Altivar 61/71 Adjustable Speed Drives: Plastic Kits and Power Terminal Kit
Altivar 61/71 Adjustable Speed Drives: Plastic Kits and Power Terminal Kit
Altivar 61/71 Adjustable Speed Drives: Plastic Kits and Power Terminal Kit
Instruction Bulletin
30072-453-27
Retain for future use.
Hazard Categories and The following symbols and special messages may appear in this document
or on the equipment to warn of potential hazards or to call attention to
Special Symbols information that clarifies or simplifies a procedure.
A lightning bolt or ANSI man symbol in a “Danger” or “Warning” safety label
on the equipment indicates an electrical hazard which, as indicated below,
can or will result in personal injury if the instructions are not followed.
The exclamation point symbol in a safety message in a manual indicates
potential personal injury hazards. Obey all safety messages introduced by
this symbol to avoid possible injury or death.
Symbol Name
Lightning Bolt
ANSI Man
Exclamation Point
DANGER
DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, can result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, can result in minor or moderate injury.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially
hazardous situation which, if not avoided, can result in property damage.
Product Support For support and assistance, contact the Product Support Group. The
Product Support Group is staffed from Monday through Friday, 8:00 am until
6:00 pm Eastern time, to assist with product selection, start-up, and
diagnosis of product or application problems. Emergency phone support is
available 24 hours a day, 365 days a year.
Toll free: 888-SquareD (888-778-2733)
E-Mail: [email protected]
Fax: 919-217-6508
Before You Begin Read and follow these precautions before performing any procedure with
this drive.
The word “drive” as used in this bulletin refers to the controller portion of the
adjustable speed drive as defined in the National Electrical Code (NEC).
.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Read and understand this manual before installing or operating the
Altivar 61 or 71 drive. Installation, adjustment, repair, and maintenance
must be performed by qualified personnel.
• The user is responsible for compliance with all international and national
electrical code requirements with respect to grounding of all equipment.
• Many parts of this drive, including the printed circuit boards, operate at
the line voltage. DO NOT TOUCH. Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw
connections with voltage present.
• DO NOT short across terminals PA/+ and PC/– or across the DC bus
capacitors.
• Before servicing the drive:
— Disconnect all power, including external control power that may be
present.
— Place a “DO NOT TURN ON” label on all power disconnects.
— Lock all power disconnects in the open position.
— WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the “Bus Voltage Measurement Procedure” on page 10
to verify that the DC voltage is less than 42 V. The drive LED is not
an indicator of the absence of DC bus voltage.
• Install and close all covers before applying power or starting and
stopping the drive.
Introduction This instruction bulletin contains replacement procedures for the Altivar® 61
(ATV61) and Altivar® 71 (ATV71) plastic kits identified in Table 1. Read and
understand the instructions in this document and other referenced
documents before installing the kits. For parts identification, refer to
Figures 1 and 2 on page 12.
ATV61H075M3, ATV61HU15M3,
(1) IP4X cover
ATV61H075N4, ATV61HU15N4,
(1) Wiring trap cover
Plastic kit for frame ATV61HU22N4, ATV71H075M3,
VY1A1202 (1) Power trap cover
size 2 ATV71HU15M3, ATV71H037M3,
(2) Side caps
ATV71H075N4, ATV71HU15N4,
(1) Top cap
ATV71HU22N4
Related Documentation For drive installation instructions, refer to the following documents:
• Altivar® 61 Installation Manual 0.5 to 100 HP, module no. 1760643.
• Supplementary Instructions to ATV61 Variable Speed Drives Installation
Manual—Low Horsepower, document no. 30072-452-63.
• Altivar® 61 Installation Manual 75 to 900 HP, module no. 1760655.
• Supplementary Instructions to ATV61 Variable Speed Drives Installation
Manual—High Horsepower, document no. 30072-452-49.
• Altivar® 71 Installation Manual 0.5 to 100 HP, module no. 1755843.
• Altivar® 71 Installation Manual 75 to 700 HP, module no. 1755849.
• Altivar® 71 Drive Controllers Errata to Bulletin
atv71e_installation_manual_en_v3, document no. 30072-452-25.
All documentation referenced in this bulletin is provided with the drive or on
the CD-ROM included with the spare parts kits. You can also downIoad the
documentation from the Technical Library at www.schneider-electric.us.
Inspecting the Spare Part Kits After receiving the ATV61/ATV71 spare parts kit:
• Ensure that the catalog number printed on the kit label is the same as
that on the packing slip and corresponding purchase order. Contact your
Schneider Electric representative if there are any errors.
• Remove the kit from its packaging and inspect it for damage. If any
damage is found, notify the carrier and your Schneider Electric
representative.
• To store the kit, replace any static-sensitive parts in their protective
packaging and store them at -25 to +70 °C (-13 to +158 °F).
WARNING
DAMAGED EQUIPMENT
Do not install or operate any equipment that appears damaged.
Preliminary Before beginning the installation procedures, read and understand all the
information in this section.
Recommendations
Qualified Personnel For the protection of personnel and equipment, a qualified person must
perform the procedures detailed in this instruction bulletin.
A qualified person is one who has skills and knowledge related to the
construction and operation of this electrical equipment and the installation,
and has received safety training to recognize and avoid the hazards
involved. Refer to the most current release of NFPA 70E®, “Standard for
Electrical Safety in the Workplace,” for safety training requirements.
In addition, the person must be:
• Able to read, interpret, and follow the instructions and precautions in this
instruction bulletin and the other documentation referenced.
