SM Reyq T
SM Reyq T
SM Reyq T
Version 1.0
Service
Manual
The present publication is drawn up by way of information only and does not constitute an offer binding upon Daikin Europe N.V.
Daikin Europe N.V. has compiled the content of this publication to the best of its knowledge. No express or implied warranty is
given for the completeness, accuracy, reliability or fitness for particular purpose of its content and the products and services
presented therein. Specifications are subject to change without prior notice. Daikin Europe N.V. explicitly rejects any liability for
any direct or indirect damage, in the broadest sense, arising from or related to the use and/or interpretation of this publication. All
content is copyrighted by Daikin Europe N.V.
Table of contents
List of figures
Diagnose display and push buttons ..........................................................................................................................24
Required tools for component check .........................................................................................................................53
rpm counter feedback signal .....................................................................................................................................70
Pressure sensor S1NPL, S1NPH output voltage ......................................................................................................88
Required product .......................................................................................................................................................98
Required tools ...........................................................................................................................................................99
Removing the service plate assembly .....................................................................................................................100
Removing the upper front plate assembly ...............................................................................................................101
Removing the front plate assembly .........................................................................................................................102
Removing the switch box cover (REMQ5T7Y1B, REYQ8~12T7Y1B) ....................................................................103
Removing the lower front plate assembly ...............................................................................................................104
Removing the side plate assembly .........................................................................................................................105
Removing the upper side plate assembly ...............................................................................................................106
Removing the top plate ...........................................................................................................................................107
Removing the service plate assembly .....................................................................................................................108
Removing the upper front plate assembly ...............................................................................................................109
Removing the front plate assembly .........................................................................................................................110
Removing the switch box cover ..............................................................................................................................111
Removing the lower front plate assembly ...............................................................................................................112
Removing the side plate assembly .........................................................................................................................113
Removing the upper side plate assembly ...............................................................................................................114
Removing the top plate ...........................................................................................................................................115
Removing the BS unit cover ....................................................................................................................................116
Unlocking the inverter mounting plate .....................................................................................................................118
Tilting the inverter mounting plate ...........................................................................................................................119
Unplugging the A2P / A5P PCB wiring (Noise filter) ...............................................................................................120
Unplugging the fan wiring ........................................................................................................................................121
Unlocking and tilting the main and sub board assembly (REMQ5T7Y1B, REYQ8~12T7Y1B) ..............................122
PCB spacer unlatching ............................................................................................................................................123
Displacing a bracket ................................................................................................................................................124
Cable clamp unlatching ...........................................................................................................................................125
Replacing the A1P PCB (Main) ...............................................................................................................................126
X40A/X41A wiring A1P PCB (Main) ........................................................................................................................127
Replacing the A5P / A8P PCB (Sub) ......................................................................................................................128
Replacing the A2P / A5P PCB (Noise filter) ............................................................................................................130
Removing the compressor inverter board A3P - 1 ..................................................................................................131
Removing the compressor inverter board A3P - 2 ..................................................................................................132
Removing the compressor inverter board A3P PCB - 3 ..........................................................................................133
Removing the compressor inverter board A3P PCB - 4 ..........................................................................................134
Removing the wiring from the A3P PCB (Inv type 1) ..............................................................................................136
Removing the A3P PCB (Inv type 1) .......................................................................................................................137
Removing the wiring from the A6P PCB (Inv type 2) ..............................................................................................139
Removing the A6P PCB (Inv type 2) .......................................................................................................................140
Replacing a fan inverter board (REMQ5T7Y1B, REYQ8~12T7Y1B) .....................................................................141
Replacing the fan inverter board assembly A4P .....................................................................................................142
Replacing the A4P / A8P PCB ................................................................................................................................144
Replacing a thermistor ............................................................................................................................................146
Removing a pressure sensor (S1NPH, S1NPL) (1) ................................................................................................147
Removing a pressure sensor (S1NPH, S1NPL) (2) ................................................................................................148
Installing a pressure sensor (S1NPH, S1NPL) .......................................................................................................149
Removing a 4 way valve (Y3S,Y4S, Y5S) coil ........................................................................................................150
Removing a solenoid valve (Y11S, Y12S) coil ........................................................................................................151
Removing a solenoid valve (Y2S) coil .....................................................................................................................152
Removing 4 way valve Y3S ....................................................................................................................................154
Preparing a new 4 way valve Y3S assembly ..........................................................................................................155
Removing 4 way valve Y4S ....................................................................................................................................156
Preparing a new 4 way valve Y4S assembly ..........................................................................................................157
Removing 4 way valve Y5S ....................................................................................................................................158
Preparing a new 4 way valve Y5S assembly ..........................................................................................................159
Removing an expansion valve (Y1E, Y3E, Y4E, Y6E) coil .................................................................................... 160
Locking an expansion valve (Y1E, Y3E, Y4E, Y6E) coil ........................................................................................ 161
Removing an expansion valve (Y2E, Y5E) coil ...................................................................................................... 162
Locking an expansion valve (Y2E, Y5E) coil .......................................................................................................... 163
Removing an expansion valve ............................................................................................................................... 165
Installing an expansion valve ................................................................................................................................. 166
Removing a fan propeller ....................................................................................................................................... 167
Removing a fan motor ............................................................................................................................................ 168
Displacing the insulation ........................................................................................................................................ 169
Removing the compressor insulation and wiring .................................................................................................... 170
Removing the compressor wiring ........................................................................................................................... 171
Cutting the compressor piping ............................................................................................................................... 171
Removing the compressor ..................................................................................................................................... 172
Installing a new compressor - 1 ............................................................................................................................. 173
Installing a new compressor - 2 ............................................................................................................................. 173
Removing a crankcase heater ............................................................................................................................... 174
Removing a reactor (L1R, L2R) ............................................................................................................................. 175
Removing a reactor (L1R, L2R L3R) ...................................................................................................................... 177
Removing the fan assembly (REMQ5TY1B, REYQ8~12T7Y1B) - 1 ..................................................................... 180
Removing the fan assembly (REMQ5TY1B, REYQ8~12T7Y1B) - 2 ..................................................................... 181
Removing the fan assembly (REMQ5TY1B, REYQ8~12T7Y1B) - 3 ..................................................................... 182
Removing the fan assembly (REYQ14~20T7Y1B) - 1 ........................................................................................... 184
Removing the fan assembly (REYQ14~20T7Y1B) - 2 ........................................................................................... 185
Removing the fan assembly (REYQ14~20T7Y1B) - 3 ........................................................................................... 186
Removing the heat exchanger (REMQ5TY1B, REYQ8~12T7Y1B) - 1 .................................................................. 188
Removing the heat exchanger (REMQ5TY1B, REYQ8~12T7Y1B) - 2 .................................................................. 189
Removing the heat exchanger (REMQ5TY1B, REYQ8~12T7Y1B) - 3 .................................................................. 189
Removing the heat exchanger (REMQ5TY1B, REYQ8~12T7Y1B) - 4 .................................................................. 190
Removing the heat exchanger (REYQ14~20T7Y1B) - 1 ....................................................................................... 191
Removing the heat exchanger (REYQ14~20T7Y1B) - 2 ....................................................................................... 192
Removing the heat exchanger (REYQ14~20T7Y1B) - 3 ....................................................................................... 193
Removing the heat exchanger (REYQ14~20T7Y1B) - 4 ....................................................................................... 193
Replacement of the BS unit control board ............................................................................................................. 194
Wiring diagram REMQ5T7Y1B-REYQ8T7Y1B ...................................................................................................... 215
Wiring diagram REMQ5T7Y1B-REYQ8T7Y1B (switchbox layout) ........................................................................ 216
Wiring diagram REYQ10~12T7Y1B ....................................................................................................................... 217
Wiring diagram REYQ10~12T7Y1B (switchbox layout) ......................................................................................... 218
Wiring diagram REYQ14~16T7Y1B ....................................................................................................................... 219
Wiring diagram REYQ14~16T7Y1B (switchbox layout) ......................................................................................... 220
Wiring diagram REYQ18~20T7Y1B ....................................................................................................................... 221
Wiring diagram REYQ18~20T7Y1B (switchbox layout) ......................................................................................... 222
Piping diagram REMQ5T7Y1B, REYQ8~REYQ12T7Y1B ..................................................................................... 224
Piping diagram REYQ14~REYQ20T7Y1B ............................................................................................................. 225
Piping overview REMQ5T7Y1B, REYQ8~REYQ12T7Y1B .................................................................................... 226
Piping overview REYQ14~REYQ20T7Y1B - part 1 ............................................................................................... 227
Piping overview REYQ14~REYQ20T7Y1B - part 2 ............................................................................................... 228
Part 1. Introduction
1. Version log
Version history.
2. Safety precautions
The precautions described in this document cover very important topics, follow them carefully.
All activities described in the service manual must be performed by an authorized person.
If you are not sure how to install, operate or service the unit, contact your dealer.
In accordance with the applicable legislation, it might be necessary to provide a logbook with the product containing at least:
information on maintenance, repair work, results of tests, stand-by periods, …
Also, at least, following information must be provided at an accessible place at the product:
• Name, address and day and night telephone numbers for obtaining service
WARNING
Indicates a situation that could result in death or serious injury.
CAUTION
Indicates a situation that could result in equipment or property damage.
INFORMATION
Indicates useful tips or additional information.
2.2. Warnings
WARNING
Improper installation or attachment of equipment or accessories could result in electric shock, short-circuit, leaks, fire
or other damage to the equipment. Only use accessories, optional equipment and spare parts made or approved by
Daikin.
WARNING
Make sure installation, testing and applied materials comply with applicable legislation (on top of the instructions
described in the Daikin documentation).
WARNING
Make sure the work site environment is clean and safe to work in. Beware of spilled fluids, like water, oil or other sub-
stances. Protect bystanders from injury and property from possible damage cause by service works.
WARNING
Wear adequate personal protective equipment (protective gloves, safety glasses,…) when installing, maintaining or
servicing the system.
WARNING
Tear apart and throw away plastic packaging bags so that nobody, especially children, can play with them. Possible
risk: suffocation.
WARNING
Do NOT touch the air inlet or aluminium fins of the unit.
WARNING
• Do NOT place any objects or equipment on top of the unit.
• Do NOT sit, climb or stand on the unit.
WARNING
During tests, NEVER pressurize the product with a pressure higher than the maximum allowable pressure (as indi-
cated on the nameplate of the unit).
WARNING
• Never mix different refrigerants or allow air to enter the refrigerant system.
• Never charge recovered refrigerant from another unit. Use recovered refrigerant only on the same unit where it was
recovered from, or have it recycled at a certified facility.
WARNING
Always recover the refrigerants. Do NOT release them directly into the environment. Use a vacuum pump to evacuate
the installation.
Take sufficient precautions in case of refrigerant leakage. If refrigerant gas leaks, ventilate the area immediately.
Possible risks:
• Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency.
• Toxic gas may be produced if refrigerant gas comes into contact with fire.
Where applicable, pump down the system and close the service valve, before leaving the site if leak was not repaired,
to avoid further leaking of the refrigerant.
WARNING
• Only use copper wires.
• All field wiring must be performed in accordance with the wiring diagram and installation manual supplied with the
product.
• If the power cable and lead wires have scratches or deteriorated, be sure to replace them. Damaged cables and
wires may cause an electrical shock, excessive heat generation or fire.
• Secure all terminal connections and provide proper routing for cables, both inside and outside the switchbox.
• NEVER squeeze bundled cables and make sure they do not come in contact with the piping and sharp edges.
• Make sure no external pressure is applied to the terminal connections.
• Make sure to check the earth wiring. Do NOT earth the unit to a utility pipe, surge absorber, or telephone earth.
Improper earth wiring may cause electrical shock.
• Make sure to use a dedicated power circuit. NEVER use a power supply shared by another appliance.
• Make sure to check the required fuses and/or circuit breakers before starting works.
WARNING
• After finishing the electrical work, confirm that each electrical component and terminal inside the electrical
components box is connected securely.
• Make sure all covers are closed before starting the unit again.
2.3. Cautions
CAUTION
Provide adequate measures to prevent that the unit can be used as a shelter by small animals. Small animals that
make contact with electrical parts can cause malfunctions, smoke or fire.
2.4. Information
INFORMATION
Make sure refrigerant piping installation complies with applicable legislation. In Europe, EN378 is the applicable stand-
ard.
INFORMATION
Make sure the field piping and connections are not subjected to stress.
3. System description
• outdoor unit(s)
• indoor units.
Refnet
BHFQ23P…
LP gas + HP gas + liquid
LP gas + HP gas + liquid
Refnet KHRQ23M……
VRV DX VRV DX
indoor Gas HP + liquid
VRV low indoor
temperature VRV high
hydro unit temperature
hydro unit
• One to maximum three modules of VRV4 heat recovery outdoor unit can be connected using the optional refnet “BHFQ23P…”.
• Field piping must be thermally insulated copper piping, connected to a combination of “Single circuit BS“ unit(s), or/and “Multi
circuit BS” unit(s).
• The “Single circuit BS” unit offers 1 change-over circuit. A “Multi circuit BS” unit offers 4, 6, 8, 10, 12 or 16 outlets.
• To split the refrigerant circuit between outdoor unit(s) and the different BS units, Daikin optional accessory refnets (reference
“KHRQ23M…”) are used.
• Behind the BS unit, one or more indoor units can be connected. To split the refrigerant circuit to the different indoor units to
the same BS unit, Daikin optional accessory refnets (reference “KHRQ22M…”) are used.
• The HT (high temperature) hydrobox is connected without BS unit: only use the HP (high pressure) gas line and the liquid line.
1. Outdoor units exist in different capacities. Two types of casings are used:
- The unit REYQ8~20T7Y1B can be used as “single” unit or combined into a “multi” outdoor combination of maximum three
units (refer to databook).
- The unit REMQ5T7Y1B can only be used in multi 2* REMQ5T7Y1B or REMQ5T7Y1B + REYQ8T7Y1B.
- “Single circuit” BS units: 3 capacities available depending on total capacity indoor units:
BS10Q14A
• Each circuit can have:
3. Indoor units:
- The current available type VRV DX units can be used. Minimum 50% of outdoor index must be connected through BS
unit(s).
- The LT (low temperature) hydro unit can be added (BS unit required).
receiver
Liquid
Upper
heat
Blocked outlet
exchanger
4 way valve
Expansion valve
middle coil Stop valve liquid
Middle
heat Stop valve dual pressure
exchanger
• The rotation speed of the inverter driven compressor, modulated by the inverter, can be varied by 1 rps (= rotation per second).
