Vantage 500 Code 11467 Ingles PDF

Operator’s Manual
Vantage 500
®
For use with machines having Code Numbers:

11467, 11786, 11922, 11923,
11962, 12359, 12360, 12361,
12373, 12656, 12694
Equipped with VRD (VOLTAGE REDUCTION DEVICE)

See Installation and Operation sections for an explanation.
Register your machine: Need Help? Call 1.888.935.3877

www.lincolnelectric.com/register to talk to a Service Representative
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
Save for future reference
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
Date Purchased no later than the following business day.
For Service outside the USA:

Code: (ex: 10859) Email: [email protected]
Serial: (ex: U1060512345)
IM957-E | Issue Date Apr-17

© Lincoln Global, Inc. All Rights Reserved.
THANK YOU FOR SELECTING
A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES.
LINCOLN ELECTRIC. DON’T get too close to the arc.
Use corrective lenses if necessary
to stay a reasonable distance
away from the arc.
READ and obey the Safety Data
PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label
DAMAGE IMMEDIATELY that appears on all containers of
When this equipment is shipped, title passes to the purchaser welding materials.
upon receipt by the carrier. Consequently, claims for material USE ENOUGH VENTILATION or
damaged in shipment must be made by the purchaser against the exhaust at the arc, or both, to
transportation company at the time the shipment is received. keep the fumes and gases from
your breathing zone and the general area.
IN A LARGE ROOM OR OUTDOORS, natural ventilation may be
adequate if you keep your head out of the fumes (See below).
SAFETY DEPENDS ON YOU
USE NATURAL DRAFTS or fans to keep the fumes away
Lincoln arc welding and cutting equipment is designed and built
from your face.
with safety in mind. However, your overall safety can be increased
by proper installation ... and thoughtful operation on your part. If you develop unusual symptoms, see your supervisor.
DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT Perhaps the welding atmosphere and ventilation system
WITHOUT READING THIS MANUAL AND THE SAFETY should be checked.
PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly,
think before you act and be careful.
WEAR CORRECT EYE, EAR &
BODY PROTECTION
WARNING PROTECT your eyes and face with welding helmet
properly fitted and with proper grade of filter plate
(See ANSI Z49.1).
This statement appears where the information must be followed
exactly to avoid serious personal injury or loss of life. PROTECT your body from welding spatter and arc
flash with protective clothing including woolen
clothing, flame-proof apron and gloves, leather
CAUTION leggings, and high boots.
PROTECT others from splatter, flash, and glare
This statement appears where the information must be followed with protective screens or barriers.
to avoid minor personal injury or damage to this equipment.
IN SOME AREAS, protection from noise may be appropriate.
BE SURE protective equipment is in good condition.
Also, wear safety glasses in work area
AT ALL TIMES.
SPECIAL SITUATIONS
DO NOT WELD OR CUT containers or materials which previously
had been in contact with hazardous substances unless they are
properly cleaned. This is extremely dangerous.
DO NOT WELD OR CUT painted or plated parts unless special
precautions with ventilation have been taken. They can release
highly toxic fumes or gases.
Additional precautionary measures
PROTECT compressed gas cylinders from excessive heat,
mechanical shocks, and arcs; fasten cylinders so they cannot fall.
BE SURE cylinders are never grounded or part of an
electrical circuit.
REMOVE all potential fire hazards from welding area.
ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR
IMMEDIATE USE AND KNOW HOW TO USE IT.
Safety 01 of 04 - 5/16/2018
SAFETY
SECTION A: with hot engine parts and igniting. Do not spill fuel when filling
tank. If fuel is spilled, wipe it up and do not start engine until
WARNINGS
fumes have been eliminated.
1.d. Keep all equipment safety guards, covers
and devices in position and in good repair.
CALIFORNIA PROPOSITION 65 WARNINGS Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
WARNING: Breathing diesel engine exhaust repairing equipment.
exposes you to chemicals known to the State 1.e. In some cases it may be necessary to remove safety guards to
of California to cause cancer and birth defects, perform required maintenance. Remove guards only when
or other reproductive harm. necessary and replace them when the maintenance requiring
• Always start and operate the engine in a their removal is complete. Always use the greatest care when
well-ventilated area. working near moving parts.
• If in an exposed area, vent the exhaust to the outside. 1.f. Do not put your hands near the engine fan. Do not attempt to
override the governor or idler by pushing on the throttle control
• Do not modify or tamper with the exhaust system.
rods while the engine is running.
• Do not idle the engine except as necessary.
1.g. To prevent accidentally starting gasoline engines while turning
For more information go to the engine or welding generator during maintenance work,
www.P65 warnings.ca.gov/diesel disconnect the spark plug wires, distributor cap or magneto wire
as appropriate.
WARNING: This product, when used for welding or 1.h. To avoid scalding, do not remove the radiator
cutting, produces fumes or gases which contain pressure cap when the engine is hot.
chemicals known to the State of California to cause
birth defects and, in some cases, cancer. (California
Health & Safety Code § 25249.5 et seq.)
WARNING: Cancer and Reproductive Harm ELECTRIC AND

www.P65warnings.ca.gov MAGNETIC FIELDS MAY
BE DANGEROUS
ARC WELDING CAN BE HAZARDOUS. PROTECT
YOURSELF AND OTHERS FROM POSSIBLE SERIOUS 2.a. Electric current flowing through any conductor
INJURY OR DEATH. KEEP CHILDREN AWAY. causes localized Electric and Magnetic Fields (EMF).
PACEMAKER WEARERS SHOULD CONSULT WITH Welding current creates EMF fields around welding cables
THEIR DOCTOR BEFORE OPERATING. and welding machines
Read and understand the following safety highlights. For 2.b. EMF fields may interfere with some pacemakers, and
additional safety information, it is strongly recommended welders having a pacemaker should consult their physician
that you purchase a copy of “Safety in Welding & Cutting - before welding.
ANSI Standard Z49.1” from the American Welding Society,
2.c. Exposure to EMF fields in welding may have other health effects
P.O. Box 351040, Miami, Florida 33135 or CSA Standard
which are now not known.
W117.2-1974. A Free copy of “Arc Welding Safety” booklet
E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to
22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. minimize exposure to EMF fields from the welding circuit:
BE SURE THAT ALL INSTALLATION, OPERATION, 2.d.1. Route the electrode and work cables together - Secure
MAINTENANCE AND REPAIR PROCEDURES ARE them with tape when possible.
PERFORMED ONLY BY QUALIFIED INDIVIDUALS. 2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and work
cables. If the electrode cable is on your right side, the
FOR ENGINE POWERED work cable should also be on your right side.
EQUIPMENT. 2.d.4. Connect the work cable to the workpiece as close as pos-
sible to the area being welded.
1.a. Turn the engine off before troubleshooting 2.d.5. Do not work next to welding power source.
and maintenance work unless the
maintenance work requires it to be running.
1.b. Operate engines in open, well-ventilated areas or vent the engine
exhaust fumes outdoors.
1.c. Do not add the fuel near an open flame welding
arc or when the engine is running. Stop the
engine and allow it to cool before refueling to
prevent spilled fuel from vaporizing on contact Safety 02 of 04 - 5/16/2018
SAFETY
ELECTRIC SHOCK ARC RAYS CAN BURN.

CAN KILL.
3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your
electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or
not touch these “hot” parts with your bare skin or wet clothing. observing open arc welding. Headshield and filter lens should
Wear dry, hole-free gloves to insulate hands. conform to ANSI Z87. I standards.
3.b. Insulate yourself from work and ground using dry insulation. 4.b. Use suitable clothing made from durable flame-resistant material
Make certain the insulation is large enough to cover your full area to protect your skin and that of your helpers from the arc rays.
of physical contact with work and ground.
4.c. Protect other nearby personnel with suitable, non-flammable
In addition to the normal safety precautions, if screening and/or warn them not to watch the arc nor expose
welding must be performed under electrically themselves to the arc rays or to hot spatter or metal.
hazardous conditions (in damp locations or while
wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped FUMES AND GASES
positions such as sitting, kneeling or lying, if there CAN BE DANGEROUS.
is a high risk of unavoidable or accidental contact
with the workpiece or ground) use the following 5.a. Welding may produce fumes and gases
equipment: hazardous to health. Avoid breathing these
• Semiautomatic DC Constant Voltage (Wire) Welder. fumes and gases. When welding, keep your head out of the fume.
• DC Manual (Stick) Welder. Use enough ventilation and/or exhaust at the arc to keep fumes
and gases away from the breathing zone. When welding
• AC Welder with Reduced Voltage Control.
hardfacing (see instructions on container or SDS)
3.c. In semiautomatic or automatic wire welding, the electrode, or on lead or cadmium plated steel and other
electrode reel, welding head, nozzle or semiautomatic welding metals or coatings which produce highly toxic
gun are also electrically “hot”. fumes, keep exposure as low as possible and
3.d. Always be sure the work cable makes a good electrical within applicable OSHA PEL and ACGIH TLV limits
connection with the metal being welded. The connection should using local exhaust or mechanical ventilation
be as close as possible to the area being welded. unless exposure assessments indicate otherwise.
In confined spaces or in some circumstances,
3.e. Ground the work or metal to be welded to a good electrical (earth) outdoors, a respirator may also be required.
ground. Additional precautions are also required when
3.f. Maintain the electrode holder, work clamp, welding cable and welding
welding machine in good, safe operating condition. Replace on galvanized steel.
damaged insulation. 5. b. The operation of welding fume control equipment is affected by
3.g. Never dip the electrode in water for cooling. various factors including proper use and positioning of the
equipment, maintenance of the equipment and the specific
3.h. Never simultaneously touch electrically “hot” parts of electrode welding procedure and application involved. Worker exposure
holders connected to two welders because voltage between the level should be checked upon installation and periodically
two can be the total of the open circuit voltage of both thereafter to be certain it is within applicable OSHA PEL and
welders. ACGIH TLV limits.
3.i. When working above floor level, use a safety belt to protect 5.c. Do not weld in locations near chlorinated hydrocarbon vapors
yourself from a fall should you get a shock. coming from degreasing, cleaning or spraying operations. The
heat and rays of the arc can react with solvent vapors to form
3.j. Also see Items 6.c. and 8.
phosgene, a highly toxic gas, and other irritating products.
5.d. Shielding gases used for arc welding can displace air and cause
injury or death. Always use enough ventilation, especially in
confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
Safety Data Sheet (SDS) and follow your employer’s safety
practices. SDS forms are available from your welding
distributor or from the manufacturer.
5.f. Also see item 1.b.
Safety 03 of 04 - 5/16/2018
SAFETY
WELDING AND CUTTING CYLINDER MAY EXPLODE IF

SPARKS CAN CAUSE DAMAGED.
FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing
6.a. Remove fire hazards from the welding area. If the correct shielding gas for the process used
this is not possible, cover them to prevent the welding sparks and properly operating regulators designed for
from starting a fire. Remember that welding sparks and hot the gas and pressure used. All hoses, fittings,
materials from welding can easily go through small cracks and etc. should be suitable for the application and
openings to adjacent areas. Avoid welding near hydraulic lines. maintained in good condition.
Have a fire extinguisher readily available. 7.b. Always keep cylinders in an upright position securely chained to
6.b. Where compressed gases are to be used at the job site, special an undercarriage or fixed support.
precautions should be used to prevent hazardous situations. 7.c. Cylinders should be located:
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
• Away from areas where they may be struck or subjected
and the operating information for the equipment being used.
to physical damage.
6.c. When not welding, make certain no part of the electrode circuit is • A safe distance from arc welding or cutting operations
touching the work or ground. Accidental contact can cause and any other source of heat, sparks, or flame.
overheating and create a fire hazard.
7.d. Never allow the electrode, electrode holder or any other
6.d. Do not heat, cut or weld tanks, drums or containers until the
electrically “hot” parts to touch a cylinder.
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances inside. 7.e. Keep your head and face away from the cylinder valve outlet
They can cause an explosion even though they have been when opening the cylinder valve.
“cleaned”. For information, purchase “Recommended Safe 7.f. Valve protection caps should always be in place and hand tight
Practices for the Preparation for Welding and Cutting of except when the cylinder is in use or connected for use.
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 7.g. Read and follow the instructions on compressed gas cylinders,
(see address above). associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
6.e. Vent hollow castings or containers before heating, cutting or the Compressed Gas Association, 14501 George Carter Way
welding. They may explode.
Chantilly, VA 20151.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free
protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area. FOR ELECTRICALLY
6.g. Connect the work cable to the work as close to the welding area POWERED EQUIPMENT.
as practical. Work cables connected to the building framework or
other locations away from the welding area increase the 8.a. Turn off input power using the disconnect
possibility of the welding current passing through lifting chains, switch at the fuse box before working on
crane cables or other alternate circuits. This can create fire the equipment.
hazards or overheat lifting chains or cables until they fail.
8.b. Install equipment in accordance with the U.S. National Electrical
6.h. Also see item 1.c. Code, all local codes and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “Standard for Fire Prevention During 8.c. Ground the equipment in accordance with the U.S. National
Welding, Cutting and Other Hot Work”, available from NFPA, 1 Electrical Code and the manufacturer’s recommendations.
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to
http://www.lincolnelectric.com/safety
for additional safety information.
Safety 04 of 04 - 5/16/2018
TABLE OF CONTENTS
Page
Installation.......................................................................................................................Section A
Technical Specifications.......................................................................................................A-1
Machine Specification................................................................................................... A-2
Safety Precautions........................................................................................................ A-3
VRD (Voltage Reduction Device)..................................................................................A-3
Location and Ventilation................................................................................................A-3
Stacking........................................................................................................................ A-3
Angle of Operation........................................................................................................ A-3
Lifting.............................................................................................................................A-3
High Altitude Operation................................................................................................. A-4
High Temperature Operation........................................................................................ A-4
Cold Weather Operation...................................................................................................... A-4
Towing.................................................................................................................................. A-4
Vehicle Mounting..................................................................................................................A-4
Pre-Operation Engine Service..............................................................................................A-4
Oil.................................................................................................................................. A-4
Fuel............................................................................................................................... A-5
Engine Coolant..............................................................................................................A-5
Battery Connections......................................................................................................A-5
Muffler Outlet Pipe........................................................................................................ A-5
Spark Arrester............................................................................................................... A-5
Remote Control............................................................................................................. A-5
Electrical Connections.......................................................................................................... A-6
Machine Grounding.............................................................................................................. A-6
Welding Terminals................................................................................................................A-6
Welding Output Cables........................................................................................................ A-6
Cable Installation..................................................................................................................A-6
Auxiliary Power Receptacles and Plugs...............................................................................A-7
Standby Power Connections................................................................................................ A-7
Premises Wiring................................................................................................................... A-8
Connection of Lincoln Electric Wire Feeders..............................................................A-9, A-10
________________________________________________________________________________
Operation.........................................................................................................................Section B
Safety Precautions .............................................................................................................. B-1
General Description..............................................................................................................B-1
For Auxiliary Power.............................................................................................................. B-1
Engine Operation..................................................................................................................B-1
Add Fuel............................................................................................................................... B-1
Break in Period.....................................................................................................................B-1
Welder Controls............................................................................................................. B-2,B-3
Engine Controls....................................................................................................................B-4
Starting and Stopping the Engine...........................................................................B-4,B-5
Welding Operation................................................................................................................B-5
Duty Cycle and Electrode Information...........................................................................B-5
Constant Current (Stick) Welding......................................................................................... B-5
Downhill Pipe (Stick) Welding................................................................................B-5, B-6
Tig Welding................................................................................................................... B-6
Typical Current Ranges for Tungsten Electrodes......................................................... B-6
Wire Welding-CV...........................................................................................................B-7
Arc Gouging.................................................................................................................. B-7
Auxiliary Power.....................................................................................................................B-7
Simultaneous Welding and Power Loads..................................................................... B-7
Extension Cord Recommendations...............................................................................B-7
________________________________________________________________________________
Accessories..................................................................................................... Section C
Field Installed Options / Accessories ...............................................................................C-1
________________________________________________________________________________
2
TABLE OF CONTENTS
Page
Maintenance......................................................................................................Section D
Safety Precautions................................................................................................ D-1
Routine Maintenance............................................................................................ D-1
Engine Service Items.............................................................................................D-1
Engine Oil Change..........................................................................................D-2
Engine Oil Filter Change.................................................................................D-2
Air Cleaner ..................................................................................................... D-2
Service Instructions And Installation Tips for Engine Air Filter....................... D-3
Cooling System..................................................................................................... D-4
Fan Belt...........................................................................................................D-4
Fuel................................................................................................................. D-4
Bleeding the Fuel System............................................................................... D-4
Fuel Filter........................................................................................................ D-5
Engine Adjustment.......................................................................................... D-5
Battery Maintenance....................................................................................... D-5
Servicing Optional Spark Arrestor................................................................... D-5
Welder / Generator Maintenance........................................................................ D-6
Storage........................................................................................................... D-6
Cleaning..........................................................................................................D-6
Brush Removal and Replacement.................................................................. D-6
GFCI Testing and Resetting Procedure..........................................................D-6
________________________________________________________________________
Troubleshooting.............................................................................................. Section E
How to Use Troubleshooting Guide.......................................................................E-1
Troubleshooting Guide............................................................................ E-2 thru E-6
________________________________________________________________________
Connection Diagrams, Wiring Diagrams and Dimension Print...................Section F

