Parts Manual

Generator Set
R
with PowerCommand 1.1 Controller or PowerStart 0500 Control
C8 D5
C11 D5

English 10-2009 A030B226 (Issue 1)

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2
 Index

A G
Air Cleaner Installation HD, 31 Gear Train, 22
Air Induction & Exhaust System, 4 Generator Installation, 55
Assembly High Pressure Pipes, 5
Assembly Tensioner, 6
H
Assembly Water Pump, 7 Heater Installation, 57

B J
Balance Shaft, 8 Joint & Gasket, 23
Battery Charger, 32
Battery Installation, 33
K
Bearing Kit, 9 Kits, 23
Belt, 10
Breather Assembly Unit, 11
L
Bunding Tank, 35 Lub Oil Sump, 24
Lubricating Oil Filter, 25
C
Cam Box Sub Assembly, 12
P
Circuit Breaker Installation (0179-6310) 37 Pmg (Kit 0541-1735) 58
Circuit Breaker Installation (0179-6368) 39 Pmg Kit (0541-1760) 59
Control Panel Installation (0179-6182) 41
Control Panel Installation (0179-6340) 43
R
Coolant Heater Installation, 45 Radiator Installation, 61
Crank Shaft, 13 Rocker Assembly, 26
Cylinder Block, 14
Cylinder Head, 15
S
Cylinder Head Cover, 16 Sensor Installation, 63
Shipping Bracket Installation, 65
E Skid Installation, 67
Enclosure Installation, 47 Solenoid Installation, 69
Engine Installation, 49 Starter Motor, 27
Exhaust Installation, 51 Supply Pipes, 28

F T
Feed Pump, 17 Tank Fuel 500LTR, 71
Flywheel Rear End Oil Seal Housing, 18
Front Cover Assembly, 19
Fuel Filter, 20
Fuel Injection Pump, 21
Fuel System Installation, 53

3
 Air Induction & Exhaust System

3
2

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0154-3314 1 GASKET-MANIFOLD 4 0520-2701 4 STUD (M8 X 1.25 X 30.5)

2 0155-5043 2 GASKET-EXHAUST 5 0860-2140 4 NUT-HEX FLG
3 0154-3316 1 MANIFOLD-EXHAUST (M8 X 1.25 X 8.3/8.7)

4
 Assembly High Pressure Pipes
1 1

2 3

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0541-1749 1 PIPE KIT 3 0501-1156 1 LINE-FUEL (ASSLY)

2 0147-1011 2 ADAPTER-INJ NOZZLE.
(MICO PART NO.
E 080 1484 00) - 16 PS

5
 Assembly Tensioner

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0512-0456 1 TENSIONER-BELT (ASSLY)

6
 Assembly Water Pump

1
2
3
4

5
6
8

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0132-0530 1 PUMP-WATER (ASSLY) 5 — 1 HEX FLANGE BOLT (M6 x 1.0)

2 0130-8441 1 TUBE-BYPASS 6 — 1 STUD WATER PUMP (M6 x 1.0)
3 0518-0833 2 CLIP-TUBE (BYPASS) 7 — 2 HEX FLANGE BOLT (M6 x 1.0)
4 0130-8444 1 TUBE-BYPASS 8 — 1 NUT WATER PUMP (M6 x 1.0)

7
 Balancer Shaft

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

— 0104-2198 1 SHAFT-BALANCE(ASSLY) 4 — 1 COPPER WASHER

1 0541-1748 1 BEARING KIT(BALANCER) 5 0517-0482 1 PLUG BALANCER SHAFT
2 0508-1349 1 BUSHING
3 0515-0328 1 KEY-MACHINE

8
 Bearing Kit

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0541-1745 1 BEARING KIT (MAIN 4 0541-1748 1 BEARING KIT(BALANCER)

BEARING CRANKSHAFT) 5 0508-1349 1 BUSHING(BALANCER
2 0104-2201 1 WASHER-CRANKSHAFT SHAFT)
3 0114-0462 4 BEARING-CONN ROD

9
 Belt

WATER PUMP PULLEY

TENSIONER PULLEY

CRANK PULLEY

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0511-0261 1 BELT-DRIVE

10
 Breather Assembly Unit

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0123-2444 1 BREATHER-CRANKCASE
(ASSLY)

11
 Cam Box Sub Assembly

4
1

5
6

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

— 0306-5454 1 CAM-DRIVE (ASSLY) 2 0149-2957 1 JOINT CAM BOX MOUNTING

— 0541-1750 1 GASKET KIT(CAM BOX) 3 0150-3011 1 ELECTRONIC GOVERNOR
1 0149-2956 1 SUB ASSLY SIDE COVER 4 0306-5449 1 ASSLY LINKE GOVERNOR
CAM BOX 5 0123-2450 1 GASKET OIL FILL
6 0130-8528 1 TUBE FILL

12
 Crank Shaft

10

4
9
8
5

7 6
11

12

3 2
1
5

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0512-0455 1 PULLEY 8 0114-0462 4 BEARING-CONN ROD

