Paper—On-site Smart Operation and Maintenance System for Substation Equipment Based on Mob…

On-site Smart Operation and Maintenance System for

Substation Equipment Based on Mobile Network
https://doi.org/10.3991/ijoe.v14i03.8103

Lin Cheng
Nanjing NARI Group Corp., State Grid Electric Power Research Institute, Nanjing, China
Wuhan NARI Co Ltd., State Grid Electric Power Research Institute, Wuhan, China

Wenshan Hu!!"
Wuhan University, Wuhan, China
[email protected]

Zhengyang Liu, Wei Cai

Nanjing NARI Group Corp., State Grid Electric Power Research Institute, Nanjing, China
Wuhan NARI Co Ltd., State Grid Electric Power Research Institute, Wuhan, China

Abstract—The maintenance of substations is crucial for the safety of the

electrical grid and power industry. However, for long time, the maintenance
teams in the field and the experts in the power companies are divided. The data
and expertise exchanges between the on-site maintenance teams and data center
are delayed due to the lack of effective communication. This paper introduces
an on-site smart operation maintenance system for substation equipment based
on mobile network. It is able to establish real-time communication and data ex-
change channels between the maintenance teams and data center. It consists of
an operation and maintenance system platform located on the data center side
and smart operation and maintenance boxes with mobile APP which are carried
to the field side by the maintenance teams. As the kernel of the system, the
smart boxes are bridges between the data center and operation sites. On one
hand, it is able to formally upload data to the data center in real-time. One the
other hand, the operation and maintenance personnel are able to call for help
from the resource on the data center anytime. Using the system proposed in the
paper, both efficiency of the operation and maintenance and the normalization
of the data can be improved.

Keywords—Operation and maintenance integration; mobile network; on-site

operation and maintenance

1 Introduction

Power grid equipment maintenance is an important part of the management for

power generation and transmission. It plays a significant role in improving the health
of devices and ensure the safety of power grid.

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For a long time, substations’ daily work have been gradually divided into opera-
tions and maintenance according to the responsibilities[1]. This division of labor plays
an important role in the professional development of the business, and also in ensur-
ing the safety of power grids in China. However, there are also problems of inefficient
production operations and insufficient performance of human resources. Under the
background that the power grid is more and more complicated and the requirement for
safety and reliability is constantly increasing, the State Grid of China has proposed
the task of “major overhaul” system construction to enhance the assets safety life
management[2], mainly by the integration management, operation and maintenance.
According to the voltage level, the production system of power grid equipment opera-
tion and maintenance is carried out by the provincial and city maintenance sub com-
panies. At present, the maintenance company uses the mode of "operation and
maintenance team + substation" for the substations[3]. Each operation and mainte-
nance team needs to manage several substations. Because of the complexity and great
significance of the substation equipment, higher technical requirements are put for-
ward for maintenance workers. Under the existing conditions, it is necessary to design
a set of operation and maintenance integrated mobile platform[4-6], which can not only
reduce the labor intensity of the inspectors, but also ensure the quality and process
standardization of the inspection and transportation.
Some literatures show that the assumption of mobile work platform has certain re-
search basis: The related literature analyzes the information security of patrol mobile
terminal based on Android platform. Engineer Jiang Houming and Hu mu[7] in Nari
Group Corporation State Grid Electric Power Research Institute proposed a packet-
based electric power industry technology for mobile work platforms. A method for
positioning and supporting the work platform of a mobile workover rig is introduced
by Lambert and A Jeff[8]. Nozawa and Masao[9] studied the mobile work platform for
use in Apple Orchards.
However, for the power operation and maintenance in China currently, mostly data
are collected and inputted manually, which causes the problems such as low efficien-
cy of data collection and low reliability of devices in operation and maintenance. In
the power industry, the power grid equipment is normally diversely located, while the
number of experts is limited[10,11]. Therefore, it is impossible for every substation to
have on-site experts when there are problems. The dispersion of power grid equip-
ment and the disconnection between the field side and the center side leads to that the
operation and maintenance work cannot efficiently and effectively use the central side
of resources. The decision-making and expert guidance of central side cannot be ef-
fectively transmitted to the field, where the maintenance team may not have the
knowledge and expertise to solve all the complex problems. Therefore, the intelligent
operation maintenance and control is an important field of application and control of
new information communication technology platform construction[12,13], and it’s ur-
gent to carry out the research on intelligent system of on-site.
The applications of wireless transmission technology are more and more accepted,
which is easy to install, flexible and cost-effective. On the base of the latest mobile
Internet technology and big data technology, this paper proposes an online intelligent
operation and maintenance system based on mobile network. Every operation and

