Leasing.
• Project -finance oppOliunities for import substitution and export oriented
projects.
25
intnHsilip Report on
A Feasibility Stud~' for inH.'stmcnt in ce ment industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
CAl, even after being the 3 bank in terms of its financial solidity and high potential
growth, among the other Multi National banks around the world. It has a very limited
network in Bangladesh, where it started its operation in 1980. The limited network in
Bangladesh happens to be one of the drawbacks in terms of its local operation. In
Bangladesh CAl has two of its Branch offices located in Dhaka and Chittagong
respectively. Again under the Branch office located in Dhaka, it has two Booth
Offices, one in Gulshan and the other in Sonargaon Hotel. The Chart is given below:
26
internship Report on
A Feasibility Study for investment in ce men t industry
in Bangladesh by Credit Agricole Indos uez, (th e bank)
CREDIT AGRICOLE
INDOSUEZ, (THE BANK),
BANGLADESH
SONARGAN
BOOTH
GULSHAN BOOTH
Figure 3: The Branches and the Booths of Credit Agricole Indosuez, (the bank)
in Bangladesh.
27
Intt'rHship Report on
A Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole lndosuez, (the bank)
1. Leadership type of CAL is participative. The top management consults with the
middle managers, bringing them in the process of decision-making. Although the
top-level management assigns the task to the followers but each employee has
option to take part in the decision making process and share their ideas and views.
Top management regularly interacts with the managers while setting the target for
the bank's activities.
28
Internship Report on
A Feasibility Stud)· for im estment in cement industry
in Bangladesh by Credit Agricole Indosuez, (tbe bank)
proper appraisal system and feedback is necessary for proper management and for
the employee development.
1.11.1 FUNDED
1. OVERDRAFT
2. FOREIGN BILLS
4. POST FINANCE
Request comes from the Trade Finance Department to make this type of loan, this
facility allowed by the banker to facilitate importer to purchase the shortfall of
foreign currency at the time of opening of Letter of Credit.
29
Internship Report on
\ Feasibility Stud~ for investment in cement industry
in Bangladesh b~ Credit \gricole Indosuez, (the bank)
6. LOAN
LTR facilities given to importer/clients to retire the import bill for the specific
time and eventually clients adjust the LTR upon the manual agreed
arrangement.
Short tenn/Term loan are allowed by the banker under mutually agreed
arrangement for meeting th e specific purpose/requirement of the client with
agreed temlS of repayment, like project loan.
CALL loan maturity is for 2 years and Term loan for 2-5 years.
If any exceeds 15% of bank ' s cap ital, need to obtain permission from the
Bangladesh Bank for the large loan.
1.11.2 UNFUNDED
1. LETTER OF GUARANTEE
A credit facility in contingent liability fonn extended by the bank to the clients for
participation in development work, such as supply of goods and services. There are
three kinds of Guarantee facility provided by CAL
30
Internship Report on
\ FeasibiJit~ Study for inYestment in ce ment industry
in Bangladesh b) Credit Agricole Indosuez, (the bank)
A credit facility in contingent liability fonn provided to the clients by the bank for
import and procurement of goods and services.
3. ACCEPTANCE
4. FOREX
31
Intt'rnship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (tbe bank)
This analysis shows the Bank's Strength, Weakness, Opportunity, and Threat for the
bank. Where the Strength and the Weakness come under internal factors, where as the
0pPo11unity and the Threat come under the external factors:
32
Intrrnship Report on
A. Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
One of the policies of CAl is giving rating to their clients. Base on different
criteria CAl rate their clients in different letter grades. Such as A, B, C, D & E are
the letters use in the rating process of the clients. As usual 'A' will be graded to
the top perform clients and by sequence the other letters grade comes base on
perfonnance of the clients. This rating system helps the bank to judge their clients
and make perfect decision about the investment policy.
CAl is the tenth largest banking group in the world. The bank is dominating the
banking business in Asia, Europe, Africa, and also in the both American
continents. CAl is the third largest corporate baking group in Asia, so they have
very good baking network around Asia. In our country they are holding majority
of clients who do business in European market. The bank has very influential
market position in the European financial market.
33
Internship Report on
A Feasihilit~ Study for inHstment in cement industry
in Bangladesh b~ Credit Agricole Indosu ez, (the bank)
The bank has skilled manpower whom are very much experience about the
financial market and the changing patterns of the future trend.
Access of proper infomlation, speed and effective communication can help any
organization to achieve the best. All these elements can achieve by the use of
advance Information Teclmology. CAl uses the most modem and upgraded IT
system to be updated with world trend. The total banking system is depended on
network base administration, which is not only limited in Dhaka, also linked with
the other branches of the world . So the information flow is always getting updated
in every second. Also the day-to-day transaction can be monitored from
anywhere, and it makes the total process more efficient and effective.
Manpower is the key element of any service-oriented organization. With out skill
and efficient emp loyees any organization cannot achieve its ultimate goal. In CAl
34
Internship Report on
A FeasibilHy Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
all the employees are well skilled and motivated to their work. The total working
environment is so friendly that all employees fill very motivated to and competent
to work in the bank. And they are prepared to accept any challenge for the
bettennent of the bank.
35
Internship Report on
'\ Feasibilit~ Study for investment in cement industry
in Bangladesh b~ Credit Agricole Indos ucz, (the bank)
Every organization has its lack in different position. The main weakness of CAl is
its behavior towards the conservative banking approach. The bank always follows
the policy of risk averse. In the world of today all the organization are moving in
approach of risk taking. The aggressive approaches are very much effective in the
business environment. So the bank is lacking behind in the policy of risk taking.
As result it is facing some problems and also facing competition from other banks.
CAl is fully a corporate bank, it does not perfonn any kinds of retail banking in
our country. Base on the corporate banking policy it is very difficult to find huge
numbers of clients, because in our country the number oflarge corporation is very
few. So the numbers of clients are very limited for the bank, and the bank are
some time influenced by the few numbers of clients. The bank can reduce the
influence of the clients by doing retail banking, but for their corporate strategy
they cannot do retai I banking in our country.
36
Internship Report on
:\ Feasibility Study for investment in cement industry
in Rall~lad(~sh by Credit :\gricole Indosu ez, (the bank)
CAL is doing its operation in our country for last two decade. They are mainly
focusing in corporate financing and doing conservative marketing. For these
reasons the bank had limited network in our country and they had to do business
in small boundary. For this reason the bank had to face problems in some cases.
37
r
l I
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh b) Credit Agricole Indosuez, (the bank)
Oil , Gas, and Mineral are the most lucrative sector for investment in our country.
These sectors can be the greatest opportunity for CAl for making huge revenue. In
our country the growth rate of theses sectors are very fast. So the bank can
identify the prospective of these sectors where the profitability margin can be
higher. CAl can also introduce more new facility to the clients related to those
sectors it will make more opportunities for the bank.
CAl can make some new product, which could introduce in the corporate sector
and in the consumer sector. The bank can make use of its reputation to attract
more consumers in the new product sector. The bank can make some product that
could be related to retail banking such as personal loan, car loan, housing loan and
etc. They can still maintain their policies related to corporate banking and can also
diversify little for gaining future revenue.
38
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole lndosuez, (the bank)
The bank has also good opportunities to attract more new customer by increasing
or modifying its service. The bank has to come up with new ideas of services,
which can influence the mind of the customers to be attracted towards the bank.
The bank can introduce credit card system to the well-known customer for more
easy transaction. Also the bank can provide different financial statement that
could make the clients more aware of the financial position. Theses types of new
service also can attract more new customers.
39
Internship Report on
'\ Feasibilit~ Study for inYestment in ce ment industry
in Bangladesh hy Credit Agricole Jnd osuez, (the bank)
CAl is doing business for many years in this country, and they have very good
reputation in their field of business. In the financial service market the biggest
tlu"eat are the other financial institutions. In the recent years different multination
financial institutions are becoming big till"eat for the bank. Among the giant
competitors there are Standard Cha11ered Grindlays, HSBC, Amex and other
banks. For these multination banks CAl has lost some of their customers, and they
are facing more competition day by day.
In Bangladesh the number of banks has increased to fifty-one in the present time.
