DESIGN OF PENSTOCK

PAKAL DUL H. E. PROJECT

(J & K)
PREESURE SHAFT - 1
1 CALCULATION OF LINER THICKNESS ON THE BASIS OF INTERNAL PRESSURE.

PRESSURE SHAFT LINER, 6.0 m DIA. PAKAL DUL HE PROJECT

MATERIAL: ASTM A 517 Gr. F
Pw=(hr-Iw)+(Ix/Iges)*h whe
Pw1=h sr-Iw
I w = node elevation in meter
hr = Reservoir level
hsr = Max. Surge level
h whe = Surplus head due to water hammer
T p = designed thickness from internal pressure
Ix = distance of penstock from surge tank
lges = total distance between surge chamber to E-line
f = permissible tensile stress of material
D = internal diameter of penstock
t = thickness of plate excluding corrossion allowance
P = maximum allowable internal pressure 1700
T = thickness of plate provided
Thickness of Penstock(t)= Pwxd/(2xSxj)
j= 0.9
Dia. Of Penstock (d1)= 6000 mm
Dia. Of Penstock (d2)= 3900 mm
Dia. Of Penstock(d3) = 2900 mm
hr= 1700 EL.
Material of Pipe = ASTM A 517 Gr. F
UTS = 795 Mpa
YP = 690 Mpa
Allowable Stress = 265 414
S = 265 Mpa
Handling Thichness in cm =(D+50)/400
Where D= Dia of Pipe in cm
For 6.0m dia 1.625 cm *
For 3.9m dia 1.1 cm
For 2.9m dia 0.85 cm
Corrosion allowance for pressure shaft liner = 1.5 mm
Corrosion allowance for vertical pressure shaft = 2 mm

A Surge Shaft to Bifurcation(S1-BF1)

Iw Height of Length of Ix Iges h st h sr h whe Pw=(h st- Pw1=hsr- Pf=Max,(P Provided Weight(kg) Component
Total
penstock penstock( Iw)+Ix/Iges*h Iw w,Pw1)(m) Pf(Pfx0.0098 Calculated Corrosion Plate
Thickness=
m) whe 1) N/mm2 Thickness(t) allowance(tc) Thicknes
(t+tc)
s(T)
1538.6 0 8 8 686.42 1700 1741.5 135.75 163.0 202.9 202.9 2.0 Surge Shaft to Transition
1538.6 0 10 18 686.42 1700 1741.5 135.75 165.0 202.9 202.9 2.0 125000 Transition
1538.6 0 38.097 56.097 686.42 1700 1741.5 135.75 172.5 202.9 202.9 2.0 25.0 1.5 26.5 28 157104 6 m dia. Penstock
1538.6 0 9.585 65.682 686.42 1700 1741.5 135.75 174.4 202.9 202.9 2.0 27.0 1.5 28.5 32 45143 Plan bend 6m dia.
1538.6 0 161.84 227.52 686.42 1700 1741.5 135.75 206.4 202.9 206.4 2.0 25.5 1.5 27.0 28 667395 6 m dia. Penstock
1538.6 0 11.142 238.66 686.42 1700 1741.5 135.75 208.6 202.9 208.6 2.0 75/90/150 175000 Bif (6.0m to 3.9m)
Weight of Pressure Shaft (S1-BF1) 1169643 Kg
1169.64 T