________________________________________________________________________
Parts List........................................................................................................ parts.lincolnelectric.com
Content/details may be changed or updated without notice. For most current Instruction Manuals, go to
________________________________________________________________________
parts.lincolnelectric.com.
3
NOTES
4
TECHNICAL SPECIFICATIONS - VANTAGE® 500 (K2686 -1, K2686-2, K2686-3, K2686-4)
VANTAGE® 500 INSTALLATION
INPUT - DIESEL ENGINE

Make/Model Description Speed (RPM) Displacement Starting Capacities
cu. in. (ltrs.) System
4 cylinder 135.6(2.2) 12VDC Battery & Fuel: 20 gal.

43 HP High Idle 1850 starter (75.7 L)
PERKINS 1850 RPM Bore x Stroke inch (mm) (Group 34; 650 Oil: 8.45Qts. (8L)
404D-22T Turbo Charged Full Load 1850 cold crank amps)
water cooled 3.43 X 3.64 65 Amp Alternator Radiator Coolant:
Diesel Engine Low Idle 1400 (87.1 x 92.5mm) W / Built in Regulator 11.5 Qts. (10.9L)
RATED OUTPUT @ 104° F (40° C) - WELDER
Welding Process Welding Output Output Range Max. Weld OCV
Current/Voltage/Duty Cycle @Rated Load RPM
DC Constant Current 500A / 40V / 100% 30 TO 525 AMPS
525A / 38V / 60%
300A / 32V / 100% 60 Volts(2)
DC Pipe Current 40 TO 300 AMPS
Touch-Start™TIG 250A / 30V / 100% 20 TO 250 AMPS
DC Constant Voltage 500A / 40V / 100% 14 TO 40 VOLTS
525A / 38V / 60% 60 Volts
Arc Gouging 500A / 40V / 100% 90 TO 500 AMPS
RATED OUTPUT @ 40° C (104° F).- GENERATOR
Auxiliary Power (1)
13,000 Watts Peak / 12,000 Watts Continuous, 60 Hz 120/240 Volts Single Phase
22,000 Watts Peak / 20,000 Watts Continuous, 60 Hz 240 Volts 3 Phase
ENGINE
LUBRICATION EMISSIONS FUEL SYSTEM GOVERNOR
Full Pressure K2686-1 Mechanical Fuel Pump, Auto air bleed Electronic
with Full Flow Filter K2686-2 Tier 4 Interim system, Electric shutoff solenoid, Indirect
K2686-3 fuel injection.
K2686-4 Tier 4 Final
AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION

Low noise Muffler: Shutdown on low oil
Single Element Automatic Idler Top outlet can be rotated. pressure & high engine
Made from long life, aluminized steel. coolant temperature
ENGINE WARRANTY: 2 years / 2000 hours, all non-electric components, 3 years major non-electric
components. See Perkins warranty for details.
PHYSICAL DIMENSIONS
HEIGHT WIDTH DEPTH WEIGHT
35.94 (4) in. 27.05 in 62.59 in.
1290 lbs. (586kg.)
913 mm 687 mm 1590 mm
(1) Output rating in watts is equivalent to volt-amperes at unity power factor. Output voltage is within ± 10% at all loads up to rated capacity.
When welding, available auxiliary power will be reduced.
(2) Reduced to less than 30V in the CC-stick Mode when VRD (VOLTAGE REDUCTION DEVICE) is on.
(3) Maximum per circuit breaker rating.
(4) To Top of enclosure. Add 7.35 (186.7mm) to top of exhaust. Add 3.87”(98.3mm) to top of Lift Bail.
A-1
MACHINE SPECIFICATIONS
RECEPTACLES AUXILIARY POWER CIRCUIT Breaker OTHER CIRCUIT BREAKERS
(2)120VAC Duplex (5-20R) GFCI Protected Two 20AMP for Two Duplex Receptacle 10AMP for Battery Charging Circuit
(1) 120/240 VAC Dual Voltage (1) 50AMP for Dual Voltage and for 10AMP for 42V Wire Feeder Power
Full KVA (14-50R) 3-Phase (3-pole)
(1) 240VAC 3-Phase (15-50R)
A-2
SAFETY PRECAUTIONS
FIGURE A.1
WARNING (VRD)-VOLTAGE REDUCTION DEVICE
Do not attempt to use this equipment until you

SWITCH IS LOCATED IN THIS AREA.
have thoroughly read the engine manufacturer’s

manual supplied with your welder. It includes
important safety precautions, detailed engine
starting, operating and maintenance instructions,
and parts lists.
------------------------------------------------------------------------
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts or
electrode with skin or wet clothing.
• Insulate yourself from work and
ground
• Always wear dry insulating gloves.
------------------------------------------------------------------------
ENGINE EXHAUST can kill.
• Use in open, well ventilated areas or
vent exhaust outside.
------------------------------------------------------------------------
REMOVE 4 FRONT PANEL
SCREWS TO ACCESS
MOVING PARTS can injure.

(VRD) SWITCH
• Do not operate with doors open or

guards off.
• Stop engine before servicing. LOCATION AND VENTILATION
• Keep away from moving parts.
------------------------------------------------------------------------ The welder should be located to provide an unrestrict-
See additional warning information at ed flow of clean, cool air to the cooling air inlets and to
front of this operator’s manual. avoid restricting the cooling air outlets. Also, locate
the welder so that the engine exhaust fumes are prop-
erly vented to an outside area.
Only qualified personnel should install,
use, or service this equipment.
STACKING
VRD (VOLTAGE REDUCTION DEVICE) VANTAGE® 500 machines cannot be stacked.
The VRD feature provides additional safety in the CC-Stick ANGLE OF OPERATION

mode especially in an environment with a higher risk of Engines are designed to run in the level condition
electric shock such as wet areas and hot humid sweaty which is where the optimum performance is achieved.
conditions. The maximum angle of continuous operation is 25
degrees in all directions, 35 degrees Intermittent (less
The VRD reduces the OCV (Open Circuit Voltage) at the than 10 minutes continuous) in all directions. If the
welding output terminals while not welding to less than 13V engine is to be operated at an angle, provisions must
DC when the resistance of the output circuit is above 200Ω be made for checking and maintaining the oil level at
(ohms). the normal (FULL) oil capacity in the crankcase.
The VRD requires that the welding cable connections be
When operating the welder at an angle, the effective
kept in good electrical condition because poor connections
fuel capacity will be slightly less than the amount
will contribute to poor starting. Having good electrical con-
specified.
nections also limits the possibility of other safety issues
such as heat-generated damage, burns and fires.
LIFTING
The machine is shipped with the VRD switch in the “Off” The VANTAGE® 500 weighs approximately 1460lbs.
position. To turn it “On” or “Off”. (662kg.) with a full tank of fuel 1290lbs. (586kg) less
• Turn the engine “Off”. fuel. A lift bail is mounted to the machine and should
• Disconnect the negative battery cable. always be used when lifting the machine.
• Lower the control panel by removing 4 front
panel screws. (See Figure A.1)
• Place the VRD switch in the “On” or “Off” position.
(See Figure A.1)
With the VRD switch in the “On” position, the VRD lights
are enabled.
A-3
1. Design capacity of trailer vs. weight of Lincoln equipment and
WARNING likely additional attachments.
• Lift only with equipment of ade- 2. Proper support of, and attachment to, the base of the welding
quate lifting capacity. equipment so there will be no undue stress to the framework.
3. Proper placement of the equipment on the trailer to insure
• Be sure machine is stable when lift-
stability side to side and front to back when being moved and
ing.
• Do not lift this machine using lift when standing by itself while being operated or serviced.
bail if it is equipped with a heavy 4. Typical conditions of use, i.e., travel speed; roughness of sur-
accessory such as trailer or gas face on which the trailer will be operated; environmental con-
cylinder. ditions; like maintenance.
FALLING • Do not lift machine if lift bail is 5. Conformance with federal, state and local laws.(1)
EQUIPMENT can damaged. (1) Consult applicable federal, state and local laws regarding specific require-
cause injury. • Do not operate machine while ments for use on public highways.
suspended from lift bail. VEHICLE MOUNTING
WARNING
--------------------------------------------------------------------------------
HIGH ALTITUDE OPERATION
At higher altitudes, output derating may be necessary. For Improperly mounted concentrated loads may
maximum rating, derate the machine 1.0% for every 2000 ft. cause unstable vehicle handling and tires or other
(610m) up to 6000 ft. (1828m) and 2.0% for every 2000 ft. components to fail.
(610m) over 6000 ft. (1828m). Due to new EPA and other
local emissions regulations, modifications to the engine for • Only transport this Equipment on serviceable
high altitude are restricted within the United States. If vehicles which are rated and designed for such
required contact an authorized Perkins engine field service loads.
shop to determine if any adjustments can be made for oper- • Distribute, balance and secure loads so vehicle
ation in higher elevations. is stable under conditions of use.
• Do not exceed maximum rated loads for compo-
HIGH TEMPERATURE OPERATION nents such as suspension, axles and tires.
At temperatures above 104°F(40°C), Welder output derating • Mount equipment base to metal bed or frame of
is necessary. For maximum output ratings, derate the vehicle.
welder output 2 volts for every 18°F(10°C) above • Follow vehicle manufacturer’s instructions.
104°F(40°C). ------------------------------------------------------------------------
Cold weather starting: PRE-OPERATION ENGINE SERVICE
With a fully charged battery and the proper oil, the READ the engine operating and maintenance instruc-
engine should start satisfactorily down to -15°F(- tions supplied with this machine.
26C°). If the engine must be frequently started at or
below 0°F (-18°C), it may be desirable to install cold- WARNING
starting aides. The use of No. 1D diesel fuel is recom-
mended in place of No. 2D at temperatures below • Stop engine and allow to cool before fueling.
23°F (-5°C). Allow the engine to warm up before • Do not smoke when fueling.
applying a load or switching to high idle. • Fill fuel tank at a moderate rate and do not over-
fill.
Note: Extreme cold weather starting may require • Wipe up spilled fuel and allow fumes to clear
longer glow plug operation. before starting engine.
• Keep sparks and flame away from tank.
WARNING ------------------------------------------------------------------------
Under no conditions should ether or other starting OIL
fluids be used with this engine! The VANTAGE® 500 is shipped with the engine crankcase filled
------------------------------------------------------------------------ with high quality SAE 10W-30 Oil that meets classification CG-4 or
TOWING CH-4 for diesel engines. Check the oil level before starting the
engine. If it is not up to the full mark on the dip stick, add oil as
Use a recommended trailer for use with this equipment for road, required. Check the oil level every four hours of running time during
in-plant and yard towing by a vehicle(1). If the user adapts a the first 50 running hours. Refer to the engine Operator’s Manual
non-Lincoln trailer, he must assume responsibility that the for specific oil recommendations and break-in information. The oil
method of attachment and usage does not result in a safety change interval is dependent on the quality of the oil and the oper-
hazard or damage the welding equipment. Some of the factors ating environment. Refer to the Engine Operator’s Manual for more
to be considered are as follows: details on the proper service and maintenance intervals.
A-4
FUEL
The standard muffler included with this welder does
USE DIESEL FUEL ONLY- not qualify as a spark arrester. When required by local
regulations, a suitable spark arrester, such as the
Low Sulphur fuel or ultra low sulphur fuel in USA and
CANADA only. K903-1 must be installed and properly maintained.
WARNING WARNING
An incorrect spark arrestor may lead to damage to
• Fill the fuel tank with clean, fresh fuel. The capacity of
the tank is 20 gals. (75.7 ltrs). When the fuel gauge the engine or adversely affect performance.
reads empty the tank contains approximately 2 gals. ------------------------------------------------------------------------
(7.6ltrs.) of reserve fuel. REMOTE CONTROL
The VANTAGE® 500 is equipped with a 6-pin and a
NOTE: A fuel shut off valve is located on the pre- 14-pin connector. When in the ARC GOUGING or
filter/sediment filter. Which should be in the CV-WIRE modes and when a remote control is con-
closed position when the welder is not used for nected to the 6-pin Connector, the auto-sensing circuit
extended periods of time. automatically switches the OUTPUT control from con-
-------------------------------------------------------------------------------- trol at the welder to remote control.
ENGINE COOLING SYSTEM When in TOUCH START TIG mode and when a
WARNING Amptrol is connected to the 6-Pin Connector, the
OUTPUT dial is used to set the maximum current
Air to cool the engine is drawn in the side and exhaust-
range of the CURRENT CONTROL of the Amptrol.
ed through radiator & case back. It is important that the
intake and exhaust air is not restricted. Allow a mini- When in the CC-STICK or DOWNHILL PIPE mode
mum clearance of 1ft. (0.6m) from the case back and 16 and when a remote control is connected to the 6-Pin
in. (406mm) from either side of the base to a vertical or 14-Pin connector, the output control is used to set
surface. the maximum current range of the remote.
--------------------------------------------------------------------------------
BATTERY CONNECTION EXAMPLE: When the OUTPUT CONTROL on the
CAUTION
welder is set to 200 amps the current range on the
remote control will be Min-200 amps, rather than the
full Min-Max amps. Any current range that is less than
Use caution as the electrolyte is a strong acid that can the full range provides finer current resolution for more
burn skin and damage eyes. fine tuning of the output.
--------------------------------------------------------------------------------
The VANTAGE® 500 is shipped with the negative battery
cable disconnected. Make certain that the RUN-STOP In the CV-WIRE mode, if the feeder being used has a
switch is in the STOP position. Remove the two screws from voltage control when the wire feeder control cable is
the battery tray using a screwdriver or a 3/8"(10mm) socket. connected to the 14-Pin Connector, the auto-sensing
Attach the negative battery cable to the negative battery ter- circuit automatically makes OUTPUT CONTROL inac-
minal and tighten using a 1/2"(13mm) socket or wrench. tive and the wire feeder voltage control active.
Otherwise, the OUTPUT CONTROL is used to preset
NOTE: This machine is furnished with a wet charged the voltage.
battery; if unused for several months, the battery may
require a booster charge. Be careful to charge the bat- The 14-pin connector is used to directly connect a
tery with the correct polarity. (See Battery in wire feeder control cable. In the CV-WIRE mode,
“Maintenance Section”) when the control cable is connected to the 14-pin con-
nector, the auto-sensing circuit automatically makes
the Output Control inactive and the wire feeder volt-
MUFFLER OUTLET PIPE age control active.
Using the clamp provided secure the outlet pipe to the
WARNING
outlet tube with the pipe positioned such that it will
direct the exhaust in the desired direction. Tighten
using a 9/16"(14mm) socket or wrench.
NOTE: When a wire feeder with a built in welding
SPARK ARRESTER voltage control is connected to the 14-pin connec-
Some federal, state or local laws may require that tor, do not connect anything to the 6-pin connec-
gasoline or diesel engines be equipped with exhaust tor.
spark arresters when they are operated in certain ------------------------------------------------------------------------
locations where unarrested sparks may present a fire
hazard.
A-5
ELECTRICAL CONNECTIONS WELDING OUTPUT CABLES
With the engine off connect the electrode and work