All the banks have the trend of increasing their branches all over Bangladesh and
they are trying to capture more market share in the country. The operations of the
banks are threat for the CAl, because the banks are providing services more
closely to the clients. And the increasing numbers of banks are becoming more
tlu"eats to CAl day by day.
40
Internship Report on
" Feasihilit~ Study for in\'estment in cement industry
in Bangladesh h~ Credit Agricole Indosllez, (the bank)
3. Political instability
Bangladesh continuing its political unrest condition for the last 15 to 16 years .
This problem really creates 10ng-tel111 disasters for our total economy. For
political unrest often production and the supply makes off. So this political unrest
is another threat for CAl.
4. Economical instability
Economic factors like inflation and deflation makes CAl's business unstable. Any
economic instability makes our export and import business vulnerable. These
boom and burst condition shows the wrong picture to the scenario. So it's very
tough to take any future decision if these types of vulnerable economy exist for
longer time.
41
SECTION THREE
1.0 INTRODUCTION
The authority of the bank has assigned me to do a study on the Cement Industry of
Bangladesh . Related to future expansion the study is mainly based on the aggregate
cement industry of our country. The bank sought to spot the prospects companies of
the industry and what will be the market pattern of the industry. In the future
investment plan of the bank, the cement industry will be one of the cmcial sectors . In
th e study the present market will be analyzed and the trend of the future market will
be identified.
Cement industry is one of the largest significant industrial sectors in global viewpoint.
The cement industry has undergone a significant restmcturing over the past decade or
so. According to the most recent available data, the world cement production has
approximated 2.5 billion tons . In recent times, the global cement production has seen
a depressing trend over the last year due to the financial and economic crisis in
Eastern Asia, which led to a considerable decrease in investment in construction .
Nevertheless, Asia remains the continent, which produces and consumes the most
cement having the potential for the highest growth in the field.
The trend towards further concentration of the industry can be expected to continue to
the large, mostly European companies continue their expansion in Eastern Europe,
Asia, South America and Africa. Both in Eastern Europe and in Africa, privatization
has triggered acquisitions. Few large groups such as Holderbank, Lafarge, Cemex,
Heidelberger/CBR, Blue Circle, Scancem have established themselves as pennanent
international cement players in the world. The international consumption of cement
42
Internship Report on
A Feasibility Study for investment in cement industry
in Ballgladesh by Credit Agricole Indosuez, (the bank)
on average has been increasing over time. During 2000, the average growth rate has
been estimated at 3.5%.
In Bangladesh the scenario of cement industry were more or less same for the last
several decades . Our country has always been dependent on imported cement, and the
dependency is larger today than ever. The British built the first cement plant in
Bangladesh in the early 1940's at Chatak in the district of Sylhet in the time when
Bangladesh was part of Indian subcontinent. The plant has a production capacity of
267,000 tons per year and is based on limestone, which is impOlied from our neighbor
country India. From the beginning of the production time and up to today the plant
has used its 60% of capacity for the production purpose. It could not increase its
utilization portion in the last sixty years. Bangladesh do not have any deposit of easily
extractable limestone. Bangladesh with an area of 147,570 square km consists of flat,
alluvial land, which is known as one of the largest deltaic areas in the world. Some
large rivers like Ganges, Padma, Jamuna, Brahmaputra and hundreds of other river
crises cross over the entire country. From the past our country is depended on river
systems and waterways for most of its needs for circumstances and in absence of
appreciable urbanization and infrastructure development, cement industry did not
show any sign ificant development in Bangladesh.
The first clinker grinder production plant started production in Bangladesh in 1963, at
Chittagong. Its name was Chittagong Cement and Clinker Grinder Company Ltd . And
it was fully under the Governn1ent Corporation, BCIC (Bangladesh Chemical
Industries Corporation). The production capacity of the plant was 300,000 tons per
year. Recently in June 1993 the grinder plant was privatized and given to a tender
party. The utilization of the plant capacity had varied over the years and the range of
the utilization was 50% to 80% in each year.
43
Internship Report on
A Feasibility Study for inYestment in cement industry
in Bangladesh by Credit Agricolc Indosuez, (the bank)
The demand for cement has picked up steadily over the last 15 years in our country,
with an extrajump in demand from 1991 to 1992 and in 1994 to 1995. The main
reasons of the jump were due to Government policy, World Bank interest and
encouragement in the private sectors. As a result of the booming market and the fact
that the Government has introduced incentives to promote the value adding process in
Bangladesh, through favorable import duties and lower taxes on clinker compared to
cement, a few new small clinker grinders have come into operation during the last few
years.
Until 1992, there were only three cement companies in Bangladesh. These were
limestone-based factories, which were Chhatak and Ayenpur and the other was
clinker-based factory known, as Chittagong Cement Clinker Grinding Co. Chhatak
cement factory was the first cement factory in Bangladesh, it was totally limestone
based and the limestone was imported from India. In 1947, India stopped the supply
of limestone to the factory and that almost closed the factory. The Government
realized that depending on foreign source for raw materials is not a very good idea for
running a big cement factory in the country. This is the reason for why the second
state owned cement factory was established at Chittagong named as Chittagong
Cement Clinker Grinding Co., which was clinker based instead of limestone.
At end of last century, Bangladesh had two integrated cement plants and 11 clinker
grinding plants, with a combined production capacity of 2,160,000 tons per year.
However the estimated production was only about 998,000 tons for the grinders and
about 162,000 tons for the plants.
Bangladesh has always depended heavily on imported cement. The reasons were the
country does not have any cheap source of limestone and the Government policies
have discouraged local cement production in the country. Even today nearly 65% of
the country's cement needs are met by imports. Until the late 1980 's the government
maintained price controls on cement and high duties on imports of clinker, the key
raw material for local cement producers. Bangladesh have imported most of their
cement from China during the last 10 years. The quality has been questionable about
the cement and many users were not satisfied with the quality. Still the sells of the
44
Internship Report on
A Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
cement were in good position for two reasons these were for cheap cost and for its
availability in the market.
From early 1998 most of the cement material were imported from Indonesia. Another
up-coming supplier was India, which has increased its export to Bangladesh during
1997. The reasons for the changes in import pattems were low price and combination
with better quality. Another reason was the over capacity of production in the South
East Asian regions due to the economic crisis in Asia.
In the late 80's Govemment took several steps to encourage local cement production.
The step were as follows:
2. From 1987 to 1994 tariffs on imported clinker were gradually reduced from
45 % to 7.5%. However after severe flood of 1998, this was increased to 15%
in October 1998. The tariff on imported cement was raised to 20% from 15 %
in 1994. This was also further raised to 30% in October 1/ 998. Later on the
Government adapted deregulation and promotion of industries in the private
sector.
All these factors created a congenial envirolID1ent for growth of cement industry in the
pri vate sector in the country. As a result, since 1994, there was rapid expansion of
cement production capacity in the country.
45
Internship Report on
A Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole lndosu ez, (the bank)
In Bangladesh the only state owned factory is Chhatak Cement Factory Ltd. Other
than Lafarge Surma, it was the only limestone based cement project in our country.
Presently, Chhatak Cement is producing only 160,000 tons cement per year as per the
data of 1997 fiscal year. Technical problems are linked with the age and lack of
maintenance of the plant and malfunction in the rope way bringing limestone from
India and that is why the actual production is always below 160,000 tons per year.
The Chhatak Cement factory was set to produce with a capacity of only 60,000 tons
per year in North Bengal in 1940. After 1947, the factory was in East Pakistan but its
main source of limestone ten miles away in Komora remained in India. After 1965
war between India and Pakistan, India suspended limestone supplies and the factory
was virtually closed. However, after emerge of Bangladesh in 1971, supplies resumed
and the plant's capacity was raised to 160,000 ton per year. Chhatak Cement Factory
is situated in Chhatak under Shylhet district. The plants capacity utilization is 59% to
63%.