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maintenance team carries a hand-held device for power data acquisition and analysis
in the system which is called smart operation maintenance box. As the bridge between
the center side and the field side, the box is designed to unify all kinds of charged
detection device and mobile terminal communication interface specification, and all
kinds of charged detection device detection record data format. For the center side,
the on-line operation and maintenance can communicate with the workers on site, and
provide technical supports through the smart operation maintenance box. For the field
side, they can use the rich resources to complete the operation maintenance task. It
can improve the efficiency of on-site operation, provide a system support for the ap-
plication of new information technology in on-site application and control, and
strengthen the remote control and real-time technical support ability of on-site opera-
tion and maintenance.

2 Purpose and necessity of smart operation and maintenance

box development

2.1 Existing problems of on-site maintenance operation

As an important parameter of equipment status, the equipment state detection data

is essential for carrying out the state evaluation of power grid equipment[14,15], includ-
ing inspection, operating conditions, charged detection, power failure routine
test[16,17], etc. With the development of smart grid construction and condition-based
maintenance (CBM), there are still some deficiencies in the acquisition and utilization
of equipment state inspection data on the site.

1. Unreliable data of the device status. The completeness and correctness of data
collection depend heavily on the professional level of maintenance workers. With
the rapid development and expansion of the power grid, the lack of experienced
workers has become more and more severe.
2. Unnormalized data of the device status. At present, there are all kinds of charged
detection devices. The levels of automation for these devices are different. Some
devices have the records in paper, which caused non-standard records of data and
low utilization efficiency. Though the same item is recorded, the instrument output
data format of different manufacture is different.
3. Inefficient input of the device status data. At present, the test data of live inspec-
tion mainly depend on the manual record of professionals on site. The result of
measurement cannot be conveniently archived and analyzed, which leads to higher
costs of operation and maintenance, low working efficiency, and low utilization ef-
ficiency of data.
4. Dispersed information and the poor cooperation between the center and the
site. Device status data is mainly processed depending on manual arrangement,
analysis and application, which lacks of effective and timeless automation evalua-
tion, diagnosis and analysis. The field side cannot use the rich data resources of the
center side, the central side cannot conduct strong guidance on field test, leading to
poor interoperability.

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2.2 Solution based on wireless network and mobile platform

Production management system (PMS) is designed to manage and track various

production and related activities in manufacturing companies, which is based on
cloud and web. While the operation management system can create work orders to
assign personnel and other resources, as well as recording the location and inventory.
With the support of PMS[18] and OMS(Operation Management System)[19,20], the
equipment status information is dispersed in different systems, not only lacking inter-
connection with the central side of PMS and OMS, but also bring barriers between
systems, which leads to so called “information islands”.
In order to address these problems, the on-site smart operation maintenance system
for substation equipment is developed based on new information and communication
technologies. Using the mobile technologies, the center side and the field side are
connected. On one hand, the on-site data can be automatically uploaded to the data
center in the power company. On the other hand, the on-site teams can always call for
help from the experts in the power company by organizing live video conference.

3 Overall architecture of system

3.1 Basic structure of system

The overall structure of the proposed on-site intelligent operation maintenance sys-
tem of power system is shown as Figure 1.
The system structure is divided into the center side and the field side. In the field
side, there is the smart operation and maintenance box, which works as the bridge
between the two sides, and is the most important part of the system. In addition, there
are the on-site operation and maintenance devices, which can complete the detection
through various technologies. In the center side of the power grid, there is the inte-
grated operation and maintenance platform, which provides the relevant guidance and
supports for the workers on site through the mobile communication network.

3.2 Operation and maintenance platform on center side

The operation and maintenance platform on the center side takes full use of the ad-
vantage of power grid center data, to manage and guide the operation maintenance on
site. It collects test data of the smart operation maintenance box uploaded from the
site through the network, and then store it in the database. At the same time, it makes
decision and provides support according to the operation on site, and issues them to
the site side to guide the on-site workers. When on-site workers face difficulties, they
can call the center side for help anytime through the mobile network. After receiving
the call, the center side management teams will organize the corresponding experts
and provide on-site guidance through the video conference.

