PDF Tiling
PDF Tiling
09-10
Tekser FD and FDE System
03-04
Why Ceramic?
05-08
Tekser Vibration System
11-15 19-20
Tekser POWERHEX System Automotive, Markets and
Shopping Malls
16-18
Solutions Details &
Tekser RN System
21-22 23-24
Tekser Tile Range Technical Details
The Expert Solution Partner In Industrial
Ceramic Applications Since 1980…
The first decade of the company was dedicated to serving the coating
needs of heavy duty industries (such as oil refineries, metal industry, acid pools
etc.) which made TEKSER obtain huge experience in providing coatings that require
highest chemical, thermal and mechanic loads.
TEKSER’s range of products still include special mortars that are resistant to all
kinds of concentrated acids up to 500 ˚C and high chemical resistance with a very
wide range of chemicals up to 150 C.
The experience that is gained by the heavy duty industrial conditions provided
TEKSER the expertise to meet the long term critical hygiene standards that have
been demanded by food and beverage industry.
Making use of the worldwide renown Vibration System of Ceramic Tiling since 1996,
TEKSER is the leading company with its innovations and inventions at industrial
ceramic applications globally.
Increasing hygiene demand, enforced the old production plants to renovate their floors.
The excessive need for such renovations within her markets, made TEKSER gain lot of
experience in renovations and made her one of the best companies worldwide for fast
and durable floor renovations.
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With more than a thousand succesfully
completed projects, 2 million sqm of tiling
applications and hundreds of references
including many international companies
like Carrefour, Dr. Oetker, Coca-Cola,
Heineken, Tuborg, Carlsberg, ABInBev-
SAB Miller, Pepsi Co., Efes, Ulker, Danone,
Real, Metro, Al Marai, B&Q – Koçtaş, Tara,
Halwani Bros., Migros. TEKSER serves
according to international standards and
has been accepted for its high quality all
over the world.
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ALWAYS CLEAN (HYGIENIC)
& DURABLE FLOORS
WHY CERAMIC?
Durability, easy cleaning and long lasting service life are musts for floors in
food and beverage industries.
The flooring systems applied by Tekser has proved to be the right choice for food and beverage
plants even after many years of service life.
Advantages of Ceramic
Chemical resistance
Thermal resistance
– No problem in service even above 100 ˚C
3
Tekser floors carry heavy loads.
Floors of industrial production plants can be exposed to tons of weight on a few square centimeters even the
plants are out of operation. Vibrations, traffic and oscillations resulted from the running of production units
will bring additional stress on the floors. Properly installed industrial ceramic floors will not be affected from
any of those.
Loads weighing several tons are transported by heavy duty vehicles with rollers in industrial facilities.
The distribution of load on tiles according to the applied forces has been illustrated in the following pictures.
The test results clearly indicate that the force required to break the structure will be higher with the increased
thickness of the tile (when the tile is thicker). The load distribution ability of a tile depends on its thickness.
As the tile thickness increases, the base of the load cone gets wider. Thereby, high point-loads are evenly
spread on the underlying structure. Thicker tiles ensures better protection of substructure.
Compressive and bending strength increase with the increased tile thickness. For example, as the thickness
of 14mm and 18mm tiles increases 29%, load distribution effect increases 65%.
Economical Durable
Repairs of the damages on the floor is hard and has Some of the advantages of TEKSER Industrial Ceramic
some serious results, such as the closure of the facility Floorings are thickness of the tile, abrasion resistant
and the cease of the production. To plan at the beginning surface, durability and the right installation details that
and choose the best material from the start is more have been designed according to each flooring need.
economical and prevent other problems in the future. The floors resisting to chemical and physical loads for
When a comparison is made between ceramics and decades has made Tekser’s name synonymous with
other floor coatings within a 25 years of time span, it durable , trouble free floor solutions.
has been observed that, although in the beginning their
initial investment cost was higher ceramic floors are Antibacterial/ Hygienic
more economical than the others because they did not With its dense and highly compacted body under pressure
need renewals in that time span. and heat, the absorption of industrial ceramics is zero in
practice. This quality ensures that it won’t absorb any dirt
Standards and implies that the floor is hygienic.
The ceramic installation standards that TEKSER
adopted for itself, has been shaped on the basis of Easy to Maintain
demands from many international companies that were Cleaning of the ceramics is easy. Security and hygiene
served. Thus today the standards for vibration tiling experts want the floor coating to be resistant to oil, acids
that Tekser obliges her installation teams, are above the and basic solutions. And these are the main qualifications
most widely used and accepted standart in this field, of ceramic floor systems.
namely the German AK-QR standards.
Security
There are different surfaces to ensure the best slip
resistance and security for wet floors. Tiles with
adequate slip resistance standards are chosen and
applied at places with different slip resistance demands.