cables to the output studs. The welding process dic-
MACHINE GROUNDING tates the polarity of the electrode cable. These con-
Because this portable engine driven welder creates its nections should be checked periodically and tightened
own power, it is not necessary to connect its frame to with a 3/4"(19mm) wrench.
an earth ground, unless the machine is connected to
premises wiring (home, shop, etc.) Table A.1 lists recommended cable sizes and lengths
for rated current and duty cycle. Length refers to the
To prevent dangerous electric shock, other equipment distance from the welder to the work and back to the
to which this engine driven welder supplies power welder. Cable diameters are increased for long cable
must: lengths to reduce voltage drops.
WARNING TOTAL COMBINED LENGTH OF

• Be grounded to the frame of the welder using a ELECTRODE AND WORK CABLES
grounded type plug or be double insulated. Cable Size for
• Do not ground the machine to a pipe that carries Cable Length 400 Amps
explosive or combustible material. 60% Duty Cycle
------------------------------------------------------------------------ 2 / 0 AWG
0-100 Ft. (0-30 meters)
When this welder is mounted on a truck or trailer, its 2 / 0 AWG
frame must be electrically bonded to the metal frame 100-150 Ft. (30-46 meters)
of the vehicle. Use a #8 or larger copper wire connect- 3 / 0 AWG
150-200 Ft. (46-61 meters)
ed between the machine grounding stud and the
frame of the vehicle. When this engine driven welder
is connected to premises wiring such as that in a TABLE A.1
home or shop, its frame must be connected to the
system earth ground. See further connection instruc- CABLE INSTALLATION
tions in the section entitled "Standby Power Install the welding cables to your VANTAGE® 500 as
Connections" as well as the article on grounding in the follows.
latest National Electrical Code and the local code.
1. The engine must be OFF to install welding cables.
In general, if the machine is to be grounded, it should
be connected with a #8 or larger copper wire to a solid 2. Remove the flanged nuts from the output terminals
earth ground such as a metal water pipe going into .
the ground for at least ten feet and having no insulat- 3. Connect the electrode holder and work cables to
ed joints, or to the metal framework of a building the weld output terminals. The terminals are identi-
which has been effectively grounded. fied on the case front.
The National Electrical Code lists a number of alter- 4. Tighten the flanged nuts securely.
nate means of grounding electrical equipment. A
machine grounding stud marked with the symbol 5. Be certain that the metal piece you are welding (the
is provided on the front of the welder. “work”) is properly connected to the work clamp and
cable.
WELDING TERMINALS
The VANTAGE® 500 is equipped with a toggle switch 6. Check and tighten the connections periodically.
for selecting "hot" welding terminal when in the
"WELD TERMINALS ON" position or "cold" welding
terminal when in the "REMOTELY CONTROLLED"
CAUTION
position. • Loose connections will cause the output termi-
nals to overheat. The terminals may eventually
melt.
• Do not cross the welding cables at the output ter-
minal connection. Keep the cables isolated and
separate from one another.
------------------------------------------------------------------------
A-6
AUXILIARY POWER RECEPTACLES
STANDBY POWER CONNECTIONS
Start the engine and set the “IDLER” control switch to the The VANTAGE® 500 is suitable for temporary, stand-
“High Idle” mode. Voltage is now correct at the recepta- by or emergency power using the engine manufactur-
cles for auxiliary power. This must be done before a er’s recommended maintenance schedule.
tripped GFCI can be reset properly. See the MAINTE-
NANCE section for more detailed information on testing The VANTAGE® 500 can be permanently installed as
and resetting the GFCI. a standby power unit for 240 VAC, 3 wire, single
phase, 50 amp service. Connections must be made
The auxiliary power of the VANTAGE® 500 consists of by a licensed electrician who can determine how the
two 20 Amp-120 VAC (5-20R) duplex receptacles with 120/240 VAC power can be adapted to the particular
GFCI protection, one 50 Amp 120/240 VAC (14-50R) installation and comply with all applicable electrical
receptacle and one 50 Amp 240VAC Three-Phase (15- codes.
50R) receptacle.
• Install the double-pole, double-throw switch
The auxiliary power capacity is 13,000 watts Peak, between the power company meter and the premis-
12,000 Watts Continuous of 60 Hz, single phase power. es disconnect. Switch rating must be the same or
The auxiliary power capacity rating in watts is equivalent greater than the customer’s premises disconnect
to volt-amperes at unity power factor. The max permissi- and service over current protection.
ble current of the 240 VAC output is 50amps.
• Take necessary steps to assure load is limited to
The 240 VAC output can be split to provide two separate the capacity of the generator by installing a 50 amp,
120 VAC outputs with a max permissible current of 50 240 VAC double pole circuit breaker. Maximum
Amps per output to two separate 120 VAC branch circuits rated load for each leg of the 240 VAC auxiliary is
(these circuits cannot be paralleled). Output voltage is 50 amperes. Loading above the rated output will
within ± 10% at all loads up to rated capacity. reduce output voltage below the allowable - 10% of
rated voltage which may damage appliances or
The Three-Phases auxiliary power capacity is 22,000
other motor-driven equipment and may result in
watts peak, 20,000 watts continuous. The maximum cur-
overheating of the engine and/or alternator wind-
rent is 45 amps.
ings.
120 V DUPLEX RECEPTACLES AND GFCI
• Install a 50 amp, 120/240 VAC plug (NEMA Type
A GFCI protects the two 120V auxiliary power 14-50P) to the double-pole circuit breaker using No.
receptacles. 6, 4 conductor cable of the desired length. (The 50
amp, 120/240 VAC plug is available in the optional
A GFCI (Ground Fault Circuit Interrupter) is a device to K802R plug kit or as part number T12153-9.)
protect against electric shock should a piece of defective
equipment connected to it develop a ground fault. If this • Plug this cable into the 50 Amp, 120/240 Volt recep-
situation should occur, the GFCI will trip, removing volt- tacle on the case front.
age from the output of the receptacle. If a GFCI is tripped
see the MAINTENANCE section for detailed information WARNING
on testing and resetting it. A GFCI should be properly
tested at least once every month. • Only a licensed, certified, trained electrician
should install the machine to a premises or resi-
The 120 V auxiliary power receptacles should only be dential electrical system. Be certain that:
used with three wire grounded type plugs or approved
double insulated tools with two wire plugs. The current rat- • The installation complies with the National
ing of any plug used with the system must be at least Electrical Code and all other applicable electri-
equal to the current capacity of the associated receptacle.
cal codes.
NOTE: The 240 V receptacle has two 120 V circuits, but
• The premises is isolated and no feedback into
are of opposite polarities and cannot be paralleled.
the utility system can occur. Certain laws require
All auxiliary power is protected by circuit breakers. The the premises to be isolated before the generator
120V has 20 Amp circuit breakers for each duplex recepta- is linked to the premises. Check your local
cle. The 120/240V Single Phase and the 240V Three- requirements.
Phases have a 50 Amp 3-pole Circuit Breaker that discon- ------------------------------------------------------------------------
nects both hot leads and all Three Phases simultaneously.
A-7
CONNECTION OF VANTAGE 500 TO PREMISES WIRING
WARNING
• Only a licensed, certified, trained electrician should install the machine to a premises or residential
electrical system. Be certain that:
• The installation complies with the National Electrical Code and all other applicable electrical codes.
• The premises is isolated and no feedback into the utility system can occur. Certain state and local
laws require the premises to be isolated before the generator is linked to the premises. Check your
state and local requirements.
• A double pole, double throw transfer switch in conjunction with the properly rated double throw
circuit breaker is connected between the generator power and the utility meter.
A-8
FIGURE A.2
CONNECTION OF LINCOLN ELECTRIC
WIRE FEEDERS
Weld
Set to Local
Set Mode to Terminals On
CONNECTION OF ACROSS THE ARC WIRE FEEDERS
CV Wire
TO THE VANTAGE® 500
These connections instructions apply to both the LN-25 Pro and

Activ8 models. The feeders have an internal contactor and the
electrode is not energized until the gun trigger is closed. When the
gun trigger is closed the wire will begin to feed and the welding
process is started.
• Shut the welder off.
• For electrode Positive, connect the electrode cable to the "+"

terminal of the welder and work cable to the "-" terminal of the
welder. For electrode Negative, connect the electrode cable "-"
terminal of the welder and work cable to the "+" terminal of the
welder.
• Attach the single lead from the front of the feeder to work using
the spring clip at the end of the lead. This is a control lead to
supply current to the wire feeder motor; it does not carry weld-
ing current (See Figure A.3).
• Set the MODE switch to the "CV-WIRE" position (See Figure A.7).
• Set the "WELD TERMINALS" switch to "WELD TERMINALS ON"
• Set the "ARC CONTROL" knob to "0" initially and adjust to suit.
• Set the “REMOTE/LOCAL” switch to “LOCAL” control.
FIGURE A.3
A-9
Spool Gun (K487-25) to VANTAGE® 500
• Shut the welder off.
• Connect per instructions on the appropriate connec-

