10kva 25 Kva Dist - Transformer Spec Revision Dtd. 20.04.2018

TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA, 11/0.433 kV & 22/ 0.
433 kV
LEVEL-2 THREE PHASE, SEALED TYPE DISTRIBUTION TRANSFORMERS OUTDOOR
TYPE OIL IMMERSED WITHOUT CSP FEATURE.
Maharashtra State Electricity Distribution

Company Limited
MATERIAL SPECIFICATIONS CELL
TECHNICAL SPECIFICATION
FOR
TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA,

11/0.433 kV & 22/ 0.433 kV LEVEL-2 THREE PHASE,
SEALED TYPE DISTRIBUTION TRANSFORMERS OUTDOOR
TYPE OIL IMMERSED WITHOUT CSP FEATURE
TECHNICAL SPECIFICATION NO.

CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,
Date: 09.04.2018 (Revised on dtd. 20.04.2018).
(Amended as per guidelines by Ministry of Power)
Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 1

TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA, 11/0.433 kV & 22/ 0.433 kV
INDEX
Clause No. Contents
1 Scope
2 System Particulars
3 Service Condition
4 Applicable Standards
5 Specific Technical requirement
6 Design & Construction
6.1 Core
6.2 Windings
6.3 Losses
6.4 Insulation Material & Clearances
6.5 Impedance Value
6.6 Tank
6.7 Off Load Taps
7 Efficiency
8 Heat Dissipation
9 Total minimum oil volume
10 Terminals
11 Bushing and connections
12 Internal Connections
13 Tank base channel
14 Terminal Marking Plate & Rating Plate
15 Fittings & Fasteners
16 Lightning Arrestor
17 Transformer Oil
18 Tests & Inspection
19 Challenge Testing
20 Offer Qualification for Type Test
21 Drawings
22 Rejection
23 Cleaning & Painting

24 Guaranteed Technical Particulars

25 Testing facilities
26 Submission of Routine Test Certificate
27 Stage Inspection
28 Final Inspection
Testing of all distribution transformers for losses at 50 %
29
load and 100 % load
30 Random Sample Testing
31 Inspection & Testing of Transformer Oil
32 Quality Assurance
33 Qualifying Requirements
34 Performance Guarantee
35 Cost Data Sheet
36 Schedule
Schedule A Guaranteed and Other Technical Particulars
Schedule B Tenderer’s experience
Annexure-I Air Pressure Test
Annexure-II Temperature Rise Test

MAHARASHTRA STATE ELECTRICITY DISTRIBUTION COMPANY

TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA, 11/0.433 kV & 22/ 0.433
kV LEVEL-2 , THREE PHASE, SEALED TYPE DISTRIBUTION
TRANSFORMERS OUTDOOR TYPE OIL IMMERSED WITHOUT CSP
FEATURE.
CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01 dt.09.04.2018(Revised on dtd. 20.04.2018)
1 Scope:-
1.1 This specification covers design, manufacturing, testing and delivery of 10 ,16 and
25kVA, 11/0.433 kV & 22/ 0.433 kV level-2 three phase, sealed type
distribution transformers outdoor type oil immersed without CSP feature, Oil
natural Air Natural (ONAN) suitable for 11 kV& 22 kV , 50 Hz, Distribution
system.
1.2 The equipment offered shall be complete with all parts necessary for their effective
and trouble-free operation. Such parts will be deemed to be within the scope of the
supply irrespective of whether they are specifically indicated in the commercial
order or not.
1.3 It is not the intent to specify herein complete details of design and construction. The
equipment offered shall conform to the relevant standards and be of high quality,
sturdy, robust and of good design and workmanship complete in all respects and
capable to perform continuous and satisfactory operations in the actual service
conditions at site and shall have sufficiently long life in service as per statutory
requirements.
1.4 The design and constructional aspects of materials shall not withstanding any
anomalies, discrepancies, omissions, in-completeness, etc. in these specifications
and will be subject to good engineering practice in conformity with the required
quality of the product, and to such tolerances, allowances and requirements for
clearances etc. as are necessary by virtue of various stipulations in that respect in
the relevant Indian Standards, IEC standards, I.E. Rules, I.E. Act and other statutory
provisions.
1.5 The Bidder/supplier shall bind himself to abide by these considerations to the entire
satisfaction of the purchaser and will be required to adjust such details at no extra
cost to the purchaser over and above the tendered rates and prices.
1.6 Tolerances:
The tolerance of guaranteed performance figures shall be as specified in the (Part-I)
table 1 of latest issue of IS 2026 except losses or relevant International Standard
except wherever specified otherwise in this specification.
2 System Particulars:-
The transformers shall be suitable for outdoor installation with following system
particulars and they should be suitable for service under fluctuations in supply
voltage as permissible under Indian Electricity Rules.
2.1 Nominal System Voltage : 11 kV or 22 kV
2.2 Corresponding Highest System Voltage : 12kV or 24 kV
Rated Basic Insulation Level : 75 KVp or 125 KVp

2.3 Neutral earthing : Solidly earthed

2.4 Frequency : 50 Hz with ±3 % tolerance
2.5 Number of Phases : 3
3 SERVICE CONDITIONS:
3.1 Equipment supplied against the specification shall be suitable for satisfactory
operation under the following tropical conditions:-
i Max. ambient air temperature : 50 Deg. C
ii Max. relative humidity : 100 %
iii Max. annual rainfall : 1450 mm
iv Max. wind pressure : 150 kg/sq.m.
v Max. altitude above mean sea level : 1000 mtrs.
vi Isoceraunic level : 50
vii Seismic level (Horizontal acceleration) : 0.3 g.
viii Climatic Condition
Moderately hot and
humid tropical climate
conducive to rust and
fungus growth.
ix Reference Ambient Temperature for
temperature rise : 50 Deg C
3.2 The climatic conditions are prone to wide variations in ambient conditions and
hence the Distribution Transformer shall be of suitable design to work satisfactorily
under these conditions.
3.3 The Distribution Transformer shall be for use in moderately hot and humid tropical
climate conducive to rust and fungus growth.
3.4 The Distribution Transformer shall be mark with standard mark governed by BIS as
per clause 13.4 of IS 1180(Part 1):2014] .
3.5 The Distribution Transformer shall bear star 1 or 2 rating label approved by BEE
(Bureau of Energy Efficiency).
3.6 The Distribution Transformer shall bear level 2 (star 1of BEE)
ratings label approved by BIS (Bureau of Indian Standard) as per IS 1180 ( Part1):
2014 (Amendment-1 August 2016).
3.7 The Bidder/ Manufacturer shall possess the BIS license for offered product.
3.8 The Bidder/ Manufacturer shall possess the BEE certification for offered product.
4 APPLICABLE STANDARDS:-
4.1 The design, manufacture and performance of the Distribution Transformer shall
comply with all currently applicable statutes, regulations and safety codes. Nothing
in this specification shall be construed to relieve the bidder off his responsibilities.
4.2 The Distribution Transformers shall conform to IS: 1180 (Part 1) : 2014 amended up
to date or other International Standards for equal or better performance. Unless
otherwise modified in this specification the Distribution Transformers shall comply
with the Indian Standard Specification IS 1180 latest.
4.3 Unless otherwise specified, the Distribution Transformer offered shall conform to
amended up to date Indian, IEC, British or U.S.A. Standards and in particular, to the
following:-
4.4 The applicable standards are as follows :
Sr.No. IS number IS name
IS:1180(Part-1) : 2014 with Outdoor type oil immersed

1. (Amendment-1 August 2016) distribution
transformers up to and including
2500
kVA, 33kV.
Specification for power

2. IS:2026(Part I to IV) transformer
3. IS:335/1993 New insulating oil- Specification

(fourth revision)
IS:2099/1986, IS: 7421-1988, IS:3347

4. (Part-I Bushing
/Sec-2)-1979, IS:3347 (Part-I /Sec-1)-
1982
amended up to date
Colours for ready mixed paints

5. IS 5 and
Enamels.
Specification for particular types

6. IS 13730 (Part-27)1996 of
winding wires.
Specifications for
7. IS: 3073/1974, IS: 3070( Part-II) L.A’s
Manual on
8. CEA Guidelines August -2008 transformers
Gazette notification by Ministry of distributio

9. Power Revised losses of n
transfor
dated 16.12.2016 mer
4.5 In case of conflict arising out due to variations between the applicable standard and
the standards specified herein the provisions of this specification should prevail.