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Fig. 1. System Architecture

The center side system sets the standardized advanced application framework
which can be embedded with many kinds of advanced applications, such as primary
equipment evaluation diagnostic service, maintenance plan decision service etc. These
applications provide guidance for the maintenance in a higher level based on the test
data collected.
At the same time, the center side integration operation maintenance platform of
substation can be connected with the big data of power grid, such as PMS2.0 system,
statues monitoring master system and so on, which provides excellent big data sup-
port for the generation of operation maintenance decision.

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Paper—On-site Smart Operation and Maintenance System for Substation Equipment Based on Mob…

4 Design of smart operation maintenance box

4.1 Smart operation maintenance box and integral management and control
platform

As is shown in Figure 2, the management platform equipped with the smart opera-
tion maintenance box is proposed in this paper.

Primary equipment intelligent assessment and operation Transformed

maintenance system primary devices
operation
Unify the maintenance
Site side intelligent

electronic tags
assessment and

Live detection
Mobile
analysis

assessment
Maintenance data standardization

Real-time secure communication

Intelligent
analysis system
inspection
Unified service interface
Center side data Data analysis and
source Smart operation
processing Preventive
maintenance box
test
PMS2.0
Case library Mobile Operation
assessment and analysis

Status building and application maintenance

Site side intelligent

monitoring matching support platform specfication

master system
Unified

Assessment and
diagnose Status
SCADA assessment
Maintenance plan
Maintenance
optimization


decision
decision service
optimization
Basic data of primary equipment intelligent assessment
Basic big data platform of intelligent power grid

Fig. 2. Architecture of operation and maintenance system

On site, the box is connected with the power detection equipment through the wire-
less network, and communicates through the unified protocol. When transport inspec-
tion personnel is in any part of the maintenance work, the data obtained can be up-
loaded to the box for preliminary analysis and storage. After the information of the
box is normalized, it is uploaded directly to the data center of Power Grid Corp
through the mobile wireless communication network for the intelligent evaluation and
inspection system.
Similarly, the big data and calculation source of the center side can interact with
the maintenance work on site through the smart operation maintenance box. For ex-
ample, the senior application center side can analyze the locale uploaded data, and
through the case library, it can be matched and analyzed. Once abnormal data or
emergency equipment fault occurred, it can directly notify the maintenance teams to
carry out intervention.
When the operation and maintenance personnel faces technology difficulties, he
can call for the site guidance of the center side professor by video conference.

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4.2 Software and hardware architecture of the box

Hardware architecture. Taking the performance and energy consumption into

consideration, OMAPTM 5432 platform is applied to the smart operation mainte-
nance box, and Exynos5250 with ARM CorTex-A15 framework to CPU, with the
frequency of 1.7GHz.

Fig. 3. Hardware circuit of smart operation and maintenance box

In the hardware interface, the platform is equipped with a dedicated TI 2D BitBlt

graphics accelerator to support the real-time data monitoring in this item, and support
three cameras and four display screens operating at the same time, which achieves
video conference directly without the tablet computer support. The box is embedded
with WIFI�Bluetooth�4G and 10M/100M adaptive network communication module,
and can communicate with a variety of testing devices and the data center. The hard-
ware circuit is drawn as Figure 3.
Software architecture. In the aspect of software, Android 4.2.2 Jelly Bean is ap-
plied to this system, which is based on Linux 3.4.35 system kernel, using gcc 4.4.1 to
achieve cross compile. The file system adopts Ramdisk and Ext4 combination. The
software architecture of the operation maintenance box is shown in Figure 4.
The software architecture integrates various communication driver management
modules, and supports a varieties of communication equipment and protocol through
the multi-layer structure. Various external device drivers are deployed, such as cam-
era, display, and USB storage devices etc. The resource of kernel layer is provided by
Android system, and the function of open source operating system has been tailored
to form its own special system.
The application layer module is mainly composed of independent developed mod-
ules, such as video conferencing client, data processing, data management and testing
equipment management and other modules. With the support of algorithm library,
these modules realize the main functionalities such as data acquisition, storage, up-
loading and interacting with the center side etc.

