Case Skid Steer Loader Service Manual Pgs 1567-1738
Case Skid Steer Loader Service Manual Pgs 1567-1738
Case Skid Steer Loader Service Manual Pgs 1567-1738
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Contents
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CONSUMABLES INDEX
Consumable IU PAGE
Loctite® 767 Anti-seize Cylinder - Install lift arm cylinder H.40.B / 55
Loctite® 242 Cylinder - Assemble H.40.B / 59
Loctite® 242 Cylinder - Assemble H.40.B / 59
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HITCH AND WORKING TOOL - H
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H.20.B / 1
Contents
DIAGNOSTIC
Control valve
Testing Loader Lockout Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR130 Electro hydraulic controls, SR150 Electro hydraulic controls, SR175 Electro hydraulic controls, SV185 Electro
hydraulic controls, SR200 Electro hydraulic controls, SR220 Electro hydraulic controls, SR250 Electro hydraulic controls,
SV250 Electro hydraulic controls, SV300 Electro hydraulic controls, TR270 Electro hydraulic controls, TR320 Electro
hydraulic controls, TV380 Electro hydraulic controls
Hydraulic line
Testing Std High Flow Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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HITCH AND WORKING TOOL - BOOM Lift
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HITCH AND WORKING TOOL - BOOM Lift
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H.20.B / 4
Index
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HITCH AND WORKING TOOL - H
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H.30.C / 1
Contents
SERVICE
Relief valve
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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HITCH AND WORKING TOOL - ARM TOOL ATTACHMENT Tilt
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HITCH AND WORKING TOOL - ARM TOOL ATTACHMENT Tilt
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Index
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HITCH AND WORKING TOOL - H
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Contents
TECHNICAL DATA
Accumulator
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Control valve
Overview loader lock control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control valve
Remove loader valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install Loader Valve Extend Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remove loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Install loader valve retract solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Remove bucket valve extend solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Remove proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install proportional auxiliary valve retract solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Install loader control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
TR270, TR320, TV380
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Remove Proportional aux valve extend solenoid (Mechanical) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SR130 Mechanical hydraulic controls, SR150 Mechanical hydraulic controls, SR175 Mechanical hydraulic controls, SV185
Mechanical hydraulic controls, SR200 Mechanical hydraulic controls, SR220 Mechanical hydraulic controls, SR250
Mechanical hydraulic controls, SV250 Mechanical hydraulic controls, SV300 Mechanical hydraulic controls
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Accumulator
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Discharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Visual inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DIAGNOSTIC
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CONSUMABLES INDEX
Consumable IU PAGE
Loctite® 767 Anti-seize Cylinder - Install lift arm cylinder H.40.B / 55
Loctite® 242 Cylinder - Assemble H.40.B / 59
Loctite® 242 Cylinder - Assemble H.40.B / 59
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Operator to place bucket and loader in the appropriate position. Operator then switches the loader lock to on position,
locking the bucket and loader in the set position. The operator will not be able to move the bucket and loader until the
loader lock switch has been turned off. The switch will illuminate when Loader Lock is on.
A Mechanical Machine with Loader Lock on will trigger trouble code 4952. This is expected.
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
93107451A 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002065 2
931002066 3
931001736 4
931001737 5
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002023 6
931001618 7
931001616 8
931001625 9
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HITCH AND WORKING TOOL - SINGLE ARM Lift
10. Lower lift arm and reposition lifting device and straps.
931002067A 10
11. Remove left hand side and right hand side lift arm
retaining bolts (1).
931001622 11
12. Remove left hand side and right hand side lift arm
pins (1).
931002068 12
931001624A 13
Next operation:
SINGLE ARM Lift - Install single lift arm (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
SINGLE ARM Lift - Remove single lift arm (H.40.B)
931002023 1
2. Install left hand side and right hand side lift arm pins
(1).
931002068 2
3. Install left hand side and right hand side lift arm re-
taining bolts (1).
931001622 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001620A 4
931001625 5
6. Insert cylinders into arm and secure with rod end pins
and washers (1).
NOTE: Right hand side has lock out.
931001616 6
931001618 7
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001737 8
931001736 9
931002066 10
931002065 11
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001711 1
931001711 2
Next operation:
Control valve - Install Loader Valve Extend Solenoid (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Next operation:
Tilt system - Lower (E.34.A)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001711 1
931001711 2
Next operation:
Control valve - Install loader valve retract solenoid (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Next operation:
Tilt system - Lower (E.34.A)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001711 1
931001711 2
Next operation:
Control valve - Install Bucket Valve Extend Solenoid (H.20.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002092B 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002095 2
Next operation:
Control valve - Install proportional auxiliary valve retract solenoid (Mechanical) (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002095 1
931002095 2
931002095 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Prior operation:
Control valve - Remove loader control valve (H.40.B)
931002096B 1
931002096B 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002094 B 3
931002095B 4
931002093B 5
931002092B 6
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002091C 7
7. Connect hoses (1) and (2) and tube (3) to the top of
control valve.
931002090A 8
931002089A 9
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002088A 10
10. Install hydraulic oil reservoir drain plug (1) and fill to
the correct level.
931001657 11
Next operation:
Tilt system - Lower (E.34.A).
Next operation:
Bucket - Install (J.20.B).
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
Prior operation:
Bucket - Remove (J.20.B).
Prior operation:
Tilt system - Tilt (E.34.A).
931001708 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001709 2
931001713 3
931001715 4
6. Label and disconnect two hoses (1) and one tube (2)
from top of control valve.
931001710 5
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001714 6
931001711 7
931001718 8
931001719 9
Next operation:
Control valve - Install loader control valve (EH) (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Prior operation:
Control valve - Remove loader control valve (EH) (H.40.B)
931001719 1
931001718 2
931001711 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001714 4
5. Connect two hoses (1) and one tube (2) to the top of
control valve.
931001710 5
931001715 6
931001713 7
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001709 8
931001708 9
Next operation:
Tilt system - Lower (E.34.A).
Next operation:
Bucket - Remove (J.20.B).
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Prior operation:
Tilt system - Tilt (E.34.A)
931001711 1
931001711 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001711 1
931001711 2
20111502 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)
931002092B 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002095 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002095 1
931002095 2
931002095 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
20111502 1
20111502 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
20111502 1
20111502 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002090 1
931002090 2
931002090 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931002090 1
931002090 2
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001804 1
931001698 2
931001698 3
931001693 4
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001693 5
931001696 6
7. Disengage cab lock and tilt cab down. See Tilt sys-
tem - Lower (E.34.A)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)
931001804 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001696 2
931001693 3
931001693 4
931001698 5
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001698 6
7. Remove valve.
931001700 7
Next operation:
Ride control valve - Install Glide Ride valve (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
Prior operation:
Tilt system - Tilt cab, secure the lift arm in the raised position. (E.34.A)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001628 1
931001621 2
931001616 3
931001625 4
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HITCH AND WORKING TOOL - SINGLE ARM Lift
5. Remove lock nut (1) and pin retaining bolt (2) on both
sides of the lift arm.
