Certification Guide 71
Certification Guide 71
Vasfi Gucer
Alisson Negrisolo de Godoi
Anantaram Kandukuri
Brent Knapp
Caio Elias Saad
James Strand
Jonathan Baffa
Julio Madeira
Maamar Ferkoun
Marcel Laurenz
Shireen Ahmed
ibm.com/redbooks
International Technical Support Organization
July 2009
SG24-7761-00
Note: Before using this information and the product it supports, read the information in
“Notices” on page ix.
Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
The team that wrote this book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Become a published author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv
Comments welcome. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xvi
Chapter 2. Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Assets module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Rotating item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.2.1 Move/Modify Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2.2 Swap Assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.2.3 Move/Swap/Modify . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2.3 Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.3.1 Meters and meter groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.2 Condition Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.4 Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.5 Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.6 Database Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.7 Application Designer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Chapter 4. Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.1 Inventory module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2 Initial setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2.1 Units of measure and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.2.2 Commodity groups and commodity codes . . . . . . . . . . . . . . . . . . . . 54
4.2.3 Item sets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
4.2.4 Organizations settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
4.3 Inventory applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.3.1 Item Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
4.3.2 Service Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4.3.3 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
4.3.4 Stocked Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.3.5 Inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.3.6 Issues and Transfers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
4.3.7 Condition Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4.3.8 Storerooms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Chapter 5. Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
5.1 Contract module applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5.2 Contract status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.3 Working with contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.3.1 Creating contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.4 Using terms and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
5.4.1 Working with terms and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Chapter 6. Purchasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
6.1 Purchasing module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
6.1.1 Purchasing and inventory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.1.2 Internal versus external purchases . . . . . . . . . . . . . . . . . . . . . . . . . . 91
6.1.3 Line Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6.1.4 Commodity codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.1.5 Purchasing and contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
6.2 Company records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
6.2.1 Multisite and company records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Contents v
8.3.2 Activities and Tasks application . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
8.4 Failure class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
8.4.1 Hierarchy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
8.4.2 Assets and locations failure class . . . . . . . . . . . . . . . . . . . . . . . . . . 159
8.4.3 Work order problem code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
8.5 Safety module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
8.5.1 Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
8.5.2 The Safety Plan application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
8.5.3 Associate a safety plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
8.6 Reporting costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
8.6.1 Work Order Tracking application. . . . . . . . . . . . . . . . . . . . . . . . . . . 169
8.6.2 Labor Reporting application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
8.6.3 Quick Reporting application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
8.7 Reporting downtime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8.7.1 Check asset status in work orders . . . . . . . . . . . . . . . . . . . . . . . . . 174
8.7.2 Downtime history. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Contents vii
viii Certification Study Guide Series: IBM Maximo Asset Management V7.1
Notices
This information was developed for products and services offered in the U.S.A.
IBM may not offer the products, services, or features discussed in this document in other countries. Consult
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COPYRIGHT LICENSE:
This information contains sample application programs in source language, which illustrate programming
techniques on various operating platforms. You may copy, modify, and distribute these sample programs in
any form without payment to IBM, for the purposes of developing, using, marketing or distributing application
programs conforming to the application programming interface for the operating platform for which the
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therefore, cannot guarantee or imply reliability, serviceability, or function of these programs.
The following terms are trademarks of the International Business Machines Corporation in the United States,
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ITIL is a registered trademark, and a registered community trademark of the Office of Government
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Other company, product, or service names may be trademarks or service marks of others.
This IBM® Redbooks® publication is a study guide for IBM Maximo® Asset
Management V7.1 and is aimed at individuals who want to get an IBM
Professional Certification for this product.
The IBM Maximo Asset Management V7.1 certification exam, offered through the
Professional Certification Program from IBM, is designed to validate the skills
required of technical professionals who work in the implementation and
configuration of the IBM Maximo Asset Management V7.1 product.
This book provides a combination of theory and practical experience needed for
a general understanding of the subject matter. It also provides sample questions
that will help in the evaluation of personal progress and provide familiarity with
the types of questions that you will encounter in the exam.
This publication does not replace practical experience, and is not designed to be
a stand-alone guide for any subject. Instead, it is an effective tool that, when
combined with educational activities and experience, can be an extremely useful
preparation guide for the exam.
For your convenience, we structure the chapters based on the sections of the
Test 000-015: IBM Maximo Asset Management V7.1 Implementation, such as
Assets, Inventory, and so on, so studying each chapter will help you prepare for
one section of the exam.
xii Certification Study Guide Series: IBM Maximo Asset Management V7.1
Brent Knapp is the Director of Client Services for SaS,
a long term Maximo and IBM Business Partner. Brent
has been working with Maximo for over two years and
has extensive background in applied program and
project management. His experience has focused on
large, complex technology-based projects with an
emphasis on management of technology-driven
services. Brent’s experience includes support to clients
in manufacturing, finance, energy, consumer package
goods, and healthcare. Over the past six years, he has
authored 12 books on project management. In addition
to being certified in PMP and ITIL, Brent holds several
IBM certifications.
Preface xiii
Julio Madeira is a Software Engineer at IBM, a position
he has held for the last two years, and also has 15 years
of experience with IT. He has a Bachelor Degree in
Computer Sciences from Catholic University of Santos
and also a Post-Graduate degree in IT Management
from Fundação Getúlio Vargas in Brazil.
xiv Certification Study Guide Series: IBM Maximo Asset Management V7.1
Thanks to the following people for their contributions to this project:
Amanda Hayden
Service Desk and Asset Management Solutions (SaS)
http://www.sassolutions.com
Tamikia Barrow
International Technical Support Organization, Raleigh Center
Marc Perucca
IBM UK
Your efforts will help increase product acceptance and customer satisfaction. As
a bonus, you will develop a network of contacts in IBM development labs, and
increase your productivity and marketability.
Find out more about the residency program, browse the residency index, and
apply online at:
ibm.com/redbooks/residencies.html
Preface xv
Comments welcome
Your comments are important to us!
xvi Certification Study Guide Series: IBM Maximo Asset Management V7.1
1
The IBM Professional Certification Program offers a business solution for skilled
technical professionals seeking to demonstrate their expertise to the world.
Whether you are a Tivoli client, partner, or technical professional wanting to put
your career on the fast track, you can start on the road to becoming a Tivoli
Certified Professional today.
Certification checklist
To pursue certification, follow the steps in this checklist:
1. Select the certification that you want to pursue.
2. Determine which test or tests are required by reading the certification role
description.
3. Prepare for the test, using the following resources provided:
– Test objectives
– Recommended educational resources
– Sample assessment test
– Other reference materials
– List of opportunities for gaining experience
Note: When providing your name and address to the testing vendor, be
sure to specify your name exactly as you want it to appear on your
certificate.
Note: After taking a test, your test results and demographic data (including
name, address, e-mail, and phone number) are sent from the testing
vendor to IBM for processing (allow two to three days for transmittal and
processing). After all the tests required for a certification are passed and
received by IBM, your certificate is issued.
Note: IBM reserves the right to change or delete any portion of the program,
including the terms and conditions of the IBM Certification Agreement, at any
time without notice. Some certification roles offered through the IBM
Professional Certification Program require recertification.
For the most updated objectives of the IBM Maximo Asset Management V7.1
Implementation certification test, refer to the following link:
http://www.ibm.com/certify/tests/obj015.shtml
1.4.1 Courses
Refer to the following link for a list of courses related to IBM Maximo Asset
Management V7.1:
http://www.ibm.com/certify/tests/edu015.shtml
The courses are recommended, but not required, before taking a certification
test. If you want to purchase Web-based training courses, or you are unable to
locate a Web-based or classroom course at the time and location you want,
contact one of our delivery management teams:
Americas
mailto:[email protected]
EMEA
mailto:[email protected]
AP
mailto:[email protected]
Note: Course offerings are continuously being added and updated. If you do
not see the courses listed in your location, contact one of the previously listed
delivery management teams.
1.4.2 Publications
Before taking Test 015: IBM Maximo Asset Management V7.1 Implementation
certification test, we recommend that you review the following product
documentation and IBM Redbooks publications.
Online publications
For online publications of IBM Maximo Asset Management V7.1, go to:
http://publib.boulder.ibm.com/infocenter/tivihelp/v3r1/index.jsp?topic=
/com.ibm.mam.doc_7.1/mam_welcome.htm
Chapter 2. Assets
This chapter covers the Assets module and its relationship with other modules
such as Work Order, Classifications and Preventive Maintenance. This chapter
also covers several of the most important features on the Assets module, such
as rotation items, meters, asset status, locations, user’s attributes and others.
The Assets application is responsible for the creation and maintenance of assets
and an asset’s related information such as costs, parent, statuses, location,
vendor, maintenance, and meters.
The Assets application enables the user to be able to create the asset hierarchy
and the list of locations, such as sites, buildings and subassemblies.
The asset hierarchy is a good way to control the maintenance costs in different
levels. It is by far the best way to manage a group or a specific asset.
When you open the Assets application, you see the following tabs:
List, which is where you can search for Assets.
Asset, which is for assets maintenance such as create, update, and delete.
Spare Parts, which you use to create asset hierarchy and all subparts of it.
Safety, which you use for maintenance of safety records of an asset.
Chapter 2. Assets 13
Meters, which you use to track, insert, consult data related to the meter
life-to-date of an asset.
Specifications, which is where you can make the maintenance of the
specification of an asset record related to the Classifications application.
The default main window is the List tab. If you are looking for a specific attribute
on the List tab, or you use the More Search fields in the Advanced Fields, and the
results contain only one asset, the Asset tab opens, as shown in the Figure 2-2.
When creating a new asset, certain default fields are filled automatically and are
read-only to the user. Other fields are writable, but they become read-only after
the first-save of the asset record. These are fields such as: Asset name, Parent,
Location, Rotating Item, Condition Code, and Asset Up?.
To change certain read-only fields, use the Select Action menu for a
corresponding option to the related field.
Certain fields are required in order for the user to be able to save the record.
These are fields such as Asset Name, Status, Site, Asset Up?, Change By,
Changed Date, Last Changed Date, and Total Downtime. Any asset can be
When searching for a specific asset, there are many search options such as:
attribute search, asset hierarchy, and classification description. You have many
options in the More Search Fields window, shown in Figure 2-3.
To find all work orders related to a specific asset, use the asset Select Action
menu, then select View → View Work Details. This option shows all related
records regarding work orders, preventive maintenance, routes, and collections.
You can add information to this view regarding children assets and ancestors, as
shown in Figure 2-4.
Chapter 2. Assets 15
2.2 Rotating item
To understand rotating items, you have to understand the characteristics of
assets and inventory items.
An asset is something you want to assign work against (work orders) or perform
preventive maintenance on. Inventory items are for things you have to keep track
of, the remaining balance, but are not normally used in work orders or do not
require preventive maintenance. Rotating items have common characteristics
from both. A good example is a pump. You have to keep track of the stock levels
of a pump, but also have to assign work against it or perform preventive
maintenance on it. So, pump is normally defined as a rotating item.
Rotating assets have a unique asset number and an inventory item number. The
item number lets you track assets as a group as they are moved in and out of
inventory and other types of locations; and the asset number is useful to track
individual instances of the asset as it is moved from one location to another and
from one site to another.
A rotating item has additional features to help you track whether it is ready to be
used in a way that you specify. The intention of this is to specify assets that can
be repaired rather than replaced. In this case, you can have very similar items
that share the same model and manufacturer, same assembly structure, but with
different life-to-date and maintenance history.
Note: Assembly structures are individual parts and subassemblies that you
build for an item. You use them on rotating items or you can apply them as a
template for new rotating assets and new locations.
When working with rotating items, you can add an item number, a current
balance (other than zero), and its instances to allow it to be used in different
locations in a plant. For example, you might track all your trucks individually with
the single item identifier Class 6 Truck. To associate an asset with a rotating
item, use the Rotating Item field, as shown in Figure 2-5 on page 17.
A rotating item can also be associated with a location, which is very important
because only assets and locations can be associated with a rotating item.
When associated with a location, an item with a generic number can also have a
balance number (must be greater than one) and multiple instances of which can
be used in different locations in the same site.
To create a rotating item, you must add a valid rotating item from the Item Master
application, as shown Figure 2-6 on page 18.
Chapter 2. Assets 17
Figure 2-6 Main fields from Item Master application
What converts an asset to a rotating item is its association with a valid item from
the Item Master application. To create a valid item master, you must create a
record with status of Active and with the Rotating? field check box selected.
Then, you may add this Item to your asset record, which results in your asset
being configured as a rotating item.
When you move an asset for another location for repairs, you have limited types
of locations that you can work with. Actually, when working with a non-rotating
item, you may move this asset only for locations of type: Operating, Repair,
Salvage, or Vendor. When working with a rotating item, this restriction is not
applied anymore.
For a rotating item, you may use items (from the Item Master application) or tools
(from the Tools application). You may not use service items, because service
itself is not a unique and consumable material.
After you create a rotating item, the field Rotating Item becomes read-only.
However, you may change it by using the Select Action menu and then
selecting Change Item Number. The Change Item Number dialog opens, as
shown in Figure 2-7 on page 19.
All rotating item records can also have a rotating item number to track the asset
as it moves from a storeroom to another asset or location, or to a repair facility
site. Having both an asset and item number allows you to track those assets
individually, with their unique asset numbers, and also as a group, with their
shared item number. Figure 2-8 shows the Rotating Item field in the Locations
application.
Chapter 2. Assets 19
To create a location, click New Location. The main fields will be ready to be
populated. The status for new locations can be: Not Ready, Operating,
Decommissioned, Maintenance, or Out of Service. By default, the initial status is
Not Ready.
You cannot move an asset if the asset has work orders associated with it.
To replace one asset with another one, you may use the Swap Assets action.
For example, you might specify a different location for the asset that you want to
swap out. You can swap any number of assets at once by using the Swap Assets
dialog box. You cannot use the Swap Assets action to move rotating assets from
inventory locations; you must issue or transfer rotating assets using the inventory
applications.
2.2.3 Move/Swap/Modify
When working with Move/Modify or Swap Assets, you can also perform a
modification regarding the responsibility for this asset using the function User
and Custodians that is available from other applications across IBM Maximo
Asset Management such as:
From Move/Modify Assets action in the Assets application.
From Associate User and Custodians action in the Assets application.
From the Move/Swap/Modify action in the Work Order Tracking application.
You use the Users and Custodians tab to associate an asset with a person as an
user or as custodian or as both.
Chapter 2. Assets 21
In IBM Maximo Asset Management, an asset can have multiple users, multiple
custodians, or multiple users and custodians. If an asset does not have any
users or custodians, anyone can create an incident or service request for it. You
may create a request with that asset only if you are an associated user or
custodian for that asset. In the other applications, when a caller contacts a
service desk agent, the agent can associate the caller with the ticket and then
associate the appropriate assets with the ticket.
2.3 Meters
The Meters application is used to keep the records, life-to-date, and history of the
consumption of an asset. The three types of meters are:
Continuous, which is cumulative, such kilometers and miles, hours of use,
engine starts, and fuel consumed
Gauge, which can be, for example, fuel level, oil pressure and level, and
noise level
Characteristic, which are asset characteristics such as vibrating, noise, and
color
When you associate a continuous meter to an item and then issue the item to a
work order, asset, or location, IBM Maximo Asset Management updates the
associated asset or location record with the quantity that was issued and
decreases the storeroom balance of that item. (This process happens only when
the meter on the item matches the meter on the asset or location.)
For example, you might have FUEL defined as a meter and GASOLINE as an
item. Within Item Master, you can associate the meter FUEL to the item
GASOLINE. When you issue fuel for an asset, such as a truck, IBM Maximo
Asset Management decreases the balance of the fuel in the storeroom by the
amount issued, and in the Assets application on the Meters tab, you can see that
the amount of fuel issued to the truck increases by the issued amount. This
approach allows you to track fuel consumption for that asset.
With MILES for example, you can track the life-to-date of a vehicle and its
consumption average of miles that a vehicle uses by day or by month. To do that,
when associating with an Asset, you have to specify an Average Calculation
Method of SLIDING-DAYS and specify the Sliding Window Size.
The two methods to calculate an average can be by using the last readings
(sliding-readings) or by the last days (sliding-days). In both cases, you specify the
quantity of days or the reading in the field Sliding Window Size, as shown in the
example in Figure 2-12.
The field Average Units/Day indicates the average in the period that is specified
as the Sliding Window Size; the Life to Date for Asset field indicates the sum of
all readings, such as the odometer of a car for example.
Chapter 2. Assets 23
A meter group is a set of meters that you can apply to an asset record. In the
case of a rotating item, IBM Maximo Asset Management automatically applies
any meter group that is associated with the rotating item to any assets that are
created for that item.
For example, a pump is a rotating item. On a pump, you might track meters such
as inlet pressure, outlet pressure, and vibrations. These meters are common to
all pumps. Instead of having to add these meters to each asset record created for
this rotating item, you may instead create a meter group with this collection of
pump-related meters and associate it with the rotating item. Each time you create
an asset record for the pump, IBM Maximo Asset Management associates the
meter group and its meters to the asset record so that you do not have to do it
manually.