5 Specific Technical requirement:

5.1 Standard kVA Ratings:-
The standard ratings for three phase transformer shall be 10,16 & 25kVA as per IS
1180 (Part-I):2014
5.2 Nominal voltage ratings
i Primary voltage : 11 kV/ 22 kV
ii Secondary voltage : 0.433 kV
5.2.1 Winding connections:-
i. H.V. Winding : Delta (∆)

ii. L.V. Winding : Star (Y)
so as to produce a positive phase displacement of 30 degrees from the primary to

the secondary vectors of the same phase. The neutral of the L.V. winding shall be
brought out to a separate insulated terminal. The voltage group shall be Dyn-11 (IS
2026 Part I).
5.3 Temperature Rise:
i The temperature rise for top oil over an ambient temperature of 50° C should be
35°C maximum [measured by thermometer in accordance with IS 1180 (Part 1)
& IS 2026 (Part 2)]
ii Temperature rise for winding over an ambient temperature of 50° C should be
40° C maximum [measured by resistance method in accordance with IS 1180
(Part 1) IS 2026 (Part 2)]
5.4 No load voltage ratio:-
The no load voltage ratio shall be 11000/433 Volts & 22000/433 Volts.
6 Design & construction
a. The spring washers must be used for fixing core with tie rod.
b. Core base & bottom Yoke shall be supported with 75 mm X 40 mm X6 mm MS
Channel with proper bolting. The core assembly shall be fixed by four locking
bolts.
c. The maximum flux density in any part of the core and yoke at rated voltage and
frequency shall be such that the flux density with +12.5 % combined voltage
and frequency variation with rated voltage and frequency does not exceed 1.9
Tesla. Flux density should not be more than 1.55 Tesla at rated voltage and
frequency.
d. Limit of no load current shall be 3% of full load current of respective winding at
rated voltage.
6.1 Core
i The core shall be stacked/ wound type.
a) For Stack core :- The core shall be of high grade cold rolled
grain oriented (C.R.G.O) annealed steel lamination having

low loss and good grain properties, coated with hot oil proof insulation,
bolted together to the frames firmly to prevent vibration or noise. All core
clamping bolts shall be effectively insulated. The complete design of core
must ensure permanency of the core losses with continuous working of the
transformers.
b) For Wound core :-
The core shall be ‘C’ type construction of core high grade cold rolled grain
oriented (C.R.G.O.) annealed steel lamination having low loss and good
grain properties, coated hot oil proof insulation. The complete design of core
must ensure permanency of the core losses with continuous working of the
transformers. The core material shall not be brittle in case of CRGO
material.
The Amorphous metal core shall be of high quality amorphous ribbons
having very low loss formed in to wound core of rectangular shape and
clamped together by frames firmly to prevent vibration or noise.
Core clamping for C.R.G.O. Wound core type transformers shall be as
follows:
1. Core clamping shall be with top and bottom U- shaped core clamps
made of sheet steel clamped.
2. M.S. core clamps shall be painted with oil-resistant paint.
3. Suitable provision shall be made in the bottom core clamp / bottom plate
of the transformer to arrest movement of the active part.
4. Core shall be clamped by minimum 12 mm diameter MS Tie rods.
5. Compliance of Amorphous / CRGO Electrical steel as per IS 3024 [as
mentioned in Cl.No.9.1(a)of IS 1180(Part1):2014] shall be ensured
through test certificate of the supplier.
ii The grade of core laminations shall be M4 or better or Amorphous metal.
iii The successful bidder shall be required to submit the manufacturer’s test
report showing the Watt Loss per kg and the thickness of the core
lamination, to ascertain the quality of Core materials.
The purchaser reserves the right to get sample of the core material tested at
any Government recognized laboratory.
iv The transformer core shall not be saturated for any value of V/f ratio to the
extent of 112.5% of the rated value of V/f ratio (i.e. 11000/50 or 22000/50)
(due to combined effect of voltage and frequency) up to 12.5% without
injurious heating at full load conditions and will not get saturated. The
bidder shall furnish necessary design data in support of this situation.
v Flux density:-
The maximum flux density in any part of the core and yoke at rated voltage
and frequency shall be such that the flux density with +12.5 % combined
voltage and frequency variation with rated voltage and frequency does not
exceed 1.9 Tesla. Flux density at rated voltage and frequency should not be
more than 1.55 Tesla for CRGO core & 1.38 Tesla for amorphous core.
vi The No load current at rated voltage shall not exceed the percentage as given
below.
The no load current of 10 kVA ,16kVA & 25 kVA transformer shall not
exceed 3% the full load current and will be measured by energizing the

transformer at rated voltage and frequency. Increase of 12.5 percent of rated

voltage shall not increase the no load current by 6% of full load current.( As
per IS 1180 (Part1):2014).
Number of steps of CRGO core shall be minimum of
Sr. No. Rating (kVA) Number of steps
1 16 Min. 5 standard steps
2 25 Min. 5 standard steps
vii The amorphous metal/ CRGO core shall be used for 10 KVA transformers and
CRGO core material shall be used for 16KVA & 25KVA transformer.
6.2 Winding:-
The material for winding shall be Aluminum for both 11kV & 22kV class.
i Super enameled of thermal grade of 220 degree C shall be used for HV
winding of 10KVA & Double paper covered Aluminum conductor shall be
used for HV winding of 16KVA & 25KVA.
Double paper covered Aluminum conductor shall be used for LV winding
for 10KVA, 16KVA,25KVA for both 11 kV & 22 kV.
ii Current Density:- Current density for HV and LV winding should not be
more than 1.6 A/sq. mm for Aluminum.
iii L.V. Neutral formation shall be at top.
iv No of HV coils per phase shall be minimum 4 for 11kv & 22kv.

6.3 Losses :
The total losses (no-load + load losses at 75 deg. Centigrade) at 50% of rated load &
total losses at 100% of rated load shall not exceed the maximum total loss values
indicated as below:- for 11kV class transformers. The indicated losses in the table
are for CRGO/Amorphous core as per IS:1180 (Part-I) 2015.
Max. total losses in watts up to 11 kV Class

Level-2 ( Star-1)
Rating (KVA) Impedance 50% 100%
(Percentage) Load Load
10 4.5 65 240
16 4.5 135 440
25 4.5 190 635
Note:- 1) For Transformer having voltage class above 11 kV and up to and including 22
kV , the permissible total loss values shall not exceed by 5 percent of the maximum total
loss values mentioned in above table.( Ref Clause 6.8.1.2 of IS 1180: Part- I/2014)

Tolerances:
No positive tolerance shall be allowed on the maximum losses given in the above
table for both 50 % & 100 % loading values. In case the actual loss values exceed
the above guaranteed values, the transformers shall be rejected at the risk, cost
and responsibility of the supplier. The bidder should guarantee individual No load
losses.
The values guaranteed in G.T.P. for flux density, no load current at rated voltage,
no load current at 100 % & 112.5% of rated voltage and no load loss at rated
voltage shall be individually met.
The tolerance on electrical performance excluding total losses at 50% of rated
load & total losses at 100% of rated load shall be as given in IS 2026(Part 1).
6.4 Insulation material & clearances:
i Materials - Makes of Electrical grade insulating Kraft paper, Press Board,
Perma wood/ Haldi wood insulation shall be declared in GTP by the bidder.
The test reports for all properties as per relevant IS amended up to date shall
be submitted during inspection .Compliance to Kraft paper IS 9335
[Cl.No.9.1(d) of IS 1180 (Part 1):2014] and for press board IS 1576
[Cl.No.9.1(e) of IS 1180 (Part 1):2014] and gasket shall be ensured through
test certificate of the supplier.
ii The electrical clearance between the winding and body of the tank (between
inside surface of the tank and outside edge of the windings) should not be
less than 30 mm and 40 mm for 11 kV and 22 kV class respectively.
iii Radial clearances of LV coil ( bare conductor ) to core shall be

minimum 3.5 mm
iv Radial clearance between HV & LV winding shall be minimum 11mm

for 11kV & 14mm for 22kV.
v Phase to Phase clearance between HV conductor shall be minimum

10mm for 11kV & 15mm for 22kV
vi Minimum End insulation to Earth shall be
11kV - 25mm , 22KV – 40mm

vii Minimum external clearances of bushing terminals
11 kV 22 kV
H Ph to Ph 255 mm 330 mm
V
Ph to E 140 mm 230 mm
L Ph-to-Ph 75 mm. 75 mm
V
Ph to E 40 mm. 40 mm