931001629 5
931001630 6
7. Remove cylinders
931001632 7
Next operation:
Cylinder - Install lift arm cylinder (H.20.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTICE: Before removing components from the hydraulic system, depressurize the system you are working on. See
reference PRIMARY HYDRAULIC POWER SYSTEM - Depressurising (A.10.A)
93112872 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
2. Remove lift cylinder rod end pin (2) and retaining bolt
(1) and nut (3) from boom arm.
93112873 2
931001616 3
93112875 4
93112874 5
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001630 6
7. Remove cylinders
931001632 7
Next operation:
Cylinder - Install lift arm cylinder (H.40.B)
84423866 25/07/2011
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Cylinder - Remove lift arm cylinder (H.40.B)
931001630 1
931001629 2
5. Install the rod end pins and washers (1) through the
lift arms and cylinder end.
931001616 3
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HITCH AND WORKING TOOL - SINGLE ARM Lift
931001618 4
931001628 5
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Cylinder - Disassemble
Prior operation:
Cylinder - Remove (H.40.B)
20111254 1
(1) Tube (4) Bushing (7) Wiper (10) Backup ring (13) Wear ring
(2) Bushing (5) Packing gland (8) Seal (kit) (11) Seal (14) Nut
(3) Piston Rod (6) Piston (9) O-ring (12) Backup Ring (15) Rod end
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Cylinder - Assemble
Prior operation:
Cylinder - Disassemble (H.40.B)
20111254 1
NOTE: If a new gland is being installed, put the part number of the cylinder on the new gland.
1. Before assembly, lubricate the rod (3) and the cylin-
der bore with hydraulic oil.
2. Lubricate a new seal (8) with clean hydraulic oil. In-
sert the new seal into the gland so the lips are toward
the small end of the gland.
3. Lubricate a new wiper (7) with hydraulic oil. Insert
the new wiper into the gland so the lips are toward
the large end of the gland.
4. Lubricate a new backup ring (10) with clean hydraulic
oil. Insert the new backup ring into the groove on the
outside of the gland so the flat side is toward the large
end of the gland.
5. Lubricate a new O-ring (9) with clean hydraulic oil.
Insert the O-ring into the groove and onto the backup
ring on the outside of the gland.
6. Fasten the piston rod end (15) in a vise.
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Remove
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Pressurized system!
DO NOT attempt to disassemble any accumulator until the nitrogen charge is properly discharged.
Failure to comply could result in death or serious injury.
W0974A
Prior operation:
Accumulator - Discharging (H.40.B)
bs04d011 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
bs04d012 2
Ride Control Component Location
Next operation:
Accumulator - Disassemble (H.40.B) or Accumulator - Install (H.40.B)
84423866 25/07/2011
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Install
Prior operation:
Accumulator - Remove (H.40.B)
bs04d011 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Assemble
BS96H068 1
Prior operation:
Accumulator - Disassemble (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
5. Start the piston (3) into the gas valve end of the tube
(1). A soft hammer and wood block may be used to
drive the piston farther into the tube. Carefully drive
the piston at least 2 in ( 51 mm) into the tube. Keep
pressure against the piston when driving the piston
into the tube, to prevent damage to the quad ring (5).
Follow the same procedure for the non-gas valve end
of the tube.
6. If used, install a new back ring (7) on the gland (2).
Make sure the backup ring is installed. Follow the
same procedure for the non-gas valve end of the
tube.
7. Install the O-ring (6) next to the backup ring (7). If
a backup ring is not used, install an O-ring in the
groove on the gland. Follow the same procedure for
the non-gas valve end of the tube.
BS04D006 2
8. Lubricate the O-ring (6) and the backup ring (7) with
clean hydraulic oil. Start the gland (2) into the tube
(1). Follow the same procedure for the non-gas valve
(14) end of the tube.
9. Fasten the tube (1) in the vise. Tighten the gland (2).
Follow the same procedure for the non-gas valve end
of the tube
10. Install a new O-ring (6)on the body (13)of the gas
valve assembly (10).
11. Install the valve core (12) in the body (13).
12. Lubricate the O-ring (6) with clean hydraulic oil. In-
stall and tighten the gas valve assembly (10)in the
gland (2).
13. Install the cap (11).
14. Charge the accumulator with dry nitrogen. Please
refer to Accumulator - Charging (H.40.B)
15. Install the guard (9) and cap screws (8).
Next operation:
Accumulator - Install (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Disassemble
Prior operation:
Accumulator - Remove (H.40.B)
BS96H067 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Next operation:
Accumulator - Visual inspection (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Discharging
NOTICE: Do not attempt to disassemble any accumulator until the nitrogen charge is properly discharged.
NOTICE: To help prevent equipment damage, the low pressure gauge (3) must be shut "Off" during high pressure (
150 psi/ 10 bar and above) applications.
934477A 1
(A) - Regulator (C) - Low pressure gauge (E) (G) - To nitrogen tank
(B) (D) (F) (H) - To accumulator
1. Use the accumulator charging kit CAS10899 to dis-
charge the accumulator. The tool must be discon-
nected from the nitrogen tank.
2. Close valves (B), (C) and (D).
3. Adjust the regulator (A) to the minimum pressure set-
ting by turning the knob counterclockwise.
4. Turn the T-handle on valve (F) fully out.
5. Remove the guard and cap from the accumulator
charging stem.
6. Connect valve (F) to the stem on the accumulator.
7. Turn the T-handle inward on valve (F) to engage the
pin in the valve stem.
8. Open valve (D). Check the charge pressure on
gauge (E).
9. Partially open valve (B) to discharge the accumula-
tor. The accumulator charge will bleed down through
the regulator.
10. Once the accumulator is fully discharged, disconnect
valve (F) from the accumulator stem.
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Accumulator - Charging
SPECIAL TOOLS
BS06M002 1
380001676 Nitrogen Regulator Valve
BS06M003-01 2
380001390 Accumulator Charging Hose
NOTE: Check the pressure in the accumulator according to the instructions in this section. Keep the nitrogen charging
kit connected to the accumulator.
84423866 25/07/2011
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HITCH AND WORKING TOOL - SINGLE ARM Lift
BT09C458 3
Nitrogen Charging Kit
BT09B037-01 4
Accumulator located on the right side of machine behind side skirt.
NOTE: Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains nitrogen
compressed to 1600 PSI (11 032 kPa). High heat will cause the safety plug to blow out of the accumulator and the
escaping nitrogen will propel the accumulator at a dangerous rate of speed. M407
84423866 25/07/2011
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HITCH AND WORKING TOOL - SINGLE ARM Lift
WARNING
Explosion hazard!
Do not expose the accumulator to temperatures above 120°F (49°C). A charged accumulator contains
nitrogen compressed to 110 bar (1600 PSI). High heat will cause the safety plug to blow out of the
accumulator and the escaping nitrogen will propel the accumulator at a dangerous rate of speed.
Failure to comply could result in death or serious injury.
W0977C
NOTICE: The four valves A, D, and E must be in the positions noted in the procedure before connecting the Nitrogen
Accumulator Charging Kit to the machine or nitrogen tank refer to image 3.
1. Close the shutoff valve (D) by turning it all the way to
the left (counterclockwise).
2. Close the gauge valve (E) by turning it all the way to
the right (clockwise).
3. Connect the charging gauges to the nitrogen supply
tank, open the supply tank valve.
4. Slowly turn valve (D) clockwise while watching the
pressure gauge (B). Stop turning valve (D) when the
needle on gauge (B) reaches 10 bar (145 psi).