tion diagram in Section F.
A-10
SAFETY PRECAUTIONS
VANTAGE® 500 OPERATION
• Add oil (if necessary) to bring the level up to the full
mark. Do not overfill. Close engine door.
WARNING
• Check radiator for proper coolant level. (Fill if nec-
essary).
• See Engine Owner’s Manual for specific oil and
Do not attempt to use this equipment until you coolant recommendations.
have thoroughly read the engine manufacturer’s
manual supplied with your welder. It includes WARNING
important safety precautions, detailed engine
starting, operating and maintenance instructions,
and parts lists. ADD FUEL
------------------------------------------------------------------------ • Stop engine while fueling.
ELECTRIC SHOCK can kill. • Do not smoke when fueling.
• Do not touch electrically live parts or
electrode with skin or wet clothing. • Keep sparks and flame away
• Insulate yourself from work and from tank.
ground • Do not leave unattended while
• Always wear dry insulating gloves. fueling.
• Wipe up spilled fuel and allow
• Always operate the welder with the hinged door DIESEL FUEL
can cause fire. fumes to clear before starting
closed and the side panels in place.
engine.
• Read carefully the Safety Precautions page • Do not overfill tank, fuel expan-
before operating this machine. Always follow sion may cause overflow.
these and any other safety procedures included Diesel Fuel Only-Low Sulphur Fuel or Ultra Low
in this manual and in the Engine Instruction Sulphur in USA and Canada.
Manual. ------------------------------------------------------------------------
• Remove the fuel tank cap.
GENERAL DESCRIPTION
• Fill the tank. DO NOT FILL THE TANK TO THE
The VANTAGE® 500 is a diesel engine powered DC
POINT OF OVERFLOW.
multi-process welding power source and AC power
generator. The engine drives a generator that supplies
• Replace the fuel cap and tighten securely.
three phase power for the DC welding circuit, single
phase and Three Phase power for the AC auxiliary
• See Engine Owner’s Manual for specific fuel recom-
outlets. The DC welding control system uses state of
mendations.
the art Chopper Technology for superior welding
performance.
BREAK-IN PERIOD
The VANTAGE® 500 is fitted with a selectable
The engine will use a small amount of oil during its
VRD(Voltage Reduction Device). The VRD operates
“break-in” period. The break-in period is about 50 run-
in the CC-Stick mode reducing the OCV to <13 volts,
ning hours.Check the oil every four hours during
increasing operator safety when welding is performed
break-in.
in environments with increased hazard of electric
shock such as wet areas and hot, humid sweaty con-
Change the oil after the first 50 hours of operation and
ditions.
every 200 hours thereafter. Change the oil filter at
each oil change.
FOR AUXILIARY POWER: During break-in, subject the Welder to moderate
Start the engine and set the IDLER control switch to
the desired operating mode. Full power is available CAUTION
regardless of the welding control settings providing no
welding current is being drawn. loads. Avoid long periods running at idle. Before
stopping the engine, remove all loads and allow
ENGINE OPERATION the engine to cool several minutes.
Before Starting the Engine: ------------------------------------------------------------------------
• Be sure the machine is on a level surface.
• Open side engine door and remove the engine oil
dipstick and wipe it with a clean cloth. Reinsert the
dipstick and check the level on the dipstick.
B-1
FIGURE B.1
11
1
1
9
2
10
3
13
4
14
12
15
16 8
17 7
18 21
19
22
20
6
5
WELDING CONTROLS (Figure B.1) When in the TOUCH START TIG mode and when
1. OUTPUT CONTROL- The OUTPUT dial is an Amptrol is connected to the 6-Pin Connector, the
used to preset the output voltage or current as dis- OUTPUT dial is used to set the maximum current
played on the digital meters for the five welding range of the CURRENT CONTROL of the Amptrol.
modes. When in the ARC GOUGING or CV-WIRE 2. DIGITAL OUTPUT METERS- The digital
modes and when a remote control is connected to meters allow the output voltage (CV-WIRE mode)
the 6-Pin or 14-Pin Connector, the auto-sensing cir-
or current (CC-STICK, DOWNHILL PIPE, ARC
cuit automatically switches the OUTPUT CONTROL
GOUGING and TIG modes) to be set prior to weld-
from control at the welder to the remote control.
ing using the OUTPUT control dial. During welding,
When in the CC-STICK or DOWNHILL PIPE mode the meter display the actual output voltage
and when a remote control is connected to the 6- (VOLTS) and current (AMPS). A memory feature
Pin or 14-Pin connector, the output control is used holds the display of both meters on for seven sec-
to set the maximum current range of the remote. onds after welding is stopped. This allows the oper-
ator to read the actual current and voltage just prior
EXAMPLE: When the OUTPUT CONTROL on the to when welding was ceased.
welder is set to 200 amps the current range on the
remote control will be Min-200 amps, rather than the While the display is being held the left-most deci-
full Min-Max amps. Any current range that is less mal point in each display will be flashing. The
than the full range provides finer current resolution accuracy of the meters is +/- 3%.
for more fine tuning of the output.
3. WELD MODE SELECTOR SWITCH-
In the CV-WIRE mode, if the feeder being used has (Provides five selectable welding modes)
a voltage control when the wire feeder control cable
CV-WIRE
is connected to the 14-Pin Connector, the auto-
sensing circuit automatically makes OUTPUT CON- ARC GOUGING
TROL inactive and the wire feeder voltage control DOWNHILL PIPE
active. Otherwise, the OUTPUT CONTROL is used CC-STICK
to preset the voltage. TOUCH START TIG
B-2
4. ARC CONTROL- The ARC CONTROL dial is active in 10. WIRE FEEDER VOLTMETER SWITCH:
Matches the polarity of the wire feeder voltmeter to
the CV-WIRE, CC-STICK and DOWNHILL PIPE modes,
the polarity of the electrode.
and has different functions in these modes. This control is
not active in the TIG and ARC GOUGING mode.
11. VRD (VOLTAGE REDUCTION DEVICE)
CC-STICK mode: In this mode, the ARC CONTROL dial INDICATOR LIGHTS- On the front panel of the
sets the short circuit current (arc-force) during stick welding VANTAGE® 500 are two indicator lights. A red light
to adjust for a soft or crisp arc. Increasing the dial from –10 when lit indicates OCV(Open Circuit Voltage) is equal
(soft) to +10 (crisp) increases the short circuit current and to or greater than 30V and a green light when lit indi-
prevents sticking of the electrode to the plate while welding. cates OCV(Open Circuit Voltage) is less than 30V.
This can also increase spatter. It is recommended that the
ARC CONTROL be set to the minimum number without The VRD “On/Off” switch inside the control panel
electrode sticking. Start with a setting at 0. must be “On” for the VRD function to be active and
the lights to be enabled. When the machine is first
DOWNHILL PIPE mode: In this mode, the ARC CONTROL started with VRD enabled, both lights will illuminate
dial sets the short circuit current (arc-force) during stick for 5 seconds.
welding to adjust for a soft or a more forceful digging arc
(crisp). Increasing the number from –10 (soft) to +10 (crisp) These lights monitor the OCV(Open Circuit Voltage)
increases the short circuit current which results in a more and weld voltage at all times. In the CC-Stick mode
forceful digging arc. Typically a forceful digging arc is pre- when not welding the green light will illuminate indi-
ferred for root and hot passes. A softer arc is preferred for fill cating that the VRD has reduced the OCV to less
and cap passes where weld puddle control and deposition than 30V. During welding the red light will illuminate
("stacking" of iron) are key to fast travel speeds. It is recom- whenever the arc voltage is equal to or greater than
mended that the ARC CONTROL be set initially at 0. 30V. This means that the red and green light may
alternate depending on the weld voltage. This is nor-
CV-WIRE mode: In this mode, turning the ARC CONTROL mal operation.
clock wise from –10 (soft) to +10 (crisp) changes the arc
from soft and washed-in to crisp and narrow. It acts as an If the red light remains illuminated when not welding
inductance/pinch control. The proper setting depends on the in the CC-stick mode, the VRD is not functioning
procedure and operator preference. Start with a setting of 0. properly. Please refer to your local field service shop
for service.
5. WELD OUTPUT TERMINALS WITH FLANGE
NUT- Provides a connection point for the electrode and If the VRD is turned “On” and the lights don’t come
work cables. “On”, refer to the trouble shooting section.
6. GROUND STUD- Provides a connection point for TABLE B.1

VRD INDICATOR LIGHTS
connecting the machine case to earth ground. MODE VRD "ON" VRD "OFF"
CC-STICK OCV Green (OCV Reduced)
7. 14-PIN CONNECTOR- For attaching wire feeder con- While Red or Green
Welding (Depends on Weld Voltage) *
trol cables. Includes contactor closure circuit, auto-sensing CV-WIRE OCV Red (OCV Not Reduced)
remote control circuit, and 42V power. The remote control Weld Terminals On
circuit operates the same as the 6 Pin Amphenol. Red (OCV Not Reduced)
Weld Terminals Remotely Controlled
8. 6-PIN CONNECTOR- For attaching optional remote

Gun Trigger Closed
Green (No OCV)
control equipment. Includes auto-sensing remote control Weld Terminals Remotely Controlled
circuit. While
Gun Trigger Open
Red or Green
No Lights
Welding (Depends on Weld Voltage) *

9. WELD TERMINALS CONTROL SWITCH- In the PIPE OCV Green (No Output)
While Not Applicable (No Output)
WELD TERMINALS ON position, the output is electrically
Welding
hot all the time. In the REMOTELY CONTROLLED posi- ARC GOUGING OCV Green (No Output)
tion, the output is controlled by a wire feeder or amptrol While Not Applicable (No Output)
device, and is electrically off until a remote switch is Welding
TIG OCV Green (Process is Low Voltage)
depressed. While Green (Process is Low Voltage)
Welding
* It is normal for the lights to alternate between colors while welding.
B-3
ENGINE CONTROLS:
18. ELECTRIC FUEL GAUGE- The electric fuel

12. RUN/STOP SWITCH - gauge gives accurate and reliable indication as to how
-RUN position energizes the engine prior to starting. much fuel is in the fuel tank.
STOP position stops the engine. The oil pressure inter-
lock switch prevents battery drain if the switch is left in 19. COOLANT TEMPERATURE GAUGE- A indica-
the RUN position and the engine is not operating. tor of engine coolant temperature.
13. GLOW PLUG PUSH BUTTON - 20. OIL PRESSURE GAUGE- A indicator of engine
• When pushed activates the glow plugs. Glow plug Oil Pressure.
should not be activated for more than 20 seconds con-
tinuously. 21. ENGINE PROTECTION LIGHT- A warning indi-
cator light for Low Oil Pressure and/or Coolant Over
14. START PUSH BUTTON - Energizes the starter Temperature.The light is off when the systems are func-
motor to crank the engine. tioning properly. The light will come on and the engine
will shutdown when there is Low Oil Pressure and/or
15. IDLER SWITCH- Has two positions as follows: the Coolant is Over Temperature.
1) In the HIGH position, the engine runs at the high idle
speed controlled by the engine governor. Note: The light remains off when the RUN-STOP switch
2) In the AUTO position, the idler operates as follows: is in the "ON" position prior to starting the
• When switched from HIGH to AUTO or after starting engine.However if the engine is not started within
the engine, the engine will operate at full speed for 60 seconds the light will come on. When this hap
approximately 12 seconds and then go to low idle pens the RUN-STOP switch must be returned to
speed. the "OFF" position to reset the engine protection
• When the electrode touches the work or power is system and light.
drawn for lights or tools (approximately 100 Watts mini-
mum), the engine accelerates and operates at full 22. BATTERY CHARGING LIGHT- A warning indica-
speed. tor light for Low/No battery charge. The light is off when
• When welding ceases or the AC power load is turned the systems are functioning properly. The light will
off, a fixed time delay of approximately 12 seconds come on if there is a Low/No battery condition but the
starts. If the welding or AC power load is not restarted machine will continue to run.
before the end of the time delay, the idler reduces the
engine speed to low idle speed. Note: The light may or may not come on when the
• The engine will automatically return to high idle speed RUN-STOP switch is in the "ON" position. It will
when there is welding load or AC power load reapplied. come on during cranking and stay on until the
engine starts. After starting the engine the light will
16. ENGINE HOUR METER- Displays the total time go off unless a Low/No battery charge condition
that the engine has been running. This meter is useful exists.
for scheduling prescribed maintenance.
STARTING THE ENGINE
17. CIRCUIT BREAKER- For protection of Battery
Charging Circuit. 1. Remove all plugs connected to the AC power recepta-
TABLE B.2 cles.
2. Set IDLER switch to AUTO.
TYPICAL VANTAGE® 500 FUEL CONSUMPTION
PERKINS 404D-22T 3. Press Glow Plug Button and hold 15 to 20 seconds.
Running Time for
Gal./Hr (Liters/Hr) 20 gallons / hours
4. Set the RUN/STOP switch to RUN.
Low Idle - No Load .38(1.44) 52.635. Press START button until the engine starts or for up to 10
1400 R.P.M.
seconds. Continue to hold the glow plug button for up to
High Idle - No Load .59(2.23) 33.90
1850 R.P.M. an additional 10 seconds.
DC Weld Output 2.15(8.14) 9.30 6. Release the engine START button immediately when the
500 Amps @ 40Volts engine starts.
20,000 Watts 3 Phase 1.91(7.23) 10.47 7. The engine will run at high idle speed for approximately
12 seconds and then drop to low idle speed. Allow the
12,000 Watts 1 Phase 1.30 (4.92) 15.38 engine to warm up at low idle for several minutes before
NOTE: This data is for reference only. Fuel consumption is applying a load and/or switching to high idle. Allow a
approximate and can be influenced by many factors, including longer warm up time in cold weather.
engine maintenance, environmental conditions and fuel quality.
B-4
NOTE: If the unit fails to start turn Run/Stop switch The ARC CONTROL dial sets the short circuit current
to off and repeat step 3 through step 7 after (arc-force) during stick welding to adjust for a soft or
waiting 30 seconds. crisp arc. Increasing the number from -10(soft) to
+10(crisp) increases the short circuit current and pre-
CAUTION vents sticking of the electrode to the plate while welding.
This can also increase spatter. It is recommended that
• Do not allow the starter motor to run continuously the ARC CONTROL be set to the minimum number
for more than 20 seconds. without electrode sticking. Start with the dial set at 0.
• Do not push the START button while the engine
is running because this can damage the ring NOTE: Due to the low OCV with the VRD on, a
gear and/or the starter motor. very slight delay during striking of the electrodes
• IF the Engine Protection or Battery Charging may occur. Due to the requirement of the resis-
Lights do “not” turn off shortly after starting the tance in the circuit to be low for a VRD to operate, a
engine shut off the engine immediately and good metal-to-metal contact must be made
determine the cause. between the metal core of the electrode and the
----------------------------------------------------------------------- job. A poor connection anywhere in the welding
NOTE: When starting for the first time, or after and output circuit may limit the operation of the VRD.
extended period of time of not operating, it will take This includes a good connection of the work clamp
longer than normal to start because the fuel pump has to the job. The work clamp should be connected as
to fill the fuel system. For best results, bleed the fuel close as practical to where the welding will be per-
system as indicated in Maintenance Section of this formed.
manual.
A. For New Electrodes
STOPPING THE ENGINE E6010 - Touch, Lift to Start the Arc
E7018, E7024 - Touch, Rock Back and Forth in
Remove all welding and auxiliary power loads and
Joint, Lift.
allow the engine to run at low idle speed for a few
minutes to cool the engine.
Once the arc is started, normal welding technique
for the application is then used.
STOP the engine by placing the RUN-STOP switch in
the STOP position.
B. For Re-Striking Electrodes
NOTE: A fuel shut off valve is located on the fuel pre-filter. Some electrodes form a cone at the end of the
electrode after the welding arc has been broken,
WELDER OPERATION particularly iron powder and low hydrogen elec-
DUTY CYCLE trodes. This cone will need to be broken off in order
Duty Cycle is the percentage of time the load is being to have the metal core of the electrode make con-
applied in a 10 minute period. For example a 60% duty tact.
cycle, represents 6 minutes of load and 4 minutes of no
load in a 10 minute period. E6010 - Push, Twist in Joint, Lift
E7018, E7024 - Push, Rock Back and Forth in
ELECTRODE INFORMATION Joint, Lift.
For any electrode the procedures should be kept with-
in the rating of the machine. For information on elec- Once the arc is started, normal welding technique
trodes and their proper application see (www.lincoln- for the application is then used.
electric.com) or the appropriate Lincoln publication.
For other electrodes the above techniques should
The VANTAGE® 500 can be used with a broad range of be tried first and varied as needed to suit operator
DC stick electrodes. The MODE switch provides two preference. The goal for successful starting is good
stick welding settings as follows: metal to metal contact.
CONSTANT CURRENT (CC-STICK) For indicator light operation, see table B.1.
WELDING DOWNHILL PIPE Welding
The CC-STICK position of the MODE switch is designed
for horizontal and vertical-up welding with all types of This slope controlled setting is intended for "out-of-
electrodes, especially low hydrogen. The OUTPUT CON- position" and "down hill" pipe welding where the oper-
TROL dial adjusts the full output range for stick welding. ator would like to control the current level by changing
the arc length.
B-5
The OUTPUT CONTROL dial adjusts the full output When in the TOUCH START TIG mode and when a
range for pipe welding. Amptrol is connected to the 6-Pin connector the OUT-
PUT CONTROL dial is used to set the maximum cur-
The ARC CONTROL dial sets the short circuit current rent range of the current control of the Amptrol.
(arc-force) during stick welding to adjust for a soft or
more forceful digging arc (crisp). Increasing the number The ARC CONTROL is not active in the TIG mode. To
from -10(soft) to +10(crisp) increases the short circuit STOP a weld, simply pull the TIG torch away from the
current which results in a more forceful digging arc. work.
When the arc voltage reaches approximately 30 Volts
Typically a forceful digging arc is preferred for root and
the arc will go out and the machine will reset the cur-
hot passes. A softer arc is preferred for fill and cap pass-
rent to the Touch Start level.
es where weld puddle control and deposition (“stacking”
of iron) are key to fast travel speeds. This can also
To reinitiate the arc, retouch the tungsten to the work
increase spatter.
and lift. Alternatively, the weld can be stopped by
It is recommended that the ARC CONTROL be set to the releasing the Amptrol or arc start switch.
minimum number without electrode sticking. Start with
the dial set at 0. The VANTAGE® 500 can be used in a wide variety of
NOTE: With the VRD switch in the “ON” position there is DC TIG welding applications. In general the ‘Touch
no output in the DOWNHILL PIPE mode. For indicator Start’ feature allows contamination free starting with-
light operation, see table B.1. out the use of a Hi-frequency unit. If desired, the
K930-2 TIG Module can be used with the VANTAGE®
500 . The settings are for reference.
TIG WELDING
VANTAGE® 500 settings when using the K930-2 TIG
The TOUCH START TIG setting of the MODE switch is
Module with an Amptrol or Arc Start Switch:
for DC TIG (Tungsten Inert Gas) welding. To initiate a
• Set the MODE Switch to the TOUCH START TIG
weld, the OUTPUT CONTROL dial is first set to the
setting.
desired current and the tungsten is touched to the work.
During the time the tungsten is touching the work there is
• Set the "IDLER" Switch to the "AUTO" position.
very little voltage or current and, in general, no tungsten
contamination. Then, the tungsten is gently lifted off the
• Set the "WELDING TERMINALS" switch to the
work in a rocking motion, which establishes the arc.
"REMOTELY CONTROLLED" position.
TABLE B.3
TYPICAL CURRENT RANGES (1) FOR TUNGSTEN ELECTRODES(2)
Tungsten Electrode DCEN (-) DCEP (+) Approximate Argon Gas Flow TIG TORCH
Diameter in. (mm) Flow Rate C.F.H. ( l /min.) Nozzle Size (4), (5)
1%, 2% Thoriated 1%, 2% Thoriated Aluminum Stainless Steel