The compressor capacity step is changed in order to reach target compression ratio. The target compression ratio is calculated
from deviation between actual and target condensation and evaporation temperature.
• Target value is based on initial target value chosen by outdoor unit field settings:
- the comfort logic chosen by outdoor field settings [2-81] for Te, [2-82] for Tc.
• Depending on difference between actual condensation and evaporation temperature to target condensation and evaporation
temperature, outdoor control can set the outdoor heat exchangers in following status: both condenser, or upper condenser +
lower evaporator, or both evaporator.
• Each heat exchanger has an expansion valve to control the refrigerant flow.
Inverter charge
Pre-pressure
equalisation
compressor
compressor
EV change
Indoor
560 VDC
Soft start
Soft start
thermo-on
BS unit
Max
Compressor 1 Te control (cool)
Tc control (heat)
Min.
Off
Max
Compressor 2 Capacity
control
Min.
Off
Max
Fan 1
Tc / Te control
Min.
Off
Max
Fan 2
Tc / Te control
Min.
Off
Max
Expansion valve
middle coil Min. Tc / Te control
Off
Evapo
Upper coil Tc / Te control
Cond
Evapo
Lower coil Tc / Te control
Cond
• Each indoor circuit offers the possibility to connect the indoor gas
Single circuit
pipe:
BS unit
• To the suction side of outdoor unit if indoor unit is set into cooling
EV SC mode and if the EVL is fully open (after equalization is finished).
Liquid SCHex • To the discharge side of outdoor unit if indoor unit is set to heating
Liquid mode and the EVH is fully open (after equalization is finished).
HP EVH Indoor • When indoor unit requires to change over between cooling and
circuit heating (by automatic change-over, or by changing on indoor
LP EVL remote controller), the pressure will gradually be changed to the
Gas
required pressure side; to high pressure if heating is required, to
low pressure if cooling is required. The change over is set in the
outdoor unit field setting [2-71] (default 5 minutes). Sequence of
change over shown by graphs on next page.
Multi circuit • The liquid pipe inside the BS unit:
BS unit • Is not shut off.
• In specific conditions during heat recovery mode (when
EVSC simultaneous cooling and heating thermostat-on indoor) the
SCHex internal SCHex (sub-cool heat exchanger) can be used to use
Liquid limited amount of liquid returning from indoor unit in heating
EVH Indoor mode, to produce certain degree of (extra) sub-cool before
circuit A flowing towards the liquid pipe for indoor in cooling thermostat-on.
EVL
Gas Purpose:
• To improve cooling capacity.
• Limit refrigerant noise at indoor unit when expansion valve
EVSC
operating in cooling mode.
SCHex • The opening degree of EVSC (expansion valve sub-cool) is
Liquid
controlled by outdoor unit DSH (discharge superheat) =
EVH Indoor compressor discharge temperature – Tc.
circuit B
EVL
Gas
EVSC
SCHex Liquid
EVH Indoor
circuit C
EVL
Gas
EVSC
SCHex
Liquid
EVH Indoor
circuit D
EVL
Gas
100 pulses
Closed (0 pulses)
Pressure
equalization
EVH timer
Open
(6000 pulses)
100 pulses
Closed (0 pulses)
Heating starts
Indoor unit
expansion valve
Open
SH control SC control
Closed
100 pulses
Closed (0 pulses)
Pressure
equalization
EVH timer
Open
(6000 pulses)
100 pulses
Closed (0 pulses)
Cooling starts
Indoor unit
expansion valve
Open
SC control SH control
Closed
“Tc” EVH
on off BS unit -
HP sensor cooling Closed
Pc D Tc LP sensor
Pe D Te
Suction
Compressor accumulator EVL
• When indoor unit is selecting heating mode, discharge gas is supplied by the outdoor unit(s) into the dual pressure line through
EVH (high pressure expansion valve) fully opened in the BS unit to the indoor unit.
• When indoor unit is selecting cooling mode, suction gas returns from indoor unit gas line through EVL (low pressure expansion
valve) fully opened in the BS unit to the outdoor unit.
• Indoor unit in cooling controls the indoor expansion valve on suction superheat (SH) by comparing gas and coil sensor on
indoor unit.
• Indoor unit in heating controls the indoor expansion valve on liquid sub-cool (SC) by comparing Tc (outdoor condensing
temperature) derived from reading of high pressure sensor, and indoor coil temperature.
• When indoor unit requires change over between cooling and heating, the switching between suction and discharge line is
performed only in the BS unit that received the request of indoor unit to change over. Change over sequence is explained in
“General built up VRV4 BS unit”.
• Outdoor can switch outdoor heat exchanger separately condenser/evaporator in function of unbalance between cooling and
heating demand indoor side.
By following the diagram below, the reader can find the relevant information related to his/her task. The digital (pdf) version of this
book allows direct page access through all active links. When Adobe Acrobat Reader is used, the <Alt> + <Back Arrow> keys can
be used to return to the previously viewed page.
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this your 1st encounter
Is this
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NO
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General
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What
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Whhat do
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How to retrieve Is an
Is an Error
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Error Codes displayed?
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YES NO Installation Manual
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Installer Reference Guide
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Error C
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Code Syymp
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tom b
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Symptom based
troubleshooting
troublesho troubleshooting
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Component
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As can be observed from the Table of Contents, this manual is split up into several chapters:
The chapter "Introduction" on page 9 includes the safety precautions, this topic and the general operation description of the
product(s) this manual refers to.
The chapter "Troubleshooting" on page 23 not only deals with the methods to recognize and resolve occurring error codes; it also
describes the methods how to solve a problem that does not immediately trigger an error code. Such problems are referred to as
'symptom based'. Both the error code based and symptom based troubleshooting tables, indicate possible causes, the necessary
checks and in case required, how to repair. The possible causes have been sorted to probability of occurrence and speed of
execution.
The chapter "Repair" on page 95 handles the removal and replacement of the major components in the product and discusses
cleaning methods as well if applicable, such as for filters. Where applicable, refrigerant handling precautions are mentioned for
certain actions; please consider these carefully for your own safety.
The chapter "Maintenance" on page 195 of this manual describes the maintenance intervals and procedures to be performed on
the product. Remember that a well maintained product, is a more reliable and efficient product.
5.2.5. Appendices
Finally, the service manual provides in chapter "Appendix" on page 207 valuable reference data such as piping/wiring diagrams,
field settings overview and a checklist to be filled in when you need to escalate an issue to your dealer.
Despite our efforts, there is always a chance some cleric or other mistake has been made during the creation of this manual. We
kindly ask you to send the found mistakes, or remarks for improvement, to the no-reply email address
[email protected].
Part 2. Troubleshooting
This part contains the following chapters:
1. Error codes
The error codes for forced stop outdoor or retry are item:
BS3
MODE
Press the MODE (BS1) button will
return the mode to “normal mode”. Normal
The diagnose display (3) and push buttons (4) are located behind the service plate assembly (1).
To remove the service plate assembly (1), refer to "Removing the service plate assembly" on page 100.
Remove the protective cover (2) to access the display (3) and push buttons (4).
1 2
3 4
“E1” – Outdoor main board (A1P) abnormality ...............................25 “P1” – Open phase or power supply voltage imbalance ...... 33“U1” –
“E3” – High pressure abnormality ...................................................25 Reverse phase or open phase (L3) ............................................... 33
“E4” – Abnormal low suction pressure (S1NPL) .............................26 “U2” – Power supply inverter circuit abnormality............................ 33
“E5” – Compressor motor (M1C, M2C) lock ...................................27 “U3” – Test run execution failure .................................................... 34
“E7” – Outdoor unit fan motor (M1F, M2F) lock ..............................27 “U4” – Communication abnormality between outdoor unit, BS unit
“E9” – Outdoor unit expansion valve motor (Y1E~Y6E) detection fail- and indoor unit ............................................................................... 34
ure...................................................................................................28 “U7” – Communication abnormality between outdoor units ........... 35
“F3” – Abnormal discharge pipe temperature (R21T, R22T, R15T) “U9” – Communication abnormality at other unit in same system.. 35
control .............................................................................................28 “UA” – Compatibility failure detection............................................. 35
“F6” – Refrigerant overcharge ........................................................29 “UF” – Auto address malfunction between outdoor, BS and indoor
“H9” – Outdoor air thermistor (R1T) abnormality ............................30 unit ................................................................................................. 36
“J3” – Discharge thermistor (R21T, R22T) or compressor body ther- “UH” – Failure of test run outdoor unit............................................ 36
mistor (R15T) faulty ........................................................................30 “P2” – Failure auto-charge function ............................................... 36
“J5” – Suction thermistor or compressor body thermistor (R10T, “PE” – Auto-charge function nearly completed .............................. 37
R12T) faulty ....................................................................................30 “P9” – Auto-charge function completed ......................................... 37
“J6” – Outdoor heat exchanger thermistor (R8T, R9T, R11T) faulty30 “E-1” – Refrigerant containment check not possible ...................... 37
“J7” – Liquid thermistor faulty (R3T, R7T) .......................................31 “E-2” – Refrigerant containment check indoor air temperature out of
“J8” – Heat exchanger thermistor faulty (R4T, R5T) or receiver range .............................................................................................. 37
bypass thermistor "auto-charge" (R14T).........................................31 “E-3” – Refrigerant containment check outdoor air temperature out of
“J9” – Gas thermistor sub-cool or purge faulty (R6T, R13T) ...........31 range .............................................................................................. 38
“JA” – High pressure sensor (S1NPH) abnormality ........................31 “E-5” – Refrigerant containment check not possible indoor unit not
“JC” – Low pressure sensor (S1NPL) abnormality .........................32 compatible...................................................................................... 38
“LC” – Transmission between main board, auxiliary board and “NG” – Refrigerant containment check judges refrigerant leak ...... 38
inverter boards ................................................................................32 “OK” – Refrigerant containment check judges no refrigerant leak . 39
Non condensables (air or nitrogen) in Check for non-condensables in refriger- In case of suspicion of non-condensables;
refrigerant. ant. recover, vacuum and recharge with virgin
refrigerant (see page 95).
Refrigerant circuit is clogged. Check for possible blockage: measure the Repair piping where blockage is found.
refrigerant/pipe temperature. Sudden drop
in temperature could indicate blockage
(remark: this is not valid for expansion
valve).
Stop valve(s) closed. Check status of all stop valves (low pres- Open all stop valves.
sure, high pressure, liquid).
Expansion valve condenser side does not Check if expansion valve opens when Replace the expansion valve coil (see
open. control gives output to expansion valve page 160) or the expansion valve (see
motor. page 164) or PCB A1P (Y1E~Y4E) (see
page 125), or PCB A8P (Y5E~Y6E) (see
page 128).
Faulty high pressure sensor S1NPH main Check high pressure sensor S1NPH (see Replace the high pressure sensor S1NPH
board A1P. page 85). (see page 147) or PCB A1P (see
page 125).
Faulty high pressure switch S1PH main Check high pressure switch S1PH (see Replace the high pressure switch S1PH
board A1P. page 89). (see page 149) or PCB A1P (see
page 125).
Insufficient air flow rate outdoor in cooling Check outdoor unit air flow is not Add elbow to air outlet to guide air dis-
mode. obstructed on top. charge to avoid air short circuit.
Air short circuit outdoor unit in cooling Check air short circuit is limited. Check air If difference between free air and air inlet
mode. temperature in free air and compare to heat exchanger is 5 K or more, improve
temperature at inlet heat exchanger. air outlet. Example by elbow on air outlet
(locally produced) might be required.
Insufficient air flow rate heating. Check outdoor unit air flow is not Improve air inlet to unit.
obstructed on top.
Air short circuit heating. If difference between free air and air inlet If difference between free air and air inlet
heat exchanger is 5K or more, improve air heat exchanger is 5K or more, improve air
outlet. Example by elbow on air outlet outlet. Example by elbow on air outlet
(local produced) might be required. (local produced) might be required.
2.6. “E9” – Outdoor unit expansion valve motor (Y1E~Y6E) detection failure
2.7. “F3” – Abnormal discharge pipe temperature (R21T, R22T, R15T) control
Faulty compressor (internal bypass). Check the compressor (refer to subcode Replace the compressor (refer to subcode
to check faulty part) to check faulty part) and also investigate
reason of breakdown (see page 169).
Check expansion valves operation (over-
heated issue) -> check for leak.
2.12. “J6” – Outdoor heat exchanger thermistor (R8T, R9T, R11T) faulty
2.14. “J8” – Heat exchanger thermistor faulty (R4T, R5T) or receiver bypass
thermistor "auto-charge" (R14T)
2.18. “LC” – Transmission between main board, auxiliary board and inverter
boards
External factor (e.g. electrical noise): Check the source which could cause elec- Remove source causing electrical interfer-
when error is reset after power reset. trical interference. ence.
Incorrect dip switch setting BS unit. Check position of dip switch on board(s) in Change dip switches on board(s) of BS
BS unit are according to number of con- unit when power is disconnected of BS
nected indoor units (in case of multi BS unit. After switching on power supply,
unit). re-initialisation from outdoor main board is
required.
2.27. “UF” – Auto address malfunction between outdoor, BS and indoor unit
2.35. “E-5” – Refrigerant containment check not possible indoor unit not
compatible
3. Subcodes
5. Component checklist
Overview of component checklists:
INFORMATION
Each component check procedure contains a link to a wiring diagram. If several VRV4 models are listed for a wiring
diagram, the link navigates to the wiring diagram of the VRV4 with the lowest capacity.
1 2 3
4
5
1. Magnet diam. 17.5 mm (tool part N° 99S0038) 4. Inverter analyser (tool part N° 1368521)
2. Magnet diam. 22.0 mm (tool part N° 999133T) 5. Electronic stethoscope
3. Magnet for ACV coil (local supply)
Location
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
Check procedure
Mechanical check
1. Confirm that the Daikin VRV indoor units are switched off via the user control system.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
3. Confirm that the power supply cable is firmly fixed to the switch box below the power supply terminals and earth connection.
4. Check that the fuses on the main board, auxiliary board and noise filter(s) do not show any damage.
5. Check that the varistors (on main board F1S, F2S) and auxiliary board (F1S) are not cracked.
Electrical check
Check the power supply cable from the main power distribution board to the outdoor unit:
1. Without power supply: minimum insulation: use a Megger of minimum 500 VDC to confirm insulation between each power
supply terminal and ground is minimum 1 Mega Ohm. If insulation is less there is an earth leakage problem.
