GPSA Engineering Data Book 14th Edition

REVISION DATE REASON(S) FOR REVISION

0 4/1/2017 Initial release
GPSA Engineering Data Book 14th Edition

FIG. 11-1
Nomenclature
Acfm = actual volumetric flow rate of air-vapor mixture, lbw =
cu ft/min
ahp = air horsepower, hp L =
AWB = ambient wet bulb temperature, °F LG =
B = combined water loss through blowdown and MCDB =
windage, % of circulating water or cu ft/min
CWT = cold water temperature, °F MCWB =
DB = dry bulb temperature, °F Q =
E = water evaporated, % of circulating water or cu PF =
ft/min
gpm = gallons per minute R =
G = air rate, lb/(sq ft • hr) V =
ha = specific enthalpy of dry air, BTU/lb va =
has = hs - ha, BTU/lb vas =
hs = enthalpy of moist air at saturation per lb of dry vs =
air, BTU/lb
HWT = hot water temperature, °F Ws =
lba = pounds of dry air WB =
WSAC =

Definitions of Words and Phases Used in Cooling Towers

Air Horsepower = The power output developed by a fan in moving Fan Cylinder =
a given air rate against a given resistance.

Air Inlet = Opening in a cooling tower through which air Fan Deck =
enters. Sometimes referred to as the louvered
face on induced draft towers.
Air Rate = Mass flow of dry air per square foot of cross- Fan Pitch =
sectional area in the tower's heat transfer region
per hour.
Air Velocity = Velocity of air-vapor mixture through a specific Fill =
region of the tower (i.e. the fan).

Ambient Wet-Bulb = The wet-bulb temperature of the air Forced Draft =

Temperature encompassing a cooling tower, not including any
temperature contribution by the tower itself.
Generally measured upwind of a tower, in a
number of locations sufficient to account for all
extraneous sources of heat.

Approach = Difference between the cold water temperature Hot Water =

and the entering wet-bulb temperature. Temperature
 Approach (Wet = Difference between the process outlet fluid and Induced Draft =
Surface Air Cooler) the ambient inlet wet-bulb temperature

Blowdown = Water discharged from the system to control Liquid-to-Gas Ratio =

concentrations of salt or other impurities in the
circulating water.
Capacity = The amount of water that a cooling tower will Louvers =
cool through a specified range, at a specified
approach and wet-bulb temperature.

Capacity (Wet = The total amount of heat rejected by the wet Louvers (Wet Surface =
Surface Air Cooler) surface air cooler to atmosphere Air Cooler)

Cell = Smallest tower subdivision which can function Makeup =

as an independent unit with regard to air and
water flow; it is bounded by either exterior walls
or partition walls. Each cell may have one or
more fans and one or more distribution systems.

Circulation Rate = Actual water flow rate through a given tower. Natural Draft =

Circulation Rate (Wet = Actual water flow over the top of the tube Net Effect Volume =
Surface Air Cooler) bundles

Cold Water = Temperature of the water leaving the collection Performance Factor =
Temperature basin, exclusive of any temperature effects
incurred by the addition of makeup and/or the
removal of blowdown.
Collection Basin = Chamber below and integral with the tower Psychrometer =
where water is transiently collected and directed
to the sump or pump suction line.

Counterflow = Air flow direction through the fill is counter- Range =

current to that of the falling water.
Crossflow = Air flow direction through the fill is essentially Recirculation =
perpendicular to that of the falling water.
Distribution Basin = Shallow pan-type elevated basin used to Series Flow (Wet =
distribute hot water over the tower fill by means Surface Air Cooler)
of orifices in the basin floor. Application is
normally limited to crossflow towers.

Double-Flow = A crossflow cooling tower where two opposed Water Basin (Wet =
fill banks are served by a common air plenum. Surface Air Cooler)

Drift = Circulating water loss from the tower as liquid Water Rate =
droplets entrained in the exhaust air stream.
Units percent of circulating water rate or gpm.
[For more precise work, an L/G parameter is
used, and drift becomes pounds of water per
million pounds of exhaust air (ppmw).]