Chittagong Cement Clinker Grinding Co. Ltd. started commercial production in July
1974 as a result of Government's decentralization policy, 51 % shares of the company
held by Bangladesh Chemical Industries Corporation (BCIC) were transferred to T.K
Oil Refinery Ltd. in June 1993. Chittagong Cement produces ordinary Portland
cement under the "Ruby" brand name. Heidelberger purchased 26% share of this
company in 1999. They also hold the management contract for this company. In 2000,
production capacity of Chittagong Cement was enhanced to 900,000 tons per year
from the previous 300,000 tons per year. The commercial production of the expansion
46
Internship Report on
A Feasihilily Study for investment in cemen t industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
This Company was established in 1991 and has been operating with a capacity of
180,000 tons per year. Confidence Cement Factory started production in 1994. The
factory is situated in Chittagong. The company is in the process of completing Unit 2
of their project. Confidence cement enjoys reasonably well brand strength and quality
image in the local market. They are now in the process of increasing the capacity to
480,000 ton per year. The expansion plan will go on operation in the end of this year.
Their last two years average production was 150,000 tons per year.
47
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Jndos uez, (the bank)
Modern Structural Service Ltd. is a cement factory that was established in 1992 in the
private sector. The factory is situated in Munshiganj. The production capacity of the
proj ect is 30,000 tons per year. They have a plan to expand their capacity to 90,000
tons per year. It is expected to go on production in mid 2001. The actual production
for the year 1997 and 1998 were low as 5,000 ton per year. The primary reason for
this low production was insufficient supply of clinker.
Mogla cement Ltd. is a factory of Shena Kalyan Shanstha. It is situated in Mongla, the
capacity is 468,000 tons per year. They have produced 200,000 tons in the year of
1998.
Hyundai Cement Co. has been operating in this industry for years. Hyundai Cement
of Bangladesh is situated beside the river Maghna in Narayangonj. It started
commercial production in the middl e April 1996. Hyundai cement initially
commenced commercial production with a capacity of 21 0,000 tons per year. The
capacity was subsequently raised to 320,000 tons per year. They are well poised in the
48
Internship Report on
A Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
local market and have been operating at 100 percent capacity. The company
apparently does not have any immediate plans to increase their production capacity.
Under the Korean management Hyundai Company is doing well and has a good
reputation in the market.
Eastern Cement Mills is situated in Narayangonj. Under the private ownership, it ahs
a capacity of 180,000 tons per year. Eastern Cement has just started its production in
the month of February 1999.
Niloy Cement is a project ofNitol Group. Niloy Cement is situated in Jessore and
started its production in August 1997. Their production capacity was 50,000 tons per
year. But they have expanded the capacity to 100,000 ton per year in year1999. The
expansion unit went into production in February 1999. There are 56 direct and 24
indirect employees in the factory. The brand name of the cement is "FISH". In the
year 1998 it produced 35 ,000 tons .
The factory went into production in the year 1998. The capacity of the project is
210,000 tons per year. Diamond Cement has a plan of additional capacity of 240,000
tones per year, the expansion is very much uncertain. The production for the year
1998 was 750,000 tones. The factory has 170 direct and 75 indirect employees. The
brand is "DIAMOND".
49
Internship Report on
~REFERENCE ONL~ ~OT fO~
A Feasibility Study for investment in ce ment industry
in Bangladesh by Credit Agricole Indosu ez, (the bank)
Ahad cement factory is situated in Raj ghat, Noapara, and Jessore. It started its
commercial production in December 1997. The capacity of the factory is 180,000 tons
per year. It produced 50,000 tons in the year 1998. It has a plan to expand up to
400,000 tons per year. But the expansion plan is still uncertain. These are all the
factories that are in production now. Only Ayenpur Cement Factory is factory is
closed. The other 12 factories are nnming. Besides, these factories, there are many
factories that have started their work and are expected to come into production
shortly. The demand- supply gap of the cement industry has encouraged many
investors to come to this sector.
Lafarge, the second largest cement manufacturer in the world, is the majority
-
shareholder in this company holding 58 % share in tile project. Apart from the
investment in the Equity of the company, Lafarge will also provide technical
assistance during construction and operating phases of the project. Production of
finished cement is expected to commence towards end of2003 or early 2004.
LAFARGE MONGLA, a 99% owned subsidiary of Lafargc Surma Cement Ltd. and
the other 1% owned by local sponsors, has been established for trading their own
brand of cement in the local market. The cement company is solely for tile purpose of
establishing "Lafarge' brand cement in the local market and confirm market share for
Lafarge Surma Cement Co. Ltd. (LSC), the integrated cement project which will
produce cement from limestone in late 2003. Lafarge Mongla will commence
50
Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
operations on 2001. Lafarge Mongla's activity can be treated more as trading as they
will import completely finished cement in bulk, which will be bagged locally for
selling in the local market. The purpose is, once again, to establish their cement brand
until LSC commences commercial production. Eventually, LMC will merge with LSC
Olice latter is in operation. The bagging plant at Mongla will be on a rented premise
with a capacity of 400,000 tons per year and the plant will be operating at 100%
capacity from tile second year of operation.
1.3.15 CEMCOR
1.3.16 SCANCEM
The other cement factories that are under implementation are listed below:
51
Internsh ip Report on
.\ Feasibility Stud~' for investment in ce ment industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
There are nearly two dozens more cement factories that have registered with the
Board of Investment. But they not yet started any work. If all these cement factories
go for export of~~.~.nt. The list of all the cement-manufacturing units is shown.
1.4 VOLUMES
For the last few decades Bangladesh was one of the lowest cement consumption
consumer country and one of the lowest consumption of cement per capita in the
world. Now days in our country the approximate consumption rate is 30 kg per capita.
In comparison with India, which has a consumption of 67 kg per capita and the in
'-
other country such as Philippines has 185 kg per capita.
The demand for cement in the nation is mainly in the Dhaka, Chittagong, Sylhet,
Khulna and Rajshahi . In whole Bangladesh Dhaka has the largest market share of
cement consumption and its nearby regions account for 45% of the market and the
second closet market is in Chittagong, which are about 15%.
Consumption of cement was over 5,300,000 tons during 2000. About 3,700,000 tons
was imported as bagged cement. Consumption during 2001 is estimated to be
5,830,000 tons. The actual figure of total consumption of cement up to year 2000 are
given in the table below:
52
Internship Report on
,\. Feasibilit~ Study for imcstment in cement industry
in Bangladesh b~ Credit Agricolc Indosllcz, (the bank)
TABLE 3.1: The consumption amount, local production and amount of imported
bags.
('000 TON)
The above table shows the amount of consumption from the year 1980 to 2000. Also
the amount of local production and the imported bags are shown in the table. The
figure of the table shows that the consumption amount has increased year by year, but
the increased rate got higher after 1992. To meet the demand and the higher
consumption the local production also has increased for the years. The amount of
imported bags has increased for the last few years, especially after 1994, for the
increases in the consumption of cement.
53
Internship Report on
A Feasibility Study for im'estment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
The market has a clear preference for local brands and pays a premium for quality
cement. This was mainly due to the customers ' perception that the local cement is
more ' fresh ' than the impOlied cement. Recently local producers have experienced a
market with increased competition from impOlied, bagged cement of higher quality
than previously, The reason for this is change of country of origin from China to
Indon esia.
To protect the local grinders, the authorities have to move quickly and increase import
duti es and taxes for bagged cement, in order to protect the national producers. The
Bangladesh Cement Manufacturers Association is playing an active role in this
context.
During recent years there has been large investm ents in building grinding plants. ew
grinders are Hyundai , Diamond Cement Factory Chittagong, Mongla Cement Co . Ltd
and Meghna Cement Ltd. Today there are a total of 11 grinders, with an estimated
production during 2000 of 30,00,000 tons .
Most of the grinders are located close to the important seaports, Chittagong and
Mongla, The following table shows the list of clinker grinders in the country and their
respective capacities.
54
Intl'rnship Report on
:\ Feasibility Study for investment in cement industry
in Bangladesh by Credit Agricole Indosuez, (the bank)
Starting
Name Location Ownership
Operation
Ahad Cement Limited Jessore IPrivate 1997
Diamond Cement Limited Chittagong IPrivate 1998
Doel Group Ishwardi ~rivate 1997
Hyundai Cement Company Daudkamda rr-ryundai 1995
Modem Structural Portland Cement Daudkandy ~ansons 1992
Mongla Cement Mongla SKS, Welfare 1995
Chittagong Cement Clinker & Grinding Co. Chittagong ~rivate 1963
Confidence Cement Limited Chittagong lBibir Hat 1995
Meghna Cement Limited Mongla lBasundhara 1995
Niloy Cement Limited Jessore IPrivate 1997
Sources: StatIstIcal Yearbook of Bangladesh 1999.