1 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
B LINE 1A
1538.6 0 21.265 259.93 686.42 1700 1741.5 135.75 212.8 202.9 212.8 2.1 17.1 1.5 18.6 20 40696 3.9 m dia. Penstock
1538.6 0 8 267.93 686.42 1700 1741.5 135.75 214.4 202.9 214.4 2.1 17.2 1.5 18.7 20 15310 valve house
1538.6 0 12 279.93 686.42 1700 1741.5 135.75 216.8 202.9 216.8 2.1 17.4 1.5 18.9 20 22965 3.9 m dia. Penstock
1523.6 15 23.56 303.49 686.42 1700 1741.5 135.75 236.4 217.9 236.4 2.3 20.7 2.0 22.7 25 56287 3.9m vertical Bend
1518.6 5 5 308.49 686.42 1700 1741.5 135.75 242.4 222.9 242.4 2.4 19.4 2.0 21.4 22 10520 3.9 m dia. Pressure Shaft
1508.6 10 10 318.49 686.42 1700 1741.5 135.75 254.4 232.9 254.4 2.5 20.4 2.0 22.4 25 23891 3.9 m dia. Pressure Shaft
1498.6 10 10 328.49 686.42 1700 1741.5 135.75 266.4 242.9 266.4 2.6 21.4 2.0 23.4 25 23891 3.9 m dia. Pressure Shaft
1488.6 10 10 338.49 686.42 1700 1741.5 135.75 278.3 252.9 278.3 2.7 22.3 2.0 24.3 25 23891 3.9 m dia. Pressure Shaft
1473.6 15 15 353.49 686.42 1700 1741.5 135.75 296.3 267.9 296.3 2.9 23.8 2.0 25.8 28 40106 3.9 m dia. Pressure Shaft
1463.6 10 10 363.49 686.42 1700 1741.5 135.75 308.3 277.9 308.3 3.0 24.7 2.0 26.7 28 26737 3.9 m dia. Pressure Shaft
1458.6 5 5 368.49 686.42 1700 1741.5 135.75 314.3 282.9 314.3 3.1 25.2 2.0 27.2 28 13369 3.9 m dia. Pressure Shaft
1443.6 15 15 383.49 686.42 1700 1741.5 135.75 332.2 297.9 332.2 3.3 26.7 2.0 28.7 32 45788 3.9 m dia. Pressure Shaft
1428.6 15 15 398.49 686.42 1700 1741.5 135.75 350.2 312.9 350.2 3.4 28.1 2.0 30.1 32 45788 3.9 m dia. Pressure Shaft
1416.6 12 12 410.49 686.42 1700 1741.5 135.75 364.6 324.9 364.6 3.6 29.2 2.0 31.2 32 36630 3.9 m dia. Pressure Shaft
1408.6 8 8 418.49 686.42 1700 1741.5 135.75 374.2 332.9 374.2 3.7 30.0 2.0 32.0 36 27444 3.9 m dia. Pressure Shaft
1398.6 10 10 428.49 686.42 1700 1741.5 135.75 386.1 342.9 386.1 3.8 31.0 2.0 33.0 36 34305 3.9 m dia. Pressure Shaft
1388.6 10 10 438.49 686.42 1700 1741.5 135.75 398.1 352.9 398.1 3.9 31.9 2.0 33.9 36 34305 3.9 m dia. Pressure Shaft
1381.6 7 7 445.49 686.42 1700 1741.5 135.75 406.5 359.9 406.5 4.0 32.6 2.0 34.6 36 24014 3.9 m dia. Pressure Shaft
1373.6 8 8 453.49 686.42 1700 1741.5 135.75 416.1 367.9 416.1 4.1 33.4 2.0 35.4 36 27444 3.9 m dia. Pressure Shaft
1361.6 12 12 465.49 686.42 1700 1741.5 135.75 430.5 379.9 430.5 4.2 34.5 2.0 36.5 40 45693 3.9 m dia. Pressure Shaft
1351.6 10 10 475.49 686.42 1700 1741.5 135.75 442.4 389.9 442.4 4.3 35.5 2.0 37.5 40 38077 3.9 m dia. Pressure Shaft
1341.6 10 10 485.49 686.42 1700 1741.5 135.75 454.4 399.9 454.4 4.5 36.5 2.0 38.5 40 38077 3.9 m dia. Pressure Shaft
1329.6 12 12 497.49 686.42 1700 1741.5 135.75 468.8 411.9 468.8 4.6 37.6 2.0 39.6 40 45693 3.9 m dia. Pressure Shaft
1316.6 13 13 510.49 686.42 1700 1741.5 135.75 484.4 424.9 484.4 4.8 38.9 2.0 40.9 45 55616 3.9 m dia. Pressure Shaft
1306.6 10 10 520.49 686.42 1700 1741.5 135.75 496.3 434.9 496.3 4.9 39.8 2.0 41.8 45 42782 3.9 m dia. Pressure Shaft
1296.6 10 10 530.49 686.42 1700 1741.5 135.75 508.3 444.9 508.3 5.0 40.8 2.0 42.8 45 42782 3.9 m dia. Pressure Shaft
1288.6 8 8 538.49 686.42 1700 1741.5 135.75 517.9 452.9 517.9 5.1 41.5 2.0 43.5 45 34225 3.9 m dia. Pressure Shaft
1281.6 7 7 545.49 686.42 1700 1741.5 135.75 526.3 459.9 526.3 5.2 42.2 2.0 44.2 45 29947 3.9 m dia. Pressure Shaft
1273.6 8 8 553.49 686.42 1700 1741.5 135.75 535.9 467.9 535.9 5.3 43.0 2.0 45.0 50 37979 3.9 m dia. Pressure Shaft
1268.6 5 5 558.49 686.42 1700 1741.5 135.75 541.8 472.9 541.8 5.3 43.5 2.0 45.5 50 23737 3.9 m dia. Pressure Shaft
1262.5 6.1 6.1 564.59 686.42 1700 1741.5 135.75 549.2 479 549.2 5.4 44.1 2.0 46.1 50 28959 3.9 m dia. Pressure Shaft
1247.5 15 23.56 588.15 686.42 1700 1741.5 135.75 568.8 494 568.8 5.6 45.3 2.0 47.3 50 111847 3.9m vertical Bend
1247.5 0 3.05 591.20 686.42 1700 1741.5 135.75 569.4 494 569.4 5.6 45.7 1.5 47.2 50 14479 3.9 m dia. Penstock
1247.5 0 1.4 592.60 686.42 1700 1741.5 135.75 569.7 494 569.7 5.6 15000 Thrust Collar
1247.5 0 17.456 610.06 686.42 1700 1741.5 135.75 573.1 494 573.1 5.6 46.0 1.5 47.5 50 82870 3.9 m dia. Penstock
1247.5 0 3.9 613.96 686.42 1700 1741.5 135.75 573.9 494 573.9 5.6 47.0 1.5 48.5 50 64441 Reducer 3.9 m to 2.9mdia.
1247.5 0 5 618.96 686.42 1700 1741.5 135.75 574.9 494 574.9 5.6 34.3 1.5 35.8 40 14106 2.9 m dia. Penstock
1247.5 0 15 633.96 686.42 1700 1741.5 135.75 577.9 494 577.9 5.7 34.5 1.5 36.0 40 42319 2.9 m dia. Penstock
1247.5 0 10 643.96 686.42 1700 1741.5 135.75 579.9 494 579.9 5.7 34.6 1.5 36.1 40 28213 2.9 m dia. Penstock
1247.5 0 10 653.96 686.42 1700 1741.5 135.75 581.8 494 581.8 5.7 34.7 1.5 36.2 40 28213 2.9 m dia. Penstock
1247.5 0 10 663.96 686.42 1700 1741.5 135.75 583.8 494 583.8 5.7 34.8 1.5 36.3 40 28213 2.9 m dia. Penstock
1247.5 0 5.25 669.21 686.42 1700 1741.5 135.75 584.8 494 584.8 5.7 34.9 1.5 36.4 40 14812 2.9 m dia. Penstock
Weight of Pressure Shaft(BF1-Line1A) 1481456 Kg
1481.46 T

