D7H Series II Tractor Electrical System

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SENR5284 Wire Description

Harness Connector Location Chart OFF MACHINE SWITCH SPECIFICATIONS


November 1992 Wire Wire
Description
Wire Wire
Description
Machine Harness And/Or Schematic Machine Harness And/Or Schematic Normal
Connectors Connectors Part No. Function Actuate Deactuate Number Color Number Color
Location Components Location Location Components Location Condition
Power Circuits Accessory Circuits
A - 6Y7374 (DS) A - 6Y7374 (DS) 129.4 ± 2.8°C 118.3°C MIN Normally
3T5825 Power Train Oil Temperature (EMS) 101 RD Bat (+) 500 BR Wiper - Front (Park)
Operator Monitor (EMS) M-618611 (266 ± 5°F) (245°F MIN) Closed
* E-4 5 CONTACTS A B-5 102 BU Hd Lmp 501 GN Wiper - Front (Low)
Engine Coolant Temperature (EMS) 107.2 ± 2.8°C 91.0° MIN Normally
A - 6Y7372 (CBS) A - 6Y7372 (CBS) 7N9785
Operator Monitor (EMS) M-618611 (225 ± 5°F) (196°F MIN) Closed 105 BR Key Sw 502 OR Wiper - Front (HI)
2O CONTACTS
62 ± 21 kPa 38 ± 21 kPa Normally 108 BU AUX CKT 503 BR Wiper - Rear (Park)
A - 6Y7374 (DS) A - 6Y7374 (DS) 7T0998 Engine Oil Pressure (EMS)
(9.0 ± 3.0 psi) (5.0 ± 3.0 psi) Open
Diagnostic Connector C - 7T8326 109 OR Alt Output (+) Term. 504 YL Wiper - Rear (Low)
B F-7 A D-5
8N1693
Engine Coolant Temperature (EMS) 37.8 ± 2.8°C 26.7°C MIN Normally
(100 ± 5°F) (80°F MIN) Closed 112 PU Main Power Rly Output 505 BU Wiper - Rear (HI)
A - 6Y7372 (CBS) A - 6Y7372 (CBS)
Diagnostic Connector C - 7T8326 Hydraulic Oil Temperature 101.7 ± 2.8°C 93.3°C MIN Normally 113 OR Opr Mon Panel B (+) Switched 508 PU Radio Speaker - Left
8N2248
(Differential Steer EMS) (215 ± 5°F) (200°F MIN) Closed
A - 6Y7374 (DS) A - 6Y7374 (DS) 114 GN Warning Horn (Forward) 509 WH Radio Speaker - Left (Commom)
C - 7T8326 G - 9U9458 Attachment Hydraulic Oil Temperature 110.0 ± 2.8°C 101.7°C MIN Normally
A 9G1300 116 BR Aux Ckt 510 YL Washer - Primer
9 CONTACTS D-6 A D-6 (Clutch/Brake Steer EMS) (230 ± 5.0°) (215°F MIN) Closed
A - 6Y7372 (CBS) A - 6Y7372 (CBS) 51.7 ± 2.8°C 43.0°C MIN Normally 121 YL Backup Alarm to Lamp 511 BR Radio Speaker - Right
C - 7T8326 G - 9U9458 Attachment 9G3341 Power Train Oil Temperature (EMS) (125 ± 5°F)
4 CONTACTS (110°F MIN) Closed 124 GN A/C 512 GN Radio Speaker - Right (Common)
93 ± 21 kPa 69 ± 21 kPa Normally
D¹ G - 9U9458 Attachment C-7 A - 6Y7374 (DS) 9W3187 Fuel Pressure (EMS)
(13.5 ± 3.0 psi) (10.0 ± 3.0 psi) Closed
129 BU Aux Ckt 513 OR A/C Compressor/Refrigerant Pressure SW
H - 9U9463 Attachment N - 9W1816 Attachment
A C-3
9X7781 Power Train Filter Pressure (EMS)
210 ± 70 kPa
----
Normally Ground Circuits 515 GY Blower Motor (HI)
8 CONTACTS D¹ G - 9U9458 Attachment C-8 A - 6Y7372 (CBS) (30 ± 10 psi) Open 200 BK Main Chassis 516 GN Blower Motor (Medium)
H - 9U9463 Attachment N - 9W1816 Attachment
201 BK Operator Monitor Return 517 BU Blower Motor (Low)
D¹ G - 9U9458 Attachment B-4 A - 6Y7374 (DS)
203 BK Chasis Diagnosis 521 YL A/C SW To Refrigerant SW
Radio Y - 6Y3416 Attachment
A 207 BK Starter Diagnosis 522 WH A/C Clutch To Thermostat SW
A - 6Y7374 (DS) A - 6Y7372 (CBS)
B - 6Y7377 Y - 6Y3416 Attachment Basic Machine Circuits Lighting Circuits
7 CONTACTS 1 E-3