2 0104-2197 1 WASHER-CRANKSHAFT 9 0112-0352 2 PISTON (ASSLY)
3 0800-6562 1 SCREW-HEX HD 10 0541-1746 2 PISTON RING KIT
4 0104-2201 1 WASHER-CRANKSHAFT 11 0114-0466 4 BOLT CON ROD (M10 X 1.0)
5 0541-1745 1 BEARING KIT(SET OF LOWER 12 0114-0467 4 NUT CON ROD (M10 X 1.0)
& UPPER) — 0541-1756 1 CRANKSHAFT KIT
6 0114-0463 1 CONNECTING ROD (ASSLY) (CRANKSHAFT WITH COUNTER
7 0114-0461 2 BUSHING-CONN ROD WEIGHT, WOODRUFF KEY
(NOT FOR SERVICE) & THRUST WASHER )

13
 Cylinder Block

12

11

7 10

13

8
9
4 3

5
2

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

— 0110-4162 1 BLOCK-CYLINDER (ASSLY) 7 0517-0465 5 PLUG-CAP 1/4-18 PTF

1 0800-6569 6 SCREW-HEX FLG HD 8 0517-0458 1 PLUG-DRAIN WATER
(M14 X 1.5) GALLERY (M8)
2 0800-6575 4 SCREW-HEX FLG HD 9 0517-0459 2 PLUG-CAP
(M8 X 1.25) 10 0508-1350 1 GROMMET
3 0526-2421 1 WASHER-FL (M14) 11 0234-1110 1 GASKET-COVER
4 0517-0464 1 PLUG-CAP (M14 X 1.5) 12 0110-4163 1 GASKET-CYLINDER HEAD
5 0516-2148 6 PIN-DOWEL 13 0517-0460 1 PLUG-CAP
6 0102-1585 1 ADAPTER-OIL DRAIN

14
 Cylinder Head

6
4 5 14 8

3
7

2
12
10
1

15

10

11

13

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

--- 0110-4164 1 HEAD-CYLINDER(ASSLY) 8 0517-0461 3 PLUG-CAP

1 0333-0810 1 THERMOSTAT ASSLY 9 0403-7366 2 PLATE-LIFTING
2 0130-8439 2 GASKET-THERMOSTAT 10 0800-6583 2 SCREW-HEX FLG HD
3 0130-8440 1 TUBE-WATER(OUT) (M10 X 1.5)
4 0800-6581 1 SCREW-HEX FLG HD 11 0517-0462 1 PLUG-CAP
(M10 X 1.5) 12 0110-4161 6 BOLT-CYLINDER HEAD
5 0800-6582 1 SCREW-HEX FLG HD (M14 X 1.5)
(M10 X 1.5) 13 0516-2151 2 PIN-DOWEL
6 0130-8443 1 TUBE-BYPASS 14 0517-0463 2 PLUG-HOLE
7 0516-2150 2 PIN-DOWEL 15 0306-5452 1 SPACER-CONTACT

15
 Cylinder Head Cover

4
5 6
3 9
8
7

10

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0134-5409 1 COVER-CYLINDER HD 6 0518-0831 1 CLIP-TUBE

2 0110-4165 1 GASKET-CYLINDER HD 7 0509-0569 2 SEAL-OIL
(COVER) 8 0526-2416 2 WASHER-FL
3 0159-1812 1 CAP-VENT (CYLINDER HD COVER)
4 0509-0565 1 SEAL-O RING (BREATHER 9 0870-2315 2 NUT-CAPTIVE (M8 X 1.25)
CAP) 10 0518-0832 1 CLIP-TUBE
5 0503-3183 1 HOSE-BREATHER

16
 Feed Pump

3
2
1

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0149-2945 1 PUMP-FUEL (FEED) (W/O 3 0520-2703 3 STUD (M6 X 1.0)

HAND PRIMER) 4 0860-2144 3 NUT-HEX FLG (M6 X 1.0)
2 0149-2946 1 GASKET-FUEL PUMP

17
 Flywheel Rear End Oil Seal Housing

6
8

1
2

10

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0306-5451 1 COVER-FLYWHEEL 6 0509-0567 1 SEAL-OIL (M8 X 1.25)

(BOTTOM) --- 0104-2199 1 FLYWHEEL ASSY
2 0800-6574 4 SCREW-HEX HD (M6 X 1) (Includes Sr No. 7 & 8)
3 0509-0568 1 SEAL-OIL 7 0507-0050 1 GEAR-RING
4 0509-0566 1 SEAL-OIL 8 0104-2200 1 FLYWHEEL
5 0800-6584 6 SCREW-HEX FLG HD 9 0800-6566 6 SCREW-HEX FLG HD
(M8 X 1.25 X 33) (FLYWHEEL MTG M12 X 1.5)

18
 Front Cover Assembly

6
4

16
12
3 9
13

2 18 17
11
1 14
10 15
8

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0103-0875 1 COVER-GEARCASE (ASSLY) 9 0516-2149 2 PIN-DOWEL