6.5 Impedance Value -

The percentage impedance at 75 º C. for different ratings shall be as per clause no
6.3 table above.
6.6 Tank
6.6.1 The transformer tank shall be made up of prime quality M.S. sheets of rectangular
shape. No other shape will be accepted. The transformer tank shall be of robust
construction. All joints of tank and fittings should be oil tight and no bulging shall
occur during service. The tank design shall be such that the core and windings can
be lifted freely. The tank plates shall be of such strength that the complete
transformer when filled with oil may be lifted bodily by means of the lifting lugs
provided. Tank inside shall be painted by varnish or oil resistant paint. Top cover
plate shall be slightly sloping; approximately 5 to 10 deg. Opposite to LV bushing
and edges of cover plate should be bent downwards so as to avoid entry of water
through the cover plate gasket. The width of bend plate shall be 25 mm min. The
top cover shall have no cut at point of lifting lug. The rectangular tank shall be
fabricated by welding at corners.
6.6.2 The transformer tank of corrugation is also acceptable, however shape of tank shall
be rectangular only. The corrugation sheets thickness shall be of minimum 1.6mm.
Corrugation panel shall be used for cooling. The transformer shall be capable of
giving continuous rated output without exceeding the specified temperature rise.
Bidder shall submit the detailed calculation sheet alongwith offer. The safe guard
angle frame 25X25X5 mm shall be welded for corrugated side to the tank.
6.6.3 In rectangular shape tanks, horizontal or vertical joints in tank side walls and its
bottom or top cover will be not allowed.
Side wall thickness : 3.15 mm. (min.)
Top and bottom plate thickness : 5 mm. (min)

a) The permanent deflection of flat plates after pressure / vacuum has been released
shall not exceed the values given below.
(All figures in mm)
Horizontal length of flat Plate Permanent deflection
Up to and including 750 mm 5.0 mm
751 to 1250 mm 6.5 mm
6.6.4 Reinforced by welded angle 25X25X5 MM on all the outside walls on the edge of
tank to form two equal compartments.
6.6.5 When transformer tank without oil is subject to air pressure of 80 KPa above
atmospheric pressure for 30 min as per IS 1180 (Part 1):2014. Pressure test shall be
st
performed carefully as per IS 1180 (Part 1):2014 Clause no.21.5.1 at the time of 1
stage inspection only to confirm the adequacy of reinforcement angle and gauge of
the tank and certified by E.E. (IW).
6.6.6 All welding operations to be carried out by MIG process.( Metal Inert Gas Welding)
6.6.7 Lifting lugs: 2 nos. welded heavy duty lifting lugs of MS plate of 8 mm (minimum)
thickness suitably reinforced by vertical supporting flat of same thickness as of lug
welded edgewise below the top cover on the side wall. They shall be so extended
that cutting of bend plate is not required. 2 nos. of welded heavy duty lifting lugs of
MS plate of 8 mm thickness should be on the top plate of transformers.
6.6.8 Pulling lugs: 2 nos. of welded heavy duty pulling lugs of MS plate of 8mm
thickness shall be provided to pull the transformer horizontally.
6.6.9 All bolts / nuts / washers exposed to atmosphere shall be as follows:[Clause no.15.3
of IS 1180 (Part 1):2014]
a) Size 12mm or below—stainless steel.
b) Above 12mm--- steel with suitable finish like electro galvanized
with passivation or hot dip galvanized.
6.6.10 Top cover fixing bolts: GI nut bolts of 1/2” diameter (min) with one plain washer
shall be used for top cover fixing, spaced at 4” apart. 6 mm neoprene bonded cork
oil resistance gaskets conforming to type B/C IS 4253 Part-II amended up to date
will be placed between tank and cover plate.
6.6.11 Vertical clearance: - The height of the tank shall be such that minimum vertical
clearance up to the top cover plate of 120 mm is achieved from top yoke.
6.6.12 The transformer tank shall be of adequate mechanical strength to withstand positive
and negative pressures built up inside the tank while the transformer is in operation.
6.6.13 The tank design shall be such that the core and windings can be lifted freely.
6.6.14 Plain tank shall be capable of withstanding a pressure of 80kPa for 30 minutes and a
vacuum of 250 mm of mercury for 30 minutes (Type Test). The permanent
deflection of flat plates shall not exceed the values given in IS 1180(Part 1): 2014
clause no. 21.5.1.1.
6.6.15 Thermometer pocket must be located at centre of top cover or high side of tank
height for true valve of max top oil temperature

6.6.16 The construction of the tank should be sealed and oil insulated.
The space on the top of the oil shall be filled with dry air or nitrogen. The dry air or
nitrogen plus oil volume inside the tank shall be such that even under extreme
operating conditions, the pressure generated inside the tank does not exceed
0.4kg/sq.cm positive or negative. The nitrogen shall conform to commercial grade of
the relevant standard. Oil level indicator with only minimum position corresponding
to the operating temperature of 30°C (for sealed type transformers) shall fixed on
side wall of the tank.
6.7 Off Load Taps:
6.7.1 No taps are normally required to be provided up to 100 kVA rating.
7.0 Efficiency:
The efficiency is the ratio of output in KW to the input in KW.
(Input in KW – Total Losses in KW)

Efficiency =----------------------------------------------
Input in KW
8.0 Heat Dissipation:

a) Minimum total loss ( No load + load loss at 75 deg' C reference temperature) at
100 %loading shall be supplied during temperature rise test.
b) The heat dissipation by tank wall should be increase to appropriate
value considering the climatic temperature rise.
9.0 Total Minimum Oil Volume :

The firm should maintain the minimum oil volume in all supplied transformers as
mentioned below or oil up to mark indicator level whichever is more.
Sr.No. KVA Oil in liters (exclusive of oil

rating absorbed in core & coil assembly)
Voltage rating Voltage rating

11/0.433 kV 22/0.433 kV
1 10 45 60
70
2 16 50
3 25 70 100
Note: Transformer shall be supplied complete with first filling of oil up to minimum
position corresponding to the operating temperature of 30°C (for sealed type
transformers) on oil indicator fixed on side wall of the tank. Detailed calculation
of absorption should be submitted.

10.0 Terminals:
a. The Palm type terminal connector of adequate capacity shall be connected to L.V
side suitable to connect it to the Bus extension.
b. On H.V. side the bimetallic connector to be provided with bimetallic lug of suitable
rating.
c. The rating of brass rod for H.V. & L.V. shall be as per relevant IS for different
capacity of Transformer. [Following (d) and (e) are indicative and shall be
confirmed with relevant IS)]
d. Brass rods 12 mm. diameter for HT with necessary nuts, check-nuts and plain thick
tinned washer.
e. LT extension with suitable cable lugs, necessary nuts, check-nuts and plain thick
tinned washer.
11.0. Bushings & Connections:
11.1 The transformers shall be fitted on high voltage and low voltage sides with outdoor
type bushings of appropriate voltage and current ratings. The high voltage bushings
(3nos.) shall be provided with R-Y-B colour coding marking & shall conform to IS
2099. The low voltage bushings (4 nos.) shall conform to IS 7421. Alternatively, the
low voltage side may be made suitable for adoption of PVC/XLPE cables of suitable
size. The dimensions shall conform to IS 1180(Part 1): 2014 clause no. 10.1.5.
11.2 The bushing shall be made in two parts. The outer bushing shall be of porcelain. The
dimensions of the outer bushing shall confirm to the relevant Part/Section of IS
3347 depending on the voltage class. The internal bushing shall be of either
porcelain or tough insulating material, like epoxy and shall have embedded stem.
Metal portion of the internal HV and LV bushing inside the tank shall remain
dipped in oil in all operating conditions. [Refer Cl.no.10.1.3 of IS 1180
(Part1):2014]
11.3 Gaskets shall be made of synthetic rubber or synthetic rubberized cork resistant to
hot transformer oil. [Refer Cl.no.10.1.4 of IS 1180 (Part1):2014]
11.4 The dimensions of the bushings of voltage classes shall confirm to Cl. no 10.1.5 of
IS 1180 (Part1):2014.
11.5 For 11 kV class 12 kV bushing & for 22 kV class 24 kV bushing shall be used and
for 433 volts 1.0 kV bushing shall be used. Bushings of the same voltage class shall
be interchangeable. Bushings with plain shed shall be as per relevant IS:3347
amended up to date. HV bushings shall be mounted on the top of the transformer
tank & LV bushings shall be mounted on side of the transformer tank.
11.6 HV bushings shall be mounted on curvature shaped embossed plate and not on
welded M.S ring. Supporting clamps for LT cable should be provided to avoid the
weight of cable on the Bushing.
11.7 The minimum creepage distance for both HV & LV Bushings shall not be less than
25 mm per kV.
11.8 Compliance of bushing as per IS 2099 / IS 7421 and relevant part of IS 3347 shall
be ensured through test certificate from the supplier of transformer manufacturer
firm getting the same tested from BIS recognized / group 2 category of laboratory.