D7H Series II Tractor


301 BU Starter No. 1 Sol 600 BR Dash Basic
A - 6Y7372 (CBS)
B - 6Y7377 302 OR Starter No. 1 Resistor to Diagnosis 608 GN Flood Rear
304 WH Starter Relay No.1 Output 609 YL Flood Side

Electrical System
A - 6Y7374 (DS)
B - 6Y7377 306 GN Starter Relay Coil 610 OR Head Lamp Basic
1 D-3
RESISTOR AND SOLENOID SP
PECIFICATIONS
A - 6Y7372 (CBS) 307 OR Key SW to Neaut Start SW
B - 6Y7377 Resistence
Component Part Number 308 YL Main Power Relay Coil
(Ohms)¹
2 A - 6Y7374 (DS) A-5 310 PU Start Aid SW To Start Aid Sol
6 CONTACTS
E - 9U9408 (DS)
Resistor - Load
7X6416
50 ± 5.0 4AB4000-UP 311 WH Start Aid Sol To Temp SW
2 A - 6Y7372 (CBS)
E - 6Y7373 (CBS)
A-5
Resistor - Blower Motor Speed 2G0413 5 5WB4000-UP 321 BR Bckp Alarm

A - 6Y7374 (DS) Resistor - Blower Motor Speed


9G1950 Overall 2.0 ± .1 5BF4000-UP 322 GY Warning Horn (Forward)
Tap 1.0 ± .05 Monitoring Circuits
*
Voltage Converter
E-3 Resistor - Starter/Diagnostic Conn 6T2217 150 ± 7.5 2RG4000-UP 403 GN Alternator (R) Term.
A - 6Y7372 (CBS)
Voltage Converter
Solenoid - A/C Clutch 8T8813 14.4 ± 0.6 3XG4000-UP 404 YL Opr Mon Hyd Oil Temp

EMS = Electronic Monitoring System (operator monitor) Machine locations are repeated for connectors located close together.
Solenoid - Start Aid 9G4365 6.0 4FG4000-UP 405 GY Opr Mon Oil Press. (Low Setting)
¹At room temperature
DS = Differential Steer Machines * = Connector is located at the component. 79Z4000-UP 406 PU Opr Mon Coolant Temp
CBS = Clutch/Brake Steer Machines A = Connector in dash area. 410 WH Opr Mon Action Alarm
B = Connector at relay panel. 80Z4000-UP 411 PK Opr Mon Master
D¹ = Connector in headliner of operators compartment.
413 BR Opr Mon Fuel Press.
415 GN Opr Mon Test SW
s
Related Service Manuals 424 GY Opr Mon Power Train Temp
Title Form Number 426 BR Opr Mon Power Train Oil Filter
Alternator (1005047): 441 OR Eng Coolant Temp Gauge
Consist No. 1005046 SENR2082 442 GY Hyd System Temp Gauge
Consist No. 1005045 SENR4130
443 YL Power Train Temp Gauge
Electronic Monitoring System SENR2945
447 PK Fuel Level Gauge
Starting and Charging Systems SENR2947
Startting Motor (4N3181):
Consist No. 8C3651 (42-MT) SENR3581
Consist No. 9X4447 (F8) SENR4975
Consist No 3T6305 (KE) SENR3536

© 1992 Caterpillar Printed in U.S.A.


All Rights Reserved

Component Location
Harness And Wire Electrical Schematic Symbols
Schematic Vehicle Schematic Vehicle
Component Component
Location Location Location Location

