16H Motor Grader: Global Version
16H Motor Grader: Global Version
Matched and balanced components. The Cat® 3406C engine, power shift
transmission and load-sensing hydraulics are designed to work together to deliver
top productivity in all applications.
Superior visibility, control layout and operating ease. The operator is the single
most important factor in maintaining high productivity throughout the work day.
By offering the best operator’s station in the industry, Caterpillar helps operators
achieve peak performance.
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Operator’s Station Large windows and a tapered engine hood ensure a clear view in all directions. A roomy interior,
contour series suspension seat, low-effort controls and low sound levels create a more productive work environment.
pg. 8-9
Serviceability All service areas are easily accessible. A modular design permits easy removal of power train
components for servicing. pg. 10
Environmentally Responsible Design The engine arrangement is designed to reduce emissions and meet current
regulations of the U.S. Environmental Protection Agency, California Air Resources Board and European Union. pg.
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Cat 3406C engine offers superior lugging performance, fuel efficiency and reliability. The six-cylinder engine is
turbocharged and aftercooled with a high displacement-to-power ratio. This large displacement produces better
lugging capability, lower internal stresses and extended component life.
Superior lugging performance. High torque output and high torque rise make the 3406C engine very responsive. The
engine’s lugging capability allows it to pull through sudden, short-term increases in loads, reducing the need to
downshift. As a result, the operator can maintain desirable working speeds, which means the work gets done faster.
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Power Train Matched Caterpillar components deliver smooth, responsive
performance and reliability.
Fuel efficiency. High fuel injection pressures ensure proper mixing of fuel and air. This high injection pressure,
coupled with the precise metering and timing of the fuel injection, results in superior fuel efficiency and reduced
emissions. High compression ratios ensure dependable cold-starting performance and low emissions.
Extended engine life. The large bore- stroke design and conservative power rating help minimize internal stresses
and increase component life. A wide journal crankshaft with a large rod bearing surface significantly increases
bearing life.
Ether starting aid comes standard on the 16H to help ensure engine starting in the extreme cold. The system
monitors engine coolant temperature to prevent ether from being injected into a hot engine.
Power shift transmission. Caterpillar designs and builds transmissions specifically for Cat motor graders. The
transmission provides on-the-go, full- power shifting as well as inching capability.
Direct drive delivers superior fuel efficiency and better “feel” of blade loads, material hardness and ground speed.
Gear selections. Eight forward speeds and eight reverse speeds give the operator a wide operating range. With four
gear selections below 10.6 km/h (6.6 mph), the operator can precisely match working speeds to job conditions for
maximum productivity in earthmoving and mining applications. A single lever controls direction, speed and the
parking brake.
Planetary design. Large-diameter clutch packs and oil cooling help dissipate heat, resulting in extended transmission
life.
Inching capability. Low pedal effort and excellent modulation provide precise control of machine movements when
using the inching pedal.
Dual air system supplies braking capacity to each side of the machine. This system ensures secondary braking
capability in the event a failure occurs in a single brake line. The dual air system also has a large reserve for
stalled-engine braking.
Oil-disc brakes. Caterpillar designs and builds multi-disc brakes that are completely sealed and adjustment-free. The
brakes are oil-bathed, air-actuated and spring-released. They are located at each tandem wheel to eliminate braking
loads on the power train and to reduce servicing time. The large brake surface provides dependable braking
capability and long life before rebuild.
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Hydraulics Balanced hydraulics deliver consistent, precise and responsive control.
Power on demand. Normally, the variable displacement pump idles at near-zero output. When it senses a load
requirement, the pump supplies flow and pressure to match the demand. The result is less hydraulic system heat and
lower power consumption.
Implement control valves are designed and built by Caterpillar specifically for motor graders. They provide
outstanding operator “feel” and predictable system response for unmatched implement control. To help maintain
exact blade settings, lock valves are built into all control valves. Line relief valves are also incorporated into selected
control valves to protect the cylinders from overpressurization.
1 Lock valve
2 Line relief valve
3 Blade float detent
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1
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Low operator effort. Implement controls are designed to reduce operator fatigue. They feature short lever throws and
low efforts in both directions. Properly spaced control levers and short lever throws allow the operator to use
multiple controls with one hand.
Balanced flow. When the operator uses several controls at one time, flow is proportioned to ensure all implements
can operate simultaneously. If hydraulic demand exceeds pump capacity, cylinder velocities will be reduced by the
same ratio.
Blade float is incorporated into the blade lift control valves. Blade float allows the blade to move freely under its
own weight. By floating both cylinders, the blade can follow the contours of the road when removing snow. Floating
only one cylinder permits the toe of the blade to follow a hard surface while the operator controls the slope with the
other lift cylinder.
Large independent oil supply prevents cross-contamination and provides proper oil cooling, which means less heat
build-up and extended component life.
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Drawbar, Circle & Moldboard Every component is designed for maximum
productivity and durability.