Then, you have to specify the range by setting the Upper Limits and the Lower
Limits as shown in Figure 2-14 and in Figure 2-15, respectively.
All measurements can be entered as part of a work order rather than directly
against the measure point record in the Condition Monitoring application. When
this is the case, a better approach is to set up a cron task to automate the
generation of the work order when the limits have been exceeded.
Initially set the schedule on the cron task instance to run every 10 minutes. If you
use an existing instance, check the OrgID and SiteID cron task parameters. To
verify whether the cron task has been run, review the Cron Task History after the
specified time. If the last measurement has exceeded its action limits, you will
find that a work order was generated.
There are two main differences between measurement points for characteristics
meters and for continuous meters. When an upper or lower limit exceeds its limit
for a characteristics meter, a preventive maintenance (PM) item is generated.
Chapter 2. Assets 25
When you are working with a continuous meter, a work order can be generated
manually or with a cron task as described previously.
2.4 Locations
The Locations application is a site-level application and is generally defined as a
place where assets are operated, stored, or repaired. Typically, locations are
defined as a means of tracking assets, but if your company does not use asset
records to track equipment, you may define a location as any facility (or portion of
a facility) for which you want to create a maintenance record.
You use the Locations application to add, view, modify, and delete location
records for assets, and organize these locations into logical hierarchical or
network systems. Use systems of locations for specifying the location for assets.
Asset records provide the groundwork for gathering and tracking valuable
information about the history of assets, including asset performance at specific
sites, and as an asset is moved from location to location. When you organize
your locations into systems, you can quickly find a location and then identify the
assets at a specific location.
You may also use the Locations application to create repair locations, courier
locations, salvage locations, vendor locations, and labor locations. To add a new
location in the system, you must have at least the following information:
Location ID, which is the ID for the new location, such as BLD901 for
Building 901
Type, which specifies the type of this location in order to ease the process of
identifying where the asset is and the reason. The Type can be: Holding,
Repair, Operating, Salvage, Labor, Courier, Vendor, and Syslevel.
Site, which is the name of the site where this location belongs
Status, which is the current status of the location
The following common terms are used when discussing location hierarchies:
Hierarchy is any system of places ranked one above another. Each parent
location can have many child locations, but each child location can have only
one parent location.
Location is typically a place where assets operate, but includes any building,
place, or position that contains assets, or where maintenance work might
have to be performed.
Network is any system of interconnected locations. Unlike hierarchies, in a
network each location can have multiple parents and children.
Operating location is the place where equipment operates.
Chapter 2. Assets 27
Primary system is the default hierarchy of locations. Each site is allowed to
have only one primary system. Your primary system must be hierarchical;
that is, there must be a single top-level location that is the parent of all other
locations in the system. If assets in different locations are part of an asset
hierarchy, their locations must exist in the primary system.
Site is a work location, such as a plant or facility. A site belongs to a single
organization.
System is a grouping of locations, organized into either hierarchical or network
relationships. A hierarchical system could define location relationships of a
plant, having a plant site as a parent to plant buildings, which are parents of
sublocations within the building areas. A network system could define the
location relationships of a system of pipes or ducts, where certain locations
feed back to others.
When you create a location, at least one location of type Operating is required.
2.5 Classifications
Classification is the capability to specify or apply hierarchy for assets, locations,
and other Items.
The Classification application has the fields shown in Figure 2-17 on page 29.
The fields above the sections are displayed in applications that use classification
such as Assets, Locations, Item Master, Job Plans, Work Orders, Ticket
Template and more.
All classification attributes are related to the application listed in the Use With
section, as shown in the Figure 2-18 on page 30.
Chapter 2. Assets 29
Figure 2-18 Use With section on Classifications application
Figure 2-19 shows the main fields of Classification on the Assets application.
A good example of using classification is when you have an asset from IT and
that asset has characteristics such as memory size, disk size and processor
speed as shown in Figure 2-20 on page 31.
Also in Figure 2-20, you see an example of two instances of the same attribute
MEMORY SIZE for the same Asset. It is possible only because we are using one
resource named Section. The Section is the resource used when the system
administrator has to add the same attribute/specification twice for the same
asset, otherwise it is not possible.
In the following example, we show how many changes can be made by using
Database Configuration:
1. In the Service Request application, open a request, then click Detail Menu in
the Asset field and then click Select Value. The window shown in Figure 2-21
on page 32 opens.
Also refer to Chapter 9, “Service Requests” on page 179.
Chapter 2. Assets 31
Figure 2-21 Asset Select Value menu
2. On the Filter By field, press ALT+F1 to see the field properties, as shown in
Figure 2-22.
Here, the Table is the database configuration object and Column is the
attribute.
With the information in the example, you can check the database properties in
the Database Configuration application.
3. Select Go To → System Configuration → Platform Configuration →
Database Configuration.
The Database Configuration is displayed on the List tab.
Depending on the business requirements, you may change the Default Value to
the most used option. This kind of change can also be performed for other fields
and other applications.
Chapter 2. Assets 33
2.7 Application Designer
With a significant focus on configuration tools such as Application Designer for
modifying the user interface and Database Configuration for adding features
such as new tables and columns, IBM Maximo Asset Management helps you
more easily tailor the software without custom programming. In some cases, the
creation of new fields is required, however sometimes simply displaying hidden
fields in the user interface is the answer.
Chapter 2. Assets 35
36 Certification Study Guide Series: IBM Maximo Asset Management V7.1
3
This chapter should help you understand the differences between the
applications and how to use them in your daily business.
Note: Master PM records are defined at the system or database level in IBM
Maximo Asset Management multisite functionality.
Restriction: You do not generate work orders with Master PMs or include
them in PM hierarchies.
By default IBM Maximo Asset Management selects the following check boxes:
Create Associated PMs for Items Location?
Create Associated PMs for Items Asset?
These selections allow you to create associated PMs for any location or asset
record that lists the item in the records rotating Item field as shown in Figure 3-2.
In addition, by creating the Master PM, you can add a Frequency, Seasonal
Date, and Job Plan Sequence to the Master PM, which are explained as follows:
Frequency tab is used to define the (enter, view, or modify) scheduling criteria
to use when generating work orders. The Frequency tab contains two sub
tabs:
– Time Based Frequency tab defines the Frequency Units (days, weeks,
months, and years) and Frequency that should be used when generating
time-based PM work orders.
The frequency criteria for the PM are defined as in Table 3-1.
Table 3-1 Frequency criteria
Type of PM Criteria for when PM alert is generated
Time-based PMs If the Next Due Date minus the Alert Lead is less
than or equal to the system date.
Job Plan Sequence tab describes the tasks that have to be performed on a
work order, and the labor, materials, services, and tools that are necessary.
Figure 3-6 on page 45 shows the Job Plan section in detail.
Job plans are created in the Job Plans application.
Note: Job plans have to be activated before they are available to other
applications.
Job plans are usually asset-specific; they are written for a specific asset, item,
or location. For example, if you have a job plan for monthly maintenance and
a different job plan to be used once a quarter, the sequence for the monthly
job plan would be 1 (every month) and the sequence for the quarterly job plan
would be 3 (every three months). Figure 3-4 shows the Job Plan Sequence.
Additional information
More information about the use of this three actions are explained in the IBM
Maximo User’s Guide:
http://publib.boulder.ibm.com/tividd/td/ITSerDsk/sdug621/en_US/PDF/621_
mx_ug.pdf
Note: Job plans that have a Site specified for the record cannot be associated
with a Master PM because they are Site specific.
You can use the Update Associated PM action in the Master PM application to
copy updated information from a Master PM to its associated PMs. Refer to
3.3.3, “Updating associated PM records” on page 43.
Important: IBM Maximo Asset Management only updates PMs for an asset or
location if the meters on the asset or location record match all of the meters
listed on the Master PM
Job plan and preventive maintenance records contain Owner and Group Owner
fields. When you generate a PM work order or apply a job plan to a work order,
IBM Maximo Asset Management automatically copies the values in these fields
to the work order. You may also assign ownership to a work order by using the
Select Owner and Take Ownership actions in the Work Order Tracking
application.
For more information about ownership and how to create workflow, refer to the
IBM Maximo User’s Guide:
http://publib.boulder.ibm.com/tividd/td/ITSerDsk/sdug621/en_US/PDF/621_
mx_ug.pdf
Job plans are defined at the system level in Multisite, but can contain details that
are specific to organization and site. When IBM Maximo Asset Management
copies job plan data to a PM work order, it copies the information about the job
plan that applies to the work order Site.
You cannot delete a PM record that is part of a hierarchy. PM records that have a
parent or child PMs must be removed from their hierarchies before you can
delete them.
3.4.4 PM routes
You use the Routes application to create lists of related work assets, which are
considered stops along the route. These route stops can be assets, locations, or
a combination of the two. When you list a route on a PM record and generate
work orders, IBM Maximo Asset Management creates a stand-alone work order
3.4.5 PM alerts
All PM related alerts are not configured in the PM application directly. To set up
the notification, you have to use the Organization application. You have the
option to combine the alerts with the following criteria:
Generate WOs Due on the Current Date Plus this Number of Days.
Enter a lead time value in days. The lead time value causes work orders to be
generated a specified number of days in advance of the current date. The
default is no lead time.
Use Priority from Job Plans on Sequenced PMs?
If you want the system to use the work order priority from job plans in
generating sequence PMs, select this check box. The default is not checked.
Use Frequency Criteria?
If this box is selected (the default), the system evaluates the selected records
to determine which PMs are due to generate work orders. The system
calculates a PM's due date from the frequency criteria on its Frequency tab. If
a PM is part of a hierarchy, it can trigger work order generation from the entire
PM hierarchy. Clear this check box to generate work orders for the selected
set's top-level PMs and PMs that are not master PMs. If a top-level PM of a
hierarchy is in the selected set, you also generate work orders for its child
PMs.
Base Work Order Generation on Meter Reading Only (Do Not Estimate)?
Select this check box if you want the system to generate the work order only
when the meter reading reaches the meter frequency specified on the
Frequency tab (Meter Based Frequency sub tab). If the check box is cleared,
the system generates the PM work order by estimating when the meter will
reach the frequency, based on the value in the Average Units/Days field on
the same sub tab.
The Select Action menu enables you to configure the PM Options. Figure 3-8 on
page 48 shows the details.
In addition to the PM Options, your system administrator can use the Cron Task
application to set up a PM cron task. A cron task is a software command to
execute a task at a scheduled time. To configure the cron task for PM, select
Go To → System Configuration → Platform Configuration → Cron Task
Setup
The example in Figure 3-9 on page 49 shows the Cron Task configuration.
If you want to configure WO creation for each of your PM, select Select
Action → Generate Work Order and fill in the details as shown in Figure 3-10.
Tip: Use the Organization application to generate PM alerts for your work
orders. Ensure that your PMs are set up to indicate when the alert will occur.
Chapter 4. Inventory
This chapter describes the Inventory module in IBM Maximo Asset Management.
It goes through the initial setup required and covers all the applications included
in the module.
To configure the units of measure, access the Select Action menu (shown in
Figure 4-1 on page 53) that is available in the following applications:
Item Master
Service Items
Tools
Stocked Tools
Inventory
The three attributes that define a unit of measure are: Unit of Measure,
Description, and Abbreviation. However, only two of them, Description and
Abbreviation, are editable after the unit of measure is created.
Chapter 4. Inventory 53
The four attributes that should be defined when creating a conversion factor are
From Unit of Measure, To Unit of Measure, Conversion Factor, and Item
Number. All of them are required, except for the Item Number. This last attribute
should be used when the conversion is directly associated to the item. For
example, a CASE for one item might be 24 and for another item it might be 36.
However, the numbers 24 and 36 represent the quantity within the case and not
the issue unit. If you receive a case of 24 gaskets, but you issue them in sets of
four, then the conversion ratio for CASE in this example would be 6. You can
assign the conversion of a CASE of 24 gaskets to be 6, and associate it to the
item gaskets.
Figure 4-3 shows the window for creating and modifying conversion factors.
You may create commodity group and commodity code records in the system
that can be applied to item, company, purchasing, and contract records. When
A commodity group can have multiple commodity codes associated with it, and a
commodity code can only belong to a single commodity group. Also, commodity
codes are defined at the level of the item set, and commodity group names must
be unique for the item set.
To configure the commodity groups and codes, access the Select Action menu
shown in Figure 4-4 and that is available in the following applications:
Item Master
Service Items
Tools
Companies
Purchase Orders
When you create item records, all item identifiers must be unique within an item
set. Everywhere that an item ID is referenced on a record there is also an item
set ID.
Item sets are created in the Sets application, which you can access by selecting
Go To → Administration → Sets.
Chapter 4. Inventory 55
Note: The Sets application enables you to create two types of sets: Item Sets
and Company Sets.
Inventory Defaults
In this dialog, you may set up the values for the ABC analysis, which is explained
in 4.3.5, “Inventory” on page 67, and specify whether the system will allow users
to issue or transfer items with a negative current balance or negative available
balance, as shown in Figure 4-6.
Inventory costs
The Inventory costing model is part of the initial setup and can be set in the
Organizations application. The dialog is shown in Figure 4-8 on page 58.
Note: The issue costing model settings are applied only to the selected site.
Chapter 4. Inventory 57
Figure 4-8 Inventory Costs dialog
When you create an item record, you define the possible attributes of the item,
such as commodity codes, order and issue units, whether the item is lotted,
rotating, or condition-enabled. With that, you also set any alternate items use in
an item’s place and a list of the condition codes you want applied to the item.
Note: An item cannot be both a spare part and a rotating item because
rotating items are maintained, and spare parts items are consumed or
used once.
– Item kit
An item kit is a collection of items that can be issued as a single unit
comprising of a parent item record and associated child item records. Item
records contains a Kit? check box, which indicates that the item will act as
the virtual container for all other items contained within the kit.
Chapter 4. Inventory 59
Storerooms
Use this tab to view a read-only list that has information about storerooms
that stock the item. Examples are the costs and the balance for each
storeroom.
To add an item to a storeroom, select Select Action → Add items to
Storeroom, as Figure 4-9 shows. This action is accessible in all tabs of the
Item Master application.
Vendors
Use this tab to enter, view, modify, or delete information about vendors and
manufacturers for an item. The list can include vendors that you have
previously ordered from, and vendors that you have not purchased the item
from. You may use the vendor data to compare prices and delivery
information.
Specifications
Use this tab to classify an item, and add, view, modify, or delete specifications
that give details about the attributes of the item.
Item Assembly Structure
Use this tab to enter, view, or modify an item assembly structure (IAS).
An IAS is a list of individual items and subassemblies that are required when
you build an asset or define the requirements of a location. Rather than
specify item components each time you enter an individual asset or a
location, you create an item assembly structure as a template. You may use
an IAS as a template when building multiple asset assembly structures and
their related location systems.
When changing the status of an item, you may roll new status to Organizations
and Inventory. This step can be done by selecting the check box shown in
Figure 4-10.
Chapter 4. Inventory 61
Service items are defined at the item set level and cannot be received into
inventory or stored in a storeroom. They are always categorized as direct issue
items and you can reorder a service item by using the Reorder Direct Issue
Itms/Svcs action available from the Select Action menu.
4.3.3 Tools
The Tools application is used to manage information about the tools used to
perform work. Tools are typically non-consumable items for which you charge an
hourly rate for their use. Examples of tools include air compressors, nail guns,
calibration equipment, and heavy equipment such as cranes and excavators.
You catalog these tools in an item set, which can then be shared by the
organizations using that item set. You may add these tools to storerooms, and
use them on job plans and work orders. When you use a tool on a work order,
Chapter 4. Inventory 63
IBM Maximo Asset Management can reserve the tool in the specified storeroom.
You may also issue, receive, and transfer tools from storerooms.
When you create a tool record, you are defining the main attributes of the tool
(such as commodity codes, issue unit, whether the tool is lotted, or rotating),
along with any alternate tools that can be used in its place and a list of the
qualifications necessary for a person to use the tool. All tools are marked as
capitalized.
Tools tabs
The Tools application has the following tabs:
List
Use this tab to search for tools records. Although you may use it to change
status of multiple tools, the tab has no other special action.
Tool
This tab is the main tab of the application. Use it to enter, view, or modify
tools. The two required fields for new tools are the Tool identifier and the Lot
Type (although Lot Type is not required for rotating tools).
Other main attributes, such as commodity codes, issue unit, whether the tool
is lotted or rotating, and others can also be specified in this tab.
Use the alternate sub tab to define tools that can be used in its place.
Vendors
Use this tab to maintain a list of vendors that supply the tool. For each vendor,
you may specify and track the last price for that tool, the promised lead time
from the vendor, its Web page, and other relevant information.
Specifications
Use this tab to classify a tool, and add, view, modify, or delete specifications
that give details about the attributes of the tool.
Tools status
The Tools application has the same status values as the Item Master application.
The status values can be:
Active
This status indicates that these tools can be selected and used in the other
applications.
Pending
This status is the default value for new records. These tools cannot be used in
other applications.
Pending Obsolescence
This status means the tool can be depleted from storerooms, but no balance
replenishment is allowed.