8 3 Alarm - Action (EMS) D-8 C Sender - Hydraulic Oil Temp (CBS Gauge) A-7 12 A AA 1 1
Alarm - Backup Sender - PT Oil Temp (Gauge) 1 2 2
Alternator
E-9
B-1
1
2 Solenoid - A/C Clutch
B-2
B-2
13
2
Electrical Schematic Symbols And Definitions
Typical representation of a Typical representation of a
B Batteries F-3 3 Solenoid - Start Aid F-2 14 Deutsch connector. The Sure-Seal connector. The
Plug Receptacle plug contains all sockets plugand receptacle contain
Breaker - Alternator (60A) E-7 B Switch - Backup Alarm (DS) E-7 C¹
C 14 4 and the receptacle contains both pins and sockets.
15 Breaker - Blower Motor F-5 B Switch - Backup Alarm (CBS) D-7 C
2 all pins.
1 18 9 Converter - Voltage E-3 C Switch - Blower Motor (A/C) B-3 A
13
5 Filter - Alternator B-5 A Switch - Blower Motor (Heater) C-3 6
10 T
D A Fuse - Front Dash & Dome (10A) E-7 B Switch - Disconnect F-3 3 Pin or Socket
Fuse - Key (10A) F-7 B Switch - Engine Coolant Temp (EMS) C-2 9 Pressure Temperature Level Flow Number
Symbol Symbol Symbol Symbol
17 2 Fuses E-6 B Switch - Engine Coolant Temp (Start Aid) D-2 9 Wire, Cable, or Harness Component
16 6 7 Assembly Identification
Gauges B-5 A Switch - Engine Oil Pressure (EMS) C-2 15 Part Number
Ground - Module A Switch - Flood Lamp A Single Wire
2 D-4 B-6
Connector
Horns - Front F-1 4 Switch - Forward Horn B-5 16
C A A AA 9X-1123
11 12 Lamp - Action (EMS) D-6 A Switch - Front & Dash Lamp C-6 A
1 325-PK-14 1 325-PK-14
Meter - Service B-5 A Switch - Fuel Press (EMS) C-2 17
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Monitor - Operator (EMS) D-4 A Switch - Hydraulic Oil Temp (DS EMS) A-6 11 Pin Socket Wire
Color
Motor - Blower (A/C) B-3, C-3 5 Switch - Hydraulic Oil Temp (CBS EMS) A-7 12
Motor - Blower (Heater) B-3 6 Switch - Key Start C-5 A Normally open switch that is closed due to an applied condition, and will open again with a
Motor - Starting A-2 7 Switch - Neutral Start (DS) D-7 C¹ specific decrease in that condition. 2 200-BK-14
Motor - Windshield Washer A-8 8 Switch - Neurtral Start (CBS) D-7 C
Motors - Wiper (Front & Left) C-4, D-7 D Switch - PT Filter Press (DS EMS) A-6 11 Circuit Number Wire
Identification Gauge
Motors - Wiper (Rear & Right) C-8, B-6 D Switch - PT Filter Press (CBS EMS) A-8 12
Normally closed switch that will open with an increase of a specific condition.
Radios (12V & 24V) B-4 D¹ Switch - PT Oil Temp (DS EMS) A-6 13
Relay - Main (Replaces Terminal Block) F-8 B Switch - PT Oil Temp (EMS) C-2 11 Electrical Schematic Symbols And Definitions
Relay - Start F-6 B Switch - PT Oil Temp (CBS EMS) C-2 12
D Normally closed switch that is open due to an applied condition, and will close again
Resistor - Blower Motor Speed (A/C) B-3 5 Switch - Refrigerent Press F-2 18 FUSE - A component in an electrical circuit that will open the circuit if too much current flows
with a specific decrease in that condition.
Resistor - Blower Motor Speed (Heater) B-3 6 Switch - Start Aid C-6 A through it.
Resistor - Load F-6 B Switch - Test (EMS) D-6 A
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
16 A 5 Resistor - Starter to Diagnosis Conn B-2 7 Switch - Thermostat (A/C) B-3 A
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
11 The circle indicates that the component has screw terminals and a wire can be disconnected
10 8 Sender - Engine Collant Temp (Gauge) C-2 9 Switches - Wiper B-7, B-8 D¹
C 12 from it.
Sender - Fuel (Gauge) D-9 10 Terminal Block F-6 B

B Sender - Hydraulic Oil Temp (DS Gauge) A-6 11 SENDER - A component that is used with a temperature or pressure gauge. The sender
3 6 measures the temperature or pressure. Its resistance changes to give an indication to the
4
1 2 A/C = Air Conditioning Machine locations are repeated for components located close together. T gauge of the temperature or pressure.
EMS = Electronic Monitoring System (Operator Monitor) A = Components in dash area.
No circle indicates that the wire cannot be disconnected from the component.
9 2 DS = Differential Steer Machines B = Components at relay panel.
13 CBS = Clutch/ Brake Steer Machine C = Components in operators left console. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
1 18 17
14 PT = Power Train C¹ = Components within diff steer control handle of operator's left console. It has a coil that makes an electromagnet when current flows through it. The electromagnet
15 can open or close the switch part of the relay.
D = Components in operator compartment.
7 D¹ = Components in headliner of operators compartment. This indicates that the component has a wire connected to it that is connected to ground.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.

This indicates that the component does not have a wire connected to ground. It is grounded SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
by being fastened to the machine. close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is


C57626P1 activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS


9 8 7 6 5 4 3 2 1
LL MM
308-YL 200-BK
112-PU TERMINAL BLOCK LOAD RESISTOR
6T-0751 7X-6416
112-PU-14

308-YL
A 203-BK RD-00
A
109-OR-6 109-OR-6 311-WH BK-00 BK-00
AA BB BB CC
109-OR-6 310-PU
LL A CC
MM 124-GN-14 POS NEG POS NEG
308-YL A A 200-BK 109-OR-6 DISCONNECT SW

203-BK
308-YL 7N-0718 A R D
12V BATTERY 12V BATTERY R
RELAY PANEL 105-BR 1 609-YL-14
WIRES THAT HAVE BATTERY VOLTAGE 308-YL 109-OR-6 102-BU-14 9G-4247 STD 9G-4247 STD DD 2 200-BK-14 FLOOD
9G-2648 ATCH 9G-2648 ATCH LAMP XX

BK-00
WHEN THE KEY SWITCH IS OFF. 12 112-PU 308-YL 302-OR D
8 308-YL 304-WH 203-BK 207-BK 9X-6774 REFRIGERANT SW HEAD
Z A A R 5V-5698 FRONT LAMP
3 203-BK 112-PU-14 124-GN-14 311-WH 304-WH-8

200-BK-14
609-YL-14
WIRES THAT HAVE BATTERY VOLTAGE 20A DD B
STARTER NOTE A HORN 9X-6874
F F

322-GY-14
11 311-WH 310-PU 101-RD-6

200-BK-14
WHEN THE KEY SWITCH IS ON.