Drift Eliminators = An assembly of baffles or labyrinth passages Wet-Bulb =

through which the air passes prior to its exit from Temperature
the tower, for the purpose of removing entrained
water droplets from the exhaust air.
Dry-Bulb = The temperature of the entering or ambient air Wet-Bulb =
Temperature adjacent to the cooling tower as measured with a Thermometer
dry-bulb thermometer.
Evaporation Loss = Water evaporated from the circulating water into Wind Load =
the air stream in the cooling process.
Face Area (Wet = The area over the top of the tube bundles open to Windage =
Surface Air Cooler) atmosphere

KEY
= Example calculation from the book
= Application worksheet for user to fill out
= Numbers that must be filled in according to the user's data, specific situation, graphs, charts and figures
 pounds of water

water rate, lb/(sq ft • hr)

liquid to gas ratio, lb/lb
mean coincident dry bulb temperature, °F

mean coincident wet bulb temperature, °F

cu ft/min
performance factor, dimensionless

cooling tower range, °F

air velocity, ft/min
specific volume of dry air, cu ft/lb
vs - va, cu ft/lb
volume of moist air at saturation per lb of dry air,
cu ft/lb
lbw/lba, humidity ratio at saturation
wet bulb temperature, °F
Wet surface air cooler

ooling Towers

Cylindrical or venturi-shaped structure in which

a propeller fan operates. Sometimes referred to
as a fan "stack" on larger towers.
Surface enclosing the top of an induced draft
cooling tower, exclusive of the distribution
basins on a crossflow tower.
The angle which the blades of a propeller fan
make with the plane of rotation, measured at a
prescribed point on each blade.
That portion of a cooling tower which constitutes
its primary heat transfer surface. Sometimes
referred to as "packing."
Refers to the movement of air under pressure
through a cooling tower. Fans of forced draft
towers are located at the air inlets to "force" air
through the tower.

Temperature of circulating water entering the

cooling tower's distribution system.
Refers to the movement of air through a cooling
tower by means of an induced partial vacuum.
Fans of induced draft towers are located at the
air discharges to "draw" air through the tower.

A ratio of the total mass flows of water and dry

air in a cooling tower. (See Air Rate and Water
Rate)
Blade or passage type assemblies installed at the
air inlet face of a cooling tower to control water
splashout and/or promote uniform air flow
through the fill. In the case of film-type
crossflow fill, they may be integrally molded to
the film sheets.

Blade or passage type assemblies that are used to

potentially block off a fan or section of the fan
plenum to prevent short circuiting. Louvers
would be installed above the drift eliminators
and below the fan. Louvers are not aloways
required in a WSAC

Water added to the circulating water system to

replace water lost by evaporation, drift, windage,
blowdown, and leakage.

Refers to the movement of air through a cooling

tower purely by natural means. Typically, by the
driving force of a density differential.

That portion of the total structural volume within

which the circulating water is in intimate contact
with the flowing air.
Variable used in determining performance
characteristics inn cooling towers.

An instrument incorporating both a dry-bulb and

a wet-bulb thermometer, by which simultaneous
dry-bulb and wet-bulb temperature readings can
be taken.
Difference between the hot water temperature
and the cold water temperature.
Describes a condition in which a portion of the
tower's discharge air re-enters the air inlets along
with the fresh air. Its effect is an elevation of the
average entering wet-bulb temperature compared
to the ambient.
 When approach temperatures are small, several
stages may need to be incorporated to achieve
proper cooling. Most cases require a two stage
series flow and incorpoate a hot side and cold
side of the cooler

The lower section of the cooler used to hold

recirculation water

Mass flow of water per square foot of fill plan

area of the cooling tower per hour.

The temperature of the entering or ambient air

adjacent to the cooling tower as measured with a
wet-bulb thermometer.

A thermometer whose bulb is encased within a

wetted wick.

The load imposed upon a structure by a wind

blowing against its surface.
Water lost from the tower because of the effects
of wind.

on, graphs, charts and figures

GPSA Engineering Data Book 14th Edition

Example 11-1 -- Effect of Varying WB Temperature on Cold Water Temperature (CWT)

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F
This is commonly referred to as 105-85-75 or 20° Range (105-85) and 10° Approach (85-75).

What is the new CWT when WB changes from

75 ° to 60 ° with gpm and range remaining constant?
Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, then vertically down to 60°
WB, read new CWT of
76 °F.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engine
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, thos
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad as
 Application 11-1 -- Effect of Varying WB Temperature on Cold Water Temperature (CWT)

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F
This is commonly referred to as 105-85-75 or 20° Range (105-85) and 10° Approach (85-75).