NOTE: If the needle goes over the needed pressure,
quickly open and close valve (E) and check the pressure
again.
The charging kit is now ready to be installed on the accu-
mulator.
5. Remove the cap from the accumulator.
6. Loosen the sealing plug with an Allen wrench.
7. Back off the needle valve (A) on the accumulator end
of the charging hose by turning it counterclockwise to
the maximum position. This prevents nitrogen from
escaping from the accumulator when the charging
hose is attached to the accumulator gas charging
valve.
8. Install the charging hose fitting onto the accumulator.
9. Tighten the needle valve by turning it clockwise.
Slowly open the gauge valve (E) and observe the
reading on the gauge. This reading is the nitrogen
pressure level inside the accumulator.
10. Fill the accumulator to a charge pressure of 20.7 -
22.4 bar (300 - 325 psi).
11. Close valve (E) by turning to the right (clockwise).
After a few minutes open valve (E) and check the
accumulator for leakage.
12. Back off the needle valve (A) on accumulator end of
the charging hose by turning it counterclockwise the
maximum amount. This will prevent nitrogen from
escaping from the accumulator as the hose is re-
moved.
13. Close the valve on the nitrogen supply tank.
14. Adjust the regulator (D) to the minimum pressure set-
ting by turning the knob counterclockwise.
15. Slowly remove the charging hose from the accumu-
lator pressure valve.
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HITCH AND WORKING TOOL - SINGLE ARM Lift
NOTE: A small amount of nitrogen will escape when disconnecting the hose.
16. Install the cap on the accumulator, torque to
1.13 N·m (10 lb in).
NOTE: A small amount of nitrogen will escape when disconnecting the hose.
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
BS96H067 1
Prior operation:
Accumulator - Disassemble (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
Next operation:
Accumulator - Assemble (H.40.B)
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HITCH AND WORKING TOOL - SINGLE ARM Lift
BS04D004 1
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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HITCH AND WORKING TOOL - SINGLE ARM Lift
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Index
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Cylinder - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cylinder - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cylinder - Install lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
SV185, SV250, SV300, TV380
Cylinder - Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
SR130, SR150, SR175, SR200, SR220, SR250, TR270, TR320
Cylinder - Remove lift arm cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SV185, SV250, SV300, TV380
Relief valve - Flow test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Relief valve - Pressure test Loader Valve Relief Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Ride control valve - Install Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Ride control valve - Remove Glide Ride valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SINGLE ARM Lift - Install single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SV185, SV250, SV300, TV380
SINGLE ARM Lift - Pressure test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
SINGLE ARM Lift - Remove single lift arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SV185, SV250, SV300, TV380
SINGLE ARM Lift - Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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HITCH AND WORKING TOOL - H
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H.50.C / 1
Contents
DIAGNOSTIC
84423866 25/07/2011
H.50.C / 2
HITCH AND WORKING TOOL - SINGLE ARM TOOL ATTACHMENT Tilt
84423866 25/07/2011
H.50.C / 3
Index
84423866 25/07/2011
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84423866 25/07/2011
H.50.C / 5
New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557
PRINTED IN U.S.A.
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.
84423866 25/07/2011
EN
SERVICE MANUAL
EXCAVATING AND LANDSCAPING
84423866 25/07/2011
J
Contents
84423866 25/07/2011
J
EXCAVATING AND LANDSCAPING - J
84423866 25/07/2011
J.20.B / 1
Contents
SERVICE
Bucket
Remove - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install - Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Remove - Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
84423866 25/07/2011
J.20.B / 2
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
93106896 1
931002056 2
3. Start engine.
931001679 3
931002057 4
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J.20.B / 3
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
931002057 5
931002058 6
84423866 25/07/2011
J.20.B / 4
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
931001679 1
2. Lower lift arm (1) and tilt faceplate (2) down before
inserting faceplate into saddles.
931002058 2
931002057 3
931002057 4
84423866 25/07/2011
J.20.B / 5
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
931002056 5
84423866 25/07/2011
J.20.B / 6
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
93106835 1
2. Start engine.
931002111 2
931002112 3
931001780 4
84423866 25/07/2011
J.20.B / 7
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
931002057 5
931002057 6
6. Remove bucket.
931002058 7
84423866 25/07/2011
J.20.B / 8
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
Bucket - Install
1. Start engine.
931002111 1
2. Lower lift arm (1) and tilt faceplate down (2) before
inserting into saddles (3).
931002058 2
931002057 3
931002057 4
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J.20.B / 9
EXCAVATING AND LANDSCAPING - DIGGING Non-articulated digging tools
931001780 5
931002112 6
84423866 25/07/2011
J.20.B / 10
Index
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EXCAVATING AND LANDSCAPING - J
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J.50.B / 1
Contents
TECHNICAL DATA
Tool
Bucket - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Tool
Cutting edge - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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J.50.B / 2
EXCAVATING AND LANDSCAPING - CARRYING Unarticulated tools
BT97G325 1
1. 10 mm ( 3/8 in) fillet (weld twice 1 root pass 1 cover 3. 6 mm ( 1/4 in) groove 6 mm ( 1/4 in) fillet (weld
pass) twice-wrap ends)
2. 6 mm ( 1/4 in) fillet (weld 4 times)
84423866 25/07/2011
J.50.B / 3
EXCAVATING AND LANDSCAPING - CARRYING Unarticulated tools
SH88030 1
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J.50.B / 4
EXCAVATING AND LANDSCAPING - CARRYING Unarticulated tools
15. The dirt tooth kit consists of six teeth that are welded
to the bucket cutting edge as indicated at (1). The
teeth are used to break up the material when rough
digging conditions are experienced. This will make it
easier to fill the bucket. The teeth are intended to be
used only on dirt and foundry or low-profile buckets.
SH88032 2
SH88033 3
SH88034 4
84423866 25/07/2011
J.50.B / 5
EXCAVATING AND LANDSCAPING - CARRYING Unarticulated tools
bs04e165 5
bs04f076 6
SH88036 7
bs04e166 8
84423866 25/07/2011
J.50.B / 6
Index
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EXCAVATING AND LANDSCAPING - J
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J.80.B / 1
Contents
FUNCTIONAL DATA
SERVICE
84423866 25/07/2011
J.80.B / 2
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
84423866 25/07/2011
J.80.B / 3
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
bs04e150 1
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J.80.B / 4
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
931002056 1
6. Remove the hardware (1) from the pivot pin (2) se-
curing the coupler to the machine.
7. Repeat step six for the left hand side.
8. Coupler is now unattached from the machine.
20115831 2
84423866 25/07/2011
J.80.B / 5
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
NOTE: Remove all attachments from working arm prior to removal of the mechanical coupler
1. Release locking pins by placing coupler handles (1)
in up position.
931002056 1
86092923 2
931001791 3
84423866 25/07/2011
J.80.B / 6
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
931001788 4
20115824 5
20115823 6
Next operation:
COUPLING Mechanical coupling - Assemble (J.80.B)
84423866 25/07/2011
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EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
20115823 1
20115824 2
86092923 3
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J.80.B / 8
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
931001788 4
931001790 5
5. Insert the latch pin (1) through the bottom of the cou-
pler, and secure to the locking pin assembly with a
spring pin (2).