The present local clinker grinding industry cannot be characterized as advanced and
professional. Amongst other things it faces problems with clinker supply, electricity
supply, quality, logistics and management. As a result of these hindrances, capacity
utilization is low, and will most likely, percentage wise, be reduced further when they
increase their production due to the fact that some of the existing problems, such as
power shortage, might get worse as they expand.
Bangladesh has two cement plants with a total production capacity of270,000 tons
per year. They are located at Chatak in Sylhet and are based on limestone imported by
rope way from the neighbour country India. During 2000 only one of the plants was in
operation with a production of 220,000 tons, but the cement factory could never reach
its full utilisation of production capacity for di fferent problems. The annual capacity
of the plant is 267,000 tons cement, which is mainly sold in the north and east of
Bangladesh. Another plant will start operation from 2004 in Sylhet under the name of
Lafarge Sumla Cement Company.
55
I ntcrnsiIip Report on
'\ Feasibility Study for inYestment in cement industry
in Bangladesh b~ Credit Agricole Indosuez, (the bank)
1.6.3 IMPORTERS
There are six major importers of Chinese, Indian and Indonesian cement into
Bangladesh. Importers located at Khulna, which is close to India, handle both Indian
and Indonesian brands. Imports satisfy around 50% - 55 % oftile total cement
consumption in Bangladesh. As reported by Lafarge, imports of finished cement
totalled 2,600,000 tons in 1999. Importers bring completely finished cement for
trading purposes. Exporting countries are roughly as follows:
1. China (44%)
2. India (30%) and
3. Others: Indonesia, Thailand & Korea (26%).
70% ofthe import market is currently controlled by 6 importers, which also have their
own distribution network.
56
1
Internship Report on
A Feasibility Study for investment in cement industry
in Ball~ladcsh by Credit Agricole Indosuez, (the bank)
The above table shows the names of the major importer of cement in our country. It
shows that Haji Selim (Madina) importer covers the major portion of imported
amount of cement. In future Lafarge and Cemex will be another large impolier in our
country.
1.7 DISTRIBUTION
The distribution procedure of any industry plays a vital roll in the prospect of that
industry. The cement industry's distribution procedure is more or less same as the
fetiiliser industry. The importers, grinders and cement plants sell most of their cement
through nominated wholesalers, which contacts are made by verbal agreements.
The local manufacturers use their own warehouses or plants to sell the cement
product, such as price ex factory. The wholesalers have their own handling procedure
of the cement with their own trucks, through their related retailers and with the large
end users. Some of the wholesalers have up to few hundred retailers within their own
distributor network.
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In addition, the importers, grinders and cement plants are selling some cement directly
to institutional buyers within the government body.
DISTRIBUTER
RETAILER
CONSUMER
1.8 REGULATION
In 1991 the cement market in Bangladesh was deregulated and price controls were
eliminated. Integrated and grinding plants have been encouraged and in 1997 GOB
barmed the import of low quality, vertical shaft kiln bagged cement from China and
applied controls on all imports of bagged cement following a series of building
collapses in Dhaka. None of the importers has an established brand or market share.
As their investments are relatively small, they have low exit barriers and many can be
expected to become distributors for efficient domestic producers. Thus, any new local
manufactured cement would displace import of bagged cement prior to taking away
market share of other local manufacturers.
58
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in Bangladesh by Credit Agricole Indosuez, (the bank)
Price control on Cement has been abolished following the severe floods of 1998.
Import duties on clinker and cement have been increased from 7.5% to 15 % and 15 %
and 30% respectively.
1.9 DUTY
F or the cement industry, the duty that is currently imposed on their imports is 37% on
the tariff value of the bagged cement, the tariff value for bulk cement is 53 dollars per
ton and for bagged cement is 55 dollars per ton. The prevailing import duties on the
different components of cement imports are:
Clinker 15.0%
Bagged/ Bulk Cement 30.0%
Bags 42.5%
However, past market trend show that the import duties and tariff values can be
subject to change, which can have substantial impact on the final cost for an importer
or a producer.
TABLE 3.4: Years wise changes of Duties and Taxes on Cement industry
Tariff Advance
Custom Add. License Developmen t
Year Value Supp. Duty VAT Income
Duty Sup Fee Surcharge
(USD) Tax
1997 63 15.00% 5.00% 15% 2.50% 2.50% 2.50%
1998 60 15 .00% 5.00% 0.20% 15% 3.00% 2.50% 2.50%
1999 55 30.00% 5.00% 15% 3.00% 2.50% 2.50%
2000 50 37.50% 5.00% 15% 3.00% 2.50% 2.50%
Source: Nationa l Board of Revenue.
The above table it shows that the tariff value for the cement industry has reduced for
the last few years. The custom duty has increased for the last two years, with out that
no other duties or taxes has been changed for the last few years.
59
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TABLE 3.5: Years wise changes of Duties and Taxes on Clinker industry
Tariff Advance I
Custom Add. License Developmen t I
Year Value Supp. Duty VAT Income
Duty Sup Fee Surcharge
(USD) Tax
1997 45 7.50% 0.00% 15% 2.50% 2.50% 2.50%
1998 30 15.00% 5.00% 0.20% 15% 3.00% 2.50% 2.50%
1999 30 15.00% 0.00% 15% 3.00% 2.50% 2.50%
2000 30 25 .00% 0.00% 15% 3.00% 2.50% 2.50%
Source: NatIonal Board of Revenue.
The above table shows the same picture as table 4, where all the items are more or
less with out tariff value and custom duty. The tariff value of clinker has remain the
same for the last three years, but the custom duty has increased in large margin in the
last few years.
CUlTently, the Bangladesh Government Imposes the following taxes on the imports of
limestone, clinker and imported cement to protect the national interest:
In case of cement and clinker, the taxes are computed on an "assessment value",
which is clmently posted by the Government at USD 30/ton and USD 54/ton
respectively (C&P Bangladesh) V AT is computed on the value after the customs and
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Port Dues/Charges
Cement and clinker importers currently pay around 15 to 18 dollars per ton for freight
transport and a further 10 dollars per ton for port dues, unloading, transshipment and
transport costs to Dhaka from Chittagong or Mongla port. The high port dues arise as
a result of navigation difficulties, inefficiencies and bottlenecks at the port. It is
expected that tile port dues and infrastructure constraints will continue to remain high.
1.1 0 P RICES
The highest prices of cement are found in Dhaka region and in the north of
Bangladesh, the lowest prices are in the south. Local cement brands enjoy a premium
of up to 15% above imported, bagged cement. The clinker grinders, mainly located in
the south west and south east, have obtained prices of 94 to III dollars per ton,
depending on seasonal fluctuations, freight market, demand and supply. Impolied-
bagged cement has, during the last year, been sold in the range of 83 to 97 dollars per
ton. References are prices including Value Added Tax (VAT) from warehouse in
Pagla, within the Dhaka region.
Regional price differences depend mainl y on logistics and distance from grinders to
the end market. The highest priced cement, Hyundai, is sold at 105 to 110 dollars per
ton, ex factory, just outside Dhaka. This price is explained by factors as freshness ,
quality, availability and reputation of multinational companies.
It is expected that the demand will be higher than the supply of locally produced
quality cement to the Bangladeshi market for the next 5 tolO years. For this reason,
the price level for cement should consequently be expected to remain high.
61
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It is however, likely that price movements in the world market prices of either clinker
or cement will be reflected in the cement prices in Bangladesh, since the costs of the
locally manufactured cement is widely influenced by raw material (clinker) prices.
Variations in the world market prices for clinker and cement will also have a direct
impact on the cement impOli prices to Bangladesh.
When more local and international companies enter the market with their own
grinders, the amount of locally produced cement will increase and be more readil y
available, probably at a price level on par with or higher than the most reputable
brands of today. This will reduce the market share of imported cement.
d
TABLE 3.7: Comparison of Cost Structure for Grinders, Integrated plants and
Imports. (Dollar per ton)
Item Limestone Clinker Import
Raw Materials (Plus Freight) 6.30 31.50 40.00
Taxes and Duties 0.60 6.00 19.60
Power and Gas 11.10 2.90 0.00
Other Variables Costs 8.00 8.50 0.60
Total Variable cash costs 26.00 48.90 60.20
TotaJ Fixed cash cost (saJaries) 9.71 4.25 1.50
Total cash cost of production (ex-worker) 35.71 53.15 61.70
Transport to Dhaka warehouse / port dues 6.00 11.61 11 .01
Total cash cost of production (ex-warehouse) 41.71 64.76 72.71
Depreciation 18.20 8.00 0.00
Total cost of production 59.91 72.76 72.71
Source: NatIonal Board of Revenue.