200-BK
BLOWER MOTOR B 7T-0970 XX

112-PU-14
112-PU-14
10 310-PU RELAY A A 302-OR 102-BU-14

109-OR-6
3E-0075 BREAKER FRAME
STARTING CIRCUIT 2 302-OR 207-BK 108-BU-14 203-BK
Z 3T-8728

DIAGNOSTIC CONNECTOR
7 207-BK 124-GN-14 200-BK 311-WH

513-OR-14
521-YL-14
608-GN-14

4 304-WH 200-BK 2 BK-18 304-WH-8 200-BK 310-PU


200-BK-14

GAUGE CIRCUIT. D

610-OR-14
20 306-GN 1 BK-18 200-BK 129-BU-14 124-GN-14

200-BK-14
L5
18 A 200-BK 200-BK-14 308-YL
EMS CIRCUIT. 19 306-GN 116-BR-14 105-BR D
6 306-GN 306-GN 200-BK 113-OR 102-BU-14 FRONT
FLOOD Z PANEL LAMP CIRCUIT. START AID HORN
308-YL 5 105-BR 200-BK 200-BK-14 123-WH 108-BU-14 XX
LAMP SOLENOID 7T-0969
2
1

17 200-BK-14 105-BR 108-BU-14 102-BU-14


9X-6774 S WIPER/WASHER CIRCUIT. 9G-4365

322-GY-14
112-PU-14 16 105-BR 200-BK 102-BU-14 114-GN 200-BK

200-BK-14
200-BK-14
200-BK-14

1
2
24V TO 12V D
15 200-BK 102-BU-14 121-YL 200-BK
A CONVERTER
608-GN-14

112-PU-14 109-OR-4 14 101-RD-6 410-WH 302-OR


200-BK-14

HEATER AND AIR CONDITIONER CIRCUIT


13 109-OR-8 116-BR-14 201-BK 207-BK NOTE G

10A
L3 3E-8645
GROUND CIRCUIT 308-YL 200-BK 1 101-RD 109-OR-14 113-OR 306-GN 304-WH-8
KEY

BK-18
BK-18
200-BK 9 123-WH 200-BK 101-RD-6 108-BU-14 2 +24 V SWITCHED IN 200-BK-14

102-BU-14
102-BU-14
A
308-YL-14 FUSE 108-BU-14 109-OR-6 102-BU-14 1 +24 V BATTERY IN 200-BK-14
START AID CIRCUIT A A A
MAIN RELAY 3K-8782 109-OR-14 10A FORWARD HORN 114-GN 108-BU-14 200-BK 3 GROUND 610-OR-14

112-PU-14
112-PU-14
3T-0376 129-BU 200-BK 6 GROUND
(REPLACES TERMINAL A A
D

2
1
109-OR-14 10A BACK-UP ALARM 121-YL 114-GN 200-BK A513-PK 4 +12 V MEMORY OUT
BLOCK AT F-6 WHEN B

101-RD-14
121-YL 306-GN 592-BU 5 +12 V SWITCHED OUT

108-BU-14
116-BR-14

129-BU-14
200-BK-14

3
1
2
101-RD
ALL DASHED LINES ARE ATTACHMENTS LOAD CURRENT EXCEEDS A A
ALT A 112-PU-14 10A GAGES & SERVICE METER 123-WH 410-WH 321-BR A B D

410-WH

123-WH

311-WH
FRONT

109-OR

113-OR

114-GN
RELAY PANEL

321-BR

310-PU
201-BK

121-YL
10 AMPS)
CIRCUIT

10A
201-BK 307-OR

1
2
322-GY
DASH A A

513-OR-14

610-OR-14
200-BK-14
521-YL-14
BREAKER FUSE 112-PU-14 15A CIGAR LIGHTER 129-BU-14 200-BK XX
DOME

RD-00
9S-0173 FUSE A HOLDER 306-GN
A A
4K-5122

610-OR-14
112-PU-14 15A SIDE & REAR FLOOD LAMPS 116-BR-14 321-BR

200-BK-14
3K-8782
101-RD-14 A A 307-OR
60A FUSE
A A 101-RD-6 112-PU-14 10A OPERATOR MONITOR 113-OR 307-OR L13
(NOTE C) L13
A A 108-BU-14
109-OR-6 112-PU-14 15A WIPER MOTORS 108-BU-14 116-BR-14
109-OR-8 RADIO 108-BU-14 A513-PK
592-BU
L7
410-WH RELAY PANEL 102-BU-14 102-BU-14
E 201-BK 105-BR 105-BR E