2 0509-0563 1 SEAL-OIL 10 0102-1587 1 GASKET-OIL BASE
3 0103-0874 1 GASKET-GEARCASE 11 0130-8442 1 TUBE-FILL (ASSLY)
4 0149-2942 1 COVER-FUEL PUMP 12 0122-0955 1 GASKET-OIL FILTER
5 0509-0564 1 SEAL-O RING 13 0512-0456 1 TENSIONER-BELT
6 0800-6576 5 SCREW-HEX FLG HD 14 0123-2443 1 TUBE-OIL (SUCTION)
(M6 X 1.0) SCREW HEX HD (M6 X 1.0)
15 0800-6579 4
7 0800-6577 8 SCREW-HEX FLG HD
16 0509-0590 1 SEAL O RING
(M8 X 1.25)
17 0123-2451 1 DIPSTICK (WITH THREADED CAP)
8 0800-6578 4 SCREW-HEX FLG HD
18 0509-0591 1 SEAL O RING
(M8 X 1.25)

19
 Fuel Filter

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

--- 0149-2943 1 FILTER-FUEL 2 0502-1745 3 BANJO FUEL OVERFLOW

(WITH HAND PRIMER)
1 0504-0346 1 RELIEF VALVEP

20
 Fuel Injection Pump

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0306-5453 2 ROD-ROLLER 3 0147-1010 2 PUMP-INJECTION

2 0121-0264 AS REQ SHIM-PUMP (PF PUMP)
0121-0265 AS REQ SHIM-PUMP 4 0800-6573 4 SCREW-HEX FLG HD
0121-0266 AS REQ SHIM-PUMP (M8 X 1.25)
0121-0267 AS REQ SHIM-PUMP

21
 Gear Train

6
9

7
12 8 10

2
13

1
5
11

4
3

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0507-0049 1 GEAR-HELICAL (CRANKSHAFT) 8 0800-6564 1 SCREW-HEX HD

2 0800-6572 2 SCREW-HEX HD (M12 X 1.75) (GEAR IDLEAR M14 X 1.5)
3 0526-2420 2 WASHER-FL (M12) 9 0507-0054 1 GEAR-HELICAL
4 0507-0051 1 GEAR-HELICAL 10 0860-2141 1 NUT-HEX
5 0507-0052 1 GEAR-HELICAL (FIP GEAR M14 X 1.5)
6 0507-0053 1 GEAR-HELICAL 11 0800-6565 1 SCREW-HEX FLG HD
7 0526-2417 1 WASHER-FL
(M12 X 1.75)
(IDLER GEAR MTG BOLT) 12 0105-0793 1 WASHER CAMSHAFT
13 0800-6574 2 SCREW-HEX HD (M6 X 1.0)

22
 Joints & Gaskets

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0541-1750 1 GASKET KIT(CAM BOX) 3 0541-1751 1 SET GASKET KIT(OVERHAUL)

2 0541-1751 1 SET GASKET KIT(COMPLETE)

Kits

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0541-1750 1 GASKET KIT(CAM BOX) 5 0541-1754 1 VALVE KIT

2 0541-1751 1 GASKET KIT(COMPLETE) 6 0541-1755 1 PUMP KIT(WATER)
3 0541-1752 1 GASKET KIT(OVERHAUL) 7 0541-1756 1 CRANKSHAFT KIT
4 0541-1753 1 BEARING KIT 8 0541-1757 1 SEAL KIT

23
 Lub Oil Sump

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0102-1586 1 PAN-OIL 3 0541-1754 12 SCREW-HEX HD (M8 X 1.25)

2 0102-1588 1 GASKET-OIL BASE

24
 Lubricating Oil Filter

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0122-0961 1 FILTER-OIL(LUBE) 3 0122-0954 1 HEAD-FILTER(OIL)

2 0122-0953 1 GASKET-OIL FILTER 4 0800-6585 3 SCREW-HEX FLG HD
(M8 X 1.25)

25
 Rocker Assembly

11

7 9

12

1 2
13

3
4

10

5
6

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

— 0115-0584 1 ARM-ROCKER (ASSLY) 8 0517-0466 2 PLUG-CAP

Includes Sr No. 1 To 10 9 0115-0579 2 LOCK NUT TAPPET
1 0115-0580 2 BRACKET-ROCKER ARM ADJUSTING
2 0115-0581 4 ARM-ROCKER 10 0115-0590 4 PUSH ROD (THIS DOES NOT
3 0508-1352 4 BUSHING FORM A PART OF ASSLY)
4 0115-0582 2 SHAFT-ROCKER ARM 11 0860-2142 2 NUT-HEX FLG (M10 X 1.5)
5 0526-2418 4 WASHER-FL (ROCKER ARM) 12 0800-6571 1 SCREW HEX TAPPET
6 0518-0834 4 CLIP-ROD END 13 0115-0591 1 ARM ROCKER WITH
7 0115-0583 2 STUD-ROCKER ARM BUSHING

26
 Starter Motor

1
3
4
5
2

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0516-2153 1 PIN-DOWEL 4 0191-2536 1 STARTER MOTOR