11.9 Supporting clamp for cable should be provided to avoid weight of cable on the
bushing/bushing rod
12.0 Internal connections:
12.1 H.V. Winding :
i .In case of H.V. winding all jumpers from winding to bushing shall have cross
section larger than winding conductor.
ii. Inter coil connection shall be by crimping and brazing.
iii. In case of Aluminum Winding Delta joints shall be with crimping and Brazing
only.
iv. Lead from delta joint shall be connected to bushing rod by brazing only.
12.2 L.V. Winding :
i. For Aluminum windings inter coil connections crimping & silver brazing shall be
used.
ii. L.T. Star point shall be formed of Aluminum flat of sufficient length. Lead
from winding shall be connected to the flat by crimping and brazing.
iii. Firm connections of L.T. winding to bushing shall be made of adequate size of
`L' shaped flat. Connection of L.T. Coil lead to `L' shape flat shall be by
crimping and brazing. Alternatively `L' shape lug of adequate capacity
effectively crimped shall be acceptable.
iv. `L' shape flat/lug shall be clamped to L.V. Bushing metal part by using nut,
lock-nut and washers.
13.0 Tank base channel / Mounting Arrangement:
The under-base of the transformer shall be provided as per clause 14.1 of IS
1180(Part1):2014
14.0 Terminal Marking Plates and Rating Plates :

a) All Transformer HV terminals shall be provided terminal marking plated to Tank.
Each terminal, including with neutral, shall be distinctly marked on both primary
& secondary in accordance with the connection diagram fixed upon the
transformer which shall conformed to latest 1S-2026 (part- IV).
b) Each Transformer shall be provided with rating plate having marking as per IS
1180 (part-l):2014 clause no 13 clearly indicating max. total losses at 50% rated
load in watts and maximum total losses at 100% rated load in watts
c) Rating & terminal marking plates shall be combined into one plate and shall be
mark with standard mark Govern by the provisions of the BIS act 1986.
d) Terminals shall be provided with terminal marking plates. The transformer shall be
provided with riveted rating plate of minimum 18 SWG aluminum anodized
material sheet in a visible position. The entries of the rating plate shall be in
indelibly marked (i.e. by etching, engraving or stamping).
e) Marking as `M.S.E.D.C.L'S and `Sr. No.' of transformer shall be engraved on
transformer main tank below L.T. bushings.

f) The name of the company, order No., capacity, month and year of manufacturing
shall be engraved on separate plate which shall be firmly welded to main tank and
shall form integral part of the tank.
g) The distribution transformer shall be marked with the Standard Mark. The use of
Standard Mark is governed by the provisions of the Bureau of Indian Standards Act,
1986 and the Rules Regulations made thereunder.
h) In addition to the BIS certification mark license No. (a seven digit number)
represented as CM/L xxxxxxx shall be clearly & indelibly marked on the rating
plate as per the norms of BIS. The width to height ratio of ISI symbol shall be 4:3.
i) The copy of valid ISI licence shall be submitted in support with the bidding
document.
Each transformer shall be provided with rating plate having marking as per Cl.no.13
of IS 1180(Part 1): 2014 clearly indicating maximum total losses at 50% rated load in
watts and maximum total losses at 100% rated load in watts.
Following details shall also be given on the rating plate as per Fig.1 of Cl.no.13.1 of
IS 1180(Part 1): 2014 and terminal marking plate with diagram shall be in accordance
with Cl.no.13.2 of IS 1180(Part 1): 2014.
(i) ISI Mark.

(ii) Energy Efficiency level as approved by BIS
(iii) Order No. – Month & year.
(iv) Sr.No. of transformer.
(v) Date of manufacturing – Month & year.
(vi) Date of expiry of guarantee period – month & year.
(vii) Maximum guaranteed 50% load loss & 100 % load loss figures.
(viii) Name and full address of the manufacturer.
(ix) Capacity.
(x) Rating.
(All details on the rating and diagram plate shall be indeligibly marked i.e. by
engraving or stamping or etching).

15.1 Fittings:
The following standard fittings shall be provided.
1 Rating and terminal marking plate 1 no.
2 Earthing terminals with lugs. 2 nos.
3 Lifting lugs 4 nos. ( 2 nos for tank and 2 nos for
top plate of the transformer )
4 Drain valve - 32mm for all T/Fs ( It shall 1 no
be covered with metallic box spot welded
to tank) IS554
5 Thermometer pocket with cap 1 no
6 Oil filling hole with cap on top cover 1 no
7 Pressure release device 1 no
8 On transformer side tank wall 1no
Oil level gauge indicating oil level at minimum,

30°C and maximum operating temperature;
Minimum (-) 5 deg.C.

Normal 30 deg.C
Maximum 98 deg.C.
9 HT & LT bushing and terminal 3 nos. of HT bushing and 4 nos. of
connectors LT bushing shall be provided with 3
nos. of brass nuts and 2 plain brass
washers.
10 Lightening Arrestors for HT bushings 3 nos
11 Pulling lugs 2 nos
12 Five year guarantee plate 1 no.
13 Anti-theft stainless steel fastners with 4
nos. breakaway nut at top cover
Any other fitting necessary for satisfactory performance. The fittings shall be
provided in accordance with Cl no. 20.1 (a to v) & Cl no. 20.2 Optional fittings of IS
1180 (Part1):2014 ( if required)
15.2 Fasteners.
1. All bolts, studs, screw threads, pipe threads, bolt heads and nuts shall comply
with the appropriate Indian standards for metric threads or the technical
equivalent.
2. Bolts or studs shall not be less than 6 mm in diameter except when used for
small wiring terminals.
3. All nuts and pins shall be adequately locked.
4. Wherever possible bolts shall be fitted in such a manner that in the event of
failure of locking resulting in the nuts working loose and falling off, the bolt
will remain in position.
5. All ferrous bolts, nuts and washers placed in outdoor positions shall be treated to
prevent corrosion by hot dip galvanizing except high tensile steel bolts and
spring washers, which shall be Electro, galvanized. Appropriate precautions
shall be taken to prevent electrolytic action between dissimilar materials.
6. Each bolt or stud shall project at least one thread but not more than three threads
through the nut, except when otherwise approved for terminal board studs or
relay stems. If bolts are provided at inaccessible places for ordinary spanners,
special spanners shall be provided.
7. The length of screwed portion of the bolts shall be such that no screw thread
may form part of a sheer plane between members.
8. Taper washers may be provided where necessary. Protective washers of suitable
material shall be provided front and back of the securing screws.
9. LT side should be of Pad type terminal.
16.0 Lightening Arrestors:

The Lightening Arrestors (Disconnector type) of high surge capacity of 9 kV (
Vrms), 5 kA( 8/20 micro wave shape) for 11 kV class transformers and 18 kV (
Vrms), 5 kA ( 8/20 micro wave shape) for 22 kV class transformers & 30 kV, 10 kA
( 8/20 micro wave shape) for 33 kV , conforming to IS: 3070/1993 shall be mounted
on the HV bushings of transformer, clamped securely to the tank, to protect the
transformer and associated line equipment from the occasional high voltage surges
resulting from lighting or switching operations. The earthing terminal of the
lightening arresters shall be grounded separately.
Random sample of LA shall be destructively tested by breaking the LA to
confirm availability of inside component only.
17.0 Transformer Oil

Transformer oil to be used in all the Distribution transformers shall comply with the
requirements of latest IS 335/1983 amended up to date thereof. In addition the oil
should conform to Àgeing Characteristics’ specified below for New Oil and Oil in
Transformers. Type test certificates of oil being used shall be produced to EE (IW)
at the time of stage inspection.
New oil - Ageing characteristics after accelerated ageing test 96 hrs at 115° C (open
beaker method with copper catalyst):
i. Specific Resistance (Resistivity)
12
a) at 20 º C :- 2.5 x 10 Ohm-Cm (Min)
12
b) at 90 º C :- 0.2 x 10 Ohm-Cm (Min)
ii. Dielectric dissipation factor - 0.20 (Max .tan delta) at 90 º C.
iv. Total sludge value (%) by weight - 0.05 (Max.)
v. The method of testing these aging characteristics is given in Appendix - C of
IS 335 amended up to date.
vi The Density of oil shall be maximum 0.89 g /cm3 at 29.5 °C as per IS 1448.
vii Total acidity mg/KOH/gm-0.05(Max.)