200-BK-14
609-YL-14
200-BK 308-YL 308-YL
306-GN 310-PU 124-GN-14 L5

610-OR-14

513-OR-14
321-BR 610-OR-14 310-PU 310-PU

521-YL-14
307-OR UU 609-YL-14 610-OR-14 311-WH

322-GY

200-BK
2 321-BR 608-GN-14
1 200-BK A B
2 311-WH 310-PU
L7
OPERATOR STATION 3 310-PU 311-WH
KK A 7 610-OR-14 521-YL-14
BK-14 2 321-BR NOTE: FOR CLUTCH/BRAKE STEER PLUG HARNESS AS. "A" INTO OPERATOR STATION 1 521-YL-14 322-GY
BK/PK-14 1 121-YL HARNESS AS. "RR" AND BACKUP ALARM SWITCH; FOR DIFF 4 522-WH-14 610-OR-14
STEER PLUG HARNESS AS. "A" INTO HARNESS AS. "UU" A 6 200-BK 200-BK
BACKUP ALARM UU
BACKUP UU ALARM 10 410-WH 5 322-GY 522-WH-14
3T-1815 1 113-OR
410-WH

ALARM SW + BATTERY
201-BK

FUEL H

DIFF STEER TILLER


509-WH-18 - 9N-1750 16 322-GY
SENDER 508-PU-18 + NOTE D 20

200-BK
OPERATOR STATION

3E-7234 H

522-WH-14
513-OR-14
9 201-BK 201-BK 201-BK 609-YL-14 609-YL-14
S A UU UU
L UU 12 201-BK 608-GN-14
LEFT
1
2

2 BK-18 1 307-OR 14 201-BK 201-BK 201-BK


1 PK-18 SPEAKER
MOTOR H 2 GROUND 2 201-BK 201-BK 201-BK 404-YL
BK-12

6T-7695 306-GN G A OPERATOR 8 201-BK 201-BK 201-BK 426-BR


RD
BK

T 4 108-BU-14 MONITOR 18 201-BK 200-BK-14 200-BK-14


NEUTRAL START SW 3T-9100
ACTION
608-GN-14

3 A513-PK 19 201-BK 201-BK 442-GY 447-PK


200-BK-14

200-BK-14

9N-1750

L13
ALARM G NOTE D 2 592-BU HYD TEMP 4 404-YL 447-PK 442-GY
447-PK

9G-9813 A 1 102-BU-14 PWR TN TEMP 7 424-GY 404-YL 201-BK


321-BR 2 PWR TN FLTR 17 426-BR 426-BR 201-BK
GN

OR

200-BK 1 6 406-PU 424-GY 424-GY


GY

COOL TEMP
BR

LEFT
2 BK/PK BACKUP ALARM 1 102-BU-14 5 405-GY 403-GN
200-BR-18

WIPER ENG OIL PR


SW

608-GN-14
1 BK/PK 8 116-BR-14 13 413-BR 405-GY

129-BU-14
7X-6112

200-BK-14
FUEL PR
7T-8744
1
3
4
2

307-OR 1 4 610-OR-14 ALTERNATOR 3 403-GN 413-BR

114-GN

306-GN
442-GY

322-GY
L7

426-BR

321-BR
447-PK

201-BK
404-YL

121-YL
G NOTE E
3 WH 306-GN 2 5 608-GN-14 11 411-PK 406-PU

200-BK-14
LAMP

609-YL-14
201-BK
201-BK
102-BU-18 1 RD 9 609-YL-14 TEST 15 415-GN 201-BK

424-GY
A

426-BR
201-BK
201-BK
525-GY-18
524-BU-18
108-BU-18
523-BR-18

200-BK-18 2 BK 2 105-BR 200-BK


G 6 307-OR 415-GN 441-OR 200-BK
D 3 308-YL 411-PK 403-GN 403-GN D
DOME LAMP RR RR 7 310-PU 201-BK 403-GN 2 L4
L1

A513-PK-18
8C-9678 RR ABBREV COLOR
1 307-OR C A 201-BK 405-GY 4

102-BU-18

592-BU-18
2 306-GN 200-BK-14 413-BR 3

108-BU
L1 L1 RD RED

522-WH-14
513-OR-14
200-BK-14 406-PU 6

311-WH
311-WH
STARTING

200-BK
NEUTRAL START SW 200-BK 201-BK 1 WH WHITE

441-OR
403-GN
AID TEMP

405-GY
406-PU

413-BR
201-BK
9W-1581 441-OR 5 OR ORANGE
C C A SW
NOTE E 201-BK 415-GN 200-BK YL YELLOW
A B 8N-1693
PK PINK

2
3
4
1
102-BU-18 200-BK 200-BK-8 200-BK
OPERATOR MONITOR C BK BLACK
200-BK-18 200-BK-14 123-WH
TEST SW 442-GY A B B B GY GRAY

415-GN
411-PK
201-BK
200-BK
7N-8001 T PU PURPLE
MODULE 447-PK 109-OR-6
ACTION GROUND L8 BR BROWN
BASE 403-GN
LAMP 441-OR 101-RD-6 GN GREEN
3T0304 C 7N-1996 L3
201-BK 443-YL 302-OR BU BLUE
C 411-PK 207-BK
2
1