Obsolete
This status means the tools are permanently unavailable for use.
Planning
This status means these tools can be referenced in work order plans, POs
and PRs, but they cannot have financial transactions created against them.
Chapter 4. Inventory 65
When you change the status of a tool, rolling a new status to Organizations and
Inventory is possible by selecting the check box shown in Figure 4-13.
Note: You may select a tool to use it in the work plan if its status is Active.
However, to reserve the tool for use, it must be available in a storeroom.
Examples of using the Stocked Tools application include tracking tool balances
down to the bin and lot level for a storeroom, tracking vendors that supply a tool,
and reordering details such as price and lead time for orders. You may also view
rotating assets that list the tool as the rotating item on the asset, and also assets
that list the tool as a spare part.
Note: Different from the previous applications, the Stocked Tools application
manages tool inventory at the site level.
4.3.5 Inventory
An inventory is a listing of all items, materials, and rotating assets that are stored
in your storerooms. With IBM Maximo Asset Management, you create item
records in the Item Master application, and you create storeroom records in the
Storerooms application, but you manage your inventory in the Inventory
application.
By using the Inventory application, you can track item balances down to the bin
and lot level for a storeroom, and track item costs by using condition codes. You
may track vendors that supply an item, and reorder details such as price and
lead time for orders. You can view rotating assets that list a rotating item record,
and view assets that list the item as a spare part.
Chapter 4. Inventory 67
Note: The Inventory application tracks items and materials in storerooms,
which are at the site level. Therefore, the Inventory application is managed at
the site level.
From the Inventory application, you may also issue and transfer items, assemble
and disassemble kits, and change the balances and costs.
To modify the balances and costs, select Inventory Adjustments from the
Select Actions menu, and then select any of the actions shown in Figure 4-14.
Inventory tabs
The Inventory application has the following tabs:
List
Use this tab to search for item/location combination records. Although you
may also use it to change status of multiple items, the tab has no other
special action.
Note: If the expiration date is not provided, you may provide the shelf life
(in days), and then the system will calculate the expiration date.
Use the ABC Analysis sub tab to quickly identify which inventory items
represent your company's greatest investment in terms of monetary value
and turnover rate. This approach helps ensure that crucial inventory does not
fall below minimum levels, and helps keep current balance figures for an item
reconciled with the actual count. The ABC type value for an item is
determined by running an ABC Analysis report, which multiplies the current
year-to-date (YTD) issued quantity by the last cost of the item. The items are
then sorted in descending order of the currency value reached by this
calculation. The type is set to A, B, or C based on a percentage you (system
administrator) set in the Inventory Defaults dialog box in the Organizations
application.
Reorder Details
Use this tab to enter, view, or modify reorder details for inventory items, such
as the reorder point, lead time, and issue units of an item.
You may enter or view information about one or more vendors for an item,
and information about multiple manufacturers or models for each vendor.
The Reorder Point (ROP) is the point at which items should be reordered so
that their number does not fall below the number designated as safety stock
during the lead time for the order. Ideally, the calculation of the ROP is based
on the following variables:
– Safety Stock is the minimum number of the item that you must have
available at all times.
Chapter 4. Inventory 69
– Lead Time is the amount of time between placing an order and delivery of
the items.
– Economic Order Quantity is the number of an item that should be
reordered at one time, usually based on the vendor's price for a particular
quantity ordered. For example, buying a case of an item might cost less
per item than buying the item individually.
Rotating Asset
Use this tab to identify and track rotating assets associated with a rotating
item record.
You may assign an inventory item number to assets so that they can be
stocked and reordered as necessary. A rotating asset is generally repaired
rather than replaced, and it can be rotated between different plant locations or
different parent assets.
Where Used
This tab lists assets on which the item is used. If you use the Spare Parts tab
(in the Assets application) to associate the item with an asset, the assets are
automatically copied to the Where Used tab.
Note: Because the Inventory and Storerooms applications are at the site level,
Issues and Transfers are also managed at the site level.
Note: When returning an item, if you cannot find a prior issue transaction
for it, you may return it by creating an issue transaction of type RETURN.
An option exists to change the reservations for each storeroom; use the
Add/Modify Reservations from the Select Action menu. You may create,
modify, and delete the reservations. For more details, see Figure 4-15.
Transfer Out
Use this tab to transfer items and tools out of your storeroom to either a
location (courier, labor, storeroom) within a site or to a courier if transferring
across sites or organizations.
Transfer In
Use this tab to transfer items or tools into your storeroom from another
location (courier, labor, storeroom) within a site or from a courier if the
transfer was across sites or organizations.
Chapter 4. Inventory 71
4.3.7 Condition Codes
The Condition Codes application is used to build the master list of condition
codes for a particular item set.
A condition code enables you to specify that an item record has a different value
depending on the physical condition of an item. For example, an item that has
been damaged, worn, used, or rebuilt would not have the same value as a new
item. A condition code has a rate associated with it, which can be used to
calculate the value of non-new inventory items. For example, you might create
two conditions for an item:
New, which is the value of the item at 100%
Used, which is the value of the item at 50% of the full value
Note: Condition Codes are defined at the item set level. Item sets exist below
the System level, but above the Organization level so that Organizations can
share data.
4.3.8 Storerooms
The Storerooms application is used to add and maintain information about
storeroom locations, view items that are stocked in a storeroom, and define the
GL account codes to be associated with a storeroom.
Storerooms tabs
The Storerooms application has the following tabs:
List
Use this tab to search for storerooms records.
Storeroom
Use this tab to create, modify, and delete storeroom locations, define the
general ledger account (GL Account) codes to be associated with the
Chapter 4. Inventory 73
74 Certification Study Guide Series: IBM Maximo Asset Management V7.1
5
Chapter 5. Contracts
This chapter introduces and discusses topics that you have to be familiar with in
the IBM Maximo V7.1 Contracts module before you take the IBM “Test 000-015:
IBM Tivoli Asset Management V7.1 Implementation.”
This chapter explains the functions of the IBM Maximo Asset Management
contracts provided in the standard installation. It also summarizes what you must
know to create, implement, and maintain the Contracts module in IBM Maximo
Asset Management.
The Contracts module was designed to meet these requirements and therefore it
has been divided into the following applications:
Labor Contract
A Labor Contract is a way to define the rates that will be paid for craft and
skill combinations, as well as rates to be paid to specific laborers. You can set
up a labor rate to create invoices for all approved labor transactions within a
specified time period, for example every month. Labor Contracts are created
in the Labor Rate Contracts application. The Labor Contracts can also cover
the Labor records for external or contracted labor identified by the vendor
Labor records. Refer to refer to IBM Maximo Asset Management Product
Reference Guide at:
http://publib.boulder.ibm.com/infocenter/tivihelp/v3r1/topic/com.ibm
.mam.doc_7.1/pdf/mam71_prod_ref_guide.pdf
Lease/Rental Contracts
A Lease Contract is an agreement to lease one or more assets from a vendor.
Lease Contracts specify lease period, payment schedules, and other
conditions of the contract. IBM Maximo Asset Management can generate
invoices based on the payment schedule intervals. This type of agreement
might involve more than two parties, because one vendor might sell the
assets and another might hold the lease. Lease Contracts are created in the
Lease/Rental Contracts application.
A Rental Contract is similar to a Lease Contract. Rental Contracts specify the
time period for the rental, payment schedules, and other conditions of the
contract, such as in percentage of total amount due. Unlike a Lease, a Rental
Contract can be terminated at will, and does not include a buy-out option in
the terms of the contract. Rental Contracts are created in the Lease/Rental
Contracts application.
Note: The Purchase Contract allows you to specify the maximum amount
per contractor or contract.
Warranty Contract
A Warranty Contract is created in conjunction with the purchase of an asset
and generally has no cost associated with it. This contract contains the details
of what is covered by the warranty. If a Warranty Contract is purchased, it is
considered an extended warranty by IBM Maximo Asset Management.
Warranty Contracts are created in the Warranty Contracts application. You
also use a Warranty Contract to create a Service Contract. A Service
Contract indicates that an outside service provider maintains one or more
assets. Payment for the service can be made with a single fee or schedule set
of payments. Refer to refer to IBM Maximo Asset Management Product
Reference Guide at:
http://publib.boulder.ibm.com/infocenter/tivihelp/v3r1/topic/com.ibm
.mam.doc_7.1/pdf/mam71_prod_ref_guide.pdf
Software Contract
Note: The Software Contract type is only available in IBM Tivoli Asset
Management for IT, not in IBM Maximo Asset Management.
Chapter 5. Contracts 77
5.2 Contract status
Contract status can have the following values:
APPR (Approved)
From this status, you can change the status to Canceled (CAN), Closed
(CLOSE), Suspended (SUSPND), or Expired (EXPIRED).
CAN (Canceled or Terminated)
See “Deleting contracts” on page 83 for more information.
CLOSE (Closed)
See “Deleting contracts” on page 83 for more information.
DRAFT (Draft)
In this status you can edit everything according to the properties for this type
of contract. From this status, you can change to Waiting on Approval
(WAPPR), APPR, CLOSE, or CAN.
EXPIRD (Expired)
See “Deleting contracts” on page 83 for more information.
PNDREV (Pending Revision)
This status indicates the contract is a new revision of an existing contract.
This is similar to draft, but you can only edit specified fields.
REVISED (Revised)
The system applies a Revised status when a more current revision is
approved. You cannot modify anything on this contract or change the status to
any other status.
SUSPND (Suspended)
See “Deleting contracts” on page 83 for more information.
WAPPR (Waiting on Approval)
When a contract is waiting for approval, you can modify anything (according
to properties). You can change WAPPR to DRAFT, APPR, CLOSE, or CAN.
WSTART (Waiting to Start)
The system applies this status when you choose APPR and the start date is
in the future. You may change this status to APPR
This section guides you through the details of maintaining the Contract module.
All contracts you create are defined at the organizational level, so that the
purpose of each contract type has been defined. In addition, you can use the
Organization application to define further contract types of your own.
Figure 5-1 on page 80 shows you how to open the Contracts module to select
the different kinds of contracts.
Chapter 5. Contracts 79
Figure 5-1 Start the Contracts Module and choose the type
When you start creating a new contract in IBM Maximo Asset Management, you
include the following general information about the contract:
Contract Identifier and Description
Contract Type
Status
Vendor Reference number and details about the vendor
Buyer
Start Date and End Date
Total Cost or Maximum Amount
Contract lines
Terms and Conditions
In addition, you indicate properties that are specific to each contract type.
Tip: Keep in mind that when you create a Master Contract, certain fields such
as total cost are for your reference only and have to be updated manually.
Figure 5-2 Example, when not changing the status for the Master Contract
Click OK. The status of the contract has to be approved. Therefore, click the
Change Status button to change the status to APPR.
Now you may associate further underlying contract to your Master Contract.
5. Choose Select Action → Create Associated Contract and select the type
of contract.
6. Save the contract. You are now able to add more contracts to the same
Master Contract.
Chapter 5. Contracts 81
Note: Associated contracts can only be created when the status of the Master
Contract has been set to APPR or WSTART.
The newly created Master Contract has the status Draft. The contract must be
approved and cannot be changed after.
Figure 5-3 shows the status values to be added to the Master Contract.
Further details about the Master Contract are in the IBM Maximo User’s Guide:
http://publib.boulder.ibm.com/tividd/td/ITSerDsk/sdug621/en_US/PDF/621_
mx_ug.pdf
Revising contracts
After you have changed the status of a contract to APPR (Approved), the only
field that can be edited on the contract is the Status field. You cannot un-approve
a contract. If you have to modify the contract, you must use the Revise Contract
action.
The Revise Contract action is available for contracts with a status of APPR that
do not already have an existing revision (that is, a revision with a status of
PNDREV (Pending Revision). The Revise Contract action creates a copy of the
current contract. IBM Maximo Asset Management copies all of the information
from the original contract, including contract lines, terms and conditions,
associated service level agreements, commodities, and authorized sites. To
separate both contracts, the contract description for the revised contract has to
be added.
Note: If you approve a contract revision that has a Start Date is in the future,
IBM Maximo Asset Management changes the revision status to WSTRART
(Waiting to Start) and the original contract does not change status from APPR
to REVISD.
IBM Maximo Asset Management includes escalations that check for contracts in
a status of WSTART whose start date is the current date and automatically
changes the status of the contract to APPR. You can use the View Revision
History action to view every revision that has been made to the current contract
with the revision process. The Contract Details table window displays every
version of the contract. IBM Maximo Asset Management displays the most
current revisions first. The Contract Line Details table window displays contract
lines that have been changed or added in the version of the contract that is
highlighted in the Contract Details table window and the previous version of the
contract. Each changed line is followed by the previous version of that line, so
that you can see the changes.
Tip: During a database search for a contract record, the contract that has the
highest revision number is the most recent version of the contract.
For further details regarding contract status, refer to IBM Maximo User Guide:
http://publib.boulder.ibm.com/tividd/td/ITSerDsk/sdug621/en_US/PDF/621_
mx_ug.pdf
Deleting contracts
IBM Maximo Asset Management does not offer the option to delete a contract.
You are supposed to keep the contract for reference purposes, even after it is no
longer in use.
Chapter 5. Contracts 83
The status of the contract can be set as:
SUSPND (Suspended)
The contract cannot be edited. You can change a contract’s status from
SUSPND to APPR, CAN, or CLOSE.
EXPIRD (Expired)
The end date (End Date field) of the contract has passed without the contract
being renewed. The contract cannot be edited, but a revision can be created
against an expired contract. You cannot change a contract’s status from
EXPIRD to any other status.
CAN (Canceled)
You cannot cancel a Lease/Rental Contract or Purchase Contract if it has any
outstanding scheduled payments or approved purchase orders against it.
IBM Maximo Asset Management notifies you if unapproved purchase orders
exist against a contract. Unapproved purchase orders cannot have their
status changed to approved after the contract is cancelled. Cancelling a
Lease/Rental Contract or Warranty Contract cancels any outstanding
scheduled payments for the contract. You can only cancel a Master Contract
if all of its associated contracts are closed or cancelled. When you change a
contract’s status to CAN, the contract becomes a history record and cannot
be edited.
CLOSE (Closed)
You cannot close a Lease/Rental Contract or Purchase Contract if it has any
outstanding scheduled payments or approved purchase orders against it.
IBM Maximo Asset Management notifies you if unapproved purchase orders
exist against a contract. Unapproved purchase orders cannot have their
status changed to approved after the contract is closed. Closing a
Lease/Rental Contractor Warranty Contract cancels any outstanding
scheduled payments for the contract. You can only close a Master Contract if
all of its associated contracts are closed or cancelled. When you change a
contract’s status to CLOSE, the contract becomes a history record and
cannot be edited.
After you have created and specified the basic information for your Purchase
Contract, you are allowed to add several more records to this particular contract.
You may add records to the Contract Lines tab in the Purchase Contracts
application to review and modify the lines on a contract (Figure 5-4 on page 85).
Using this tab, you also may create a payment schedule, add vendor items, or
other standard services:
Payment Schedule
Click Payment Schedule to open the Payment Schedules dialog box and
create a schedule of payments for contract line items. You create a schedule
at the line item level. The schedule can be created when the contract is
approved.
Vendor Items
Click Vendor Items to open the Vendor Items dialog box and select items
supplied by that vendor. This dialog box is accessible from multiple
applications.
Note: When adding new Contract Lines, you can specify whether to allow
certain changes to an associated PR or PO:
Change Quantity on Use? If this check box is selected, you may modify the
line quantity on an associated PR or PO.
Change Price on Use? If this check box is selected, you may modify the
line price on an associated PR or PO.
Chapter 5. Contracts 85
available from the Terms and Conditions tabs in Purchasing and Contract
applications. From the tabs, you can select a term from the library to associate
with that purchasing or contract record.
Tip: If the Editable on Use? check box is selected for a term, you cannot edit
the term after it has been copied to a record.
The terms and conditions in the library can be added to a contract from the
Terms and Conditions tab of the individual applications. You may also create
terms with the New Row button on the Terms and Conditions tab, but terms
created in this manner are saved to the record and are not added to the library.
Figure 5-5 shows how to create Terms and Condition by clicking the New Row
button.
Chapter 5. Contracts 87
88 Certification Study Guide Series: IBM Maximo Asset Management V7.1
6
Chapter 6. Purchasing
The Purchasing module is one of the applications devoted to financial and
purchasing functions. The Purchasing module tracks requests for and purchases
of materials and services, receipt of the purchases, and invoices for the
purchases.
When you reorder items either manually (using one of the reorder actions in the
Inventory application), or automatically, IBM Maximo Asset Management
automatically creates one or more of the following types of purchasing records
for the reorder:
Unapproved purchase requisitions (PRs)
Approved purchase requisitions (PRs)
Unapproved purchase orders (POs)
Approved purchase orders (POs)
Chapter 6. Purchasing 91
This check box is in the Vendor section of the record and that is used to indicate
whether the PR/PO is an internal or external purchase, as follows:
Internal PR/PO
This is requesting the transfer of materials from another company storeroom.
When making internal purchases, select the Internal? check box and enter
Storeroom and Storeroom Site information.