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TEKSER VIBRATION SYSTEM
Vibration System of ceramic tiling is the most advanced and preferred tiling system for
industrial and commercial floors with its high quality, durability and decorativeness. TEKSER
Vibration System features ceramics from the best industrial tile producers and installation
materials, building chemicals from renown building chemical producers worldwide. The
high quality materials handled by professional teams of expertise are the key to trouble free
turn-key projects. Project planning, slope determination, preparing necessary specifications,
solving details and finishings are also important steps leading to a successful application.
Tekser’s commitment to its work, long years of experience in countless references brought
her the reputation of a highest quality industrial ceramic contractor preferred by many
companies worldwide.
Factory floors need to be done once and for all, with all kinds of details like slopes, coatings,
finishings, etc. These tasks can only be accomplished by expert teams and professional
companies as Tekser.
Our TECHNOFLO Epoxy Grout and Adhesive material is chemically and mechanically tested
by our company as well as an independent laboratory in Germany and these test results can
be provided on request.
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VIBRATION SYSTEM TRADITIONAL- Adhesive SYSTEM
Floor, concrete and tile, all are compressed In this application concrete is not compressed
together so the load capacity of the floor only levelled with straight edge.
becomes maximum.
B
The screed is prepared as semi dry mortar with The screed has high slump thus have high water
minimum water. Because of dehydration being ratio leads to decreased strength due to
less, concrete’s strength is higher. dehydration.
C
Because the tiled surface is compressed with Because the tiles are set by hand into place, the
vibration machine, surface becomes much more surface would never be as smooth as it is with
smoother. vibratory system.
D
Surface flatness deviation of industrial ceramic tiles Surface flatness deviation of industrial ceramic tiles
within the range of production standards can be makes the installation of tiles harder by hand set
eliminated through the compaction of whole with hammer. This will result in lippings and gaps
E structure, and the tiles can be installed ensuring the
flattest surface possible. There are no gaps under
under the tiles.
the tiles.
It allows narrow joint spaces like 2-3 mm. Wider grout gaps ( 5 mm or over) is needed,
Mechanical grouting systems ensure fully packed especially when non flowy grout materials are
joints and narrow and full joints result in smooth applied. In wide joints the grouts tend to bend down
F and decorative surface finish. and there is risk for the tile adges from heavy traffic
and the final surface finish is never as smooth.
4 Serkit Granit + Poliflex 412 acrylic latex or Serkit Granit + Poliflex 412 acrylic latex or 4
TECHNOFLO Epoxy bond slurry TECHNOFLO Epoxy bond slurry
Levelling screed
3 Levelling screed
(with wire mesh)
3
PE Foil 2
2 Primer application
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TEKSER FD and FDE SYSTEM (VIBRATION INSTALLATION)
Applied ceramics are completely chemical resistant, low thermal expansion, low water
absorption, easy to clean hygienic tiles. Application is done by vibration system. This
application has the highest load capacity and impact resistance in all tile applications.
In this system the screed, adhesive slurry and all flooring elements cure together forming
a monolithic structure. There are no separate curing elements. Vibration installation is
followed by mechanical epoxy grouting. The joints come out fully compacted without gaps
and pinholes at the same level of the tile surfaces without bending.
Thus all floor specifications and standards that is required in food and beverage industry
are met.
9
As a requirement for international standards,
places where food are produced, processed and
stocked need specific floor qualifications de-
manding high standards.
CHEMICAL RESISTANCE
Dairy, meat, beverage industry, bakery, ice cream,
frozen food and all food facilities have different kind
of chemicals effective on floors because of production
and cleanup (such as lactic acid, blood, sugar acids,
CIP chemicals, etc..) In these plants, floor’s resistance
to these chemicals is very important.
HYGIENE
The most important factor in food and beverage
industries is the hygiene. Their floors has to be non
absorbent, not allowing dirt or other micro organisms
to form, easy to disinfect and washable. There must
not be any cracks or scrapes that let the bacteria
settle.
PHYSICAL DEMANDS
The floor must be anti-slippery, wear resistant, and
not easy to crack and must support heavy loads and
intense traffic. It is important that you choose the
right material thickness, application materials and
methods by calculating point, spread and moving
loads.
THERMAL RESISTANCE
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TEKSER
POWERHEX SYSTEM
The most resistant floor solution for mechanic, Because of its small size, the deviation from surface
thermal and chemical loads with its special shape, flatness is minimum. This way it allows a better
thickness and non continuing narrow joints. Because surface flatness than even the large sized tiles.
of the speciality of hexagonal tiles, slopes steeper
It supplies all types of anti-slip functions to a ceramic
than square or rectangular tiles can be given with floor. Especially in wet and oily floor conditions, with
no lipping problems. The fact that all water and hexagon tiles it is much more easier to get an anti-
chemicals that has been dropped to the floor can slip finish and still have an easy to clean and secure
reach drains faster contributes to the hygiene. working floor for employees.