A
201-BK 304-WH-8
START AID SW 443-YL 200-BK-8 201-BK
3T-3453 SYMBOL DESCRIPTION
108-BU 200-BK-8 443-YL
L C C B BLADE, SPADE, RING,
108-BU 310-PU 308-YL 200-BK-14
H OR SCREW TERMINAL

2
1

201-BK
201-BK
BK-12 108-BU
OPERATOR STATION

MOTOR H R V
608-GN-14

108-BU 108-BU 308-YL


200-BK-14

304-WH-8

109-OR-4
101-RD-6
C CIRCUIT CONNECTED

200-BK-8
509-WH-18
608-GN-14

108-BU 523-BR-18
508-PU-18
200-BK-14
200-BK-14

302-OR
T

207-BK
C OFF FRONT
524-BU-18
447-PK

200-BK

C S ON WIPER ENGINE CIRCUIT NOT CONNECTED


525-GY-18 307-OR 9X-3392
321-BR 200-BK-18 105-BR B ST OIL SW
C 7T-0988 ELECTRICAL CONNECTION
121-YL 200-BK-18 200-BK-18 A513-PK-18

BK

BK
G L TO VEHICLE STRUCTURE
S A 200-BK-14 200-BK-18 200-BK-18 592-BU-18 KEY 200-BK-18 200-BK-18 BK-12

424-GY
REAR V

201-BK
443-YL
L2 START
GN

OR

200-BK-14 1 200-BK-14 200-BK-14 200-BK 200-BK-18 108-BU 501-GN-18 MOTOR H


GY

200-BK-14
BR

609-YL-14
WIPER INTERNAL ELECTRICAL

406-PU

201-BK
608-GN-14 2 608-GN-14 608-GN-14 108-BU SW 108-BU OROPS HEATER V
9X-3392 9G-7641 CONNECTION TO SURFACE

RD-00
447-PK 3 447-PK G 200-BK-18 500-BR-18 501-GN-18 1 GN T OF COMPONENT

OPERATOR STATION
A BLOWER A A
1
3
4
2

1
2
4
3
ROOF 200-BK-18 502-OR-18 108-BU 3 GY CONNECTOR
H Y 9G-8697 B

2
3
1

2
1
1
2
4
3
GROUND STUD 511-BR-18 509-WH-18 500-BR-18 4 BR
C N F P B C
608-GN-14

512-GN-18 508-PU-18 502-OR-18 2 OR ATCH WIRE, CABLE,


200-BK-14

COOLANT T

124-GN-14
509-WH-18 511-BR-18 G COMPONENT
503-BR-18
505-BU-18

200-BK-14
TEMP SW
504-YL-18

522-WH-14
124-GN-14
508-PU-18 512-GN-18 7N9785

200-BK-14
521-YL-14
108-BU

426-BR
201-BK
501-GN-18 A513-PK-18 MOTOR FUEL
PRESS SW

522-WH-14
513-OR-14
500-BR-18 592-BU-18
502-OR-18 108-BU X Y POWERTRAIN 9W-3187

441-OR

403-GN
413-BR
OIL TEMP SW B IDENT PART NO. CHG LOC NOTE
200-BK-18 1 201-BK
2 9G-3341 B
PANEL LAMP L8 NOTE E HARNESS AS.

WH/RD-14
7N-9967
A 6Y-7374 00 E-4 D
509-WH-18
527-GN-18

512-GN-18

501-GN-18
502-OR-18

527-GN-18

124-GN-14
C
525-GY-18

P 413-BR
511-BR-18

508-PU-18

523-BR-18
524-BU-18

500-BR-18
528-PK-18

200-BK-18

528-PK-18

200-BK-18
510-YL-18
526-YL-18

526-YL-18

C P
FRONT & DASH A 6Y-7372 00 E-4 E ATCH

BK-14
200-BK
108-BU

108-BU

LAMP SW L8 BLOWER SW T COOLANT B 6Y-7377 00 D-3


BASE
102-BU-14

600-BR
200-BK
7T-3946 1V-6652 TEMP SENDER C 7T-8326 04 D-6
610-OR-14

608-GN-14

610-OR-18
7G-9730
116-BR-14
102-BU-14

200-BK-18
609-YL-14

600-BR 600-BR 6N-5926 D 6Y-2510 00 E-1


G G 2 1 C X POWERTRAIN OIL E 9U-9408 00 A-5 D

1
2
441-OR

123-WH

123-WH
403-GN

441-OR
442-GY
TEMP SW

200-BK

447-PK

443-YL
C 1 2 N B E 6Y-7373 00 A-5 E ATCH
5
7
8
3
2
6
1
4

2
7
6
5
4
1
3
8

H H 4 N N 3T-5825 T
610-OR-14 G 3 F 3T-8624 02 C-2
5 C M
C 509-WH-18 1 WH/BK, GN/BK-18 LH SPEAKER (-) 201-BK F B G 9U-9458 02 B-7 ATCH
C A A F H 9U-9463 01 B-7 ATCH
508-PU-18 2 WH/GN-18 LH SPEAKER (+) GN 2
T T L 6Y-1201 00 B-8 ATCH