86092922 6
Next operation:
COUPLING Mechanical coupling - Install (J.80.B)
84423866 25/07/2011
J.80.B / 9
EXCAVATING AND LANDSCAPING - COUPLING Mechanical coupling
931002057 1
4. Extend the tilt cylinders (3) until they align with the
top holes of the coupler.
5. On the left hand side of machine, insert the pin (2)
into the coupler as shown, through the cylinder end
and out the other side of the coupler.
6. Install the hardware (1) to the pin locking plate, se-
curing the pin to the coupler.
7. Repeat steps five and six for the right hand side of
the machine.
931002056 2
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Index
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EXCAVATING AND LANDSCAPING - J
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Contents
TECHNICAL DATA
Control valve
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SR175, SV185, SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SR175, SV185, SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380
Cylinder
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SR175, SV185, SR200, SR220, SR250, SV250, SV300, TR270, TR320, TV380
SERVICE
DIAGNOSTIC
Electrical control
Testing Hydraulic Coupler Switch and Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
84423866 25/07/2011
J.80.C / 2
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
84423866 25/07/2011
J.80.C / 3
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
Valve Coupler
Solenoid valve configuration 4 way, 2 position direct acting, spool type hydraulic cartridge valve
Hydraulic requirements:
Flow 30.3 l/min (8 US gpm)
System pressure 210 bar (3045.0 psi)
Relief valve pressure 172 bar (2494.0 psi)
Electrical requirements:
Operating voltage 14 V
Operating temperature range -30 - 107 °C (-22.0 - 224.6 °F)
Port size SAE-6
84423866 25/07/2011
J.80.C / 4
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
84423866 25/07/2011
J.80.C / 5
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
NOTE: The images in these instructions may not be the actual model being worked on. All models have the same
concept.
1. Before removing the coupler, remove any attach-
ment from the machine.
2. Tilt the coupler forward until the face of the plate
is resting on the ground. At this point you can re-
lieve the pressure in the system. See PRIMARY
HYDRAULIC POWER SYSTEM - Depressurising
(A.10.A).
84423866 25/07/2011
J.80.C / 6
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
20111348 1
5. Repeat steps three and four for the left hand side.
6. Mark the hoses and ports on the valve accordingly.
This will help in reinstalling the hoses to the proper
ports. Remove the two hoses (1) from the hydraulic
valve (2). Plug or cap the valve ports and the hose
ends. This will keep the hydraulic system from get-
ting contaminated.
20111349 2
7. Remove the hardware (1) from the pivot pin (2) se-
curing the coupler to the machine. Remove the pivot
pin from the machine.
8. Repeat step seven for the left hand side.
9. Coupler is now unattached from the machine.
931002057 3
84423866 25/07/2011
J.80.C / 7
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
931002057 1
4. Extend the tilt cylinders until they align with the top
holes of the coupler.
5. On the right hand side of machine, insert the pin (2)
into the coupler as shown, through the cylinder end
and out the other side of the coupler.
6. Install the hardware (1) to the pin locking plate, se-
curing the pin to the coupler.
7. Repeat steps five and six for the left hand side of the
machine.
20111348 2
20111349 3
84423866 25/07/2011
J.80.C / 8
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
Cylinder - Remove
WARNING
Burn hazard!
Before performing any service on the hydraulic system, you must allow it to cool. Hydraulic fluid
temperature should not exceed 40 °C (104 °F).
Failure to comply could result in death or serious injury.
W0241A
WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid can also infect a minor cut or opening in the skin. Serious infection or reaction can
result without immediate medical treatment. If injured by leaking fluid, see your doctor immediately.
Failure to comply could result in death or serious injury.
W0358A
WARNING
Pressurized system!
Never attempt to drain fluids or remove filters when the engine is running. Turn off the engine and
relieve all pressure from pressurized systems before servicing the machine.
Failure to comply could result in death or serious injury.
W0905A
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
Prior operation:
Bucket - Remove (J.20.B).
NOTE: Never loosen any hydraulic lines without first relieving all pressure in the system. Refer to PRIMARY HY-
DRAULIC POWER SYSTEM - Depressurising (A.10.A)
1. Remove snap ring (1).
931001791 1
84423866 25/07/2011
J.80.C / 9
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
931001788 2
931001786 3
931001789 4
931001783 5
84423866 25/07/2011
J.80.C / 10
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
6. Remove cylinder.
931001784 6
Next operation:
Cylinder - Install (J.80.C)
84423866 25/07/2011
J.80.C / 11
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
Cylinder - Install
Prior operation:
Cylinder - Remove (J.80.C)
931001782 1
931001788 2
931001791 3
931001789 4
84423866 25/07/2011
J.80.C / 12
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
5. WARNING
Unexpected movement!
When cylinders are connected to the
machine hydraulic system, cycle the hy-
draulic circuits several times to remove
air from the cylinder and hose. Air in the
system can cause erratic operation or can
cause equipment to drop unexpectedly.
Failure to comply could result in death or
serious injury.
W1083A
84423866 25/07/2011
J.80.C / 13
EXCAVATING AND LANDSCAPING - COUPLING Hydraulic coupling
84423866 25/07/2011
J.80.C / 14
Index
84423866 25/07/2011
J.80.C / 15
New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557
PRINTED IN U.S.A.
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.
