SECTION 4011C – ELECTRICAL SYSTEM 1

SECTION 4011C

ELECTRICAL HARNESSES
SEMI–POWERSHIFT 120 TO 155 MODELS

CONTENT

Description Page
Wiring Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Main Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Wire Identification and colour coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Lighting Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front Main (Engine) Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rear Main (Transmission) Harness, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cab Main Harness, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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2 SECTION 4011C – ELECTRICAL SYSTEM

HARNESSES

1
There are four main electrical wiring harnesses used:–
1. LT Lighting Harness 3. RM Rear Main (Cab) Harness
2. FM Front Main (Engine) Harness 4. CM Chassis Main (Transmission) Harness

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 SECTION 4011C – ELECTRICAL SYSTEM 3

MAIN EXTENSION CONNECTORS

2
The location of the main Harness to Harness connectors is shown above.

C001 – FM to CM Harness C020 – RM to CM Harness

C019 – RM to CM Harness C056 – LT to CM Harness

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4 SECTION 4011C – ELECTRICAL SYSTEM

WIRE COLOUR
Each wire entering a connector on a harness has a
colour.
Below is a list of the colours used and their identifiy-
ing letter.

B Black (Ground) LTG (LG) Light Green

N Brown (12v Unfused) U Blue (Headlamps)
TN (LN) Light Brown TQ Turquoise (Prossesor
Signal)
S Slate
L Lilac (12v Fused Bat-
R Red (General Lighting)
tery Feed
O Orange K Pink
Y Yellow W White (12v Unfused
G Green (12v Fused Key Key ON)
On)

WIRE CODE
The following pages show in detail each wiring har-
ness, the general location of the connectors on that
harness, followed by a more detailed location. Also
each connector is detailed with pinouts and the wire
code relating to each wire.

3
The wire codes can be read as follows.
1 – Indicates the connector pin number.
2 – Indicates the wiring harness.
3 – Indicates the circuit and spur.
4 – Indicates wire colour where the first letter (4) is the
base colour, the second (5) is a tracer colour and the
third (6) is the colour of any rings.

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SECTION 4011C – ELECTRICAL SYSTEM 5

NOTES

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6 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – LIGHTING HARNESS

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 SECTION 4011C – ELECTRICAL SYSTEM 7

SEMI POWERSHIFT 120–155 MODELS – LIGHTING HARNESS CONNECTORS

1. C056 Headlamp Harness Main Connector 4. C059 Right Hand Headlamp
(Page 8, Fig 8) (Page 8, Fig 9)
2. C057 Horn 5. C060 Left Hand Headlamp
(Page 8, Fig 9) (Page 8, Fig 9)
3. C058 Right Hand Worklamp 6. C061 Left Hand Work Lamp
(Page 8, Fig 9) (Page 8, Fig 9)

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8 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – LIGHTING HARNESS CONNECTOR

LOCATION & ID

6 8

7 9

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SECTION 4011C – ELECTRICAL SYSTEM 9

NOTES

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10 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) HARNESS

10

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 SECTION 4011C – ELECTRICAL SYSTEM 11

SEMI POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) CONNECTORS

1. C001 Front Main Harness Connector 15. C017 Water in Fuel Sensor
(Page 12 Fig.12) (Page 14 Fig. 31)
2. C003 Engine Oil Pressure Sender 16. C018 Thermostart Device
(Page 12 Fig.14) (Page 14 Fig. 32)
3. C004 Engine Oil Pressure Switch 17. C229 Coolant Temp
(Page 12 Fig.14) (Page 13 Fig. 24)
4. C005 Start Relay 18. C253 Axle Height Sensor
(Page 12 Fig.16) (Page 13 Fig. 23)
5. C006 Start Solenoid 19. C254 Front Hitch/PTO Connector
(Page 12 Fig.16) (Page 12 Fig.16)
6. C007 Brake Reservoir Fluid Level Switch 20. C270 Boost Pressure / Temperature
(Page 13 Fig. 21) (Page 14 Fig. 32)
7. C008 Engine Coolant Level Switch 21. C271 Start Alt (alternator to starter wire)
(Page 13 Fig. 21) (Page 12 Fig.16)
8. C009 Air Cleaner Vacuum Switch 22. C272 Temperature Sender
(Page 13 Fig. 22) (Page 13 Fig. 24)
9. C010 Air conditioning Compressor Connector 23. C274 Temperature Sensor
(Page 13 Fig. 23 ) (Page 13 Fig. 23)
10. C012 Engine Coolant Temperature Sender 24. C275 Vistrionic Fan
(Page 13 Fig. 24) (Page 14 Fig. 30)
11. C013 Alternator Connector 25. C276 Vistrionic Fan (Connector onto Fan)
(Page 14 Fig. 26) (Page 14 Fig. 30)
12. C014 Steering Angle Sensor 26. C341 Cold advance Solenoid
(Page 14 Fig. 30) (Page 14 Fig. 26)
13. C015 Fuel Shutoff Solenoid 27. C343 Front Brake Reservoir Fluid Level Switch
(Page14 Fig. 26) (Page 15 Fig. 34)
14. C016 Fuel Pump Connector
(Page 14 Fig. 31)