2 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
C LINE 1B
1538.6 0 11.951 250.62 686.42 1700 1741.5 135.75 211.0 202.9 211.0 2.1 16.9 1.5 18.4 20 22871 3.9 m dia. Penstock
1538.6 0 15.187 265.80 686.42 1700 1741.5 135.75 214.0 202.9 214.0 2.1 19.5 1.5 21.0 22 31954 Plan bend 3.9m dia.
1538.6 0 11.345 277.15 686.42 1700 1741.5 135.75 216.2 202.9 216.2 2.1 17.3 1.5 18.8 20 21711 3.9 m dia. Penstock
1538.6 0 8 285.15 686.42 1700 1741.5 135.75 217.8 202.9 217.8 2.1 17.5 1.5 19.0 20 15310 valve house
1538.6 0 12 297.15 686.42 1700 1741.5 135.75 220.2 202.9 220.2 2.2 17.7 1.5 19.2 20 22965 3.9 m dia. Penstock
1523.6 15 23.56 320.71 686.42 1700 1741.5 135.75 239.8 217.9 239.8 2.4 21.6 2.0 23.6 25 56287 3.9m vertical Bend
1518.6 5 5 325.71 686.42 1700 1741.5 135.75 245.8 222.9 245.8 2.4 19.7 2.0 21.7 22 10520 3.9 m dia. Pressure Shaft
1508.6 10 10 335.71 686.42 1700 1741.5 135.75 257.8 232.9 257.8 2.5 20.7 2.0 22.7 25 23891 3.9 m dia. Pressure Shaft
1498.6 10 10 345.71 686.42 1700 1741.5 135.75 269.8 242.9 269.8 2.6 21.6 2.0 23.6 25 23891 3.9 m dia. Pressure Shaft
1488.6 10 10 355.71 686.42 1700 1741.5 135.75 281.7 252.9 281.7 2.8 22.6 2.0 24.6 25 23891 3.9 m dia. Pressure Shaft
1473.6 15 15 370.71 686.42 1700 1741.5 135.75 299.7 267.9 299.7 2.9 24.0 2.0 26.0 28 40106 3.9 m dia. Pressure Shaft
1463.6 10 10 380.71 686.42 1700 1741.5 135.75 311.7 277.9 311.7 3.1 25.0 2.0 27.0 28 26737 3.9 m dia. Pressure Shaft
1458.6 5 5 385.71 686.42 1700 1741.5 135.75 317.7 282.9 317.7 3.1 25.5 2.0 27.5 28 13369 3.9 m dia. Pressure Shaft
1443.6 15 15 400.71 686.42 1700 1741.5 135.75 335.6 297.9 335.6 3.3 26.9 2.0 28.9 32 45788 3.9 m dia. Pressure Shaft
1428.6 15 15 415.71 686.42 1700 1741.5 135.75 353.6 312.9 353.6 3.5 28.4 2.0 30.4 32 45788 3.9 m dia. Pressure Shaft
1415.6 13 13 428.71 686.42 1700 1741.5 135.75 369.2 325.9 369.2 3.6 29.6 2.0 31.6 32 39683 3.9 m dia. Pressure Shaft
1408.6 7 7 435.71 686.42 1700 1741.5 135.75 377.6 332.9 377.6 3.7 30.3 2.0 32.3 36 24014 3.9 m dia. Pressure Shaft
1398.6 10 10 445.71 686.42 1700 1741.5 135.75 389.5 342.9 389.5 3.8 31.2 2.0 33.2 36 34305 3.9 m dia. Pressure Shaft
1388.6 10 10 455.71 686.42 1700 1741.5 135.75 401.5 352.9 401.5 3.9 32.2 2.0 34.2 36 34305 3.9 m dia. Pressure Shaft
1381.6 7 7 462.71 686.42 1700 1741.5 135.75 409.9 359.9 409.9 4.0 32.9 2.0 34.9 36 24014 3.9 m dia. Pressure Shaft
1373.6 8 8 470.71 686.42 1700 1741.5 135.75 419.5 367.9 419.5 4.1 33.7 2.0 35.7 36 27444 3.9 m dia. Pressure Shaft
1361.6 12 12 482.71 686.42 1700 1741.5 135.75 433.9 379.9 433.9 4.3 34.8 2.0 36.8 40 45693 3.9 m dia. Pressure Shaft
1351.6 10 10 492.71 686.42 1700 1741.5 135.75 445.8 389.9 445.8 4.4 35.8 2.0 37.8 40 38077 3.9 m dia. Pressure Shaft
1334.6 17 17 509.71 686.42 1700 1741.5 135.75 466.2 406.9 466.2 4.6 37.4 2.0 39.4 40 64732 3.9 m dia. Pressure Shaft
1326.6 8 8 517.71 686.42 1700 1741.5 135.75 475.8 414.9 475.8 4.7 38.2 2.0 40.2 45 34225 3.9 m dia. Pressure Shaft
1316.6 10 10 527.71 686.42 1700 1741.5 135.75 487.8 424.9 487.8 4.8 39.1 2.0 41.1 45 42782 3.9 m dia. Pressure Shaft
1306.6 10 10 537.71 686.42 1700 1741.5 135.75 499.7 434.9 499.7 4.9 40.1 2.0 42.1 45 42782 3.9 m dia. Pressure Shaft
1296.6 10 10 547.71 686.42 1700 1741.5 135.75 511.7 444.9 511.7 5.0 41.0 2.0 43.0 45 42782 3.9 m dia. Pressure Shaft
1288.6 8 8 555.71 686.42 1700 1741.5 135.75 521.3 452.9 521.3 5.1 41.8 2.0 43.8 45 34225 3.9 m dia. Pressure Shaft
1281.6 7 7 562.71 686.42 1700 1741.5 135.75 529.7 459.9 529.7 5.2 42.5 2.0 44.5 45 29947 3.9 m dia. Pressure Shaft
1273.6 8 8 570.71 686.42 1700 1741.5 135.75 539.3 467.9 539.3 5.3 43.3 2.0 45.3 50 37979 3.9 m dia. Pressure Shaft
1268.6 5 5 575.71 686.42 1700 1741.5 135.75 545.3 472.9 545.3 5.3 43.7 2.0 45.7 50 23737 3.9 m dia. Pressure Shaft
1262.5 6.1 6.1 581.81 686.42 1700 1741.5 135.75 552.6 479 552.6 5.4 44.3 2.0 46.3 50 28959 3.9 m dia. Pressure Shaft
1247.5 15 23.56 605.37 686.42 1700 1741.5 135.75 572.2 494 572.2 5.6 45.3 2.0 47.3 50 111847 3.9m vertical Bend
1247.5 0 3.05 608.42 686.42 1700 1741.5 135.75 572.8 494 572.8 5.6 45.9 1.5 47.4 50 14479 3.9 m dia. Penstock
1247.5 0 1.4 609.82 686.42 1700 1741.5 135.75 573.1 494 573.1 5.6 15000 Thrust Collar
1247.5 0 17.456 627.27 686.42 1700 1741.5 135.75 576.6 494 576.6 5.7 46.2 1.5 47.7 50 82870 3.9 m dia. Penstock
1247.5 0 3.9 631.17 686.42 1700 1741.5 135.75 577.3 494 577.3 5.7 47.0 1.5 48.5 50 64441 Reducer 3.9 m to 2.9mdia.
1247.5 0 10 641.17 686.42 1700 1741.5 135.75 579.3 494 579.3 5.7 34.6 1.5 36.1 40 28213 2.9 m dia. Penstock
1247.5 0 10 651.17 686.42 1700 1741.5 135.75 581.3 494 581.3 5.7 34.7 1.5 36.2 40 28213 2.9 m dia. Penstock
1247.5 0 10 661.17 686.42 1700 1741.5 135.75 583.3 494 583.3 5.7 34.8 1.5 36.3 40 28213 2.9 m dia. Penstock
1247.5 0 10 671.17 686.42 1700 1741.5 135.75 585.2 494 585.2 5.7 34.9 1.5 36.4 40 28213 2.9 m dia. Penstock
1247.5 0 10 681.17 686.42 1700 1741.5 135.75 587.2 494 587.2 5.8 35.0 1.5 36.5 40 28213 2.9 m dia. Penstock
1247.5 0 5.25 686.42 686.42 1700 1741.5 135.75 588.3 494 588.3 5.8 35.1 1.5 36.6 40 14812 2.9 m dia. Penstock
Weight of Pressure Shaft(BF1-Line1B) 1519271 Kg
1519.27 T
Total Weight of Pressure Shaft without Stiffener-1(A+B+C) 4170.37 T