viii The important characteristics of the transformer oil after it is filled in

the transformer (within 3 months of filling) shall be as follows: -
Sr.No. Characteristics Specifications
1. Electric Strength (Breakdown voltage) 30 kV (Min)
2. Dielectric dissipation factor (Tan Delta) at 90 deg.C.) 0.01 (Max)
12
3. Specific Resistance (Resistivity) at 27 deg. C (ohm-cm) 10 x 10
4. Flash Point, P.M. (closed) 140 º C (Min)
5. Inter facial tension at 27 º C. 0.04N/M (Min)
6. Neutralization value (total acidity) 0.03Mg.KOH/gm (Max.)
7 Water content PPM 40 (Max)
18.0 Test and Inspection:-

All routine, type and special tests as described in Clause 21.2 to 21.4 of IS
1180 (Part 1):2014 shall be performed as per relevant parts of IS 2026.
Pressure and oil leakage test shall be conducted as per Clause 21.5 of IS
1180 (Part1):2014.
18.1 Routine Tests (to be conducted on all units):- The following shall constitute the
Routine tests:
a) Measurement of winding resistance [ IS 2026 (Part 1)].
b) Measurement of voltage ratio and check of phase displacement[IS 2026(Part1)].
c) Measurement of short circuit impedance and load loss at 50 percent
and 100 percent load [ IS 2026 (Part 1)].
d) Measurement of no load loss and current [ IS 2026 (Part 1)].
e) Measurement of insulation resistance [ IS 2026 (Part 1)].
f) Induced over-voltage withstand test [ IS 2026 (Part 3)].
g) Separate-source voltage withstand test [ IS 2026 (Part 3)].
h) Pressure test
i) Oil leakage test
18.2 Type Tests (to be conducted on one unit):-

The following shall constitute the type tests:
a) Lightening impulse test [ IS 2026 (Part 3)].
b) Temperature-rise test [ IS 2026 (Part 2)].

Note – Minimum total loss ( No load + load loss at 75 deg' C reference

temperature) at 100 %loading shall be supplied during temperature rise
test.
c) Short-circuit withstand test [ IS 2026 (Part 5)].
d) Pressure test.
In addition to that the successful bidder shall submit the type test report
of transformer Oil & HV/LV bushings as per relevant IS with offer.
18.3 The Type Tests as per Clause 20.2 above shall be successfully carried out at
laboratories accredited by National Accreditation Board for Testing and Calibration
Laboratories (NABL) in accordance with IS 1180(Part 1):2014 as amended from
time to time and technical specifications, within the last 5 (five) years prior to the
date of offer.
18.4 The type test reports should be submitted and got approved from the Chief Engineer
(MMC) before commencement of supply.
18.5 Special Tests (to be conducted on one unit):-
The following shall constitute the special tests.
a) Determination of sound levels [ IS 2026 (Part 10)].
b) No load current 112.5 percent voltage [refer clause 7.9.2 of IS 1180(Part 1):
2014].
c) Paint adhesion tests: The test is performed as per ASTM D 3359 (
Standard Test Methods for measuring adhesion by Tape Test).
d) BDV and moisture content of oil in the transformer ( IS 335).
Note:Tests at (c) and (d) may be carried out on more than one unit.
18.6Pressure and Oil leakage Test :-

18.6.1 Pressure Test ( Type Test) : For sealed type transformers, the transformer tank
subjected to air pressure of 80 kPa for 30 min and vacuum of 250 mm of mercury
for 30 min. The permanent deflection of flat plate, after pressure/vacuum has been
released, shall not exceed the values given below.
Length of Plate Deflection
Up to 750 mm 5.0 mm
751 mm to 1250 mm 6.5 mm
18.6.2. Pressure Test ( Routine Test) :

a) Plain tanks : The transformer tank with welded / bolted cover shall be tested at
a pressure of 35 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point.

b) Corrugated tanks : The corrugated transformer tank shall be tested for air
pressure of 15 kPa above atmospheric pressure maintained inside the tank for 10
min. There should be no leakage at any point .
18.6.3 Oil leakage Test (routine Test) : The assembled transformer for sealed type with
all fittings including bushing in position shall be tested at a pressure equivalent to
twice the normal head measured at the base of the tank for 8 h. There should be no
leakage at any point. Tank with corrugations shall be tested for oil leakage test a
pressure of 15 kPa measured at the top of the tank for 6 h. There should be no
leakage at any point.
19.0 Challenge Testing:
The manufacturer can also request challenge testing for any test based on
specification and losses. The challenger would request for testing with testing fees.
The challenge test fees are proposed at least three times the cost of testing. This is
likely to deter unnecessary challenges. The challenger would have the opportunity to
select the sample from the store and any such challenge should be made with in the
guarantee period. The party challenged, challenger and the utility could witness the
challenge testing.
The challenge testing would cover following tests:
1. Measurement of magnetizing current.
2. No load losses test.
3. Load losses test (at 50 % loading or as per routine test).
4. Temperature rise test.
The challenge test could be conducted at NABL Laboratory, like ERDA and
CPRI. If the values are within the limits the products gets confirmed else not
confirmed. No positive tolerances in losses is permitted. If the product is not
confirmed the manufacturer would pay the challenge fee and challenger would get
the fee refunded. However as a redressal system the challenger would be allow to
ask for fresh testing of two or more samples from the store and the same be tested in
NABL Laboratory in presence of party challenge, challenger and the utility.
If any one of the above sample does not confirm the test, then the product is said
to have failed the test. In such cases the manufacturer will be declared as
unsuccessful manufacturer for the said product with wide publicity and would not
allow to compete in tenders of the MSEDCL for the period of three years and heavy
penalty would be imposed.
20.0 Offer Qualification for Type Test:-
20.1 In case of any of the following, the offer may be considered for evaluation only.
i)
If above tests are carried out beyond 5 years
ii)
Impulse Voltage Withstand test ,Dynamic Short Circuit test, Temperature
rise Test & Pressure Test carried out not from NABL approved Laboratory.
iii) If there is any change in the design/ type of old type tested transformers to
be offered against this specification.
Note: However, In that case successful bidders have to carry out the type tests at the
laboratories accredited by NABL before commencement of supply at their own
expense on the sample drawn by the purchaser from the lot offered for first Stage
Inspection.

20.2 In respect of the successful bidder, the purchaser reserves the right to demand
repetition of some or all the type tests in presence of the purchaser’s representative.
In case the unit fails in the type tests, the complete supply shall be rejected. The
bidders are therefore requested to quote unit rates for carrying out each type test,
which however, will not be considered for evaluation of the offer.
21.0 Drawings & Calculation sheet:-
21.1 A set of following drawings with all dimensions shall be submitted by the Bidder
along with the offer:
i. Rating & Diagram Plate Drawing.(As per Cl.no.13.1 Fig.1 of IS 1180(Part1):2014
ii.General Dimensional drawing.
iii.Internal Construction Drawing
iv.Core Assembly drawing .
v.HV& LV Bushings Assembly drawing
vi.Creepage distances distance drawing of HV& LV Bushing
vii.Calculation sheet for flux density viii.Heat dissipation
ix.Oil absorption
21.2 The drawings shall be of A-3 (420 x 297 mm) size only. The bidder should also
supply along with his offer the pamphlets/literatures etc. for fittings / accessories.
21.3 The bidder should not change design once offered as per A/T, Approved drawings
and Type Test Reports.
22.4 The successful Bidders shall submit complete set of Drawings (as listed in
Cl.No.23.1) of transformer in triplicate indicating dimensions to CE (MMC)
for approval and get approved it before offering Ist stage inspection.
22.0 Rejection :-
22.1 Apart from rejection due to failure of the transformer to meet the specified test
requirements the transformer shall be liable for rejection on any one of the
following reasons.
i. Maximum total losses at 50 % load & 100% Load loss exceeds the specified
values mentioned in Cl. No.6.3 above.
ii. Impedance voltage value exceeds the Guaranteed value plus tolerances as
mentioned at Cl.No.6.5 above.
iii Type test are not carried out as per clause no. 20.2 & 20.3 of the specification.
iv. Drawings are not submitted as per clause no. 23.0 of the specification.
v. GTP not submitted as per clause no. 26.0 of the specification.
vi Heat dissipation calculation sheet are not submitted as per clause no.8.0 of the
specification.
23.0 Cleaning and Painting.
i. The external surfaces shall be painted with one coat of thermo setting paint or
one coat of epoxy primer followed by two coats of polyurethane( finish coat) for
(outside) and hot oil resistant paint/ varnish with one coat (inside) with dry film
thickness as mentioned in Table 12 , Cl.no.15.5 of IS 1180( Part 1):2014 .