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Data processing Video conference

Management
Management
of Mobile Algorithms SQLite Video of inspection
control library database encoding Video
and transmission device
device
decoding
Data collection

Application layer

Communication drive module External interface Management

of power
supply
Serial
4G WIFI Bluetooth Audio Video Display Battery
communication monitoring

Inner nuclear layer

WIFI and
Mobile network
communication communication
network

Inspection device of power system

...

PD SF6 Infrared
detection detection detection
Mobile control
platform
Central remote server

Fig. 4. Software architecture of smart operation and maintenance box

4.3 Work flow with smart operation maintenance box

During the operation maintenance, it needs to be ensured that the workers and
equipment on site can be connected real-time with the integral control platform, big
data and professors in center side. On the one hand, the on-site test data can be up-
loaded timelessly. On the other hand, the decision in the center side can be issued
timelessly,which achieves resource sharing and advantages complementary. As is
shown in Figure 5, the management platform equipped with the smart operation
maintenance box is proposed in this paper.
On the center side, manager set maintenance tasks through the integral control plat-
form, such as the converting stations need to be inspected and the operation mainte-
nance test to be done,and so on.

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Operation maintenance s ite

Intelligent Grid
Video data Integrated Control
Data Sys tem
Power t est ing
devices collection
Smart operation Data uploading Video conference
maintenance box
Management of
Power Grid
... Operation and
Tas k issued maintenance
maintenance

Data display Operation guidance

Intel ligent inspect ion

APP

Operation maintenance personnel

Fig. 5. On-site operation with smart operation and maintenance box

Operation and maintenance personnel lay out the smart operation and maintenance
box and power detection devices, then the box sets up the WIFI and is connected with
the devices. According to the guidance on the box, the workers operate the detection
device, and the test data can be stored in the box. After that, the test report can be
generated automatically and the data can be one click uploaded when the worker
touches the tablet computer. Thus the labour intensity of the workers can be reduced
substantially by using the smart operation maintenance box.

5 Case study using smart operation maintenance box

It can greatly improve the efficiency of maintenance reliability and standardization

of data to use the smart operation maintenance box. The smart box and platform has
been utilized in the practical operations in Fujian, Zhejiang, Shandong provinces, and
is expected to be applied in Sichuan, Shanghai, Gansu, Chongqing etc. in the future.
In this paper, the live operation maintenance daily work of substation is taken as an
example to introduce the work instance of the smart operation maintenance box and
the integration manage platform.
In the operation maintenance integration system, there are two kinds of users ac-
cording to their responsivities. One is the project manager, who needs to manage
substation testing project comprehensively, assign and send tasks to maintenance
personnel on site, check the data collected and supervise the progress. The other one
is operating maintenance team. The members use the APP to download testing tasks
and upload data, which achieves the data exchange between the client-side and site,
and display and feedback to client in real time. The work procedure of them is as
shown in Figure 6.

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Project manager Operation maintenance team

New operation Carry out the

maintenance project operation and
maintenance project

Staff allocation
Arrive at the work place

New detection task Download the task

Start the detection

Are all of the tasks task
established?

carry out the

Release detection detection
task Call technical
support
Provide technical Generate detection
support to the site reports
side automatically

Wait for the Video conference View and upload

accomplishment
test reports

Check out the task Is the detection

Feedback task data normal?
decision
End
Are the detection
tasks completed?

End

Fig. 6. Work-flow of operation and maintenance work

5.1 Working instance of project manager

Project manager works in the center-side of Power Grid Company. The work pro-
cedure is shown in the left half of Figure 6.
Firstly, he inputs the accounts and passwords to login the operation maintenance
integration platform, then enter the project information in the Web interface, establish
the specific projects and endow them with importance. After that, the manager allo-
cate relevant personnel for the project.
After the detection project is established, the corresponding tasks will be assigned
further, such as infrared detection, ultrasonic and SF6 gas detection, etc. As is shown
in Figure 7(a), an infrared detection task is established during the routine inspection in
Jinan. The project manager can input the tasks into the system and then post them out.

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(a) Creating operation and maintenance project

(b) Assigning infrared measurement task

Fig. 7. Web interface for project manager

After that, system will push notifications to the maintenance team, who is going to
work on site with test devices and the smart operation maintenance box. At the same
time, the manager will monitor the team’s work, in order to respond the call request
once they are faced with technical difficulties. Then arrange a video conference be-
tween the technical professors and maintenance personnel to solve the problems.