External PR/PO
This is requesting the purchase of the necessary materials or services from
an outside vendor. When creating external PRs/POs, leave the Internal?
check box empty and enter company information.
IBM Maximo Asset Management allows you to select from the following default
Line Types:
ITEM
This type is the default. Use it to order inventory items, that is items that have
item records created for them in the Item Master application.
MATERIAL
Use it to order items or materials on a one time basis, that is items that do not
have item records created for them in the Item Master application. You must
enter a description, quantity, cost, and charge value. The charge value can be
a work order, location, asset, or GL Account code.
SERVICE
Use it to order services on a one time basis, that is services that do not have
records created for them in the Service Items application. Services require a
description, line cost, and charge value. The charge value can be a work
order, location, asset, or GL Account code.
STDSERVICE
Use it to order standard service items, that is services that have records
created for them in the Service Items application.
Classifying items and services with commodity groups and commodity codes
provides a way for you to analyze spending by item type. After you have defined
commodities, you may associate them with company, contract, and item records.
You may also associate commodities with individual PR or PO lines for items,
service items, or tools that do not have commodity codes assigned to them,
including special order materials or services.
Company records and contracts are both defined at the Organization level,
whereas most purchasing is done at the Site level. When you enter a contract in
one of the contracts applications, you must select the Authorize Sites action to
authorize each site that you want to be able to use the contract.
Chapter 6. Purchasing 93
Creating purchasing records from contracts
Purchasing records can be created in the Contracts module. You create
purchase orders in three ways:
Directly from the Purchase Orders application
From purchase requisitions (PRs)
From requests for quotations (RFQs)
Company master records are created at the Company Set level so that the
records can be shared by more than one organization. Item records for items,
services, and tools are defined at the Item Set level, so that the records can be
shared by one or more organizations and items and tools can be transferred
between organizations and sites that share the same Item Set. Other
item-related data such as commodities, condition codes, and conversion values
between order units and issue units are also defined at the Item Set level.
Chapter 6. Purchasing 95
Figure 6-1 Currency Codes application
When you enter purchasing records in a foreign currency, the system uses the
current exchange rate to calculate the base cost in the currency of your
company. Purchasing records include purchase requisitions, purchase orders,
and invoices.
The Currency Codes application stores currency codes at the system level. All
organizations can view and use the defined currency codes and add new ones
as necessary.
After you establish an active currency code, you may use that currency code
where a Currency field appears, such as in the Purchase Requisitions, Purchase
Orders, Invoices, and Companies applications.
Although you use the Currency Codes application to define currencies, you use
the following applications to manage other aspects of currency administration:
Organizations application to specify the base currency for an organization.
Exchange Rates application to specify exchange rates between currencies
for defined periods
Although currency codes are defined at the System level, other financial
information (exchange rates, tax codes, General Ledger accounts, financial
periods, and so forth) is defined at the Organization level. You also create
contracts (master, labor rate, lease/rental, purchase, and warranty type
contracts) and vendor records, and define terms and conditions for contracts and
purchasing at the Organization level.
The application stores exchange rates at the organization level. Therefore, each
organization defines and maintains its own exchange rates.
Although you use Exchange Rates application to define exchange rates between
currencies, you use the following applications to manage other aspects of
currency administration:
Currency Codes application is used to define the currency codes.
Organizations application is used to specify the base currency for an
organization.
The application stores exchange rates at the organization level. Therefore, each
organization defines and maintains its own exchange rates.
Chapter 6. Purchasing 97
Example: Conversion
Your base currency is US$ (U.S. dollar). You enter a PR for gaskets, to be
ordered from a French company. On the PR tab, you select EUR (euro) in the
Currency field. On the PR Lines tab you enter the following values:
Quantity: 25
Unit Cost: 3.14 (in euro)
Using the active exchange rate of 1.17726 for the EUR, the system calculates
two values and displays them on the PR tab:
Total Cost: (25 x 3.14 euro) = 78.50 (in EUR)
Total Base Cost: (78.50 euro x 1.17726 exchange rate) = 92.41 (U.S. dollars)
Tax options
You use the Tax Options dialog box in the Organizations application to specify
default tax GL accounts and to define tax codes for the system to use in
calculating the amount of tax that is due on a PR, RFQ, PO, or invoice. You may
define up to five tax types, each of which can have any number of tax codes. The
system uses tax type and tax code as follows:
A tax type corresponds to a kind of tax, for example, to a federal, state, or city
sales tax. Another tax type might be a special tax for handling hazardous
material.
A tax code represents a particular tax rate, such as MA for the Massachusetts
sales tax of 5%. Thus, one tax type might include tax codes for all state or
provincial sales taxes.
Note: Paid Tax GL Account field is for taxes paid to the vendor and is only
used in the Invoice application. Unpaid Tax GL Account field is for taxes not
yet paid to the government and is only used in the Invoice application.
Some businesses require that taxes be reflected in the total price of some or all
purchased goods and services. Adding this procurement cost to the item price
increases a stocked item's average cost. If an item is issued directly to a work
order, general ledger (GL) account, location, or asset, taxes are added to the
cost of the individual item.
Loaded Cost field indicates the total cost of the item, including taxes and service
costs.
Chapter 6. Purchasing 99
6.2.6 Company records and purchasing
Before you can create purchasing records (PRs, RFQs, or POs), you must first
create company records for each vendor or company that will be listed on a
purchasing record.
To access the Companies application, click the application link on your Start
Center, or select Go To → Purchasing → Companies.
100 Certification Study Guide Series: IBM Maximo Asset Management V7.1
6.3.1 Manage companies
Use the Company tab to enter information about a company, including
purchasing and payment information, and information about whether the vendor
is enabled for e-commerce through IBM Maximo Asset Management. See
Figure 6-2.
You may categorize companies by type for reporting purposes. IBM Maximo
Asset Management uses three defaults for company types:
Courier type is the transit company.
Manufacturer type is the manufacturer of items or assets.
Vendor type is the vendor of items or assets.
AP Control Account type is the credit account used when the invoice is paid.
RBNI Account type is the account for receipts that have not been invoiced.
Suspense Account type is the credit account used when invoice is approved.
Note: When selecting a company type, the default GL accounts for that
company type are automatically displayed in the AP Control Account, RBNI
Account, and the Suspense Account fields. To set up default company GL
accounts for a particular company type, use the Company Related Accounts
dialog box in the Chart of Accounts application.
If your company decides to no longer do business with a vendor, you can mark
the record to indicate that the vendor is disqualified. After you disqualify a vendor,
you can no longer create new PRs, POs, RFQs, or invoices for the vendor.
If the company is a parent company and has branches, you may add branches
here. See Figure 6-3.
For example, each plant location might purchase office supplies at the local
office of a national chain, and do their shipping with the local office of an
international shipping company. By entering company branches into the system,
you can track purchases for each plant location in its branch record, as well as
the total purchases for all plant locations in the parent vendor record.
Selecting the Use Parent Remit To? field in the Company tab allows users to
purchase from a local branch office while still submitting invoices to the parent
company.
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6.4 Purchase Requisitions application
To access the Purchase Requisitions application, click the application link on
your Start Center, or select Go To → Purchasing → Purchase Requisitions.
Create requisition
To create a new purchase requisition, select the New icon at the top of the
window. IBM Maximo Asset Management automatically numbers the purchase
requisition so a window opens with the next available number. The requisition
defaults to the WAPPR status when created, as shown in Figure 6-4 on
page 104.
Note: If you try to close a PR and a line item has not yet been assigned,
IBM Maximo Asset Management displays a message. IBM Maximo Asset
Management can be set to automatically close PRs after you transfer all
the line items to POs, RFQs, or contracts.
CAN (Canceled):
This status is available if the current PR status is APPR and if none of its line
items have been assigned to a purchase order, so all fields are read-only.
104 Certification Study Guide Series: IBM Maximo Asset Management V7.1
6.5 Purchase Orders application
You may use a number of methods to create a purchase order:
From a purchase requisition (PR)
In the Purchase Requisition application
In the Purchase Orders application
From a request for quotation (RFQ) in the Request for Quotation application
Using the Inventory Reorder actions in the Inventory application
In the Purchase Contracts application by creating a release
To access the Purchase Order application, click the application link on your Start
Center, or select Go To → Purchasing → Purchase Orders.
Note that from the Select Action tab you have the option to View History. The
three categories of history provided on a purchase order are:
Status
Vendor Status Information
Advance Ship Notification Information
106 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Purchase order status
Changing the status on purchase orders affects field functionality and access to
various action pages. The purchase order can have the following status values:
WAPPR (Waiting on Approval)
This status is the default for a PO when you create it. Some default fields are
read-only in this status.
INPRG (In Progress)
This status indicates that a PO still needs to be modified before it can be
Approved.
APPR (Approved)
This status is available only if the current PO status is Waiting on Approval
(WAPPR) or In Progress (INPRG). All fields are read only. To approve a PO,
you must have a monetary approval limit equal to or greater than the total
cost of the PO.
CAN (Canceled)
This status is available if the current PO status is Waiting on Approval
(WAPPR) or Approved (APPR). You cannot cancel an approved PO if any of
the following conditions exist:
– One or more PO lines items has been received.
– The supplier sent notification of delivery of items in an ASN transaction.
– The supplier has rejected the PO cancellation.
CLOSE (Closed)
This status indicates that all of the POs line items have been received. After a
PO is closed, it is stored as a history record and cannot be modified.
To access the Receiving application, click the application link on your Start
Center, or select Go To → Purchasing → Receiving. See Figure 6-6.
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The Receiving application contains the following tabs:
List
Use this tab to search for receipt records in IBM Maximo Asset Management.
Use more fields for a specific search and fewer fields for a general search.
Material Receipts
Use this tab to add, view, or modify materials received on a PO.
Service Receipts
Use this tab to add, view, or modify services received on a PO.
The Receiving application allows both materials and services to be received
and recorded in the database when they are delivered to a site.
Material receipts
This tab refers to data associated with items used for work done on-site by
your company's employees, for example, quantities and lot numbers. When
inventory items are received against a purchase order, the quantities in
Inventory are updated, and an inventory transaction is generated.
You can also receive materials not tracked in Inventory, but which require a
purchase order. Record the data associated with material receipts on the
Material Receipts tab.
Service receipts
This tab refers to the data associated with any service provided by a vendor
or contractor, such as repairs to assets. The service may be performed on or
off site. You specify service purchases either in terms of a quantity and a unit
cost, or as a single lump sum amount.
Material receipts refers to data, such as quantities and lot numbers, associated
with items used for work done on site by your employees. When you receive
inventory items against a purchase order, the quantities are updated in Inventory
and an inventory transaction is generated.
You can also receive materials not tracked in Inventory, but which require a
purchase order. For example, a catered lunch or a new desk is not stored in
Inventory or tracked by an item number. You would, however, track their costs on
purchase orders and receipts.
Record the data associated with material receipts on the Material Receipts tab.
You might have to change information when recording the receipt of materials.
Change the receiving information before you save the receipt record. For
example, if you want to record a partial shipment, change the number in the
Quantity field.
In the Receiving application, on the List tab, select the PO for which you want to
receive material. To create receipts, the status of the PO must be either In
Progress or Approved. On the Material Receipts tab, click Select Ordered
Items. In the Select Ordered Items dialog box, select the check box for each line
you want to receive. To select all of the items on the PO, select the check box in
the table header.
In the Material Receipts table window, click View Details on the material receipt
line you want to change. Change material receipt lines information as necessary.
After you save the receipt, the fields on the Material Receipts tab become
read-only. If you are receiving a line item that is not a rotating item, but is
damaged, receive the full shipment amount and then return the rejected quantity.
Use the Select Items for Return dialog box to return materials.
110 Certification Study Guide Series: IBM Maximo Asset Management V7.1
direct issue location. After the item has been serialized in the Receive
Rotating Items dialog box, its status will be COMP.
COMP (Complete)
This status indicates that the line item has been received, and if necessary,
inspected and serialized. When the status of the line item changes to COMP,
a transfer transaction is created. The transaction transfers the item to its
appropriate storeroom or direct issue location. If the line item is not rotating
and does not require inspection, its status is COMP upon receipt.
After creating an item and adding it to a storeroom, you can either use the Assets
application to create the asset records for an item you want to track, or create a
purchase order for the rotating item and serialize it when you receive it. When
you have associated an asset to a rotating item, balances can be displayed and
tracked for this item. A rotating item is tracked both by its item number in
Inventory records and by its unique asset number in Assets records.
Note: An item cannot be both a spare part and a rotating item, because
rotating items are generally maintained not consumed (or just used once). For
example, you can keep gaskets available as spare parts for use on multiple
pieces of equipment, but you cannot classify the gaskets themselves as
rotating items because they are used once and then thrown away.
Each rotating item goes into Inventory with an item number. The rotating item is
also tracked in the Assets application with an asset number.
To enter line items for rotating items on the Material Receipts tab, use the
Receive Rotating Items dialog box. You can enter asset identifiers for specific
rotating assets, or auto-number all of the rotating items.
A request for quotation (RFQ) is a request that you send out to one or more
potential suppliers. To list a vendor on the RFQ, the vendor must have a record
in the Companies application. In the RFQ application, you can specify line items,
required delivery dates, and other conditions you want the vendor to meet for the
delivery of an item or service.
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You have to do commodity bulk-buying for a certain period of time, typically
for many items with common commodity codes. The quotation might not be
copied to a PO immediately, but the pricing is set.
When you receive the quotations from the vendors, you enter them into the
Request for Quotations application one at a time. At the end of the process,
you review the quotations and award one quotation for each RFQ line. The
quotations are then converted to one or more purchase orders or contracts,
depending on the procurement flow within your organization.
The Invoices application enables you to record invoices, and debit and credit
notes from vendors, and to match invoice details against purchase orders (POs)
and receipts. You may also create invoices for which there are no receipts.
As you enter invoices, you can match the invoice information against purchase
orders and receipts of materials and services, so that the invoice can be
approved and routed to Accounts Payable.
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The invoice you create in IBM Maximo Asset Management can represent one of
the following invoice types:
An invoice related to a single purchase order. You enter information such as
the invoice number, corresponding PO number, any receipts recorded for the
PO, and information specific to the invoice.
An invoice related to many purchase orders for a single vendor. You enter
general invoice data on the Invoice tab, including the vendor, then list the
related POs on the Invoice Lines tab.
An invoice without a related purchase order. Typically, such an invoice
represents a bill for which no purchase requisition or purchase order exists.
You simply enter invoice-specific information. This method can be
appropriate if, for example, you receive an invoice for rent or a phone bill.
To access the Invoices application, click the application link on your Start Center,
or select Go To → Purchasing → Invoices.
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6.8.3 Approving an invoice
Before an invoice can be approved, the system checks that it meets the following
conditions:
1. If the invoice will be paid in foreign currency (as indicated in the Currency
field), there must be an active exchange rate for that currency (in the
Currency application) on the date of approval. If not, the invoice cannot be
approved. (If the exchange rate has changed since you created the invoice,
the system updates the Total Base Cost field upon approval.)
2. The prices on the invoice must fall within a specified range of the prices on
the purchase order (PO). Your system administrator can define the amount
by which the invoice price can vary from the PO price and still be approved in
the Limits and Tolerances tab in the Security Groups application.
3. Limits must be set on how large a purchase request, purchase order, material
requisition, invoice, and contract the group can approve. Use the Limits and
Tolerances tab in the Security Groups application to set limits.
Tolerance levels for the group regarding how much some purchasing
amounts (invoices, taxes, and services) can vary from an initial agreement
must also be set. Again, use the Limits and Tolerances tab, which contains
the following sections:
– Organization section is for specifying the organization for which you want
to set limits and tolerances.
– Limits section is for setting group approval limits on how large the
monetary amount can be on a purchase request, purchase order, material
requisition, invoice, and contract.
– Invoice Tolerance section is for specifying how large a variance the group
can accept on an invoice amount.
– Tax Tolerance section is for specifying how large a variance the group can
accept on a tax amount.
– Service Tolerance section is for specifying how large a variance the group
can accept on a service amount.
4. Standard service costs added to the invoice (such as freight charges or
installation fees) must also fall within set limits (also set in the Limits and
Tolerances tab in the Security Groups application).
5. Line items that must be received before invoice approval (items that have the
Receipt Required check box selected on the Invoice Lines tab) are checked
to ensure that the receipts have been entered into the system.
If the PO field in the Invoices application contains a purchase order, the lines of
the invoice include the lines from the current PO only. If the PO has company
information, the vendor information from the parent company does not overwrite
the vendor information of the PO.
The Loaded Cost field indicates the total cost of the item, including taxes and
service costs.
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IBM Maximo Asset Management enables you to define the category of line items
to which you can add taxes:
No items option indicates that taxes are not added, and are not reflected in
the cost fields of the Inventory or Work Orders applications.
All items option indicates that taxes are added to all line items on the invoice.
Adding taxes to the item price increases a stocked (inventory) item's average
cost.
Issue-on-receipt items only option indicates that taxes are added to only
those items that, upon receipt, are directly issued to a work order, GL
account, location, or piece of equipment. This option avoids increasing the
average cost of stocked items.