ii. The test of measurement of paint thickness shall be carried out cross hatch test,
chemical test and other as per IS 13871:1993
iii. The surface of the tank shall be properly pre-treated / phosphated in a seven
tank process and shall be applied with a powder coating of 40 micron thickness.
The powder coating shall be of Aircraft Blue colour ( shade No. 108) for
transformers. Powder coating shall be suitable for outdoor use. The seven tank
process facility shall be enhance to ensure proper quality for outdoor
application.
iv. The month and year of supply shall be painted in red bold Marathi lettering at
sum conspicuous place on the transformer which shall be clearly visible from
the ground.
24.0 Guaranteed & Technical Particulars:

The bidder should fill up all the details in GTP parameter list, the statement such as
“as per drawings enclosed”, “as per MSEDCL’s requirement” “as per IS” etc. shall
be considered as details are not furnished and such offers shall liable for rejection.
25.0 Testing facility
The bidder should have adequate testing facility for all routine and acceptance tests
and also arrangement for measurement of losses, resistance, etc. details of which
will be enumerated in the tender.
26.0 Submission Routine Test Certificate
a. The successful bidder shall submit the routine test certificate along with
documentary evidence for having paid the Excise Duty for the following raw
materials viz. Oil, Aluminum, copper for conductors, insulating materials, core
materials, bushings at the time of routine testing of the fully assembled transformer
b. Instruction and operation Manual The successful bidder shall be required to submit
5 copies of instruction and Operation manual for each lot of 100 Transformers (or
part thereof) supplied. This instruction manual should give complete details about
the pre-commissioning tests/checks and the details of preventive maintenance etc.
27.0 Stage Inspection :-
27.1 Supplier shall give 15 days’ advance intimation to the Chief Engineer (MMC) to
organize stage inspection in which assembly of core, windings and other core
materials etc. would be inspected. In respect of raw materials such as core stamping,
winding conductor, oil etc. successful bidder shall use these materials
manufactured/supplied by the standard manufacturers and furnish the
manufacturer's test certificates, as well as, proof of purchase from those
manufacturers documentary evidence for having paid the excise duty for the
information of the department.
27.2 Chief Engineer (MM Cell) will depute representatives from testing and inspection
wing at the time of Stage inspection.
27.3 The inspection may be carried out by the purchaser at any stage of manufacture.
The successful bidder shall grant free access to the purchaser's representatives at a
reasonable time when the work is in progress. Inspection and acceptance of any

equipment under this specification by the purchaser shall not relieve the supplier of
his obligation of furnishing equipment in accordance with the specifications and shall
not prevent subsequent rejection if the equipment is found to be defective.
27.4 In addition to the above, the purchaser may pick up any transformer and decide to
get it type tested from any laboratory accredited by NABL at purchaser's cost. The
Bidder will have to organize packing of the transformer at company's Stores for
which they will be paid necessary charges. If the transformer fails to meet the
requirement of type tests, the quantity of transformers ordered on them will be
forthwith rejected and the purchaser may purchase these transformers at the risk and
cost of the supplier.
28.0 Final Inspection
a) 10 % of the transformers offered will be tested for all tests without opening the
transformer. Heat Run Test/ Temperature-rise test IS 2026(Part-II) as per IS
1180(Part-I):2014 Clause no.21.3 b will have to be carried out on one unit.
Minimum total loss ( No load + load loss at 75 deg' C reference temperature) at
100 %loading shall be supplied during temperature rise test. Chief Engineer (MM
Cell) will depute his representatives from testing and inspection wing at the time
of final inspection. Out of balance 90% distribution transformer, one transformer
shall be opened and all design technical parameters shall be checked as per E-GTP,
approved drawings and technical specifications. If any technical parameters are
found deviating from E-GTP, approved drawings & Technical specifications, the
final inspection of the whole lot shall be reoffered for final inspection after
rectification.
28.1 Leakage test on sample transformer shall be carried out during final inspection as
per relevant IS.
29.0 Testing of all Distribution Transformers for losses at 50% load and 100% load:
After inspection of new transformers at factory for acceptance of the lot, all
distribution transformers from the lot will be tested for 50% load and 100% load at
all stores. Tenderer has liberty to be present at the time of testing.
30.0 Random Sample Testing (RST)
The tenderer should intimate to C.E. (MM Cell ), M.S.E.D.C.L of completion of
dispatches of whole lot of Distribution Transformers to stores against tender. C.E.
(MM Cell), M.S.E.D.C.L will select the stores for Random Sample Testing (RST)
and depute E.E. (Testing) to carry out RST of the lot.
E.E. (Testing) will select a transformer from the lot of transformers already tested
for 50 % load and 100 % load.15 days advance intimation will be given to tenderer
for joint inspection. The date of RST will not be altered to the convenience or
request of supplier. If supplier’s representative fails to attend on the date fixed for
RST, the RST will be carried out in his absence and results of RST will be binding
on supplier. In case the selected transformer fails in any of the tests, complete lot of
transformers will be rejected.
31.0 Inspection & Testing of Transformer Oil:
The tenderer shall make arrangements for testing of transformer oil to be used in the
transformers and testing will be done in presence of purchaser's representative.

To ascertain the quality of transformer oil, original manufacturer's test report should
be furnished to EE (Testing) at the time of factory inspection for acceptance of the
lot.
32.0 Quality Assurance
32.1 The bidder shall invariably furnish following information along with the offer
failing to which the offer will be rejected.
32.2 Certificates of following materials shall be submitted as per relevant standards
indicated in Clause No.9.1 of IS 1180( Part1):2014.
i. Copper / Aluminum conductor
ii. Transformer oil
iii. C.R.G.O.Core
iv. Insulating / Kraft paper.
v. Porcelain Bushings
vi Steel Plate used for Tank, press board.
32.3 Names of the supplier for the raw material, list of standard accordingly to which the
raw materials are tested, list of test normally carried out on raw materials in
presence of bidder’s representatives, copies of type test certificates to be furnished.
32.4 Information and copies of test certificate as in (33.3) above respect of bought out
accessories including terminal connectors.
32.5 List of manufacturing facilities available, in this list the bidder shall specifically
mention whether lapping machine, vacuum drying plant, air conditioned dust free
room with positive air pressure for provision of insulation and winding etc are
available with him.
32.6 Level of automation achieved and list of areas where manual processing still exists.
32.7 List of areas in manufacturing process where stage inspection are normally carried
out for quality control and details of such tests and inspections.
32.8 Special features provided in the equipments to make it maintenance free
32.9 List of testing equipment available with the bidder for final testing of transformers
and test plant limitation, if any, vis-à-vis the type, special acceptance and routine
tests specified in the relevant standards and the present specification. These
limitations shall be very clearly brought out in schedule of deviations from specified
test requirements.
32.10 The successful bidder shall submit the Routine Test Certificate along with
documentary evidence having paid for the excise duty for the following raw
materials viz Oil, Copper for conductors, insulating materials, Core materials,
Bushing at the time of routine Testing of the fully assembled transformer.
33.0 Qualifying Requirement: As per Tender
34.0 Performance Guarantee:

All transformers supplied against this specification shall be guaranteed for a
period of 66 months from the date of receipt at the consignee’s Stores Center or
60 months from the date of commissioning, whichever is earlier. However, any
engineering error, omission, wrong provisions, etc. which do not have any effect
on the time period, shall be attended to as and when observed/ pointed out without
any price implication.