Rugged construction. The drawbar features an A-frame, box-section design for high strength. The bottom is
machined to provide accurate adjustment and precise blading. A one- piece forged circle is built to stand up to high
stress loads. To resist wear, teeth are induction-hardened in the critical areas. For maximum support, the circle is
secured to the drawbar by six support shoes.
Tall moldboard and large throat clearance help move material more quickly and efficiently.
Replaceable wear items. Tough, durable nylon composite wear inserts are located between the drawbar and circle,
and between the support shoes and circle. This wear system helps keep components tight for fine grading and allows
easy replacement. In addition to providing extended life, these inserts allow higher circle turning forces by reducing
the friction between the circle and drawbar. Replaceable metallic wear inserts are used in the blade lift and
centershift cylinder sockets, draftball surface, moldboard slide rail and tip bracket bearings.
Circle drive slip clutch protects the drawbar, circle and moldboard from shock when the end of the blade encounters
hidden objects. It also reduces the possibility of the grader making abrupt directional changes, further protecting the
machine, operator and surroundings.
Blade lift accumulators absorb vertical shocks encountered when the moldboard contacts immovable objects. This
system is especially useful in rough grading and rocky areas.
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Operator’s Station Caterpillar sets the standard for comfort, convenience and
visibility.
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Exceptional visibility helps improve operator confidence and productivity in all grader applications. The large front
glass area provides an unobstructed view of the moldboard and front tires. The large side windows offer a clear view
of the moldboard heel and tandem tires. A wide rear window and tapered engine hood provide good visibility to the
rear of the machine, especially to a rear ripper.
Quiet cab. With the doors closed, interior sound level is less than 80 dB(A) when tested using SAE J919 standards.
The quiet environment keeps the operator alert and focused.
Low efforts on all pedals, hydraulic controls and the transmission shifter reduce operator strain and fatigue. Pedals
are angled and raised off the cab floor to make them easy to reach.
Roomy interior. Extra leg and foot room create a spacious, open cab. The cab includes built-in storage space for
personal items such as a lunch box, cooler and coat.
Contour series suspension seat is standard equipment and features fold-up armrests and a retractable seat belt. The
seat follows the contours of your body and can be easily adjusted for optimal support and comfort. Seat controls are
located in front and to the left of the operator in plain view.
Optional air conditioner and heater arrangements create a comfortable work environment for the operator. Both
arrangements use high-capacity systems to ensure the operator stays productive — even in the bitter cold or heat and
humidity. They dehumidify the air as well as pressurize the cab, which keeps the air fresh and seals out dust.
The adjustable air vents evenly distribute air throughout the cab, keeping the operator comfortable and the windows
clear of fog or frost.
Electronic Monitoring System checks important machine systems and provides the operator with three levels of
warning.
Comfort and convenience are designed into every feature:
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Engine start-stop switch enables the operator to start and stop engine with a simple key turn.
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Gauges are located inside the cab, directly in front of the operator.
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Controls and switches are located on the steering console, shift console and right cab post — all within easy reach.
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Rocker switches and transmission shifter are backlit for nighttime operation.
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The operator can adjust implement controls and steering wheel angle independently.
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Cab floor is flush with the bottom of the doors, making it easy to sweep out and keep clean.
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Fresh air filters are located above each cab door for quick replacement.
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Cab door releases from ground level or inside the cab.
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Ashtray, lighter and cupholder are well-positioned for easy access.
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Optional 12-V power port is available for use with computers, cellular phones or other electronic equipment.
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Easy access to service areas speeds up maintenance and ensures that routine service is performed on time:
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Large hinged doors provide easy access to the engine and radiator service points.
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Spin-on filters make changes quick and clean.
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Lubrication points for the articulation joint are remote-mounted.
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Disconnect switch and most service points are located on the left side, making them easy to access when a snow
wing is mounted on the right side of the machine.
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Fuse panel is located inside the cab. Its cover clearly identifies circuits and fuse sizes.
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Tandem oil checkpoint is conveniently located between the wheels in the center of the tandem.
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Service meter is located on the left side of the steering console, giving the operator a clear view from the ground.
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Sampling ports are provided for drawing engine and hydraulic oil.
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Lockable battery box cover is easily removed without tools.
Power train components feature a modular design so you can remove the engine, transmission or final drives
independently for quick servicing.
S•O•S oil and coolant sampling valves provide a fast, convenient means of obtaining fluid samples and improve
analysis reliability.
Complete Customer Support Caterpillar dealer services help you operate longer
with lower costs.
Operation. Improving operating
Product support. You will find nearly techniques can boost your profits.
Your
all parts at our dealer parts counter. In Cat dealer has training
videotapes,
the rare case when we don’t have a part literature and other ideas to
help you
in stock, we will get it to you fast — increase productivity.
usually within 24 hours. Save money
Maintenance. More and more equipment buyers are planning for effective maintenance before buying equipment.