3 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
CALCULATION OF LINER STIFFENER SIZE ON THE BASIS OF EXTERNAL PRESSURE AS PER JACOBSON
Ix = distance of penstock from surge tank
Pex.= external water pressure in N/mm2
Pcrt.= Critical pressure as per Jacobson
Pperm.= design external water pressure in N/mm2
T p = designed thickness from internal pressure
hxt = height x thickness of stiffener
D Surge Shaft to Bifurcation(S1-BF1)
Iw Ix Pex. Pperm.= Pcrt. Stiffener Pcrt. In Pcrt. In Height of Spacing Number of Provided Weight(kg) Component
1.5xPex. Without Thicknes pipe stiffener Stiffener(mm) Between Stiffener(n) Plate
stiffener s(mm) With Stiffener Thickness(T)
stiffener (mm)
1535.6 8 1.644 2.466 0.48 Surge Shaft to Transition
1535.6 18 1.644 2.466 0.48 Transition
1535.6 56.097 1.644 2.466 0.48 28 3.97 2.56 150.0 1250 31.0 28 19747 6 m dia. Penstock
1535.6 65.682 1.644 2.466 0.48 28 3.97 2.56 150.0 1250 7.0 28 4459 Plan bend 6m dia.
1535.6 227.52 1.644 2.466 0.48 28 3.97 2.56 150.0 1250 130.0 28 82811 6 m dia. Penstock
1535.6 238.66 1.644 2.466 Bif (6.0m to 3.9m)
Weight of Stiffener(S1-BF1) 107017 Kg
107.02 T
E LINE 1A
1535.6 259.93 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 17.0 16 4075 3.9 m dia. Penstock
1535.6 267.93 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 6.0 16 1438 valve house
1535.6 279.93 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1523.6 303.49 1.764 2.646 1.84 16 3.62 3.42 150.0 1250 19.0 16 4554 3.9m vertical Bend
1518.6 308.49 1.814 2.721 1.84 16 2.98 3.25 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1508.6 318.49 1.914 2.871 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1498.6 328.49 2.014 3.021 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1488.6 338.49 2.114 3.171 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1473.6 353.49 2.264 3.396 2.92 12 7.06 3.53 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1463.6 363.49 2.364 3.546 2.92 16 7.06 4.08 150.0 1250 8.0 16 1918 3.9 m dia. Pressure Shaft
1458.6 368.49 2.414 3.621 3.74 16 7.06 4.08 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1443.6 383.49 2.564 3.846 3.74 12 10.12 3.93 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1428.6 398.49 2.714 4.071 3.74 16 10.12 4.54 150.0 1250 12.0 16 2877 3.9 m dia. Pressure Shaft
1415.6 410.49 2.844 4.266 3.74 16 10.12 4.54 150.0 1250 10.0 16 2397 3.9 m dia. Pressure Shaft
1408.6 418.49 2.914 4.371 4.63 3.9 m dia. Pressure Shaft
1398.6 428.49 3.014 4.521 4.63 3.9 m dia. Pressure Shaft
1388.6 438.49 3.114 4.671 4.63 12 11.81 5.17 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1381.6 445.49 3.184 4.776 4.63 12 11.81 5.17 150.0 1250 9.0 12 1618 3.9 m dia. Pressure Shaft
1373.6 453.49 3.264 4.896 5.58 3.9 m dia. Pressure Shaft
1361.6 465.49 3.384 5.076 5.58 3.9 m dia. Pressure Shaft
1351.6 475.49 3.484 5.226 5.58 3.9 m dia. Pressure Shaft
1334.6 485.49 3.654 5.481 5.58 3.9 m dia. Pressure Shaft
1326.6 497.49 3.734 5.601 5.58 16 14.85 6.16 150.0 1250 6.0 16 1438 3.9 m dia. Pressure Shaft
1316.6 510.49 3.834 5.751 6.85 3.9 m dia. Pressure Shaft
1306.6 520.49 3.934 5.901 6.85 3.9 m dia. Pressure Shaft
1296.6 530.49 4.034 6.051 6.85 3.9 m dia. Pressure Shaft
1288.6 538.49 4.114 6.171 6.85 3.9 m dia. Pressure Shaft
1281.6 545.49 4.184 6.276 6.85 3.9 m dia. Pressure Shaft
1273.6 553.49 4.264 6.396 8.18 3.9 m dia. Pressure Shaft
1268.6 558.49 4.314 6.471 8.18 3.9 m dia. Pressure Shaft
1262.5 564.59 4.375 6.5625 8.18 3.9 m dia. Pressure Shaft
1247.5 588.15 4.525 6.7875 8.18 3.9m vertical Bend
1247.5 591.20 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 592.60 4.525 6.7875 8.18 Thrust Collar
1247.5 610.06 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 613.96 4.525 6.7875 8.18 Reducer 3.9 m to 2.9mdia.
1247.5 618.96 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 633.96 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 643.96 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 653.96 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 663.96 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 669.21 4.525 6.7875 9.23 2.9 m dia. Penstock
Weight of Stiffener(BF1-Line1A) 34698 Kg
34.70 T

4 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
F LINE 1B
1535.6 250.62 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1535.6 265.80 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 11.0 16 2637 Plan bend 3.9m dia.
1535.6 277.15 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 9.0 16 2157 3.9 m dia. Penstock
1535.6 285.15 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 6.0 16 1438 valve house
1535.6 297.15 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1523.6 320.71 1.764 2.646 1.84 16 3.62 3.42 150.0 1250 19.0 16 4554 3.9m vertical Bend
1518.6 325.71 1.814 2.721 1.84 16 2.98 3.25 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1508.6 335.71 1.914 2.871 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1498.6 345.71 2.014 3.021 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1488.6 355.71 2.114 3.171 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1473.6 370.71 2.264 3.396 2.92 12 7.06 3.53 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1463.6 380.71 2.364 3.546 2.92 16 7.06 4.08 150.0 1250 8.0 16 1918 3.9 m dia. Pressure Shaft
1458.6 385.71 2.414 3.621 2.92 16 7.06 4.08 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1443.6 400.71 2.564 3.846 3.74 12 10.12 3.93 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1428.6 415.71 2.714 4.071 3.74 16 10.12 4.54 150.0 1250 12.0 16 2877 3.9 m dia. Pressure Shaft
1415.6 428.71 2.844 4.266 3.74 16 10.12 4.54 150.0 1250 10.0 16 2397 3.9 m dia. Pressure Shaft
1408.6 435.71 2.914 4.371 4.63 3.9 m dia. Pressure Shaft
1398.6 445.71 3.014 4.521 4.63 3.9 m dia. Pressure Shaft
1388.6 455.71 3.114 4.671 4.63 12 11.81 5.17 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1381.6 462.71 3.184 4.776 4.63 12 11.81 5.17 150.0 1250 6.0 12 1079 3.9 m dia. Pressure Shaft
1373.6 470.71 3.264 4.896 4.63 12 11.81 5.17 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1361.6 482.71 3.384 5.076 5.58 3.9 m dia. Pressure Shaft
1351.6 492.71 3.484 5.226 5.58 3.9 m dia. Pressure Shaft
1334.6 509.71 3.654 5.481 5.58 3.9 m dia. Pressure Shaft
1326.6 517.71 3.734 5.601 6.85 3.9 m dia. Pressure Shaft
1316.6 527.71 3.834 5.751 6.85 3.9 m dia. Pressure Shaft
1306.6 537.71 3.934 5.901 6.85 3.9 m dia. Pressure Shaft
1296.6 547.71 4.034 6.051 6.85 3.9 m dia. Pressure Shaft
1288.6 555.71 4.114 6.171 6.85 3.9 m dia. Pressure Shaft
1281.6 562.71 4.184 6.276 6.85 3.9 m dia. Pressure Shaft
1273.6 570.71 4.264 6.396 8.18 3.9 m dia. Pressure Shaft
1268.6 575.71 4.314 6.471 8.18 3.9 m dia. Pressure Shaft
1262.5 581.81 4.375 6.5625 8.18 3.9 m dia. Pressure Shaft
1247.5 605.37 4.525 6.7875 8.18 3.9m vertical Bend
1247.5 608.42 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 609.82 4.525 6.7875 8.18 Thrust Collar
1247.5 627.27 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 631.17 4.525 6.7875 8.18 Reducer 3.9 m to 2.9mdia.
1247.5 641.17 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 651.17 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 661.17 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 671.17 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 681.17 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 686.42 4.525 6.7875 9.23 2.9 m dia. Penstock
Weight of Stiffener(BF1-Line1B) 37275 Kg
37.27 T
Total Weight Stiffener for Pressure Shaft-1(D+E+F) 178.99 T
Weight of two Manhole 14.00 T