Chapter 7. Resources
In this chapter, we introduce how Resource records are used, managed, and
assigned within Maximo. The Resources module is used to create Maximo
records for workers, both internal and external, and other people whose names
or IDs might be listed on Maximo records.
7.2 Labor
A labor record represents an employee or contract laborer. Labor records are
created for workers who spend time working on tickets or work orders, where you
want to track either their work hours or the cost for the time they spend working.
You use the Labor application to create, modify, view, and delete labor records
for employees and contractors. You can provide personal information and
work-related information about a laborer such as their regular and premium
hours worked, and overtime refused. In addition, you can also specify crafts, skill
levels, pay rates, qualifications and certifications associated with a labor record.
To use Assignment Manager to schedule and dispatch work, labor records must
have a calendar and shift indicated. Click the Show/Manage Values button next
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to the Calendar field to access the Calendars dialog box where you may enter,
view, or modify this information for a labor record.
Labor records for contract labor can be associated with labor rate contracts. You
use the Labor Rate Contracts application to create records for labor rate
contracts. If the rate for the laborer is specified by a contract, the Contract field
will contain a value.
You may associate labor records to crafts in either the Labor application or the
Craft application.
A single laborer might have many different job skills. The Crafts table window on
a labor record allows you to list multiple crafts and skill levels for a laborer.
A person record does not require any other resource records. Labor records
however, cannot be created without a corresponding person record. When you
create new labor records if you do not specify a value in the Person field, Maximo
will prompt you to create a matching person record for the labor record.
The personal information (name, address, and so forth) in the People application
is stored in database columns that are shared with the Labor application. The
data in these fields can be entered or modified from either application.
Although you can list labor records on job plans and work orders, you have more
flexibility if you list craft records instead. Activities, tasks, and work orders can be
assigned to individual laborers using the Assignment Manager application.
Time spent working on a work order can be recorded while work is being
performed using the Timer, or after work has been completed using the Labor
Reporting application. When you enter a labor code in a transaction in the Labor
Reporting application, Maximo copies data from the labor record to the labor
transaction. If a laborer has more than one craft, skill level, or rate listed on the
labor record, you must indicate which craft, skill level, rate, or contract applies to
the hours you are reporting.
To access the Labor application, click the application link on your Start Center, or
select Go To → Administration → Resources → Labor.
You create records for laborers and contractors in the Labor application. Labor
records cannot be created without a corresponding person record. When you
create new labor records if you do not specify a value in the PERSON field,
Maximo prompts you to create a matching person record for the labor record.
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A labor record can have one of the following status values:
ACTIVE
This status is the default for new records. A labor record must be active to be
assigned to a work order.
INACTIVE
Inactive labor records do not appear in select value lists. Labor records with a
status of INACTIVE cannot be associated with new Maximo records.
You can change the status of a labor record to INACTIVE by using the Change
Status action available from the toolbar and the Select Action menu. The status
of labor records cannot be changed to INACTIVE if any of the following
statements is true:
The labor ID is listed on a work plan for a work order that is in any status
except CLOSED or CAN.
The labor ID is listed on an assignment for a work order that is in any status
except CLOSED or CAN.
The labor ID is listed on a job plan record.
Note: The status of user and person records associated with labor records is
not automatically changed when a labor’s status changes to INACTIVE. The
status of these records must be changed in the User and People applications.
A status change to INACTIVE is not permanent. The labor record’s status can be
changed back to ACTIVE, for example if historical labor actuals had to be
recorded.
You may associate a labor record with one or more crafts from either the Labor
application or the Crafts application. In the Labor application, you associate a
labor with a craft by creating a new row in the Crafts table window on the Crafts
tab. Maximo then copies the premium pay codes for that craft to the Premium
Pay for table window.
If a laborer performs work that required special training, you note their
qualifications on their labor record. You add, view, extend or renew qualifications
and certifications on the Qualifications tab of a labor record. You may also use
the Qualifications tab to note general training that might not be job-related, for
example a new employee orientation that covers general company procedures,
or first aid certifications.
If you are creating labor records with similar employees, for example several
contract laborers with the same skills hired from the same vendor, you can
simplify the record creation process by using the Duplicate Labor action available
from the Select Action menu.
Crafts listed on a labor record can be deleted by clicking the Mark Row for
Delete button for the row. You must click Save for the deletion to take effect.
When a craft record is deleted from a labor record, the associated rows in the
Premium Pay table window are also deleted from the labor record. Crafts cannot
be deleted from a labor record if any of the following statements is true:
If the labor record is referenced on an assignment record for a work order that
is in any status except CLOSED or CAN (cancelled), the craft referenced on
the assignment may not be deleted.
If the labor record is referenced on a work plan for a work order that is in any
status except CLOSED or CAN (cancelled), the default craft for the labor may
not be deleted.
If the listed craft is the Default Craft For Labor, it may not be deleted.
Note: If the listed craft is the Default Craft For Labor it can only be deleted if it
is the only craft listed for the labor record.
Labor records can be deleted by using the Delete Labor action available from the
Select Action menu.
Important: Any labor record that is listed on Maximo records should have its
status changed to INACTIVE rather than be deleted. Deleting labor records is
not a good practice.
Labor records may not be deleted if any of the following statements is true:
The labor ID is listed on a work plan for a work order that is in any status
except CLOSED or CAN.
The labor ID is listed on an assignment for a work order that is in any status
except CLOSED or CAN.
The labor ID is listed on a job plan record.
The labor ID is listed as a labor transaction for work order that is in any status
except CLOSED or CAN.
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You use the Calendars application (located in the Administration module) to
create and modify calendars and shifts that you can associate with the labor
records. See Figure 7-2. A calendar specifies the days when work is performed
and includes non-work days, for example weekends or holidays. A shift specifies
the hours when work is performed. One or more shifts can be associated with a
given calendar.
Non-working time includes holidays and any other type of non-working time you
want to define. Applying shifts and non-working time to a calendar generates the
work periods for the calendar.
A calendar specifies the days when work is performed and includes non-work
days, for example weekends or holidays. A shift specifies the hours when work is
performed. One or more shifts can be associated with a given calendar.
Note: To indicate when a laborer's availability does not match that person’s
calendar, use the Modify Person Availability action in the People
application.
Another important feature within the Labor module is the option to set
year-to-date hours to zero. This option is available from within the Select Action
menu.
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To use the option Zero Year to Date Hours from within the Labor application:
1. Display the record whose year-to-date hours you want to reset.
2. Choose Select Action → Zero Year to Date Hours (Figure 7-4). The Zero
Year to Date Hours dialog box opens.
3. Select one or more types of hours to reset by selecting the appropriate check
boxes.
4. Click OK.
You use the Zero Year to Date Hours action in the Labor application to reset the
year-to-date fields to zero. Typically you would only use this option at the end of
the fiscal year.
7.3 Qualifications
A qualification is an indication of a particular job skill or specialized training. A
qualification is often, but not necessarily, indicated by a license or certificate,
signifying proficiency in a particular skill or skills. Certain certificates have
expiration dates and those who hold the certificates must renew the certificates
periodically.
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You use the Qualifications application to create, view, modify, and manage
qualification and certification records. If certification is required for a qualification
select the Certification Required? check box in the Certificate Information
section of the qualification record. Any craft and skill levels that are required for
the qualification can be listed in the Required Craft and Skills Levels table
window. For example, a 7018 Welder’s certificate would only be issued to a
laborer who is a journeyman welder. Tools that require the qualification or
certification can be listed in the Tools that Require This Qualification table
window.
Saved qualifications cannot be deleted, but they can have their status changed
to inactive by using the Change Qualification Status button located on the
qualification row. See Figure 7-7 on page 132.
To view the status and renewal history for a qualification, click the View
Qualification Status History button located on the qualification row.
You may associate a qualification with a labor record from either the
Qualifications application or the Labor application. In the Qualifications
application, you associate a qualification with a labor record by creating new
rows in the Labor table window on the Associated Labor tab.
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7.4 People
A person record is a record of an individual who might appear somewhere on a
Maximo record, for example, in a Reported By or Affected Person fields on a
service request, as a SUPERVISOR on a labor record, or as the value in a Ship
To or Bill To Attention field on a purchasing record.
You use the People application to create, modify, view, and delete records for
individuals. This application stores personal and official information about
individuals, such as Maximo users, laborers, asset owners, supervisors, and
individuals who receive workflow notifications.
Any individual who will be assigned records as part of a workflow process must
have a record created in the People application.
If workflow processes are created that make assignments to person records, the
following fields on the person record should contain a value:
Supervisor
Primary E-mail
Primary Calendar
Primary Shift
Workflow E-mail Notification
You use the Workflow Delegate, Delegate From, and Delegate To fields to
indicate time periods when a workflow process should route assignments to a
designated alternate, for example when a worker is on vacation.
To access the People application, click the application link on your Start Center,
or select Go To → Administration → Resources → People.
To create a new person record, click the New Person button in the toolbar. At a
minimum, you must provide a Person code and then save the record. Almost
You can change the status of a person record by using the CHANGE STATUS
action available from the toolbar and the Select Action menu. The status of a
person record may not be changed to INACTIVE if any of the following
statements is true:
The person ID is listed as a SUPERVISOR on other person records.
The person ID is listed as a SUPERVISOR on a job plan record.
The person ID is listed as a CUSTODIAN or a USER for an asset or location.
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The person ID is listed on a ticket record as an OWNER.
The person ID is listed on a communications template or a ticket template.
The person ID is listed as a SHIP TO or BILL TO contact on a purchasing
record.
The person ID is listed as a member of a person group.
The person ID is listed on an assignment or notification on an active record
Person records can be deleted using the Delete Person action available from the
Select Action menu. Person records may not be deleted if any of the following
statements is true:
The person ID is listed on a user record.
The person ID is listed on a labor record.
The person ID is listed as a SUPERVISOR on other person records.
The person ID is listed as a SUPERVISOR on a job plan record.
The person ID is listed as a CUSTODIAN or a USER on an asset or location.
The person ID is listed on a ticket record as an OWNER.
The person ID is listed on a communications template or a ticket template.
The person ID is listed as a SHIP TO or BILL TO contact on a purchasing
record.
The person ID is listed as a member of a person group.
The person ID is listed on an assignment or notification on an active record.
To access the Person Groups application, click the application link on your Start
Center, or select Go To → Administration → Resources → Person Groups.
You use the Person Groups application to create, view, modify, and manage
person group records. You associate person records with a person group by
creating new rows in the People table window. You use the Alternatives For
Table table window to list which person or persons should receive Workflow
notifications if the person listed in the People table window is unavailable.
If you are creating person group records with similar member lists you can
simplify the record creation process by using the Duplicate Person Group action
available from the Select Action menu. After a group has been duplicated you
can then add or delete members from the new group as needed.
Person group records can be deleted by using the Delete Person Group action
available from the Select Action menu. Person group records may not be deleted
if any of the following statements is true:
The person group ID is listed on a work order that is in any status except
CLOSED or CAN.
The person group ID is listed on a ticket that is in any status except CLOSED
or CAN.
The person group ID is listed on any activities on a ticket template that has a
status of ACTIVE.
The person group ID is listed on a communications template or a ticket
template.
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The person group ID is listed on a service group as the CONTACT GROUP.
The person group ID is listed on a preventive maintenance (PM) record.
The person group ID is listed on a job plan record.
The person group ID is listed on a assignment or notification on a active
workflow process.
The person group ID is listed on an Organization record as the site.
7.6 Crafts
You use the Crafts application to define skill levels, standard rates, and premium
pay codes for crafts. You can associate labor records with one or more crafts to
indicate their various job skills. The craft code typically reflects the type of work
done by employees and contractors. A craft represents an occupation or trade,
and typically the craft name reflects the type of work done by members of the
trade. If pay rates differ based on expertise you can create multiple skill levels
and assign different pay rates to each skill level. For example, to make a
distinction between a junior and senior level mechanic, you do not have to create
two separate craft records. You can create a single craft record of MECHANIC
and create two skill levels (JUNIOR and SENIOR) within the MECHANIC craft.
Each skill level within a craft can have different standard pay rates. You may also
establish standards rates for external vendors (with or without labor contracts) for
crafts and for skill levels within a craft. The Crafts application also lets you create
and manage premium pay codes for premium pay rates. You have to define
premium pay codes before Maximo allows you to associate them with a craft.
Any number of premium pay types and rates can be established for each craft
record. Premium pay can be calculated as a multiplier, an increment, or as an
hourly amount.
You can associate a labor record with a craft from either the Labor application or
the Crafts application.
A single laborer might have many different job skills. The Crafts table window on
a labor record allows you to list multiple crafts and skill levels for a laborer.
You break the association between a labor record and a craft by deleting the
labor record from the Associated Labor table window. When you do this, you are
not deleting the labor record from the database, only removing the relationship
between that labor record and the craft.
A craft represents an occupation or trade. The members of a craft have the same
job skills and can be assigned to perform a specific type of work on a ticket or
work order. Crafts may include contract laborers. Examples of crafts include
mechanics, electricians, plumbers, and so forth.
You may also use the Person Groups application to create groups of individuals
who do not share job skills or responsibilities, but might work as a team on a
project. For example a safety review team might include members from several
different departments, crafts, or skill levels.
To access the Crafts application, click the application link on your Start Center,
or select Go To → Administration → Resources → Crafts.
The Crafts application (shown in Figure 7-10 on page 139) contains the
following tabs:
List
Use this tab to search Maximo for craft records.
Craft
Use this tab to create, view, modify, or delete craft records.
Associated Labor
Use this tab to add, view, modify, or delete the association between labor
cords and crafts.
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Figure 7-10 Crafts application
You use the Crafts application to create, view, modify, and manage craft records.
You can add one or more skill levels to a craft as a way to indicate which craft
members have more experience. You add skill levels by creating new rows in the
Skill Levels table window. Skill levels are defined by an administrator in the
Domains application.
You use the Outside Rates table window to record and view the standard rates
charged by vendors for contract labor for the craft and skill level.
Note: Outside rates associated with a labor rate contract cannot be modified
after the contract has been approved.
The Craft tab can also be used to define skill levels and specify standard rates
for crafts. Premium pay codes associated with each craft are also displayed in
this tab. Standard rates for crafts can be based on skill levels, external vendors,
and premium pay codes.
Note: The standard rate established for a craft is irrespective of the skill level.
You use the Premium Pay table window to list premiums paid in addition to
standard rates, for example premiums paid for working particular shifts, for
working on holidays, or for possessing a particular qualification or certification.
You create, view, modify and delete premium pay codes from a master list of
If the Apply to New Crafts? check box is selected for a pay code (Figure 7-11),
Maximo automatically copies the pay code to a new craft record when the record
is saved. You may provide additional premium pay codes to a craft by creating
new rows in the Premium Pay table window.
Having specified a rate in the Rate field, if you select the Inherit check box, the
value in the Rate field will revert to the standard rate and the Rate field becomes
read-only. To set a rate exclusively for this labor code, enter a rate in the Rate
field and do not select the Inherit check box.
You may associate a labor record with a craft from either the Labor application or
the Crafts application. In the Crafts application, you associate labor with a craft
by creating new rows in Associated Labor table window on the Associated Labor
tab.
If you are creating craft records with similar skill levels and pay codes, you may
simplify the record creation process by using the Duplicate Craft action available
from the Select Action menu. When you duplicate a craft record, Maximo copies
the values listed on the record (skill levels, pay codes, laborers and so forth).
You can break the association between a labor record and a craft by clicking the
Mark Row For Delete button for the labor in the Associated Labor table window.
You must click Save for the deletion to take effect. When you delete a labor
record from the Associated Labor table window, you are not deleting the labor
record from the database, you are only removing the relationship between that
labor record and the craft.
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An action in the Work Order Tracking application allows the editing of history
information about work orders when they are in the closed status. The Edit
History Work Order action enables certain information to be edited, including
tasks. Labor, materials, services, and tools are not allowed to be edited.
The limits to change work order data, considering work order status, are provided
by default in IBM Maximo Asset Management, however they can be edited by
using the Edit Rules action in the Organizations application.
Note: A work order is created and planned in the Waiting on Approval status.
After work is started, it enters the Progress status. When the work order is
done, it is in a Completed status and can be closed.
The Plan tab in the Work Order Tracking application contains all the definitions
necessary to create a work plan. You may define tasks and flow sequence for
tasks, and request labor, materials, services, and tools.
To add, remove, and modify a work plan regarding labor, materials, services and
tools, the work order has to be in the WAPR status. However, to add, remove or
update tasks, the work order cannot be in the CAN or CLOSE status.
Tasks also define their own status, which is not necessarily the same defined in
the work order. A task can be edited considering the work order status and its
status. A task only can be removed if it is at the WAPR status. If some labor is
reported for a task, the status is automatically changed to APPR, not allowing
labor removal.
Figure 8-1 on page 144 shows an example of a work plan. It defines a series of
tasks to be performed. Also, it has two planned laborers to do the work.
Note: After a work order is canceled or closed, the Work Order Tracking
application does not allow any modifications to it; however the action Edit
History Work Orders enables a user to modify data and tasks from closed
work orders.