Tungsten Tungsten
.010 (.25) 2-15 (3) 3-8 (2-4) 3-8 (2-4) #4, #5, #6
0.020 (.50) 5-20 (3) 5-10 (3-5) 5-10 (3-5)
0.040 (1.0) 15-80 (3) 5-10 (3-5) 5-10 (3-5)
1/16 (1.6) 70-150 10-20 5-10 (3-5) 9-13 (4-6) #5, #6
3/32 (2.4) 150-250 15-30 13-17 (6-8) 11-15 (5-7) #6, #7, #8
1/8 (3.2) 250-400 25-40 15-23 (7-11) 11-15 (5-7)
5/32 (4.0) 400-500 40-55 21-25 (10-12) 13-17 (6-8) #8, #10
3/16 (4.8) 500-750 55-80 23-27 (11-13) 18-22 (8-10)
1/4 (6.4) 750-1000 80-125 28-32 (13-15) 23-27 (11-13)
(1) When used with argon gas. The current ranges shown must be reduced when using argon/helium or pure helium shielding gases.
(2) Tungsten electrodes are classified as follows by the American Welding Society (AWS):
Pure EWP
1% Thoriated EWTh-1
2% Thoriated EWTh-2
Though not yet recognized by the AWS, Ceriated Tungsten is now widely accepted as a substitute for 2% Thoriated Tungsten in AC and DC applications.
(3) DCEP is not commonly used in these sizes.
(4) TIG torch nozzle "sizes" are in multiples of 1/16ths of an inch:
# 4 = 1/4 in. (6 mm)
# 5 = 5/16 in. (8 mm)
# 6 = 3/8 in. (10 mm)
# 7 = 7/16 in. (11 mm)
# 8 = 1/2 in. (12.5 mm)
#10 = 5/8 in. (16 mm)
(5) TIG torch nozzles are typically made from alumina ceramic. Special applications may require lava nozzles, which are less prone to breakage, but cannot withstand high temperatures
and high duty cycles.
B-6
This will keep the "Solid State" contactor open and provide a Set the OUTPUT CONTROL knob to adjust output
"cold" electrode until the Amptrol or Arc Start Switch is pressed. current to the desired level for the gouging electrode
being used according to the ratings in the following
When using the TIG Module, the OUTPUT CONTROL on the Table B.4.
VANTAGE® 500 is used to set the maximum range of the CUR-
TABLE B.4
RENT CONTROL on the TIG Module or an Amptrol if connect-
ed to the TIG Module. Carbon Diameter Current Range (DC, electrode
positive)
NOTE: The TIG process is to receive a low voltage welding 1/8"(3.2mm) 60-90 Amps
process. There is no difference in operation with the 5/32"(4.0mm) 90-150 Amps
VRD “On” or “Off” for this mode. For indicator light oper- 3/16"9(4.8mm) 200-250 Amps
ation, see table B.1. 1/4"(6.4mm) 300-400 Amps
WIRE WELDING-CV 3/8"(10.0mm) 400-Max.Amps
Connect a wire feeder to the VANTAGE® 500 according to the The ARC CONTROL is not active in the ARC GOUG-
instructions in INSTALLATION INSTRUCTIONS Section. ING Mode. The ARC CONTROL is automatically set
to maximum when the ARC GOUGING mode is
The VANTAGE® 500 in the CV-WIRE mode, permits it to be selected which provides the best ARC GOUGING per-
used with a broad range of flux cored wire (Innershield and formance.
Outershield) electrodes and solid wires for MIG welding (gas
metal arc welding). Welding can be finely tuned using the ARC NOTE: With the VRD switch in the “ON” position there
CONTROL. Turning the ARC CONTROL clockwise from –10 is no output in the Arc Gouging Mode. For indicator
(soft) to +10 (crisp) changes the arc from soft and washed-in to light operation, see table B.1.
crisp and narrow. It acts as an inductance/pinch control. The
proper setting depends on the procedure and operator prefer- AUXILIARY POWER:
ence. Start with the dial set at 0. Start the engine and set the IDLER control switch to
the desired operating mode. Full power is available
NOTE: In the CV-Mode with VRD “On”, the OCV(Open Circuit regardless of the welding control settings providing no
Voltage) is not reduced. For indicator light operation, welding current is being drawn.
see table B.1.
Simultaneous Welding and Auxiliary Power Loads
ARC GOUGING The auxiliary power ratings are with no welding load.
The VANTAGE® 500 can be used for arc gouging. For Simultaneous welding and power loads are specified
optimal performance, set the MODE switch to ARC in Table B.5.
GOUGING.
TABLE B.5 VANTAGE® 500 PERKINS SIMULTANEOUS WELDING AND POWER LOADS
WELD 1 PHASE 3 PHASE BOTH 1 AND 3 PHASE
AMPS WATTS AMPS WATTS AMPS WATTS AMPS
0 12,000 50 20,000 50 ------ 50
100 11,100 50 19,200 50 ------ 50
200 PLUS 10,900 50 OR 18,000 48 OR ------ 48
300 9,100 43 15,100 40 9,100 ------
400 6,900 23 11,700 31 6,900 ------
500 2,400 11 3,900 10 2,400 ------
TABLE B.6
VANTAGE® 500 Extension Cord Length Recommendations
(Use the shortest length extension cord possible sized per the following table.)
Current Voltag Load Maximum Allowable Cord Length in ft. (m) for Conductor Size
(Amps) e Volts (Watts) 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG
15 120 1800 30 (9) 40 (12) 75 (23) 125 (38) 175 (53) 300 (91)
20 120 2400 30 (9) 50 (15) 88 (27) 138 (42) 225 (69)
15 240 3600 60 (18) 75 (23) 150 (46) 225 (69) 350 (107) 600 (183)
20 240 4800 60 (18) 100 (30) 175 (53) 275 (84) 450 (137)
44 240 9500 50 (15) 90 (27) 150 (46) 225 (69)
Conductor size is based on maximum 2.0% voltage drop.
B-7
FIELD INSTALLED OPTIONS /
VANTAGE® 500 ACCESSORIES
ACCESSORIES are available at

www.lincolnelectric.com.
Follow these steps:
1. Go to www.lincolnelectric.com
2. At the top of the screen to the far left click on

Equipment, click on Engine Driven Welders, click
on Vantage on next shown scroll down to Vantage®
500 Engine Driven Welder (Perkins) - K2686-1
3. Click on VIEW DETAILS.
4. The next screen will have an EQUIPMENT

DETAILS SECTION, click on Accessories. This
will show Category, Product Number and Product
Name of all currently available accessories.
C-1
SAFETY PRECAUTIONS
VANTAGE® 500 MAINTENANCE
Read the Safety Precautions in the front of this

manual and in the Engine Owner’s Manual before
WARNING working on this machine.
• Have qualified personnel do all maintenance
Keep all equipment safety guards, covers, and
and troubleshooting work.
devices in position and in good repair. Keep
hands, hair, clothing, and tools away from the
• Turn the engine off before working inside the
gears, fans, and all other moving parts when
machine or servicing the engine.
starting, operating, or repairing the equipment.
• Remove guards only when necessary to ------------------------------------------------------------
perform maintenance and replace them when ROUTINE MAINTENANCE
the maintenance requiring their removal is
complete. If guards are missing from the At the end of each day’s use, refill the fuel tank to
machine, obtain replacements from a Lincoln minimize moisture condensation in the tank. Running
Distributor. (See Operating Manual Parts List.) out of fuel tends to draw dirt into the fuel system.
Also, check the crankcase oil level and add oil if
indicated.
ENGINE SERVICE
EVERY DAY OR EVERY 8 HOURS
FIRST SERVICE (20 / 50 HOURS)
EVERY 100 HOURS OR 3 MONTHS
EVERY 1000 HOURS OR ANNUALLY
ENGINE SERVICE (NOTE 2)
MAINTENANCE ITEM TYPE OR QUANTITY

I Coolant level
I Concentration of antifreeze 50/50 Water/Ethylene Glycol
R Coolant (NOTE 3) 9.5qt., 9.0L
I Engine oil level (NOTE 1)
R R Engine oil (NOTE 1 & 3) 8.45qt., 8L (including filter)
R R Engine oil filter Perkins #140517050
C Drain water separator & fuel strainer
R Water separator element Lincoln #M20840-A
R Fuel filter canister Perkins #130366120
I Tension of alternator drive belt
I Alternator drive belt wear
R Alternator drive belt Perkins #080109107
C Air filter (earlier check may be req’d)
R Air filter element Donaldson #P821575
R Renew the engine breather
I Tighten cylinder head
I Valve clearances Intake .008”, exhaust .008”
I Electrical systems
I All nuts and bolts for tightness
I Injector performance Contact Perkins
I Leaks or engine damage
I Battery
C Clean turbocharger impeller casting and
the turbocharger compressor casting
I = Inspect C = Clean R = Replace
Notes:
(1) Consult Engine Operators Manual for oil recommendations.
(2) Consult Engine Operators Manual for additional
maintenance schedule information.
(3) Fill slowly! Ensure correct quantity is used.
Above operations to be carried out by trained personnel with

reference to the workshop manual where necessary.
These preventative maintenance periods apply to average

conditions of operation. If necessary use shorter periods.
WARRANTY WORK PERFORMED ON THE ENGINE CONTAINED
IN THIS MACHINE, IF NOT BILLABLE TO THE ENGINE MANUFACTURER,
SHOULD BE PRE-APPROVED BY CALLING
THE LINCOLN ELECTRIC COMPANY AT 888-935-3877
S26617 VM
D-1
ENGINE OIL CHANGE OIL FILTER CHANGE

Drain the engine oil while the engine is warm to assure • Drain the oil.
rapid and complete draining. It is recommended that
each time the oil is changed the oil filter be changed as • Remove the oil filter with an oil filter wrench and
well. drain the oil into a suitable container. Discard the
used filter. Note: Care should be taken during filter
• Be sure the unit is off. Disconnect the negative bat- removal to not disrupt or damage in any way the fuel
tery cable to ensure safety. lines.
• Locate oil drain hose and valve in bottom of base • Clean the filter mounting base and coat the gasket
and pull through the hole in the battery access panel of the new filter with clean engine oil.
on the welder.
• Screw the new filter on by hand until the gasket con-
• Open oil drain valve by lifting up spring loaded lever tacts the mounting base. Using an oil filter wrench,
and rotate 90° counterclockwise. Pull to open and tighten the filter an additional 1/2 to 7/8 of a turn.
drain the oil into a suitable container for disposal.
• Refill the crankcase with the specified amount of the
• Close the drain valve by rotating lever 90° clockwise. recommended engine oil. Reinstall the oil filler cap
and tighten securely.
• Re-fill the crankcase to the upper limit mark on the
dipstick with the recommended oil (see engine oper- • Start the engine and check for oil filter leaks.
ation manual OR engine service items decal OR
below). Replace and tighten the oil filler cap secure- • Stop the engine and check the oil level. If neces-
ly. sary, add oil to the upper limit mark on the dipstick.
• Push oil drain hose and valve back into unit, re-con-
nect negative battery cable, and close doors and
engine top cover before restarting unit.Wash your
WARNING
hands with soap and water after handling used motor
oil. Please dispose of used motor oil in a manner that • Never use gasoline or low flash point solvents
is compatible with the environment. We suggest you for cleaning the air cleaner element. A fire or
take it in a sealed container to your local service sta- explosion could result.
tion or recycling center for reclamation. DO NOT
CAUTION
throw it in the trash; pour it on the ground or down a
drain.
Use motor oil designed for diesel engines that meets • Never run the engine without the air cleaner.
requirements for API service classification Rapid engine wear will result from contaminants,
CC/CD/CE/CF/CF-4/CG-4 or CH-4. such as dust and dirt being drawn into the
engine.
ACEA E1/E2/E3. Always check the API service label ------------------------------------------------------------------------
on the oil container to be sure it includes the letters AIR CLEANER
indicated. (Note: An S-grade oil must not be used in a
diesel engine or damage may result. It IS permissible The diesel engine is equipped with a dry type air filter.
to use an oil that meets S and C grade service classifi- Never apply oil to it. Service the air cleaner as follows:
cations.)
Replace the element every 500 hours of operation.
SAE 10W30 is recommended for general, all tempera- Under dusty conditions, replace sooner.
ture use, 5F to 104F (-15C to 40C).
See engine owner’s manual for more specific informa-

tion on oil viscosity recommendations.
D-2
Service Instructions
Single- and Two-Stage Engine Air Cleaners
Remove the Filter Inspect the New Filter for Damage

Unfasten or unlatch the Inspect the new filter carefully, paying attention to
service cover. Because the inside of the open end, which is the
sealing area. NEVER install a damaged
the filter fits tightly over the
filter. A new Donaldson radial seal
outlet tube to create the critical seal, there will filter may have a dry lubricant on the
Rotate the be some initial resistance, similar to breaking seal to aid installation.
filter while the seal on a jar. Gently move the end of the filter
pulling
straight out.
back and forth to break the seal then rotate while
pulling straight out. Avoid knocking the filter
against the housing.
Insert the New Radial Seal Filter Properly
If your air cleaner has a safety filter, replace it every third primary If you're servicing the safety filter, this should be seated into
filter change. Remove the safety filter as you would the primary position before installing the primary filter.
filter. Make sure you cover the air cleaner outlet tube to avoid any
unfiltered contaminant dropping into the engine. Insert the new filter carefully. Seat
the filter by hand, making certain it is
completely into the air cleaner housing
Clean Both Surfaces of the Outlet Tube before securing the cover in place.
and Check the Vacuator™ Valve The critical sealing area will stretch
Use a clean cloth to wipe the filter sealing surface and the inside of slightly, adjust itself and distribute the sealing pressure evenly. To
the outlet tube. Contaminant on the sealing surface could hinder an complete a tight seal, apply pressure by hand at the outer rim of
effective seal and cause leakage. Make sure that all contaminant is the filter, not the flexible center. (Avoid pushing on the center of the
removed before the new filter is inserted. Dirt accidently transferred urethane end cap.) No cover pressure is required to hold the seal.
to the inside of the outlet tube will reach the engine and cause NEVER use the service cover to push the filter into place! Using the
wear. Engine manufacturers say that it takes only a few grams of cover to push the filter in could cause damage to the housing, cover
dirt to "dust" an engine! Be careful not to damage the sealing area fasteners and will void the warranty.
on the tube.
If the service cover hits the filter before it is fully in place, remove
the cover and push the filter (by hand) further into the air cleaner
Wipe both sides and try again. The cover should go on with no extra force.
of the outlet
tube clean. Once the filter is in place, secure the service cover.
Outer edge of the