Total Weight of Pressure Shaft-1 with Stiffener 4363.36 T

5 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
PREESURE SHAFT - 2
1 CALCULATION OF LINER THICKNESS ON THE BASIS OF INTERNAL PRESSURE.
PRESSURE SHAFT LINER, 6.0 m DIA. PAKAL DUL HE PROJECT
MATERIAL: ASTM A 517 Gr. F
Pw=(hr-Iw)+(Ix/Iges)*h whe
Pw1=h sr-Iw
I w = node elevation in meter
hr = Reservoir level
hsr = Max. Surge level
h whe = Surplus head due to water hammer
T p = designed thickness from internal pressure
Ix = distance of penstock from surge tank
lges = total distance between surge chamber to E-line
f = permissible tensile stress of material
D = internal diameter of penstock
t = thickness of plate excluding corrossion allowance
P = maximum allowable internal pressure 1700
T = thickness of plate provided
Thickness of Penstock(t)= Pwxd/(2xSxj)
j= 0.9
Dia. Of Penstock (d1)= 6000 mm
Dia. Of Penstock (d2)= 3900 mm
Dia. Of Penstock(d3) = 2900 mm
hr= 1700 EL.
Material of Pipe = ASTM A 517 Gr. F
UTS = 795 Mpa
YP = 690 Mpa
Allowable Stress = 265 414
S = 265 Mpa
Handling Thichness in cm =(D+50)/400
Where D= Dia of Pipe in cm
For 6.0m dia 1.625 cm *
For 3.9m dia 1.1 cm
For 2.9m dia 0.85 cm
Corrosion allowance for pressure shaft liner = 1.5 mm
Corrosion allowance for vertical pressure shaft = 2 mm

A Surge Shaft to Bifurcation(S2-BF2)

Iw Height of Length of Ix Iges h st h sr h whe Pw=(h st- Pw1=hsr- Pf=Max,(Pw Total Provided Weight(kg) Component
Pf(Pfx0.0098 Calculated Corrosion
penstock penstock( Iw)+Ix/Iges*h Iw ,Pw1)(m) Thickness= Plate
m) whe 1) N/mm2 Thickness(t) allowance(tc) Thicknes
(t+tc)
1538.6 0 8 8 670.72 1700 1741.5 135.75 163.0 202.9 202.9 2.0 s(T) Surge Shaft to Transition
1538.6 0 10 18 670.72 1700 1741.5 135.75 165.0 202.9 202.9 2.0 125000 Transition
1538.6 0 178.131 196.13 670.72 1700 1741.5 135.75 201.1 202.9 202.9 2.0 25.0 1.5 26.5 28 734576 6 m dia. Penstock
1538.6 0 11.142 207.27 670.72 1700 1741.5 135.75 203.4 202.9 203.4 2.0 75/90/150 175000 Bif (6.0m to 3.9m)
Weight of Pressure Shaft (S2-BF2) 1034576 Kg
1034.58 T

6 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
B LINE 2A
1538.6 0 36.954 244.23 670.72 1700 1741.5 135.75 210.8 202.9 210.8 2.1 16.9 1.5 18.4 20 70720 3.9 m dia. Penstock
1538.6 0 8 252.23 670.72 1700 1741.5 135.75 212.4 202.9 212.4 2.1 17.0 1.5 18.5 20 15310 valve house
1538.6 0 12 264.23 670.72 1700 1741.5 135.75 214.9 202.9 214.9 2.1 17.2 1.5 18.7 20 22965 3.9 m dia. Penstock
1523.6 15 23.56 287.79 670.72 1700 1741.5 135.75 234.6 217.9 234.6 2.3 20.7 2.0 22.7 25 56287 3.9m vertical Bend
1518.6 5 5 292.79 670.72 1700 1741.5 135.75 240.7 222.9 240.7 2.4 19.3 2.0 21.3 22 10520 3.9 m dia. Pressure Shaft
1508.6 10 10 302.79 670.72 1700 1741.5 135.75 252.7 232.9 252.7 2.5 20.3 2.0 22.3 25 23891 3.9 m dia. Pressure Shaft
1498.6 10 10 312.79 670.72 1700 1741.5 135.75 264.7 242.9 264.7 2.6 21.2 2.0 23.2 25 23891 3.9 m dia. Pressure Shaft
1488.6 10 10 322.79 670.72 1700 1741.5 135.75 276.7 252.9 276.7 2.7 22.2 2.0 24.2 25 23891 3.9 m dia. Pressure Shaft
1473.6 15 15 337.79 670.72 1700 1741.5 135.75 294.8 267.9 294.8 2.9 23.6 2.0 25.6 28 40106 3.9 m dia. Pressure Shaft
1463.6 10 10 347.79 670.72 1700 1741.5 135.75 306.8 277.9 306.8 3.0 24.6 2.0 26.6 28 26737 3.9 m dia. Pressure Shaft
1458.6 5 5 352.79 670.72 1700 1741.5 135.75 312.8 282.9 312.8 3.1 25.1 2.0 27.1 28 13369 3.9 m dia. Pressure Shaft
1443.6 15 15 367.79 670.72 1700 1741.5 135.75 330.8 297.9 330.8 3.2 26.5 2.0 28.5 32 45788 3.9 m dia. Pressure Shaft
1428.6 15 15 382.79 670.72 1700 1741.5 135.75 348.9 312.9 348.9 3.4 28.0 2.0 30.0 32 45788 3.9 m dia. Pressure Shaft
1416.6 12 12 394.79 670.72 1700 1741.5 135.75 363.3 324.9 363.3 3.6 29.1 2.0 31.1 32 36630 3.9 m dia. Pressure Shaft
1408.6 8 8 402.79 670.72 1700 1741.5 135.75 372.9 332.9 372.9 3.7 29.9 2.0 31.9 36 27444 3.9 m dia. Pressure Shaft
1398.6 10 10 412.79 670.72 1700 1741.5 135.75 384.9 342.9 384.9 3.8 30.9 2.0 32.9 36 34305 3.9 m dia. Pressure Shaft
1388.6 10 10 422.79 670.72 1700 1741.5 135.75 397.0 352.9 397.0 3.9 31.8 2.0 33.8 36 34305 3.9 m dia. Pressure Shaft
1381.6 7 7 429.79 670.72 1700 1741.5 135.75 405.4 359.9 405.4 4.0 32.5 2.0 34.5 36 24014 3.9 m dia. Pressure Shaft
1373.6 8 8 437.79 670.72 1700 1741.5 135.75 415.0 367.9 415.0 4.1 33.3 2.0 35.3 36 27444 3.9 m dia. Pressure Shaft
1361.6 12 12 449.79 670.72 1700 1741.5 135.75 429.4 379.9 429.4 4.2 34.4 2.0 36.4 40 45693 3.9 m dia. Pressure Shaft
1351.6 10 10 459.79 670.72 1700 1741.5 135.75 441.5 389.9 441.5 4.3 35.4 2.0 37.4 40 38077 3.9 m dia. Pressure Shaft
1341.6 10 10 469.79 670.72 1700 1741.5 135.75 453.5 399.9 453.5 4.4 36.4 2.0 38.4 40 38077 3.9 m dia. Pressure Shaft
1329.6 12 12 481.79 670.72 1700 1741.5 135.75 467.9 411.9 467.9 4.6 37.5 2.0 39.5 40 45693 3.9 m dia. Pressure Shaft
1316.6 13 13 494.79 670.72 1700 1741.5 135.75 483.5 424.9 483.5 4.7 38.8 2.0 40.8 45 55616 3.9 m dia. Pressure Shaft
1306.6 10 10 504.79 670.72 1700 1741.5 135.75 495.6 434.9 495.6 4.9 39.8 2.0 41.8 45 42782 3.9 m dia. Pressure Shaft
1296.6 10 10 514.79 670.72 1700 1741.5 135.75 507.6 444.9 507.6 5.0 40.7 2.0 42.7 45 42782 3.9 m dia. Pressure Shaft
1288.6 8 8 522.79 670.72 1700 1741.5 135.75 517.2 452.9 517.2 5.1 41.5 2.0 43.5 45 34225 3.9 m dia. Pressure Shaft
1281.6 7 7 529.79 670.72 1700 1741.5 135.75 525.6 459.9 525.6 5.2 42.2 2.0 44.2 45 29947 3.9 m dia. Pressure Shaft
1273.6 8 8 537.79 670.72 1700 1741.5 135.75 535.2 467.9 535.2 5.3 42.9 2.0 44.9 50 37979 3.9 m dia. Pressure Shaft
1268.6 5 5 542.79 670.72 1700 1741.5 135.75 541.3 472.9 541.3 5.3 43.4 2.0 45.4 50 23737 3.9 m dia. Pressure Shaft
1262.5 6.1 6.1 548.89 670.72 1700 1741.5 135.75 548.6 479 548.6 5.4 44.0 2.0 46.0 50 28959 3.9 m dia. Pressure Shaft
1247.5 15 23.56 572.45 670.72 1700 1741.5 135.75 568.4 494 568.4 5.6 45.3 2.0 47.3 50 111847 3.9m vertical Bend
1247.5 0 3.05 575.50 670.72 1700 1741.5 135.75 569.0 494 569.0 5.6 45.6 1.5 47.1 50 14479 3.9 m dia. Penstock
1247.5 0 1.4 576.90 670.72 1700 1741.5 135.75 569.3 494 569.3 5.6 15000 Thrust Collar
1247.5 0 17.456 594.35 670.72 1700 1741.5 135.75 572.8 494 572.8 5.6 45.9 1.5 47.4 50 82870 3.9 m dia. Penstock
1247.5 0 3.9 598.25 670.72 1700 1741.5 135.75 573.6 494 573.6 5.6 47.0 1.5 48.5 50 64441 Reducer 3.9 m to 2.9mdia.
1247.5 0 10 608.25 670.72 1700 1741.5 135.75 575.6 494 575.6 5.6 34.3 1.5 35.8 40 28213 2.9 m dia. Penstock
1247.5 0 10 618.25 670.72 1700 1741.5 135.75 577.6 494 577.6 5.7 34.5 1.5 36.0 40 28213 2.9 m dia. Penstock
1247.5 0 10 628.25 670.72 1700 1741.5 135.75 579.7 494 579.7 5.7 34.6 1.5 36.1 40 28213 2.9 m dia. Penstock
1247.5 0 10 638.25 670.72 1700 1741.5 135.75 581.7 494 581.7 5.7 34.7 1.5 36.2 40 28213 2.9 m dia. Penstock
1247.5 0 10 648.25 670.72 1700 1741.5 135.75 583.7 494 583.7 5.7 34.8 1.5 36.3 40 28213 2.9 m dia. Penstock
1247.5 0 5.25 653.50 670.72 1700 1741.5 135.75 584.8 494 584.8 5.7 34.9 1.5 36.4 40 14812 2.9 m dia. Penstock
Weight of Pressure Shaft(BF2-Line2A) 1511481 Kg
1511.48 T