The price of limestone is based on the aggregate of royalties that has to be paid to the
Meghalayan Govenunent plus over head and other operating expenses to be incurred.
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Despite these considerations, it is estimated that the price of limestone is 3 dollars per
ton or 4.8 dollars per ton of clinker, where 1 ton of clinker requires 1.6 x limestone,
which is one of the major advantages of the integrated plants.
According to the repOli by IWICS of February 1999, the landed cost of imported
cement in Dhaka was 72 dollars per ton to the impOlier. The ex-warehouse of Dhaka
production cost of cement for the grinder and an integrated producer is 72 dollars per
ton and 60 dollars per ton respectively. Note that on a cash cost basis, excluding
depreciation and interest, the in targeted producer is about 20 dollars per ton cheaper
and the grinder which is tum, out 8 dollars per ton cheaper than the impOlier.
Every industry has own tenns of payment system and the all the companies of that
particular industry usually follow that pattern. Selling of cement on credit is a widely
accepted practice in the cement trade in Bangladesh. The credit line is in fact goes
straight tlu'ough the chain from the importers to the wholesalers, down to the retailers
and in some cases even down to the end users. The conditions some time may vary in
different patis of the chain. Often the agreement, especially between the importers and
the who lesalers is made up in such a way that the Cash On Delivery ("COD")
payment is perfonned when the order is placed. The outstanding credit is then settled
when the wholesaler places his next order, it is like a sort of revolving credit facility.
Palily due to seasonal variations, especially during the rainy season between June and
August and partly due to stock tUl110ver it has been observed that COD is as low as
10%.
63
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Imported cement is sold with a COD varying from nil to 50%, dependant on the
delivery conditions, such as port of collections, jetty availability, and etc. the
negotiated price level and price guarantees. Local manufacturers operate with a lower
credit limit (higher COD) in the range of 70% to 90%, balance to be settled within 30
days . Larger construction companies do not pay COD, but normally buy on 30-60
days credit payment
1.12 Q UALITY
Historically imported cement has always placed itself at the bottom of the ladder
regarding quality. The principal reason being that it takes a longer time for the
imported brands to reach the consumer and therefore, the imported bagged cement is
considered by the market to be not as "fresh" as the local brands. Still the market bu ys
the imported, bagged cement because it is cheaper and readily available. Theoretically
the age of the cement should not have any effect on the compressive strength. Onl y
incorrect storage, bad production methods and adulteration impair the "strength". Age
should only affect the initial reactivity of the cement and not the final physical
properties.
64
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The annual demand of cement in Bangladesh in 1999 was roughly about 4.64 million
tons. The growth potential of cement industry in Bangladesh is enOlmous. Presentl y,
local producers meet 55 % of cement consumption through impOlis, while the
remainder is meet mainly by Clinker grinders. The main market for consumption of
cement in Bangladesh includes Dhaka (60%), Chittagong (15%), Sylhet, Klmlna and
Rajshahi .
According to the projections made by IFC, the cement market is expected to grow at
10% per year from 1998 to 2005, depending on the elasticity factor of 1.5 to 1.6 to
GDP growth. Ifwe consider 4.5 % to 7% ofGDP growth per annum in Bangladesh,
target set by Govemment, mIDual growth rate of cement consumption in Bangladesh
should be around 10.5%. The above GDP growth rate, which is very optimistic IFC,
predicts an average growth rate of 10% for next decade. If the consumption grows at
10% per year, the market size will stand at 8,500,000 tons in the year 2005.
In terms of consumption per capita, ratios remain rather low at 29.5 kg per capita as
per 1997. Assuming the Bangladeshi population grows at 1.8% per year from 126
million inhabitants in 1997, Bangladesh would reach cement per capita ratio of 58 kg
in the year 2005, which is still rather low.
The Following table shows the comparison of market share of imports and local
production up to the year 2005:
65
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TABLE 3.8: The changes in consumption rate, local production and import
Total
Consumption
Year Consumption Local Production Import
growth
('000)
2001 5,830 10% 156.75% -53.46%
2002 6,413 10% 52.70% -91.81 %
2003 7,054 10% 23.31 % -582 .98%
2004 7,760 10% 10.41 % 14.54%
2005 8,536 10% 7.38% -18.72%
In the above table it shows that the consumption rate will increase at a rate of 10% in
each year. The analysing the current market trend makes this prediction that the
growth rate will be near ten percent for the upcoming years. The local production wi II
have a jump in 2001, but after that the rate of change in each year will go down. In the
case of imported cement the year wise change are negative, it means the amount of
imported cement will go down year by year.
The forecast for the demand and supply gap of cement is likely to exist well past
2005, by then several large multinational clinker grinder cement manufacturers and
one integrated Cement manufacturer may be operational. Lafarge Sunna Cement
Industries Ltd., the only integrated cement manufacturer, is expected to begin
66
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operation in the later part of2003 and will have an installed capacity of 1.2 million
metric tons. Lafarge will most likely be fully operational with in two years of its
operation and is estimated to operate at 90% capacity. In addition, Holderbank,
Scancem and Cemex are also developing cement projects and will commence
production at various times before 2005. Siaham's installed capacity of 180,000 tons
will only partially meet the demand-supply gap of cement, the remaining excess
demand will continue to be met by the importers of bagged cement, a product far
inferior in quality than clinker grinder cement or integrated cement. This is due to
poor and stale quality of imported-bagged cement and adulteration of the product by
the importers, and thus the impOlied-bagged cement sells at a much lower price in
comparison to local cement manufacturers.
An increase in cement consumption is to be expected during the next ten years and if
the locally produced cement does not meet the demand then importers will step in.
2.2 D EMAND
Prospects for cement consumption for infrastructure and commercial projects look
promising. The Govemment and aid donors give infrastructure and the housing sector
top priority. The recent propositions in the economic reforms include substantial
growth in road transportation among which some important projects, such as
possibility of the Padma bridge, Dhaka eastem bypass, bridges on Dharla and Rupsha
and at Pakshi, Bhairab, Shikarpur and Dwarika
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High rise buildings, combined with the increase in infrastructure projects, will lead to
a major change in the demand of cement quality in favour of better quality cement. In
addition, the activity in the housing sector is increasing at an increasing rate as local
Bangladeshis working abroad begin to spend more of their income on private housing
in Bangladesh. Individuals, whose purchasing power increases, are also investing in
better houses.
The influx of international aid after the recent flood situation in Bangladesh will
increase cement consumption in certain sectors but may delay other planned projects.
In any case all the points mentioned above will have a major impact on future cement
consumption in Bangladesh.
The future demand of the cement industry is calculated in the basis of future growth
of demand. Form different calculation it is predicted that the future cement industry
has a growth rate of ten percent. The base points of determining the ten percent
growth rate were the popUlation growth rate, GDP growth rate, per capital
consumption rate and some future large infrastructure plants. The following table
gives official figures of the historical demand and the future demand for cement in
Bangladesh.
The data of the past demand has been taken from the statistical yearbook 1999,
publish by The Bureau of Statistic, Bangladesh.
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9000 ~---------------------------------------------------------
8000
7000
z 6000
~ 5000
g 4000
o~ 3000
2000
1000
O ~~~~--~~~----~~-,-,--,-~-,~. .-~~-,~--~~-,-,--
YEARS
The table indicates that the demand for cement grew at an average annual rate of 6.6%
between 1980 and 1988, before stagnating at around 1,900,000 tons between 1988 to
1993 . This period of stagnation may be explained by reduced purchases by the public
sector during those years but it is more Likely that the level of consumption in the
early 1990s has been underestimated in view of the much higher level of consumption
that took place in 1996 and 1997. For the year 2000 to 2005 the demand increased to
10%, which show a very good trend in the demand of cement in our country.