What is the new CWT when WB changes from

75 ° to 60 ° with gpm and range remaining constant?
Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, then vertically down to 60°
WB, read new CWT of
76 °F.

es published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processing indu
ion spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and
uracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or n
ng without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or re
n based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions e
 to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors
voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference herei
r a particular purpose, or non-infringement of intellectual property.
ability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal theory a
al curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, flu
ation with Gas Processors Association (GPA).
rmation. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and serv

or any other legal theory and whether or not advised of the possibility of such damages.
ual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
ame, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the
ndation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-2 -- Effect of Varying Cooling Range on Cold Water Temperature Application 11-2 -- Effect of V

Given Data: Given Data:

Flow = 1000 gpm Flow
Hot Water = 105 °F Hot Water
Cold Water = 85 °F Cold Water
Wet Bulb = 75 °F Wet Bulb

What is the new CWT when cooling range is changed from What is the new CWT when co
20 ° to 30 °?
(50% increase in heat load) with gpm and WB held constant? (50% increase in heat load) wit
Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to
R = 20° F, horizontally to R = 30° F, vertically downward to 75° WB, read new Enter Nomograph Fig. 11-5 at 8
CWT of 20° F, horizontally to R = 30° F
87.5 °F.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engine
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, thos
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad as
 pplication 11-2 -- Effect of Varying Cooling Range on Cold Water Temperature

= 1000 gpm
= 105 °F
= 85 °F
= 75 °F

What is the new CWT when cooling range is changed from

20 ° to 30 °?
0% increase in heat load) with gpm and WB held constant?
nter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to R =
0° F, horizontally to R = 30° F, vertically downward to 75° WB, read new CWT of
87.5 °F.

mples published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processing in
ulation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA
accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, o
uding without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to o
ation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site condition
ciation as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation w
uch information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such informatio
ntability, fitness for a particular purpose, or non-infringement of intellectual property.
ng from the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any
mpositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual pro
and edited in cooperation with Gas Processors Association (GPA).
meliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name,

arranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
king into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitati
or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendati

t-point dead-band limitations.

dorsement, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-3 -- Effect of Varying Water Circulating Rate and Heat Load on
Cold Water Temperature
Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT when water circulation is changed from 1000 gpm to 1500
gpm (50% change in heat load at constant Range).

Varying water rate, particularly over wide ranges, may require modifications to the distribution
system. Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to R =
20° F, horizontally to Performance Factor of
3.1 .
Obtain new PF by multiplying (3.1)(1500/1000) = 4.65, then enter Nomograph at PF of 4.65, go
horizontally to R = 20° F, vertically down to 75° WB, read new CWT of
90.5 °F.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engine
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, thos
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad as
 Application 11-3 -- Effect of Varying Water Circulating Rate and Heat Load on
Cold Water Temperature
Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT when water circulation is changed from 1000 gpm to 1500
gpm (50% change in heat load at constant Range).

Varying water rate, particularly over wide ranges, may require modifications to the distribution
system. Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to R =
20° F, horizontally to Performance Factor of
3.1 .
Obtain new PF by multiplying (3.1)(1500/1000) = 4.65, then enter Nomograph at PF of 4.65, go
horizontally to R = 20° F, vertically down to 75° WB, read new CWT of
90.5 °F.

es published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processing indu
ion spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and
uracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or n
ng without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or re
n based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions et
vice to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Proces
n is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference h
ss for a particular purpose, or non-infringement of intellectual property.
e, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal the
perial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process condition
 ited in cooperation with Gas Processors Association (GPA).
ess of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trade

, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
nto account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
vice by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or

t dead-band limitations.
ment, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-4 -- Effect of Varying WB Temperature, Range, and Water Circulating Rate on
Cold Water Temperature
Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT when the WB changes from 75 ° to 60

°, R changes from 20 ° F to 25 ° F, and gpm changes from 1000
to 1250 (25% change in heat load).

Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to R = 20° F, horizontally
read PF =
3.1
then multiply (3.1)(1250/1000) = 3.88 (new PF). Enter Nomograph at PF = 3.88, go horizontally to R = 25°
F, vertically down to 60° WB, read new CWT of
82 °F.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engine
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, thos
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad as
 Application 11-4 -- Effect of Varying WB Temperature, Range, and Water Circulating Rate on
Cold Water Temperature
Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT when the WB changes from 75 ° to

°, R changes from 20 ° F to 25 ° F, and gpm changes from
to 1250 (25% change in heat load).