7 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
C LINE 2B
1538.6 0 11.951 219.22 670.72 1700 1741.5 135.75 205.8 202.9 205.8 2.0 16.5 1.5 18.0 20 22871 3.9 m dia. Penstock
1538.6 0 15.187 234.41 670.72 1700 1741.5 135.75 208.8 202.9 208.8 2.0 19.5 1.5 21.0 22 31954 Plan bend 3.9m dia.
1538.6 0 27.035 261.45 670.72 1700 1741.5 135.75 214.3 202.9 214.3 2.1 17.2 1.5 18.7 20 51738 3.9 m dia. Penstock
1538.6 0 8 269.45 670.72 1700 1741.5 135.75 215.9 202.9 215.9 2.1 17.3 1.5 18.8 20 15310 valve house
1538.6 0 12 281.45 670.72 1700 1741.5 135.75 218.4 202.9 218.4 2.1 17.5 1.5 19.0 20 22965 3.9 m dia. Penstock
1523.6 15 23.56 305.01 670.72 1700 1741.5 135.75 238.1 217.9 238.1 2.3 21.6 2.0 23.6 25 56287 3.9m vertical Bend
1518.6 5 5 310.01 670.72 1700 1741.5 135.75 244.1 222.9 244.1 2.4 19.6 2.0 21.6 22 10520 3.9 m dia. Pressure Shaft
1508.6 10 10 320.01 670.72 1700 1741.5 135.75 256.2 232.9 256.2 2.5 20.6 2.0 22.6 25 23891 3.9 m dia. Pressure Shaft
1498.6 10 10 330.01 670.72 1700 1741.5 135.75 268.2 242.9 268.2 2.6 21.5 2.0 23.5 25 23891 3.9 m dia. Pressure Shaft
1488.6 10 10 340.01 670.72 1700 1741.5 135.75 280.2 252.9 280.2 2.7 22.5 2.0 24.5 25 23891 3.9 m dia. Pressure Shaft
1473.6 15 15 355.01 670.72 1700 1741.5 135.75 298.3 267.9 298.3 2.9 23.9 2.0 25.9 28 40106 3.9 m dia. Pressure Shaft
1463.6 10 10 365.01 670.72 1700 1741.5 135.75 310.3 277.9 310.3 3.0 24.9 2.0 26.9 28 26737 3.9 m dia. Pressure Shaft
1458.6 5 5 370.01 670.72 1700 1741.5 135.75 316.3 282.9 316.3 3.1 25.4 2.0 27.4 28 13369 3.9 m dia. Pressure Shaft
1443.6 15 15 385.01 670.72 1700 1741.5 135.75 334.3 297.9 334.3 3.3 26.8 2.0 28.8 32 45788 3.9 m dia. Pressure Shaft
1428.6 15 15 400.01 670.72 1700 1741.5 135.75 352.4 312.9 352.4 3.5 28.3 2.0 30.3 32 45788 3.9 m dia. Pressure Shaft
1415.6 13 13 413.01 670.72 1700 1741.5 135.75 368.0 325.9 368.0 3.6 29.5 2.0 31.5 32 39683 3.9 m dia. Pressure Shaft
1408.6 7 7 420.01 670.72 1700 1741.5 135.75 376.4 332.9 376.4 3.7 30.2 2.0 32.2 36 24014 3.9 m dia. Pressure Shaft
1398.6 10 10 430.01 670.72 1700 1741.5 135.75 388.4 342.9 388.4 3.8 31.2 2.0 33.2 36 34305 3.9 m dia. Pressure Shaft
1388.6 10 10 440.01 670.72 1700 1741.5 135.75 400.5 352.9 400.5 3.9 32.1 2.0 34.1 36 34305 3.9 m dia. Pressure Shaft
1381.6 7 7 447.01 670.72 1700 1741.5 135.75 408.9 359.9 408.9 4.0 32.8 2.0 34.8 36 24014 3.9 m dia. Pressure Shaft
1373.6 8 8 455.01 670.72 1700 1741.5 135.75 418.5 367.9 418.5 4.1 33.6 2.0 35.6 36 27444 3.9 m dia. Pressure Shaft
1361.6 12 12 467.01 670.72 1700 1741.5 135.75 432.9 379.9 432.9 4.2 34.7 2.0 36.7 40 45693 3.9 m dia. Pressure Shaft
1351.6 10 10 477.01 670.72 1700 1741.5 135.75 444.9 389.9 444.9 4.4 35.7 2.0 37.7 40 38077 3.9 m dia. Pressure Shaft
1341.6 10 10 487.01 670.72 1700 1741.5 135.75 457.0 399.9 457.0 4.5 36.7 2.0 38.7 40 38077 3.9 m dia. Pressure Shaft
1329.6 12 12 499.01 670.72 1700 1741.5 135.75 471.4 411.9 471.4 4.6 37.8 2.0 39.8 40 45693 3.9 m dia. Pressure Shaft
1316.6 13 13 512.01 670.72 1700 1741.5 135.75 487.0 424.9 487.0 4.8 39.1 2.0 41.1 45 55616 3.9 m dia. Pressure Shaft
1306.6 10 10 522.01 670.72 1700 1741.5 135.75 499.1 434.9 499.1 4.9 40.0 2.0 42.0 45 42782 3.9 m dia. Pressure Shaft
1296.6 10 10 532.01 670.72 1700 1741.5 135.75 511.1 444.9 511.1 5.0 41.0 2.0 43.0 45 42782 3.9 m dia. Pressure Shaft
1288.6 8 8 540.01 670.72 1700 1741.5 135.75 520.7 452.9 520.7 5.1 41.8 2.0 43.8 45 34225 3.9 m dia. Pressure Shaft
1281.6 7 7 547.01 670.72 1700 1741.5 135.75 529.1 459.9 529.1 5.2 42.4 2.0 44.4 45 29947 3.9 m dia. Pressure Shaft
1273.6 8 8 555.01 670.72 1700 1741.5 135.75 538.7 467.9 538.7 5.3 43.2 2.0 45.2 50 37979 3.9 m dia. Pressure Shaft
1268.6 5 5 560.01 670.72 1700 1741.5 135.75 544.7 472.9 544.7 5.3 43.7 2.0 45.7 50 23737 3.9 m dia. Pressure Shaft
1262.5 6.1 6.1 566.11 670.72 1700 1741.5 135.75 552.1 479 552.1 5.4 44.3 2.0 46.3 50 28959 3.9 m dia. Pressure Shaft
1247.5 15 23.56 589.67 670.72 1700 1741.5 135.75 571.8 494 571.8 5.6 45.3 2.0 47.3 50 111847 3.9m vertical Bend
1247.5 0 3.05 592.72 670.72 1700 1741.5 135.75 572.5 494 572.5 5.6 45.9 1.5 47.4 50 14479 3.9 m dia. Penstock
1247.5 0 1.4 594.12 670.72 1700 1741.5 135.75 572.7 494 572.7 5.6 15000 Thrust Collar
1247.5 0 17.456 611.57 670.72 1700 1741.5 135.75 576.3 494 576.3 5.7 46.2 1.5 47.7 50 82870 3.9 m dia. Penstock
1247.5 0 3.9 615.47 670.72 1700 1741.5 135.75 577.1 494 577.1 5.7 47.0 1.5 48.5 50 64441 Reducer 3.9 m to 2.9mdia.
1247.5 0 10 625.47 670.72 1700 1741.5 135.75 579.1 494 579.1 5.7 34.5 1.5 36.0 40 28213 2.9 m dia. Penstock
1247.5 0 10 635.47 670.72 1700 1741.5 135.75 581.1 494 581.1 5.7 34.7 1.5 36.2 40 28213 2.9 m dia. Penstock
1247.5 0 10 645.47 670.72 1700 1741.5 135.75 583.1 494 583.1 5.7 34.8 1.5 36.3 40 28213 2.9 m dia. Penstock
1247.5 0 10 655.47 670.72 1700 1741.5 135.75 585.2 494 585.2 5.7 34.9 1.5 36.4 40 28213 2.9 m dia. Penstock
1247.5 0 10 665.47 670.72 1700 1741.5 135.75 587.2 494 587.2 5.8 35.0 1.5 36.5 40 28213 2.9 m dia. Penstock
1247.5 0 5.25 670.72 670.72 1700 1741.5 135.75 588.3 494 588.3 5.8 35.1 1.5 36.6 40 14812 2.9 m dia. Penstock
Weight of Pressure Shaft(BF2-Line2B) 1546945 Kg
1546.95 T
Total Weight of Pressure Shaft without Stiffener-2(A+B+C) 4093.00 T