84423866 25/07/2011
EN
SCHEMAS INDEX
IU PAGE
Connector - Component diagram 01 - Connector X-10 to Connector X-13 A.30.A / 50
Connector - Component diagram 02 - Connector X-14 to Connector X-16 A.30.A / 59
Connector - Component diagram 03 - Connector X-161 to Connector X-194 A.30.A / 62
Connector - Component diagram 04 - Connector X-195 to Connector X-21 A.30.A / 66
Connector - Component diagram 05 - Connector X-22 to Connector X-232 A.30.A / 70
Connector - Component diagram 06 - Connector X-233 to Connector X-275 A.30.A / 73
Connector - Component diagram 07 - Connector X-28 to Connector X-303 A.30.A / 77
Connector - Component diagram 08 - Connector X-304 to Connector X-317 A.30.A / 81
Connector - Component diagram 09 - Connector X-318 to Connector X-332 A.30.A / 85
Connector - Component diagram 10 - Connector X-333 to Connector X-35 A.30.A / 88
Connector - Component diagram 11 - Connector X-365 to Connector X-406 A.30.A / 92
Connector - Component diagram 12 - Connector X-407 to Connector X-430 A.30.A / 97
Connector - Component diagram 13 - Connector X-432 to Connector X-502 A.30.A / 101
Connector - Component diagram 14 - Connector X-502A to Connector X-510 A.30.A / 104
Connector - Component diagram 15 - Connector X-512 to Connector X-52A A.30.A / 107
Connector - Component diagram 16 - Connector X-52B to Connector X-74 A.30.A / 109
Connector - Component diagram 17 - Connector X-75 to Connector X-9 A.30.A / 113
Connector - Component diagram 18 - Connector X-93 to Connector X-AC_COMP A.30.A / 116
Connector - Component diagram 19 - Connector X-ACC to Connector X-C01A A.30.A / 119
Connector - Component diagram 20 - Connector X-C01B to Connector X-CAB_GNDB A.30.A / 123
Connector - Component diagram 21 - Connector X-CC1A to Connector X-CHS_GND_RR A.30.A / 128
Connector - Component diagram 22 - Connector X-CN1A to Connector X-CN4A A.30.A / 134
Connector - Component diagram 23 - Connector X-CN4B to Connector X-ECC2A A.30.A / 141
Connector - Component diagram 24 - Connector X-ECC2B to Connector X-ECC6B A.30.A / 146
Connector - Component diagram 25 - Connector X-EGR to Connector X-FUEL A.30.A / 152
Connector - Component diagram 26 - Connector X-FUSE1 to Connector X-HORN-GND A.30.A / 155
Connector - Component diagram 27 - Connector X-HORN-PWR to Connector X-K-C4 A.30.A / 162
Connector - Component diagram 28 - Connector X-NEG_TERM_A to Connector A.30.A / 164
X-POS_TERM_A
Connector - Component diagram 29 - Connector X-POS_TERM_B to Connector X-UJMR A.30.A / 169
Connector - Component diagram 99 Engine connectors A.30.A / 176
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Mechanical A.10.A / 108
two speed track drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Single speed A.10.A / 100
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Single speed A.10.A / 104
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 68
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 76
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 88
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 94
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 01 Two speed A.10.A / 82
track drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Single speed A.10.A / 78
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Single speed A.10.A / 96
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 84
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 90
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 102
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 106
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Valve assembly A.10.A / 110
84423866 25/07/2011
IU PAGE
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 02 Single speed A.10.A / 70
drive assembly
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Enhanced A.10.A / 86
high flow option
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Enhanced A.10.A / 92
high flow option
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Valve assembly A.10.A / 72
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Valve assembly A.10.A / 80
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 03 Valve assembly A.10.A / 98
PRIMARY HYDRAULIC POWER SYSTEM - Hydraulic schematic frame 04 Enhanced A.10.A / 74
high flow option
Wiring harness - Electrical schematic frame 01 A.30.A / 179
Wiring harness - Electrical schematic frame 02 A.30.A / 184
Wiring harness - Electrical schematic frame 03 A.30.A / 188
Wiring harness - Electrical schematic frame 04 A.30.A / 192
Wiring harness - Electrical schematic frame 05 A.30.A / 196
Wiring harness - Electrical schematic frame 06 A.30.A / 200
Wiring harness - Electrical schematic frame 07 A.30.A / 204
Wiring harness - Electrical schematic frame 08 A.30.A / 208
Wiring harness - Electrical schematic frame 09 A.30.A / 212
Wiring harness - Electrical schematic frame 10 A.30.A / 216
Wiring harness - Electrical schematic frame 11 A.30.A / 220
Wiring harness - Electrical schematic frame 12 A.30.A / 224
Wiring harness - Electrical schematic frame 13 A.30.A / 228
Wiring harness - Electrical schematic frame 14 A.30.A / 232
Wiring harness - Electrical schematic frame 15 A.30.A / 236
Wiring harness - Electrical schematic frame 16 A.30.A / 240
Wiring harness - Electrical schematic frame 17 A.30.A / 244
Wiring harness - Electrical schematic frame 18 A.30.A / 248
Wiring harness - Electrical schematic frame 19 A.30.A / 252
Wiring harness - Electrical schematic frame 20 A.30.A / 256
Wiring harness - Electrical schematic frame 21 A.30.A / 260
Wiring harness - Electrical schematic frame 22 A.30.A / 264
Wiring harness - Electrical schematic frame 23 A.30.A / 266
Wiring harness - Electrical schematic frame 24 A.30.A / 270
Wiring harness - Electrical schematic frame 25 A.30.A / 274
Wiring harness - Electrical schematic frame 26 A.30.A / 278
Wiring harness - Electrical schematic frame 27 A.30.A / 282
Wiring harness - Electrical schematic frame 28 A.30.A / 286
Wiring harness - Electrical schematic frame 29 A.30.A / 288
Wiring harness - Electrical schematic frame 30 A.30.A / 290
Wiring harness - Electrical schematic frame 31 A.30.A / 292
Wiring harness - Electrical schematic frame 32 A.30.A / 294
Wiring harness - Electrical schematic frame 33 A.30.A / 296
Wiring harness - Electrical schematic frame 99 A.30.A / 298
84423866 25/07/2011
SPECIAL TOOL INDEX
Genuine IU PAGE
CAS10162A [Portable Filter PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
Caddy]
CAS1871 [Adapter] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
CAS10192 [Vacuum Pump] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
CAS1871 [Adapter] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 116
CAS10508 [Fitting Kit For PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 117
Unions]
CAS1871 [Adapter] PRIMARY HYDRAULIC POWER SYSTEM - Cleaning A.10.A / 117
CAS1808 [Flowmeter Fitting Relief valve - Pressure test Loader valve main relief A.10.A / 124
Kit]
CAS1871 [Adapter] Reservoir - Apply vacuum A.10.A / 137
CAS10193 [ Kit For Vacuum Reservoir - Apply vacuum A.10.A / 137
Pump]
CAS10192 [Vacuum Pump] Control valve - Remove loader control valve H.40.B / 27
CAS1871 [Adapter] Control valve - Remove loader control valve H.40.B / 27
CAS1871 [Adapter] Accumulator - Remove H.40.B / 61
CAS10192 [Vacuum Pump] Accumulator - Remove H.40.B / 61
Kit IU PAGE
CAS10899 [Nitrogen Charging Accumulator - Discharging H.40.B / 68
Kit]
25/07/2011
19
New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States 17557
PRINTED IN U.S.A.
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
CASE CONSTRUCTION policy is one of continuous improvement and the right to change prices, specification
or equipment at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only
and the illustrations do not necessarily show products in standard condition. For exact information about any
particular product, please consult your CASE CONSTRUCTION Dealer.