Because the edges of tiles are short and joints are In TEKSER POWERHEX system all applications from
non continuous in hexagonal tiles, even the heavy
sloping screed, epoxy adhesive to mechanical epoxy
loads on small wheels can be easily supported. grouting are done in the same day and all materials
By using vibration tiling system, a smooth surface connect thoroughly and cure together. Epoxy
that has the highest durability to both shear and adhesive under hexagonal tiles and epoxy grout at
compression loads can be attained. the joints combine together and cover the tile from
Narrow joint spaces (1,5-2 mm) are possible, by all sides.
this way a homogeneous floor can be gained and by
mechanical grouting, bending of epoxy in the joints is
prevented, resulting in maximum flatness.
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Hexagonal Ceramic Floors in Beverage Industry
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TEKSER RN SYSTEM FOR RENOVATIONS OF INDUSTRIAL FLOORS
TEKSER has been specialized in the renovation of old floors. If your floor was not installed as it has to
be, we can renovate it section by section without stopping the operation of your plant or with minimum
production loss
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Steel column Panelguard Lite solution Manhole cover
Circular column finishing detail
17 Channel sample
From cold room to corridor passage with stainless steel tile & PG
Ramp
Finishing detail around bascule
PG-Lite
Hermetic drain
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Automotive, Markets and
Shopping Malls
Specialist ceramic floor applications in
Automotive Workshops, Markets and Shopping Malls
TEKSER MK system has been designed to meet floor requirements of commercial areas,
especially of hypermarkets and hardware stores.
Durability to serve trouble-free even after years Quick installation during the construction
no corrosions, no breaks or cracks, resistant phase to allow faster implementation of
to heavy load traffic such as transpallets and equipment afterwards
forklifts.
Floors of continuously serving commercial
Decorative Flatness characteristics to sustain areas must be problem-free with profession-
the comfortable use of floors by the customers ally designed technical details and must be
Easy cleaning and low maintenance used for years without repair needs.
requirements with minimum water absorption
capacity, also ensures hygienic requirements Floors of food preparation units of markets
where necessary. should especially comply with the strict
hygiene standards
Complying with the safety requirements of
various floors according to slip resistance
classification.
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TEKSER, thanks to the long-standing experience
in the application of market floors, respond to
all features listed by offering a wide range of
the highest standart industrial ceramic floor
solutions.
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Tekser Tile Range
TILES ,COLOURS AND TECHNICAL SPECIFICATIONS
Porcelain Fully Vitrified
Water Absorption
Modulus of Rupture
Breaking Strength
Anthrazit Cream Yellow Speckled Beige Speckled Blue Speckled D. Grey Speckled L. Grey Speckled Taba Deep Abrasion
Coefficient of linear thermal expansion
Resistance to acids and alcalids
Staining resistance
Maxidot Beige Maxidot D. Grey Maxidot L. Grey Sand Yellow Tekser Beige Beige Blue *Exception: Hydrofluoric acid (HF) and
its compounds
The above colours and sizes may not be produced in every combination. Please contact us on your demand.
Modulus of Rupture
Breaking strength for thickness>7,5 mm in N
Resistant to deep abrasion
White Beige Cream Yellow Dark Grey Light Grey Sand Yellow
Water absorption
Clinker Tiles
CLINKER TILES
Available Dimensions: Thickness 16,20,25 mm
198*98, 240*115
Modulus of Rupture
Compression strength
Water absorption
Acid resistance
Black Brown Blue Red Flamed Brick Red
Alkali resistance