35.0 COST DATA SHEET:-

The bidders shall submit the cost data sheets indicating the break up prices and
quantity of each raw material and components along with the unit rates required
for manufacture the offered transformers along with the offer. The cost data sheet
format is enclosed herewith.. If the rates quoted are not justified with the cost data
sheets, the offer shall not be considered for evaluation and placement of the order.
The cost data sheets shall be scrutinized by MM Cell section.
FORMAT FOR COST DATA
ITEM ------ KVA , ------- KV DISTRIBUTION TRANSFORMER
Sr. UNIT
AMT
No PARTICULARS UNIT RATES QTY
(Rs.)
. Rs.
1 CORE (M4 or better ) KG
ALUMINIUM/COPPER WITH
2 KG
SUPER ENAMELED OF
THERMAL GRADE OF
220 DEGREE C FOR HV
WINDING
ALUMINIUM/COPPER WITH
3 KG
DPC FOR LV WINDING
3 INSULATION PAPER Meter
4 OIL LTRS
5 TANK NO
6 CHANNELS KG
7 INSULATORS/BUSHINGS KG
8. OTHERS LUMPSUM
TOTAL
WASTAGE @ %
36.0 Schedules
37.1 The bidder shall fill in the following schedules which form part of the tender
specification and offer. If the schedules are not submitted duly filled in with the
offer, the offer shall be rejected.
Schedule À' -Guaranteed Technical Particulars
Schedule `B' -Schedule of Tenderer's Experience.
37.2 The discrepancies between the specification and the catalogs, Literatures and
indicative drawings which are subject to change, submitted as part of the offer, shall
not be considered and representation in this regard will not be entertained.
37.3 The Bidder shall submit the list of orders for similar type of equipments, executed or
under execution during the last three years, with full details in the schedule of
Tenderer's experience (Schedule `B') to enable the purchaser to evaluate the tender.
Schedule À'
GUARANTEED TECHNICAL PARTICULARS
As indicated in E-Tendering GTP Parameter

SCHEDULE – ‘B’
SCHEDULE OF TENDERER'S EXPERIENCE
Tenderer shall furnish here a list of similar orders executed/under execution by him to
whom a reference may be made by Purchaser in case he considers such a reference
necessary.
--------------------------------------------------------------------------------------------------------------
Sr. Name of client Value Period of supply Name & Address to
No. & Description. Of Order & commissioning whom reference may
(along with cap. be made.
of T/F)
--------------------------------------------------------------------------------------------------------------
1 2 3 4 5
--------------------------------------------------------------------------------------------------------------
NAME OF FIRM _________________________________
NAME & SIGNATURE OF TENDERER_______________
DESIGNATION____________________________________
DATE____________________________________________

Annexure I
Air Pressure Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : ______ kVA, ____/0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
All the opening of the transformer tank were closed with suitable gasket, bushing,
valves and plugs. The compressor pipe connected at oil filling hole on conservator and a
pressure guage was fitted at air vent plug. The parallel string were places around the tank,
the distance between string and tank as shown in following diagram were recorded before
applying the pressure and after releasing pressure.
Tank Thickness: Side _________ mm. Top & Bottom ________ mm

2
Test Pressure : ______ kg/cm applied for 30 Minutes.
Test Point Distance before Test Distance after release Deflection
In mm of Pressure in mm In mm
A
B
C
D
Permanent Deflection : ________ mm

Permissible Limit of Permanent Deflection as per Specification : _____ mm
Test witnessed by Tested by

TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA, 11/0.433 kV & 22/ 0.433 kV LEVEL-2
THREE PHASE, SEALED TYPE DISTRIBUTION TRANSFORMERS OUTDOOR TYPE OIL
IMMERSED WITHOUT CSP FEATURE.
Annexure II
Temperature Rise Test
Name of Supplier:
Order No.:
Capacity & Voltage Ratio of Distribution Transformer : ______ kVA, ____/0.433 kV
Vector Group Dyn11
Sr. No. of equipment Tested:
Date of Testing:
Reference Standard
H. V. Winding L. V. Winding
Rated Line Current in Amp
Guaranteed No Load Losses ________ watt

Load Losses ________ watt
Total Losses ________ watt
P. T. Ratio : _______/____ =
C. T. Ratio : _______/_____ =
Wattmeter Constant =
Total Multiplying Factor (MF) =
Ambient Temp.
Rise in Top Oil Temp. °C
Multiplying Factor (MF)

Line Current in Amps
Line Voltage in Volts
W1+W2+W3 watt
Top Oil Temp. °C
Average °C
Total Watt
W1 watts
W2 watts
W3 watts
T1 °C
T3 °C
TIME
T2 °C
Reduced to Rated Current ________ amps
Calculation of Temperature Rise in Winding

LV Winding : Since the resistance of LV winding is less than 0.005 ohm, Temperature Rise
in LV Winding is taken as temperature rise of oil as per clause no. 4.3 of IS:2026 (Part
II)/1977
Temperature Rise in LV Winding = __________ °C
HV Winding Resistance across 1U1V at _______°C = _______ ohm
Measurement of Hot Resistance of HV Winding after Shut Down.
Time Resistance
Hot winding Resistance at Ambient Temperature _________ °C (from graph) = _______

Ohm
Temperature Rise in H. V. Winding is
Hot Resistance x(235+Cold Ambient Temperature)
= - (235+Hot Ambient Temperature
Cold Resistance
=
=
Results :
1) Temperature Rise in Oil = _________ °C
2) Temperature Rise in LV Winding = _________ °C
3) Temperature Rise in HV Winding = _________ °C
4) Oil leakage test:
The oil leakage test shall be conducted on one unit selected from the offered lot of
each rating. Transformer complete in all respects shall be subjected to the
pressure of 0.4 kg/cm2 and maintained for 8 hours . No leakage should occur.
Test witnessed by Tested by

Schedule À'
GUARANTEED TECHNICAL PARTICULARS
Three phase, 10,16 & 25kVA, 11/0.433 kV and 22/0.433 kV Distribution
Transformer Level -2 without CSP feature.
Sr. GTP Parameter
No.
1 Name of Manufacturer . T
2 Reference Standard T
3 Whether transformer is Oil Natural Air Natural cooled type (Yes/ No) B
4 Whether transformer is suitable for Indoor /Outdoor installation T
5 Rating of transformer in KVA N
6 Primary Voltage in kV N
7 Secondary Voltage in kV T
8 Whether neutral is solidly earthed (Yes/ No) B
9 Colour of transformer T
10 Vector Group T
11 Approximate overall length of transformer in mm N
12 Approximate overall breadth of transformer in mm N
13 Approximate overall height of transformer in mm N
14 Approximate length of transformer tank in mm N
15 Approximate breadth of transformer tank in mm N
16 Approximate height of transformer tank in mm N
17 Thickness of the side of transformer Tank plate in mm N
18 Thickness of the bottom of transformer tank plate in mm N
19 Thickness of the top of transformer tank plate in mm N
20 Weight of Tank & fittings in kgs N
21 Total Weight of Transformer in kgs N
22 Type of Tank (corrugated/conventional) T
23 Degree of slope to the top plate of Transformer. T
24 In case of Corrugated tank, Thickness of corrugated sheet ( in mm) T
32 Name plate details are as per the requirement specified in tender. (Yes/ No) B
36 Total radiating surface of transformer tank in Sq. mtrs. N
37 Core material used & its grade T
38 Type of core T
39 Weight of Core in kgs N
40 No. of steps of core for CRGO core N
41 Diameter of core in mm N
42 Effective core area.(sq.cm) N
43 Flux density in Tesla N
44 Thickness of core lamination in mm N
45 The temperature shall in no case reach a value that will damage the core itself, other parts or B
adjacent materials ( Yes/No)
46 Type of connection for H.V. Winding (Delta) (Yes/ No) B
47 Type of connection for L.V. Winding (Star) (Yes/ No) B
48 Material of H.V. winding T
49 Material of L.V.Winding T
50 Insulation provided to H.V winding. T
51 Insulation provided to L.V. winding. T
52 Current density of H.V. winding (in Ampere/ sq.mm) N
53 No of LV winding turns N
54 No of HV winding turns N
55 Resistance of LV winding per phase at 20 deg C in ohms T
56 Resistance of HV winding per phase at 20 deg C in ohms T