Job plans generally contain tasks (procedures), along with lists of estimated
labor, labor hours, materials, services, and tools required for the work. It is
basically a template used for work planning.
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This application provides two tabs to manage a plan:
Job Plan
Use this tab to create, modify and delete a job plan record. In this tab it is also
possible to specify the tasks, flow control and flow action. This tab also
enables to plan labor, materials, services and tools.
Work Assets
Use this tab to add work assets that a job plan relates to.
Figure 8-2 shows an example of a job plan for pump services, which defines
tasks. Figure 8-1 on page 144 showed the work plan based on this job plan.
Defining a job plan in a work order implies in copying all the content from a job
plan to a work plan. It serves as a template for the work plan. After a job plan
becomes a work plan on a work order, you can modify the work plan without
affecting its original job plan. It is also possible to modify a job plan without
affecting already generated work plans.
Note: A work plan can be defined manually or can be created by a job plan.
Changes made to a work order work plan do not affect its job plan.
Figure 8-4 on page 147 shows an example of creating a job plan from the current
work order. The work plan used in this example is from the work order previously
presented in the Figure 8-3 and in Figure 8-1 on page 144.
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Figure 8-4 Create a job plan from a work plan
Creating a job plan from a work plan reuses the following information:
Work order data, like responsibilities, priorities, flow control
Work assets such as work order asset and location
Tasks and flow control sequence
Planned labor, material, services and tools
Figure 8-5 shows the job plan example created by the action executed in
Figure 8-4.
Note: The Work Order Tracking application can create a job plan from a work
plan using the Create Job Plan from Work Plan action.
The changes can be saved as a plan or can be executed immediately. If they are
saved as a plan, they are automatically executed when the work order is
changed to the completed status. Otherwise, if it is executed immediately, the
changes are done and the Move/Swap/Modify dialog is closed. Press Execute
Now button or Save as Plan button to choose between these two options.
Move action
Use the Move/Swap tab to move or swap an asset. If the check box for swapping
is not enabled, a move can be planned or executed. When you move an asset,
the following fields are available, which define where the asset is going to be
moved out to:
Move To Parent
Move To Location
Move To Bin
You may select more than one asset to be moved by a work order.
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Figure 8-7 show an example of moving an asset from SHIPPING location to the
AIR105 location.
Figure 8-7 Work order to move the asset 12600 from SHIPPING location to the AIR105 location
Swap action
The Swap action is located on the Move/Swap tab. If the swap check box is
selected, the action executes an asset swap rather than a move. On any single
work order, you must choose either move or swap, but not both move and swap.
Swaps are assumed to just be swapping one thing by another. Attributes cannot
be modified.
When swapping, assets continue to have the options to move to a parent, move
to a location, and move to a bin. There is one more information provided, the
Replacement Asset field, which enables to select the asset that replaces the
current one. It is possible to select a list of assets for swapping in a single work
order.
Note: The Move/Swap tab allows either moving or swapping assets. The
move function uses new location information; the swap function uses new
locations and replacement assets information.
Modify action
The Modify tab allows changes to asset or location attributes. To enable
changing an attribute from one of these objects, you must specify and classify
this attribute in the Specifications tab, available from each application that
defines these objects.
Figure 8-8 on page 150 shows an example of modifying the alternate name of
the asset 11230, that is classified as a motor.
Attribute modifications are not allowed for the assets that are being swapped.
Defined locations are still allowed to have attribute modifications even during a
swap.
Note: The Modify action can change an attribute value from an asset or
location.
Figure 8-9 on page 151 shows an example of changing the custodian of asset
1002 to Wilson.
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Figure 8-9 Example of changing an asset custodian
Note: The Users and Custodians tab associates people to assets and
locations.
The Work Order Tracking application provides, on the Work Order tab, the
Responsibility area where you may view the owner and the owner group for the
current work order. The Owner and the Owner Group fields are read-only. To
select an owner, select either one of the following actions:
Select Owner action enables selection of a person or a person group from a
list to take ownership of the current work order.
Take Ownership action assigns the logged-in user as the owner of the current
work order.
Note: Both actions are used to designate ownership for work orders.
Figure 8-10 on page 152 show an example of the window to selecting an owner
using the Select Owner action.
Tasks define status and sequences that indicate the current phase of the work
order. Tasks can automatically flow through their sequences considering work
order status and tasks status. For more information about work plans, refer to
8.1.2, “Work plans” on page 143 and 8.1.3, “Job plans” on page 144.
Figure 8-11 shows an example of a work type that define the process flow to start
when the work order is in progress and to end when it is completed.
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Figure 8-11 Example of a work type to start process flow control when work order status is in progress
Note: A process flow, whose definition is set by work types, is used by work
orders to automatically start a flow control.
The Predecessors field, located in each task, is used to define the task
predecessors that enable tasks to start in a planned sequence. This field
determines all predecessor tasks that have to end their flow before starting the
flow of the next tasks.
A task flow control is controlled by the Under Flow Control check box, which
enables the task to change its status considering the sequence defined. This
check box is located in the work order level and in the tasks level. The option for
flow control has to be enabled in the work order level to allow activation in the
tasks level. After it is enabled in the work order level, all of the tasks enable theirs
Figure 8-12 shows an example of a work order that enables flow control in the
work order level. The work type automatically starts the flow sequence when the
status is changed to INPRG (in progress).
Figure 8-12 Work order that enables flow control and automatically starts it
When the work order, shown in Figure 8-12, changes its status to INPRG, its
tasks automatically start their sequence flow. The first task in the sequence
changes its status to in progress; the other tasks continue with the same status.
When the current task changes its status to completed, the next task changes its
status to in progress. As the work type defines the end of the process in the
completed status, the work order is completed when all tasks are completed.
By default if a work type is not defined, and to facilitate flow control use, the work
order starts the process flow when it is INPRG, and ends when it is in the COMP
(completed) status.
Note: Work orders can automatically start tasks flow control considering the
work type defined. Tasks can automatically follow their sequences when the
work order is under flow control.
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Flow Action Assist check box suppresses the automatic firing of the selected
action. Figure 8-12 on page 154 shows these fields.
By default, if a work type is not defined and to facilitate flow action use, a work
order starts the process flow when its status is changed to INPRG. When a work
order process control starts, the selected action is fired.
Note: The flow action functionality executes an action when the work order is
started through process flow control and the Flow Action field has an action
selected.
The Labor application is used to define labor and related skills, whose definition
is provided by the Crafts application. To learn more about managing labor and
crafts, refer to Chapter 7, “Resources” on page 121.
When planning labor, you may define the task it associates with. It enables a
work plan to associate a craft or a person to execute a specific task. A craft is a
generic method to plan labor because it specifies the necessary skills to
accomplish work. In the planning phase, crafts are better suited because they do
not require a specific person.
Note: Labor and crafts can be planned in a work plan through the Job Plan
application or the Work Order Tracking application. The Job Plan application
is used to apply planned labor more consistently.
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8.3.2 Activities and Tasks application
The Activities and Tasks application is used to plan, review, and manage
activities and tasks. To open this application, select Go To → Work Orders →
Activities and Tasks. In this application, you may list all activities and tasks from
work orders, and consequently plan and report labor, materials, tools and
services for them.
Figure 8-15 Using the Activities and Tasks application to plan labor, materials, services and tools
Note: The Activities and Tasks application enables you to plan and report
labor and crafts for tasks.
The Failure Codes application is used to create failure classes, whose structure
defines failure hierarchies. To open this application, select Go To → Assets →
Failure Codes.
8.4.1 Hierarchy
The Failure Codes tab in the Failure Codes application is used to build, view,
modify, and delete failure hierarchies. A failure hierarchy is an organized set of
data about problems, causes, and remedies related to assets and operating
location failures. The failures hierarchies classify possible failures for assets and
operating locations when building work orders.
Figure 8-16 on page 159 shows an example of a failure class hierarchy for pump
failures. Four related problems are shown. For the stopped problem, three
causes are described. One remedy is defined for the breaker tripped cause.
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Figure 8-16 Example of a failure hierarchy for pump failures
Figure 8-17 on page 160 shows an example of the Centrifugal Pump asset that
defines the Pumps failure class, previously shown in Figure 8-16.
The failure class information enables the Work Order Tracking application to
select a problem code, which gives more options to track and classify a work
order. The values provided for the Problem Code field are those that are related
in the first level of the failure class previously selected in the Failure Class field.
Figure 8-18 shows an example of a work order that relates the Centrifugal Pump
asset shown in Figure 8-18. When this asset is selected, the failure class
information is provided, enabling you to select a problem code for the work order.
In this case, the problem code selected is STOPPED.
Figure 8-18 Example of a work order that relates a failure class followed by its problem code
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Note: Work order can use failure class information to classify its problem
code.
IBM Maximo Asset Management provides a set of applications that define safety
procedures to be associated with work orders with the objective to define
precautions when executing the orders. These applications are located in the
Planning module. To open it, select Go To → Planning → Safety.
Note: Safety applications are related to planning and are located in the Safety
planning module. To open it, select Go To → Planning → Safety.
Figure 8-19 shows an example of an Electrocution hazard that enables tag outs.
Precautions and hazardous materials are the only things that can be associated
together. If a hazard is associated with tag outs, it cannot be associated with
precautions or hazardous materials. Figure 8-19 shows this example by disabling
the association of precautions and hazardous materials when tag outs is
enabled.
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Note: Hazards can have three types of associations: precautions, hazardous
materials, and tag outs. However, a tagged out type cannot be associated with
precautions or hazardous materials.
On the Safety tab, in both applications, are three sub tabs: Hazards and
Precautions, Hazardous Materials and Lock Out/Tag Out. Each sub tab enables
associating the specified hazard type.
Figure 8-20 shows an example of associating the asset Electrical Control Panel
with the hazard High Voltage. The same tab is provided for the Locations
application.
Figure 8-22 on page 165 shows an example of a tag-out definition inside a safety
plan to work with electrical equipment.
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Observe that each tag-out has a list of lock-out procedures to be followed. The
Apply Sequence column identifies the locking sequence for the lock-out
operation and the Remove Sequence column identifies the unlocking sequence
for the lock-out operation.
Note: the Tag Outs tab provides the applicable sequence for locking and the
removal sequence for unlocking work assets in lock-out operations.
The Work Assets tab of the Job Plans application enables you to associate a
safety plan for a work asset. For job plans, a work asset can be assets, locations,
or items. Work orders usually reference assets and locations.
Figure 8-23 on page 166 shows an example of a job plan JP12300 that
associates the safety plan POLEPLAN for the work asset location POLE300. It is
possible enable the current safety plan to be a default one for that work asset.
For more information about managing job plans, refer to 8.1.3, “Job plans” on
page 144.
Note: The Work Assets tab in the Job Plans application enables associating
safety plans for work assets. This makes the process of selecting safety plans
for work orders easier.
Figure 8-24 on page 167 shows an example of a work order that has a job plan
and a safety plan selected. Note that this work order defines the location
POLE300 and the asset 52300 as work assets.
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Figure 8-24 Example of a safety plan for work order
When you select a safety plan, three options are available for filtering plans:
Show all
This option does not filter any safety plans.
Show for the current work order
This option filters safety plans based on the asset and location of the work
order. This list is based on the safety plans already associated with assets
and locations on the Work Assets tab of the Job Plans application.
Show safety plans for the job plan of the current work order
This option lists all safety plans related to the current job plan of the work
order. It does not considers the work assets of the current work order.
Figure 8-25 on page 168 shows an example of these options. The selected one
is to list all safety plans related to the current job plan of the work order. As
already shown in Figure 8-23 on page 166, the Pole Safety Plan is a safety plan
for the job plan JP12300.
For more information about work order applications, refer to 8.1, “Work orders”
on page 142.
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8.6.1 Work Order Tracking application
In the Work Order Tracking application, costs are reported on the Actuals tab. To
enter data on this tab, the work order must not have a status of Waiting on
Approval, Closed, or Cancelled.
The Actuals tab supports reporting costs for labor, materials, tools and services.
Figure 8-26 shows an example of the Actuals tab that reports labor to relocate
guard rails around compressors.
Note: the Actuals tab in the Work Order Track application can be used to
report labor, materials, tools and services.
Material costs
Material costs can be recorded to a work order if the requested material is a
direct receipt. To enable this function, you may receive the material against a
purchase order whose purchase order line charges the GL account related to this
work order in question. To open the Purchase Orders application, select Go
To → Purchasing → Purchase Orders. To learn more about purchasing, refer
to Chapter 6, “Purchasing” on page 89.
Figure 8-27 on page 170 shows a purchase order line that references the work
order 1172 to report materials costs.
The Labor Reporting application contains a single table window, which displays
labor transaction records. The Transactions table window is used to add, modify,
or delete labor transactions. This table displays labor transactions that are
entered in this application or in any other application where recording labor
actuals is possible. Figure 8-28 on page 171 shows a sample list of transactions.
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Figure 8-28 Transactions list in the Labor Reporting application
Figure 8-29 Enter by labor option which enables to report by daily time and by daily attendance
Note: The Labor Reporting application can report labor by work order, ticket,
labor and contract/vendor. Reporting by labor gives the option to specify labor
time and labor’s attendance.
This application practically resumes a work order in one tab, the Quick Reporting
tab, which shows work order details, tasks summary and actuals reporting for
labor, material, tools and failure reporting. Also, this application does not request
services. A work order created in this application starts with the INPRG (in
progress) status because planning is not performed in this application.
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8.7 Reporting downtime
Downtime is for verifying how much time was necessary for an asset to be down
in order for maintenance procedures to be performed. IBM Maximo Asset
Management provides an action to report asset downtime in the Assets
application and in the Work Order Tracking application.
These two methods are provided by the Report Downtime action, which is in the
Asset application and the Work Order Tracking application.
Figure 8-30 on page 174 shows an example of the Report Downtime action that
changes the status of the fire extinguisher asset from UP to DOWN. After
selecting Asset Up and Change Status, then clicking OK, the asset status is
changed to DOWN. You may execute the Report Downtime action again to
change the asset status back to UP.
Note: the Report Downtime action is used to set the asset’s status to down
and up.
Figure 8-31 on page 175 shows the message that is displayed before you
complete or close a work order that has its asset in the DOWN status. This
message reminds you to change the asset status to UP.
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Figure 8-31 Check asset status warning before completing or closing a work order
This function can be enabled in the Other Organization Options action or in the
Work Type action, both provided by the Organization application, which you can
open by selecting Go To → Administration → Organizations.
The Other Organization Options action provides a check box labeled as follows:
Display Downtime Report Prompt upon WO Completion for Asset in a Down
Status
It indicates whether IBM Maximo Asset Management should open the dialog box
shown in Figure 8-31.
Figure 8-33 Emergency Maintenance work type that enables downtime prompt
Note: A work order can check whether the asset status is up before
completing or closing a work order. This option can be enabled by the Other
Organization Options action or by the Work Type action in the Organizations
application.
This action lists all the downtime history for the selected asset. You may edit the
downtime start date, end date, start work order, and end work order in which the
downtime is reported. Figure 8-34 on page 177 shows an example of this action.
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Figure 8-34 The Manage Downtime History action
Note: the Manage Downtime History action enables you to edit the downtime
history of assets.
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CLOSE
The service request is closed. The service request is now a historical record.
When a record is closed, you cannot change the status. You can, however,
edit certain parts of the record.
Person groups may be used for assignment on work orders, service requests or
tickets, and also roles for use within workflow.
When you create a ticket template, the two required fields are Template ID and
Class. The Template ID is the unique identifier for a particular template, and
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Class is used to determine the type of ticket record that the template will be
applied to, such as service request, incident, or problem.
2. Select the template you want to apply, as shown in Figure 9-6 on page 184.
9.2 Self-Service
IBM Maximo Asset Management offers several methods for users to enter
service requests without having to contact an agent. These include creating and
managing requests from within the Self-Service module, and the use of the e-mail
listener to generate service requests from an e-mail.
Within the Create Service Request application, the logged-in users person
record details are automatically populated on the request. A user may submit a
request on behalf of another user, as shown in Figure 9-7.
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Within the self-service request are several additional fields including asset,
location, priority, and classification. See Figure 9-8.
Note: Service desk agents can use classification to compare and verify
whether other similar service requests have been created.
Within the View Service Requests application users may filter and view their own
service requests. Also, a user may update the communication log for a service
request as shown in Figure 9-9 on page 186.
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Figure 9-11 E-mail Processing Frequency
10.1.1 Synchronization
Synchronization keeps data in the system current with data in the LDAP directory
server. How data synchronization occurs depends on whether you use
WebSphere Application Server or WebLogic Server:
For WebSphere Application Server, data synchronization between LDAP
repositories and the system is governed by the federated repositories, which,
in turn, are managed by Virtual Member Manager and the VMMSYNC cron
task.
For WebLogic Server, data synchronization between LDAP repositories and
the system is managed by the LDAPSYNC cron task.
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To configure the system to use application server security, follow these steps:
1. In the system properties file, add the property, mxe.useAppServerSecurity.
Set the value of the property to 1 and save the file.
2. In the applications\maximo\maximouiweb\webmodule\WEB-INF\Web.xml file,
uncomment the lines shown in Example 10-1.