• Able to use the required tools listed in this instruction bulletin in a safe
and correct manner.
Installation Procedures
The DC bus voltage can exceed 1,000 Vdc. Use a properly rated
voltage-sensing device when performing this procedure. To measure the
DC bus voltage:
1. Disconnect all power.
2. Wait 15 minutes to allow the DC bus to discharge.
3. Measure the voltage of the DC bus between the PA/+ and PC/–
terminals to ensure that the voltage is less than 42 Vdc.These terminals
are clearly labeled on each drive.
4. If the DC bus capacitors do not discharge completely, contact your local
Schneider Electric representative. Do not repair or operate the drive.
CAUTION
IMPROPER DRIVE OPERATION
• If the drive is not turned on for a long period, the performance of its
electrolytic capacitors will be reduced.
• If the drive is stopped for a prolonged period, turn the drive on every two
years for at least 5 hours to restore the performance of the capacitors,
then check its operation.
• Do not connect the drive directly to line voltage. Increase the voltage
gradually using an adjustable AC source.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not use a voltmeter to discharge stored energy on the DC bus
capacitors.
• If the energy on the DC bus capacitors remains greater than 42 Vdc
after 15 minutes, contact Product Support.
Parts Identification
Figure 1: Plastic Kit
IP4X cover
Top cover
Side cap
(x2)
Front cap
Wiring trap
cover
Power trap
cover
NOTE: The Power Terminal Block Kit is for frame size 5B only.
Power terminal
block
Input warning
label
Motor
warning
label
DC warning label
Remove/Replace the Power Trap Cover 1. Open the power trap cover (see Figure 3) and unsnap it from the drive
chassis at the left side.
NOTE: To assist with removal, a flathead screwdriver can be used to lift
the bottom-left corner of the power trap cover.
2. If you are only replacing the power trap cover, discard the old piece and
snap the new cover in place at the left side of the power trap opening.
Close the power trap cover.
NEXT STEP: If you are also replacing the wiring trap cover, continue
with Step 3 on page 14 before replacing the power trap cover.
Phillips
screw
Power trap
cover
Wiring trap
cover
Remove/Replace the Wiring Trap Cover 3. With a 1/4 turn, loosen the size 2 Phillips screw (see Figure 3 on
page 13) securing the wiring trap cover to the drive chassis, and remove
the wiring trap cover.
4. If you are only replacing the wiring trap cover:
— Remove the Phillips screw (see Figure 3 on page 13) from the old
cover and install it in the new cover.
— Position the new wiring trap cover over the drive chassis and secure
it with the size 2 Phillips screw. Finger-tighten the screw 1/4 turn.
— Replace and close the power trap cover. See “Remove/Replace the
Power Trap Cover” on page 13.
NEXT STEP: If you are also replacing the front cap (see Figure 4),
continue with Step 5 on page 15 before installing the power trap cover.
If you are replacing the power terminal block (see Figure 4), continue
with “Replacing the Power Terminal Block” on page 18 before replacing
the wiring trap cover.
Front cap
Power terminal
block
Remove/Replace the IP4X Cover and the 5. The IP4X cover (see Figure 5) is attached to the top cover.
Top Cover — If you are only replacing the IP4X cover, snap the IP4X cover off of
the top cover, install the new IP4X cover, and discard the old one.
— If you are replacing the top cover, you do not need to remove the
IP4X cover. Continue with Step 6.
Slot (x2)
IP4X cover
Top
cover
6. To remove the top cover, insert a flathead screw driver into the slots
(see Figure 5) on each side of the cover, and push towards the outside
of the drive until the snaps disengage.
7. If you are only replacing the top cover, discard the old top cover and
snap the new one into place.
NEXT STEP: If you are also replacing the front cap, continue with
Step 8 on page 16.
NEXT STEP: If you are also replacing the side caps, continue with
Step 10 on page 17 before replacing the top cap.
Front
cap
Snap Snap
Remove/Replace the Side Caps 10. The drive has left and right side caps. To remove either side cap:
— Slide the cap towards the top of the drive to disengage it, then
remove it from the drive chassis.
— Discard the old side cap and slide the new one into place.
— Reinstall the top cap. See “Remove/Replace the IP4X Cover and the
Top Cover” on page 15.
Side
cap
1. Remove the wiring trap cover. See “Remove/Replace the Wiring Trap
Cover” on page 14.
2. Using a size 2 Phillips driver:
— Remove three screws (A) securing the power wires to terminals
R/L1, S/L2, and T/L3. See Figure 8.
— Remove seven screws (B) securing the bus bars to the power
terminal block. See Figure 8.
A (x3) B (x7)
C (x3)
4. Using a T-20 Torx driver, remove two screws (D) securing the left and
right sides of the power terminal board to the drive chassis. See
Figure 10.
D (x2)
5. Slide the power terminal block out from under the bus bars and remove
it from the drive.
6. Install the new power terminal block.
7. Using a T-20 Torx driver, secure the power terminal block to the drive
chassis with two screws (D, Figure 10). Tighten the screws to
1.1–1.7 N•m (9.7–15 lb-in).
Altivar® is a registered trademark of Schneider Electric. Other trademarks used herein are the
Schneider Electric property of their respective owners.
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Knightdale, NC 27545 USA Electrical equipment should be installed, operated, serviced, and maintained only by qualified
1-888-SquareD personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
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www.schneider-electric.us 30072-453-27 © 2009 Schneider Electric All Rights Reserved
11/2009