The on-going, economic reform pro gram of GOB, which is backed by all the main
political pariies, is expected to produce an average arumal GDP growth rate of 4.5 %
to 6% or more. Empirical studies suggest that over time in developing economies at
Bangladesh ' s low level of GDP per capita, the growth in cement consumption can be
expected to be subject to a multiplier factor of 1.5 to 1.6 times the growth of GDP .
Thus the demand for cement in Bangl adesh can be expected to grow by an average of
10% per year for the foreseeable future. The projected per capita consumption of 58
kg in 2005 will still be very low in comparison to per capita consumption in
neighboring India and Pakistan. Cunently, per capita cement consumption in India
and Pakistan is 74 kg and 136 kg respectively.
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There are two main factors driving increasing demand for cement, housing and
infrastructure development. Recent levels of consumption are clearly very much
higher than those indicated by official statistics for the early years of the decade. It is
probable, however, that the official statistics were on the low side because, even in
1996 and 1997, the per capita consumption of cement in Bangladesh was among the
lowest in the world at around 28 to 31 kg. Neighboring India has a per capita cement
consumption of over 75-kg, which is also low by developing country standards. Rapid
urbanization, such as is taking place in Bangladesh, typically causes cement
consumption to rise more rapidly than GDP in countries at similar stages of
deve lopment. On account of urbanization and massive migration of rural people,
particularly, to the capital city of Dhaka, coupled with acute shortage ofland, there
has been a boom in the construction of houses, with a distinct shift towards high rise
apartment buildings in Dhaka. It is estimated that there will be demand for over
500,000 apa11ments per year for the next 5 years.
Production of 1,205,000 tons in 1997 to 1998 when installed capacity in the country,
was 2,489,000 tons shows an average capacity utilization of 48,4 1%. This level of
capacity utilization is poor by any standard of industrial performance, particularly, if
we consider the fact that most of this production comes from grinding of imported
clinker, which is relatively a simple process.
71
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However, on examination, it is found that the main reasons for such low capacity
utilization, may be attributed to the following:
Although there are many indicators showing that there will be very high growth in the
demand for cement, on the basis of annual growth rate of 10%, the total year wise
demand of cement up to 2004 to 2005, has been estimated as under:
2.3 SUPPLY
In the analysis of the supply side of cement industry for the last few years it is needed
to collect information from two points of view. Collecting of data on Import of
cement and local production of cement then it is possible to have the complete picture
of the supply of cement in the country. The data has been collected for the years
1990-91 to 1998-99. In the collection of data the fiscal year has been used, instead of
the calendar year has been used for this purpose. The main source of the data
collection are from National Board of Revenue (NBR), Bureau of Statistics (BBS),
customs and the Bangladesh Bank keep their record on the basis of the fiscal year.
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The above table shows the future installation capacity of the international medium
tenl1 grinders. Where it shows Seven Circle has the more possibi Iity of large capaci ty
than the other two companies. It will hold the major portion of market share in the
above category.
TABLE 3.12: Local Medium Term Grinders capacity 2000 to 2005 ('000 Ton)
Local Medium Term Brand
Region 2000 2001 2002 2003 2004 2005
Grinders Name
MegJma Cement King Mongla 650 800 800 800 800 800
Mongla Cement Elephant Mongla 390 390 390 390 390 390
Shah
Shah Cement Dhaka 450 900 900 900
Cement
Mir Akhter Dhaka 180 180 180 180
SAlam Minar CTG - 180 360 360 360 360
Confidence Lion CTG 480 480 480 480 480 480
Diamond Cement CTG 210 420 420 420 420 42 0
Installed Capacity-
1,730 2,270 3,080 3,530 3,530 3,530
Local Grinders
The above table shows the future production capacity of the local medium grinders
companies. It shows that the local companies have very less capacity compare to the
international companies. The largest company among this category is Shah Cement
company, but its capacity is only 900,000 tons and its market share is very less
compare to the total capacity of this category.
74
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TABLE 3.13: Local short-term Grinders capacity 2000 to 2005 ('000 Ton)
Local Short Term Brand
Region 2000 2001 2002 2003 2004 2005
Grinders Name
Queen,
Niloy Cement Noapara 200 200 200 200 200 200
Fish
Ahad Cement Noapara 180 180 180 180 180 180
Noapara Cement Noapara 180 180 180 180 180
Saiham (Ashugong)
Mongla 180 180 180 180 180
Cement
Anowar Cement Mongla 180 180 180 180 180
MTC (Modina)
Tiger Dhaka 180 180 180 180 180 180
Cement
Seven
Eastem Cement Dhaka 180 180 180 180 180
Horse
Mollah Cement Crown Dhaka 180 180 180 180 180
Akiz Cement Dhaka 180 180 180 180 180
Aramit Cement CTG 210 210 210 210 210 21 0
Royal Cement CTG 180 180 180 180 180
National Cement 180 180 180 180 180
Installed Capacity -
770 1,320 1,850 2,210 2,210 2,210
Local Grinders
The table shows the future forecast oflocal short-telm grinders companies of our
country. It shows that the shOli-teml companies are not in good position and their
production capacity is so low that it will not cover 10% of future market share. Some
of the companies may be out of market because of their less production capacity.
TABLE 3.14: Local Short Term Inefficient Grinders capacity 2000 to 2005
('000 Ton)
Local Short Term Brand
Region 2000 2001 2002 2003 2004 2005
Inefficient Grinders Name
Doel Cement Rajshahi 80 80 80 80 80 80
AI Haj Cement Ralshahi 20 20 20 20 20 20
Sirajgong Cement Rajshahi 20 20 20 20 20 20
North Bengal Cement Rajshahi 20 20 20 20 20 20
Mondol Cement Rajshahi 20 20 20 20 20 20
Upon Cement Rajshahi 20 20 20 20 20 20
A R Cement Noapara 20 20 20 20 20 20
Modem Cement Dhaka 20 20 20 20 20 20
Uttara Cement 30 30 30 30 30 30
Rowshan Cement 30 30 30 30 30 30
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Salam Cement 15 15 15 15 15 15
Rocket 15 15 15 15 15 IS
Haq Cement 10 10 10 10 10 10
Padma Cement 20 20 20 20 20
Nur Cement 20 20 20 20
Ever Golden Cement 20 20 20 20
Ehsari Cement 20 20 20 20
Yakub All Cement 20 20 20 20
Khulna Cement 20 20 20 20
Karim Cement 20 20 20 20
Installed Capacity - 320 340 460 460 460 460
Local Grinders
The table shows the inefficient cement companies, which are operating in our country.
These companies are very much end of there operation and they are loosing there
capacity day by day. And their market share do will have no impact in the future
cement industry.
TABLE 3.15: Basic Cement Plant capacity 2000 to 2005 ('000 Ton)
Brand
Basic Cement Plant Region 2000 2001 2002 2003 2004 2005
Name
Chattak Cement Sylhet 220 220 220 220 220 220
Ayenpur Cement Sylhet 50 50 50 50 50 50
Lafare S unna Sylhet 300 1,200
Installed Capacity -
270 270 270 270 570 1,470
Basic Cement Plant
The above table assumes that all four of the major cement projects, Scancem, Lafarge,
Cemex and Holderbank, will be implemented with the publicized capacity. Since
Bangladesh is one ofthe largest import markets in Asia, major international cement
producers have set up this projects.
As stated above, there are two small and inefficient integrated cement plants in Sylhet
import limestone from the neighboring Indian State of Meghalaya. The larger of the
two units is owned by GOB . The ropeway connecting it to the quarry in Meghalaya
frequently malfunctions and the plant is over-manned and relies on the wet process. It
is reasonable to expect that the current ' level of production, from these two plants, of
76
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Leveling historical 70% capacity utilization by the local clinker grinders and
estimated 90% capacity utilization by international cement producers, following table
shows the estimated actual supply of cement by the local producers for year 2000 to
2005.
In the above table it shows that the international cement companies will utilize about
90% of their capacity for the production purpose. So they will be very near to the
expected capacity and they will grab more market share in the future.
TABLE 3.17: International Medium Term Grinders actual supply 2000 to 2005
('000 Ton)
i
International Medium Brand
Region 2000 2001 2002 2003 2004 2005
Term Grinders Name
Seven
Seven Circle Dhaka - 225 450 900 900 900 I
Ring I
I
Bengal Tiger (Taiheiyo) Taiheiyo Dhaka - - 81 162 162 162
Emirates Cement ETS I
Dhaka - - 135 450 450 450
Escon I
The medium tern1 international companies will also use about 80% to 90% of their
production capacity. And they could compete with the international companies in the
future.