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12 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – FRONT MAIN (ENGINE) CONNECTOR

LOCATION & IDENTIFICATION

11 12

13 14

15 16

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SECTION 4011C – ELECTRICAL SYSTEM 13

17 21

18 22

19 23

20 24

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14 SECTION 4011C – ELECTRICAL SYSTEM

25 26

27 30

28 31

29 32

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SECTION 4011C – ELECTRICAL SYSTEM 15

33 34

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16 SECTION 4011C – ELECTRICAL SYSTEM

NOTES

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 SECTION 4011C – ELECTRICAL SYSTEM 17

SEMI POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION) HARNESS

35

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18 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION)

CONNECTORS
1. C019 Extension Harnesss Connector 1 21. C039 High Range Solenoid
(Page 19, Fig 37) (Page 21, Fig 54)
2. C020 Extension Harnesss Connector 2 22. C040 Reverse Range Solenoid
(Page 19, Fig 37) (Page 21, Fig 54)
3. C021 Creeper Engaged Switch 23. C041 PTO Solenoid
(Page 20, Fig 41) (Page 21, Fig 54)
4. C022 Fuel Tank Sender 24. C042 Differential Lock Solenoid
(Page 19, Fig 39) (Page 21, Fig 54)
5. C023 Transmission Oil Temperature Sender 25. C043 Differntial Lock Pressure Switch
(Page 20, Fig 45) (Page 21, Fig 53)
6. C024 Clutch E Solenoid 26. C044 Ground Speed PTO Engaged Switch
(Page 20, Fig 45) (Page 21, Fig 50)
7. C025 Clutch D Solenoid 27. C045 Hydraulic Pump Connector
(Page 20, Fig 45) (Page 21, Fig 50)
8. C026 Clutch C Solenoid 28. C046 Axle Speed Sensor
(Page 20, Fig 45) (Page 21, Fig 51)
9. C027 Clutch B Solenoid 29. C047 Left Hand Draft Sensing Pin
(Page 20, Fig 45) (Page 21, Fig 55)
10. C028 Clutch A Solenoid 30. C048 Right Hand Draft Sensing Pin
(Page 20, Fig 45) (Page 21, Fig 55)
11. C029 Slow/Fast Potentiometer 31. C049 Diverter Valve Connector
(Page 20, Fig 46) (Page 22, Fig 57)
12. C030 Medium/Reverse Potentiometer 32. C050 Trailer Brake Connector
(Page 20, Fig 46) (Page 22, Fig 60)
13. C031 Medium Range Solenoid 33. C052 Rockshaft Potentiometer
(Page 20, Fig 47) (Page 22, Fig 61)
14. C032 Low Range Solenoid 34. C053 Remote Valve Solenoid
(Page 20, Fig 47) (Page 21, Fig 60)
15. C033 PTO Brake Solenoid 35. C054 PTO Speed Sensor
(Page 21, Fig 47) (Page 22, Fig 57)
16. C034 Four Wheel Solenoid 36. C055 Trailer Socket
(Page 21, Fig 52) (Page 22, Fig 57)
17. C035 Four Wheel Drive Pressure Switch 37. C217 EDC Raise Solenoid
(Page 21, Fig 53) (Page 22, Fig 57)
18. C036 Transmission Oil Pressure Switch 38. C218 EDC Lower Solenoid
(Page 21, Fig 52) (Page 22, Fig 63)
19. C037 Transmission Mid Speed Sensor 39. C248 Front Axle Suspension Connector
(Page 20, Fig 47) (Page 22, Fig 57)
20. C038 Transmission Ouput Speed Sensor
(Page 20, Fig 43)

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 SECTION 4011C – ELECTRICAL SYSTEM 19

SEMI POWERSHIFT 120–155 MODELS – REAR MAIN (TRANSMISSION) HARNESS

CONNECTOR LOCATION & IDENTIFICATION

36

37

38 39

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20 SECTION 4011C – ELECTRICAL SYSTEM