Frost resistance
Resistance against wear by grinding
Size consistency
Coefficient of linear thermal expansion
Printed tile colours might vary with the original samples. Please ask for a sample for better review. Thermal shock resistance
*Exception: Hydrofluoric acid (HF) and
its compounds
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RIGHT TILES FOR EVERY PURPOSE
Application Fields
25 Stainless steel L
profile 3mm thick
Epoxy adhesive Epoxy adhesive
Cold concrete
joint
Levelling screed
23
Some Technical Details
SEALANT JOINT
BULLNOSE
TILE
CONCRETE
CURB
BODY TILE
VERTICAL
BODY TILE
HORIZONTAL
PU SEALANT
JOINT
HEXAGONAL TILE
SANITARY COVING
TILE
STYRENE
STRIP
SPERATION LAYER
TEKSER STAINLESS STEEL TILE CROSS-SECTION COVEBASE SKIRTING TILE (VERTICAL) DETAIL
FIGURE 2-B
COVEBASE SKIRTING TILE (VERTICAL) DETAIL
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Some References
FOOD INDUSTRIES
TURKISH DOCO (Airline Catering) 29000 sqm Istanbul, III. Airport & Antalya & Bodrum & Trabzon,
DINA FOOD CHEETOS 17500 sqm Tehran, Iran
ÜLKER GROUP (Icecream, Edible Oil, Bakery) 17000 sqm Turkey
HALWANI BROS CO. 16000 sqm Jeddah, Saudi Arabia
PELIT CHOCOLATE & BAKERY 14000 sqm Istanbul, Turkey
BTA (TAV) Airport Catering 9700 sqm Istanbul, Turkey
WAFRA BAKERY (Junior Croissants) 7500 sqm Jeddah, Saudi Arabia
ARIDAN BALPARMAK HONEY 7000 sqm Istanbul, Turkey
DOGUS CHIPS 6700 sqm Aksaray, Turkey
DR OETKER 6500 sqm Izmir, Turkey,
SABIHA GOKCEN AIRPORT KITCHEN 5200 sqm Istanbul, Turkey
KASIH FOOD- Canned Foods 4000 sqm Amman, Jordan
DIVAN PATISSERIES 3500 sqm Istanbul, Turkey
AL SALMAN Bakery 3500 sqm Bouridah, Saudi Arabia
CHIPITA 7DAYS Bakery 3270 sqm Kocaeli, Turkey
KAWAN FOOD 3200 sqm Kuala Lumpur, Malesia
DR OETKER SERBIA 3100 sqm Belgrade, Serbia
PHILIP MORRIS 2800 sqm Izmir, Turkey
AL TARIQ FOODS (HELLO KETCHUP) 2700 sqm Baghdad, Iraq
UNILEVER Edible Oil (CALVE) 2500 sqm Tekirdag, Turkey
AROMSA FOOD AROMATICS 2000 sqm Istanbul, Turkey
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Some References
BEVERAGE INDUSTRY
HEINEKEN MEXICO (Cerveceria Cuauhtemoc Moctezuma) 30000 sqm Meoqui, Mexico
HEINEKEN Klinto Brewery 29000 sqm Addis Ababa, Ethiopia
KHMER Brewery 13600 sqm Khmer, Cambodia
TUBORG - CARLSBERG 13000 sqm Izmir, Turkey
COCA COLA ATLAS BOTTLING CO. 11000 sqm Oujda & Tangier, Morocco
ABInBev - ZB Zambian Breweries 11000 sqm Ndola & Lusaka, Zambia
SAB MILLER - Alrode, Rosslyn 9500 sqm Johannesburg, South Africa
DOLUCA WINERY 9100 sqm Tekirdag, Turkey
DCSL Distillery 7900 sqm Colombo, Sri Lanka
HEALTY WATER - NABEGLAVI 6000 sqm Nabeglavi, Georgia
YILDIZ GRANINI JUICE Plant 6000 sqm Sakarya, Turkey
BRANA Brewery 6000 sqm Port Au Prince, Haiti
LION BREWERY - CARLSBERG 4500 sqm Colombo, Sri Lanka
ASIA PASIFIC Brewery 3120 sqm Yangon, Myanmar
CDM - SAB Mozambique Breweries 3000 sqm Maputo, Mozambique
ACCRA Breweries 3000 sqm Accra, Ghana
EFES GROUP Brewery 2700 sqm Moscow, Russia
AUJAN (Rani Juice) 2600 sqm Saveh, Iran
VOLGA Brewery 2500 sqm Nijninovgrod, Russia
Brakina BGI Castel 2500 sqm Burkina Faso
Sobraqui SA 2400 sqm Guinea
BRASCO Brewery 2340 sqm Brazzaville, Congo
IDS BORJOMI 2250 sqm Borjomi, Georgia
Bralico BGI Castel 2000 sqm Congo
CBN Brewery 1900 sqm Bolivia
NATIONAL Brewery 1800 sqm Lusaka, Zambia
PEPSI CO. 1600 sqm Tekirdag, Turkey
COCA COLA KHOSHGOVAR CO. 1500 sqm Mashhad, Iran
SABMILLER (Tanzanian Breweries) 1500 sqm Dar As Salam & Mwanza & Arusha, Tanzania
EFES GROUP Brewery 1300 sqm Tblisi, Georgia
MONTEVINA WINERY 1000 sqm Sacramento, U.S.A.
PG-F Ring Application PG & PG-Lite & PG-Lite W & PG-F Corner Application
1 2 3 4 5 6 7 8 9 10 11 12 13
1 2 3 4 5 6 7
14 15 16 17 18
inches
1 2 3 4 5 6 7 8 9 10
cm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Rev. 7
TEKSER TECHNICAL CERAMICS INC.
Necip Fazıl Bulvarı No: 44 Keyap Sitesi Tel: +90 216 365 64 64 (Pbx) Email: [email protected]
F1 Blok No:94 Ümraniye, İstanbul / Türkiye Fax: +90 216 365 66 22 www.tekser.org