2. After above test is confirmed, switch on circuit breaker. Confirm voltage at the power supply terminals is correct:
3. Power supply on the control circuit main board and auxiliary board:
- Confirm voltage power is present at connector X1A (A5P for 5~12 hp, A8P for 14~20 hp).
REMQ5T7Y1B, REYQ8T7Y1B
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
REYQ10T7Y1B, REYQ12T7Y1B
A5P
L1R
A1P L2R
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
REYQ14T7Y1B, REYQ16T7Y1B
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
REYQ18T7Y1B, REYQ20T7Y1B
Check procedure
Mechanical check
1. Switch off the Daikin VRV indoor units via the user control system.
2. Locate the thermistor and check if thermal contact with the piping or ambient is ensured.
Electrical check
Table 2-1 on page 58 must be used to compare the measured resistance with the correct resistance for the measured temperature
with a contact thermometer.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait till outdoor
unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. From Table 2-1 on page 58, select the connector terminals of the thermistor that must be checked.
5. Measure the temperature of the pipe using a contact thermometer at the location where the sensor is mounted. For checking
R1T, measure outdoor air.
6. Unplug the connector from the appropriate PCB and measure the resistance between the pins listed in Table 2-1 on page 58.
- Compare the measured resistance with the range determined by the temperature in Table 2-2 on page 59 and Table 2-3
on page 60.
7. If the measured resistance does not match the listed value, the thermistor must be replaced, refer to "Replacing a thermistor"
on page 145
E.g. thermistor R3T “Liquid pipe receiver inlet” (main board connector X30A-pin1+2):
• Unplug the sensor and measure the resistance on connector X30A between pin 1 and 2: 21.3 kOhm.
• As defined in Table 2-1, this is a type 1 thermistor; the resistance values are defined by Table 2-2 on page 59:
• The measured value 21.3 kOhm is inside the range, thermistor R3T (A1P) passes the check.
INFORMATION
The outdoor main board “digital gauge display” allows to monitor a number of thermistors.
If the measured resistance of the thermistor matches the temperature measured with the contact thermometer but the
temperature for the corresponding thermistor is not correct on the display of the outdoor main control board, replace
main board A1P (see page 125) or auxiliary board (A5P for 5 ~ 12 hp, A8P for 14 ~ 20 hp (see page 128).
Sensor type 1
T°C kΩ
-30 361.772
-25 265.470
Thermistor type 1
-20 196.920 Resistance
kOhm
-15 147.569
-10 111.658
-5 85.261
0 65.671
5 50.995
10 39.915
15 31.480
20 25.006
25 20.000
30 16.101
35 13.043
40 10.628
45 8.710
50 7.176
55 5.941
60 4.944
65 4.135
70 3.476
75 2.935
80 2.489
85 2.121
90 1.814
95 1.558
Temperature (°C)
100 1.343
105 1.161
Sensor type 2
T°C kΩ
-30 3257.371
-25 2429.222
-20 1827.883
-15 1387.099
Thermistor type 2
Resistance
-10 1061.098
kOhm
-5 817.933
0 635.083
5 496.571
10 391.007
15 309.951
20 247.270
25 198.467
30 160.224
35 130.070
40 106.152
45 87.073
50 71.770
55 59.474
60 49.518
65 41.417
70 34.792
75 29.350
80 24.859
85 21.136
90 18.038
95 15.449
100 13.277
105 11.440
110 9.890
115 8.579
120 7.465
125 6.516
130 5.704
135 5.007 Temperature (°C)
140 4.408
145 3.891
150 3.443
5.4. Solenoid valves Y11S, Y12S, Y2S and 4-way valves Y3S~Y5S
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
Check procedure
Mechanical check
1. Switch off the Daikin VRV indoor units via the user control system.
2. Locate the coil of the 4-way valve or solenoid valve and verify the screw is firmly fixing the coil to the valve body. Check
damage (burst).
Electrical check
Table 2-4 below must be used to compare the measured resistance with the correct resistance for the coil of the 4-way valve or
solenoid valve.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait till outdoor
unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the lower front cover, refer to "Removing the switch box cover" on page 103.
5. From the Table 2-4, select the connector of the coil that must be checked.
6. Unplug the connector from the appropriate PCB and measure the resistance of the coil using a multi-meter.
7. If the measured resistance does not match the listed value, the coil must be replaced, refer to "Replacing a 4 way valve coil
(Y3S,Y4S, Y5S)" on page 150.
E.g. coil solenoid valve Y2S “solenoid valve inlet liquid receiver” (main board connector X15A):
• Unplug the sensor and measure the resistance on connector X15A: 1.35 kOhm.
- Tolerance ± 10%.
• The measured value 1.35 kOhm is inside the range, the coil Y2S passes the check.
Y5S
Y4S
Y3S
Y11S
Y12S
Y2S
Location
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
Check procedure
Mechanical check
1. Switch off the Daikin VRV indoor units via the user control system.
2. Locate the coil of the expansion valve motors and verify coil is firmly slid onto the body of the expansion valve.
Electrical check
Table 2-6 on page 66 must be used to compare the measured resistance with the correct resistance for the coil of the motorized
expansion valve.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait till outdoor
unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the lower front cover, refer to "Removing the switch box cover" on page 103.
5. From Table 2-5 below, select the connector of the coil that must be checked.
6. Unplug the connector from the appropriate PCB and measure the resistance of the 4 coils using a multi-meter.
- Compare the measured resistance with the range in Table 2-6 on page 66.
7. If the measured resistance does not match the listed value, the coil must be replaced, refer to "Replacing an expansion valve
coil (Y1E, Y3E, Y4E, Y6E)" on page 160.
E.g. coil expansion valve Y1E “coil expansion valve upper heat exchanger” (main board connector X21A):
• Unplug the sensor and measure the resistance on connector X21A: between red wire and each other wire (white, yellow,
orange and blue): 148 Ω.
- Resistance: 150 Ω.
- Tolerance ± 15 Ω.
• The measured value 148 Ω is inside the range, the coil Y1E passes the check.
Table 2-5: Expansion valve coil identification, location, connection and type
Type coil: Wiring PCB - ref. Internal wiring coil step motor Resistance
max. pulses symbol connector expansion valve tolerance
3000 Y1E Main - X21A 150 Ω Y1E: upper
Y3E Main - X23A
White
(± 15 Ω)
Y4E Main - X25A Yellow
Step-
Y6E Sub - X10A Orange motor 4
Blue
Red
Grey
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
Check procedure
Mechanical check
1. Switch off the Daikin VRV indoor units via the user control system.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Locate the connectors of the fan motors (left side in switchbox) and verify all connectors are firmly fixed.
5. Once the outdoor unit has stopped, move propeller(s) by hand to confirm no lock or high friction occurs.
Electrical check
- Diode check of the rpm counter circuit inside the fan motor.
- Measurement to check that the rpm counter for each motor winding gives 4 pulses per rotation.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait until the
outdoor unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the lower front plate, refer to "Removing the switch box cover" on page 103.
4. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
5. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
6. From Table 2-7 on page 70 or Table 2-8 on page 70, select the connector(s) of the fan motor(s) that must be checked.
7. Unplug the connectors from the appropriate fan motor(s), refer to Table 2-10 on page 70.
8. Use a multimeter to measure the resistance of the motor windings and diode check on the rpm counter plug.
9. Compare the measured resistance/diode check with the range in Table 2-7 on page 70 or Table 2-8 on page 70 and Table 2-9
on page 70.
10. If the measured resistance / diode check does not match the listed value, the fan motor must be replaced, refer to "Replacing
a fan propeller" on page 167.
WARNING
This check requires to move the propellor by hand.
To prevent the automatic start of the fan, a plug will be removed to force error E3-01, disabling power to the fans.
4. While slowly turning the propeller, verify the feed back signal of the rpm counter. Refer to Figure 3 on page 70.
5. If the measured feedback signal does not match the signal in Figure 3 on page 70, the fan motor must be replaced. Refer to
"Replacing a fan propeller" on page 167.
• Unplug the fan motor and measure the 3 motor windings on connector X1A: 9.6 Ω, 9.4 Ω and 9.5 Ω.
- Resistance: 9,5 Ω.
- Tolerance ± 5%.
• The measured values 9.6 Ω, 9.4 Ω and 9.5 Ω are inside the range, the fan motor passes the check.
VDC
Table 2-10: REMQ5T7Y1B, REYQ8~20T7Y1B Fan motor location, connector and speed
Location
Check procedure
Electrical check
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait until the
outdoor unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
5. Pull the compressor insulation velcro strip to access the compressor junction box.
8. Measure the compressor motor windings U-V, V-W and U-W; define the compressor type in Table 2-13 on page 73, all
measurements must be in accordance with the values in Table 2-11 on page 73 or Table 2-12 on page 73.
9. Megger the compressor using 500 or 1000 V DC, the insulation must be higher than 1 MOhm.
10. Replace the compressor if the compressor motor windings and/or insulation measurements fail. Refer to "Replacing a
compressor" on page 169.
Table 2-11: Compressor motor M1C winding resistance (Ω) - type 1 (4 pole)
JT1GCVDKYR U V W
U - 0,90 0,90
V 0,90 - 0,90
W 0,90 0,90 -
Table 2-12: Compressor motor M2C winding resistance (Ω) - type 2 (6 pole)
JT15JVDKYR U V W
U - 0,47 0,47
V 0,47 - 0,47
W 0,47 0,47 -
Table 2-13: Indication type compressor used each size outdoor unit
1. Reconnect the compressor wires to the compressor, observe the colour code.
3. Switch on the Daikin VRV indoor units via the user control system (indoor control or central control device).
4. Check if the values comply with the reference values in Table 2-14.
6. Replace the compressor if the frequency or current measurements fail. Refer to "Replacing a compressor" on page 169.
REMQ5T7Y1B, REYQ8T7Y1B
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
REYQ14T7Y1B, REYQ16T7Y1B
REYQ18T7Y1B, REYQ20T7Y1B
Check procedure
Electrical check
- Check of the diodes in the diode module and the transistors in the power module.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait until the
outdoor unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
5. Pull the velcro strip of the compressor insulation and pull the insulation away from the junction box.
CAUTION
It the outdoor unit is equipped with 2 compressors (14~20 hp), the wires of both compressors must be unplugged.
9. Using a multimeter in diode measurement, check the compressor inverter board as described in Table 2-15 and Table 2-16
on page 78.
10. Replace the inverter board if the measurements fail. Refer to "Replacing the compressor inverter board A3P (type 1 (G)
compressor) (REYQ14~20T7Y1B)" on page 135 or "Replacing the compressor inverter board A6P (type 2 (J) compressor)
(REYQ14~20T7Y1B)" on page 138.
. . . VDC
Com VDC
1. Connect the compressor wires to the inverter analyzer (tool part N° 1368521).
CAUTION
Make sure that the unplugged compressor wires do not touch any part (risk of short circuit).
3. Start Power transistor (28) (= set to 1) (can be done during initialisation of the outdoor unit).
4. Check that all 6 LEDs on the inverter analyzer tool blink. Replace the inverter board if the measurements fail. Refer to
"Replacing the compressor inverter board A3P (type 1 (G) compressor) (REYQ14~20T7Y1B)" on page 135 or "Replacing the
compressor inverter board A6P (type 2 (J) compressor) (REYQ14~20T7Y1B)" on page 138.
6. Check that 2 LEDs on the inverter analyzer tool light, gradually dim and eventually turn off.
7. Switch off the Daikin VRV outdoor units by means of an external circuit breaker.
8. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
9. Reconnect the compressor wires to the compressor, observe the colour code.
REYQ10T7Y1B, REYQ12T7Y1B
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
REYQ18T7Y1B, REYQ20T7Y1B
Check procedure
Electrical check
- Check of the diodes in the diode module and the transistors in the power module.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait until the
outdoor unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
Action
WARNING: RISK OF ELECTROCUTION.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
5. Pull the velcro strip of the compressor insulation and pull the insulation away from the junction box.
CAUTION
It the outdoor unit is equipped with 2 compressors (14~20 hp), the wires of both compressors must be unplugged.
9. Using a multimeter in diode measurement, check the compressor inverter board as described in Table 2-17 on page 81 and
Table 2-18 on page 81.
10. Replace the compressor inverter board if the measurements fail. Refer to "Replacing the compressor inverter board A3P (type
1 (G) compressor) (REYQ14~20T7Y1B)" on page 135 or "Replacing the compressor inverter board A6P (type 2 (J)
compressor) (REYQ14~20T7Y1B)" on page 138.
. . . VDC
Com VDC
1. Connect the compressor wires to the inverter analyzer (tool part N° 1368521).
CAUTION
Make sure that the unplugged compressor wires do not touch any part (risk of short circuit).
3. Start Power transistor (28) (= set to 1) (can be done during initialisation of outdoor unit)
4. Check that all 6 LEDs on the inverter analyzer tool blink. Replace the inverter board if the measurements fail. Refer to
"Replacing the compressor inverter board A3P (type 1 (G) compressor) (REYQ14~20T7Y1B)" on page 135 or "Replacing the
compressor inverter board A6P (type 2 (J) compressor) (REYQ14~20T7Y1B)" on page 138.
6. Check that 2 LEDs on the inverter analyzer tool light, gradually dim and eventually turn off.
7. Switch off the Daikin VRV outdoor units by means of an external circuit breaker.
8. Measure the voltage on connector X3A (REYQ10~12T7) or X5A/X6A (REYQ18~20T7), wait until the voltage drops below 10 V
before proceeding.
9. Reconnect the compressor wires to the compressor, observe the colour code.
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
Check procedure
Electrical check
1. Switch off the Daikin VRV outdoor units by means of an external circuit breaker.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Measure the voltage on connector X3A (REYQ10~12T7) or X5A/X6A (REYQ18~20T7), wait until the voltage drops below 10 V
before proceeding.
5. Unplug the connectors from the appropriate fan motor(s), refer to Table 2-19 on page 84.
6. Using a multimeter in diode measurement, check the fan motor inverter board as described in Table 2-20 on page 84.
7. Replace the fan inverter board if the measurements fail. Refer to "Replacing a fan inverter board A4P (REMQ5T7Y1B,
REYQ8~12T7Y1B)" on page 141.