40 41

42 45

43 46

44 47

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48 52

49 53

50 54

51 55

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22 SECTION 4011C – ELECTRICAL SYSTEM

56

57

58 60

59 61

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SECTION 4011C – ELECTRICAL SYSTEM 23

62 63

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24 SECTION 4011C – ELECTRICAL SYSTEM

NOTES

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 SECTION 4011C – ELECTRICAL SYSTEM 25

SEMI POWERSHIFT 120–155 MODELS – CAB MAIN HARNESS

64

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26 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – CAB MAIN CONNECTORS

1. C001 Front Main Harness Connector 31. C092 Console Lamp
(Page 28, Fig 68) (Page 33, Fig 101)
2. C019 Transmission Harness Connector 2 32. C093 Left Hand Rear NASO Flasher
(Page 28, Fig 66) (Page 33, Fig 102)
3. C020 Transmission Harness Connector 1 33. C094 Right Hand Rear NASO Flasher
(Page 28, Fig 66) (Page 33, Fig 103)
4. C056 Lighting Harness Connector 34. C095 Left Hand Rear Licence Plate / Worklamp
(Page 29, Fig 73) (Page 33, Fig102)
5. C062 Right Hand Stop Lamp Switch 35. C096 Right Hand Rear Licence Plate / Worklamp
(Page 29, Fig 74) (Page 33, Fig 103)
6. C063 Left Hand Stop Lamp Switch 36. C097 Beacon
(Page 29, Fig 74) (Page 31, Fig 88)
7. C066 Right Hand Side Light 37. C099 Interior Lamp
(Page 29, Fig 75) (Page 33, Fig 104)
8. C067 Left Hand Side Lamp 38. C106 Radio Connector A
(Page 29, Fig 75) (Page 34, Fig 107)
9. C068 Radar Connector 39. C107 Radio Connector B
(Page 29, Fig 76) (Page 34, Fig 107)
10. C069 Starter Solenoid 40. C108 Clock
(Page 29, Fig 76) (Page 32, Fig 96)
11. C072 Key Start Switch 41. C109 Rear Wiper Motor
(Page 30, Fig 78) (Page 33, Fig 103)
12. C073 Front Windshield Wiper Switch 42. C110 Right Hand Speaker Connector
(Page 30, Fig 78) (Page 33, Fig 101)
13. C074 Turn Switch 43. C111 Left Hand Speaker Connector
(Page 30, Fig 82) (Page 33, Fig 102)
14. C075 Shuttle Lever Switch 44. C119 Heater / Air Conditioning Connector
(Page 30, Fig 82) (Page 34, Fig 107)
15. C076 Clutch Pedal Switch 45. C136 Hand Brake Switch
(Page 30, Fig 83) (Page 34, Fig 108)
16. C077 Clutch Pedal Potentiometer 46. C137 PTO Alarm Seat Switch
(Page 30, Fig 83) (Page 34, Fig 108)
17. C078 Rear Wiper Switch 47. C139 Front Washer Motor
(Page 30, Fig 84) (Page 34, Fig 111)
18. C079 Instrument Cluster “A” 48. C140 Rear Washer Motor
(Page 31, Fig 86) (Page 34, Fig 111)
19. C080 Instrument Cluster “B” 49. C144 Air Brake Connector
(Page 31, Fig 86) (Page 34, Fig 112)
20. C081 Instrument Cluster “C” 50. C147 Remote Valve Lockout Switch
(Page 31, Fig 86) (Page 35, Fig 114)
21. C082 Beacon Switch 51. C148 Diverter Valve
(Page 31, Fig 88) (Page 35, Fig 114)
22. C083 Hazard Warning Light Switch 52. C238 Header 2
(Page 31, Fig 88) (Page 35, Fig 118)
23. C084 Left Hand Upper Front Worklamp 53. C260 Indicator Flasher Unit
(Page 31, Fig 88) (Page 35, Fig 119)
24. C085 Right Hand Upper Front Worklamp 54. C261 Indicator “On” Buzzer Unit
(Page 32, Fig 93) (Page 30, Fig 84)
25. C086 Left Hand Front NASO Flasher 55. C264 Front Implement Socket
(Page 31, Fig 88) (Page 35, Fig 120)
26. C087 Right Hand Front NASO Flasher 56. C293 RH Fender 1
(Page 32, Fig 93) (Page 36, Fig 122)
27. C088 Front Wiper Motor 57. C294 RH Fender 2
(Page 32, Fig 94) (Page 36, Fig 122)
28. C089 Air Trailer Brake Pressure Guage 58. C295 LH Fender 1
(Page 32, Fig 95) (Page 36, Fig 124)
29. C090 Left Hand Door Switch 59. C296 LH Fender 2
(Page 32, Fig 95) (Page 36, Fig 124)
30. C091 Right Hand Door Switch 60. C297 RH Extremity
(Page 32, Fig 96) (Page 36, Fig 122)