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TABLE 3.18: Local Medium Term Grinders actual supply 2000 to 2005
('000 Ton)
Local Medium Term Brand
Region 2000 2001 2002 2003 2004 2005 :
Grinders Name
Meghna Cement King Mongla 455 560 560 560 560 560 I
Mongla Cement Elephant Mongla 273 273 273 273 273 273
Shah
Shah Cement Dhaka - - 315 630 630 63 0
Cement
Mir Akhter Dhaka - - 126 126 126 126
SAlam Minar CTG - 126 252 252 252 y,
-)-
The local medium tenn cement compani es can not use more than 70% of their
capacity, so they nOlmally have less production capacity and for the less utilization
they will loose more market share. As a result they will face more competition from
the foreign companies.
TABLE 3.19: Local Short Term Grinders actual supply 2000 to 2005 (' 000 Ton)
Local Short Term Brand
Region 2000 2001 2002 2003 2004 2005
Grinders Name
Queen,
N iloy Cement Noapara 140 140 140 140 140 1.+0
Fish I
Ahad Cement Noapara 126 126 126 126 126 126 I
Noapara Cement INoapara - 126 126 126 126 126 I
Saiham (Ashugong)
Mongla - 126 126 126 126 126 I
Cement
Anowar Cement Mongla - 126 126 126 126 12() I
MTC (Modina) Cement Tiger Dhaka 126 126 126 126 126 12()
Seven
Eastem Cement Dhaka - 126 126 126 126 126
Horse I
Local Grinders
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A Feasibility Study for investment in cement industry
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The same scenario is for the local short-term companies. They will use 60% to 70%
utilization of their production capacity and their production amount will go down,
which will put them in big problems. They could loose their entire market share and
could be sold to large foreign companies.
TABLE 3.20: Local Short Term Inefficient Grinders actual supply 2000 to 2005
('000 Ton)
Local Short Term Brand
Region 2000 2001 2002 2003 2004 2005 I
Inefficient Grinders Name
Doel Cement Rajshahi 56 80 80 80 80 80 I
AR Cement Noapara 14 80 80 80 80 80
I
Modem Cement Dhaka 14 80 80 80 80 80
Uttara Cement 21 80 80 80 80 80 I
Rowshan Cement 21 80 80 80 80 80 I
Salam Cement 11 80 80 80 80 80
Rocket 11 80 80 80 80 80
Haq Cement 7 80 80 80 80 80
Padma Cement - 80 80 80 80 80 I
Nur Cement - 80 80 80 80 80 i
Ehsari Cement - 80 80 80 80 80 i
Yakub All Cement - 80 80 80 80 80 I
Khulna Cement - 80 80 80 80 80
Karim Cement - 80 80 80 80 80
Installed Capacity -
224 80 80 80 80 80
Local Grinders I
The scenarios of the inefficient cement companies are worst than any other categories
of cement companies. The inefficient cement companies are in big problem in the
near future , most of the companies can be out of business in the coming five years.
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TABLE 3.21: Basic Cement Plant actual supply 2000 to 2005 ('000 Ton)
Brand
Basic Cement Plant Region 2000 2001 2002 2003 2004 2005
Name I
Chattak Cement Sylhet 160 160 160 160 160 160 I
The three basic plants will be using their capacity in different rate. Such as Chattak
will use 70% of it s capacity in the future production process where Ayenpur may use
70% to 80% of its capacity. In the other side Lafarge SUTI11a may use 90% of its
utili zation capacity in its production process.
The estimated Gap between demand and supply of cement is shown below:
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Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh b~ Credit Agricole Indosuez, (the bank)
In the above two tables it shows that the differenc of demand and supply of real
capacity and the estimated production capacity. In the first table it shows that in 2003
the cement industry will face deficit compare to estimated supply. Whch shows mero
cement production in our country to meet the excess demand . In the other table it
shows that the deficit of cement will be more in the comparision to the actual supply
chain. The demand w ill exceed the supply from the year 2001, which is making
opportunities for more cement companies.
Bangladesh, with its growth potential , have not escaped the attention of professional
cement operators, as there is a great need for more clinker grinder capacity over the
next 10 years.
Local companies file several clinker grinder projects with the Board of Investments
("BOI"), some of them will most certainly not materialise. There are projects to erect
grindi ng plants in the vicinity of Dhaka but they appear to suffer from difficult clinker
supply logistics. The proposed capacities also seem low . Several international
compani es are seriously contemplatin g proj ects . Furthermore most of the existing
grinders have plans to increase their capacity.
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in Bangladesh by Credit Agricole Indosuez, (the bank)
A number of expansions will be completed within the next 2-3 years increasing
substantially the local production. Companies taking part in this are Confidence
Cement and Chittagong Cement Clinker and Grinding Company, amongst others.
New companies are Cemex Bangladesh Ltd. fonned in March 1998 and CEMCOR
Ltd ., a Joint Venture between Holderbank together with a local partner.
One interesting point to note is that some of the importers of bagged cement are
behind proposed clinker grinder projects filed with the BOr.
Recently TPI Polene Public Company Ltd from Thailand announced that they, in the
near future, would enter the Bangladeshi market with bagged cement from Thailand .
Brand name will be "Buffalo Head", According to wholesalers there is also cement
frol11 Siam Cement coming to Bangladesh in the near future under the brand names
"Siam" and "Elephant".
The local Islam Group , together with Lafarge, has set up a joint venture. They have
for some years been working on a cement project of 1,200,000 tons capacity based on
limestone from India. It is unlikely that any other new integrated cement plants,
except for the Lafarge project, will materialise over the next 5-10 years since the
limestone has to be imported.
Since the Bangladesh authorities are giving taxi duties deductions to clinker imp0l1s
as opposed to cement imports, it is likely that even more advantageous tenus are/will
be given to integrated cement plants similar to the one presently being planned/
implemented by Lafarge. Consequently integrated cement plants will be highly
competitive. However, since these plants will have to be installed in the north of the
country, near available limestone resources additional transport costs to the Dhaka
region must be calculated. Also the growing demand for cement in Bangladesh would
result in a situation where both integrated cement plants and grinding mills based on
imported clinker will be required. Moreover, it will need infinite supply of limestone
from India to justify more and more integrated plants. Since Bangladesh lacks in the
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A Feasibility Study for inyestment in cement industry
in Bangladesh by Credit Agricole l ndos uez, (the bank)
The following table gives projection of supply from current operators and expected
new operators, which gives indication of total domestic production of cement.
Even though most of the new proposals have been submitted to the BOr, as mentioned
above, a lot ofthe projects will not materialise due to weakness of the sponsors,
project conceptualisation and financial disability of those projects. Therefore, an
implementation probability has been assumed for each year up to 2005, which is
tabulated below, along with the projected implemented capacity:
TABLE 3.24: CAl assumption based on the status of various projects towards
implementation, market information ('000 Ton)
Projected Installed
5,210 9,970 12,870 12,870 12,870 12,870
Capacity (as per plan)
Implementation
85 % 65 % 60% 60% 60% 60%
Probability
Assumed Installed
4,429 6,481 7,722 7,722 7,722 7, 722
Capacity
M arket trend shows that plants do not operate at full capacity of the plant due to lack
of effici enc y in plant operations, lack of adequate power supply, use of obsolete
equipment and lack of technical and managerial expertise. Most of existing local
producers will increase their capacity by the end of this year. It would take some time
for the additional capacity to produce at optimum level. So we are considering a low
capacity utilisation for over all production of 1999. As more established and reputabl e
international cement manufactures are expected to start operation from 2001, the ove r
all capacity utilisation of the industry will improve. The following table accounts for
such loss in total production capacity:
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2.6 CONSUMPTION
According to statistics, the commercial construction sector grows by some 12% pa,
and is increasing. The inflation is about 6.0% pa. The net growth in the population is
about 2.2 % pa. Market for cement is growing fast. It has been found that in a low-
income country, consumption of cement grows at approximately 1.5% per unit of
GDP growth. The Bangladeshi Government has set a target of achieving 7% GDP
growth pa and as such it would translate to a 10.5% growth rate of cement
consumption.