Fan
motor
nr. 2
Fan
motor
nr. 1
. . . VDC
Com VDC
Location
A5P
L1R
A1P
X1A
X2A
A2P S1NPH
X3A S1NPL
X1M A4P
A3P
FRONT REAR
X6A X5A
A8P A5P A2P
A1P
L2R
X1A X2A A7P
A6P A3P
X3A X4A X1M A4P L1R
Check procedure
Electrical check
Preliminary actions
1. Switch off the VRV indoor units via the remote controller (or any central control device if equipped).
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the lower front plate assembly, refer to "Removing the switch box cover" on page 103
4. From the graph in Figure 4 on page 88, determine the expected sensor output signal.
5. Measure the voltage on connector X31A, pin 3 (GND) and pin 1, compare the measured voltage with the expected voltage. A
maximum deviation of 0.1 Vdc is allowed.
A01P
X31A
+5V
S1NPL Red
4
Low pressure sensor
X31A
Black
GND 3
6. Confirm the low pressure sensor read out in mode 1 - code 43 (read out MPa).
7. Replace S1NPL if the measured voltage does not match the expected voltage. Refer to "Replacing a pressure sensor (S1NPH,
S1NPL)" on page 147.
4. From the graph in Figure 4 on page 88, determine the expected sensor output signal.
5. Measure the voltage on connector X32A, pin 3 (GND) and pin 1, compare the measured voltage with the expected voltage. A
tolerance of 0.1 Vdc is allowed.
A01P
X32A
+5V
S1NPL Red
6. Confirm the high pressure sensor read out in mode 1 - code 42 (read out MPa).
7. Replace S1NPH if the measured voltage does not match the expected voltage. Refer to "Replacing a pressure sensor
(S1NPH, S1NPL)" on page 147.
4. From the graph in Figure 4 on page 88, determine the expected sensor output signal.
5. Measure the voltage on connector X32A, pin 3 (GND) and pin 1, compare the measured voltage with the expected voltage.
6. Confirm the low pressure sensor read out in mode 1 - code 43 (read out MPa).
7. Replace S1NPH if the measured voltage does not match the expected voltage. Refer to "Replacing a pressure sensor
(S1NPH, S1NPL)" on page 147.
Example S1NPH
• According to the Figure 4 on page 88, this corresponds with a sensor output voltage of 1.75 Vdc.
• The measured voltage on connector X3, pin 3 - 1 is 1.83 VDC, this is inside the tolerance of 0.1 Vdc.
The high pressure sensor S1PH and S2PH have a normally closed contact. If Pressure switch S1PH: protection of discharge
the pressure exceeds 4.0 MPa the contact will open; if the pressure drops below pressure compressor M1C. Cut off ≥ 4.0 MPa
(+0.0 / -0.12), cut in < 3.0 MPa (± 0.15 MPa).
3.0 MPa the contact will close.
Pressure switch S2PH: protection of discharge
pressure compressor M2C. Cut off ≥ 4.0 MPa
(+0.0 / -0.12), cut in < 3.0 MPa (± 0.15 MPa).
Location
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
Check procedure
Electrical check
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device). Wait until the
outdoor unit stops: when no more thermostat demand exists, outdoor may perform pump down operation.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the lower front plate assembly, refer to "Removing the switch box cover" on page 103
6. Open the outdoor liquid stop valve and read the pressure
7. Disconnect the plug from connector X2A from A1P and measure the resistance of the switch S1PH.
- if the measured pressure is below 3,0 MPa the switch S2PH resistance must be 0 Ω (= closed contact).
- If the switch S1PH is open it must be replaced. Refer to "Replacing a pressure switch (S1PH, S2PH)" on page 149.
8. (REYQ14~20T7Y1B only) Disconnect the plug from connector X3A from A1P and measure the resistance of the switch S2PH.
- if the measured pressure is below 3,0 MPa the switch S2PH resistance must be 0 Ω (= closed contact).
- If the switch S2PH is open it must be replaced. Refer to "Replacing a pressure switch (S1PH, S2PH)" on page 149.
9. When plug X2A and X3A are connected and power supply is present:
- Measure the voltage between each terminal of plug X2A, X3A and 0 VDC, the voltage should be = 16 VDC.
- If the test in step 7 (and 8 for REYQ14~20T7Y1B only) passed and no voltage is measured between X2A,X3A and 0 VDC,
PCB A1P needs to be replaced. Refer to "Procedure: replacing the A1 PCB (Main)" on page 125.
A5P
L1R
A1P
X1A
X2A
A2P
X3A
X1M A4P
A3P
FRONT REAR
Check procedure
Electrical check
1. Disconnect the plug from connector X11A (E1HC) and X12A (E2HC, REYQ14~20T7Y1B only).
4. Replace E1HC or E2HC (REYQ14~20T7Y1B only) if the measured resistance does not match the expected resistance. Refer
to "Replacing a crankcase heater E1HC, E2HC" on page 174.
5. Perform a Megger test (minimum 500 V) on E1HC and E2HC (REYQ14~20T7Y1B only).
6. The isolation resistance must exceed 1 MΩ, If not, the crankcase heater(s) must be replaced. Refer to"Replacing a crankcase
heater E1HC, E2HC" on page 174.
1. Switch off the Daikin VRV indoor units via the user control system (indoor control or central control device).
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
5. Measure the voltage on X11A (E1HC) and X12A (E2HC for REYQ14~20T7Y1B only). The normal voltage is 240 VAC.
INFORMATION
The crankcase heater is only powered when:
- the compressor inverter board output UVW = 0 Hz and the compressor discharge temperature < 70°C.
7. Check that crankcase heater(s) is (are) heating when powered. If not, the crankcase heater(s) must be replaced. Refer to
"Replacing a crankcase heater E1HC, E2HC" on page 174.
Part 3. Repair
• Make sure the correct amount (factory + additional where required) of refrigerant is charged after repair. Consult the log book
if available.
• Make sure to use the appropriate equipment and tools according to the refrigerant and unit type.
Refrigerant Action High Pressure Service Port Low Pressure Service Port
Recover x x
Vacuum x x
Charge x -
1.1.1.1 Procedure
Normal
BS1
MODE
(1)
BS2
SET
(2)
BS3
RETURN
(3)
Default
BS2
SET
(4)
BS3
RETURN
(5)
BS3
RETURN
(6)
2. Connect vacuum pump, manifold, recovery unit and refrigerant bottle to layout below.
Recovery unit
Vacuum pump
Recovery bottle +
weight balance
Connect flexible hoses to service
port 3 stop valves
- Remove any burrs on the cut surface and use correct tool such as reamer or scraper (note that excessive deburring can
thin the pipe walls and cause cracking of the pipe).
- Make sure the flare has the correct size (use a flare gauge).
- Make sure the flare connection is tightened with the correct torque (torque values refer to installation manual).
• Brazing:
- Use a phosphor copper filler metal (silver composition of 0 to 2%). Do not use flux material.
- Use nitrogen replacement in order to prevent oxide film from forming (nitrogen purity ≥ 99,99%).
- Do not stop the nitrogen gas until the refrigerant piping has completely cooled down.
1.3. Products
1.3.1. Required products when servicing the VRV4 Heat recovery system
When the cooling tube of the inverter(s) has been removed, heat sink compound (1) must be applied.
1.4. Tools
1.4.1. Required special tooling when servicing the VRV4 Heat recovery system
Daikin strongly recommends to use special tools to avoid damage to the equipment or to facilitate the replacement of certain spare
parts.
Removing bodywork (REMQ5T7Y1B, REYQ8~12T7Y1B) .......... 100 Tilting the main and sub board assembly and the power terminal
Removing bodywork (REYQ14~20T7Y1B) .................................. 108 assembly (REMQ5T7Y1B, REYQ8~12T7Y1B) ............................122
Checking the rectifier voltage ....................................................... 117 Unlocking a PCB...........................................................................123
Tilting the inverter mounting plate (REYQ14~20T7Y1B).............. 118 Displacing a bracket .....................................................................124
Removing the inverter mounting plate (REYQ14~20T7Y1B) ....... 120
1. Loosen and remove the 2 screws (1) that fix the service plate assembly (2).
1. Loosen and remove the 7 screws (1) that fix the upper front plate assembly (2).
2. Lift the upper front plate assembly (2) and remove it from the unit.
1. Loosen and remove the 7 screws (1) that fix the front plate assembly (2).
2. Lift the front plate assembly (2) and remove it from the unit.
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system via the indoor controller.
2. Remove the 2 screws (1) that fix the switch box cover (2).
1. Loosen and remove the 3 screws (1) that fix the lower front plate assembly (2).
2. Lift the lower front plate assembly (2) and remove it from the unit.
1. Loosen and remove the 7 screws (1) that fix the side plate assembly (2).
2. Lift the side plate assembly (2) and remove it from the unit.
INFORMATION
The procedure is identical for the left and right upper side plate.
1. Loosen and remove the 7 screws (1) that fix the upper side plate assembly (2).
2. Lift the upper side plate assembly (2) and remove it from the unit.
1. Switch off the VRV4 Heat recovery system via the indoor controller.
2. Loosen and remove the 12 screws (1) that fix the top plate (2).
1 1
2 2
1. Loosen and remove the 2 screws (1) that fix the service plate assembly (2).
1. Switch off the VRV4 Heat recovery system via the indoor controller.
2. Loosen and remove the 7 screws (1) that fix the upper front plate assembly (2).
3. Lift the upper front plate assembly (2) and remove it from the unit.
1. Loosen and remove the 7 screws (1) that fix the front plate assembly (2).
2. Lift the front plate assembly (2) and remove it from the unit.
1. Loosen and remove the 5 screws (1) that fix the switch box cover (2).
2. Tilt the switch box cover (2) and remove it from the unit.
1. Loosen and remove the 3 screws (1) that fix the lower front plate assembly (2).
2. Slide the lower front plate assembly (2) upwards and remove it from the unit.
1
2
1. Loosen and remove the 7 screws (1) that fix the side plate assembly (2).
2. Lift the side plate assembly (2) and remove it from the unit.
INFORMATION
The procedure is identical for the left and right upper side plate.
1. Loosen and remove the 7 screws (1) that fix the upper side plate assembly (2).
2. Lift the upper side plate assembly (2) and remove it from the unit.
1. Switch off the VRV4 Heat recovery system via the indoor controller.
2. Loosen and remove the 12 screws (1) that fix the top plate (2).
3. Lift the top plate (2) and remove it from the unit.
1 1
2 2
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Loosen and remove the 4 screws (1) that fix the BS unit cover (2).
1 2 1
1 1
1. Screw 2. BS unit cover
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
3. Measure the voltage on connector X3A (REMQ5T7+REYQ8~12T7) or X5A/X6A (REYQ14~20T7), wait until the voltage drops
below 10 V before proceeding.
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the switch box cover, refer to or "Removing the switch box cover" on page 111.
3. Measure the rectifier voltage and wait until the voltage drops below 10 V before proceeding, refer to "Checking the rectifier
voltage" on page 117.
CAUTION
Do NOT loosen the screws (1) that fix the A3P / A6P inverter boards at this stage.
These screws (1) must only be removed when replacing an inverter board, refer to "Replacing the compressor
inverter board A3P (type 1 (G) compressor) (REYQ14~20T7Y1B)" on page 135 or "Replacing the compressor
inverter board A6P (type 2 (J) compressor) (REYQ14~20T7Y1B)" on page 138.
4. Loosen and remove the 4 screws (2) that fix the heat sinks.
5. Loosen and remove the short screw (3) that fixes the grounding wire to the heat sinks
6. Loosen and remove the screw (6) that fixes the R1T support.
INFORMATION
Thermal grease is applied to the heat sinks. Use gloves when separating the heat sinks from the inverter boards.
7. Using a screwdriver, carefully separate both heat sinks from the inverter boards.
8. Loosen and remove the 6 screws (4) that fix the inverter mounting plate (5).
4 1 1 4 5
1 4
7 2 1 6 3 4 1 2 1 4 1 2
1. Screw 4. Screw
2. Screw 5. Inverter mounting plate
3. Short screw 6. Screw
9. Carefully pull the inverter mounting plate (1) to the left and tilt it.
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the inverter mounting
plate.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Unplug the Faston plugs (or loosen and remove screw connectors) power in L1A, L2A, L3A, NA, E (1) from A2P / A5P (5).
5. Unplug Faston plugs (or loosen and remove screw connectors) power out L1B, L2B, L3B (4).
1
4
5 1 3
6. Unplug connectors X1A (1), X2A (2), X3A (red) (3) and X4A (red) (4).
3 1 4 5
2
1. X1A 4. X4A (red)
2. X2A 5. Tie wrap
3. X3A (red)
7. Cut the tie wraps (5) that fix the compressor wiring to the chassis.
CAUTION
The inverter mounting plate will be placed in front of the VRV4, this is only allowed in dry conditions.
If dry conditions cannot be guaranteed, the compressor cables have to be removed from the compressor (see §3.15)
and the inverter mounting plate must be taken inside.
9. Unplug connectors X28A, X40A and X41A from the A1P PCB (main).
10. Cut the tie wraps that fixes the wiring mentioned in the previous step.
11. Lift the inverter mounting plate over the heat sinks and place it in front of the VRV4.
2.7. Tilting the main and sub board assembly and the power terminal assembly
(REMQ5T7Y1B, REYQ8~12T7Y1B)
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
INFORMATION
Tilting the main and sub board assembly and the power terminal assembly is required when servicing the noise filter.
The wiring from the main and sub board is not removed.
1. Remove the switch box cover, refer to "Removing the switch box cover" on page 103.
2. Remove the 4 screws (1) that fix the main and sub board assembly (5).
3. Remove the 3 screws (2) that fix the power terminal assembly (6).
4. Slightly tilt the main and sub board assembly (5) to gain access to the power input wiring (3) on the noise filter board (4).