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 SECTION 4011C – ELECTRICAL SYSTEM 27

61. C298 LH Extremity 63. C322 Front PTO Module1

(Page 36, Fig 124) (Page 36, Fig 126)
62. C321 DIA Headlamp 64. C323 Front PTO Module 2
(Page 31, Fig 88) (Page 36, Fig 126)

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28 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – CAB MAIN HARNESS CONNECTOR

LOCATION & IDENTIFICATION

65

66

67 68

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SECTION 4011C – ELECTRICAL SYSTEM 29

69 73

70 74

71 75

72 76

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30 SECTION 4011C – ELECTRICAL SYSTEM

77 78

79 82

80 83

81 84

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SECTION 4011C – ELECTRICAL SYSTEM 31

85

86

87 88

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32 SECTION 4011C – ELECTRICAL SYSTEM

89 93

90 94

91 95

92 96

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SECTION 4011C – ELECTRICAL SYSTEM 33

97 101

98 102

99 103

100 104

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34 SECTION 4011C – ELECTRICAL SYSTEM

105 107

106 108

109 111

110 112

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SECTION 4011C – ELECTRICAL SYSTEM 35

113 114

115 118

116 119

117 120

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36 SECTION 4011C – ELECTRICAL SYSTEM

121 122

123 124

125 126

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SECTION 4011C – ELECTRICAL SYSTEM 37

NOTES

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38 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE HARNESS

127

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 SECTION 4011C – ELECTRICAL SYSTEM 39

SEMI POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE CONNECTORS

1. C100 TCM Connector 1 (Black) 16. C125 Diagnostic Plug TCM
(Page 40, Fig 129) (Page 43, Fig 149)
2. C101 TCM Connector 2 (Red)) 17. C126 Diagnostic Plug XCM
(Page 40, Fig 129) (Page 43, Fig 149)
3. C103 Gear Shift (Bone Connector) 18. C127 GCM Connector CN2 (Red)
(Page 40, Fig 131) (Page 44, Fig 155)
4. C104 Gear Shift Indicator (Dog Can) 19. C128 GCM Connector CN1 (Black)
(Page 40, Fig 131) (Page 44, Fig 155)
5. C105 EMU Connector 20. C143 Rear Implement Connector
(Page 41, Fig 136) (Page 42, Fig 147)
6. C113 Front Hitch Potentiometer 21. C145 Rear Socket Connector
(Page 41, Fig 137) (Page 42, Fig 147)
7. C114 PTO Engaged Lamp 22. C225 Header 1
(Page 41, Fig 138) (Page 41, Fig 137)
8. C115 Front PTO Switch 23. C237 Ground Speed Sensor
(Page 41, Fig 138) (Page 43, Fig 151)
9. C116 Rear PTO Switch 24. C240 EDC Mouse
(Page 41, Fig 139) (Page 43, Fig 153)
10. C117 Rear PTO Engaged Lamp 25. C242 GCM Connector CN3 (Black)
(Page 42, Fig 144) (Page 44, Fig 155)
11. C118 Rear PTO Brake Switch 26. C247 Front Suspension Switch
(Page 42, Fig 144) (Page 44, Fig 157)
12. C120 EDC Control Panel 1 27. C259 PTO Soft Start Switch
(Page 42, Fig 145) (Page 44, Fig 157)
13. C121 EDC Control Panel 2 28. C339 Vistrionic Module
(Page 42, Fig 145) (Page 44, Fig 159)
14. C122 EDC Control Panel 3 29. C342 PTO Diagnostics Connector
(Page 42, Fig 145) (Page 43, Fig 149)
15. C123 Limp Home
(Page 42, Fig 146)

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40 SECTION 4011C – ELECTRICAL SYSTEM

SEMI POWERSHIFT 120–155 MODELS – RIGHT HAND CONSOLE CONNECTOR

LOCATION & IDENTIFICATION

128

129

130 131

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SECTION 4011C – ELECTRICAL SYSTEM 41

132 136

133 137

134 138

135 139

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42 SECTION 4011C – ELECTRICAL SYSTEM

140 144

141 145

142 146

143 147

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SECTION 4011C – ELECTRICAL SYSTEM 43

148

149

150 151

152 153

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44 SECTION 4011C – ELECTRICAL SYSTEM

154

155

156 157

158 159

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