Note: You can apply logging changes to the application server without
interrupting users by selecting Apply Settings from the Select Action menu.
This step has no effect on the existing users sessions.
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native_stdout
This file logs verbose garbage collection information. This log is helpful in the
diagnosis of memory and garbage collection issues
maximoserver.log
In WebLogic, this file logs connections, exceptions, and other failures
experienced by the application server in its day-to-day running. This log is
often helpful in the diagnosis of issues.
Maximo.log
This file logs IBM Maximo Asset Management output, based on settings in the
Logging application/logging.properties and System Properties:
– Applications: This log file can be influenced by logging levels and types of
information from the e-mail listener and the System Properties
applications.
– Files: This log can also be influenced by both the maximo.properties and
logging.properties files.
Use the Database Configuration application to create or modify the objects and
attributes in the database used by applications. Some of the things you can do
are:
Change attributes definitions
Associate domains to attributes
Create new user defined objects
Add new attributes to existing objects
Create and drop indexes
Create views to look at data from a single, or multiple, objects
Specify GL account formats
Set the field length and format for certain fields
Update statistics on indexes to improve database performance
Configure the system with multiple languages
Set up electronic signatures and electronic audit records
Note: When configuring the database in Admin Mode, ensure that all users
are logged off. In the case of deploying the EAR file or applying a fixpack, the
application has to be taken offline.
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Figure 10-2 Admin Mode
3. If you modify these fields, click Update Properties for the parameters to take
effect.
4. Click Turn Admin Mode ON.
5. In the Electronic Signature Authentication dialog box, type the appropriate
value in the Reason for Change field.
6. Click OK. A dialog box opens that indicates that the Admin Mode is starting.
7. Click OK.
8. Throughout the configuration process, click Refresh Status to view the
messages that the configuration process writes in the Status window.
9. If you decide to cancel the configuration, click Cancel Admin Mode.
10.Wait until Admin Mode is turned ON before performing this step. Then, click
the List tab. From the Select Action menu, select Apply Configuration
Changes to configure the database and automatically restore backup tables.
11.To turn off Admin Mode, from the Select Action menu, select Admin Mode,
and then click Turn Admin Mode Off.
Note: Properties defined in the maximo.properties file will be read first, after
starting the application server
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System property types
The two types of system properties are:
Global
This property exists only at a system-wide level, which means that the
property is applicable to all product server instances (such as an application
server) working with a common database. For example, the system property
mxe.logging.rootfolder is a global property whose value is a directory on
the hard disk of the server machine where the product's log files reside.
Instance
This instance property is defined and associated with a specific product
server instance. For example, you can configure the system property
mxe.crontask.donotrun to be an instance-specific property. You do this by
associating the mxe.crontask.donotrun system property with a specific
server (for example, MXServer1) and a value applicable only to that server
(for example, a value of BBCron). As a result of this configuration, the Bulletin
Board cron task (BBCron) is not executed on MXServer1, but it can execute
in another product instance, such as MXServer2.
Note: If a maximo.properties file exists and contains the same property name
but a different value than the database is aware of, the value maintained in the
database will be overridden by the settings in maximo.properties file.
The Electronic Auditing function writes audit records to the database tables
when you modify an audited attribute. The Electronic Signature function records
the person who made the modification
After enabling electronic audit records for a database attribute, the process is:
Each time a user adds, deletes, or modifies the value of an attribute using a
system application, and then saves the change, an audit record is written to
the audit object corresponding to the regular database object.
The audit record includes:
– Copy of the changed data
– User name of the user who made the change
– Identifier indicating whether the change was an insert, update, or delete
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– Current date and time of the transaction
– Rowstamp
– Unique e-Audit transaction ID
– Unique e-Sig transaction ID if electronic signature is enabled
– The key values columns for the record, even if those columns are not
enabled for electronic audit (for example, the work order number is
recorded even when another attribute in the WORKORDER object triggers
the electronic audit)
Note: Audit records are written in the selected database table name preceded
by A_ (which is the letter A followed by an underscore character).
10.8 Actions
Actions are scheduled events that occur when a record leaves a workflow node.
The Actions application is used to create and manage actions and action
groups. Actions and action groups can be used with escalation, service level
agreement (SLA), and workflow processes. An action group contains multiple
actions that are initiated or processed in sequence.
An action is an event that is triggered when the escalation engine finds records
that meet the conditions defined by an escalation point, SLA, or workflow process.
You can create actions that initiate an application action, change the status of a
record, run a custom class or a specified executable program, or set the value of
a field on a record.
You use the Actions application to create and manage both individual action
records and action group records. An action group contains multiple actions that
are initiated or processed in sequence.
Workflow processes use actions to move records through a process and to trigger
events, for example, status changes. Creating records in the Actions application
lets you define actions once, then reuse them when creating multiple Workflow
processes.
Note: The Type and Action fields are required in order to create an action.
Action types
An action can be one of the following types:
APPACTION
This type specifies that an application action be initiated. The type requires
values in the Object and Value fields. When creating an APPACTION type
action, you specify one of the following actions if it is available for the
specified object:
– Apply SLA: Apply the specified service level agreement.
– Create Change: Create a change work order.
– Create Incident: Create an incident ticket.
– Create Problem: Create a problem ticket.
– Create Release: Create a release work order.
– Create SR: Create a service request ticket.
– Create WO: Create a work order.
– WF Accept: Accept the record and route it to the positive path in the
workflow process. Also known as workflow auto-accept).
– WF Escalate: Escalate the record in the Workflow process and reassign
the assignment to its escalation role.
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– WF Initiate: Initiate a Workflow process. This option requires a value in the
Parameter/Attribute field.
– WF Reject: Reject the record and route it to the negative path in the
workflow process. Also known as workflow auto-reject.
CHANGESTATUS
This type specifies that the status of a record will change. The type requires a
value in the Object field and status in the Value field.
CUSTOM
This type specifies that a custom class file should run. The type requires a
value in the Object field and the name and path of a class file in the Value field.
EXECUTABLE
This type specifies that a program on the server should run. The type requires
the name of a program file in the Value field.
GROUP
This type specifies that the system should run the sequence of actions that
you specify in the Members table window.
SETVALUE
This type specifies that the system should set the value of a specified field.
The type requires values in the Object, Value, and Parameter/Attribute fields.
10.9 Roles
You use the Roles application to create, modify, view, and delete role records
that can be used as part of a communication template, escalation, SLA, or
workflow process. When a role is used within a process, the system can
determine the correct individual or individuals the process is routed to, based on
information with the role record.
Using role records instead of person records for assignments and notifications
enables you to you create more generic Workflow processes that require less
maintenance as individuals move in and out of different roles within your
company.
You can create the following types of roles (see Figure 10-3 on page 203):
CUSTOM
Use this role when you want to use a custom class file that resolves to one or
more people. Custom class files are Java programs written to perform
specific data management processes. The record is routed to one or more
people based on the data returned by the custom class program.
DATASET
Use this role to route a record that is based on a specific field on a record, or
a field on a related record or child record. Specify a value in the Object field
when creating DATASET type roles. The record is routed to one or more
people, based on the field that you specify in the Value field. Examples of
fields that can be used with a DATASET type role include Affected User,
Reported By, Supervisor, Work Group, and so forth.
EMAILADDRESS
Use this role to send e-mail notifications to one or more e-mail addresses.
Because e-mail addresses might or might not represent individuals who have
person records, these addresses can be used for notifications, but not for
assignments.
PERSONGROUP
Use this role to route a record to one or all members of a person group. You
use the Person Groups application to create person groups. Note:
– If the Broadcast check box is selected, assignments and notifications are
sent to all members of the group.
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– If the Broadcast check box is cleared (the default), the assignment or
notification is not routed to all members of the group. Instead, the
assignment or notification is routed to the first available group member
based on that person’s calendar and shift, or to the individual who is the
group default assignee. For more detail about how the assignee is
determined, refer to 10.10, “Person and person groups” on page 204.
PERSON
Use this role to route a record to a specific individual. You use the People
application to create person records.
USERDATA
Use this role to route a record based on a specific field within the person
record of the logged in user.
Notes:
Three fields are required in the Roles application: Role, Type and Value.
For the Value field to be valid Person, Person Group, or E-mail address
has to be specified.
When creating new Person Groups, note that the first person assigned to the
group is automatically selected as the default group.
Assigning a Person to a Person Group would require you to specify the Person
and the Sequence. The sequence representing the numerical value, which
indicates to the workflow the assignment sequence for this person.
Notes:
WebSphere Application Server: Data synchronization between LDAP
repositories and the system is governed by the federated repositories
which, in turn, are managed by the Virtual Manager and the VMMSYNC
cron task.
WebLogic Server: Data synchronization between LDAP repositories and
the system is managed by the LDAPSYNC cron task.
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10.12 System performance issues and guidelines
This section offers tips and tricks to tailor the system performance to your
requirements.
When processing power and memory are overtaxed, the user who is using the
application from a browser can experience reduced performance. If the basic
configuration is performing poorly, you might have to deploy the advanced
enterprise configuration.
In the basic configuration, even if the application server process runs on a 64-bit
computer, performance can be slow. Although a 64-bit computer allows greater
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Before implementing any application change, ensure you have a change
management procedure and release management protocol in place. Also
ensure that change requests are approved by senior management and that
they match your business processes. Change requests are best released in
phases in the deployment: for example, first the development environment,
then training, then acceptance, and only then to the production environment.
Use tools such as the Migration Manager to maintain identical deployment
platforms.
Review updates and new patch releases in development environments
before attempting to implement these changes in acceptance and production
environments.
If you are experiencing technical issues with the IBM Asset Management
application, copy the IBM Maximo Asset Management database and restore it
in a test environment. From there, enable debugging by using the Logging
application. Avoid running the Logging application in the production
environment; logging may hinder the performance of the application server.
Monitor for processes and applications that are not responding. They use
memory and can affect the performance of the client workstation. A
workstation can have unresponsive processes or applications that the user
might not be aware of. Use system tools, such as the Windows® Task
Manager, to check for and stop processes and applications.
Use one active network link only. If a user has both an active wireless network
link and an active LAN link, system performance issues can result. Limit users
to one active network link.
Note: To tune the IBM Maximo Asset Management V7.1 for better
performance, review the SQL statements periodically in the QUERY and
KPIMAIN tables.
After you enable this property (by uncommenting it), the application server writes
a stack trace for each MBOset, which generates a multiple of 200 MBOs.
Analyze the stack trace to determine where the objects are being created. You
can then take the necessary steps to reduce the object creation if it was an
unwanted event. Using this setting does not cause the server to stop creating
these objects. It only displays (on the console or in the logging file) where these
objects are created. Increase this parameter to 5,000 or 10,000 to avoid printing
logs unnecessarily.
Note: You can also configure the garbage collection for analysis while tuning
the Web application server.
The application highlights this icon and activates this hyperlink when the record
has documents attached to it. Additional actions are available by clicking
Attachments.
Use the Attached Documents feature to attach relevant information to a record (or
to a task on a record) in the form of a file or Uniform Resource Locator (URL)
address. These attached documents can be located on your company’s network,
on the Internet, or in a Document Management System (DMS) and might include
text files, spreadsheets, images, or Web pages.
The Attached Documents feature allows you to:
Attach a copy of a document to a record, for example an owner’s manual
could be attached to an asset.
Attach individual documents to records, for example attaching a permit to a
work order.
Attach an image to a record, for example attach a photo to a service request,
to view documents attached to a record, or to related records.
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Print one or more documents attached to a record.
Manage the Library of documents available to be attached to records.
Types of attachments
The Attached Documents feature includes two kinds of attachments:
Direct Attachments
These documents are attached directly to an application record. For example,
in the Work Order Tracking application, all documents attached to the work
order are direct attachments. When working with Attached Documents, you
may attach, view, modify, and print documents that are part of the current
record’s document collection.
Referential Attachments
These documents are attached to other application records, which are
associated with the current record. For example, a work order record might
also display document collections for the asset and location associated with
the work order. You may view and print documents that are referential
attachments, but you cannot add or modify attachments to related document
collections.
The computers from which you access attached documents must have the
relevant applications installed on them. For example, to view a Microsoft Word
document, a workstation must have Word installed on it.
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A
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5. Meters that are used in Meters, Meter Groups, Assets, Locations, Preventive
Maintenance, Job Plans, Items, and Condition Monitoring applications reflect
logical, not physical, meters. Meters used in these applications signify:
i. Each gauge is identified individually
ii. Meters are identified as a measurement point
iii. Meters can be shared across organization and sites
a. i and ii
b. i and iii
c. i, ii, and iii
d. None of the above
6. An extended date field on the Frequency Tab of PM overrides the seasonal
dates of a PM. If the Adjust Next Due Date field is set to Yes (Y), the
calculation of the next due date for a work order generated from the PM uses
which of the following calculations?
a. Extended Date + Frequency
b. Extended Date - Frequency
c. Next Due Date + Frequency
d. Next Due Date - Frequency
e. None of the above
7. An asset is configured in IBM Maximo Asset Management to generate a work
order for PM, based on both frequency and meters. It employs which of the
following logic?
a. Only frequency based work orders
b. Only meter based work orders
c. Both frequency and meter, whichever is earliest
d. Both frequency and meter, based on whichever has later date
e. Not possible to configure both frequency and meter simultaneously.
8. IBM Maximo Asset Management checks inventory item balances at which of
the following levels?
a. Bin level
b. Storeroom level
c. Site level
d. Organization level
e. Company level
214 Certification Study Guide Series: IBM Maximo Asset Management V7.1
13.In a Labor Rate contract, if there is a revision to one of the craft's standard
rate, how can you apply the revised rates?
a. IBM Maximo Asset Management does not allow you to revise standard
labor rates. You have to revise whole contract.
b. You can apply Price Adjustments and revise the Standard Labor rates.
c. IBM Maximo Asset Management allows you to modify the complete
contract amount but not the rate schedule.
d. It is not possible to modify the labor contract. You need to create a
modified new labor contract.
14.In a Warranty contract for an asset or service, how can you monitor and
control the Service Provider's performance?
i. IBM Maximo Asset Management does not allow you to define metrics
on performance of service provider.
ii. You can define Service Provider's service performance metrics with
the help of service level agreements.
iii. You can define your own terms and conditions to monitor and control
Service Provider's performance.
a. i
b. ii
c. iii
d. ii and iii
e. None of the above
15.Purchase record line item or service costs are allowed to distribute across
multiple GL accounts. To distribute costs across multiple GL accounts which
of the following conditions are required?
i. The line item is a direct issue item or service.
ii. None of the items have been received.
iii. The service line is not prorated.
a. i and ii
b. ii and iii
c. i and iii
d. i, ii, and iii
e. None of the above
216 Certification Study Guide Series: IBM Maximo Asset Management V7.1
20. The relationship between Persons and Labor applications is which of the following?
i. Persons application is used for workflow and purchase information.
ii. Labor application is used for crafts, skills, hours worked, certifications.
iii. Labor record cannot exist without a record in Persons application.
iv. Data in Persons application is shared with Labor application.
a. i
b. ii
c. iii
d. iv
e. All of the above
21.Person Group application is used for which of the following action(s)?
i. To create a work group.
ii. To create owner group on a work order.
iii. To create owner group on a ticket.
iv. To route a document by workflow to the recipient.
a. i
b. ii
c. iii
d. iv
e. All of the above
22. Which statement (or statements) is the definition of flow control?
i. Flow control is a set of business rules built into the Work Management
applications that allow status changes to be processed automatically in
a work hierarchy.
ii. To detect the appropriate time to start a record so that the combination
of its status and ownership place it in the right persons work view.
iii. The ability to run a task-specific action (group) along with the status
change that starts it.
a. i
b. ii
c. iii
d. i, ii, and iii
e. None of the above
218 Certification Study Guide Series: IBM Maximo Asset Management V7.1
28.The Logging application enables you to create and manage log files that
contain the following types of messages?
a. Informational, Warning, or Error messages
b. Warnings or Error messages
c. Only Error messages
d. Only Warning messages
e. None of the above
29.When are the cron task instances reloaded in the Cron Task Setup
application?
i. When you change any other attributes on the cron task instance
(schedule, run as user).
ii. When switching cron task from Active to Inactive.
iii. If the parameter value is cached when cron task instance starts or
reloads. Check the parameter field to see if this occurs.
iv. Generally, do not submit a reload request after changing parameter
values.
a. i and ii
b. ii and iii
c. iii and iv
d. i and iii
e. i and iv
220 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Related publications
The publications listed in this section are considered particularly suitable for a
more detailed discussion of the topics covered in this book.
IBM Redbooks
For information about ordering these publications, see “How to get Redbooks” on
page 222. Note that some of the documents referenced here might be available
in softcopy only.