Choose from your dealer’s
with remanufactured parts. You receive the same warranty and reliability as new products at cost savings of 40 to 70
percent.
wide range of maintenance services at
Replacement. Repair, rebuild or the time you purchase your machine.
replace? Your Cat dealer can help you Repair option programs
guarantee the
evaluate the costs involved so you can cost of repairs up front.
Diagnostic
make the right choice. programs such as Scheduled Oil Sampling and
Technical Analysis help you avoid unscheduled repairs.
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Engine Four-stroke cycle, six cylinder Caterpillar® 3406 turbocharged and aftercooled diesel engine.
Power ratings Ratings at 1850 rpm*
kW hp Gross power 215 288 Net power 205 275
The following ratings apply at 1850 rpm when tested under the specified standard conditions for the specified
standard: Net power
kW hp PS Caterpillar 205 275 — ISO 9249 205 275 — SAE J1349 203 272 — EEC 80/1269 205 275 — DIN
70020 — — 285 Peak torque (net) @ 1200 rpm
1376 Nm 1018 lb-ft Torque rise 30%
Dimensions Bore 137 mm 5.40 in Stroke 165 mm 6.50 in Displacement 14.6 liters 893 cu in
*Power rating conditions
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Features based on standard air conditions of
s 25°C (77°F) and 99 kPA (29.32 in Hg) dry barometer
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direct injection fuel system with individual adjustment-free injection pumps and nozzles used 35° API gravity fuel
having an
s LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 30°C (86°F) [ref. a
fuel density of 838.9 g/L (7.001 lb/U.S. gal)]
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3-ring aluminum alloy pistons
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heat-resistant, stellite-faced valves
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forged steel connecting rods
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one-piece cylinder head with 6 hold- down bolts per cylinder net power advertised is the power
s available at the flywheel when engine is equipped with fan, air cleaner,
muffler and alternator
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cast cylinder block with replaceable wet liners
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induction-hardened, forged crankshaft
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direct electric 24-V starting and no derating required up to 4500 m
charging system (14,764 ft) altitude
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1200 1000 800 600 400 200 0
300 280 260 240 220 200 180 160
.450
.350
.250
1000 1200 1400 1600 1800 2000 2200
two 12-V, 190 amp-hour, 1300 CCA, low-maintenance batteries
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50-amp alternator
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tube-type, water-cooled oil cooler
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vertical-flow, steel-fin, tube-type radiator
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dry-type, radial-seal air cleaner with primary and secondary elements
) b l - t f ( e u q r o T e in g n E
) P H ( r e w o P e in g n E
) h - p h / lb ( C F S B
Engine Speed rpm
Gross Net
Tandems
Dimensions
mm in Height 648 25.51 Width 236 9.29 Sidewall thickness
Inner 22 .87 allows use of large outboard bearings
Outer 22 .87 for high load-carrying capability of
Drive chain pitch 63 2.50 the wheel assembly
Wheel axle spacing 1840 72.00
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wheel spindle rotates inside sealed compartment
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bearings bathed in oil
Tandem oscillation 15° Forward 25° Reverse
single piece top and bottom plates run from bolster to articulation joint
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rear frame has two box-sectioned channels integral with fully welded differential case
Brakes
Tires and Rims Meets the
following standards: SAE J1473 OCT 90 and ISO 3450-1996.
Service brake features
Secondary brake features
Tires Rims Type
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air-actuated, oil-disc brakes located in
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separate circuits to right and left
18.00-25 13" x 25" MP each
of the four wheel spindle
tandems
23.5-25 19.5" x 25" MP
housings
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malfunction of one circuit still leaves
MP = Multi-Piece Rim
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sealed and adjustment-free
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lubricated and cooled by tandem housing oil
machine with at least half of original braking capacity
Notes: An assortment of bias and radial tire models are available from various s
manufactures offering
different sizes, s
strength indexes and industry types.
Dependent on the weight of additional equipment, the machine load may exceed certain tire capabilities. Caterpillar
recommends that you carefully evaluate all conditions before selecting a tire model. dual chamber air tank provides
air to 42 209 cm2 (6544 in2) of total braking
actuate brakes five times after engine surface
and compressor stop Parking brake features
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in the event of total braking loss, the multiple oil-disc unit
spring-actuated parking/emergency
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located in the transmission on the
brake can be used to lock the wheels output shaft
on any surface
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manually actuated
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spring-engaged, air pressure-released
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engaged parking brake neutralizes transmission
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2058 cm2 (319 in2) of total brake surface area
Ripper
Ripper Type (rear-mounted) Working width 2980
mm 117" Ripping depth, maximum 452 mm 17.8" Ripper shank holders:
number 7 spacing 445-500 mm 17.5-20" Increase in machine length, beam raised 1610 mm 63.4" Penetration force*
10 163 kg 22,410 lb Pryout force 15 323 kg 33,788 lb
*Varies with machine configuration