5. Remove the power input wiring (3) from the noise filter board (4).
6. Completely tilt the main and sub board assembly (5) to get full access to the noise filter board (4).
Figure 28 - Unlocking and tilting the main and sub board assembly (REMQ5T7Y1B, REYQ8~12T7Y1B)
5 5
3
4
4
2
6 6
6
2
5
1 1
1. Cable clamp
1 3 4 1
2 2
1. Bracket 3. Screw
2. Insulation 4. Clamp
Replacing a PCB in the switch box ...............................................125 Replacing an expansion valve coil (Y2E, Y5E) ............................ 162
Replacing a thermistor ..................................................................145 Replacing an expansion valve ..................................................... 164
Replacing a pressure sensor (S1NPH, S1NPL) ...........................147 Replacing a fan propeller ............................................................. 167
Replacing a pressure switch (S1PH, S2PH).................................149 Replacing a fan motor .................................................................. 168
Replacing a 4 way valve coil (Y3S,Y4S, Y5S) ..............................150 Replacing a compressor .............................................................. 169
Replacing a solenoid valve coil (Y11S, Y12S) ..............................151 Replacing a crankcase heater E1HC, E2HC ............................... 174
Replacing a solenoid valve coil (Y2S) ..........................................152 Replacing a reactor (L1R, L2R) (REMQ5T7Y1B, REYQ8~12T7Y1B) . 175
Replacing a 4 way valve (Y3S~Y5S) ............................................153 Replacing a reactor (L1R, L2R, L3R) (REYQ14~20T7Y1B) ........ 177
Replacing a solenoid valve (Y11S, Y12S, Y2S)............................159 Replacing the fan assembly ......................................................... 179
Replacing an expansion valve coil (Y1E, Y3E, Y4E, Y6E) ...........160 Replacing a control board in the BS unit...................................... 194
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Removal
1. Unlatch the cable clamp at the top right corner of the A1P PCB (3) to facilitate its removal 3
1. Cable clamp
2. Unplug connectors X1A, X2A, X3A, X4A, X18A, X20A, X21A, X22A, X23A, X25A, X28A, X31A, X32A, X40A, X41A (1) from
the A1P PCB (3).
4. Loosen the screws from X1M (2) and remove the wiring.
5. Carefully pull the A1P PCB (3) at the side and unlatch the 8 pcb supports (4) one by one using a small pliers, see §2.8.
1 4
3
1
4
4
2
4
4
1. Connectors 3. A1P PCB (main)
2. X1M 4. PCB support
Installation
INFORMATION
When installing a new A1 PCB, install it as described in the installer notice supplied with the spare part.
2. When reconnecting X40A (1) and X41A (2), observe proper connection/
1. X40A 2. X41A
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
INFORMATION
The sub board is referenced as A5P (REMQ5T7Y1B, REYQ8~12T7Y1B) or A8P (REYQ14~20T7Y1B).
Removal
1. Unplug connectors X1A, X2A, X3A, X8A, X10A, X15A and X17A (1) from the A5P / A8P PCB (Sub) (2).
2. Carefully pull the A5P / A8P PCB (2) at the side and unlatch the 6 pcb supports (4) one by one using a small pliers, see §2.8.
1 3
3 1
3 3
1
1. Connectors 3. PCB support
2. A5P / A8P PCB (sub)
Installation
3.1.3. Replacing the noise filter board A2P / A5P (Noise filter)
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Tilt the inverter mounting plate, refer to "Tilting the inverter mounting plate (REYQ14~20T7Y1B)" on page 118.
Removal
INFORMATION
The power terminals of the noise filter for the J-type compressor (type 2) has screw connections in stead of Faston
plugs.
1. Unplug the Faston plugs (or loosen and remove screw connectors) power in L1A, L2A, L3A, NA, E (1).
4. Unplug the Faston plugs (or loosen and remove screw connectors) power out L1B, L2B, L3B (4).
5. Carefully pull the A2P / A5P PCB (5) at the side and unlatch the 6 pcb supports (6) one by one using a small pliers, see §2.8.
G-TYPE
6 1 6 6
1
4
6 5 1 6 3 6
J-TYPE
6 1 6 6
1 4
6 3 6
1. L1A, L2A, L3A, NA, E 4. L1B, L2B, L3B
2. X402A 5. A2P / A5P PCB
3. X403A 6. PCB support
Installation
CAUTION
Make sure to reconnect L1A, L2A, L3A, NA, E, L1B, L2B, L3B at the correct position.
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
4. Remove the switch box cover, refer to "Removing the switch box cover" on page 103.
Removal
1. Loosen and remove the screws (1) that fix the power terminal assembly (2).
2. Loosen and remove the 2 screws (3) that fix the cable clamps (4).
6. Unplug the wiring (8) from the main board and sub board.
6
8
5
3,4
1
2
1
7
3,4
7. Loosen and remove the screw (1) that fixes the cable clamp (2).
11. Loosen and remove the 2 screws (7) that fix the compressor inverter assembly(12).
12. Loosen and remove the screw (8) that fixes the thermistor clamp (9).
13. Loosen and remove the 2 screws (10) that fix the heat pipe (11).
14. Loosen and remove the screw (13) that fixes the ground wire (14).
1, 2
5
4
6
3
11
13
10
14
10
7 12
8
9
1. Screw 8. Screw
2. Cable clamp 9. Thermistor clamp
3. Tie wrap 10. Screw
4. Tie wrap 11. Heat pipe
5. Cables 12. Compressor inverter assembly
6. Cables 13. Screw
7. Screw 14. Ground wire
15. Using a flat screwdriver (1), separate the heat pipe (2) and the heat sink (3).
16. Loosen and remove the screw (4) that fixes the power terminal assembly (5).
18. Disconnect connectors X3 (7) and X5 (8) from the fan inverter board (9).
5
5
6
2
3
20. Remove the 4 screws (4) that fix the heat sink (5).
21. Lift and slightly tilt the compressor inverter board assembly (2), guide the compressor cable (3) into the switch box.
22. Put the compressor inverter board assembly (2) in horizontal position.
INFORMATION
The power terminals of the inverter board for the J-type compressor has screw connections in stead of Faston plugs.
24. Remove the 4 screws (6) that fix the compressor inverter board.
6
1
4
5
2
2
4
3 6
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
Reattach the detached tie wraps.
Reinstall all cable clamps
Secure the cables using the cable clamps.
2. Apply a thin layer of heat sink compound to the heat sink surface.
3.1.5. Replacing the compressor inverter board A3P (type 1 (G) compressor) (REYQ14~20T7Y1B)
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, "Removing the switch box cover" on page 111.
4. Tilt the inverter mounting plate, refer to "Tilting the inverter mounting plate (REYQ14~20T7Y1B)" on page 118.
5. Remove the switch box from the VRV4, refer to "Removing the inverter mounting plate (REYQ14~20T7Y1B)" on page 120.
Removal
4. Unplug N3 (4).
5. Unplug P3 (5).
Figure 40 - Removing the wiring from the A3P PCB (Inv type 1)
6 13 8 9 10 11 12 13
7 1 2 13 5 4 3 13
1. L1B, L2B, L3B 8. X61A
2. P1, P2 9. X6A
3. U, V, W 10. X62A
4. N3 11. X4A
5. P3 12. X41A
6. X63A 13. Screw
7. X1A
14. Remove the 4 screws (1) that fix the heat sink (2) to the switch box.
1 1 2 1 1
1. Screw 2. Heat sink
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
2. After reinstalling the switch box in the VRV4, clean the heat sink surface.
3. Apply a thin layer of heat sink compound to the heat sink surface.
3.1.6. Replacing the compressor inverter board A6P (type 2 (J) compressor) (REYQ14~20T7Y1B)
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the front plate assembly" on page 110.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 111.
4. Tilt the inverter mounting plate, refer to "Tilting the inverter mounting plate (REYQ14~20T7Y1B)" on page 118.
5. Remove the switch box from the VRV4, refer to "Removing the inverter mounting plate (REYQ14~20T7Y1B)" on page 120.
Removal
INFORMATION
The wiring does not have to be removed from the fan inverter boards; removing the PCBs with the wiring still con-
nected.
13. Remove the 6 screws (14) that fix the inverter assembly.
Figure 42 - Removing the wiring from the A6P PCB (Inv type 2)
14 6 7 8 9 10 4 14 12 14
11 14 1 2 5 14 3 14 13
1. L1B, L2B, L3B 8. X6A
2. P11, P21 9. X41A
3. U, V, W 10. X4A
4. N4, N5 11. X602A
5. P4, P5 12. Fan inverter board
6. X63A 13. Fan inverter board
7. X601A 14. Screw
14. Remove the 4 screws (1) that fix the heat sink (2) to the switch box.
1 1 2 1 1
1. Screw 2. Heat sink
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. After reinstalling the switch box in the VRV4, clean the heat sink surface.
2. Apply a thin layer of heat sink compound to the heat sink surface.
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
CAUTION
The A4P and A8P boards are not interchangeable.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103.
4. Tilt the main and sub board assembly and the power terminal assembly, refer to "Tilting the main and sub board assembly and
the power terminal assembly (REMQ5T7Y1B, REYQ8~12T7Y1B)" on page 122.
Removal
1. Using a pliers, detach the cable clamp (1) from the power terminal assembly.
3. Unplug the connectors X1A (4), X2A (5) from the fan inverter board (6).
8 7
4
1
2
3
5
1
6
2
INFORMATION
The fan inverter board, including heat sink and mounting plate are replaced.
9. Loosen and remove the 4 screws (7) that fix the fan inverter board A4P assembly (6).
7
1
2
4
3
7
5
7
1. X3A 5. P1
2. X4A 6. Fan inverter board A4P assembly
3. X5A 7. Screw
4. N1
Installation
WARNING
Electrical shock hazard. Remove power from the VRV4 Heat recovery system before removing the switch box cover.
Do not touch terminals.
CAUTION
The A4P and A8P boards are not interchangeable.
Preliminary actions
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, or "Removing the switch box cover" on page 111.
4. Tilt the inverter mounting plate, refer to "Tilting the inverter mounting plate (REYQ14~20T7Y1B)" on page 118.
5. Remove the inverter mounting plate from the VRV4, refer to "Removing the inverter mounting plate (REYQ14~20T7Y1B)" on
page 120.
Removal
10. Loosen and remove the 2 screws (12) that fix the fan inverter board A4P (10) / A8P (11).
2 3 12 4 8 1 10 12 7 9 5
2 12 3 4 8 6 11 12 9 7
1. X1A 7. P1
2. X2A 8. N11
3. X3A 9. P11
4. X4A 10. A4P PCB
5. X5A 11. A8P PCB
6. N1 12. Screw
Installation
1. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
3. For some thermistors, it may be required to displace a bracket before the insulation can be moved away, "Displacing a bracket"
on page 124.
Procedure
The position of all thermistors is illustrated in "Piping overview REMQ5T7Y1B, REYQ8~REYQ12T7Y1B" on page 226 and "Piping
overview REYQ14~REYQ20T7Y1B - part 2" on page 228
Processed
Thermistor Connector Access Information
by PCB
R1T (Air) A1P X181 No insulation on thermistor.
R21T, R22T (M1C, M2C, Discharge) A1P X19A Must be removed together with R15T.
R15T (Compressor Body) A8P Remove compressor insulation, also remove R21T, R22T.
R3T (Liq. Main) A1P X30A
R4T(Heat Exc. Liq. Upper) A1P
R5T(Heat Exc. Liq. Lower) A1P R4T, R5T, R6T, R7T must be removed together.
R6T (Subcool Heat exc. Gas) A1P
R7T (Subcool Heat exc. Liq) A1P
R8T (Heat Exc. Gas Upper) A1P X29A
R9T (Heat Exc. Gas Lower) A1P R8T, R9T, R10T must be removed together.
R10T (Suction) A1P
R11T (Heat Exc. Deicer) A8P X15A
R12T (Suction Compressor) A8P R10T, R12T, R13T must be removed together.
R14T (Auto Charge) A8P
R13T (Receiver Gas) A8P X17A -
Removal
INFORMATION
If a bracket obstructs the insulation displacement, it must be removed.
1. Cut the tie wrap (1) that fixes the insulation (3) and the thermistor wire (2).
3. Press the clip (5) that fixes the sensor (6) in the sensor holder (4).
5. If applicable, remove the other sensors that are wired to the same connector, refer to Table 3-21 on page 145.
1 3 3 3
2 5 4 4 6
1. Tie wrap 4. Sensor holder
2. Sensor wire 5. Clip
3. Insulation 6. Sensor
Installation
INFORMATION
Relocate all insulation that was displaced during removal of the thermistor.
Replace all tie wraps that were cut during removal.
1. Remove the front panel, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The removal of a pressure sensor is illustrated in "Removing a pressure sensor (S1NPH, S1NPL) (1)" on page 147.
1. Connect a nitrogen hose (2) to the outdoor suction service port (1) (middle service port).
2. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (8) (right service port).
3. Using a pipe cutter (5), cut the pressure sensor pipe (7).
4. Cut all tie wraps that fix the pressure sensor (6) wiring.
4 2 7 6
3 1 8 5
1. Outdoor suction service port 5. Pipe cutter
2. Nitrogen hose 6. Pressure sensor
3. Outdoor liquid service port 7. Pressure sensor pipe
4. Hose with core-depressor 8. HP/LP service port
6. Remove the insulation (1) surrounding the pressure sensor pipe (3).
7. Put aside the electrical wiring in the neighbourhood of the pressure sensor pipe (3).
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
9. Heat the pressure sensor pipe (3) using an oxygen acetylene torch (2), remove the pressure sensor pipe (3).
10. Cut the nitrogen supply when the piping has cooled down.
1 2 3
Installation
CAUTION
Overheating the pressure sensor will damage or destroy it.
3. Cover the pressure sensor (2) with a wet cloth (3) to prevent overheating the pressure sensor (2).
1 2 3
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
6. Cut the nitrogen supply when the piping has cooled down.
7. Reconnect the pressure sensor connector, refer to "Wiring diagrams" on page 215.
8. Relocate all insulation that was displaced during removal of the pressure sensor.
9. Replace all tie wraps that were cut during the pressure sensor removal.
INFORMATION
Relocate all insulation that was displaced during removal of the pressure sensor.
Replace all tie wraps that were cut during removal.
INFORMATION
The replacement of a pressure switch is similar to the replacement of a pressure sensor, refer to "Replacing a pres-
sure sensor (S1NPH, S1NPL)" on page 147
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The removal of the 4 way valves is illustrated in "Removing a 4 way valve (Y3S,Y4S, Y5S) coil" on page 150.
1. Using a M8 socket, remove the screw (2) that fixes the coil (3) to the 4-way valve (1).
3. Cut all tie wraps that fix the 4-way valve wiring.
3 2 1 3
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The removal of the solenoid valves is illustrated in "Removing a solenoid valve (Y11S, Y12S) coil" on page 151.
1. Using a M7 socket, remove the screw (2) that fixes the coil (4) to the solenoid valve (1).
2. Remove the 2 screws (3) that fix the coil (4) to the bracket (5).
4. Cut all tie wraps (6) that fix the solenoid valve wiring.
5 4 2 5 1
3 6
1. Solenoid valve 4. Coil
2. Screw 5. Bracket
3. Screw 6. Tie wrap
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The removal of the solenoid valve is illustrated in "Removing a solenoid valve (Y2S) coil" on page 152.