57 Current density of L.V. winding (in Ampere/sq. mm.) N

58 Clearance between Core & L.V. winding in mm N
59 Clearances between L.V. & H.V. winding in mm N
60 Clearances between HV Phase to Phase in mm N
61 Clearances between end insulation to Earth in mm N
62 Clearances between winding to tank in mm (min 30 mm)Yes/No B
63 Weight of Aluminum/Copper in kgs N
64 Inter layer insulation provided in H.V winding to design for Top & bottom layer T
65 Inter layer insulation provided in L.V winding to design for Top & bottom layer T
66 Inter layer insulation provided in between all layer in H.V winding T
67 Inter layer insulation provided in between all layer in L.V winding T
68 Details of end insulation T
69 Whether wedges are Provided at 50% turns of the Coil (Yes/ No) B
70 Insulation materials provided for core T
71 Length of coil used for HV winding in meter. N
72 Cross section area of the coil used for HV winding ( sq.mm) T
73 Length of coil used for LV winding in meter. N
74 Size of strip used for LV winding in mm T
75 No. of conductors in parallel for LV winding N
76 Total cross section area of LV conductor in sq. mm N
77 No. of H.V coils /phase N
78 Thickness of locking spacers between H.V. coils ( in mm) N
79 Weight of Oil in kgs N
80 Volume of Oil in Ltrs N
81 Quantity of total oil absorption ( in liters) in first filling N
82 Total oil Volume including Total Oil absorption in liters N
83 Grade of Oil used. T
84 Name of Oil manufacturers to be supplied. T
85 Breakdown Values of Oil at the time of first filling (kV/mm) considering 2.5 mm gap T
86 Oil level indicator (showing three levels) on tank ( Yes/ No) B
87 Drain Valve (20 mm) provided to the transformer tank ( Yes/No) B
88 Earthing terminals with lugs is provided ( Yes/No) B
89 Lifting lugs provided (Yes/No) B
91 Thermometer pocket is provided (Yes/No) B
93 Material of HV and LV Bushings and makes thereof T
94 Reference standard of Bushings T
95 Rating of L.V. Bushing T
96 Minimum Creepage Distance of HV Bushing in mm (min.25 mm per kV) N
97 Minimum Creepage Distance of LV Bushing in mm (min.25 mm per kV) N
98 Rating of H.V. Bushings ( in kV) N
99 Rating of L.V. Bushing (in kV, kA ) T
100 Min. External clearances of H.V. bushing terminals between ph. to ph (255 mm) B
101 Min. External clearances of H.V. bushing terminals between ph. to earth (140 mm) B
102 Min. External clearances of L.V. bushing terminals between ph. to ph (75 mm) B
103 Min. External clearances of L.V. bushing terminals between ph. to earth (40 mm) B
104 Rating of Lightening Arrestors and Make thereof T
105 Reference Standard of Lightening Arrestors. T
106 Maximum winding temperature rise in °C over an Ambient temp. of 50°C by Resistance N
Method
107 Maximum temperature rise of Oil in °C over an Ambient temp. of 50°C by thermometer. N
108 Magnetizing current (No load) in Amps and its % of full load current at rated voltage T
referred to L.V. side.
109 Magnetizing current (No load) in Amps and its % of full load current at maximum voltage T
(112.5% of rated voltage) referred to L.V. side.
110 Max. core (No load) losses at rated voltage and rated frequency (Watts) . N

111 Max. Total losses (No Load + Load Losses at 75 °C) at 50% loading in Watts N
112 Max. Total losses (No Load + Load Losses at 75 °C) at 100% loading in Watts N
113 Efficiency at 75 °C at unity P.F. at 125% load N
115 Efficiency at 75 °C at unity P.F. at 75 % load N
118 Efficiency at 75 °C at 0.8 P.F. lag at 125% load N
119 Efficiency at 75 °C at 0.8 P.F. lag at 100 % load N
122 Efficiency at 75 °C at 0.8 P.F .lag at 25% load N
123 Efficiency at 75 °C at 0.8 P.F. leading at 125% load N
126 Efficiency at 75 °C at 0.8 P.F. leading at 50%load N
127 Efficiency at 75°C at 0.8 P.F. leading at 25 % load N
128 Regulation at Unity P.F (in %) N
129 Regulation at 0.8 P.F. lag. (in %) N
130 Regulation at 0.8 P.F. leading. (in %) N
131 % Impedance value at 75°C N
132 Separate source power frequency withstand test for HV for 1 minute in kv(min) T
133 Separate source power frequency withstand test for LV for 1 minute in kv(min) T
134 Induced over voltage withstand test for 1 min. specify voltage frequency, time for test. T
135 Impulse test value (in kVp) . T
137 The test certificates of Aluminium/copper conductor, core , insulating paper, porcelain B
bushings, steel plate used for enclosure of offer transformer is enclosed along with the offer
in soft copy.(Yes/ No)
138 All type test report of type tests carried out on transformer at NABL laboratory shall be B
submitted along with the offer as per cl. XXII (c) of Section (I) i.e. Instructions to tenderers.
(Yes/ No)
139 Air pressure test and temperature rise test shall be conducted as per format enclosed with the B
technical specification along with the offer (Yes/ No)
140 All drawings shall be furnished for each offered item separately along with this offer (Yes/ B
No)
141 Oil absorption calculation sheet shall be furnished for each offered item separately along B
with this offer (Yes/ No)
142 Heat dissipation calculation shall be furnished for each offered item separately along with B
this offer (Yes/ No)
143 Flux density calculation sheet with no. of Primary & Secondary turns shall be furnished for B
each offered item separately along with this offer (Yes/ No)
144 Calculation sheet for 112.5% of Rated V/f ratio (over fluxing calculation sheet) shall be B
furnished for each offered item separately along with this offer (Yes/ No)
145 Required documents, plant and machinery, list of order executed/under execution shall be B
furnished for each offered item separately along with this offer (Yes/ No)
146 The information required under Quality Assurance shall be submitted with the offer in B
physical format & soft copy(Yes/ No)
147 The cost data in the prescribed format shall be submitted with offer in physical format & B
soft copy (Yes/ No)
148 The performance Guarantee of the transformers in years N
149 Power frequency withstand voltage dry & wet in kV(rms) for H.V Bushing T
150 Dry lightning Impulse withstand voltage test in kV (peak) Stating the wave form adopted for T
H.V. bushing

This is an indicative drawing .Bidder shall submit name plate drawing as per Clause
No. 15.1 Fig.1 of IS 1180(Part-1):2014 and as per Clause No.16 of this technical
specification.







Note:- The drawings given below are indicative drawings, however

for providing and affixing label for respective capacity kVA,
should be followed as per guidelines of BEE.
Label design, manner of display:
Fig.1. Detailed label specifications (size, colour scheme, font size, security features, if
any, etc), content of the label (parameters displayed on the label) is provided below:

Fig. 2. Manner of display of label:
The label shall be applied on the front base of the equipment near the name
plate, so as to be prominently visible on the equipment.

Fig. 3. Colour Scheme: Sample Picture of manner of affixing of Label:


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TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA, 11/0.433 kV & 22/ 0.

Maharashtra State Electricity Distribution

MATERIAL SPECIFICATIONS CELL

TECHNICAL SPECIFICATION OF 10 ,16 AND 25kVA,

TECHNICAL SPECIFICATION NO.

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 1

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 2

24 Guaranteed Technical Particulars

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 3

MAHARASHTRA STATE ELECTRICITY DISTRIBUTION COMPANY

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 4

2.3 Neutral earthing : Solidly earthed

IS:1180(Part-1) : 2014 with Outdoor type oil immersed

Specification for power

3. IS:335/1993 New insulating oil- Specification

IS:2099/1986, IS: 7421-1988, IS:3347

Colours for ready mixed paints

Specification for particular types

Gazette notification by Ministry of distributio

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 6

5 Specific Technical requirement:

5.2.1 Winding connections:-

i. H.V. Winding : Delta (∆)

so as to produce a positive phase displacement of 30 degrees from the primary to

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 7

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 8

transformer at rated voltage and frequency. Increase of 12.5 percent of rated

1 16 Min. 5 standard steps

2 25 Min. 5 standard steps

iv No of HV coils per phase shall be minimum 4 for 11kv & 22kv.

Max. total losses in watts up to 11 kV Class

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 9

iii Radial clearances of LV coil ( bare conductor ) to core shall be

iv Radial clearance between HV & LV winding shall be minimum 11mm

v Phase to Phase clearance between HV conductor shall be minimum

vi Minimum End insulation to Earth shall be

11kV - 25mm , 22KV – 40mm

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 10

6.5 Impedance Value -

Side wall thickness : 3.15 mm. (min.)

Top and bottom plate thickness : 5 mm. (min)

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 11

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 12

6.7 Off Load Taps:

6.7.1 No taps are normally required to be provided up to 100 kVA rating.

(Input in KW – Total Losses in KW)

8.0 Heat Dissipation:

9.0 Total Minimum Oil Volume :

Sr.No. KVA Oil in liters (exclusive of oil

Voltage rating Voltage rating

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 13

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 14

14.0 Terminal Marking Plates and Rating Plates :

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 15

(i) ISI Mark.

Technical Specification No. CE/MMC/MSC-I/3Phase (10-25kVA)/DT/T/2018/01,Date: 09.04.2018(Revised on dtd 20.04.2018). Page 16

Oil level gauge indicating oil level at minimum,

Minimum (-) 5 deg.C.

Tank Thickness: Side _ mm. Top & Bottom mm

Hot winding Resistance at Ambient Temperature ___ °C (from graph) = _