2 0516-2154 1 PIN-DOWEL 5 0800-6567 2 SCREW-HEX FLG HD
3 0306-5455 1 SPACER-CONTACT (M10 X 1.5 X 45)

27
 Supply Pipes

PIPE ASSEMBLY ROCKER SHAFT PIPE ASSEMBLY INJECTOR

LUBRICATION LEAK OFF

PIPE ASSEMBLY FUEL FILTER

TO FIP

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0501-1155 1 LINE-OIL 3 0501-1157 1 LINE-FUEL (ASSLY)

2 0501-1156 1 LINE-FUEL (ASSLY)

28
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29
 Air Cleaner Installation HD

2
15
8,11

6
1
5

14

12,13
9,10

30
 Air Cleaner Installation HD

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0140-4335 1 BRACKET AIR CLEANER 9 0850-2114-11 3 WASHER SPR LK (M10)

(HV DUTY) 10 0800-6494-27 3 SCREW HEX HD
2 0140-4254 1 AIR CLEANER (M8 X 1.25 X 25)
3 0140-4255 1 COVER AIR CLEANER 11 0850-2114-09 4 WASHER SPR LK (M8)
4 0140-4336 1 ADAPTER AIR CLEANER 12 0800-6520-26 2 SCREW HEX FLG HD
5 0503-3060 1 ELBOW HOSE (M8 X 1.25 X 55)
6 0503-2922 1 CLAMP HOSE 13 0526-2403-25 2 WASHER FL (M8)
7 0503-2923 1 CLAMP HOSE 14 0860-2127-11 4 NUT HEX (M8 X 1.25)
8 0800-6494-43 4 SCREW HEX HD 15 0140-4213 1 INDICATOR SERVICE
(M10 X 1.5 X 20)

31
 Battery Charger

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0416-1449 1 CHARGER BATTERY 2 0140-4254 1 HARNESS INTERCONNECT

32
 Battery Installation

3
4 2

6,7,8

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0416-1377 1 BATTERY 6 0526-2403-55 1 WASHER FL (M8)

2 0416-1438 2 ROD BATT HOLDDOWN 7 0850-2114-09 1 WASHER SPR LK (M8)
3 0416-1433 1 CABLE BATTERY 8 0800-6494-27 1 SCREW HEX HD
4 0416-1434 1 CABLE BATTERY (M8 X 1.25 X 25)
5 0877-0370 1 SHEET INSULATION 9 0800-6494-12 2 SCREW HEX HD (M6 X 1 X 25)

33
 Bundning Tank

6 8,9

5
10 4
3
11,12

7,8

15

14
13
16

34
 Bundning Tank

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0403-7400 1 BASE SKID 9 0850-2114-11 8 WASHER SPR LK (M10)

2 0159-1815 1 TANK FUEL 10 0149-2947 1 BRACKET FUEL FILTER
3 0403-7399 1 CROSSMEMBER SKID 11 0800-6494-28 4 SCREW HEX HD
4 0403-7401 1 CROSSMEMBER SKID (M8 X 1.25 X 30.5)
5 0403-7291 2 MOUNT ENGINE 12 0860-2127-11 4 NUT HEX (M8 X 1.25)
6 0403-6822 2 MOUNT ENGINE 13 0853-2046 2 WASHER ET LK (M13)
7 0850-2114-09 12 WASHER SPR LK (M8) 14 0526-2402 1 WASHER FL (M6.6)
8 0800-6526-44 16 SCREW HEX HD 15 0800-6523 1 SCREW HEX HD (M6 X 1 X 25)
(M10 X 1.5 X 25)
16 0860-2129 1 NUT HEX (M6 X 1)

35
 Circuit Breaker Installation 0179-6310

19 3
4

18

15 17
16
14

13,6,5

36
 Circuit Breaker Installation 0179-6310

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0319-7427 1 PANEL CONTROL BOX 8 0315-1781-03 3 TRANSFORMER CURRENT 100/5

2 0319-7287-02 1 BRACKET CIRCUIT BRKR 9 0315-1793-01 3 TRANSFORMER CURRENT 50/5
3 0403-7099-02 1 RAIL MOUNTING 10 0338-5335 1 HARNESS POWER
4 0300-6445 1 CONTROL ASSEMBLY 11 0338-5334-01 1 HARNESS POWER
5 0320-2491-07 1 CIRCUIT BREAKER 16A 12 0338-5334-02 1 HARNESS POWER
0320-2491-08 1 CIRCUIT BREAKER 20A 13 0320-2601-06 1 CIRCUIT BREAKER 40A
0320-2491-09 1 CIRCUIT BREAKER 25A 0320-2601-07 1 CIRCUIT BREAKER 50A
0320-2491-10 1 CIRCUIT BREAKER 32A 0320-2601-08 1 CIRCUIT BREAKER 63A
0320-2491-11 1 CIRCUIT BREAKER 40A 14 0098-8981-01 1 LABEL INFORMATION
6 0320-2488-11 1 CIRCUIT BREAKER 40A 15 0098-8981-02 1 LABEL INFORMATION
0320-2488-12 1 CIRCUIT BREAKER 50A 16 0098-8981-03 1 LABEL INFORMATION
0320-2488-13 1 CIRCUIT BREAKER 63A 17 0098-8981-04 1 LABEL INFORMATION
7 0319-7113-12 1 COVER CIRCUIT BRKR 18 0332-4399 4 TERMINAL BLOCK
0319-7113-10 1 COVER CIRCUIT BRKR
19 0332-4457 6 TERMINAL BLOCK
0319-7113-11 1 COVER CIRCUIT BRKR