1. Using a M8 socket, remove the screw (2) that fixes the coil (3) to the solenoid valve (1).
3. Cut all tie wraps that fix the solenoid valve wiring.
3 2 1 1
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Remove the heat exchanger, refer to "Replacing the fan assembly" on page 179.
2. Remove the 4 way valve coil, refer to "Replacing a 4 way valve coil (Y3S,Y4S, Y5S)" on page 150.
Procedure
The removal of 4 way valve Y4S is illustrated in "Removing 4 way valve Y3S" on page 154.
1. Connect a nitrogen hose (2) to the outdoor suction service port (1) (middle service port).
2. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (8) (right service port).
3. Cut the lower pipe of Y3S (1) between the Y3S body (2) and the weld (3).
4. Remove the 2 screws (4) from the HP/LP stop valve (5).
CAUTION
Overheating the HP/LP stop valve will damage or destroy it.
7. Using an oxygen acetylene torch, heat the solder connection of the HP/LP pipe (7) and the HP/LP stop valve pipe (6).
8. When the solder material is liquid, pull down the HP/LP stop valve pipe (6).
9. Using an oxygen acetylene torch, heat the suction pipe (9) of Y3S at the T-connection (8).
10. When the brazing material is liquid, pull up the Y4S suction pipe (9) to separate it from the T-connection (8).
11. Using an oxygen acetylene torch, remove the part of the lower pipe of Y3S (1) from the discharge pipe (10).
INFORMATION
Note the location and orientation of the piping on the 4 way valve.
The piping on the 4 way valve must be removed and be re-used when installing the new 4 way valve.
12. Using an oxygen acetylene torch, heat and remove all piping from the Y3S (2).
13. Cut the nitrogen supply when the piping has cooled down.
9 8
1 3 10 2 7 6 4 5 4
1. Lower pipe 6. HP/LP stop valve pipe
2. Y3S 7. HP/LP pipe/weld
3. Weld 8. T-connection
4. Screw 9. Suction pipe
5. HP/LP stop valve 10. Discharge pipe
Installation
CAUTION
Overheating the 4 way valve will damage or destroy it.
CAUTION
Install the piping in the correct location and orientation to facilitate installation.
2. Re-assemble the Y3S assembly, refer to "Preparing a new 4 way valve Y3S assembly" on page 155.
3. Using an oxygen acetylene torch, solder the piping on the new 4 way valve Y3S.
5. Heat the suction pipe (9) and the T-connection (8), refer to "Removing 4 way valve Y3S" on page 154.
CAUTION
Install the 4 way valve assembly in the correct orientation to facilitate further installation.
6. When the brazing material is liquid, insert the suction pipe (9) into the T-connection (8).
7. Heat the discharge pipe (10) and the lower pipe (1) of Y3S.
8. When the brazing material is liquid, lift the discharge pipe (10) to connect it with the lower pipe of Y3S (1).
10. Heat the HP/LP stop valve pipe (6) above the HP/LP stop valve and the HP/LP pipe (7).
11. When the brazing material is liquid, Insert the HP/LP pipe (7) into the HP/LP stop valve pipe (6).
13. Remove the wet rag from the 4 way valve and the HP/LP stop valve.
14. Insert and tighten the 2 screws (4) to fix the HP/LP stop valve (5).
15. Install the 4 way valve coil, refer to "Replacing a 4 way valve coil (Y3S,Y4S, Y5S)" on page 150.
Procedure
The removal of 4 way valve Y4S is illustrated in "Removing 4 way valve Y4S" on page 156.
2. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (8) (right service port).
3. Cut the lower pipe of Y4S (1) between the Y4S body (2) and the weld (3).
5. Using an oxygen acetylene torch, heat the suction pipe (5) of Y4S at the T-connection (4).
6. When the brazing material is liquid, pull the Y4S suction pipe (5) to separate it from the T-connection (4).
7. Using an oxygen acetylene torch, remove the part of the lower pipe of Y4S (1) from the discharge pipe (6).
INFORMATION
Note the location and orientation of the piping on the 4 way valve.
The piping on the 4 way valve must be removed and be re-used when installing the new 4 way valve.
8. Using an oxygen acetylene torch, heat and remove all piping from the Y4S (2).
9. Cut the nitrogen supply when the piping has cooled down.
2
1
3
6
Installation
CAUTION
Overheating the 4 way valve will damage or destroy it.
CAUTION
Install the piping in the correct location and orientation to facilitate installation.
2. Re-assemble the Y4S assembly, refer to "Preparing a new 4 way valve Y4S assembly" on page 157.
3. Using an oxygen acetylene torch, solder the piping on the new 4 way valve Y4S.
5. Heat the suction pipe (5) and the T-connection (4), refer to "Removing 4 way valve Y4S" on page 156.
CAUTION
Install the 4 way valve assembly in the correct orientation to facilitate further installation.
6. When the brazing material is liquid, insert the suction pipe (5) into the T-connection (4).
7. Heat the discharge pipe (6) and the lower pipe (1) of Y4S.
8. When the brazing material is liquid, lift the discharge pipe (6) to connect it with the lower pipe of Y4S (1).
11. Install the 4 way valve coil, refer to "Replacing a 4 way valve coil (Y3S,Y4S, Y5S)" on page 150.
Procedure
The removal of 4 way valve Y5S is illustrated in "Removing 4 way valve Y5S" on page 158.
2. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (8) (right service port).
3. Cut the lower pipe of Y5S (1) between the Y5S body (2) and the weld (3).
4. Using an oxygen acetylene torch, heat the suction pipe (5) of Y5S at the weld (3).
5. When the brazing material is liquid, pull the Y5S suction pipe (5) to separate it from the T-connection (4).
6. Using an oxygen acetylene torch, remove the part of the lower pipe of Y5S (1) from the discharge pipe (6).
INFORMATION
Note the location and orientation of the piping on the 4 way valve.
The piping on the 4 way valve must be removed and be re-used when installing the new 4 way valve.
7. Using an oxygen acetylene torch, heat and remove all piping from the Y5S (2).
8. Cut the nitrogen supply when the piping has cooled down.
2
4
Installation
CAUTION
Overheating the 4 way valve will damage or destroy it.
CAUTION
Install the piping in the correct location and orientation to facilitate installation.
2. Re-assemble the Y5S assembly, refer to "Preparing a new 4 way valve Y5S assembly" on page 159.
3. Using an oxygen acetylene torch, solder the piping on the new 4 way valve Y5S.
5. Heat the suction pipe (5) and the T-connection (4), refer to "Removing 4 way valve Y4S" on page 156.
CAUTION
Install the 4 way valve assembly in the correct orientation to facilitate further installation.
6. When the brazing material is liquid, insert the suction pipe (5) into the T-connection (4).
7. Heat the discharge pipe (6) and the lower pipe of Y5S (1).
8. When the brazing material is liquid, lift the discharge pipe (6) to connect it with the lower pipe (1) of Y5S.
11. Install the 4 way valve coil, refer to "Replacing a 4 way valve coil (Y3S,Y4S, Y5S)" on page 150.
INFORMATION
The replacement of a solenoid valve is similar to the replacement of an expansion valve, refer to "Replacing an expan-
sion valve coil (Y2E, Y5E)" on page 162
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The removal of the expansion valves is illustrated in "Removing an expansion valve (Y1E, Y3E, Y4E, Y6E) coil" on page 160.
3. Turn the expansion valve coil (3) 1/8th turn counter clockwise to unlock it.
4. Remove the expansion valve coil (3) from the expansion valve (4).
1 2 3 4
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
INFORMATION
The Y1E, Y3E, Y4E, Y6E coils are equipped with a latching mechanism, turn the coil to lock it on the expansion valve.
2. When installing the expansion valve coil (3), lock it on the expansion valve.
LOCKED
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
Procedure
The position of the motorized expansion valves is illustrated in "Removing an expansion valve (Y1E, Y3E, Y4E, Y6E) coil" on
page 160.
3. Turn the expansion valve motor (3) 1/8th turn counter clockwise to unlock it.
4. Remove the expansion valve motor (3) from the expansion valve (4).
1 2 3 4
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
INFORMATION
The Y2S coil is equipped with a pipe retention clip (1), the pipe retention clip (1) must be placed over the pipe (2) to
lock the coil.
The Y5S coil is equipped with a latching mechanism, turn the coil to lock it on the expansion valve.
2. When installing the expansion valve motor (3), lock it on the expansion valve.
LOCKED
1
2
Y2S Y5S
1. Pipe retention clip 2. Pipe
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the expansion valve coil, refer to "Replacing an expansion valve coil (Y1E, Y3E, Y4E, Y6E)" on page 160 or
"Replacing an expansion valve coil (Y2E, Y5E)" on page 162.
Procedure
The removal of an expansion valve is illustrated in "Removing an expansion valve" on page 165.
1. Connect a nitrogen hose (2) to the outdoor suction service port (1) (middle service port).
2. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (9) (right service port).
4. Put aside the electrical wiring in the neighbourhood of the expansion valve (6).
5. Using a pipe cutter (5), cut one pipe of the expansion valve (6).
6. Using a pipe cutter (5), cut the other pipe of the expansion valve (6).
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
8. Heat the ends of expansion valve pipe (8) using an oxygen acetylene torch, remove the expansion valve pipe ends (8).
9. Cut the nitrogen supply when the piping has cooled down.
Installation
CAUTION
Overheating the expansion valve will damage or destroy it.
2. Cover the expansion valve (1) with a wet cloth (3) to prevent overheating the expansion valve (1).
1
3
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
5. Cut the nitrogen supply when the piping has cooled down.
7. Relocate all insulation that was displaced during removal of the expansion valve.
8. Replace all tie wraps that were cut during the expansion valve removal.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the top plate, refer to "Removing the top plate" on page 107.
Procedure
The removal of the fan propeller is illustrated in "Removing a fan propeller" on page 167.
CAUTION
Do NOT use a hammer to remove the propeller.
3. Pull the propeller (1) from the fan motor axle (1). Use a pulley remover (5) if the propeller (1) cannot be removed manually.
3 1 5
Installation
CAUTION
Do not install a damaged propeller.
1. Switch off the VRV4 Heat recovery system with the field supplied circuit breaker.
2. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103 (REMQ5T7Y1B, REYQ8~12T7Y1B) or
"Removing the switch box cover" on page 111 (REYQ14~20T7Y1B).
4. Remove the fan propeller, refer to "Replacing a fan propeller" on page 167.
Procedure
The position of the fan motors is illustrated in "Removing a fan propeller" on page 167.
1. Cut the tie wraps that fix the fan motor cable (4).
2. Cut the tie wrap (3) that fixes the fan motor cable (4).
3. Remove the 4 screws (2) that fix the fan motor (1).
INFORMATION
The dampers and bushing must be installed on the new fan motor.
1 2
3 2 4
1. Fan motor 3. Tie wrap
2. Screw 4. Fan motor cable
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Displace the bracket (1), refer to "Displacing a bracket" on page 124 and slide the insulation (2) upwards.
2 1 2 1
1. Bracket 2. Insulation
Procedure
The removal of the compressor is illustrated in "Removing the compressor insulation and wiring" on page 170.
1. Open the insulation (2) of the compressor by pulling the velcro strips (1).
2. If the compressor is equipped with a body thermistor (R15T), remove the body thermistor from its support, refer to "Replacing
a thermistor" on page 145.
INFORMATION
A J-type compressor has 2 layers of insulation, both layers must be removed.
2 1 1 1 3
1. Velcro strip 3. Thermistor (R15T)
2. Insulation
4. Remove the crankcase heater, refer to "Replacing a crankcase heater E1HC, E2HC" on page 174.
1 2
1. Cover 2. Wiring
1 2 3 4
8. Using an M13 spanner, remove the 3 screws (1) that fix the compressor (2).
10. Remove the dampers (3) with bushings (4) from the compressor (2).
3 4
1 1 2 1 3 4
1. Screw 3. Damper
2. Compressor 4. Bushing
11. Connect a nitrogen hose to the outdoor suction service port (middle service port).
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
13. Heat the ends of the compression pipe using an oxygen acetylene torch, remove the ends of compressor pipes.
14. Cut the nitrogen supply when the piping has cooled down.
15. Connect a nitrogen hose to the outdoor liquid service port (left service port).
CAUTION
The maximum applied Nitrogen pressure must not exceed 0.02 MPa.
17. Heat the ends of the suction pipe using an oxygen acetylene torch, remove the ends of compressor pipe.
18. Cut the nitrogen supply when the piping has cooled down.
Installation
CAUTION
The oil in the compressor is hygroscopic. Remove the caps from the compressor piping as late as possible.
INFORMATION
Before installing a new compressor, determine the cause of the compressor failure and take all required corrective
actions.
INFORMATION
If the dampers are worn, replace the dampers. The bushings inside the dampers are recuperated for use with the new
dampers.
2. First install the 3 (new) dampers (without the bushings) on the new compressor.
4. When installing the new compressor, remove the caps (2) from the compression pipe (1) and the suction pipe (3) as late as
possible.
2 4
2
1 3
5. Insert a lint-free cloth (3) into the compression pipe (2) to lower the oil in the compression pipe to the indicated oil level (4).
2
4
6. When soldering the compressor pipes, cover the compressor pipes with a wet cloth to prevent overheating the compressor
(and the oil in the compression pipe).
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
Procedure
The removal of a crankcase heater is illustrated in "Removing a crankcase heater" on page 174.
1. Remove the isolation from the compressor, refer to "Replacing a compressor" on page 169
2. Detach the spring (1) that fixes the crankcase heater on the compressor.
4. Cut the tie wraps that fix the crankcase heater (4).
1 2
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Remove the switch box cover, refer to "Removing the switch box cover" on page 103.
4. Tilt the main and sub board assembly and the power terminal assembly, refer to "Tilting the main and sub board assembly and
the power terminal assembly (REMQ5T7Y1B, REYQ8~12T7Y1B)" on page 122.
Procedure
INFORMATION
Depending on the model, the reactor wiring is plugged or screwed and a single or 2 reactors are installed.
The removal of a reactor is illustrated in "Removing a reactor (L1R, L2R L3R)" on page 177.