Inner edge of the
outlet tube
outlet tube
Caution
NEVER use the service cover to

If your air cleaner is equipped with a Vacuator Valve push the filter into place! Using
Visually check and physically squeeze to make sure the the cover to push the filter in could
valve is flexible and not inverted, damaged or plugged. cause damage to the housing, cover
fasteners and will void the warranty.
Inspect the Old

Filter for Leak Clues
Visually inspect the old filter for any signs
Check Connectors for Tight Fit
Make sure that all mounting bands, clamps, bolts, and connections
of leaks. A streak of dust on the clean side
in the entire air cleaner system are tight. Check for holes in piping
of the filter is a telltale sign. Remove any and repair if needed. Any leaks in your intake piping will send dust
cause of leaks before installing new filter. directly to the engine!
D-3
COOLING SYSTEM FUEL: Diesel Fuel Only - Low Sulphur Fuel

or Ultra Low Sulphur Fuel in U.S.A. and
WARNING CANADA only.
HOT COOLANT can burn skin.
At the end of each day’s use, refill the fuel tank to min-
imize moisture condensation and dirt contamination in
• Do not remove cap if radiator is
the fuel line. Do not overfill; leave room for the fuel to
hot.
expand.
Use only fresh No. 2D diesel fuel, the use of No. 1D

------------------------------------------------------------------------
diesel fuel is recommended in place of No. 2D at tem-
Check the coolant level by observing the level in the
peratures below 23°F (-5°C). Do not use kerosene.
radiator and recovery bottle. Add 50/50 antifreeze /
water solution if the level is close to or below the
See the Engine Operator's Manual for instructions on
"LOW" mark. do not fill above the "FULL" mark.
replacing the fuel filter.
Remove radiator cap and add coolant to radiator. Fill
up to the top of the tube in the radiator filler neck
which includes a connecting hose coming from the BLEEDING THE FUEL SYSTEM
thermostat housing.
You may need to bleed air from the fuel system if the
To drain the coolant, open the valve at the bottom of fuel filter or fuel lines have been detached, the fuel
the radiator. Open the radiator cap to allow complete tank has been ran empty or after periods of long stor-
drainage. (Tighten the valve and refill with a 50/50 age. It is recommended that the fuel shutoff valve be
antifreeze/water solution.) Use an automotive grade closed during periods of non-use.
(low silicate) ethylene glycol antifreeze. The cooling
WARNING
system capacity is11.5 quarts (10.9L). Squeeze upper
and lower radiator hoses while filling to bleed air from
system coolant. Replace and tighten the radiator cap.
To avoid personal injury, do not bleed a hot

CAUTION engine. This could cause fuel to spill onto a hot
exhaust manifold, creating a danger of fire.
Always premix the antifreeze and clean tap water ------------------------------------------------------------------------
before adding to the radiator. It is very important Bleed the fuel system as follows:
that a precise 50/50 solution be used with this
engine year round. This gives proper cooling dur- 1. Fill the fuel tank with fuel.
ing hot weather and freezing protection to -34° F (- 2. Open the fuel shut off valve.
37° C). 3. Loosen bleed fitting on the fuel injector manifold.
4. Operate hand priming lever until fuel comes out the
Cooling solution exceeding 50% ethylene glycol bleed screw on the injector manifold. This could
can result in engine overheating and damage to take 20-30 seconds of rapid operation of the prim-
the engine. Coolant solution must be premixed ing lever. Tighten bleed fitting on injector manifold.
before adding to radiator. 5. Follow normal STARTING procedures until engine
------------------------------------------------------------------------ starts.
Periodically remove the dirt from the radiator fins.

Periodically check the fan belt and radiator hoses.
Replace if signs of deterioration are found.
TIGHTENING THE FAN BELT
If the fan belt is loose, the engine can overheat and

the battery lose its charge. Check tightness by press-
ing on the belt midway between the pulleys. It should
deflect about .25 in.(6.4 mm) under a load of 20 lbs.(9
Kg).
D-4
CLEANING THE BATTERY

FUEL FILTER Keep the battery clean by wiping it with a damp cloth
1. Check the fuel filter and fuel pre-filter for water when dirty. If the terminals appear corroded, discon-
accumulation or sediment. nect the battery cables and wash the terminals with an
ammonia solution or a solution of 1/4 pound (0.1113
2. Replace the fuel filter if it is found with excessive kg) of baking soda and 1 quart (0.9461L) of water. Be
water accumulation or sediment. Empty fuel pre-fil- sure the battery vent plugs (if equipped) are tight so
ter. that none of the solution enters the cells.
After cleaning, flush the outside of the battery, the bat-
OVERSPEED IS HAZARDOUS tery compartment, and surrounding areas with clear
The maximum allowable high idle speed for this water. Coat the battery terminals lightly with petroleum
machine is 1850 RPM, no load. Do NOT tamper jelly or a non-conductive grease to retard corrosion.
with governor components or setting or make any Keep the battery clean and dry. Moisture accumula-
other adjustments to increase the maximum tion on the battery can lead to more rapid discharge
speed. Severe personal injury and damage to the and early battery failure.
machine can result if operated at speeds above
maximum.
CHECKING THE ELECTROLYTE LEVEL
ENGINE ADJUSTMENT If battery cells are low, fill them to the neck of the filler
Adjustments to the engine are to be made only by a hole with distilled water and recharge. If one cell is
Lincoln Service Center or an authorized Field Service low, check for leaks.
Shop.
CHARGING THE BATTERY

BATTERY MAINTENANCE When you charge, jump, replace, or otherwise con-
To access the battery, remove the battery tray from nect battery cables to the battery, be sure the polarity
the front of the machine with 3/8” nut driver or flat is correct. Improper polarity can damage the charging
head screw driver. Pull the tray out of machine far circuit. The VANTAGE® 500 positive (+) battery termi-
enough to disconnect the negative and then positive nal has a red terminal cover.
battery cables. The tray can then be tilted and lifted to
remove the entire tray and battery from the machine If you need to charge the battery with an external
for easy service. charger, disconnect the negative cable first, then the
WARNING
positive cable before you attach the charger leads.
After the battery is charged, reconnect the positive
battery cable first and the negative cable last. Failure
GASES FROM BATTERY can explode. to do so can result in damage to the internal charger
• Keep sparks, flame and cigarettes
components.
away from battery. Follow the instructions of the battery charger manu-
facturer for proper charger settings and charging time.
To prevent EXPLOSION when:
SERVICING OPTIONAL SPARK

• INSTALLING A NEW BATTERY — disconnect
negative cable from old battery first and connect
to new battery last. ARRESTOR
• CONNECTING A BATTERY CHARGER — remove Clean every 100 hours.
battery from welder by disconnecting negative
cable first, then positive cable and battery clamp. WARNING
When reinstalling, connect negative cable last.
Keep well ventilated.
• USING A BOOSTER — connect positive lead to
battery first then connect negative lead to nega- • MUFFLER MAY BE HOT
tive battery lead at engine foot.
BATTERY ACID can burn eyes and • ALLOW ENGINE TO COOL BEFORE INSTALLING
skin. THE SPARK ARRESTER!
• Wear gloves and eye protection and
be careful when working near bat- • DO NOT OPERATE ENGINE WHILE INSTALLING
tery. THE SPARK ARRESTER!
• Follow instructions printed on battery.
------------------------------------------------------------------------
D-5
WELDER / GENERATOR
GFCI TESTING AND RESETTING PROCEDURE
MAINTENANCE The GFCI should be properly tested at least once every

month or whenever it is tripped. To properly test and
STORAGE: Store in clean, dry protected areas.
reset the GFCI:
CLEANING: Blow out the generator and controls peri-

• If the GFCI has tripped, first carefully remove any
odically with low pressure air. Do this at least once a • If the equipment has been shut down, it must be
load and check it for damage.
week in particularly dirty areas. restarted.
BRUSH REMOVAL AND REPLACEMENT: It’s nor-

• The equipment needs to be operating at high idle
mal for the brushes and slip rings to wear and darken
speed and any necessary adjustments made on the
slightly. Inspect the brushes when a generator over-

control panel so that the equipment is providing at
haul is necessary.
least 80 volts to the receptacle input terminals.
• The circuit breaker for this receptacle must not be
CAUTION
tripped. Reset if necessary.
• Push the "Reset" button located on the GFCI. This
will assure normal GFCI operation.
• Plug in night-light (with an "ON/OFF" switch) or other
• Do not attempt to polish slip rings while the

product (such as a lamp) into the duplex receptacle
engine is running.
and turn the product "ON".
• Push the "Test" button located on the GFCI. The
WARNING
night-light or other product should go "OFF".
• Push the "Reset" button, again. The light or other
product should go "ON" again.
• Service and Repair should only be performed by

If the light or other product remains "ON" when the
Lincoln Electric Factory Trained Personnel.
"Test" button is pushed, the GFCI is not working prop-
Unauthorized repairs performed on this equip-
erly or has been incorrectly installed (miswired). If your
ment may result in danger to the technician and
GFCI is not working properly, contact a qualified, certi-
machine operator and will invalidate your factory
fied electrician who can assess the situation, rewire the
warranty. For your safety and to avoid Electrical
GFCI if necessary or replace the device.
Shock, please observe all safety notes and pre-
cautions.
------------------------------------------------------------------------
D-6
VANTAGE® 500 TROUBLESHOOTING
How to Use troUblesHooting gUide
WARNING
Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel.
Unauthorized repairs performed on this equipment may result in danger to the technician and
machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical
Shock, please observe all safety notes and precautions detailed throughout this manual.
__________________________________________________________________________
This Troubleshooting Guide is provided to help you Step 3. RECOMMENDED COURSE OF ACTION
locate and repair possible machine malfunctions. This column provides a course of action for the
Simply follow the three-step procedure listed below. Possible Cause, generally it states to contact your
local Lincoln Authorized Field Service Facility.
Step 1. LOCATE PROBLEM (SYMPTOM).
Look under the column labeled “PROBLEM (SYMP- If you do not understand or are unable to perform the
TOMS)”. This column describes possible symptoms Recommended Course of Action safely, contact your
that the machine may exhibit. Find the listing that local Lincoln Authorized Field Service Facility.
best describes the symptom that the machine is
exhibiting.
Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists
the obvious external possibilities that may contribute
to the machine symptom.
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your
Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-1
Observe all Safety Guidelines detailed throughout this manual

PROBLEMS POSSIBLE RECOMMENDED
(SYMPTOMS) CAUSE COURSE OF ACTION
Major Physical or Electrical Damage 1. Contact your local Lincoln
is Evident. Authorized Field Service
Facility.
Engine will not "crank". 1. Battery is low, Charge Battery.

2. Loose battery cable connections.
Inspect, clean and tighten terminals.
3. Faulty engine starter motor.
Contact authorized local Engine
Service Shop.
Engine will "crank" but not start. 1. Fuel shut off valve on Main Fuel
Filter in the OFF position. Open
valve (vertical) position of handle.
2. Fuel Filters dirty/clogged. Check
and replace main filter element
and/or Inline Fuel Filter.
3. Out of fuel. Fill tank and bleed fuel
system.
4. High coolant temperature or low
oil pressure. (indictor lights lit) If all recommended possible areas
Check oil and coolant levels. Fill if of misadjustment have been
required. Check for loose or bro- checked and the problem persists,
ken fan belt. Contact your local Lincoln
5. Faulty fuel shutdown solenoid. Authorized Field Service Facility.
Check that shutdown solenoid is
functioning properly and not bind-
ing/ contact authorized engine
service shop.
6. Faulty fuel pump. Check for fuel
flow through filters. Contact autho-
rized local Engine Service Shop.
Engine shuts down shortly after 1. High coolant temperature or low

starting. oil pressure. (indictor light lit)
Change oil and oil filters and fill to
proper level. Check and fill coolant
level. Check for loose or broken
fan belt. Start engine and look for
leaks.
2. Faulty oil pressure switch or other
engine component. Contact
authorized local Engine Service
Shop.
3. Faulty Idler/Protection Board.
CAUTION
E-2
Engine shuts down while under a 1. High radiator coolant tempera-
load. ture. Reduce load if it is exceed-
ing machine rating. Add coolant
to system if low. Clean fins on
radiator if dirty. Tighten fan belt if
loose. Remove objects blocking
or close to intake openings on
both sides of base and exhaust
end (case back).
Engine runs rough. 1. Dirty fuel or air filters. Inspect and

clean/replace filters as needed.
Inspect and clean/replace filters
as needed.
2. Water in fuel. If water found in
tank. Empty fuel tank and refill
then purge fuel lines.
Battery does not stay charged. 1. Faulty battery. Replace.