3
1
2

1
4
5
3
2
200-BK 200-BK OPERATOR 108-BU 4 GN 1
M BLOWER SW THERMOSTAT M 6I-8611 00 B-4
508-PU-18 511-BR-18 A513-PK-18 5 YL-18 +12 VOLT MEMORY 424-GY

200-BK-14
200-BK-14
200-BK-14
200-BK-14
MONITOR

610-OR-18
C C

200-BK-18
ALTERNATOR 6P-3236 SW N 9W-1816 03 C-3 ATCH

124-GN-14
608-GN-14

GR
509-WH-18 512-GN-18 116-BR-14 592-BU-18 6 RD-18 +12 VOLT AIR

123-WH-18
BR
PANEL

BK

521-YL-14
441-OR-18
442-GY-18
POWERTRAIN

447-PK-18

443-YL-18
C C FILTER POWERTRAIN OIL 3E-5465 CONDITIONER P 6T-2934 02 C-2 E
511-BR-18 508-PU-18 116-BR-14 609-YL-14 MOUNTING 200-BK-18 3 BK-18 GROUND OIL TEMP
100-5052 TEMP GAGE CLUTCH R 8E-1675 01 A-2/F-2 ATCH

515-GY-14
512-GN-18 509-WH-18 BOLT 512-GN-18 7 GY/BK, PU/BK-18 RH SPEAKER (-)

200-BK-14
SENDER

403-GN
FLOOD
600-BR
200-BK
200-BK

BATTERY
4W-0485

GROUND
LAMP SW 511-BR-18 8 GY/PU-18 RH SPEAKER (+) 8N-3844 SOLENOID S 6Y-7375 00 C-9

SIGNAL
M 8T-8813 W 6Y-1200 00 B-8 ATCH
3T-1730 123-WH-18 ANTENNA
IGN 1 X 7X-2041 00 B-4 ATCH
610-OR-18

515-GY-14
443-YL ALT

517-BU-14
200-BK-14
PANEL LAMP M Q GG 12 VOLT RADIO RED 2 F B B Y 6Y-3416 01 C-3 ATCH
C 610-OR-18 T R +
C 7N-9967 SEND NOTE G BLK 5 Z 8E-1684 00 A-9/F-9 ATCH
527-GN-18

501-GN-18
502-OR-18
525-GY-18

515-GY-14
523-BR-18
524-BU-18

500-BR-18
528-PK-18
526-YL-18

510-YL-18

OROPS HEATER
609-YL-14 BASE LAMP BLU
515-GY-14 ALTERNATOR RR 9W-5275 00 D-7 ATCH

610-OR-18
610-OR-18
GRD
108-BU

HH

109-OR-4
H 7G-9730 9D-0019 GRN 4 N 100-5047 UU 8E-1538 02 D-7

610-OR-18
- 608-GN-14 516-GN-14
+ M OR XX 8E-1656 00 B-1/F-1 ATCH

2
1
441-OR-18
610-OR-14 610-OR 200-BK 517-BU-14
503-BR-18

505-BU-18
108-BU-18
504-YL-18

610-OR-14
3

BK-6

200-BK-14
H C Q
GR WIRE AS.

WH/RD-14
M HH
B RIGHT 123-WH-18 K 3T-7983 03 B-7 B
510-YL-18

SPEAKER IGN Q 6I-8609 00 B-5

BK-14
3 2 BK

304-WH-8

109-OR-4
101-RD-6
M Q

200-BK-8
6T-7695 V 3T-1480 03 C-1
527-GN-18

516-GN-14

515-GY-14
610-OR-18

517-BU-14
528-PK-18

1
526-YL-18

302-OR
200-BK-18

207-BK
E SERVICE METER SEND X HH 4D-6565 01 B-1
129-BU-14

200-BK-18
123-WH-18
123-WH-18
108-BU

H H

200-BK-18
H H H H H H E 200-BK-14 3E-9358 JJ 3N-0539 01 A-2
GRD G 2
G L H L H L H L H LAMP COOLANT L4 KK 9G-6259 02 E-9
BR 509-WH-18 1 WH/BK, GN/BK-18 LH SPEAKER (-) 1
XX
447-PK-18
9D-0019 TEMP GAGE
1
2

M 508-PU-18 2 WH/GN-18 LH SPEAKER (+) LL 8E-0936 00 F-6


W G CIGAR LIGHTER 4W-0483 N

BK-14
G 108-BU 4 RD-18 +24 VOLT MM 8E-0937 00 F-6
H P B H HP B H P B H P B 9W-0335
MOTOR
1
3
4
2

200-BK-18 A513-PK-18 5
W B H H W B H H W B H H W B H

515-GY-14
517-BU-14
LAMP CABLE AS.
BK-12

H FORWARD HORN SW 123-WH-18 592-BU-18 6


9D-0019 XX AA 9P-1505 04 F-4

WH/RD-14
3T-2357
GN

OR

200-BK-18 3 BK-18 GROUND


GY
BR

LAMP

OROPS HEATER
M M N RESISTOR HEAD BB 3P-2179 03 F-4
9D-0019 123-WH-18 512-GN-18 7 GY/BK, PU/BK-18 RH SPEAKER (-)
510-YL-14