2. Unplug the Faston plugs or loosen the wire terminals (3) and remove the wiring.
1
4
Installation
1. Remove the upper front plate assembly, refer to "Removing the upper front plate assembly" on page 101.
2. Remove the front plate assembly, refer to "Removing the front plate assembly" on page 102.
3. Tilt the compressor inverter assembly, refer to "Tilting the inverter mounting plate (REYQ14~20T7Y1B)" on page 118.
Procedure
INFORMATION
Depending on the model, the reactor wiring is plugged or screwed and a 2 or 3 reactors are installed.
The removal of a reactor is illustrated in "Removing a reactor (L1R, L2R L3R)" on page 177.
1. Unplug the Faston plugs (4) or loosen the wire terminal (3) and remove the wiring.
2. Remove the 4 screws (5) that fix the reactor (1, 2).
1 3
Installation
INFORMATION
Removing the bodywork includes removing:
- the upper front and upper side plate assemblies,
- the front plate assembly,
- the lower front plate assembly,
- the top plate assembly,
- the switch box cover.
1. Remove the bodywork, refer to "Removing bodywork (REMQ5T7Y1B, REYQ8~12T7Y1B)" on page 100 or "Removing
bodywork (REYQ14~20T7Y1B)" on page 108.
3. Loosen and remove the screw (10) that fixes the cable clamp for the fan wiring.
4. Cut the tie 3 wraps (1) that fix the black wiring (2) below the switch box (2).
5. Loosen and remove the 2 screws (3) that fix the heat sink (5).
6. Loosen and remove the screw (6) that fixes the ground wire.
7. Loosen and remove the 3 screws (7) that fix the switch box (4).
INFORMATION
When removing the switch box, it is recommended to place a support in front of the outdoor unit.
The support will be used to temporarily hold the switch box.
The switch box weighs approximately 12 kg.
8. Place a support for the switch box in front of the outdoor unit.
9. Lift the switch box (4) over the heat pipe (5) and place the switch box (4) on the support.
10. Loosen and remove the screw (8) that fixes the fan assembly(9).
11. Loosen and remove the 3 screws (1) that fix the fan assembly (7) to the front right corner plate (2).
12. Loosen and remove the 3 screws (3) that fix the fan assembly (7) to the rear right corner plate (4).
13. Loosen and remove the 3 screws (5) that fix the fan assembly (7) to the rear left corner plate (6).
14. Loosen and remove the screw (10) that fixes the fan assembly (7) to the middle support plate (11).
15. Slightly lift the fan assembly (7) at the 3 corners while pulling the corner plate outwards to disengage the fan assembly
fingers (8) from the corner plate’s (2, 4, 6) slots (9).
16. Loosen and remove the 3 screws (1) that fix the rear right corner plate (2) to the rear installation leg (3) and bottom plate (6).
17. Lift the rear right corner plate (2) and remove it.
18. Loosen and remove the 3 screws (4) that fix the rear left corner plate (5) to the rear installation leg (3) and bottom plate (6).
19. Lift the rear left corner plate (5) and remove it.
WARNING
Two persons are required to remove/install the fan assembly (approximate weight = 21 kg).
CAUTION
Check that the fan assembly wire is not entangled.
20. From the rear of the VRV4 outdoor unit, lift and remove the fan assembly (7).
Procedure REYQ14~20T7Y1B
3. Cut the tie 2 wraps (1) that fix the black wiring (2) below the switch box (5).
4. Loosen and remove the screw (3) that fixes the RT1 support.
5. Loosen and remove the 4 screws (6) that fix the heat sinks (6).
6. Loosen and remove the short screw (4) that fixes the grounding wire to the heat sinks (6).
7. Loosen and remove the 4 screws (8) that fix the switch box (5).
INFORMATION
When removing the switch box, it is recommended to place a support in front of the outdoor unit.
The support will be used to temporarily hold the switch box.
The switch box weighs approximately 16 kg.
9. Place a support for the switch box in front of the outdoor unit.
10. Lift the switch box (5) over the heat sinks (6) and place the switch box (5) on the support.
11. Loosen and remove the screw (10) that fixes the fan assembly(11).
12. Loosen and remove the 3 screws (1) that fix the fan assembly (9) to the front right corner plate (2).
13. Loosen and remove the 3 screws (3) that fix the fan assembly (9) to the front left corner plate (4).
14. Loosen and remove the 3 screws (5) that fix the fan assembly (9) to the rear right corner plate (6).
15. Loosen and remove the 3 screws (7) that fix the fan assembly (9) to the rear left corner plate (8).
16. Loosen and remove the screw (10) that fixes the fan assembly (9) to the middle support plate (13).
17. Slightly lift the fan assembly (9) at the 4 corners while pulling the corner plate outwards to disengage the fan assembly
fingers (11) from the corner plate’s (2, 4, 6, 8) slots (12).
9 3 1 5
6 9 REAR 8
5 7
12
11
2
9
18. Loosen and remove the 3 screws (1) that fix the rear right corner plate (2) to the rear installation leg (3) and bottom plate (6).
19. Lift the rear right corner plate (2) and remove it.
20. Loosen and remove the 3 screws (4) that fix the rear left corner plate (5) to the rear installation leg (3) and bottom plate (6).
21. Lift the rear left corner support plate (5) and remove it.
WARNING
Two persons are required to remove/install the fan assembly (approximate weight = 33 kg).
CAUTION
Check that the fan assembly wires are not entangled.
22. From the rear of the VRV4 outdoor unit, lift and remove the fan assembly (7).
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
1. Remove the fan assembly, refer to "Replacing the fan assembly" on page 179.
3. Connect a nitrogen hose (2) to the outdoor suction service port (1) (middle service port).
4. Attach a hose with core-depressor (4) to allow the release of the nitrogen.
- If Y4S or Y5S is in the off condition (outdoor upper respectively middle heat-exchanger is condenser), attach a hose (4)
to the outdoor liquid service port (3) (left service port).
- If Y4S and Y5S are in the on condition (outdoor upper and middle heat-exchanger are evaporator), attach a hose (4) to
the HP/LP service port (8) (right service port).
1. Loosen and remove the 3 screws (1) that fix the suction grille (2) to the front right corner plate (3).
2. Loosen and remove the 3 screws (4) that fix the suction grille (2) to the middle support plate (5).
4. Loosen and remove the 3 screws (6) that fix the front right corner plate (3) to the front installation leg (7) and bottom plate (8).
5. Lift the front right corner plate (3) and remove it.
6. Loosen and remove the 3 screws (9) that fix the front left corner plate (10) to the front installation leg (7) and bottom plate (8).
7. Lift the front left corner plate (10) and remove it.
8. Loosen and remove the screw (11) that fixes the middle support plate (5) to the front installation leg (7).
11. Using an oxygen acetylene torch, heat and disconnect the 2 gas pipes (1).
12. Using an oxygen acetylene torch, heat and disconnect the 2 liquid pipes (2).
13. Using an oxygen acetylene torch, heat and disconnect the 2 liquid pipes (3).
14. Cut the nitrogen supply when the piping has cooled down.
A A
3
1
C
B B
4 3
2
1. Gas pipe 3. Liquid pipe
2. Liquid pipe 4. Thermistor R11T
WARNING
Two persons are required to remove/install the heat exchanger (approximate weight = 37 kg).
15. Lift the heat exchanger (1) and the middle support plate (2) from the bottom plate (3) and remove both from the outdoor unit.
16. Loosen and remove the 3 screws (1) that fix the middle support plate (2) to the heat exchanger (3).
17. Separate the middle support plate (2) and the heat exchanger (3).
Installation
Procedure REYQ14~20T7Y1B
1. Loosen and remove the 3 screws (1) that fix the suction grille (2) to the front right corner plate (3).
2. Loosen and remove the 3 screws (4) that fix the suction grille (2) to the middle support plate (5).
4. Loosen and remove the 3 screws (6) that fix the front right corner plate (3) to the front installation leg (7) and bottom plate (8).
5. Lift the front right corner plate (3) and remove it.
6. Loosen and remove the 3 screws (9) that fix the front left corner plate (10) to the front installation leg (7) and bottom plate (8).
7. Lift the front left corner plate (10) and remove it.
8. Loosen and remove the screw (11) that fixes the middle support plate (5) to the front installation leg (7).
11. Using an oxygen acetylene torch, heat and disconnect the 2 gas pipes (1).
12. Using an oxygen acetylene torch, heat and disconnect the 2 liquid pipes (2).
13. Using an oxygen acetylene torch, heat and disconnect the 2 liquid pipes (3).
14. Cut the nitrogen supply when the piping has cooled down.
WARNING
Two persons are required to remove/install the heat exchanger (approximate weight = 42 kg).
15. Move the rear side of the heat exchanger (1) towards the rear, then move the heat exchanger towards the right until the middle
support plate (2) is beyond the accumulator; finally move the heat exchanger and middle support plate (2) towards the rear to
remove both from the outdoor unit.
16. Loosen and remove the 3 screws (1) that fix the middle support plate (2) to the heat exchanger (3).
17. Separate the middle support plate (2) and the heat exchanger (1).
Installation
1. Remove the BS unit cover, refer to "Removing the BS unit cover" on page 116.
Procedure
The position of the control board is illustrated "Displacing a bracket" on page 124.
2. Carefully pull the BS unit control board (1) at the side and unlatch the 6 pcb supports (2) one by one using a small pliers, see
§2.8.
1 2 1
Installation
INFORMATION
Replace all tie wraps that were cut during removal.
Part 4. Maintenance
1.1 Safety
WARNING
Before performing any maintenance, power off the unit.
Before carrying out any maintenance or repair activity, always switch off the circuit breaker on the supply panel,
remove the fuses or open the protection devices of the unit.
Make sure that before starting any maintenance or repair activity, also the power supply to the outdoor unit is switched
off.
Before carrying out any maintenance or repair activity, always switch off the multi tenant power supply.
Do not touch live parts for 10 minutes after the power supply is turned off because of high voltage risk.
Additionally, measure the points as shown in the figure below with a tester and confirm that the voltage of the capacitor
in the main circuit is no more than 50 V DC.
Switch box
HXHD125A7V1
C+
C–
Please note that some sections of the electric component box are hot.
Make sure you do not touch a conductive section.
Do not rinse the indoor unit. This may cause electric shocks or fire.
CAUTION
Play it safe!
Touch a metal part by hand (such as the stop valve) in order to eliminate static electricity and to protect the PCB before
performing service.
This maintenance should be carried out by your local installer. To execute the maintenance activities as mentioned below, it is only
required to remove the front decoration panel.
To take away the front decoration panel, remove the 2 bottom screws and then unhitch the panel.
2x
The described checks must be executed at least once a year by qualified personnel.
- In case the water keeps running out of the unit, close both the water inlet and outlet shut-off valves first and then contact
your local dealer.
4. Water pressure
Check if the water pressure is above 1 bar.
If necessary add water.
5. Water filter
Clean the water filter.
2.1 Safety
2.2. Maintenance
In order to ensure optimal readiness of the unit, a number of checks and inspections on the unit and the field wiring have to be
carried out
at regular intervals, preferably yearly. This maintenance should be carried out by your local Daikin technician (see installation
manual).
WARNING
If the supply cord is damaged, it must be replaced by the manufacturer, its agent or similar qualified persons in order to
avoid hazards.
3.1. Safety
WARNING
RISK OF ELECTROCUTION.
1. Do not open the electrical component box cover for 10 minutes after the power supply is turned off.
2. Measure the voltage between terminals on the terminal block for power supply with a tester and confirm that
the power supply is shut off. In addition, check that the voltage of the capacitor in the main circuit is less than
50 V DC, "Checking the rectifier voltage" on page 117.
3. Pull out junction connectors X1A, X2A (X3A, X4A) for the fan motors in the outdoor unit before starting
service operation on the inverter equipment. Be careful not to touch the live parts. (If a fan rotates due to
strong wind, it may store electricity in the capacitor or in the main circuit and cause electric shock.)
4. After the service is finished, plug the junction connector back in. Otherwise the malfunction code E7 will be
displayed on the user interface or on the outdoor unit 7segment display and normal operation will not be
performed.
WARNING
The refrigerant in the air conditioner is safe and normally does not leak. If the refrigerant leaks in the room, contact
with a fire of a burner, a heater or a cooker may result in a harmful gas.
Turn off any combustible heating devices, ventilate the room and contact the dealer where you purchased the unit.
Do not use the air conditioner until a service person confirms that the portion where the refrigerant leaks is repaired.
WARNING
• Do not modify, disassemble, remove, reinstall or repair the unit yourself as incorrect dismantling or installation may
cause an electric shock or fire. Contact your dealer.
• In case of accidental refrigerant leaks, make sure there are no naked flames. The refrigerant itself is entirely safe,
nontoxic and noncombustible, but it will generate toxic gas when it accidentally leaks into a room where combustible
air from fan heaters, gas cookers, etc. is present. Always have qualified service personnel confirm that the point of
leakage has been repaired or corrected before resuming operation
WARNING
RISK OF BURNING.
WARNING
Pay attention to the fan. It is dangerous to inspect the unit while the fan is running. Make sure to turn off the main switch and
to remove the fuses from the control circuit located in the outdoor unit.
WARNING
After a long use, check the unit stand and fitting for damage. If damaged, the unit may fall and result in injury.
CAUTION
Do not insert fingers, rods or other objects into the air inlet or outlet. Do not remove the fan guard. When the fan is rotating at
high speed, it will cause injury.
CAUTION
Pay attention to the fan.
It is dangerous to inspect the unit while the fan is running. Be sure to turn off the main switch before executing any mainte-
nance task.
CAUTION
Do not wipe the controller operation panel with benzine, thinner, chemical dust cloth, etc. The panel may get discoloured or
the coating peeled off. If it is heavily dirty, soak a cloth in waterdiluted neutral detergent, squeeze it well and wipe the panel
clean. Wipe it with another dry cloth.
INFORMATION
Maintenance should preferably be carried out yearly by an installer or service agent.
3.2. Maintenance
Refrigerant recovery operation/vacuuming operation is possible by applying setting [2-21]. Refer to the Installer and User reference
guide for details how to set mode 2.
When vacuuming/recovery mode is used, check very carefully what should be vacuumed/recovered before starting. See
installation manual of the indoor unit for more information about vacuuming and recovery.
Result: When confirmed, the indoor and outdoor unit expansion valves will fully open. At that moment the 7-segment display
indication= t 0 1 and the user interface of all indoor units indicate TEST (test operation) and (external control) and the
operation will be prohibited.
This should be done by a refrigerant reclaimer. Follow the same procedure as for vacuuming method.
• Check and remove everything that might be blocking inlet and outlet vents of indoor units and outdoor units.