Engine alternator trouble light is on 2. Loose connections at battery or
while machine is running. alternator. Clean and tighten con-
nections. If all recommended possible areas of
3. Faulty engine alternator or charg- misadjustment have been checked
er module. Consult authorized and the problem persists, Contact
Engine Service Shop. your local Lincoln Authorized
Field Service Facility.
Engine will not idle down to low 1. Idler switch in High idle position.
speed. Set switch to Auto.
2. External load on welder or auxil-
iary power. Remove all external
loads.
3. Faulty PC board or idler sole-
noid.
Engine will not go to high idle when 1. Poor work lead connection to
attempting to weld. work. Make sure work clamp is
tightly connected to clean base
metal.
2. "Contactor" switch is in wrong
position. Set to "Welding On" when
welding without a control cable.
Refer to Operations chapter for prop-
er use of this switch.
3. Faulty PC board. Low idle speed
set to low.
CAUTION
E-3
Engine will not go to high idle when 1. Auxiliary power load is less than
using auxiliary power. 100 watts. Idler may not respond
with less than a 100 watt load. Set
idler to "High".
2. Faulty PC board.(Control or Idler).
Engine will not go to high idle 1. Faulty idler solenoid. Check for
under weld or auxiliary loading. bent linkage or broken spring.
2. Faulty PC board.(Control or Idler).
Engine does not develop full 1. Fuel filter clogged, Replace.

power. Engine runs rough. 2. Air filter clogged, clean or replace.
3. High idle setting incorrect, check
and adjust if required.
4. Valves out of adjustment.
5. Fuel contaminated with water or
sediment. Check fuel pre-filter
and empty of water, bleed fuel
system. Replace fuel in tank if
needed.
Engine will not go to high idle when 1. Broken spring on Idle Solenoid,
attempting to weld or using auxil- solenoid linkage binding, Faulty If all recommended possible areas
iary power. Switching to manual PC board (Control or Idler), low of misadjustment have been
high idle does not work. idle speed set too low on idle checked and the problem persists,
solenoid. Contact your local Lincoln
Authorized Field Service Facility.
Engine will not shut off. 1. Fuel Shutdown solenoid not func-
tioning properly / linkage binding.
Stop engine by shutting off valve
located on main fuel filter. Contact
Shop.
Engine does not develop full power. 1. Fuel filter dirty/clogged. Replace.
Low weld and auxiliary output. 2. Air filter dirty/clogged. Replace Air
Engine runs rough. Filter Element.
3. Fouled fuel injector(s). Contact
authorized Engine Service Shop.
4. Fuel contaminated with water.
Check water separator for water.
Clean and replace as needed.
Replace fuel in tank.
5. Cracked or loose fuel hose.
Replace hose and tighten clamps.
6. Valves out of adjustment. Contact
Shop.
CAUTION
E-4
No welding power output. 1. Poor work lead connection to
work. Make sure work clamp is
metal.
2. "Weld Terminals" switch in wrong
position. Place switch in "Weld
Terminals On" position when
welding without control cable.
3. Faulty PC board or welder alterna-
tor.
Welder has output but no control. 1. Poor remote/control cable connec-

tion to 6-pin or 14-pin connector.
Check connections.
2. Faulty remote cable or faulty wire
feeder or wire feeder cable.
Replace if necessary.
3. Faulty control potentiometer or PC
board.
If all recommended possible areas

Wire feeder does not work when 1. Wire Feeder Power circuit breaker of misadjustment have been
control cable is connected to 14 pin open. Check 42V beaker and checked and the problem persists,
connector. reset if tripped. Contact your local Lincoln
2. Faulty control cable. Repair or Authorized Field Service Facility.
replace cable.
3. Faulty wire feeder. Replace wire
feeder.
1. Open circuit breakers. Reset
No auxiliary power. breakers. If breakers keep tripping
reduce power draw.
2. GFCI may have tripped.
Follow “GFCI Testing and
Resetting Procedure” in the MAIN-
TENANCE section of this manual.
3. Faulty connections to auxiliary
receptacles. Check connections.
tor.
CAUTION
E-5
The welding arc is “cold.” The weld- 1. Make sure the MODE selector
ing arc is not stable or is not satis- switch is in the correct position for
factory. the engine runs normally. the process being used. (For exam-
The auxiliary power is normal. ple, CV-WIRE, PIPE, CC-STICK.)
2. Make sure the electrode (wire, gas,
voltage, current etc.) is correct for
the process being used.
3. Check for loose or faulty connec-
tions at the weld output terminals
and welding cable connections.
4. The welding cables may be too long
or coiled, causing an excessive
voltage drop. If all recommended possible areas of
5. Faulty Control Board. misadjustment have been checked
and the problem persists, Contact
your local Lincoln Authorized
No output in Pipe Mode. 1. Make sure VRD ON/OFF toggle Field Service Facility.
switch is in the “OFF” position.
2. Poor work lead connection to
work. Make sure work clamp is
metal.
3. "Weld Terminals" switch in wrong
position. Place switch in "Weld
Terminals On" position when
welding without control cable.
tor.
VRD Lights don’t light up. 1. Ensure VRD ON/OFF switch is in

the “ON” position.
2. If light is burned out, replace both
VRD lights.
3. Faulty OCV indicator PC board.
CAUTION
E-6
VANTAGE® 500 DIAGRAMS
F-1
F-2
F-3
F-4
9/03
2
F-5
VANTAGE® 500
F-6
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is included
DIAGRAMS
with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
11962 AND ABOVE
VANTAGE® 500
F-7
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is included
DIAGRAMS
with the machine. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
55.50 2.25
1409.7 57.2
VANTAGE® 500
27.00 25.82
685.8 655.8
NOTES:
N.A. CENTER OF GRAVITY WITH OIL IN ENGINE, COOLANT IN RADIATOR, AND EMPTY FUEL TANK.
N.B. CASE FRONT GRAPHICS MAY NOT MATCH ALL CODES.
5.75 36.06
146.0 915.9
28.95
735.3
20.60
F-8
523.3
46.62
1184.15
N.A.
39.41
1001
35.94
913.0
16.75
425.4
1.27
32.3
30.69
779.5
24.00 60.00
609.6 1524.0
DIAGRAMS
Vantage 500 (Perkins) -
12694
THIS PAGE INTENTIONALLY LEFT BLANK
ii
Index of Sub Assemblies - 12694
KEY PART NUMBER DESCRIPTION QTY
P-1100-A INDEX OF SUB ASSEMBLIES AR
1 P-1100-C CASE FRONT & CONTROL PANEL ASSEMBLY AR
2 P-1100-D OUTPUT PANEL ASSEMBLY AR
3 P-1100-E POWER MODULE PANEL ASSEMBLY AR
4 P-1100-F GENERATOR & ROTOR ASSEMBLY AR
5 P-1100-G BASE FUEL TANK & BATTERY ASSEMBLY AR
6 P-1100-H ENGINE ASSEMBLY AR
7 P-1100-J CASE BACK & RADIATOR ASBLY AR
8 P-1100-K ENCLOSURE COMPONENTS AR
Printed 04/03/2017 at 08:44:56. Produced by Enigma.
Vantage 500 (Perkins) - 12694 1

Index of Sub Assemblies - 12694
P-1100-A.jpg
2 Vantage 500 (Perkins) - 12694

Case Front & Control Panel Assembly
9SG4982-31 CONTROL PANEL ASBLY 1
1 9SG4867-1 CONTROL PANEL 1
9SS9262-27 PLAIN WASHER 2
9SCF000010 #10-24HN 4
9SE106A-1 LOCKWASHER 2
5A 9SM19685-17 CONNECTOR & LEAD ASBLY 1
5D 9ST10491-1 KNOB 1
5E 9ST10491 KNOB FOR POTENTIOMETER 2
5F 9ST13483-7 O RING 011 3
9SM19685-15 CONNECTOR & LEAD ASBLY 1
6B 9SS12021-40 CONNECTOR 1
6C 9SS12021-32 CONNECTOR 1
6D 9SS17062-10 CABLE CONNECTOR CAP 1
6E 9SS17062-11 CABLE CONNECTOR CAP 1
9SS8025-96 SELF TAPPING SCREW 8
7 9SS17585-1 FUEL GAUGE 1
8 9SS25154-2 WATER TEMPERATURE GAUGE 1
9 9SS20206-2 OIL PRESSURE GAUGE 1
10 9ST13534-11 PILOT LIGHT 2
9SS24659 CATCH BRACKET 1
12 9SS24691 PILOT LIGHT & TERMINAL 1
13 9SS17475-3 HOURMETER 1
14A 9ST10800-36 SWITCH-TOGGLEDPDT 1
9SS22061-4 SEALING BOOT 1
15 9SS13146-4 SWITCH-PUSH BUTTON 1

16 9SS13146-1 START BUTTON 1
17A 9ST10800-38 SWITCH-TOGGLE 2
18A 9ST10800-39 SWITCH-TOGGLE 1
19 9SG7106 DECAL CARRIER 1
20A 9SG5507-3 WELD CONTROL PC BD ASBLY 1

20C 9SL11924-1 PC BD MOUNTING BRKT 1
9ST9187-13 #10-24HLN-1817/1-NYLON INSERT 4
9SG5676 WIRING HARNESS 1
22A 9ST13637-6 DIODE-BRIDGE35A400VF-W1-PH 1
9SS10773-7 INSULATING WASHER 1
9SCF000010 #10-24HN 1
24A 9SS10404-132 RESISTORWW25W105% 1
9SCF000009 #10-24X3.00RHS 1
24C 9ST4479-A INSULATING WASHER 2
9SCF000010 #10-24HN 1
26 9ST10800-39 SWITCH-TOGGLE 1
30 9ST13534-3 PILOT LIGHT 1
31A 9SL11160 METER HOUSING ASBLY 2
9SS24630 METER HOUSING SEAL 2
31E 9SM19368 METER BEZEL 2
31F 9ST14807-9 FILTER LENS 2
9SCF000389 #4-40X.375SS-PPNHS-FULL-GR2-3147 4
9SCF000005 #6-32HN 4
32A 9SG4407-2 OCV INDICATOR PCB ASBLY 1
9ST9187-13 #10-24HLN-1817/1-NYLON INSERT 4

9SG7106 DECAL CARRIER 1
9SM19685-11 CONNECTOR & LEAD ASBLY 1
9SM21527-1 DOOR DECAL & LATCH ASBLY 1
35B 9SL12440 FLIP DOWN DOOR ASBLY 1
35C 9SG7106 DECAL CARRIER 1
35D 9SS25569 DOOR PADDLE LATCH 1
9SS9225-68 THREAD FORMING SCREW (CUTTING) 4
36A 9ST12287-20 CIRCUIT BREAKER-10A250VAC 1

40A 9SG4865-5 CASE FRONT 1
40C 9SG4870 CASEFRONT INSERT 1
40D 9SS9225-68 THREAD FORMING SCREW (CUTTING) 6
9SM17238 INSTRUCTION TAG 1
52 9SG6048 SHIELD 1

P-1100-C.jpg

Output Panel Assembly
9SG4983-28 OUTPUT PANEL ASSEMBLY 1
1 9SG4866-12 WELD OUTPUT PANEL 1
9SCF000010 #10-24HN 4
5A 9SS11668-2 RECEPTACLE DUPLEX 120VAC 20A 2
5B 9SS27290 COVER RECEPTACLE DUPLEX 2
5C 9SL13286 GFCI HOUSING 2
5D 9SS27167 MOUNTING BRACKET 2
9SS24738-3 THERMOPLASTIC SCREW 4
7 9ST12287-38 CIRCUIT BREAKER 1
9 9SG7106 DECAL CARRIER 1
10A 9SM13900 OUTPUT TERMINAL ASBLY 2
9ST3960 FLANGE NUT 2
11A 9SM20007 OUTPUT STUD COVER 2
11B 9SS25669 OUTPUT STUD COVER PLATE 2
11C 9SS9225-68 THREAD FORMING SCREW (CUTTING) 4
12A 9ST9187-1 1/4-20HJLN 1
12B 9SCF000017 1/4-20HN 1
13A 9SS18907-3 RECEPTACLE 250v 50A 1
13B 9SS18907-2 RECEPTACLE-SINGLE 1
13C 9SM18861 RECEPTACLE COVER 2
9ST9695-3 LOCKWASHER 8
9SCF000042 #8-32HN 8
14A 9SM20586-1 CIRCUIT BREAKER50A3 POLE 1
14B 9SS24911-4 CIRCUIT BREAKER COVER 1
9ST10082-30 SEMS SCREW 6
9ST4291-A LOCKWASHER 6
9SG7106 DECAL CARRIER 1
22A 9SS26843-2 GFCI BLANK FACE RECEPTACLE 2
22B 9SS28464 GFCI COVER 2
22C 9SL13286 GFCI HOUSING 2

22D 9SS27167 MOUNTING BRACKET 2
9SS24738-3 THERMOPLASTIC SCREW 4
9SS24097-2 SHUNT & LEAD ASBLY 1

P-1100-D.jpg

Power Module Panel Assembly
9SG5011-4 POWER MODULE PANEL ASBLY 1
1 9SG4930-1 POWER MODULE PANEL 1
2A 9SG4932-1 FUEL TANK FRONT PANEL 1
2B 9SS9225-68 THREAD FORMING SCREW (CUTTING) 1
3 9ST12380-4 BUSHING 1
4A 9SS26006-1 CHOPPER BRACKET 2
5A 9SL12683-1 CHOPPER HEAT SINK & PC BD ASBLY 1
9SS25930-6 TORX BUTTON HEAD SCREW 1/4-20X.62 4
6A 9SS10404-138 RESISTOR-WW100W505% 1
6B 9SCF000191 #10-24X7.50RHS 1
6C 9SS9262-27 PLAIN WASHER 2
6E 9SCF000010 #10-24HN 1
7A 9SS22168 HEAT SINK HOLDER 2
7B 9SS9225-45 THREAD FORMING SCREW 2
8A 9SL11132-2 THREE PHASE BRIDGE RECTIFIER 1
16A 9SS14293-20 RELAY HEAVY DUTY 12VDC SPDT 2
16B 9SS9225-61 THREAD FORMING SCREW (ROLLING) 4
16C 9SS14531-5 RELAY SOCKET 2

Power Module Panel Assembly
P-1100-E.jpg

Generator & Rotor Assembly
9SL10742-18 GENERATOR ASSEMBLY 1
1A 9SG3088-18 STATOR TIE BAR ASBLY 1
9SL13110-6 ROTOR & COUPLING DISC ASBLY 1
2A 9SL10501-7 ROTOR & SHAFT ASBLY 1
2B 9SM19796 COUPLING DISC 1
9SS8042 COUPLING DISC BACKING PLATE 2
2D 9SS14233 COUPLING CLAMP RING-INSIDE 1
2E 9ST8833-2 HEX HD CAP SCREW 8
2F 9SE106A-8 LOCKWASHER 8
3A 9SS22657 FAN COUPLE 1
3B 9SCF000025 3/4-10HN 1
3C 9SE106A-7 LOCKWASHER 1
4A 9SL9551 FAN BLADE 1
4B 9SS9225-22 THREAD FORMING SCREW (ROLLING) 4
4C 9SE106A-14 LOCKWASHER 4
5A 9SM9300-85 BEARING 1
5B 9SS18044-5 TOLERANCE RING 1
9A 9SS11868-1 BLOWER SEGMENT 4
9B 9ST14731-61 METRIC SOCKET HD SCREW-M10 X 1.25 SS 8
9SS17400-1 LOCKWASHER-METRIC 8
9ST8833-10 HEX HD CAP SCREW 8
10B 9SE106A-16 LOCKWASHER 8
15A 9ST8833-62 HEX HD CAP SCREW 2
15B 9SE106A-16 LOCKWASHER 2
15C 9SS9262-120 PLAIN WASHER 2

9SM21315 BRUSH HOLDER & BRACKET ASBLY 1
20B 9SM18323 BRUSH HOLDER BRKT 1
20C 9SM16158 BRUSH & BRUSH HOLDER ASBLY 1
9SG2114 BRUSH HOLDER CARTRIDGE 1
9SS19480 BRUSH ASBLY 2
9SM16157 BRUSH ASBLY RETAINER 1
20H 9ST12380-4 BUSHING 1
9SS9225-8 THREAD FORMING SCREW (ROLLING) 2