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System will push notifications to the project manager when the maintenance task is
accomplished. The detection reports can be checked and evaluated whenever, such the
infrared detection report of 500kV Fuzhou substation in Figure 7(b). Then the manag-
er sends the feedback decision information to the maintenance team.

5.2 Working instance of maintenance team

The maintenance team will arrive at the work place carrying with the test devices,
the smart operation maintenance box, and a tablet computer, after receiving the tasks.
They can firstly run the operation maintenance APP, which communicates with the
box through WIFI, and then download the tasks. As is shown in Figure 8(a), the con-
tent, importance and completion of the task an be displayed in the list.
Figure 8(b) is the preparation information of the infrared detection project. The op-
eration maintenance personnel needs to complete all the inspection options and check
the corresponding dialog box before they proceed to the next step.
Taking the infrared detection as an example, the team can operate the infrared im-
ager through the APP to take photo of the power devices. The infrared imager is con-
nected with the box automatically, and the photo will be stored in the file system of
the box. After the infrared detection is completed , the maintenance personnel can
browse through the test data and chose the appropriate photo to be input into the sys-
tem as the test data, as is shown in Figure 8(c).
If any difficulties occurs during the work, they can call the manage control integra-
tion platform in the Power Grid data center through the smart operation maintenance
box, and receive the real-time guidance. Thus more time will be saved and the effi-
ciency will be improved accordingly.
When all of the tasks are accomplished, the experimental reports will be generated
automatically in the box, which will be displayed on the man-machine interface, as is
shown in Figure 8(d). The operation maintenance team-workers check out the data of
the report, and if data is confirmed, they will touch the “task submission” button to
upload the test report to the database of center side.

5.3 The advantages of using the smart operation maintenance box

According to the working instance, the advantages to apply the box to the power
system operation maintenance work are listed as followings:
Firstly, the work of the project manager is simplified. The manager only needs to
manage and send the project tasks through the Web platform, and organizes the ex-
perts to carry out technical guidance for operation maintenance on site by telephone
or video conference when necessary. Secondly, it can release the stress of the work-
ers, and promote the efficiency. With the help of the experts through the video con-
ference, the requirement for operation maintenance workers can be downgraded,
which means the cost cutting for the power companies. Moreover, the storage of data
is more unified. They can be presented to the users through a unified web interface.

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(a) Checking tasks (b) Help information

(c) Data input for infrared measurement (d) Checking report

Fig. 8. App Interface for on-site team

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6 Conclusion

In this paper, the on-site smart operation maintenance system for substation
equipment based on mobile network as well as its smart operation maintenance box is
proposed. As the bridge between the communication and data, the box is connected
with the detection devices through WIFI, and communicates with unified protocol.
The manager releases tasks on the operation maintenance platform and the mainte-
nance personnel downloads it, then operates test equipment to complete the work with
the help of the intelligent operation maintenance APP. The test data generated during
the process will be upload to the control platform via a unified interface. It promotes
the efficiency of operation maintenance work drastically and reduces the worker’s
stress to apply the system to power grid maintenance work. Moreover, the reliability
and normative can be ensured.

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8 Acknowledgment

This work is supported by State Grid Corporation of China Science and Technolo-
gy Project under 52130415000W.

9 Authors

CHENG Lin is with Nanjing NARI Group Corporation State Grid Electric
Power Research Institute, Nanjing 211000, China and with Wuhan NARI Limited
Liability Company, State Grid Electric Power Research Institute, Wuhan 430074,
China.
HU Wenshan is with the School of Power and Mechanical Engineering, Wu-
han University, Wuhan 430072, China.
LIU Zhengyang is with Nanjing NARI Group Corporation State Grid Electric
Power Research Institute, Nanjing 211000, China and with Wuhan NARI Limited
Liability Company, State Grid Electric Power Research Institute, Wuhan 430074,
China.
CAI Wei is with Nanjing NARI Group Corporation State Grid Electric Power
Research Institute, Nanjing 211000, China and with Wuhan NARI Limited Lia-
bility Company, State Grid Electric Power Research Institute, Wuhan 430074,
China.

Article submitted 12 December 2017. Resubmitted 21 January 2018. Final acceptance 05 March 2018.
Final version published as submitted by the authors.

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