37
 Circuit Breaker Installation 0179-6368

1 19

18

9
4 2

18

15 17
14 16

38
 Circuit Breaker Installation 0179-6368

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0319-7524 1 PANEL CONTROL BOX 8 0315-1781-03 3 TRANSFORMER CURRENT 100/5

2 0319-7287-02 1 BRACKET CIRCUIT BRKR 9 0315-1793-01 3 TRANSFORMER CURRENT 50/5
3 0403-7099-02 1 RAIL MOUNTING 10 0338-5335 1 HARNESS POWER
4 0300-6014 1 CONTROL ASSEMBLY 11 0338-5334-01 1 HARNESS POWER
5 0320-2491-07 1 CIRCUIT BREAKER 16A 12 0338-5334-02 1 HARNESS POWER
0320-2491-08 1 CIRCUIT BREAKER 20A 13 0320-2601-06 1 CIRCUIT BREAKER 40A
0320-2491-09 1 CIRCUIT BREAKER 25A 0320-2601-07 1 CIRCUIT BREAKER 50A
0320-2491-10 1 CIRCUIT BREAKER 32A 0320-2601-08 1 CIRCUIT BREAKER 63A
0320-2491-11 1 CIRCUIT BREAKER 40A 14 0098-8981-01 1 LABEL INFORMATION
6 0320-2488-11 1 CIRCUIT BREAKER 40A 15 0098-8981-02 1 LABEL INFORMATION
0320-2488-12 1 CIRCUIT BREAKER 50A 16 0098-8981-03 1 LABEL INFORMATION
0320-2488-13 1 CIRCUIT BREAKER 63A 17 0098-8981-04 1 LABEL INFORMATION
7 0319-7113-12 1 COVER CIRCUIT BRKR 18 0332-4399 4 TERMINAL BLOCK
0319-7113-10 1 COVER CIRCUIT BRKR
19 0332-4457 6 TERMINAL BLOCK
0319-7113-11 1 COVER CIRCUIT BRKR

39
 Control Panel Installation 0179-6182

3
1

16
17

18

40
 Control Panel Installation 0179-6182

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0319-7427 1 PANEL CONTROL BOX 10 0338-5330 1 HARNESS AC

2 0300-6445 1 CONTROL ASSLY 11 0338-5333 1 HARNESS TRANSFORMER
3 0307-3187 1 RELAY CONTROL 12 0338-5329 1 HARNESS AC
4 0403-7099-02 REF RAIL MOUNTING 13 0338-5332 1 HARNESS TRANSFORMER
5 0814-2166-01 REF SCREW FL HD XREC 14 0338-5364 1 HARNESS AC
6 — – — 15 0338-5365 1 HARNESS TRANSFORMER
7 0319-7113-02 REF COVER CIRCUIT BRKR 16 0526-2400-22 5 WASHER FL (M5)
0319-7113-10 REF COVER CIRCUIT BRKR 17 0800-6494-04 5 SCREW HEX HD
0319-7113-11 REF COVER CIRCUIT BRKR (M5 X 0.8 X 20)
8 0503-3097-02 3 CLAMP HOSE 18 0337-4129-03 1 STRAP GROUND
9 0338-5331 1 HARNESS ENGINE

41
 Control Panel Installation 0179-6340

5
1
3

14,15

16

42
 Control Panel Installation 0179-6340

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0319-7524 1 PANEL CONTROL BOX 9 0338-5359 1 ENGINE HARNESS FOR

2 0300-6014 1 CONTROL ASSEMBLY PCC1302
10 0338-5365 1 HARNESS TRANSFORMER
3 0327-1617-01 1 PCB ASSLY
1 PHASE
4 0403-7099-01 REF RAIL MOUNTING 11 0338-5372 1 HARNESS AC
5 0307-3187 1 RELAY CONTROL 12 0338-5333 1 HARNESS TRANSFORMER
6 — – — 3 PHASE
7 — – — 13 0338-5373 1 HARNESS AC
8 0319-7113-10 REF COVER CIRCUIT BRKRL 14 0526-2400-22 5 WASHER FL (M6)
0319-7113-02 REF COVER CIRCUIT BRKRL 15 0800-6494-04 5 SCREW HEX HD (M5 X 0.8 X 20)
16 0337-4129-03 1 STRAP GROUND

43
 Coolant Heater Installation

6 3 2
5

4
11,12,13 10
1
7,8,9

44
 Coolant Heater Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0333-0814-01 1 HEATER ENGINE COOLANT 7 0526-2400-22 4 WASHER FL (M6)