• Clean air filters and casings of indoor units. Contact your installer or maintenance person to clean air filters and casings of the
indoor unit. Maintenance tips and procedures for cleaning are provided in the installation/operation manuals of dedicated
indoor units. Make sure to install cleaned air filters back in the same position.
• Turn on the power at least 6 hours before operating the unit in order to ensure smoother operation. As soon as the power is
turned on, the user interface display appears.
• Let the indoor units run in fan only operation for about half a day in order to dry the interior of the units. Refer to "16.2.2 About
cooling, heating, fan only, and automatic operation" in the Installer and user reference guide for details on fan only operation.
• Clean air filters and casings of indoor units. Contact your installer or maintenance person to clean air filters and casings of the
indoor unit. Maintenance tips and procedures for cleaning are provided in the installation/operation manuals of dedicated
indoor units. Make sure to install cleaned air filters back in the same position.
Since dust collects when using the unit for several years, performance of the unit will deteriorate to some extent. As taking
apart and cleaning interiors of units requires technical expertise and in order to ensure the best possible maintenance of your units,
we recommend to enter into a maintenance and inspection contract on top of normal maintenance activities. Our network of dealers
has access to a permanent stock of essential components in order to keep your air conditioner in operation as long as possible.
Contact your dealer for more information.
Be aware that the mentioned maintenance and replacement cycles do not relate to the warranty period of the components.
Maintenance cycle
Component Inspection cycle
(replacements and/or repairs)
Electric motor 1 year 20,000 hours
PCB 25,000 hours
Heat exchanger 5 years
Sensor (thermistor, etc.) 5 years
User interface and switches 25,000 hours
Drain pan 8 years
Expansion valve 20,000 hours
Solenoid valve 20,000 hours
• Normal use without frequent starting and stopping of the unit. Depending on the model, we recommend not starting and
stopping the machine more than 6 times/hour.
NOTE
• The table indicates main components. Refer to your maintenance and inspection contract for more details.
• The table indicates recommended intervals of maintenance cycles. However, in order to keep the unit operational
as long as possible, maintenance work may be required sooner. Recommended intervals can be used for
appropriate maintenance design in terms of budgeting maintenance and inspection fees. Depending on the content
of the maintenance and inspection contract, inspection and maintenance cycles may in reality be shorter than listed.
Shortening of "maintenance cycle" and "replacement cycle" needs to be considered in following situations:
• Power fluctuation is high (voltage, frequency, wave distortion, etc.) (the unit cannot be used if power fluctuation is outside the
allowable range).
• Dust, salt, harmful gas or oil mist such as sulphurous acid and hydrogen sulfide may be present in the air.
• The machine is started and stopped frequently or operation time is long (sites with 24 hour air-conditioning).
Maintenance cycle
Component Inspection cycle
(replacements and/or repairs)
Air filter 1 year 5 years
High efficiency filter 1 year
Fuse 10 year
Crankcase heater 8 years
Pressure containing parts In case of corrosion, contact your
dealer
NOTE
• The table indicates main components. Refer to your maintenance and inspection contract for more details.
• The table indicates recommended intervals of maintenance cycles. However, in order to keep the unit operational
as long as possible, maintenance work may be required sooner. Recommended intervals can be used for
appropriate maintenance design in terms of budgeting maintenance and inspection fees. Contact your dealer for
details.
NOTE
Damage due to taking apart or cleaning interiors of units by anyone other than our authorised dealers may not be
included in the warranty.
CAUTION
• Only a qualified service person is allowed to perform maintenance.
• Before obtaining access to terminal devices, all power supply circuits must be interrupted.
• Do not use water or air warmer than 50°C for cleaning air filters and outside panels.
• When cleaning the heat exchanger, be sure to remove the switchbox, fan motor, auxiliary electric heater and drain
pump. Water or detergent may deteriorate the insulation of electronic components and result in burn-out of these
components.
• If the main power supply is turned off during operation, operation will restart automatically after the power turns back
on again.
Clean the air filter when the display shows (TIME TO CLEAN AIR FILTER).
Increase the frequency of cleaning if the unit is installed in a room where the air is extremely contaminated.
If the dirt becomes impossible to clean, change the air filter. (Air filter for exchange is optional.)
1. Open the suction grille. (Only for bottom suction.) Slide both knobs simultaneously as shown and then pull them downward.
6. Shut the air inlet grille. (Only for bottom suction.) Refer to step 1.
NOTE
Do not use gasoline, benzene, thinner, polishing powder, liquid insecticide. It may cause discolouring or warping.
Do not let the indoor unit get wet. It may cause an electric shock or a fire.
- Check that the air inlet and outlet are not blocked. Remove any obstacle.
- The control panel display lights when the power is turned on.
- To protect the unit, turn on the main power switch at least 6 hours before operation.
- When the main power switch is turned on, some wattage is being consumed even if the system is not operating.
- The remote controller display is turned off when the main power switch is turned off.
Part 5. Appendix
1. Field settings
Setting contents
Setting contents
Setting contents
Indoor BRC... FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
20 0 01 01 01 01 02 01 01 01 01 01 01 01 01 01 01 01 01
1 na 01 01 na na 01 01 na 01 04 01 01 na na 03 01 01
2 02 02 02 02 02 02 02 02 02 01 02 03 02 03 na 03 02
3 03 02 01 02 02 01 01 01 01 01 01 01 01 02 02 02 01
4 spare
5 na 02 01 02 01 01 01 02 01 01 01 02 02 02 na 01 02
6 na 02 01 02 01 01 01 02 01 01 01 02 02 02 na 01 01
7 na na 01 na na 01 01 na na 01 01 na na na na na na
8 na 02 01 na na 01 01 na 02 01 02 na na na na na 01
9 spare
FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
21 0 spare
1 spare
2 spare
3 na 01 01 na na 01 01 na 01 01 01 na na na na na na
4 spare
5 spare
6 na na 03 na na 03 04 na na 04 03 na na na na na na
7 na na na 02 na na na 01 na na na na na na na na na
8 na na 03 na na 03 01 na na 01 03 na na na na na na
9 na na 03 na na 03 03 na na 03 03 na na na na na na
FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
22 0 02 01 01 01 02 01 01 01 01 01 01 01 01 01 01 01 01
1 02 01 01 01 01 01 01 02 01 01 01 01 04 01 01 02 04
2 02 02 01 02 01 01 02 02 01 02 01 02 02 02 01 01 02
3 01 01 03 01 01 01 01 02 01 01 01 01 01 02 na 01 01
4 01 03 01 02 03 03 03 03 01 01 01 01 01 03 01 01 03
5 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02 02
6 na 02 02 01 02 02 02 02 02 02 02 na 02 na na 02 02
7 na 01 01 01 01 01 01 01 01 01 01 na 01 na na 01 01
8 na 01 01 01 01 01 01 01 01 01 01 na 01 na na 01 01
9 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01
FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
23 0 na 01 01 01 na 01 01 01 01 01 01 01 na na na na na
1 na 01 na na na 01 01 na na na 01 01 na na na na na
2 na na 01 na na 03 01 na na na 01 na na na na na na
3 01 na na na na na na na na na 01 01 na na na na na
4 02 01 01 na na 03 03 na 03 02 01 02 na na na na na
5 na 01 01 01 na 01 01 01 01 01 01 01 na na na na na
6 na na na 15 na na na 02 na na na na na na na na na
7 na 01 01 na na 01 01 na 01 01 01 01 na na na na na
8 na na na na na na na na na na na na na na 01 02 01
9 na 01 01 01 09 01 01 01 01 01 01 na 01 na na 01 01
FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
24 0 spare
1 na 01 01 01 na 01 01 02 01 01 01 na na na 13 na na
2 na 01 na na na na 02 na 02 na na na na na na na na
3 na 01 na na na na 01 na 01 na na na na na 01 na na
4 na 01 na na na na 01 na 01 na na na na na 09 na na
5 na 01 na na na na 01 na 01 na na na na na na na na
6 na na na na na na na na na na na na na na 05 na na
7 01 01 01 01 01 01 01 01 01 01 01 01 02 01 01 01 01
8 na 02 na na na na 02 na 02 na na na na na na na na
9 na 01 na na na na 01 na 01 na na na na na na 04 04
FXKQ-M FXFQ-P FXCQ-A FXSQ-P FXDQ-M FXUQ-A FXFQ-A FXMQ-P FXHQ-A FXDQ-A FXZQ-A FXAQ-P FXLQ FXNQ VKM Biddle EKEQM
25 0 na 02 02 02 na 02 02 01 02 02 02 na na na na na na
1 01 01 01 01 01 01 01 02 01 01 01 01 01 02 01 01 02
2 na 01 01 na na 01 01 na 01 01 01 01 na na na na na
3 01 01 01 01 01 01 01 01 01 01 01 01 01 01 02 01 02
4 na 01 01 01 na 01 01 01 01 01 01 01 na na na na na
5 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 02
6 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 02
7 spare
8 spare
9 01 01 01 na 01 na 01 01 01 01 01 01 01 01 01 01 02
INFORMATION
The full overview lists all possible settings for the indoor unit (not all combinations are possible for all types, see "Field settings as per type indoor unit" on page 209).
2. Wiring diagrams
REMQ-T REYQ-T
4. Piping diagram
Figure 101 - Piping diagram REMQ5T7Y1B, REYQ8~REYQ12T7Y1B
REMQ5
REYQ8-12T
R7T
Liquid
R3T sv Y2S
Service port
Charge port / Service port
Y2E
Y4E Stop valve
R1T
Filter
Check valve
R6T
Propeller fan
M
R13T
Y3S
HP/LP HPS High pressure switch
Oil separator
S1PH HPS
R21T
Accumulator
S1NPL
R15T
sv
Gas
R10T R12T
Compressor
Distributor
Charge port
Liquid receiver
Cooling
Heating
3D088100A
REYQ14-20T
R7T
Liquid
R3T sv Y2S
Service port
Charge port / Service port
Y2E
Y4E Stop valve
R1T
Filter
Propeller fan
M
R13T
Y3S
HP/LP HPS High pressure switch
Oil separator
S2PH S1PH
HPS HPS
R22T R21T
Accumulator
S1NPL
R15T
Y12S
Y11S
sv
sv
Heat exchanger
Gas
R10T R12T Compressor
Distributor
Charge port
Liquid receiver
Cooling
Heating
3D088099A
5. Piping overview
Figure 103 - Piping overview REMQ5T7Y1B, REYQ8~REYQ12T7Y1B
3 27
4
5
28
6 29
7
8 30
9
10
6
11 3
12
13
14
25 9
15
16
17 31
18
19
20
21
26
22
23
24
1 Thermistor (Heat Exc. Gas Upper) (A1P) 11 Pressure Switch (High) 21 Thermistor (Heat Exc. Liq. Lower) (A1P) 31 Motor (Fan)
2 Thermistor (Heat Exc. Gas Lower) (A1P) 12 Thermistor (Receiver Gas) (A8P) 22 Thermistor (Compressor Body) (A1P)
3 Solenoid Valve (Heat Exc. Upper) 13 Thermistor (Subcool Heat Exc. Gas) (A1P) 23 Motor (Compressor)
4 Pressure Sensor (High) 14 Thermistor (Air) (A1P) 24 Crankcase Heater
5 Thermistor (Suction) (A1P) 15 Electronic Expansion Valve (Auto Charge) 25 Thermistor (Heat Exc. Liq. Upper) (A1P)
6 Solenoid Valve (Heat Exc. Lower) 16 Electronic Expansion Valve (Heat Exc. Lower) 26 Thermistor (Heat Exc. Deicer) (A8P)
7 Thermistor (Liq. Main) (A1P) 17 Thermistor (M1C, M2C Discharge) (A1P) 27 Electronic Expansion Valve (Receiver Gas)
8 Pressure Sensor (Low) 18 Electronic Expansion Valve (Heat Exc. Upper) 28 Electronic Expansion Valve (Inverter Cooling)
9 Solenoid Valve (HP/LP Gas Pipe) 19 Thermistor (Auto Charge) (A8P) 29 Electronic Expansion Valve (Subcool Heat Exc.)
10 Thermistor (Suction Compressor) (A8P) 20 Thermistor (Subcool Heat Exc. Liq) (A1P) 30 Solenoid Valve (Liq. Pipe)
switchbox
1
2
switchbox
10
1 11
12
2
13
3 14
15
5
16 7
17
18 31
4
19
20
21
4 22
5 23
6 24
7 25
26
8 27
28 31
9
29
30
1 Solenoid Valve (Heat Exc. Lower) 11 Thermistor (Heat Exc. Gas Lower) (A1P) 21 Pressure Sensor (Low) 31 Thermistor (Heat Exc. Deicer) (A8P)
2 Solenoid Valve (Heat Exc. Upper) 12 Pressure Sensor (High) 22 Solenoid Valve (Oil Return M1C)
3 Solenoid Valve (HP/LP Gas Pipe) 13 Thermistor (Suction) (A1P) 23 Thermistor (M1C, M2C Discharge) (A1P)
4 Electronic Expansion Valve (Auto Charge) 14 Thermistor (Receiver Gas) (A8P) 24 Thermistor (M1C, M2C Discharge) (A1P)
5 Electronic Expansion Valve (Heat Exc. Upper) 15 Solenoid Valve (Liq. Pipe) 25 Thermistor (Subcool Heat Exc. Liq) (A1P)
6 Thermistor (Heat Exc. Liq. Upper) (A1P) 16 Thermistor (Suction Compressor) (A8P) 26 Thermistor (Compressor Body) (A1P)
7 Electronic Expansion Valve (Heat Exc. Lower) 17 Pressure Switch (High) 27 Motor (Compressor)
8 Thermistor (Auto Charge) (A8P) 18 Pressure Switch (High) 28 Motor (Compressor)
9 Thermistor (Heat Exc. Liq. Lower) (A1P) 19 Thermistor (Subcool Heat Exc. Gas) (A1P) 29 Crankcase Heater
10 Thermistor (Heat Exc. Gas Upper) (A1P) 20 Thermistor (Liq. Main) (A1P) 30 Crankcase Heater
To facilitate the investigation, additional information is required. Please fill out the following form before contacting your distributor.
Site address:
Claim info
Title:
Problem description:
Problem frequency:
Countermeasures taken:
Space heating control (leaving water temperature, room thermostat, ext. room thermostat):
Domestic hot water control (reheat only, schedule only, reheat + schedule):
Provide pictures of the field settings overview (viewable on the user interface).