Generator & Rotor Assembly
P-1100-F.jpg

Base, Fuel Tank & Battery Assembly
1 9SG4900-4 BASE 1
2A 9SM20610 MOUNTING BRACKET 4
2B 9SS9225-64 SELF TAPPING SCREW 8
3A 9SL12454-11 STATOR SUPPORT 1
3C 9SL12454-12 SUPPORT 1
5A 9ST11991-2 RUBBER MOUNTING 4
6A 9SS8070-51 BATTERY CABLE (NEGATIVE) 1
7A 9SS8070-47 BATTERY CABLE 1
7B 9SS20191-1 BATTERY TERMINAL COVER 1
9ST14815-2 METRIC HEX NUT-M8 X 1.25 BRASS 1
9SG6071 FUEL TANK ASSEMBLY 1
10A 9SG6058 FUEL TANK 1
10B 9SS20541 FUEL CAP 1
10C 9SL12505 FUEL SENDER 1
10D 9SS19564-1 FUEL FITTING (PUSH-IN) 1
10E 9SS19563 RUBBER PLUG 2
10F 9SS19564-5 FUEL FITTINGPUSH-IN 1
11 9SL13304 FUEL TANK TRAY 1
9SM21519 CHOKE & BRACKET ASBLY 1
12A 9SM21518 CHOKE ASBLY 1

12B 9SM20547 CHOKE BRACKET 1
12C 9SCF000187 5/16-18X2.50HHCS 2
12D 9SS9262-121 PLAIN WASHER 2
12E 9SE106A-14 LOCKWASHER 2
12F 9SCF000029 5/16-18HN 2
9SL8904-5 BATTERY HOLD DOWN ASBLY 1
15A 9SM20535 BATTERY TRAY 1
15B 9SS22018 BATTERY BRKT 1

15C 9ST11827-31 CARRIAGE BOLT 2
15D 9ST9187-6 LOCKNUT 2
15E 9SM9399-11 BATTERY 1
15F 9ST14654 CAP-PLASTIC 1
21A 9ST10642-231 FLEX TUBE 1
21B 9SS10888-35 HOSE CLAMP 2
22A 9ST10642-133 FLEX TUBE 1
22B 9ST13777-5 HOSE CLAMP 2
23A 9SG6084 LIFT BALE FRAME 1
9SCF000027 1/2-13HN 4
9SS9225-17 THREAD FORMING SCREW (ROLLING) 2
24A 9SS10227-61 LIFT BALE 1
9SCF000027 1/2-13HN 4
9SL13119 STATOR FAN GUARD & SHROUD ASSEMBLY 1
25A 9SL12458-1 FAN GUARD 1
25B 9SL12485 STATOR FAN SHROUD 1
25D 9SL10121-1 BYPASS/STABILIZER PC BD ASBLY 1
25E 9SS14020-3 PLASTIC EXPANSION NUT 3
25F 9SS8025-97 SELF TAPPING SCREW 3
25G 9SCF000014 1/4-20X.75HHCS 2

25H 9SS9262-98 PLAIN WASHER 2
25J 9SE106A-2 LOCKWASHER 2
25K 9SCF000017 1/4-20HN 2
25L 9SS13490-171A FILTER CAPACITOR 1
25M 9SS22747 CAPACITOR BRKT ASBLY 1
9SS11604-65 SET SCREW 2
9SM20007 OUTPUT STUD COVER 1

9SS25669 OUTPUT STUD COVER PLATE 1
27A 9SL12457 SUPPORT RAIL 2
30 9SM16197 DECAL-WARNING 1
31 9SS17851 DECAL-CAUTION 1
32A 9SM20612 CONTAINER BRACKET 1
35A 9SL12515-1 SIDE PANEL 1
9SS24739-27 1/4X.75 TEK SCREW 3
9ST14882-1 DOOR BUMPER 2

P-1100-G.jpg

Engine Assembly
9SG6275-5 ENGINE ASSEMBLY 1
1 9SM25311 ENGINE 1
2B 9SM20808-1 WATER SEPERATOR BRACKET 1
9ST14731-31 METRIC HEX HD SCREW-M8 X1.25 2
9ST10642-86 FLEX TUBE 1
9ST13777-5 HOSE CLAMP 2
4A 9SM20840 FUEL PRE-FILTER/WATER SEPARATOR 1
9SM20840-A WATER SEPARATOR ELEMENT SET 1
9SCF000073 5/16-18X2.75HHCS 1
9SCF000029 5/16-18HN 1
6A 9SG5545 MUFFLER 1
9ST10642-278 FLEX TUBE 1
9SS10888-27 HOSE CLAMP 1
10A 9SS24167-2 ENGINE MOUNTING FOOT 2
9SS19959-1 METRIC HEX LOCK NUT 1
9ST14815-4 METRIC HEX NUT-M5 X 0.8 1
12A 9SM26136-1 UPPER RADIATOR HOSE 1
9SM26136-2 LOWER RADIATOR HOSE 1
15A 9SM21129 AIR HOSE 1

9SS26625 RUBBER HOSE 1
9SS26600 INTAKE BREATHER FITTING 1
9SS26658 SPEED SENSOR 1
9SS26772 LIFT EYE 1
9ST14815-2 METRIC HEX NUT-M8 X 1.25 BRASS 1

Engine Assembly
9ST14815-6 METRIC HEX NUT-M4 X 0.7 2
9SM21321 AIR CLEANER & BRACKET ASSEMBLY 1
30A 9SM20358 AIR FILTER 1
9SM20359 AIR FILTER MTG BAND 1
9SM20807 AIR CLEANER BRACKET 1
9SCF000028 5/16-18X1.25HHCS 2
9SCF000029 5/16-18HN 2
9SS24739-31 1/4-20 STAINLESS STEEL SCREW 3
31A 9SS24165 EXHAUST OUTLET PIPE 1
31B 9SS24252 EXHAUST CLAMP 1

Engine Assembly
P-1100-H.jpg

Case Back & Radiator Asbly
9SL13294-1 CASE BACK & RADIATOR ASBLY 1
1 9SG4901-14 CASE BACK 1
2A 9SG3115-22 RADIATOR 1
9SCF000040 5/16-18X.75HHCS 4
3A 9SG6916-3 FAN SHROUD 1
3C 9SM15045-80 ACOUSTICAL FOAM 2
4 9ST10642-333 FLEX TUBE 1
5 9SS24068 FUEL SHUT-OFF 1
6 9ST10642-218 FLEX HOSE 1
7 9SS10888-35 HOSE CLAMP 3
10A 9SG4058-15 FAN GUARD 1
11A 9SG4060-15 FAN GUARD 1
12 9SS26617 ENGINE SERVICE DECAL 1
13 9ST13086-235 DECAL WARNING 1
9ST14882 DOOR BUMPER 1

Case Back & Radiator Asbly
P-1100-J.jpg

Enclosure Components
9SL13116-16 ROOF ASSEMBLY 1
1 9SG4902-8 ROOF 1
2 9SL12084 FUEL TROUGH 1
9SM20278 RADIATOR CAP COVER ASSEMBLY 1
3A 9SS25717 RADIATOR CAP COVER 1
3B 9SS21250-19 HINGE - STAINLESS STEEL 1
3C 9SS24694 LATCH 1
9ST12584-12 BLIND RIVET 2
3E 9ST14882 DOOR BUMPER 2
9ST12584-6 RIVET 2
4 9ST13597-1 PLUG BUTTON 4
9SS24739-27 1/4X.75 TEK SCREW 13
6 9ST13086-237 DECAL WARNING 1
7 9SS25896-4 DECAL WARNING 1
10A 9SG4903-2 CASE SIDE 1
9SS24739-27 1/4X.75 TEK SCREW 11
11A 9SG4904 RIGHT CASE SIDE 1
11B 9SS24739-27 1/4X.75 TEK SCREW 7
12A 9SL12516-1 DOOR SLIDE 1
12B 9SS24739-27 1/4X.75 TEK SCREW 12
12C 9SS25719-2 EDGE GUARD 2
9SL13813 DOOR ASBLY 1
15A 9SL12513-1 DOOR 1
15B 9SM20241 DOOR LATCH 1
15C 9ST12584-6 RIVET 4

9ST12584-16 RIVET 2
9ST14882 DOOR BUMPER 2
15G 9SS27368-6 LOGO DECAL 1
15H 9SM21801 FAMILY NAME LOGO 1
16 9SS27368-6 LOGO DECAL 1
17 9SS12934-1 COVER SEAL 1
20 9SM21436 CARBON MONOXIDE WARNING DECAL 1

21 9SS30277-3 WARRANTY DECAL 1
22 9SM21801 FAMILY NAME LOGO 1

P-1100-K.jpg

WARNING
l Do not touch electrically live parts or l Keep flammable materials away. l Wear eye, ear and body protection.
electrode with skin or wet clothing.
l Insulate yourself from work and
AVISO DE
ground.
Spanish
l No toque las partes o los electrodos l Mantenga el material combustible l Protéjase los ojos, los oídos y el
PRECAuCION
bajo carga con la piel o ropa moja- fuera del área de trabajo. cuerpo.
da.
l Aislese del trabajo y de la tierra.
French
ATTENTION
l Ne laissez ni la peau ni des vête- l Gardez à l’écart de tout matériel l Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
avec des pièces sous tension.
l Isolez-vous du travail et de la terre.
German
WARNuNG
l Berühren Sie keine stromführenden l Entfernen Sie brennbarres Material! l Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
Körper oder feuchter Kleidung!
l Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
ATENÇÃO
l Não toque partes elétricas e elec- l Mantenha inflamáveis bem guarda- l Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
da.
l Isole-se da peça e terra.
Japanese
Chinese
Korean
Arabic
READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.
LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.
LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
WARNING
l Keep your head out of fumes. l Turn power off before servicing. l Do not operate with panel open or
l Use ventilation or exhaust to guards off.
remove fumes from breathing zone.
AVISO DE
l Los humos fuera de la zona de res- Spanish
l Desconectar el cable de ali- l No operar con panel abierto o
PRECAuCION
piración. mentación de poder de la máquina guardas quitadas.
l Mantenga la cabeza fuera de los antes de iniciar cualquier servicio.
humos. Utilice ventilación o
aspiración para gases.
French
ATTENTION
l Gardez la tête à l’écart des fumées. l Débranchez le courant avant l’entre- l N’opérez pas avec les panneaux
l Utilisez un ventilateur ou un aspira- tien. ouverts ou avec les dispositifs de
teur pour ôter les fumées des zones protection enlevés.
de travail.
German
WARNuNG
l Vermeiden Sie das Einatmen von l Strom vor Wartungsarbeiten l Anlage nie ohne Schutzgehäuse
Schweibrauch! abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
l Sorgen Sie für gute Be- und nen; Maschine anhalten!) Betrieb setzen!
Entlüftung des Arbeitsplatzes!
Portuguese
ATENÇÃO
l Mantenha seu rosto da fumaça. l Não opere com as tampas removidas. l Mantenha-se afastado das partes
l Use ventilação e exhaustão para l Desligue a corrente antes de fazer moventes.
remover fumo da zona respiratória. serviço. l Não opere com os paineis abertos
l Não toque as partes elétricas nuas. ou guardas removidas.
Japanese
Chinese
Korean
Arabic
LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and
selling high quality welding equipment, consumables, and cutting
equipment. Our challenge is to meet the needs of our customers and
to exceed their expectations. On occasion, purchasers may ask
Lincoln Electric for advice or information about their use of our
products. We respond to our customers based on the best information
in our possession at that time. Lincoln Electric is not in a position to
warrant or guarantee such advice, and assumes no liability, with
respect to such information or advice. We expressly disclaim any
warranty of any kind, including any warranty of fitness for any
customer’s particular purpose, with respect to such information or
advice. As a matter of practical consideration, we also cannot assume
any responsibility for updating or correcting any such information or
advice once it has been given, nor does the provision of information
or advice create, expand or alter any warranty with respect to the sale
of our products.
Lincoln Electric is a responsive manufacturer, but the selection and
use of specific products sold by Lincoln Electric is solely within the
control of, and remains the sole responsibility of the customer. Many
variables beyond the control of Lincoln Electric affect the results
obtained in applying these types of fabrication methods and service
requirements.
Subject to Change – This information is accurate to the best of our
knowledge at the time of printing. Please refer to
www.lincolnelectric.com for any updated information.
TABLE OF CONTENTS
INSTALLATION
OPERATION
ACCESSORIES
MAINTENANCE
TROUBLESHOOTING
DIAGRAMS

Vantage 500 Code 11467 Ingles PDF

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Operator’s Manual

For use with machines having Code Numbers:

Equipped with VRD (VOLTAGE REDUCTION DEVICE)

Register your machine: Need Help? Call 1.888.935.3877

For Service outside the USA:

Serial: (ex: U1060512345)

IM957-E | Issue Date Apr-17

WARNING: Cancer and Reproductive Harm ELECTRIC AND

ELECTRIC SHOCK ARC RAYS CAN BURN.

WELDING AND CUTTING CYLINDER MAY EXPLODE IF

Connection Diagrams, Wiring Diagrams and Dimension Print...................Section F

Parts List........................................................................................................ parts.lincolnelectric.com

INPUT - DIESEL ENGINE

4 cylinder 135.6(2.2) 12VDC Battery & Fuel: 20 gal.

22,000 Watts Peak / 20,000 Watts Continuous, 60 Hz 240 Volts 3 Phase

AIR CLEANER ENGINE IDLER MUFFLER ENGINE PROTECTION

(3) Maximum per circuit breaker rating.

WARNING (VRD)-VOLTAGE REDUCTION DEVICE

Do not attempt to use this equipment until you

have thoroughly read the engine manufacturer’s

MOVING PARTS can injure.

• Do not operate with doors open or

The VRD feature provides additional safety in the CC-Stick ANGLE OF OPERATION

With the engine off connect the electrode and work

WARNING TOTAL COMBINED LENGTH OF

STANDBY POWER CONNECTIONS

These connections instructions apply to both the LN-25 Pro and

• For electrode Positive, connect the electrode cable to the "+"

• Set the "WELD TERMINALS" switch to "WELD TERMINALS ON"

Spool Gun (K487-25) to VANTAGE® 500

• Shut the welder off.

• Connect per instructions on the appropriate connec-

6. GROUND STUD- Provides a connection point for TABLE B.1

8. 6-PIN CONNECTOR- For attaching optional remote

Welding (Depends on Weld Voltage) *

* It is normal for the lights to alternate between colors while welding.

18. ELECTRIC FUEL GAUGE- The electric fuel

1%, 2% Thoriated 1%, 2% Thoriated Aluminum Stainless Steel

1/16 (1.6) 70-150 10-20 5-10 (3-5) 9-13 (4-6) #5, #6

ACCESSORIES are available at

Follow these steps:

2. At the top of the screen to the far left click on

3. Click on VIEW DETAILS.

4. The next screen will have an EQUIPMENT

Read the Safety Precautions in the front of this

MAINTENANCE ITEM TYPE OR QUANTITY

Above operations to be carried out by trained personnel with

These preventative maintenance periods apply to average

ENGINE OIL CHANGE OIL FILTER CHANGE

See engine owner’s manual for more specific informa-

Remove the Filter Inspect the New Filter for Damage

Outer edge of the

NEVER use the service cover to

Inspect the Old

COOLING SYSTEM FUEL: Diesel Fuel Only - Low Sulphur Fuel

Use only fresh No. 2D diesel fuel, the use of No. 1D

To avoid personal injury, do not bleed a hot

Periodically remove the dirt from the radiator fins.

TIGHTENING THE FAN BELT