0333-0815-01 1 HEATER ENGINE COOLANT 8 0800-6494-10 2 SCREW HEX HD (M6 X 1 X 16L)
2 0505-2483 2 NIPPLE PIPE 9 0860-2127-09 2 NUT HEX (M6 X 1)
3 0505-2534 1 BUSHING REDUCER 10 0333-0812 1 BRACKET FUEL FILTER
4 0503-3154-04 1 HOSE COOLANT 11 0860-2127-11 2 NUT HEX (M8 X 1.25)
5 0503-3154-05 1 HOSE COOLANT 12 0800-6494-24 2 SCREW HEX HD (M8 X 1.25 X 12)
6 0503-3036-02 4 HOSE CLAMP 13 0526-2400-26 4 WASHER FL (M8)

45
 Enclosure Installation
1
5
6
5

5 5

4 SEE DETIAL A

9
8

10

DETIAL A
46
 Enclosure Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0404-0287 1 ENCLOSURE 7 0800-6494-45 14 SCREW HEX HD

2 0404-1155-01 2 SEAL ENCLOSURE (M10 X 1.5 X 30)
3 0404-1155-02 2 SEAL ENCLOSURE 8 — 14 WASHER SPR LK (M10)
4 — 2 LABEL INFORMATION 9 — 28 WASHER FL NOT FOR
5 — 4 LABEL LOGO SERVICE (M10)
6 — 1 LABEL CERTIFICATION 10 — 14 NUT HEX NOT FOR
SERVICE (M10)

47
 Engine Installation

1
4,5,11

10

3
7
8
6

48
 Engine Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 — 1 ENGINE DIESEL 6 0504-0319 1 VALVE BALL

(NOT FOR SERVICE) 7 0323-2693 1 CONNECTOR PLUG
2 — 1 NAMEPLATE ENGINE 8 0503-3191 1 HOSE DRAIN
(NOT FOR SERVICE) 9 0130-8434 1 FAN RADIATOR
3 0403-7415 2 MOUNT ENGINE 10 0800-6520-12 4 SCREW HEX FLG HD
(M6 X1 X 30)
4 0850-2114-11 6 WASHER SPR LK (M10)
5 0800-6494-44 6 SCREW HEX HD 11 0526-2403-28 6 WASHER FL (M10)
(M10 X1.5 X 25)

49
Exhaust Installation

11

12 13

2
10

5,6,7

50
 Exhaust Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0155-4793 1 MUFFLER 8 0800-6494-27 4 SCREW HEX HD

2 0155-4782 1 PIPE EXHAUST (M8 X 1.25 X 25)
3 0155-5022 2 GASKET EXHAUST 9 0526-2403-55 2 WASHER F (M8)L
4 0155-5049 1 PIPE EXHAUST 10 0155-5065 1 BRACKET EXHAUST
5 0850-2114-09 12 WASHER SPR LK (M8) 11 0155-5064 1 GUARD EXHAUST
6 0860-2127-11 12 NUT HEX (M8) 12 0155-5066 1 BRACKET EXHAUST
7 0800-6494-29 8 SCREW HEX HD 13 0815-1609 6 SCREW CAPATIVE
(M8 X 1.25 X 35) (M6 X 1 X 8TL X 23L)

51
 Fuel System Installation

9
5,6,7

52
 Fuel System Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0503-3139 1 HOSE FUEL (INLET) 6 0800-6494-28 2 SCREW HEX HD

2 0503-3140 1 HOSE FUEL (OUTLET) (M8 X 1.25 X 30)
3 0502-1731-02 1 ADAPTER BANJO 7 0526-2403-25 2 WASHER FL (M8)
4 0503-3096 7 CLAMP HOSE 8 — 1 FILTER OIL
5 0850-2114-09 2 WASHER SPR LK (M8) 9 0149-2952 1 FILTER FUEL

53
 Generator Installation

4
1 3

5,6

SEE DETIAL A

DETIAL A

54
 Generator Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0200-3259 1 GENERATOR ASSEMBLY 4 0850-2114-11 8 WASHER SPR LK (M10)

0200-3260 1 GENERATOR ASSEMBLY 5 0800-6494-26 8 SCREW HEX HD
0200-3332 1 GENERATOR ASSEMBLY (M8 X 1.25 X 20)
0200-3328 1 GENERATOR ASSEMBLY 6 0850-2114-10 8 WASHER SPR LK (M8)
2 0403-6820 1 GENERATOR ASSEMBLY 7 0860-2127-13 2 NUT HEX (M10)
3 0800-6494-45 8 SCREW HEX HD 8 0526-2403-59 4 WASHER FL (M10)
(M10 X 1.5 X 30)
— 0338-5398 1 HARNESS GROUND

OPTION CLASS GENERATOR 50Hz (8KVA) - 1PH

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

0200-3259 1 GENERATOR ASSEMBLY 0200-3328 1 GENERATOR ASSEMBLY

DEDICATED (PI 044F)--- RECONNECTED (PI 044G)---
105 DEG C 220,230,240V 105,125 DEG C 220,230,240V
0200-3321 1 GENERATOR ASSEMBLY 0200-3372 1 GENERATOR ASSEMBLY
RECONNECTED (PI 044F)--- DEDICATED (PI 044E)---
150,163 DEG C 220,230,240V 125,150,163 DEG C
220,230,240V