Deployment Guide Series: Maximo Asset Management V7.1, SG24-7640
IT Asset Management Processes using Tivoli Asset Manager for IT,
SG24-7601
Maximo Asset Management Essentials V7.1 Implementer’s Guide,
SG24-7645
Online resources
These Web sites are also relevant as further information sources:
IBM Professional Certification Program Web site:
http://www.ibm.com/certify/index.shtml
Test 015 objectives
http://www.ibm.com/certify/tests/obj015.shtml
IBM Maximo Asset Management V7.1 courses:
http://www.ibm.com/certify/tests/edu015.shtml
IBM Maximo Asset Management V7.1 online publications:
http://publib.boulder.ibm.com/infocenter/tivihelp/v3r1/index.jsp?top
ic=/com.ibm.mam.doc_7.1/mam_welcome.htm
222 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Index
Assets application 13
A Associate User and Custodians action 21
actions 199–200
Move/Modify Assets action 21
creating action records 200
tabs 13
types 200
Asset 13
Actions application 199
List 13
Activities and Tasks application 157
Meters 14
Add Item to Storeroom action 67
Safety 13
Add/Modify Commodity Codes action 93
Spare Parts 13
Admin Mode 194
Specifications 14
Alternatives For Table table window 136
assets life cycle 12
Application Designer 34
Assets module
Application server log files
applications
maximoserver.log 193
Assets 12
native_stdout 193
Condition Monitoring 12
systemerr.log 192
Failure Codes 12
systemout.log 192
Locations 12
Application server security
Meter Groups 12
application server security files 191
Meters 12
global security files 190
Assignment Manager 122
security files 191
Assignment Manager application 123
Apply to New Crafts? check box 140
associated contracts 82
Approved (APPR) 104
Associated Labor table window 140
approved purchase orders 91
attached documents
approved purchase requisitions 91
Attachments icon 208
asset custodian 151
configuration 210
asset identifiers 111
properties 198
asset number 111
types of attachments 209
assets
administrative actions 209
ancestors 15
Attachments hyperlink 208
asset hierarchy 13
Direct Attachments 209
children assets 15
Referential Attachments 209
creating 14
Attached Documents feature 208
Massive Move 20
Authorize Sites action 93
Move Asset dialog box 20
auto-numbers 106
moving an asset 20
Average Cost field 118
replace assets 21
rotating asset 16
rotating item 16 B
save the asset record 14 basic logger 192
Swap Assets 21 benefits of certification 3
swapping 20 blanket release 108
Users and Custodians tab 21 Bulletin Board cron task (BBCron) 197
assets and inventory items 16
224 Certification Study Guide Series: IBM Maximo Asset Management V7.1
creating a release 105 Assets and locations 159
creating purchasing records 94 Hierarchy 158
Cron Task application 48 work order problem code 160
Cron Task Setup application 204 failure hierarchy 159
Currency Codes application 95 first aid training 130
Exchange Rates 96
Organizations 96
CUSTODIAN 134
G
garbage collection 208
gauge 12
D Generate WO, Meter Frequency Is Reached 41
Database Configuration application 32, 193 Generate WO, on Meter Reading (Do Not Estimate)
capabilities 193 41
configuring the database 194 GL Account code 92
Admin Mode 194
command line mode 194
Table.Column 32
H
hazard 162
Database Configuration Object 32
Default Craft For Labor 126
Delete Person action 135 I
Delete Person Group action 136 IBM Certification Agreement 6
delivery time expectations 91 IBM Maximo Asset Management
Desktop Requisitions application 62 publications 8
disqualified vendor 102 IBM Tivoli Asset Management for IT 77
Document Management System (DMS) 208, 210 IBM Tivoli Directory Server 190
Domains application 139 In Progress (INPRG) 114
downtime history 176 incidents 182
Duplicate Craft action 140 internal PO 105
Duplicate Labor action 126 internal purchases 91
Duplicate Person Group action 136 inventory 67
Inventory Adjustments sub-menu 68
Inventory application 68
E tabs
EAR (Enterprise ARchive) files 192
Inventory 69
Edit History Work Orders action 144
Count Frequency 69
Editable on Use? check box 86
Issue Unit 69
electronic audit signatures 198
Stock Category 69
Electronic Auditing functionality 198
List 68
E-mail Listeners application 186
Reorder Details
escalations 200
Economic Order Quantity 70
Exchange Rates application 97
Lead Time 70
Exchange Rates 97
Safety Stock 69
Organizations 97
Rotating Asset 70
Extend/Renew Qualification button 131
Where Used 70
External Purchases 91
Inventory costing model 57
Inventory module 52
F applications 58
failure class 158–159 Item Master 58
Failure Codes application 158 add item to a storeroom 60
Index 225
Item 59 Obsolete 61
Item Assembly Structure 60 Pending 61
List 58 Pending Obsolescence 61
Specifications 60 Planning 61
Storerooms 60
Vendors 60
conflicting objectives 52
J
job plan 144
defaults 56
Job Plans application 38, 42, 144, 165
initial setup 52
create a job plan from work plan 146
add/modify conversions 53
tabs
commodity codes 54
Job Plan 145
commodity groups 54
Work Assets 145
Conversion Factor 54
job skill 129
From Unit of Measure 54
Item Number 54
add/modify units of measure 53 K
conversion 52 KPIMAIN tables 207
units of measure 52
Abbreviation 53
L
Description 53 labor 38
Unit of Measure 53 Labor application 122, 129
introducing 52 Labor Contract 76
Inventory costs 57 Labor Rate Contracts 123
Issue Cost 57 Labor Rate Contracts application. 76
Non Capitalized Rotating 57 labor record 122
Reorder 57 Labor Reporting application 170
inventory reorder process 90 reporting a labor 171
Invoice Management 108 by contract/vendor 171
Invoices application 90, 114 by labor 171
invoice types by ticket 171
Credit 115 by work order 171
Debit 115 LaborQUAL 132
Invoice 115 LDAP repositories 190
Issues and Transfers application 70 LDAPSYNC cron task 190, 204
tabs 70 Lease/Rental Contracts application 76
List 70 liability concerns 91
Transfer In 71 Limits and Tolerances tab 117
Transfer Out 71 Line Types 92
item assembly structure (IAS) 16, 60 ITEM 92
Item kit 59 MATERIAL 92
item master SERVICE 92
creating 18 SPORDER 93
Item Master application 18, 55, 67, 92 STDSERVICE 92
item records 55 Loaded Cost field 118
item sets 55 location
creating 55 location hierarchy 27
level 55 Location 27
item status 61 Network 27
Active 61
226 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Operating location 27 Characteristic 22
Primary system 28 Continuous 22
Site 28 Gauge 22
System 28 Microsoft Active Directory 190
locations 17 Modify Person Availability 128
add a new location 26 Move/Swap/Modify action 148
create a location 20 multiple loggers 191
initial status 20 Multisite configuration 99
Locations application 26 mxe.db.fetchResultLogLimit 207–208
Logging application 191 mxe.doclink.path1 - mxe.doclink.path10 198
capabilities 191 MXServer1 197
Loggers 192
manage log settings 191
Root Loggers 192
N
network system 28
lump sum amount 110
non-capitalized rotating asset 57
non-inventory location 20
M non-master PM 38
Manage Downtime History action 176 non-rotating item 18
Manage Premium Pay Codes action 140
Mark Row For Delete button 140
Master Contract 77, 81
O
Organization 90
approving 81
organizational level 79, 93
association
Organizations application 49, 56
Create Associated Contract 81
Outside rates 139
Lease Contracts 81
Outside Rates table window 139
Purchase Contracts 81
Warranty on assets 81
creation 81 P
status 82 Paid Tax GL Account field 98
Master Contracts application. 81 Pearson Virtual University Enterprises (VUE) 5
Master PM 38 People application 128, 133
non-master PM 38 tabs
Master PM records 38 List 133
Material receipts 109 Person 133
Maximo Enterprise Adapter 205 performance troubleshooting 206
Maximo.log 193 Person field 123
maximo.properties file 207 person group 135, 182
maximum amount per contract 77 PM alerts 47
maximum amount per contractor 77 PM hierarchies 38
MBOs in memory 207 PNDREV(Pending Revision) 82
meter groups 23 PO Line 93
meters PR Line 93
characteristics meter 26 Premium Pay table window 139–140
characteristics meters 26 premiums 139
creating 23 Preventive Maintenance (PM) 39
measurement point 26 Preventive Maintenance application 38
Meters application 22–23 creating Master PM 39
types of meters delete a PM record 46
Index 227
Frequency 40 Terms and Conditions 103
generate PM work orders 39 WAPPR status 103
Override Updates from Master PM? 46 Purchasing Module
PM hierachy 46 applications
PM record 45 Companies 90
PM records and routes 45 Company Master 90
scheduled work orders 46 Invoices 90
Sessional Date 41 Purchase Orders 90
updating associated PM records 43 Purchase Requisitions 90
working gwith the Master PM 39 Receiving 90
Primary Calendar 133 Request for Quotation 91
Primary E-mail 133 Terms and Conditions 91
Primary Shift 133 Contracts Module integration 93
problems 182–183 Inventory Module 91
process flow 153 Purchasing module 90, 93
proficiency in a skill 129
Prometric 5
Purchase Application 77
Q
qualification 129
purchase contract 77, 94
Qualification records 132
Purchase order status 107
Qualifications application 129
Approved (APPR) 107
tabs 130
Canceled (CAN) 107
Associated Labor 130
Closed (CLOSE) 107
List 130
In Progress (INPRG) 107
Qualification 130
Waiting on Approval (WAPPR) 107
Qualifications tab 125
purchase orders (POs) 87, 90, 94
QUERY tables 207
types
Quick Reporting application 172
CHG 94
PARTS 94
REL 94 R
SERV 94 receipts 90
STD 94 Receive Rotating Items action 91
Purchase Orders application 55, 62, 90, 94, 105 Receiving application 90, 108
create a purchase order 106 tabs
manage purchase orders 106 List 109
tabs Material Receipts 109
List 105 Material receipts 109
PO 105 Service Receipts 109
PO Lines 105 Service receipts 109
Ship To/Bill To 105 Redbooks Web site 222
Terms and Conditions 105 Contact us xvi
purchase requisitions (PRs) 91–92 Rental Contract 76
Purchase Requisitions application 62, 103 reorder items 91
create requisition 103 Reorder Point (ROP) 69
Ship To/Bill To 103 Report Downtime action 173
tabs Reporting downtime 173
List 103 request for quotation (RFQ) 105, 112
PR 103 Request for Quotation application 105, 112
PR Lines 103 Required Carft and Skills Levels table window. 131
228 Certification Study Guide Series: IBM Maximo Asset Management V7.1
resources for study 8 synchronization 190
Resources Module 122 Select Action menu 125, 140
Calendar field 123 Select Reserved Items dialog 71
Crafts 122 self service request 185
Labor 122 Self-Service application 184
People 122 serialize 111
Person Group 122 Service Contract 77
Qualifications 122 Service Desk agent 181
return on investment (ROI) 5 service item examples 62
role 201 service item status 62
role names for certification 2 Active 63
Roles application 201 Obsolete 63
rotating assets 16, 91, 111 Pending 63
rotating item 16–17, 59, 111 Pending Obsolescence 63
associate a meter 23 Planning 63
associate a meter group 23 service items 61
creating 17 Service Items application 55, 61, 92
non-rotating item 18 how to access 62
number 19 Reorder Direct Issue Itms/Svcs action 62
Routes application 45 tabs
List 62
Service 62
S Specifications 62
Safety module 158
service level agreement (SLA) 199
applications
service provider 77
Hazards 161
service purchases 109
Lock Out/Tag Out 161
Service receipts 110
Precautions 161
service request 183
Safety Plans 161
high volume 182
safety plan 161
status
Safety Plan application 163
180
associate a safety plan 165
CLOSE 181
safety plan 164
INPROG 180
safety plan components
PENDING 180
Hazardous Materials 164
QUEUED 180
Hazards and Precautions 164
RESOLVED 180
Tag Outs 164
Service Request Classification 185
set up a job plan 165
service requests 180
tabs
Service Requests application 180
Tag Outs 164
Apply Service Request Template 183
sample questions 211
applying a ticket template 183
seasonal work 41
Out of the box functionality 180
Security Groups application 117
set level 62
Security levels 197
Sets application 55
PRIVATE 197
Ship To or Bill To Attention field 133
PUBLIC 197
shipping and handling details 91
SECURE 197
Site level 93
Security settings 190
skill level 139
configure log files 191
Skill Levels table window 139
Index 229
Software Contract 77 T
spare part 111 tax code 98
specialized training 129 Tax Options dialog box 98
standard rate 139 tax type 98
Standard Service 62 template id 182
Stocked Tools application 66 Terms and Conditions 85
how to access 66 creating 86
tabs 67 tab 86
Balances sub-tab 67 Test 435 7
List 67 Ticket Templates application 182
Rotating Tool Assets 67 creating a new ticket 182
Stocked Tool 67 class 182
Vendors 67 required fields 182
Where Used 67 template id 182
storeroom 20 Timer 123
Storerooms application 67, 72 Tivoli Certification benefits 4
Storeroom Tivoli environment 5
GL Control Account 73 tool requirements 38
Invoice Variance Account 73 Tool status
Purchase Variance Account 73 Active 65
Receipt Variance Account 73 Obsolete 65
Shrinkage Account 73 Pending 65
Tool Control Account 73 Pending Obsolescence 65
tabs 72 Planning 65
Items 73 TOOLQUAL 132
Storeroom 72 tools
Cost Adjustment Account 73 definition 63
Currency Variance Account 73 tabs 64
storeroom-to-storeroom purchase 105 Tools application 55, 93
subassemblies 16 how to access 64
SUPERVISOR 134 tabs 64
Swap action 149 List 64
Swap Assets dialog box 21 Required Qualifications 64
system maintenance troubleshooting 206 Specifications 65
system performance Storerooms 64
configuration issues 205 Tool 64
factors affecting 205 Vendors 65
troubleshooting 206 Tools that Requre This Qualification table window.
System Properties application 196 131
capabilities 196 Total Base Cost 117
Global Properties 196 transfer order 105
Instance Properties 196
Live Refresh 196
property types U
unapproved purchase orders 91
Global 197
unapproved purchase requisitions 91
Instance 197
Uniform Resource Locator (URL) 208
Unpaid Tax GL Account field 98
Use Last WO's Start Information to Calculate Next
230 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Due Frequency 40 Workflow notifications 202
Use Parent Remit To? field 102 workflow processes 133, 199
V Z
valid rotating item 17 Zero Year to Date Hours 129
vendor disqualified 102
Vendor field 90
vendor quotations 91
View Contracts action 99
View Qualification Status History button 132
View Service Requests application 185
Virtual Member Manager 190
VMMSYNC cron task 190
W
Waiting for Inspection (WINSP) 110
Waiting for Serialization (WASSET) 110
Waiting on Approval (WAPPR) 104
Warranty Contract 77
Warranty Contracts application 77
Web-based courses 8
Weblogic 193
WebLogic Server 190
WebSphere Application Server 190, 192
WO Completion 175
work order 142
check asset status 174
Downtime Prompt checkbox 176
flow action 154
flow control 152–153
Other Organization Options action 175
ownership 151
status 152
Work Order Tracking application 142, 169
Actuals tab 169
Flow control 153
Material costs 169
Modify action 149
Move action 148
process flow 152
Swap action 149
work orders
status 142
work plan 143, 146, 156
Workflow assignments 133
Workflow E-mail Notification 133
Workflow Inbox assignments 202
workflow node 199
Index 231
232 Certification Study Guide Series: IBM Maximo Asset Management V7.1
Certification Study Guide Series: IBM Maximo Asset Management V7.1
(0.5” spine)
0.475”<->0.875”
250 <-> 459 pages
Back cover ®
Helps you achieve This IBM Redbooks publication is a study guide for IBM Maximo
IBM Maximo Asset Asset Management V7.1 and is aimed at individuals who want INTERNATIONAL
Management V7.1 to get an IBM Professional Certification for this product. TECHNICAL
certification The IBM Maximo Asset Management V7.1 certification exam, SUPPORT
offered through the Professional Certification Program from ORGANIZATION
Explains the IBM, is designed to validate the skills required of technical
certification path professionals who work in the implementation and
configuration of the IBM Maximo Asset Management V7.1
and prerequisites product. BUILDING TECHNICAL
INFORMATION BASED ON
This publication does not replace practical experience, and is PRACTICAL EXPERIENCE
Introduces sample
not designed to be a stand-alone guide for any subject. Instead,
test questions it is an effective tool that, when combined with educational
activities and experience, can be an extremely useful IBM Redbooks are developed by
preparation guide for the exam. the IBM International Technical
Support Organization. Experts
For your convenience, we structure the chapters based on the from IBM, Customers and
sections of the Test 000-015: IBM Maximo Asset Management Partners from around the world
V7.1 Implementation, such as Assets, Inventory, and so on, so create timely technical
studying each chapter will help you prepare for one section of information based on realistic
scenarios. Specific
the exam. recommendations are provided
Note that Test 000-017: Foundations of Tivoli Process to help you implement IT
Automation Engine is a prerequisite for the IBM Certified solutions more effectively in
Deployment Professional - Maximo Asset Management V7.1 your environment.
certification. To prepare for that test, refer to the IBM Redbooks
publication Certification Study Guide Series: Foundations of
Tivoli Process Automation Engine, SG24-7763. For more information:
ibm.com/redbooks