Enter Nomograph Fig. 11-5 at 85° CWT, go horizontally to 75° WB, vertically to R = 20° F, horizontally read
PF =
3.1
then multiply (3.1)(1250/1000) = 3.88 (new PF). Enter Nomograph at PF = 3.88, go horizontally to R = 25°
F, vertically down to 60° WB, read new CWT of
82 °F.

mples published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processing i
ulation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA
accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose,
luding without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to o
ation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditio
 60
1000

= 20° F, horizontally read

o horizontally to R = 25°

a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Pr
mation is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Refere
fitness for a particular purpose, or non-infringement of intellectual property.
he use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other lega
s, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process cond
 edited in cooperation with Gas Processors Association (GPA).
iness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, tra

nty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
g into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations
service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation

oint dead-band limitations.

sement, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-5 -- Effect of Varying Fan HP Input on Cold Water Temperature

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT if motor is changed from 20 HP to 25

HP in Example 11-4? Example 11-4 information given below:
WB change: 75 to 60
R change: 20 to 25
GPM change: 1000 to 1250
Original PF: 3.1 (see previous example for how to get this value)

The air flow rate varies as the cube root of the horsepower and performance varies
almost directly with the ratio of water rate to air rate, therefore the change in air flow
rate can be applied to the Performance Factor. Increasing the air flow rate (by installing
a larger motor) decreases the Performance Factor.

PF correction factor = (25 HP/20 HP)^(1/3) = 1.077. Divide PF by PF correction factor

to get new PF. Applying this to Example 11-4, we get 3.875/1.077 = 3.6. Enter
Nomograph at 3.6 PF (instead of 3.88 PF) go horizontally to R =25° F, vertically down
to 60° WB, read CWT of
81 °F.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engine
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, thos
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad as
 Application 11-5 -- Effect of Varying Fan HP Input on Cold Water Temperature

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

What is the new CWT if motor is changed from 20 HP to 25

HP in Application 11-4? Application 11-4 information given below:
WB change: 75 to 60
R change: 20 to 25
GPM change: 1000 to 1250
Original PF: 3.1 (see previous example for how to get this value)

The air flow rate varies as the cube root of the horsepower and performance varies
almost directly with the ratio of water rate to air rate, therefore the change in air flow
rate can be applied to the Performance Factor. Increasing the air flow rate (by installing
a larger motor) decreases the Performance Factor.

PF correction factor = (25 HP/20 HP)^(1/3) = 1.077. Divide PF by PF correction factor

to get new PF. Applying this to Example 11-4, we get 3.875/1.077 = 3.6. Enter
Nomograph at 3.6 PF (instead of 3.88 PF) go horizontally to R = 25° F, vertically down
to 60° WB, read CWT of
81 °F.

sing examples published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas pro
and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and
anties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular p
ever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, refe
cy calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site
n as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Ga
formation is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Re
lity, fitness for a particular purpose, or non-infringement of intellectual property.
m the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other
itions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process c
ed in cooperation with Gas Processors Association (GPA).
s of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, tradem

contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
o account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
ice by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or fa

dead-band limitations.
ent, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-6 -- Effect of correction factor on gpm instead of Cold Water Temperature

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

Use the PF correction factor from Example 11-5 to increase gpm instead of decreasing CWT.

Example 11-5:
What is the new CWT if motor is changed from 20 HP to 25
HP in Example 11-4? Example 11-4 information given below:
WB change: 75 to 60
R change: 20 to 25
GPM change: 1000 to 1250
Original PF: 3.1 (see example 11-4 for how to get this value)

In Example 11-4, we developed a new CWT of 82 ° F when circulating 1250 gpm at R = 25°
F and 60° WB. If motor HP is increased from 20 to 25 under these conditions with PF
correction factor = 1.077 (as shown in Example 11-5), GPM could be increased from 1250 to
(1250)(1.077) =
1347 gpm.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Enginee
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on t
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad ass
 Application 11-6 -- Effect of correction factor on gpm instead of Cold Water Temperature

Given Data:
Flow = 1000 gpm
Hot Water = 105 °F
Cold Water = 85 °F
Wet Bulb = 75 °F

Use the PF correction factor from Example 11-5 to increase gpm instead of decreasing CWT.