OPTION CLASS GENERATOR 50Hz (8.25KVA) - 3PH

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

0200-3258 1 GENERATOR ASSEMBLY 0200-3315 1 GENERATOR ASSEMBLY

RECONNECTED (PI 044D)--- RECONNECTED (PI 044E)---
163 DEG C 380,400,415V 105,125,150,163 DEG C
190,200,220V
0200-3313 1 GENERATOR ASSEMBLY
RECONNECTED (PI 044D)--- 0200-3317 1 GENERATOR ASSEMBLY
163 DEG C 190,200V RECONNECTED (PI 044E)---
105,125,150,163 DEG C
380,400,415,440V

OPTION CLASS GENERATOR 50Hz (9.2KVA) - 1PH

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

0200-3259 1 GENERATOR ASSEMBLY 0200-3328 1 GENERATOR ASSEMBLY

DEDICATED (PI 044F)--- RECONNECTED (PI 044G)---
125,150,163 DEG C 150,163 DEG C 220,230,240V
220,230,240V
0200-3332 1 GENERATOR ASSEMBLY
0200-3260 1 GENERATOR ASSEMBLY RECONNECTED (PI 044H)---
DEDICATED (PI 044G)--- 105,125 DEG C 220,230,240V
105 DEG C 200,230,240V

55
 Generator Installation

OPTION CLASS GENERATOR 50Hz (11KVA) - 3PH

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

0200-3261 1 GENERATOR ASSEMBLY 0200-3318 1 GENERATOR ASSEMBLY

RECONNECTED (PI 044F)--- RECONNECTED (PI 044F)---
105,125,150,163 DEG C 105,125,150,163 DEG C
380,400,415,440V 190,200,220V
0200-3315 1 GENERATOR ASSEMBLY 0200-3322 1 GENERATOR ASSEMBLY
RECONNECTED (PI 044E)--- RECONNECTED (PI 044G)---
163 DEG C 190,200V 105 DEG C 220V
0200-3317 1 GENERATOR ASSEMBLY 0200-3326 1 GENERATOR ASSEMBLY
RECONNECTED (PI 044E)--- RECONNECTED (PI 044G)---
163 DEG C 380,400,415V 105 DEG C 440V

56
 Heater Installation

3
4

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0333-0813-01 1 HEATER ASSLY (12V, 30V) 2 0526-2400-19 1 WASHER FL (M5)

0333-0813-02 1 HEATER ASSLY (24V, 30V) 3 0850-2114-05 8 WASHER SPR LK (M5)
0333-0813-03 1 HEATER ASSLY (115V, 30V) 4 0800-6494-04 8 SCREW HEX HD
0333-0813-04 1 HEATER ASSLY (230V, 30V) (M5 X 0.8 X 16L)

57
 Pmg Kit 0541-1735

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 450-1053 1 EBS ASSLY 7 016-40612 3 HEX HD SCREW STEEL

2 005-04109 4 HEX HD SCREW FLANGE ZP (M5 X 8)
(M6 X 16) 8 028-31506 3 RECTANGULAR SPRING
3 015-41816 1 HEX HD BOLT (M10 X 80LG) WASHER STEEL ZP (M5)
4 028-31509 1 RECTANGULAR SPRING 9 191-10061 1 NDE COVER
WASHER STEEL ZP (M10) 10 005-04074 4 HEX HD TRIPPLE SCREW
5 054-20508 1 DOWEL STEEL ZP (M5 X 16)
6 450-16009 1 COVER EBC MOUNTING

58
 Pmg Kit 0541-1760

SECTION Y-Y

10

Y 1

2
6

3,4
5

7,8

Y 9

SECTION X-X
X

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 450-1050 1 EBS ASSLY 6 450-16009 1 COVER EBC MOUNTING

2 005-04109 4 HEX HD SCREW FLANGE 7 016-40612 3 HEX HD SCREW STEEL
(M6 X 16) ZP (M5 X 8)
3 015-41816 1 HEX HD BOLT (M10 X 80LG) 8 028-31506 3 RECTANGULAR SPRING
4 028-31509 1 RECTANGULAR SPRING WASHER STEEL ZP (M5)
WASHER STEEL ZP (M10) 9 191-10061 1 NDE COVER
5 054-20508 1 DOWEL 10 005-04074 4 HEX HD TAPTIVE SCREW
STEEL ZP (M5 X 16)