8 of 10
 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
CALCULATION OF LINER STIFFENER SIZE ON THE BASIS OF EXTERNAL PRESSURE AS PER JACOBSON
Ix = distance of penstock from surge tank Pperm.= design external water pressure in N/mm2
Pex.= external water pressure in N/mm2 T p = designed thickness from internal pressure
Pcrt.= Critical pressure as per Jacobson hxt = height x thickness of stiffener
D Surge Shaft to Bifurcation(S1-BF1)
Iw Ix Pex. Pperm.= Pcrt. Stiffener Pcrt. In Pcrt. In Height of Spacing Number of Provided Weight(kg) Component
1.5xPex. Without Thicknes pipe stiffener Stiffener(mm) Between Stiffener(n) Plate
stiffener s(mm) With Stiffener Thickness(T)
stiffener (mm)
1535.6 8 1.644 2.466 0.48 Surge Shaft to Transition
1535.6 18 1.644 2.466 0.48 Transition
1535.6 178.13 1.644 2.466 0.48 28 3.97 2.56 150.0 1250 143.0 28 91092 6 m dia. Penstock
1535.6 207.27 1.644 2.466 Bif (6.0m to 3.9m)
Weight of Stiffener(S1-BF1) 91092 Kg
91.09 T
E LINE 2A
1535.6 244.23 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 29.0 16 6952 3.9 m dia. Penstock
1535.6 252.23 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 6.0 16 1438 valve house
1535.6 264.23 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1523.6 287.79 1.764 2.646 1.84 16 3.62 3.42 150.0 1250 19.0 16 4554 3.9m vertical Bend
1518.6 292.79 1.814 2.721 1.84 16 2.98 3.25 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1508.6 302.79 1.914 2.871 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1498.6 312.79 2.014 3.021 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1488.6 322.79 2.114 3.171 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1473.6 337.79 2.264 3.396 2.92 12 7.06 3.53 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1463.6 347.79 2.364 3.546 2.92 16 7.06 4.08 150.0 1250 8.0 16 1918 3.9 m dia. Pressure Shaft
1458.6 352.79 2.414 3.621 2.92 16 7.06 4.08 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1443.6 367.79 2.564 3.846 3.74 12 10.12 3.93 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1428.6 382.79 2.714 4.071 3.74 16 10.12 4.54 150.0 1250 12.0 16 2877 3.9 m dia. Pressure Shaft
1415.6 394.79 2.844 4.266 3.74 16 10.12 4.54 150.0 1250 10.0 16 2397 3.9 m dia. Pressure Shaft
1408.6 402.79 2.914 4.371 4.63 3.9 m dia. Pressure Shaft
1398.6 412.79 3.014 4.521 4.63 3.9 m dia. Pressure Shaft
1388.6 422.79 3.114 4.671 4.63 12 11.81 5.17 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1381.6 429.79 3.184 4.776 4.63 12 11.81 5.17 150.0 1250 5.0 12 899 3.9 m dia. Pressure Shaft
1373.6 437.79 3.264 4.896 5.58 12 11.81 5.17 150.0 1250 7.0 12 1258 3.9 m dia. Pressure Shaft
1361.6 449.79 3.384 5.076 5.58 3.9 m dia. Pressure Shaft
1351.6 459.79 3.484 5.226 5.58 3.9 m dia. Pressure Shaft
1341.6 469.79 3.584 5.376 5.58 3.9 m dia. Pressure Shaft
1329.6 481.79 3.704 5.556 5.58 3.9 m dia. Pressure Shaft
1316.6 494.79 3.834 5.751 6.85 3.9 m dia. Pressure Shaft
1306.6 504.79 3.934 5.901 6.85 3.9 m dia. Pressure Shaft
1296.6 514.79 4.034 6.051 6.85 3.9 m dia. Pressure Shaft
1288.6 522.79 4.114 6.171 6.85 3.9 m dia. Pressure Shaft
1281.6 529.79 4.184 6.276 6.85 3.9 m dia. Pressure Shaft
1273.6 537.79 4.264 6.396 8.18 3.9 m dia. Pressure Shaft
1268.6 542.79 4.314 6.471 8.18 3.9 m dia. Pressure Shaft
1262.5 548.89 4.375 6.5625 8.18 3.9 m dia. Pressure Shaft
1247.5 572.45 4.525 6.7875 8.18 3.9m vertical Bend
1247.5 575.50 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 576.90 4.525 6.7875 8.18 Thrust Collar
1247.5 594.35 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 598.25 4.525 6.7875 8.18 Reducer 3.9 m to 2.9mdia.
1247.5 608.25 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 618.25 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 628.25 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 638.25 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 648.25 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 653.50 4.525 6.7875 9.23 2.9 m dia. Penstock
Weight of Stiffener(BF1-Line1A) 36676 Kg
36.68 T