The following table shows how the consumption is expected to increase in the coming
future:
TABLE 3.26: The per capita consumption of cement in the trend of 2000 to 2005
('000 Ton)
Although there are many indicators showing that there will be a very high growth in
the demand for cement, it has been chosen to be on the conservative side by using a
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A Feasibility Study for investment in ce ment industry
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The Bangladeshi market is growing fast. With the advent of new entrants into the
market and current players increasing their capacity, gaining market share is no longer
a function of simply producing the product locally, even though currently the local
producers are able to sell their product at a premium. The projected demand until
2005 surpasses the projection for local production and the deficit has to be met
through imports. To meet the projected potential consumption, the amount that has to
be imported is tabulated below:
The above table shows the amount of future import amount, where it is clearly shows
that the amount of imported cement will decreased year by year. The total cement
market will demand on the produce cement in our country.
Thus, in light of total consumption and local production, some proj ections regarding
market share up to year 2005 has been calculated for Lafarge, Scancem and Holcim,
which will be denoted as MNC is tabulated below:
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In the above table it shows that the MNC will be dominated the future cement market
in our country. The MNC will have more market share than any other cement
companies. The MNC will take more market share by acquisition or doing merger
with other local cement companies. As an example Scancem bought Chittagong
Cement Clinkers company.
In the future prospect of the cement industry in our country the MNC's will be
standing in better position than any other cement companies. The MNC's will get
stronger by merging or acquiring other small local cement companies. The MNC's
will have other competitive advantage over the local companies such as:
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Internship Report on
A Feasibility Study for investment in cement industry
in Bangladesh b~ Credit Agricole Indosuez, (the ban k)
In our country all the local cement companies use the machinery made in China.
This machinery normally cost one fourth of the real establishment cost. So the
machinery do not give the proper service to the companies. Also the machines can
be used in it full capacity, normall y 60% to 70% are utilized inn the production
process. The li ves of the machine are not very long lasting. In the other side the
MNC will use the latest machinery in the morden world for the production of
cement. They can use 85% to 90% of the machine's capacity in the production
process, so they can produce more than any other companies.
The cement production is continues process and it takes no stop power supply to
run the process. In our country most of the cement companies use the local power
supply. So in the time of power failure the cement companies make some loses,
because it takes some time to start the process of the production. The MNC have
their own power plant, which will supply the electricity all the time so there will
not be any break in the production process.
3. Lack of Coordination
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A Feasibilit~ Study for investment in ce ment industry
in Bangladesh by Credit Agrico1e Indosu ez, (the bank)
The studies outlined above provide an indication of the market potential oflocally
produced cement. The market study undertaken by MNC is most comprehensive and
up-to-date. It shows the cunent market potential of cement in the Project's target
markets, which is in Dhaka and nearby regions, is some l.6 to 2.7 million ton per year
from 1998 to 2005 . With MNC production capacity, the companies has the potential
of gaining up to 40% of market share in the entire cement industry inclusive of
imports, and up to 50% in its target markets. However, these market shares have been
projected based on the assumption that all ofMNC produce will be sold without any
remaining inventory.
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SECTION FOUR
This section is divided into two chapters. Chapter one is about the findings related to
CAl, and, then, adds recommendations to overcome the drawbacks of the
organization. The chapter two mainly focuses on the project part of the repoti. In this
chapter the problems related to the future cement industries are identified and in the
recommendation part there are some suggestions for CAl about their future
investment policy related to cement industries. The findings and the recotmnendations
in details are as follows:
3. The observation did not reveal any irregularity in customer service or any dispute
with any customer or with any other stakeholder, such as govt. agencies, other
banks, insurance companies' etc.
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5. CAl is a risk averse enterprise in their business approach. The key reason for
adopting such approach is due to the economic disaster in the far-eastem region,
which led many banks and financial institutions to close their business.
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A Feasibilit~ Study for inYestment in cement industry
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After analyzing the over all activities and the key strengths, weaknesses, opportuniti es
and thTeats, the following recommendations have been made to uplift its perfom1ance
in future:
1. The bank must not deviate from its present leadership approach and hum an
resource management philosophy since it has proved its success up to a great
extent so far.
2. CAl management must keep its clients and stakeholders well served just the way
it has been serving for last twenty years in Bangladesh.
4. CAl should open-up Retail Banking system in future to decrease its cost of fund.
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1. The cement industries were not in very good position for the last few decades. The
industries started going up from the early 90's. Rapid growth in the real state
business, development of the roads and highways, construction of bridges,
expansion of oi I and gas sector and also for other reasons cement industries have
become one of the leading industrial sector in our country.
2. For the last few years many cement companies started operation in our country.
There were large international companies, medium international companies, large
local companies, small local companies and basic cement plant. There are near
about fifty large and small cement companies operating in our country.
3. The demand of cement in our country has increased day by day for the last few
years. In respect to the demand the supply of cement was not enough to cover the
needs. As a result the consumer has to depend on the imported cement and the
quality of the cement was not up to expectation.
4. Government has increased the tax and duty of the imported cement to protect the
local cement companies. As a result, the consumer now can get fresh cement from
the local cement companies.
5. The future market of cement industry in our country shows an upward positive
trend. The growth rate of the demand for the coming five years is about 10%
alillually. For the growth of demand some well-known international cement
companies are coming to our country.
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A Feasibility Study for investment in ce men t industry
in Bangladesh by Credit Agricole (ndosuez, (the bank)
6. Acquisition and merger is becoming a trend in the future cement industries. The
large international companies will make acquisition of some local small
companies, because those small companies cannot compete in the future for the
quality and due to competitive price.
7. The last finding from the study shows that the large international companies
(MNC), which are establishing plant in our country, will dominate the future
market. As a result future consumer will get more fresh and quality cement in a
very attractive price.
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A Feasibilit~ Study for inYestment in cement industry
in Bangladesh b) Credit Agricole In d osucz, (the bank)
From the analysis of the cement industries in the context of our country, it shows
good prospect for the investment sector. From the analysis the following
recommendations can be made for investment in the future cement industries.
1. From the analysis it shows that the future key players in the cement industry
sector is the MNC, which will be dominating large market share. In the
investment policy of CAl, it should focus on the MNC for the future investment.
The MNC will be more effective in the business than any other companies.
2. The CAl can make long-tenn investment in the cement industry, especially for the
companies under MNC. The companies are in the initial stage and they have long-
tem1 plans for the future. So long tenn investment can make good retum for CAT.
3. In present time CAl can give short-tenn loan to meet the working capital of these
companies. Also they are building new plants in our country and they need huge
source of capital. CAl can use this opportunity to grab the customer and make
them loyal to the bank.
4. CAl can also act as consultant of those companies about their future financial
policies .
5. For diversification, CAl can also invest in large local cement companies, which
are working competitively better in the cement industries sector.
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A Feasibility Study for investment in cement jndustry
in Bangladesh by Credit Agricole lndosuez, (the bank)
CONCLUSION
The report is mainly based on the analysis of cement industries and the investment
patterns of CAl in the future perspective. The analysis of the report tried to show the
future of the cement industry, the key players of the industry and in which category
CAl should invest in the cement industry. Based on the analysis, findings and
recommendations it shows that the MNC are the future market leader of the cement
industry. It means Scancem, Lafarge and Holcim are companies to be the target for
CAL
The bank should take necessary policy to grab the market of cement industry to be
profitable in the coming future. It is not possible to identify the future in perfect
position, but the trend of the cement industry is positive and has opportunity to gain
some profit. The analysis tried to include other factors related to cement industry, but
still there are some factors that could not be included. These factors are the economic
situation of the country, the political movement, and also could be the natural disaster.
At the end it is clear that considering all the factors the future cement industry is
going to be one of the top industrial sector of our country. As Corporate bank CAl
should quickly move to this sector and make investment policy to grab the leading
players to make more profit. Also the policies should be different and attractive than
other corporate banks, so the clients fill more confidant to maintain relationship with
CAl.
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A Feasibility Stud) for investment in cement industry
in Bangladesh by Credit Agricole lndosu ez, (the bank)
BIBLIOGRAPHY
Annual Report of Credit Agricole Indo suez Bank. 1998,1999, Credit Agricole
Revenue
www.indosuez.com
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