59
 Radiator Installation

13

1
22
14

2
21

20

15

5
12
18,19

17

16

11 6
3

10

60
 Radiator Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0130-8354 1 RADIATOR ASSEMBLY 14 0130-7928 1 SHROUD FAN

2 0503-3020 1 HOSE COOLANT 15 0130-7870 1 GUARD RADIATOR
3 0503-3021 1 HOSE COOLANT FAN LH
4 0130-8352 1 BRACKET RADIATOR 16 0130-7871 1 GUARD RADIATOR
5 0503-3149 6 CLAMP HOSE FAN RH
6 0850-2114-11 2 WASHER SPR LK (M10) 17 0130-7872 1 GUARD RADIATOR
7 0526-2403-58 4 WASHER FL (M10) FAN ASSLY
8 0860-2127-13 2 NUT HEX (M10) 18 0800-6494-27 2 SCREW HEX HD
9 0800-6526-47 2 SCREW HEX HD (M8 X 1.25 X 25L)
(M10 X 1.5 X 55L)
19 0850-2114-09 2 WASHER SPR LK (M8)
10 0306-5464 2 SPACER CONTACT
20 0130-8447 1 TANK COOLANT
11 0503-3205 1 ELBOW HOSE
21 0130-8448 1 GUARD RADIATOR FAN
12 0306-5464 1 HOSE RADIATOR
22 0815-1609 8 SCREW CAPTIVE
13 0130-7829 1 RADIATOR (BARE) (M6 X 1 X 8TL X 23L)

61
 Sensor Installation

7
16,17,18

12,13,14

10
15 9 3
6 8

62
 Sensor Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0193-0529-01 1 SENSOR TEMPERATURE 10 0505-2540 1 COUPLING PIPE

2 0150-2915 1 MAGNETIC PICKUP 11 0526-2401-10 1 WASHER FL (0.375”)
3 0193-0430-01 1 SENDER OIL PRESSURE 12 0850-2114-11 1 WASHER SPR LK (M10)
4 0193-0468 1 SENDER LOW COOLANT 13 0860-2127-13 1 NUT HEX (M10 X 1.5)
5 0338-5318 1 HARNESS SENSOR (USED 14 0800-6494-43 1 SCREW HEX HD M10 X 1.5 X 20)
WITH COOLANT SENSOR) 15 0323-2692 1 CONNECTOR PLUG
6 0505-2470 1 BUSHING REDUCER 16 0860-2127-11 1 NUT HEX (M8 X 1.25)
7 0130-8353-02 1 PLATE SUPPORT 17 0850-2114-09 1 WASHER SPR LK (M8)
8 0503-3097-01 1 CLAMP HOSE 18 0800-6494-27 1 SCREW HEX HD (M8 X 1.25 X25)
9 0503-3138-01 1 HOSE OIL

63
 Shipping Bracket Installation

3
4
1

2
5
3
4

64
 Shipping Bracket Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0414-2196 1 SHIPPING BRACKET 3 0850-2114-09 6 WASHER SPR LK (M8)

2 0800-6494-27 6 SCREW HEX HD 4 0860-2127-11 5 NUT HEX (M8)
(M8 X 1.5 X 25 GN8.8) 5 0414-2200 2 SHIPPING BRACKET

65
 Skid Installation

13 15,14

2 5

9
10
11
3 7 8 12
4
1
6

66
 Skid Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0403-6813-04 1 SKID 9 — 2 SCREW HEX HD

2 0402-0955 4 ISOLATOR VIBRATION (M6 X 1 X 25L GN8.8)
3 0526-2403-59 6 WASHER FL (M10) 10 — 4 WASHER ET LK (M6)
4 0862-0026-76 8 NUT HEX (M10 X 1.25 GN8.8 ) 11 — 4 WASHER FL (M6)
5 0850-2114-11 4 WASHER SPR LK (M10) 12 — 3 NUT HEX (M6)
6 0309-0737 1 SWITCH LEVEL 13 0149-2947 1 BRACKET FUEL FILTER
7 0159-1741 1 CAP FILLER 14 0850-2114-09 4 WASHER SPRING LK (M8)
8 0149-2911 2 STRAINER FUEL 15 0800-6494-28 4 SCREW HEX HD
(M8 X 1.25 X 30L GN8.8)

67
 Solenoid Installation

68
 Solenoid Installation

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0306-5466 1 SD COIL

69
 Tank Fuel 500Ltr

2
5
9

13

11
10
12

1 3 7 8
6 4

70
 Tank Fuel 500Ltr

REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION

1 0403-7370-02 1 SKID ASSY 8 0149-2911-02 1 STRAINER FUEL

2 0402-0955 4 ISOLATOR VIBRATION 9 0403-7415 2 MOUNT ENGINE
3 0526-2403-59 4 WASHER FL (M10) 10 0853-2046 4 WASHER ET LK (M6)
4 00862-0026-76 8 NUT HEX (M10 X 1.25) 11 0526-2402 2 WASHER EL (M6)
5 0850-2114-11 4 WASHER SPR LK (M10) 12 0800-6523 2 SCREW HEX HD
6 0309-0737-01 1 SWITCH LEVEL (M6 X 1 X 25L)
7 0159-1741 1 CAP FILLER 13 0860-2129 2 NUT HEX (M6)

71
Cummins India Limited
Power Generation Business Unit
35 A/1/2, Erandawana,
Pune 411 038 India
Tel (91) 020 - 6602 7525
Fax (91) 020 - 6602 8090
www.cumminsindia.com
®
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