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 DESIGN OF PENSTOCK
PAKAL DUL H. E. PROJECT
(J & K)
F LINE 2B
1535.6 219.22 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1535.6 234.41 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 12.0 16 2877 Plan bend 3.9m dia.
1535.6 261.45 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 21.0 16 5034 3.9 m dia. Penstock
1535.6 269.45 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 6.0 16 1438 valve house
1535.6 281.45 1.644 2.466 1.59 16 2.98 3.25 150.0 1250 10.0 16 2397 3.9 m dia. Penstock
1523.6 305.01 1.764 2.646 1.84 16 3.62 3.42 150.0 1250 19.0 16 4554 3.9m vertical Bend
1518.6 310.01 1.814 2.721 1.84 16 2.98 3.25 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1508.6 320.01 1.914 2.871 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1498.6 330.01 2.014 3.021 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1488.6 340.01 2.114 3.171 2.36 12 5.2 3.24 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1473.6 355.01 2.264 3.396 2.92 12 7.06 3.53 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1463.6 365.01 2.364 3.546 2.92 16 7.06 4.08 150.0 1250 8.0 16 1918 3.9 m dia. Pressure Shaft
1458.6 370.01 2.414 3.621 2.92 16 7.06 4.08 150.0 1250 4.0 16 959 3.9 m dia. Pressure Shaft
1443.6 385.01 2.564 3.846 3.74 12 10.12 3.93 150.0 1250 12.0 12 2157 3.9 m dia. Pressure Shaft
1428.6 400.01 2.714 4.071 3.74 16 10.12 4.54 150.0 1250 12.0 16 2877 3.9 m dia. Pressure Shaft
1415.6 413.01 2.844 4.266 3.74 16 10.12 4.54 150.0 1250 10.0 16 2397 3.9 m dia. Pressure Shaft
1408.6 420.01 2.914 4.371 4.63 3.9 m dia. Pressure Shaft
1398.6 430.01 3.014 4.521 4.63 3.9 m dia. Pressure Shaft
1388.6 440.01 3.114 4.671 4.63 12 11.81 5.17 150.0 1250 8.0 12 1438 3.9 m dia. Pressure Shaft
1381.6 447.01 3.184 4.776 4.63 12 11.81 5.17 150.0 1250 5.0 12 899 3.9 m dia. Pressure Shaft
1373.6 455.01 3.264 4.896 4.63 12 11.81 5.17 150.0 1250 7.0 12 1258 3.9 m dia. Pressure Shaft
1361.6 467.01 3.384 5.076 5.58 3.9 m dia. Pressure Shaft
1351.6 477.01 3.484 5.226 5.58 3.9 m dia. Pressure Shaft
1341.6 487.01 3.584 5.376 5.58 3.9 m dia. Pressure Shaft
1329.6 499.01 3.704 5.556 6.85 3.9 m dia. Pressure Shaft
1316.6 512.01 3.834 5.751 6.85 3.9 m dia. Pressure Shaft
1306.6 522.01 3.934 5.901 6.85 3.9 m dia. Pressure Shaft
1296.6 532.01 4.034 6.051 6.85 3.9 m dia. Pressure Shaft
1288.6 540.01 4.114 6.171 6.85 3.9 m dia. Pressure Shaft
1281.6 547.01 4.184 6.276 6.85 3.9 m dia. Pressure Shaft
1273.6 555.01 4.264 6.396 8.18 3.9 m dia. Pressure Shaft
1268.6 560.01 4.314 6.471 8.18 3.9 m dia. Pressure Shaft
1262.5 566.11 4.375 6.5625 8.18 3.9 m dia. Pressure Shaft
1247.5 589.67 4.525 6.7875 8.18 3.9m vertical Bend
1247.5 592.72 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 594.12 4.525 6.7875 8.18 Thrust Collar
1247.5 611.57 4.525 6.7875 8.18 3.9 m dia. Penstock
1247.5 615.47 4.525 6.7875 8.18 Reducer 3.9 m to 2.9mdia.
1247.5 625.47 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 635.47 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 645.47 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 655.47 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 665.47 4.525 6.7875 9.23 2.9 m dia. Penstock
1247.5 670.72 4.525 6.7875 9.23 2.9 m dia. Penstock
Weight of Stiffener(BF2-Line2B) 40032 Kg
40.03 T
Total Weight Stiffener for Pressure Shaft-2(D+E+F) 167.80 T
Weight of two Manhole 14.00 T

Total Weight of Pressure Shaft-2 with Stiffener 4274.80 T

Total Weight of Pressure Shaft-1 & 2 with Stiffener 8638.16 T

8650 T

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