A A IGN IGN RESISTOR 6T-2217 LAMP CC 8E-3413 00 F-4


REAR WIPER SW RIGHT WIPER SW LEFT WIPER SW FRONT WIPER SW Q M 511-BR-18 8 GY/PU-18 RH SPEAKER (+) MOTOR A
M Q 9G-1950 BLOWER 9X-6874 DD 6T-9661 00 F-4

515-GY-14
3T-6655 3T-6655 3T-6655 3T-6655 442-GY-18 610-OR-18 ANTENNA 1
SEND SEND 9G-8693 EE 7P-6682 01 A-2
FUEL 2
114-GN

322-GY

HYDRAULIC FF 3T-2980 01 A-3

200-BK-18

304-WH-8
108-BU 108-BU 108-BU GRD OIL TEMP GRD LEVEL GAGE
108-BU

101-RD-6
W RIGHT 24 VOLT RADIO BLOWER GG 9U-8746 01 A-4 ATCH

301-BU
MOTOR 9X-3496
610-OR-18

M GAGE M
H WIPER NOTE G 7X-6279
1
2

510-YL-18 510-YL-18 510-YL-18 200-BK-18


L T 7X-1751 4W-0484 X
510-YL-18 123-WH-18
L NOTE F RESISTOR
108-BU 123-WH-18
2G-0413

RD-00
A
200-BK-18
G S
A
OPERATOR STATION OPERATOR STATION
MTR BAT AA
STARTER A
608-GN-14

510-YL-14 RD-00
200-BK-14

ANTENNA 4N-3181 STD FF


9W-3072 3T-8946 ATCH MOTOR
129-BU-14 THIS SCHEMATIC IS FOR THE D7H TTT (3T-9317 CHG 04)
L
200-BK-14 MOTOR 322-GY 322-GY
L L WASHER 114-GN GG 114-GN
FF
BK-00 FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
S 7T-8891 A JJ CONTACT DESIGN CONTROL
447-PK 608-GN-14 207-BK

BK-00
1
2

608-GN-14 321-BR
Z L2 L2 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
321-BR 121-YL

BK-6
L4 L4 OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
121-YL 404-YL
608-GN-14
200-BK-14

HYDRAULIC OIL HYDRAULIC OIL 200-BK-14 201-BK AND XMSN SHIFTER IN NEUTRAL
A TEMP SW 426-BR E E 201-BK TEMP SW 200-BK-14 426-BR 200-BK-8
EE JJ ENG A
E TO CIGAR 8N-2248 BLK
POWERTRAIN 9G-1300 129-BU-14 1 POWERTRAIN 129-BU-14 1 129-BU-14 447-PK FF FRAME UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
E FILTER SW NOTE E LIGHTER FILTER SW E T NOTE D
200-BK-14 5 200-BK-14 5 200-BK-14 442-GY AUX START BK-00
9X-7781 E E 9X-7781 E POWERTRAIN E E RECEPTACLE NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
404-YL 2 404-YL 2 404-YL 200-BK-14 RD-00
426-BR

Z NOTE B NOTE B TEMP SW NOTE B: NORMALLY OPEN BEFORE INSTALLATION


201-BK 3 201-BK 3 201-BK 200-BK-14
426-BR

T 426-BR 4 9G-3341 T 426-BR 4 426-BR 200-BK-14 A R NOTE C: FUSES 10A - 3K8782; 15A - 8M8948
R
201-BK 201-BK 442-GY 6 201-BK 201-BK 442-GY 6 442-GY 200-BK-14 200-BK-14 609-YL-14 1 609-YL-14 NOTE D: FOR DIFF STEER ONLY
426-BR E E A 200-BK-14 L14 200-BK-14 200-BK-14 2 200-BK-14 FLOOD NOTE E: FOR CLUTCH/BRAKE STEER ONLY
Z 426-BR LAMP NOTE F: STANDARD - DIFF STEER; ATTACHMENT - CLUTCH/BRAKE STEER
FLOOD HYDRAULIC 9X-6774 NOTE G: 24 TO 12 VOLT CONVERTER NOT REQUIRED WITH
OIL TEMP E 24 VOLT RADIO
LAMP 442-GY HYDRAULIC R
SENDER OIL TEMP E RADIO OPTIONS
9X-6774 442-GY
8N-3844 T SENDER 12 VOLT RADIOS 24 VOLT RADIOS
NOTE F 8N-3844 T 3E-7140 FIXED U.S. 9X-6779 FIXED U.S.
NOTE F 3E-7141 REMOVEABLE U.S. 9X-6778 REMOVEABLE U.S.
3E-6107 FIXED EUROPE 3E-7890 FIXED EUROPE
CLUTCH/BRAKE STEER DIFF STEER 3E-6106 REMOVEABLE EUROPE 9X-5288 REMOVEABLE EUROPE

9 8 7 6 5 4 3 2 1

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