84423866 25/07/2011
EN
CASE SR175 / SV185 / SR130 / SR150 / COMPONENT ABBREVIATION LEGEND GROUNDS BULKHEAD CONNECTION
INDICATES CONSTANT POWER
SR200 / SR220 / SR250 / SV250 / SV300 CONNECTOR X-001
INDICATES POWER WHEN KEY
Alpha Series Skid Steer Loader - Electrohydraulic DIODE
FUSE
D-001
F-001
SWITCH IS ON
LAMP E-001
TR270 / TR320 / TV380 MOTOR M-001
Alpha Series Compact Track Loader - Electrohydraulic RELAY
SENSOR/SENDER
K-001
B-001
SUBSYSTEM DESCRIPTION SHEET #
84526326 SPLICE
SWITCH
SP-001
B-001 GROUNDS 1
ELECTRICAL SCHEMATIC, WORLDWIDE WIRE BREAK WB-001 BULKHEAD CONNECTION 2
INSTRUMENT CLUSTER 3
2011 PRODUCTION— MAIN POWER DISTRIBUTION 4
SHEET 1 OF 5 ACCESSORY POWER DISTRIBUTION 5
LEFT HAND CAB CONSOLE 6
SCHEMATIC SYMBOLS COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
BLUE BL DOOR AND WINDOW 9
DIODE FUSE LAMP MOTOR LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
BLACK/WHITE BK/WH ENGINE PREHEATING 11
GREEN GN
F5C EXT EGR ENGINE 12
CHASSIS ISM ENGINE
LIGHT GREEN LG 13
COIL GROUND (EARTH) TWISTED WIRES
IGN SWITCH / INDICATORS 14
ORANGE OR
HYDRAULIC INTERLOCKS / 2ND AUX 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
CONNECTOR I.D. CAVITY GREY GY
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. RH NH CONTROL HANDLE 19
TAN TN
914-3 BK 18GA
C-999-99 SEAT 20
SHT 3 WB-999 WB-999 SHT 3
WHITE WH RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE F5C ENGINE KSB COLD START CIRCUIT 22
UJM CONNECTORS 23
LOADER VALVE AND SENSORS 24
BULKHEAD CONNECTION 25
WIRE CHART SIZE UCM 26
WIRING REFERENCES ET PUMP 27
0.5 20 DIAGNOSTIC CONNECTOR 28
18GA 0.8 18 MULTIFUNCTION CONNECTORS 29
1.0 16
TELEMATICS 30
2.0 14
3.0 12 DIAGNOSTIC CONNECTOR 31
5.0 10 EHF 32
8.0 8 MULTIFUNCTION JUMPER 33
SHEET 1 SHEET 2
84526326 - SHEET 2 OF 5
CASE SR175 / SV185 / SR130 / SR150 / COMPONENT ABBREVIATION LEGEND BOOM ROAD LIGHTS RH NH CONTROL HANDLE
SR200 / SR220 / SR250 / SV250 / SV300 CONNECTOR X-001
INDICATES CONSTANT POWER
INDICATES POWER WHEN KEY
Alpha Series Skid Steer Loader - Electrohydraulic DIODE
FUSE
D-001
F-001
SWITCH IS ON
LAMP E-001
TR270 / TR320 / TV380 MOTOR M-001
Alpha Series Compact Track Loader - Electrohydraulic RELAY
SENSOR/SENDER
K-001
B-001
84526326 SPLICE SP-001
SUBSYSTEM DESCRIPTION
GROUNDS
SHEET #
1
SWITCH B-001
ELECTRICAL SCHEMATIC, WORLDWIDE WIRE BREAK WB-001 BULKHEAD CONNECTION 2
INSTRUMENT CLUSTER 3
2011 PRODUCTION— MAIN POWER DISTRIBUTION 4
SHEET 3 OF 5 ACCESSORY POWER DISTRIBUTION 5
LEFT HAND CAB CONSOLE 6
SCHEMATIC SYMBOLS COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
BLUE BL DOOR AND WINDOW 9
DIODE FUSE LAMP MOTOR LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
BLACK/WHITE BK/WH ENGINE PREHEATING 11
GREEN GN
F5C EXT EGR ENGINE 12
CHASSIS
ISM ENGINE 13
COIL GROUND (EARTH) TWISTED WIRES LIGHT GREEN LG
IGN SWITCH / INDICATORS 14
ORANGE OR
HYDRAULIC INTERLOCKS / 2ND AUX 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
CONNECTOR I.D. CAVITY GREY GY
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. RH NH CONTROL HANDLE 19
TAN TN
914-3 BK 18GA
C-999-99 SEAT 20
SHT 3 WB-999 WB-999 SHT 3
WHITE WH RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE F5C ENGINE KSB COLD START CIRCUIT 22
UJM CONNECTORS 23
LOADER VALVE AND SENSORS 24
BULKHEAD CONNECTION 25
WIRE CHART SIZE UCM 26
WIRING REFERENCES ET PUMP 27
0.5 20 DIAGNOSTIC CONNECTOR 28
18GA 0.8 18 MULTIFUNCTION CONNECTORS 29
1.0 16
TELEMATICS 30
2.0 14
3.0 12 DIAGNOSTIC CONNECTOR 31
5.0 10 EHF 32
8.0 8 MULTIFUNCTION JUMPER 33
SHEET 18 SHEET 19
SHEET 32 SHEET 33
84526326 - SHEET 4 OF 5
1
20
12
Self Level Valve Solenoid High Flow Solenoid Mechanical Brake Control Valve -
Below Hydrostatic Pump - If equipped If equipped
19 20
12
12
3 4
21
12
5
12
6
Ride Control
EH Hydrostatic Pump - If equipped 2 speed Brake Valve - If equipped
- Swash Plate Sensors, located on 93107448
18 17 bottom of pump
6 12
7
View B
93107498
12
8
View A 10
11
9
15
14
Aux Extend and Retract Solenoid 12
16
(For Mechanical machines) 13 12
EH Loader Control
(Tag along) - If equipped
PWM Controller
(For Mechanical machines)
LEGEND
View A
1. Self Level Solenoid
2. High Flow Solenoid
3. Left Hand Reverse Solenoid
4. Right Hand Reverse Solenoid
5. Right Hand Forward Solenoid
6. Left Hand Forward Solenoid
7. Boom Position Sensor
25 8. Bucket Position Sensor
9. Aux Position Sensor
10. Boom Retract Solenoid
11. Boom Extend Solenoid
12. Bucket Retract Solenoid
13. Aux Reverse Solenoid
14. Aux Forward Solenoid
15. Bucket Extend Solenoid
16. Aux PWM Controller
17. Aux Extend Solenoid
Hydraulic Oil Filter and Switch 18. Aux Retract Solenoid
(Switch is integrated with filter) 19. Glide Control Solenoid (Bottom of valve body)
View B
20. Brake Solenoid
21. 2 Speed Solenoid
View C
24 22. Charge Pressure Switch
23. Brake Pressure Switch
24. Interlock Solenoid
View D
23 22 25. Hydraulic Oil filter and switch (switch integrated with filter)
26. Air Filter Restriction Switch (below air filter housing)
84526336 - SHEET 2 OF 5
BOOM AND ROAD LIGHTS EH AUX PWM
CASE SR130 / SR150 / SR175 / SV185 / COMPONENT ABBREVIATION LEGEND
INDICATES CONSTANT POWER
CONNECTOR X-001
SR200 / SR220 / SR250 / SV250 / SV300 DIODE D-001 INDICATES POWER WHEN KEY
SWITCH IS ON
Alpha Series Skid Steer Loader - Mechanical FUSE
LAMP
F-001
E-001
MOTOR M-001
84526336 RELAY