Application 11-5:
What is the new CWT if motor is changed from 20 HP to 25
HP in Example 11-4? Application 11-4 information given below:
WB change: 75 to 60
R change: 20 to 25
GPM change: 1000 to 1250
Original PF: 3.1 (see Application 11-4 for how to get this value)

In Application 11-4, we developed a new CWT of 82°F when circulating 1250 gpm at R =
25° F and 60° WB. If motor HP is increased from 20 to 25 under these conditions with PF
correction factor = 1.077 (as shown in Application 11-5), GPM could be increased from 1250
to (1250)(1.077) =
1347 gpm.

examples published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processi
calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the G
s of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpo
(including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference
lculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site cond
 vice to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Proces
n is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference
ss for a particular purpose, or non-infringement of intellectual property.
e, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal the
mperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process condition
d in cooperation with Gas Processors Association (GPA).
of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademar

ntract, tort or any other legal theory and whether or not advised of the possibility of such damages.
account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.
service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation

oint dead-band limitations.

y endorsement, recommendation or favoring by the GPA and/or GPSA.
GPSA Engineering Data Book 14th Edition

Example 11-7 -- Cooling tower calculations on concentration and blowdown rate Application 11-7 -- Cooling tower calculations on concentration and blowdown rate

Calculate the concentrations and blowdown rate for the following cooling tower: Calculate the concentrations and blowdown rate for the following cooling tower:
Circulation Rate = 10000 gpm Circulation Rate = 10000 gpm
Water Temperature Drop Water Temperature Drop
Through Tower = 20 °F Through Tower = 20 °F
Type of Tower = Mechanical-draft towers Type of Tower = Mechanical-draft towers
Blowdown Rate = 20 gpm Blowdown Rate = 20 gpm
or 0.2% of circulation rate or 0.2% of circulation rate

Therefore: Therefore:
Evaporation Loss = 2% (1% for each 10° temperature drop) Evaporation Loss = 2% (1% for each 10° temperature drop)
Windage Loss = 0.3% Maximum for Mechanical-draft towers , p. 11-4 Windage Loss = 0.3% Maximum for Mechanical-draft towers, p. 11-4

Number of Concentrations (cycles) = (E + B) / B = Number of Concentrations (cycles) = (E + B) / B =

(0.02 + (0.002 + 0.003))/(0.002 + 0.003) = 5.0 (0.02 + (0.002 + 0.003))/(0.002 + 0.003) = 5.0
If the resultant concentrations are excessive and a desired concentration of 4.0 If the resultant concentrations are excessive and a desired concentration of 4.0
is required, what must the blowdown rate be? is required, what must the blowdown rate be?

B = E / (Cycles - 1) = 0.67% B = E / (Cycles - 1) = 0.67%

The windage component of B is 0.003, therefore the blowdown rate required would be The windage component of B is 0.003, therefore the blowdown rate required would be 0.0067
0.0067 - 0.003 = 0.0037 or -0.003 = 0.0037 or
(10000 gpm) (0.0037) = (10000 gpm) (0.0037) =
37 gpm. 37 gpm.

The sample calculations, equations and spreadsheets presented herein were developed using examples published in the Engineering Data Book as published by the Gas Processors Suppliers Association as a service to the gas processing industry. All information and calculation formulae has been compiled and edited in cooperation with Gas Processors Association (GPA).
While every effort has been made to present accurate and reliable technical information and calculation spreadsheets based on the GPSA Engineering Data Book sample calculations, the use of such information is voluntary and the GPA and GPSA do not guarantee the accuracy, completeness, efficacy, or timeliness of such information. Reference herein to any specific commercial product, calculation method, process, or service by trade-name, trademark, and service mark manufacturer or otherwise does not constitute or imply endorsement, recommendation or favoring by the GPA and/or GPSA.
The Calculation Spreadsheets are provided without warranty of any kind including warranties of accuracy or reasonableness of factual or scientific assumptions, studies or conclusions, or merchantability, fitness for a particular purpose, or non-infringement of intellectual property.
In no event will the GPA or GPSA and their members be liable for any damages whatsoever (including without limitation, those resulting from lost profits, lost data or business interruption) arising from the use, inability to, reference to or reliance on the information in this Publication, whether based on warranty, contract, tort or any other legal theory and whether or not advised of the possibility of such damages.
These calculation spreadsheets are provided to provide an “Operational level” of accuracy calculation based on rather broad assumptions (including but not limited to: temperatures, pressures, compositions, imperial curves, site conditions etc) and do not replace detailed and accurate Design Engineering taking into account actual process conditions, fluid properties, equipment condition or fowling and actual control set-point dead-band limitations.