SENSOR/SENDER
K-001
B-001
SPLICE SP-001
SUBSYSTEM DESCRIPTION SHEET #
ELECTRICAL SCHEMATIC, WORLDWIDE SWITCH B-001 GROUNDS 1
2011 PRODUCTION— WIRE BREAK WB-001 BULKHEAD CONNECTION 2
INSTRUMENT CLUSTER 3
SHEET 3 OF 5 MAIN POWER DISTRIBUTION 4
ACCESSORY POWER DISTRIBUTION 5
SCHEMATIC SYMBOLS LEFT HAND CAB CONSOLE 6
COLOR ABBREVIATION LH AND RH NH CONTROL HANDLE 7
BLACK BK LAMPS 8
DIODE FUSE LAMP MOTOR DOOR AND WINDOW 9
BLUE BL
LIGHT BLUE LB ENGINE TYPE CONFIGURATION 10
BLACK/WHITE BK/WH ENGINE PREHEATING 11
CHASSIS
COIL GROUND (EARTH) TWISTED WIRES GREEN GN F5C EXT EGR ENGINE 12
ISM ENGINE 13
LIGHT GREEN LG
IGN SWITCH / INDICATORS 14
ORANGE OR
AUXILLIARY HYDRAULIC INTERLOCK SWITCH 15
PINK PK
EU LIGHT ADAPTER 16
VIOLET VT
HVAC 17
RED RD
BOOM ROAD LIGHTS 18
CONNECTOR I.D. CAVITY GREY GY
SPLICE WIRE SIZE WIRE BREAK WIRE BREAK I.D. EH AUX PWM 19
TAN TN
SHT 3 WB-999 914-3 BK 18GA
C-999-99
WB-999 SHT 3
SEAT 20
WHITE WH
RADIO 21
CIRCUIT I.D. WIRE COLOR WIRE BREAK DESTINATION YELLOW YE
F5C ENGINE KSB COLD START CIRCUIT 22
LH AND RH NH CONTROL HANDLE 23
MULTIFUNCTION CONNECTOR 24
DIAGNOSTIC CONNECTOR 25
WIRE CHART SIZE TELEMATICS 26
WIRING REFERENCES MULTIFUNCTION JUMPER 27
0.5 20
18GA 0.8 18
1.0 16
2.0 14
3.0 12
5.0 10
8.0 8
SHEET 18 SHEET 19
SHEET 26 SHEET 27
84526336 - SHEET 4 OF 5
1
20
12
Self Level Valve Solenoid High Flow Solenoid Mechanical Brake Control Valve -
Below Hydrostatic Pump - If equipped If equipped
19 20
12
12
3 4
21
12
5
12
6
Ride Control
EH Hydrostatic Pump - If equipped 2 speed Brake Valve - If equipped
- Swash Plate Sensors, located on 93107448
18 17 bottom of pump
6 12
7
View B
93107498
12
8
View A 10
11
9
15
14
Aux Extend and Retract Solenoid 12
16
(For Mechanical machines) 13 12
EH Loader Control
(Tag along) - If equipped
PWM Controller
(For Mechanical machines)
LEGEND
View A
1. Self Level Solenoid
2. High Flow Solenoid
3. Left Hand Reverse Solenoid
4. Right Hand Reverse Solenoid
5. Right Hand Forward Solenoid
6. Left Hand Forward Solenoid
7. Boom Position Sensor
25 8. Bucket Position Sensor
9. Aux Position Sensor
10. Boom Retract Solenoid
11. Boom Extend Solenoid
12. Bucket Retract Solenoid
13. Aux Reverse Solenoid
14. Aux Forward Solenoid
15. Bucket Extend Solenoid
16. Aux PWM Controller
17. Aux Extend Solenoid
Hydraulic Oil Filter and Switch 18. Aux Retract Solenoid
(Switch is integrated with filter) 19. Glide Control Solenoid (Bottom of valve body)
View B
20. Brake Solenoid
21. 2 Speed Solenoid
View C
24 22. Charge Pressure Switch
23. Brake Pressure Switch
24. Interlock Solenoid
View D
23 22 25. Hydraulic Oil filter and switch (switch integrated with filter)
26. Air Filter Restriction Switch (below air filter housing)
MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 / SR250 / SV250 / SV300 /
93107444 93107449
Alpha Series Skid Steer Loader - Mechanical
26
84526336 - SHEET 5 OF 5
View C View D
ELECTRICAL DETAILED VIEWS
MODEL YEAR 2011
Air Filter Restriction Switch
(Below Air filter housing)
MECHANICAL SINGLE SPEED DRIVE ASSEMBLY TWO SPEED DRIVE ASSEMBLY
X X
L L
Y Y
A B B A
A B B A
HYDRAULIC LINE
TYPES
Auxiliary
A B1 B2 Quick Disconnects
Hydraulic Coupler Valve(s)
V1 V2 D B A
C
C1 C2
Charge Pressure C
B A B A
PR1 PR2 PR3 B A
Pilot Control
Pressure from
Charge Pump
TANK
CASE
Secondary
Auxiliary Quick
Case POUT
Disc
B A MR
B PIN PYB
High Flow Pump - Main
Auxiliary Pump .6mm
18.3 cc - F5C 61-67 kW
34 cc - F5C
12.5 cc - F5C 55 kW P
24 cc - ISM Med Frm
12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm
None avail on Sml Frm Secondary Auxiliary AUXIN
(as applicable) PIN
X X
L L
Y Y
LV B1&B2
15b
(225psi)
Brake
To Case Drain Tube To Case Drain Tube
EH Intrlk Brake T
Charge Charge Pressure
P to Port Lock
LV 2SPD B1&B2 15b(225psi)
15.5b
(225psi) Pilot Control Brake/Shift Manifold
Pressure from
Brake Brk/Shft/EH Valve
To Case Drain Tube
EH Intrlk Shift Brake
charge T Charge Pressure
P to Port Lock
15.5b(225psi)
Brake/Shift Manifold
G1
YST A B B A
Crossover Pump
Suction Line
Gear Pump interface
Small & Medium Frame
to Tandem Pump Charge Pump
Rexroth - A20VG - ET (EH)
Main Relief(all ports) - 362 bar (5250 psi) Suction Line
Charge Pump
Charge Relief - 25 bar (360 psi)
Crossover Pump
Suction Line
Small & Medium Frame
Rexroth - A20VG - ET (EH) Charge Pump
Main Relief (all ports) - 362 bar (5250 psi) Charge Pump Suction Line
Charge Relief - 25 bar (360 psi) HYDRAULIC LINE
TYPES
VALVE ASSEMBLY
Auxiliary
A B1 B2 Quick Disconnects
Hydraulic Coupler Valve(s)
V1 V2 D B A
C
C1 C2
Charge Pressure C
for Port Lock Self Level
T P Orifice - B
Vertical Only
B A B A B A
Pilot Control PR1 PR2 PR3
Pressure from
Brk/Shft/EH Valve
TANK
CASE
Secondary
Auxiliary Quick
Disc Case POUT
B A
MR
B PIN PYB
High Flow Pump - Main
Auxiliary Pump 18.3 cc - F5C 61-67 kW .6mm
34 cc - F5C 12.5 cc - F5C 55 kW P
24 cc - ISM Med Frm 12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm None avail on Sml Frm Secondary Auxiliary AUXIN
(as applicable) PIN
PB
PB
X X
DR
DR
L L
Y Y
PS
PS
To Case Drain Tube
P2
P1
P2
P1
Z
B1&B2
Shift Brake
To Case Drain Tube
T Charge Pressure Shift Brake To Case Drain Tube
T
P to Port Lock Charge Pressure
P to Port Lock
Brake/Shift Manifold Brake/Shift Manifold
A B B A
A B B A
A B B A A B B A
Charge Pump
Charge Pump
Large Frame Charge Pump
Large Frame
Sauer M46 - Servo Displ Sauer M46 - Servo Displ Crossover Pump
Suction Line Large Frame
Main Relief (all ports) - 362 bar (5250 psi) Crossover Pump Main Relief(all ports) - 362 bar (5250 psi)
Sauer M46 - Servo Displ Crossover Pump
Charge Relief - 25 bar (360 psi) Suction Line Charge Relief - 25 bar (360 psi) Charge Pump
Suction Line Main Relief (all ports) - 362 bar (5250 psi) Suction Line
Charge Pump
Suction Line Charge Relief - 25 bar (360 psi) Charge Pump
HYDRAULIC LINE Suction Line
TYPES
Hydraulic Coupler Lift Cylinders Tip Cylinders CHARGE PRESSURE LINE CASE DRAIN LINES DIRECTION OF FLOW
Auxiliary
A B1 B2 Quick Disconnects
Hydraulic Coupler Valve(s)
V1 V2 D B A
C
C1 C2
C
Charge Pressure
for Port Lock T P
P Orifice -
Vertical Only B Self Level
B A B A B A
PR1 PR2 PR3
Pilot Control
Pressure from
Charge Pump TANK
CASE
Secondary
Auxiliary Quick Case POUT
Disc
B A
MR
B PIN PYB
- Main
3 High Flow Pump .6mm
3 Auxiliary Pump 18.3 cc - F5C 61-67 kW P
34 cc - F5C 12.5 cc - F5C 55 kW
24 cc - ISM Med Frm 12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm AUXIN
None avail on Sml Frm Secondary Auxiliary PIN
(as applicable)
L T
0 bar
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
SKID STEER
Crossover Pump
Suction Line
Charge Pump
Suction Line Hyd Oil Filter Oil Cooler
RELIEF PRESSURE TABLE 84526425
MR- 3000 PSI +145/-0 (210 BAR)
w/ 50psi Bypass w/ 75psi Bypass
PR1- 3120 PSI +145/-73 (215 BAR) HYDRAULIC / HYDROSTATIC DETAILED VIEWS
PR2- 3500 PSI +145/-73 (241 BAR)
PR3- 3350 PSI +145/-73 (231 BAR)
HFV- 3250 PSI (224 BAR)
MODEL YEAR 2011
CPLRV- 2500 PSI (172 BAR)
PAGE 3 OF 6
ELECTRO-HYDRAULIC TWO SPEED DRIVE ASSEMBLY SINGLE SPEED DRIVE ASSEMBLY
X X
LV B1&B2
15b
(225psi)
Brake
G1
YST A B B A
Crossover Pump
Suction Line
Gear Pump interface Small & Medium Frame
to Tandem Pump Rexroth - A20VG - ET (EH) Charge Pump
Main Relief(all ports) - 362bar(5250psi) Suction Line
Charge Pump
Charge Relief - 25bar(360psi)
Crossover Pump
Large Frame Suction Line
Rexroth - A20VG - ET (EH)
Main Relief (all ports) - 362 bar (5250 psi) Charge Pump
EHF OPTION PUMP ASSEMBLY
Charge Relief - 25 bar (360 psi) Charge Pump Suction Line
EHF QD's on Right
Hand Loader Arm
A B C
VALVE ASSEMBLY
Hydraulic Coupler Lift Cylinders Tip Cylinders
A E C
Auxiliary 0.083
A B1 B2 Quick Disconnects
V1 V2 D B A
C To Case Drain Tube
C1 C2
A
CONTROL PRESSURE TO RESPECTIVE
FROM BRAKE/SHIFT TO BRAKE/SHIFT
MOTOR PORTS
VALVE VALVE
Charge Pressure C
forPort Lock
T P
P Orifice - Self Level
Vertical Only B
G1
YST A B B A
Case Drain From
Pumps and Motors Ride Control
0 cm3 Flow to EH Loader
Auxiliary
Valve - PIN Main
Charge
Pump Pump
B A B A B A
PR1 PR2 PR3 34cc 23cc
Pilot Control
Pressure from
Brk/Shft/EH Valve
TANK
CASE Charge Relief - 25bar(360psi)
Secondary Charge Pump
Auxiliary Quick Suction Line
Disc Case POUT
Reservoir Suction
B A Line
MR
To Case Drain Tube
A
PB
PB
DR
DR
PS
PS
P2
P1
P2
P1
To Case Drain Tube
LV 2SPD B1&B2
15.5b
(225psi) Pilot Control
Pressure from
Brake Brk/Shft/EH Valve
A B C
A E C
G1
YST A B B A
0.083
G1
YST A B B A
Flow to EH Loader
Auxiliary Charge
Valve - PIN Main
Pump Pump
VALVE ASSEMBLY 34cc 23cc
V1 V2 D B A
C
C1 C2
Charge Pressure C
forPort Lock
T P
P Orifice - Self Level
Vertical Only B
B A B A B A
Pilot Control PR1 PR2 PR3
Pressure from
Brk/Shft/EH Valve
TANK
CASE
Secondary
Auxiliary Quick Case POUT
Disc
B A
MR
B PIN PYB
- Main
3 High Flow Pump .6mm
3 Auxiliary Pump 18.3 cc - F5C 61-67 kW P
34 cc - F5C 12.5 cc - F5C 55 kW
24 cc - ISM Med Frm 12.5 cc- ISM Med Frm
20 cc - ISM Sml Frm AUXIN
None avail on Sml Frm Secondary Auxiliary PIN
11
Self Level Valve Tilt Cylinders 10
3
9
15
12
8
4
14
7
View A
12
6
Manual Couplers Hydraulic Couplers
12
5
16
20
LEGEN D
View A
1. Self Level Valve
2. Tilt Cylinders
3. Mechanical Hydrostatic DDC (Tag Along) pump, equipped on Mechanical models
Hydraulic Oil Filter and Switch 4. High Flow Valve, if equipped - Below hydrostatic pump
High Flow Quick Disconnect - (Switch is integrated with filter) 5. Electro-Hydraulic Hydrostatic pump, equipped on Electro-Hydraulic models
If equipped 6. Electro-Hydraulic Control Valve, equipped on Electro-Hydraulic models
7. Mechanical Control Valve, equipped on Mechanical models
8. Mechanical Hydrostatic MDC (Non Tag Along) pump, equipped on Mechanical models
9. Ride Control
19
View B
10. Right Side Cylinder Lift Arm
11. Mechanical Brake Control Valve, equipped on single speed models
12. Two Speed Brake Valve, equipped on two speed models
22 13. Hydraulic couplers, equipped on Electro Hydraulic models
14. Manual couplers, equipped on Mechanical models
Aux Disconnect - 15. Right Drive Motor
If equipped
View C
16. High Flow Quick Disconnect, if equipped
Left Side Lift Cylinder 17. Left Drive Motor
18. EH Two Speed Brake Control Valve, equipped on Electro-Hydraulic two speed machines
19. Auxiliary Quick Disconnect, if equipped
L
View D
20. Hydraulic Oil Filter and Switch, (Switch is integrated with filter)
21. Hydraulic Oil Cooler
22. Left Side Cylinder Lift Arm
18
93107444
21
EH 2 Speed Control Valve - If equipped
Below Cab
93107449
MODELS SR130 / SR150 / SR175 / SV185 / SR200 / SR220 /
SR250 / SV250 / SV300 / TR270 / TR320 / TV380
View C SKID STEER
Hydraulic Oil Cooler View D
84526425
HYDRAULIC / HYDROSTATIC DETAILED VIEWS
MODEL YEAR 2011
17
PAGE 6 OF 6
Left Hand Drive